Run Now Excite 4-1 Ing

RUN NOW
E X C I T E +
REV. 4.1
The information contained in this manual is intended for QUALIFIED TECHNICIANS who have
completed a specific TECHNOGYM training course and are authorized to perform machine start-up
and adjustment procedures as well as extraordinary maintenance or repairs which require a thorough
knowledge of the machine, its operation, its safety devices and working procedures.
CAREFULLY READ THE INFORMATION CONTAINED IN

THIS MANUAL BEFORE PERFORMING ANY MAINTENANCE
PROCEDURES ON THE MACHINE
DANGEROUS VOLTAGES
PRESENT
NOTE:
The information contained in this document is subject to change without notice.
Technogym does not guarantee this documentation in any way. Technogym shall not be held
responsible for any errors contained in this manual and declines all liability for accidents or
damages resulting from the supply, characteristics or use of this manual.
This document contains proprietary information that is protected by copyright. All rights reserved.
No part of this document may be photocopied, reproduced or translated into another language
without the prior written consent of Technogym.
The Technogym™ trademark is property of Technogym S.p.A.

The RUN Now Excite + ™ trademark is property of Technogym S.p.A.
RUN NOW Excite +: Service & maintenance manual - rev. 4.1
Contents
1. GENERAL NOTICES ............................................................................................................................................. 1.1
1.1. INTRODUCTION ................................................................................................................................................... 1.1
1.2. RECOMMENDATIONS .......................................................................................................................................... 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES ........................................................................................................ 1.2
2. TECHNICAL CHARACTERISTICS .................................................................................................................... 2.1
2.1. PRODUCT CODES ................................................................................................................................................ 2.1
2.2. SERIAL NUMBER STRUCTURE ............................................................................................................................. 2.3
2.3. COLOUR OPTIONS ............................................................................................................................................... 2.3
2.4. POWER REQUIREMET .......................................................................................................................................... 2.4
2.5. TECHNICAL SPECIFICATION ................................................................................................................................. 2.4
2.6. MECHANICAL CHARACTERISTICS ........................................................................................................................ 2.6
2.6.1. Overall dimensions .............................................................................................................................. 2.6
2.6.2. european and overseas pACKING dimensions.................................................................................... 2.7
2.7. AMBIENT SPECIFICATIONS .................................................................................................................................. 2.7
2.8. CONFORMITY TO REGULATIONS .......................................................................................................................... 2.8
2.9. WIRING DIAGRAMS ............................................................................................................................................. 2.9
2.9.1. Kit Basso.............................................................................................................................................. 2.9
2.9.1.1. ALE MET CE .............................................................................................................................................................. 2.9
2.9.1.2. AT-UL.......................................................................................................................................................................... 2.9
2.9.2. Driver: AT-UL 100-120V .................................................................................................................. 2.10
2.9.2.1. AT-UL + LED ............................................................................................................................................................ 2.10
2.9.2.2. AT-UL + VISIO ......................................................................................................................................................... 2.10
2.9.3. Driver: ALE MET CE 100-120V ....................................................................................................... 2.11
2.9.3.1. ALE MET CE + LED ................................................................................................................................................ 2.11
2.9.3.2. ALE MET CE + VISIO ............................................................................................................................................. 2.11
2.9.4. Driver: ALE MET CE 200-240V ....................................................................................................... 2.12
2.9.4.1. ALE MET CE + LED ................................................................................................................................................ 2.12
2.9.4.2. ALE MET CE + VISIO .............................................................................................................................................. 2.12
2.9.5. High Kit ............................................................................................................................................. 2.13
2.9.5.1. 500 model Display (ARM Board) .............................................................................................................................. 2.13
2.9.5.2. 700/900LED Display (ARM Board) .......................................................................................................................... 2.14
2.9.5.3. 700/900VISIO Display (CPU Board) ......................................................................................................................... 2.15
2.10. CABLES 2.16
2.10.1. CBQ cables ........................................................................................................................................ 2.16
2.10.2. AUTOTRAnSFORMER cable ............................................................................................................ 2.16
2.10.3. TRM cables ........................................................................................................................................ 2.17
2.10.4. Cavi CU ............................................................................................................................................. 2.18
3. PRINCIPLES OF OPERATION ............................................................................................................................ 3.1
3.1. BLOCK DIAGRAMS WITH ALE DRIVER ................................................................................................................ 3.1
3.1.1. ALE Driver (220V – 110V) .................................................................................................................. 3.1
3.1.2. AT-UL Driver ...................................................................................................................................... 3.2
3.2. LED DISPLAY BOARDS ........................................................................................................................................ 3.3
3.2.1. ARM Board: 500 and 700 models ....................................................................................................... 3.3
3.3. VISIO DISPLAY BOARD....................................................................................................................................... 3.4
3.3.1. CPU Board: 700Visio models ............................................................................................................. 3.4
3.3.1.1. Backup battery ............................................................................................................................................................. 3.4
3.3.2. LCD inverter ........................................................................................................................................ 3.5
3.3.3. Digital/Analogue tuner board ............................................................................................................. 3.5
3.3.4. Integrated LAN network board (Wired)............................................................................................... 3.5
3.3.5. Wireless network board (without cables) ............................................................................................ 3.6
3.3.6. Audio/Video external device connector board .................................................................................... 3.7
3.3.7. Headphone jack ................................................................................................................................... 3.7
3.3.8. C-Safe board (integrated): .................................................................................................................. 3.7
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3.3.9. Service USB port (integrated): ............................................................................................................ 3.7

3.4. OPTIONAL ....................................................................................................................................................... 3.8
3.4.1. iPod docking station ............................................................................................................................ 3.8
3.4.1.1. Client USB port ........................................................................................................................................................... 3.8
3.4.1.2. Dual TGS reader .......................................................................................................................................................... 3.8
3.5. CARDIO RECEIVER BOARD ................................................................................................................................... 3.9
3.5.1. HR/HS (Chest belt/Hand Sensor) ........................................................................................................ 3.9
3.6. EMERGENCY BUTTON ....................................................................................................................................... 3.10
3.7. C-SAFE BOARD ................................................................................................................................................. 3.10
3.8. BELT MOTOR .................................................................................................................................................... 3.10
3.9. ELEVATION MOTOR .......................................................................................................................................... 3.10
3.10. JOYSTICK .......................................................................................................................................................... 3.11
3.11. LIMIT SWITCH ................................................................................................................................................... 3.11
3.12. LOW KIT ........................................................................................................................................................... 3.12
3.12.1. ALE MET CE driver .......................................................................................................................... 3.12
3.12.2. ALE power supply box ....................................................................................................................... 3.13
3.12.3. Supplementary power supply ............................................................................................................. 3.13
3.13. AUTOTRANSFORMER ........................................................................................................................................ 3.13
3.13.1. AT-UL driver ..................................................................................................................................... 3.14
3.13.2. AT-UL driver box .............................................................................................................................. 3.15
3.13.3. AT-UL power supply board ............................................................................................................... 3.15
3.13.4. Fans ................................................................................................................................................... 3.15
3.13.5. Breaking resistor ............................................................................................................................... 3.15
3.13.6. Power supply box .............................................................................................................................. 3.15
3.14. TREAD BELT MOTOR DRIVE .............................................................................................................................. 3.16
3.14.1. Mechanics .......................................................................................................................................... 3.16
3.14.2. Controls ............................................................................................................................................. 3.16
3.14.3. The signals involved .......................................................................................................................... 3.17
3.15. ELEVATION MOTOR DRIVE ................................................................................................................................ 3.18
3.15.1. Mechanics .......................................................................................................................................... 3.18
3.15.2. Control............................................................................................................................................... 3.18
3.15.3. Reset procedure ................................................................................................................................. 3.19
3.16. EMERGENCY STOP SIGNAL MANAGEMENT ........................................................................................................ 3.21
3.16.1. Control logic...................................................................................................................................... 3.21
4. ACCESSORIES........................................................................................................................................................ 4.1
4.1. CARDIO THEATER CONNECTION .......................................................................................................................... 4.1
4.2. PC LINK FOR PROGRAMMING .............................................................................................................................. 4.2
4.3. MONITOR PLUG FOR C-SAFE PORT ...................................................................................................................... 4.3
4.4. VISIOWEB UPGRADE....................................................................................................................................... 4.3
4.4.1. VISIO vs VISIOWEB............................................................................................................................ 4.3
4.4.2. VISIOWEB upgrade for VISIO models ................................................................................................ 4.3
4.4.3. UpGrade from LED to VisioWEB........................................................................................................ 4.4
4.5. ACCESSORISE ..................................................................................................................................................... 4.4
5. INSTALLATION INSTRUCTIONS ...................................................................................................................... 5.1
5.1. SPECIFICATIONS AND REQUIREMENTS ................................................................................................................. 5.1
5.2. MOVING 5.2
5.3. INSTALLATION .................................................................................................................................................... 5.3
5.4. FIRST POWER-ON ................................................................................................................................................ 5.3
5.5. TO CHECK THE CORRECT OPERATION OF THE MACHINE ...................................................................................... 5.3
5.6. SPECIFICATIONS AND ANTENNA REQUIREMENTS ................................................................................................ 5.4
6. TROUBLESHOOTING........................................................................................................................................... 6.1
6.1. TROUBLESHOOTING MENU SERVICE: 500LED MODELS ..................................................................................... 6.2
6.1.1. Automatic Tests ................................................................................................................................... 6.3
6.1.1.1. I2C Device Test ........................................................................................................................................................... 6.3
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6.1.1.2. UpDown Test ............................................................................................................................................................... 6.3

6.1.1.3. Inverter Test ................................................................................................................................................................. 6.3
6.1.1.4. LED Test ...................................................................................................................................................................... 6.4
6.1.1.5. Serial Ports Test ........................................................................................................................................................... 6.4
6.1.2. Manual Test ......................................................................................................................................... 6.4
6.1.2.1. Man. Keyboard Test ..................................................................................................................................................... 6.4
6.2. TROUBLESHOOTING MENU: 700LED – 900LED MODELS ................................................................................... 6.5
6.2.1. Automatic Test ..................................................................................................................................... 6.6
6.2.1.1. I2C Devices Test .......................................................................................................................................................... 6.6
6.2.1.2. Up-Down Test .............................................................................................................................................................. 6.6
6.2.1.3. Inverter Test ................................................................................................................................................................. 6.7
6.2.1.4. LED Test ...................................................................................................................................................................... 6.7
6.2.1.5. Serial Ports Test ........................................................................................................................................................... 6.7
6.2.2. Manual Test ......................................................................................................................................... 6.7
6.2.2.1. Man. Keyboard Test ..................................................................................................................................................... 6.8
6.2.2.2. Man. Inverter Test ........................................................................................................................................................ 6.8
6.2.2.3. Man. UpDown Test ...................................................................................................................................................... 6.8
6.3. TROUBLESHOOTING MENU.................................................................................................................................. 6.9
6.4. THE DISPLAY FAILS TO ILLUMINATE .................................................................................................................. 6.10
6.4.1. LED Models ....................................................................................................................................... 6.10
6.4.2. VISIO Models .................................................................................................................................... 6.12
6.5. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT CALIBRATED .......................................................................... 6.16
6.6. NO AUDIO SOUND ............................................................................................................................................. 6.16
6.7. NO TV PICTURE ................................................................................................................................................ 6.16
6.8. THE RADIO DOES NOT PLAY .............................................................................................................................. 6.16
6.9. THE IPOD DOES NOT WORK ............................................................................................................................... 6.17
6.10. THE DISPLAY SHOWS “PRESS A KEYS / TOUCH THE SCREEN” ....................................................................... 6.19
6.11. “THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON DISPLAY ................................................................. 6.20
6.12. DRIVER ERRORS ................................................................................................................................................ 6.21
6.13. TREAD BELT MOTOR IS JERKING........................................................................................................................ 6.23
6.14. “GRADIENT NOT WORKING” MESSAGE ON THE DISPLAY .......................................................................... 6.24
6.15. THE MACHINE DOES NOT READ THE TGS.......................................................................................................... 6.27
6.16. THERE IS NO HEART RATE SIGNAL..................................................................................................................... 6.29
6.16.1. HR/HS RECEIVER (Hand Sensor) .................................................................................................... 6.29
6.16.2. HR/HS Receiver (Chest Belt) ............................................................................................................. 6.33
6.17. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT ....................................................................................... 6.36
6.17.1. Chest Belt .......................................................................................................................................... 6.36
6.17.2. Hand Sensor ...................................................................................................................................... 6.40
7. PART DISASSEMBLY ........................................................................................................................................... 7.1
7.1. DISASSEMBLING THE DISPLAY ............................................................................................................................ 7.1
7.1.1. LED Display ........................................................................................................................................ 7.1
7.1.2. VISIO Display...................................................................................................................................... 7.2
7.2. DISASSEMBLING BOARDS AND COMPONENTS ...................................................................................................... 7.3
7.2.1. LED Display (ARM Board) ................................................................................................................. 7.3
7.2.2. VISIO 19” Display .............................................................................................................................. 7.4
7.2.2.1. Wireless board (A) ....................................................................................................................................................... 7.5
7.2.2.2. DVB-T Tuner Board (B) .............................................................................................................................................. 7.7
7.2.2.3. Tuner board ATSC (B1) and ISDB-T (B2) .................................................................................................................. 7.8
7.2.2.4. LCD Inverter (C) .......................................................................................................................................................... 7.9
7.2.2.5. CPU Board (D) .......................................................................................................................................................... 7.10
7.2.2.6. LCD (E) + Touch Screen ........................................................................................................................................... 7.11
7.2.2.7. Headphone Jack (F) ................................................................................................................................................... 7.12
7.2.2.8. Dual TGS Reader + USB port (G) ............................................................................................................................. 7.13
7.2.2.9. iPod Docking Station (H)........................................................................................................................................... 7.14
7.2.2.10. Ventilation duct frontal plug ...................................................................................................................................... 7.15
7.2.2.11. TGS + USB frontal plug ............................................................................................................................................ 7.16
7.3. AUDIO / VIDEO EXTERNAL CONNECTORS BOARD ............................................................................................. 7.17
7.4. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN .......................................................................................... 7.18
7.4.1. LED Keyboard ................................................................................................................................... 7.18
7.4.2. VISIO Touch Screen .......................................................................................................................... 7.20
7.5. DISASSEMBLING THE EMERGENCY BUTTON ...................................................................................................... 7.21
7.6. DISASSEMBLING THE HS/HR CARDIO RECEIVER (CHEST BELT / HAND SENSOR) .............................................. 7.22
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7.7. DISASSEMBLING THE FAN ................................................................................................................................. 7.23

7.8. DISASSEMBLING THE HAND SENSOR ................................................................................................................ 7.24
7.9. DISASSEMBLING THE LATERAL HANDLEBAR ..................................................................................................... 7.25
7.10. DISASSEMBLING THE INMOTION – (READY TO RUN) BOARD ........................................................................... 7.26
7.11. DISASSEMBLING THE UPPER DASHBOARD GUARD, CENTRAL HANDLEBAR AND THE JOYSTICKS ......................... 7.27
7.11.1. Disassembling the upper dashboard guard ....................................................................................... 7.27
7.11.2. Disassembling the central handlebar ................................................................................................ 7.28
7.11.3. Disassembling the joystick................................................................................................................. 7.29
7.12. DISASSEMBLING THE LOWER DASHBOARD GUARD ............................................................................................ 7.30
7.13. DISASSEMBLING THE LATERAL UPRIGHTS ......................................................................................................... 7.31
7.14. DISASSEMBLING THE LOWER KIT GUARD ......................................................................................................... 7.33
7.14.1. Disassembling the upper guard ......................................................................................................... 7.33
7.14.2. Disassembling the lower guard ......................................................................................................... 7.34
7.15. DISASSEMBLING THE LOWER KIT ..................................................................................................................... 7.35
7.15.1. Disassembling the ALE Driver .......................................................................................................... 7.35
7.15.2. Disassembling the AT-UL Driver ...................................................................................................... 7.36
7.16. DISASSEMBLING THE POWER SUPPLY BOX ........................................................................................................ 7.37
7.17. DISASSEMBLING THE BELT MOTOR ................................................................................................................... 7.38
7.18. DISASSEMBLING THE ELEVATION MOTOR.......................................................................................................... 7.39
7.19. DISASSEMBLING THE LIMIT SWITCH .................................................................................................................. 7.40
7.20. DISASSEMBLING THE EXTRA POWER SUPPLY..................................................................................................... 7.42
7.21. DISASSEMBLING THE AUTOTRANSFORMER (V. 110V)........................................................................................ 7.43
7.22. DISASSEMBLING THE RUNNING DECK AND ITS COMPONENTS ............................................................................ 7.49
7.22.1. Disassembling the footrest................................................................................................................. 7.49
7.22.2. Disassembly the driven roller ............................................................................................................ 7.51
7.22.3. Disassembling the transmission belt and motor roller ...................................................................... 7.52
7.22.4. Disassembling the running deck and belt .......................................................................................... 7.53
7.22.4.1. A Typology ................................................................................................................................................................ 7.53
7.22.4.2. B Typology ................................................................................................................................................................ 7.54
7.22.5. Disassembling the shock absorber .................................................................................................... 7.55
7.22.5.1. A Typology ................................................................................................................................................................ 7.55
7.22.5.2. B Typology ................................................................................................................................................................ 7.55
8. ADJUSTMENTS ...................................................................................................................................................... 8.1

8.1. TENSIONING THE TREAD BELT............................................................................................................................. 8.1
8.1.1. Tensioning a NEW tread belt............................................................................................................... 8.1
8.1.2. Tensioning a USED tread belt ............................................................................................................. 8.2
8.2. CENTRING THE TREAD BELT................................................................................................................................ 8.3
8.3. ADJUSTING THE LIMIT MICRO SWITCH ................................................................................................................. 8.4
8.4. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT ................................................................................................ 8.5
8.5. THE MACHINE IS NOT FLAT ................................................................................................................................. 8.6
9. MACHINE CONFIGURATION ............................................................................................................................ 9.1
9.1. USER MENU CONFIGURATION: 500 MODELS ........................................................................................................ 9.1
9.1.1. Language ............................................................................................................................................. 9.2
9.1.2. Distance ............................................................................................................................................... 9.2
9.1.3. Maximum exercise time ....................................................................................................................... 9.2
9.1.4. Cooldown time ..................................................................................................................................... 9.2
9.1.5. Pause time ........................................................................................................................................... 9.3
9.1.6. Default age .......................................................................................................................................... 9.3
9.1.7. Default weight ..................................................................................................................................... 9.3
9.1.8. Default time ......................................................................................................................................... 9.4
9.1.9. Default calories ................................................................................................................................... 9.4
9.1.10. Default distance ................................................................................................................................... 9.4
9.1.11. Enable TGS.......................................................................................................................................... 9.5
9.1.12. Enable keyboard .................................................................................................................................. 9.5
9.1.13. Modifiable target heart rate ................................................................................................................ 9.5
9.1.14. Enable custom messages ..................................................................................................................... 9.6
9.1.15. Enable Up-Down motor ...................................................................................................................... 9.6
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9.1.16. Resetting parameters to default values ................................................................................................ 9.6

9.1.17. Format P&P key .................................................................................................................................. 9.6
9.1.18. User Detect .......................................................................................................................................... 9.7
9.1.19. Serial Number...................................................................................................................................... 9.7
9.1.20. InMotion – (Ready to Run) .................................................................................................................. 9.7
9.2. USER MENU CONFIGURATION: 700/900 MODELS ................................................................................................. 9.8
9.2.1. Language ............................................................................................................................................. 9.9
9.2.2. Distance ............................................................................................................................................... 9.9
9.2.3. Maximum exercise time ....................................................................................................................... 9.9
9.2.4. Pause time ........................................................................................................................................... 9.9
9.2.5. Cooldown time ................................................................................................................................... 9.10
9.2.6. Enable TGS........................................................................................................................................ 9.10
9.2.7. Enable keyboard ................................................................................................................................ 9.10
9.2.8. Modifiable target heart rate .............................................................................................................. 9.11
9.2.9. Enable custom messages ................................................................................................................... 9.11
9.2.10. Edit messages .................................................................................................................................... 9.11
9.2.11. Change messagges languages ........................................................................................................... 9.11
9.2.12. Enable Up-Down motor .................................................................................................................... 9.12
9.2.13. Enable multi-language mode............................................................................................................. 9.12
9.2.14. Resetting parameters to default values .............................................................................................. 9.12
9.2.15. Format P&P ...................................................................................................................................... 9.12
9.2.16. User detect ......................................................................................................................................... 9.13
9.2.17. Serial Number.................................................................................................................................... 9.13
9.2.18. InMotion – (Ready to Run) ................................................................................................................ 9.13
9.3. SERVICE MENU CONFIGURATION: LED MODELS ............................................................................................... 9.14
9.3.1. Accessing configuration of 500 models ............................................................................................. 9.14
9.3.2. Accessing configuration of 700 and 900 models ............................................................................... 9.14
9.3.3. Low kit parameter.............................................................................................................................. 9.16
9.3.3.1. Read from low kit ...................................................................................................................................................... 9.16
9.3.3.2. Write to low kit .......................................................................................................................................................... 9.16
9.3.3.3. Default Setting ........................................................................................................................................................... 9.17
9.3.3.4. Table of configuration parameters (LED): ................................................................................................................. 9.17
9.3.4. UpDown settings ............................................................................................................................... 9.18
9.3.4.1. Read from low kit ...................................................................................................................................................... 9.18
9.3.4.2. Write to low kit .......................................................................................................................................................... 9.18
9.3.4.3. Default setting ............................................................................................................................................................ 9.19
9.3.5. Operating data .................................................................................................................................. 9.19
9.3.5.1. Read from low kit ...................................................................................................................................................... 9.20
9.3.5.2. Write to low kit .......................................................................................................................................................... 9.20
9.3.5.3. Machine usage data.................................................................................................................................................... 9.20
9.3.6. Errors log .......................................................................................................................................... 9.21
9.3.6.1. Read from low kit ...................................................................................................................................................... 9.21
9.3.6.2. Reset Errors................................................................................................................................................................ 9.21
9.3.6.3. COM.Fault ................................................................................................................................................................. 9.22
9.3.6.4. View Errors ................................................................................................................................................................ 9.22
9.3.7. Standard settings ............................................................................................................................... 9.22
9.3.8. Low kit menu ..................................................................................................................................... 9.23
9.3.8.1. Low kit version .......................................................................................................................................................... 9.23
9.3.8.2. Config. registers ......................................................................................................................................................... 9.24
9.3.9. High kit version ................................................................................................................................. 9.25
9.3.10. BOOT version .................................................................................................................................... 9.25
9.3.11. Key Reader Version ........................................................................................................................... 9.25
9.3.12. Mains voltage .................................................................................................................................... 9.25
9.4. CONFIG.: VISIO - VISIOWEB USER MENÙ ................................................................................................... 9.26
9.5. SERVICE MENU CONFIG.: VISIO - VISIOWEB ......................................................................................... 9.27
9.5.1.1. Table of configuration parameters (VISIO):............................................................................................................... 9.28
9.5.2. Register Addr. .................................................................................................................................... 9.29
9.5.2.1. Read from low kit ...................................................................................................................................................... 9.29
9.5.2.2. Register Value............................................................................................................................................................ 9.29
9.5.2.3. Write to low kit. ......................................................................................................................................................... 9.29
9.5.3. Inverter parameters ........................................................................................................................... 9.30
10. AGGIORNAMENTO DEL SW ............................................................................................................................ 10.1
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11. SCHEDULED MAINTENANCE ......................................................................................................................... 11.1

11.1. ORDINARY MAINTENANCE OPERATION.......................................................................................................... 11.2
11.1.1. Setting up the operation (Daily) ........................................................................................................ 11.2
11.1.2. External cleaning operations (Daily) ................................................................................................ 11.2
11.1.3. Internal cleaning operations (Monthly)............................................................................................. 11.2
11.1.4. Checking the “Emergency stop” (Monthly) ...................................................................................... 11.2
11.1.5. Complete operation (six-menthly) ..................................................................................................... 11.2
11.2. EXTRA-ORDINARY MAINTENANCE OPERATIONS ......................................................................................... 11.3
11.2.1. Checking the operation of the cardiotester receiver ......................................................................... 11.3
11.2.2. Checking the operation of the hand sensor receiver ......................................................................... 11.3
11.2.3. Checking the working conditions ...................................................................................................... 11.3
11.2.4. Checking the state of wear of tread belt and running deck ............................................................... 11.3
11.2.5. Checking the wear of the motor roller ............................................................................................... 11.3
11.2.6. Checking the state of wear of the driving roller ................................................................................ 11.3
11.2.7. Checking the shock absorbers ........................................................................................................... 11.3
11.2.8. Checking the tread belt motor drive-belt ........................................................................................... 11.4
11.2.9. Checking and centering the tread belt ............................................................................................... 11.4
11.2.10. Checking the wiring and connections ................................................................................................ 11.4
11.2.11. Checking the display.......................................................................................................................... 11.4
12. APPENDIX ............................................................................................................................................................. 12.1
12.1. MENU PASSWORD TABLE .................................................................................................................................. 12.1
12.2. REQUIRED TOOLS ............................................................................................................................................. 12.2
Page vi
1. GENERAL NOTICES
1.1. INTRODUCTION
This document is reserved for Technogym Service technicians, and is intended to provide
authorized personnel with the necessary information to correctly carry out repairs and maintenance.
A thorough knowledge of the technical information contained in this manual is essential for
completing the professional training of the operator.
In order to facilitate consultation, the paragraphs are accompanied by schematic drawings which
illustrate the procedure being described.
This manual contains notices and symbols which have a specific meanings:
WARNING: non observance may result in accident or injury.
ATTENTION: non observance may cause damage to the machine.
Information about the operation in progress.
Observation about the operation in progress.
1.2. RECOMMENDATIONS
Technogym recommends the following steps for planning repair procedures:
• Carefully evaluate the customer’s description of the machine malfunction and ask all the
necessary questions to clarify the symptoms of the problem.
• Clearly diagnose the causes of the problem. This manual provides the fundamental theoretical
basis, which must then be integrated by personal experience and attendance at the training
courses periodically offered by Technogym.
• Rationally plan the repair procedure so as to minimize the downtime necessary for procuring
spare parts, preparing tools, etc.
• Access the component to be repaired, avoiding any unnecessary operations. In this regard it will
be useful to refer to the disassembling sequence described in this manual.
Page 1.1
1.3. GENERAL RULES FOR REPAIR PROCEDURES

1. Always mark any parts or positions which may be confused with each other at the time of
reassembly.
2. Use original Technogym spare parts and lubricants of the recommended brands.
3. Use special tools where specified.
4. Consult the Technical Newsletters, which may contain more up-to-date information on adjusts
and maintenance than those contained in this manual.
5. Before starting the repair procedure, make sure that the recommended tools are available and in
good condition.
6. For the procedures described in this manual, use only the specified tools.
The tool sizes quoted in this manual are expressed in mm.
Page 1.2
2. TECHNICAL CHARACTERISTICS
2.1. PRODUCT CODES

The machine codes take into account all the possible variants and options available for the products.
The machine code, which does not include the Serial Number, consists of 16 alphanumeric characters arranged
as follows:
Characters Description Key to values

1,2, Line type DA = Excite +
3, Machine type K = RUN Now
6 = 500
4, Model, 8 = 700
9 = 900
1 = 100-120V – MET CE
2 = 200-240V – MET CE
5, Type of power supply E = 200-240V – CE
U = 90 - 265V – AT-UL
M = Medical Device - CE
L = LED
6, Type of Display C = VISIO
W = VisioWEB
N = None
T = Wellness System
7, Integrated accessories
I = iPod + USB
A = iPod + USB + WS
AL = Silver
8, 9, Colour of the frame
AN = Antracite
00 = None
AG = Grigio
K0 = Blu
10, 11, Colour of upholstery
M0 = Bordeaux
NA = Nero
Z0 = Marrone
G = Flint grey
12, Guards colour
R = Renault grey
0 = None
D = DVB-T
13, TV standard
A = ATSC
I = ISDB-T
Page 2.1

00 = Multi-language
BR = Portuguese
CN = Chinese
DA = Danish
DE = German
ES = Spanish
FR = French
14,15, Language,
IT = Italian
JP = Japanese
NL = Dutch
RU = Russian
TR = Turkish
UK = British English
US = American English
A, B, C, D, E, F, G, H, I, J, K, S, U
16. Type of packing.
See the table below.
DAK81WAAN00RD00E
all of the Excite + line machines will be shipped with the specific power cable for the
destination country. In particular this means a cable with the standard plug used in the
installation country.
This implementation also means a change in the product code. Specifically the last character of the
product code will be characterised based on the options shown in the table below:
16th Character Main country Type of

Plug standard
Product code of use packaging
A Australia A S/NZS 3112 Overseas
B Brazil NBR 14136 Overseas
C China CPC S-CCC Overseas
D South Africa SANS 164-2 Overseas
E Europe (EC) EEC 7/16 European
NEMA 5-15/ Overseas
F USA (UL 250 V)
NEMA 5-20
G Great Britain BS1363 European
H Argentina IRAM 2073 Overseas
I Italy EEC 7/16 Italy
J Japan JIS 8303 Overseas
K Great Britain BS1363 Overseas
S Europe (EC) EEC 7/16 Overseas
U USA (UL 110 V) NEMA 6-15/ NEMA 6-20 Overseas
As shown in the table above, the 16th character also identifies the type of packaging depending on
the destination country, i.e. DAK81WAAN00RD00E.
Page 2.2
2.2. SERIAL NUMBER STRUCTURE

The Serial Number, consists of 14 alphanumeric characters arranged as follows:

DAK = RUN Now Excite +
6 = 500
8 = 700
9 = 900
1 = 100-120V – MET CE
2 = 200-240V – MET CE
1,2,3,4,5,6, Product type,
E = 200-240V – CE
U = 90 - 265V – AT-UL
M = Medical Device - CE
L = LED
C = VISIO
W = VisioWEB
7,8, Year of production, 10 = 2010
9,10,11,12,13,14. Progressive. 000001
For example, a possible product code would be:
DAK81W10000001
2.3. COLOUR OPTIONS
Page 2.3
2.4. POWER REQUIREMET

POWER REQUIREMENT
200-240V (50-60Hz)
E = CE
(It is advisable 16A dedicated socket each machine)
100-120V (50-60Hz)
1 = MET CE
200-240V (50-60Hz)
2 = MET CE
90-265V (50-60Hz)
U = AT-UL
2.5. TECHNICAL SPECIFICATION

MODELS
500 700 700 900 900
LED LED VISIO LED VISIO
Power engine: 4400Watt - 6HP (AC)
Energy consumption: 1800Watt 2200Watt 2500Watt
Stand-By consumption:
LED + 34,6Watt 34,6Watt
(ALE MET CE 200-240V)
- -
LED + 40,9Watt 40,9Watt
(ALE MET CE 100-120V):
VISIO + 81,4Watt 81,4Watt
- -
VISIO + 87,7Watt 87,7Watt
0,8-20km/h
Speed (220V): 0,8-25km/h (220Vac) 0,8-27km/h (220Vac)
(220Vac)
0,8-20km/h
0,8-22km/h (110Vac) 0,8-22km/h (110Vac)
Speed (110V-90V): (110Vac -
0,8-20km/h (90Vac) 0,8-20km/h (90Vac)
90Vac)
Max user weight
220kg – 485lbs
(Kg – lbs):
Incline: 0 - 15 % (± 1%) 0 - 18 % (± 1%)
HR monitoring Hand sensor, Telemetry
Fast Track Control con
NO SI
Visual Setup:
Runner detection system: SI
InMotion - Safety System: SI
Integrated adjustable fan:: NO SI
Calorie Coach: SI
Page 2.4
MODELS
500 700 700 900 900
LED LED VISIO LED VISIO
25
Quick
23
23 Start,
Quick
Quick Goals
23 Start,
Start, (Tempo;
Quick Start, Goals
Goals Distance;
Goals (Tempo;
11 (Tempo; Calorie),
(Tempo; Distance;
Quick Start, Distance; CPR,
Distance; Calorie),
Goals Calorie), Profile (6
Calorie), CPR,
Total number (Tempo; CPR, default, 9
CPR, Profile Profile (6
of program: Distance; Profile (6 custom),
(6 default, 9 default, 9
Calorie), default, 9 Custom
custom), custom),
CPR, Profile custom), Speed,
Custom, Custom
(6) Custom, Custom
Training Speed,
Training Pace,
Zone, Weight Training
Zone, Interval,
Loss Zone,
Weight Training
Weight
Loss Zone,
Loss
Weight
Loss
3
Sub-maximal test: Fitness test Fitness Test, Single
stage, Multistage
8
Technogym Maximal
Test, custom Maximal
Maximal test: NO Test, Bruce, custom
Bruce, Naughton, Balke
e Ware, custom Astrand,
Costill e Fox
7
Gerkin Protocol, Air
Force PRT, Navy PRT,
Military Test (US Army): NO
Army PFT, Marine
Corps PFT, Federal
Law Enforcement PEB
13
Language available: UK English, USA English, Italian, German, Spanish, French, Dutch,
Portuguese, Japanese, Chinese, Russian, Turkish, Danish
Plug & Play System: SI
Wellness System: Optional
Page 2.5
2.6. MECHANICAL CHARACTERISTICS

MECHANICAL CHARACTERISTICS
Length (mm – in) 2190mm – 86,2”
Width (mm – in) 960mm – 38”
Height (mm – in) 1552mm – 61”
Weight (Kg – lbs) 195Kg – 430lbs
Running surface (Width.) mm - in 520mm – 20,5”
Running surface (depth.) mm - in 1520mm – 60”
Running surface Height from ground 280mm – 11”
2.6.1. OVERALL DIMENSIONS
Page 2.6
2.6.2. EUROPEAN AND OVERSEAS PACKING DIMENSIONS
2.7. AMBIENT SPECIFICATIONS

Operating from 10° to 25° C
Temperature
Storage from -10 to 70° C
Operating from 20% to 90% non-condensing
Humidity
Storage from 20% to 90% non-condensing
Page 2.7
2.8. CONFORMITY TO REGULATIONS

EUROPE Europe MD USA MET USA
EN61000 – 6 – 1
(2001)
EN55022 EN60601-1
(2000) EN60601-1-2
EMI
class A EN957-1 FCC15 FCC15
regulations EN61000 – 3 – 2 EN957-6
(2002) class SB
EN61000 – 3 – 3
(1997)
Electrical
EN60335 – 1
safety (2008)
- UL1647 UL60601 - 1
regulations
EN957 – 1
Mechanical (2006)
safety EN957 – 6 - - -
regulations (2003)
class SB
2006/42/CE
Directives 2004/108/CE - - -
2006/95/CE
Moreover:
 Risk category under 93/42/CEE: Class IIa (only for MD models),

 Electrical isolation class of the EN60601-1: Class I,
 Applied parts: Type B (only for MD models),
 Applied parts of the heart rate monitor transmitter: Type BF (only for MD models),
 Protection rating: IP20.
Page 2.8
2.9. WIRING DIAGRAMS

The machine consists of 2 assemblies witch are connected together (Display and Driver); depending
on the model these 2 parties accept the various configurations, described below.
2.9.1. KIT BASSO
2.9.1.1. ALE MET CE
ALE MET CE
(200-240V)
Display
CU139
LED
ALE MET CE
(100-120V)
ALE MET CE
(200-240V)
Display
CU378
VISIO
ALE MET CE
(100-120V)
2.9.1.2. AT-UL
Display
CU133
LED
AT-UL
(90-265V)
Display
CU379
VISIO
Page 2.9
2.9.2. DRIVER: AT-UL 100-120V
2.9.2.1. AT-UL + LED
DISPLAY
(LED) MOTORE MICRO FINE
MOTORE PENDENZA CORSA
CU133
C B C B (alimentazione) C0605
I R I R (TRM-54)
R E R E
C A C A
U K U K
I E I E J3 J4 J5 J7 J8
T R T R J2
RESISTENZA
XR1
SCHEDA
AZIONAMENTO
CU143 CU143 XR2
CU145 J1
4 1 IN2 IN1 XU2 JF
XU1 XPWR
INTER- OUT1
RUTTORE SCHEDA
ON/OFF CU010 CU011
5 2
FILTRO
OUT2
CU143 XU1 XU2 XPWR

Ventola
CU177 24VDC
L N
PRESA DI CU144 SCHEDA
VAC
ALIMENTA- FE ALIMENTAZIONE
ZIONE XV1
POWER CU156
SUPPLY BOX Ventola
SCATOLA AZIONAMENTO
24VDC
2.9.2.2. AT-UL + VISIO
DISPLAY
(VISIO)
MOTORE MICRO FINE

MOTORE PENDENZA CORSA
CU379
(alimentazione)
C B C B C0605
I R I R (TRM-54)
R E R E
C A C A
ALIMENTATORE
U K U K
SUPPLEMENTARE J3 J4 J5 J7 J8
I E I E J2
T R T R
RESISTENZA
XR1
SCHEDA
AZIONAMENTO
CU143 CU143 Conn. XR2
CU145 Volante CU318

J1
4 1 IN2 IN1 2 XU1 XU2 XPWR JF

INTER- OUT1
RUTTORE SCHEDA CU010 CU011
ON/OFF FILTRO
5 2
OUT2
CU143 XU1 XU2 XPWR

Ventola
24VDC
L N CU177 SCHEDA
VAC PRESA DI ALIMENTAZIONE
ALIMENTA- FE CU144 CU156 XV1
ZIONE
POWER
SUPPLY BOX Ventola
SCATOLA AZIONAMENTO
24VDC
Page 2.10
2.9.3. DRIVER: ALE MET CE 100-120V
2.9.3.1. ALE MET CE + LED
DISPLAY
(LED)
MOTORE
MICRO FINE
C B C B
CORSA
I R I R
R E R E
CU139 MOTORE
C A C A C0605
(alimentazione) PENDENZA
U K U K (TRM-54)
I E I E A FE
T R T R
J3A J4 J5 J7 J8
J2
RESISTENZA
CU143 CU143
CN CN
SCHEDA
4 1 IN2 IN1 AZIONAMENTO
INTER- OUT1
RUTTORE SCHEDA
ON/OFF CU145 FE J1 H.SINK COVER
5 2
FILTRO XP1 XS1
OUT2
CU143
L N CU177
VAC PRESA DI CU144
ALIMENTA- FE
Ventola Ventola
ZIONE
POWER CU156 SCATOLA AZIONAMENTO (coperchio)
SUPPLY BOX
2.9.3.2. ALE MET CE + VISIO
DISPLAY
(VISIO)
MICRO FINE
C B C B A MOTORE
CORSA
I R I R
R E R E
ALIMENTATORE MOTORE
C A C A CU378 C0605
SUPPLEMENTARE PENDENZA
U K U K (alimentazione) FE (TRM-54)
I E I E
T R T R
J3A J4 J5 J7 J8
J2
RESISTENZA
CU143 CU143 CN CN
SCHEDA
INTER- OUT1 Conn.
RUTTORE SCHEDA
CU145 Volante CU318 FE J1 H.SINK COVER
ON/OFF FILTRO
5 2 2 XP1 XS1
OUT2
CU143
L N CU177
VAC PRESA DI CU144
ALIMENTA- FE
Ventola Ventola
ZIONE
POWER SCATOLA AZIONAMENTO (coperchio)
SUPPLY BOX
CU156
Page 2.11
2.9.4. DRIVER: ALE MET CE 200-240V
2.9.4.1. ALE MET CE + LED
DISPLAY
(LED)
MOTORE
MICRO FINE
C B C B
CORSA
I R I R
R E R E
CU139 MOTORE
C A C A C0605
(alimentazione) PENDENZA
U K U K (TRM-54)
FE
I E I E
T R T R
J3A J4 J5 J7 J8
J2
RESISTENZA
CU143 CU143
SCHEDA
INTER- OUT1
RUTTORE SCHEDA
CU145 FE J1 H.SINK COVER
ON/OFF FILTRO XP1 XS1
5 2
OUT2
CU143
L N CU177
VAC PRESA DI CU144
ALIMENTA- FE
Ventola Ventola
ZIONE
SUPPLY BOX
2.9.4.2. ALE MET CE + VISIO
DISPLAY
(VISIO)
MICRO FINE
C B C B CORSA
MOTORE
I R I R
R E R E
C A C A ALIMENTATORE MOTORE
CU378 C0605
U K U K SUPPLEMENTARE (alimentazione) PENDENZA
FE (TRM-54)
I E I E
T R T R
J3A J4 J5 J7 J8
J2
RESISTENZA
CU143 CU143 Conn.

CU145 Volante CU318 SCHEDA
4 1 IN2 IN1 2 AZIONAMENTO
INTER- OUT1
RUTTORE SCHEDA
ON/OFF FILTRO FE J1 H.SINK COVER
5 2 XP1 XS1
OUT2
CU143
L N CU177
VAC PRESA DI CU144
ALIMENTA- FE
ZIONE Ventola Ventola
SUPPLY BOX
Page 2.12
2.9.5. HIGH KIT
2.9.5.1. 500 model Display (ARM Board)
Dual air duct

C-Safe
TGS micro
Board
Reader
CN1 CN1
CU132 TRM-31 CU307
Patch. CN1 CN12
Conn.
Upper Sensor Upper Sensor

CBQ-32 (Left) (Right)
ARM Board
CN3 HS/HR
CN10 CU244 HD4
Riceiver HD3&2 CU136
CN9 CN2 CN7 CN6 HD1

Lower Sensor Lower Sensor
(Left) (Right)
Keyboard Patch.
Conn.
A
DISPLAY
CU242 o CU243
NC
Patch. Patch. MICRO
Conn. Conn. C EMERGENCY
B C CU377 Button
C
MICRO
NC
LOWER KIT
Page 2.13
2.9.5.2. 700/900LED Display (ARM Board)
air duct Up/Down Speed

Dual micro JOYSTICK JOYSTICK
C-Safe (Left) (Right)
TGS
Reader
Reader
CN1 CN1 TRM-29 Ready to Run
Board
CU307 TRM-29
CU132 TRM-31
Patch. CN1 CN12 CN11 CN13
Conn.
CN23 CU227
Upper Sensor Upper Sensor
CBQ-32 (Left) (Right)
ARM Board
CN3 HS/HR
CN10 CU244 HD4
Riceiver HD3&2 CU136
CN9 CN2 CN7 CN6 HD1

Lower Sensor Lower Sensor
(Left) (Right)
Keyboard
Patch.
Conn.
A
DISPLAY
CU242 o CU243
NC
Patch. Patch.
MICRO
Conn. Conn. C
B C EMERGENCY
CU377
Button
C
MICRO
NC
LOWER KIT
Page 2.14
2.9.5.3. 700/900VISIO Display (CPU Board)
Dual iPOD DOCKING C-SAFE USB

USB
TGS STATION
Reader Audio/Video
connectors Board
CU331 TUNER Board
CU381
J6
CU132
J13
Up/Down Speed
Ready to Run
CU387
CU375 Antenna Antenna air duct JOYSTICK JOYSTICK
CU308 FE MAIN (B) AUX (A) Board
CBQ-32 micro (Left) (Right)
WB657
CU348 TRM-29 TRM-29
FLAT
CU376
CU337
CU307
TOUCH
SCREEN CN19 CN14 CN26 CN6 CN27 CN2 J9 CN33
CN40
CN4
CN34
CN31
J1 J2 Upper Upper
CPU Board CN29
Sensor Sensor
WIRELESS (L) (R)
CN3
Board
HS/HR
Inverter CU336 CN1 CN25 CU244 CU136
HD4
Riceiver HD 3 & 2
HD1 Lower Lower

CN17 CN4 JP10 CN22 CN27 J5 Sensor Sensor
(L) (R)
LCD
CU333
CU378 o CU379
DISPLAY Hadphone
NC
JACK
MICRO
C EMERGENCY
CU377 Button
C
MICRO
NC
CU246
LAN Antenna
Driver Power Supply inlet
Page 2.15
2.10. CABLES
The colour of the cables can be changed, refer in particular to the Pin Out.
2.10.1. CBQ CABLES

CBQ32: TGS cable
(Patch conn. – CPU / ARM Board)
ARM CPU
Board Board Signal Colour Patch Conn.
CN4 CN19
1 +12Vdc power supply Red 8
3 RX Brown 1
5 TX Blue 2
9 GND Black 6
2.10.2. AUTOTRANSFORMER CABLE

AUTOTRANSFORMER cable
(Autotransformer – Power supply box – ALE Driver)
Power
ALE
Autotransformer Signal Supply
Driver: J1
box
(PHASE) 110Vac Power Supply 1
Cable internally (NEUTRAL) 110Vac Power Supply 2
connected (PHASE) 220Vac Power Supply 1
(NEUTRAL) 220Vac Power Supply 2
Page 2.16
2.10.3. TRM CABLES

TRM-31: C-Safe Signal cable (LED only)
(ARM Board – C-Safe Board)
ARM Board C-Safe Board
Signal Colour
CN1 CN1
1 Digital #1 Flat cable 1
… … … …
14 Digital #14 Flat cable 14
TRM-54: Limit Switch cable

(ALE/AT UL Driver – Limit Switch)
ALE/AT UL
driver Signal Colour Limit Switch
J8
3 Contact White Fast-on
8 Reference Brown Fast-on
TRM-29: Up-Down and Speed Joystick cable

(CPU / ARM Board– Joystick)
Boards Micro Joystick
CPU: CN16/17 Signal Colour
Up Down
ARM: CN11/13
1 Reference - White - Faston (C)
2 Grade - Brown - Faston (NA)
3 Reference + Green Faston (C) -
4 Grade + Yellow Faston (NA) -
Page 2.17
2.10.4. CAVI CU
CU132: TGS Signal cable
(Patch Conn.– Dual TGS reader)
Dual TGS reader
Patch Conn. Signal Colour
CN1
8 +12Vdc power supply Black 2
1 RX Green 1
2 TX Black 4
6 GND Black 5
CU136: Hand Sensor Signal cable

(Cardio Receiver– Hand Sensor L / R)
Hand Sensor Hand Sensor
Cardio Receiver
Signal Colour (L) (R)
HD3&2
Up Down Up Down
1 Right hand signal input Black - - faston -
2 Right hand contact ref Black - - - faston
3 Shield GND Black - - - -
4 Left hand signal input Black faston - - -
5 Left hand contact ref Black - faston - -
CU145: Power Supply cable

(Filter Board / Patch conn.)
Filter Board
Signal Colour Patch Conn. 2
OUT1/OUT2
Fast-on Phase Black 1
Fast-on Neutral Black 2
CU227: Ready to Run cable (“InMotion”)

(InMotion Board – ARM/CPU Board)
ARM Board: CN23
InMotion Board Signal Colour
CPU Board: CN34
1 Vcc +5 Brown 1
2 En Light Green 4
3 GND +5 White 8
Page 2.18
CU242: Connecting cable ALE Driver and LED Display

(ALE Driver –LED Display)
ALE Driver LED Display Patch
Signal Colour
J3A CN2 CN7 CN6 Conn. A
1 485 TXD+ RXD+ Brown/White 7 - - -
2 GND +12Vdc Grey - 2 - -
3 GND +5Vdc Black - 3 - -
4 n.c. - - - - -
5 485 TXD- RXD- Brown 8 - - -
6 +12Vdc Orange - 6 - -
7 +5Vdc Red - 7 - -
8 n.c. - - - - -
9 EXT Emergency White - - 4 -
10 Emergency restoration Blue - - 5 -
11 n.c. - - - - -
12 n.c. - - - - -
- HW Emergency Grey - - 2 3
- SW Emergency Grey - - 3 1
- GND +12Vdc ISO Black - - 6 2
Receiver
Signal Colour FRAME
HD1
Fast-on GND Yellow / Green Fast-on
Page 2.19
CU243: Connecting cable AT-UL Driver and LED Display

(AT-UL Driver– ARM Board)
AT-UL AT-UL ARM Board Patch
Signal Colour
CN01 CN08 CN2 CN7 CN6 Conn. A
2 - GND +12Vdc Grey - 2 - -
3 - GND +5Vdc Black - 3 - -
4 - sensing +5Vdc Brown - 4 - -
6 - +12Vdc Orange - 6 - -
7 - +5Vdc Red - 7 - -
8 - + sensing 5Vdc Yellow - 8 - -
9 - EXT Emergency White - - 4 -
10 - Emergency restoration Blue - - 5 -
11 6 - +12Vdc Orange - - - -
12 4 - - sensing +5Vdc Brown - - - -
- 1 NC Green/ White 1 - - -
- 2 NC Green 2 - - -
- 4 Download Blu 4 - - -
- 5 Reset Blue/ White 5 - - -
- 6 GND Digital Orange 6 - - -
- 7 485 TXD+ RXD+ Brown / White 7 - - -
- 8 485 TXD- RXD- Brown 8 - - -
- - HW Emergency Grey - - 2 3
- - SW Emergency Grey - - 3 1
- - GND +12Vdc ISO Black - - 6 2
Receiver
Signal Colour FRAME
HD1
Fast-on GND Yellow / Green Fast-on
CU244: Cardio receiver cable

(ARM/CPU Board – Receiver Board)
ARM Board: CN10 Cardio Receiver
Signal Colour
CPU Board: CN25 Board
4 n.c.
3 Pulse Signal White 5
2 +5V cardio.2 Brown 1
1 GND - Card Green 6
Page 2.20
CU246: Antenna cable+ LAN (VISIO only)

(CPU Board– Front lower frame)
Anterior lower
CPU Board: CN4 Signal Colour
frame
1 LAN Signal White / Green 1
2 LAN Signal Green 2
3 LAN Signal White / Orange 3
4 LAN Signal Blue 4
5 LAN Signal White/Blue 5
6 LAN Signal Orange 6
7 LAN Signal White / Brown 7
8 LAN Signal Brown 8
TUNER Board Anterior lower
Signal Colour
J6 frame
1 Antenna signal Black 1
CU307: Fan ON/OFF cable

(ARM/CPU Board– Fan Micro-switch)
ARM Board: CN12
Fan cable Signal Colour Fan micro-switch
CPU Board: CN33
2 - GND +12V - Fast-on
1 1 +12V Red -
- 2 GND +12V - Fast-on
CU308: User USB port cable (VISIO only)

(CPU Board–USB Port)
CPU Board
Signal Colour USB Port
CN14
1 +5Vdc Red 1
2 USB- White 2
3 USB+ Black 3
4 GND Green 4
5 Shield Blue 5
CU318: Signal cable (VISIO only)

(Power Supply – Driver)
Driver Power
Patch conn. 2 Signal Colour
J1 Supply
- Socket
1 PHASE Brown
1 -
- Socket
2 NEUTRAL blue
2 -
Patch conn.2 Signal Colour Frame
Fast-on GND Yellow / Green Fast-on -
Fast-on GND Yellow / Green - eyelet
Page 2.21
CU331: iPod signal cable (VISIO only)

(CPU Board– Docking Station)
CPU Board
Signal Colour Docking Station
CN26
1 +V bus USB Black 14
2 GND bus USB Black 13
3 TX - RX Black 11
4 RX – TX Black 12
5 CTS Black 10
6 +5Vdc Black 9
7 GND Black 8
8 GND Black 7
9 Video Gnd Black 6
10 Video signal Black 5
11 Audio L gnd Black 4
12 Audio L signal Black 3
13 Audio R signal Black 2
14 Audio R gnd Black 1
CU333: Headphone Jack cable (VISIO only)

(CPU Board– Headphone Jack)
CPU Board
Signal Colour Headphone Jack
J5
2 Out_R Green 4
4 Schield Yellow 5
1 GND Red 2
3 Out_L Black 1
CU336: LCD Inverter Frontek cable (VISIO only)

(CPU Board – LCD Inverter)
CPU Board LCD Inverter
Signal Colour
CN1 CN1
1 +12Vdc entry Power Supply Black 11
2 (*) GND Black 1
3 ON - OFF Black 4
4 GND Black 3
5 (*) +12Vdc Black 12
6 Save - lamp Black 2
7 n.c. Black -
(*) =Apply two wires on the same contact.
Page 2.22
CU337: LCD Power Supply (VISIO only)

(CPU Board– LCD)
CPU Board
Signal Colour LCD
CN2
1 Vcc LCD 5
2 Vcc LCD 6
3 Vcc LCD 11
7 Shield 17
8 RxE3+ 20
9 RxE3- 22
10 RxEc+ 26
11 ExEc- 28
12 RxE2+ 14
13 RxE2- 16
14 GND 23
15 RxE1+ 8
16 RxE1- 10
17 GND 24
18 RxE0+ 2
19 RxE0- 4
20 Rx03+ 19
21 Rx03- 21
22 Rx0c+ 25
13 Rx0c- 27
24 GND 29
25 Rx02+ 13
26 Rx02- 15
27 Rx01+ 7
28 Rx01- 9
29 Rx00+ 1
30 Rx00- 3
CU348: Ready to Run cable (“InMotion”) (VISIO only)

(InMotion Board –CPU Board)
InMotion Board Signal Colour CPU Board: CN34
1 Vcc +5Vdc Brown 1
2 Em. Ligth Green 2
3 GND +5Vdc White 4
Page 2.23
CU375: AUDIO / VIDEO signal cable (VISIO only)

(CPU Board –AUDIO / VIDEO Connectors Board)
AUDIO / VIDEO
Connector Board
1 n. c. - 1
2 In L White 2
3 GND in L Sheath 3
4 In R Red 4
5 GND in R Sheath 5
6 In VIDEO Yellow 6
7 GND in VIDEO Sheath 7
8 n. c. - 8
CU376: USB / C-Safe Connectors Board cable (VISIO only)

(CPU Board – USB / C-Safe Connectors Board)
USB / C-Safe
Connectors Board
1 Vcc Oragne 1
2 Vcc Oragne 2
3 USB - White 3
4 USB + Brown 4
5 GND Shield Black 5
6 GND Black 6
7 GND Nero 7
8 Af_+bvdc_csafe Blue 8
9 Af_+bvdc_csafe Blue 9
10 Rxd1_in Red 10
11 Rxd1_in Yellow 11
12 Cts1_in Gray 12
13 GND Black 13
14 GND Black 14
CU377: Emergency cable

(ARM / CPU Board– Micro 1 (Hardware)/ Micro 2 (Software)
CPU Board:
CN22 Micro 1 Micro 2
Signal Colour
ARM Board: (HW) (SW)
Patch Conn. A
1 SW Emergency White CN02 -
2 GND_DIG Brown - CN05
3 HW Emergency Green CN02 -
- GND Black CN03 CN04
Page 2.24
CU378: Connecting cable VISIO Display and ALE Driver

(CPU Board–ALE Driver)
External
CPU Board ALE Driver
Signal Colour Power
CN17 J3A
Supply
1 n.c - - -
2 GND +12Vdc Grey 2 -
3 n.c. - - -
4 EXT Emergency White 9 -
5 GND +12Vdc EST Power Supply Black - 1
6 485 TXD – RXD - White 5 -
7 +12Vdc Orange 6 -
8 n.c. - - -
9 +12Vdc EST Power Supply Red - 2
10 Restore Blue 10 -
11 n.c. - - -
12 485 TXD + RXD + Brown 1 -
Display Receiver
Frame
Ground Signal Colour Ground
Ground
JP10 HD1
Fast-on GND Giallo/Verde Fast-on Fast-on
CU379: Connecting cable VISIO Display and AT-UL Driver

(CPU Board – AT-UL Driver)
AT-UL External
CPU Board Driver
Signal Colour Power
CN17
J3 J4 Supply
1 n.c. - - - -
2 GND +12V Grey 2 - -
3 n.c. - - - -
4 EXT Emergency White 9 - -
5 GND +12V EST Black - - 1
6 485 TXD – RXD - Brown - 8 -
7 +12V Orange 6 - -
8 n.c. - - - -
9 +12 EST Red - - 2
10 Restoring Blue 10 - -
11 n.c. - - - -
12 485 TXD + RXD + White / Brown - 7 -
Display Receiver
Frame
Ground Signal Colour Ground
Ground
JP10 HD1
Fast-on GND Giallo/Verde Fast-on Fast-on
Page 2.25
Page intentionally left blank.
Page 2.26
3. PRINCIPLES OF OPERATION
3.1. BLOCK DIAGRAMS WITH ALE DRIVER
3.1.1. ALE DRIVER (220V – 110V)
Up/Down
Capacitive Dual TGS iPod Doking JOYSTICK
TOUCH SCREEN reader Station
Connectors
Board
TUNER
BOARD
SPEED
JOYSTICK
"inMotion"
BOARD
LCD
Inverter HAND
SENSOR
(L)
WIRELESS
DISPLAY BOARD BOARD
HR/HS CARDIO
RECEIVER
DISPLAY HAND
SENSOR
(R)
CU378 (VISIO)
CU139 (LED)
LIMIT
A MOTOR
SWITCH
(110V Only)
POWER SUPPLY ELEVATION

CU378
(VISIO Only) (powered) MOTOR
FE
J3A J4 J5 J7 J8
J2
RESISTANCE
DRIVER BOARD
Patch
POWER Conn. J1
FE H.SINK COVER
SUPPLY BOX 2 XP1 XS1
Fan Fan
DRIVER BOX (cover)
Page 3.1
3.1.2. AT-UL DRIVER
Up/Down
Dual JOYSTICK
Capacitive iPod Doking
TGS
TOUCH SCREEN Station
Reader Connectors
Board
TUNER
BOARD
SPEED
JOYSTICK
"inMotion"
BOARD
LCD Inverter
HAND
SENSOR
WIRELESS (L)
DISPLAY BOARD BOARD
HS/HR
RECEIVER
HAND
SENSOR
DISPLAY (R)
CU379 (VISIO)
CU133 (LED)
ELEVATION LIMIT
MOTOR MOTOR SWITCH
POWER
SUPPLY
J3 J4 J5 J7 J8
(VISIO only) J2
RESISTANCE
XR1
DRIVER BOARD
XR2
POWER Patch
J1
SUPPLY BOX Conn.
XU1 XU2 XPWR JF
XU1 XU2 XPWR

Fan
24VDC
POWER BOARD
XV1
Fan
DRIVER BOX
24VDC
Page 3.2
3.2. LED DISPLAY BOARDS
3.2.1. ARM BOARD: 500 AND 700 MODELS

The display contains only one board which comprises the CPU, an ARM microprocessor, its logic
circuits and a FLASH EPROM containing the operating program for the machine moreover, acts as
the interconnection hub for all the components of the display and serves as the point of connection
with the low kit driver.
The main functions of the board are:
Manages and process signals from:
 Keyboard;
 HR Receiver (500 LED);
 HS/HR receiver (700 LED);
 C-safe board;
 Emergency button.
Optional:
 Dual TGS reader.
Distributes the voltages received from the low kit driver;

Exchanges, over the RS-485 serial link to the driver box, commands for controlling the belt
and elevation motors;
Exchanges, over the RS-485 serial link to the driver box, commands for controlling
emergency signals;
Controls the LEDs and the 7-segment displays which provide feedback about the exercise
session.
The board includes the following indicator LEDs:
LED mane Colour Description

if ON the +12Vdc supply provided by the Driver box, correctly
LED1 Yellow
reaches the board.
if ON the +5Vdc supply provided by the Driver box, correctly
LED2 Green
reaches the board.
Page 3.3
3.3. VISIO DISPLAY BOARD
3.3.1. CPU BOARD: 700VISIO MODELS

The Circuit Board includes: a microprocessor, its control logic, a first FLASH EPROM (containing
the Operating System), a second FLASH EPROM, partitioned in two sections (HD1 and HD2) the
first used for the training program of the machine, for storing video and other information/support
material, the second partition for saving messages coming from the COMMUNICATOR and a third
FLASH EPROM (HD3) used for a back-up process.
It is the Circuit Board that connects all components of the display and acts as point of connection to
the driver.
The main functions of the board are:
Manages and process signals from:
 LCD;
 LCD Inverter;
 Touch Screen;
 Digital /Analogue tuner Board;
 LAN network board (integrated);
 Wireless network Board;
 Emergency button;
 HS/HR Cardio Receiver;
 Audio/Video external device Connectors Board;
 Headphone Jack;
 C-Safe (integrated);
 Service USB port (integrated).
Optional:
 Dual TGS Reader;
 User USB port;
 iPod docking station.
Distributes the voltages received from the low kit driver;

Exchanges, over the RS-485 serial link to the driver box, commands for controlling the belt and
elevation motors;
Exchanges, over the RS-485 serial link to the driver box, commands for controlling emergency signals;
Controls the LEDs and the 7-segment displays which provide feedback about the exercise session.
The board includes the following indicator LED:
LED mane Colour Description

if ON, the +12 Vdc power supply from the Driver correctly
LED 1 GREEN
reaches the board.
3.3.1.1. Backup battery

The CPU board has a battery that act to maintain powered the internal clock when the machine is
not connected to a power source.
Page 3.4
3.3.2. LCD INVERTER

This device powers the LCD Display lamps. It receives DC power supplies (12 Vdc supply and
3.3Vdc enable signal) from the CPU Board, and generates the AC voltage (380 Vac) needed to
power the LCD.
3.3.3. DIGITAL/ANALOGUE TUNER BOARD

This is the board for receiving and managing the Audio/Video signal incoming from the antenna; it
receives both digital and analogue signals.
It is directly connected to the antenna cable, whose signal is then amplified, split between a video
and audio channel, encoded by the decoder and processed by a tuner that permits searching and
tuning of both TV and radio channels.
The data is then sent to the CPU Board where it is processed and managed in order to correctly
display it on the LCD Display.
LED name Colour Description

ON if the power supply reaches the board.
OFF if the power supply does not reach the board.
FLASHING:
D4 RED
 if loading/starting the SW in the first seconds after it switch on;
 During the firmware upload;
 In case of HW/SW malfunctioning (and it continue to blink).
3.3.4. INTEGRATED LAN NETWORK BOARD (WIRED)

The CPU board integrate a LAN network (Local Area Network) which can be used to connect the
VISIO device in a local network. The connection should be realised through a UTP cable, with
RJ45 connectors cat.5e/6.
VISIO device is compatible with LAN networks, which have a max. transmission speed between 10
and 100 Mbps.
The integrated network is obligatory in case of use for receiving IPTV stream
Page 3.5
3.3.5. WIRELESS NETWORK BOARD (WITHOUT CABLES)

This is a board connected directly to the CPU, which enables the VISIO device to connect to a
WLAN (wireless local area network) as an alternative to a wired network.
The VISIO device has been constructed to be compatible with Wi-Fi technology (and in particular
with the IEEE 802.11b/g standard), which offers a theoretical bandwidth capacity of up to 54Mbps
over distances dependent on the characteristics of the setting where it is installed.
The typical indoor range is 30 m (open space):
• Standard: IEEE 802. 11b/g

• Frequency band: 2.4GHz
• Security protocol: WPA/WPA2 or also less recent ones (e.g. WEP).
The WLAN connection may not guarantee the same performance as a wired network.
The advantage of Wi-Fi is the absence of cables, but this is also a limitation in terms of
protection against interference/disturbance, performance (the stability of service and
bandwidth may be intermittent) and security (vulnerability to attacks by hackers). Where
possible, it is in any case preferable to use the wired network. The possibility of using Wi
Fi also depends greatly on the type of service/application that is to be used in VISIO.
In particular:
• Technogym Communicator: usable with suitable Wi-Fi network
• IPTV: NOT usable with Wi-Fi network; for this application, use of a wired network is
essential.
There are 2 different models of Wi-Fi network board used by Technogym, one produced by VIA and
the other by Billionton. The 2 boards, are physically different as shown below:
VIA model Billionton model
Whenever you replace the board with another that is not the same model, you always
have to carry out the “System recovery” procedure using the Recovery USB sticks.
Page 3.6
3.3.6. AUDIO/VIDEO EXTERNAL DEVICE CONNECTOR BOARD

The board is positioned on the rear of the display of the equipment and makes available some
connectors for connecting Audio / Video source and the external display on the base-band of LCD.
3.3.7. HEADPHONE JACK

The machine display has one jack for connecting headphones. The jack is connected on a stereo
output of the CPU Board.
3.3.8. C-SAFE BOARD (INTEGRATED):

It 'a function that allows the connection using an appropriate cable for connecting other devices,
such as: external PC suitably, programmed to control the machine (speed, level of difficulty, etc ...)
3.3.9. SERVICE USB PORT (INTEGRATED):

It is used to connect USB keys for updates: High Kit, Low Kit, Digital TV Board, Dual TGS reader
and the transfer of Radio and TV channels, from one VISIO device to another.
Page 3.7
3.4. OPTIONAL
3.4.1. IPOD DOCKING STATION
It is the device that allows to plug & store iPod models, in a safe docking station and to control it
from the ACTIVE Wellness TV interface.
With the docking station, developed for the full compatibility with iPod, it is possible to power,
recharge and fully control it from the touch screen of the machine.
In the following table, all the compatible iPod(APPLE) models:
iPod 5th gen. iPod Classic iPod mini
iPod Nano iPod Touch iPhone
3.4.1.1. Client USB port

This is an additional port which can be installed on the VISIO Display, and makes available a USB
port for connecting to external devices. The user can connect USB devices for playing a vast range
of multimedia files, including: mp3, wma, wav, wmv, MPEG2, MPEG4, DivX, XVID jpg.
3.4.1.2. Dual TGS reader

It’s the device which allows the machine to interact with the Wellness System.
This board enables the machine to read the user's TGS key for performing workouts programmed
with the proper SW of the Wellness System.
With Dual TGS reader it is possible to use both the Botom and the Mifare TGS keys.
Page 3.8
3.5. CARDIO RECEIVER BOARD
3.5.1. HR/HS (CHEST BELT/HAND SENSOR)
The receiver reception area is approximately a circle with a 90cm radius. If there is
electromagnetic noise produced by high voltage lines, radio transmitters, monitors,
motors ecc… within this area, the receiver becomes saturated and no longer receives any
signal.
This board manages the signals received from the Telemetric Transmitter (Chest Belt) and from the
Hand Sensors, used by the user when exercising. The Board receives the +5Vdc power supply, from
the Display Board.
The Receiver Board, communicate with the Display Board in a positive logic mode. When the
Board is in stand-by, the signal is +5Vdc; as soon the Board receives a reliable source of heart rate
signal change to 0Vdc and then, for each heartbeat detected, generates a pulse going back to +5Vdc.
The Display Board, can recognize if the signal is generated by the Chest Belt transmitter (wireless
signal) or by the Hand Sensor (contact signal) from the width of the signal.
In particular: if the width signal is 30msec, comes from the Chest Belt (wireless); if the signal is
100msec comes from the Hand Sensor (contact).
Page 3.9
3.6. EMERGENCY BUTTON

This is a safety device which allows the user to stop the machine in an emergency situation. It
consists of 2 magnetic sensors fixed to the machine display, which form a NC contact when the
emergency stop device is correctly positioned on the control panel during exercise.
If a user is in difficulty and press the emergency device from the control panel or pull the emergency
rope, the NC contact is opened then the CPU/ARM board shows the message:
LED display: “PRESSA KEY”

VISIO display: “TOUCH THE SCREEN”
Moreover the CPU/ARM board sends a signal to the Drive which cuts off the power supply to the
tread belt motor, halting the machine.
3.7. C-SAFE BOARD

This board makes available a communication port, on 1 externally accessible connector, which can
be used for interfacing compatible C-Safe devices such as the Cardio Theater readers.
This connector is situated on the back of the display.
These connectors can also be interfaced, using a special cable, to an external PC for programming
the FLASH EEPROM.
3.8. BELT MOTOR

An asynchronous three-phase motor which, by means of a pulley and poly-v belt, turns the driving
roller of the tread belt. Is equipped with a normally-closed thermal cutout which opens when the
temperature exceeds a preset threshold, in order to safeguard the integrity of the motor. The thermal
signal reaches the driver as a NC external input signal. When this contact opens, the driver
generates an alarm.
It is equipped with a high inertia flywheel, to permit more gradual deceleration of the tread belt in
the event of a power outage or emergency stop.
ATTENTION: dangerous voltages are present at the motor and flywheel.
Potenza motore vedi paragrafo: 2.5. “Technical specification”.
3.9. ELEVATION MOTOR

This is a linear actuator equipped with 24 Vdc motor, integral reduction gear and a rod that is
pushed backward and forward by the motor. This rod acts upon a frame connected to the front
wheels of the machine: when the rod moves so does the frame, thereby lowering raising the
machine.
The actuator has a built-in Hall effect sensor which acts as an encoder, generating pulses when the
motor moves. This furnishes a feedback signal on the motor movements, which is used for tracking
the position of the rod and hence the elevation of the machine.
Page 3.10
3.10. JOYSTICK
These joysticks are used to adjust the speed and the elevation during the exercise. Each time they
are pressed, forward or backward, they send a signal to the CPU board to change the speed or the
elevation according to the joystick used.
3.11. LIMIT SWITCH

This is a NC micro switch which defines the zero-reference position for the elevation mechanism:
the switch is positioned so that it is pressed by the machine during the reset procedure, thereby
defining the reference position.
Page 3.11
3.12. LOW KIT
3.12.1. ALE MET CE DRIVER

This is the electronic device that receives the line voltage and, through a PFC module, it rectifies the
voltage to the 400Vdc used to generate the 3 phase voltage for the belt motor. It generates the DC
voltages to power up all the other devices of the machine.
It’s the device that acts as an interconnection hub for the main components of the lower assembly,
and serves as the point of connection with the display. In fact:
 it supplies the +12Vdc voltages to the display;

 it supplies the tread belt motor with a variable-frequency sinusoidal voltage: varying the
frequency varies the speed of rotation of the motor, and consequently the speed of the tread
belt;
 it exchanges, over the RS-485 serial link to the Display Board, the commands for controlling
the tread belt and elevation motors;
 it exchanges, over the RS-485 serial link to the Display Board, the commands for viewing and
configuring the inverter parameters;
 it exchanges, over the RS-485 serial link to the Display Board the commands for viewing the
errors logged by the inverter.
From the outside the following indicator LEDs are visible:
LED NAME COLOUR DESCRIPTION

H6 GREEN +5Vdc (if ON proper functioning)
H5 BLUE 400Vdc (if ON proper functioning)
The board includes the following indicator LEDs visible when the driver cover is removed:
LED NAME COLOUR DESCRIPTION

If ON indicates that the Driver has detected an error (EdC)
ALARM RED when it was moving the elevation motor. This LED stay ON
for about 1 second and then goes OFF.
if ON indicates that the motor has received the supply
EN_UP GREEN
voltage for movement in the upward direction
EN_DOWN RED
voltage for movement in the downward direction
functioning of elevation motor encoder: if blinking, indicates
TACHO GREEN
that the board is receiving the pulses from the encoder
status of Limit switch contact: if ON indicates that the
DWN_SW GREEN
microswitch is pressed
Page 3.12
3.12.2. ALE POWER SUPPLY BOX

This is a box which contains:
 The machine's power inlet socket.

 The on-off switch.
 2 resettable THERMAL CUTOUTS which monitor overloads on the phase and neutral.
 An inductor
 Filter Board
This power supply box manages the power circuits of the machine: in particular, the input high
voltage, which is then sent to the Drive, controlled through a second on-off switch.
3.12.3. SUPPLEMENTARY POWER SUPPLY

This provides a supplementary +12V line required for operation of the VISIO, which in particular
uses it for powering the lights of the LCD.
ATTENTION If the LCD lights fail to illuminate, one reason could be that this
supplementary power supply is not supplied or is not working, and thus in its turn fails
to supply the LCD.
3.13. AUTOTRANSFORMER
Only for 110Vac version.
It is a toroidal Autotransformer, placed on a plate fixed to the frame in the bottom of the machine
under the running deck. The Autotransformer is connected in series to the power supply of the
equipment and allows using the 110Vac power supply. It receives the 110Vac power supply and
provides an output voltage of 220Vac for the Driver.
Page 3.13
3.13.1. AT-UL DRIVER

It’s the device that acts as an interconnection hub for the main components of the lower assembly,
and serves as the point of connection with the display. In fact:
 it exchanges, over the RS-485 serial link to the CPU/ARM board, the commands for
controlling the tread belt and elevation motors;
 it supplies the tread belt motor with a variable-frequency sinusoidal voltage: varying the
frequency varies the speed of rotation of the motor, and consequently the speed of the tread
belt;
 it supplies the elevation motor with a 24Vdc;
 it exchanges, over the RS-485 serial link to the CPU/ARM board, the error signals pertaining
to the tread belt and elevation motors;
 it exchanges, over the RS-485 serial link to the CPU/ARM board, the commands for viewing
and configuring the inverter parameters;
 it exchanges, over the RS-485 serial link to the CPU/ARM board, the commands for viewing
the errors logged by the inverter.
 Receives the mains voltage at its inputs and outputs the DC supply voltages for the machine
circuit boards listed below:
Supply voltage Connector Description

+24Vdc XU1 Power supply for the fans of the electrical box
+5Vdc XU1 Power supply for belt and elevation motor encoders
+5Vdc
XU2 Power supply for display
+12Vdc
From the outside the following indicator LEDs are visible:

H2 GREEN +5Vdc
H3 GREEN +12Vdc
H4 GREEN +24Vdc
H5 RED 400Vdc
It contains:
 The AT driver board

 The AT power supply board
 2 fans
 A breaking resistor
Page 3.14
3.13.2. AT-UL DRIVER BOX

It is the upper board of the assembly and it is the heart of the driver: it does everything was
described above for the AT driver except the function of the AT power supply board described
below. In details:
 It receives the line voltage and, through a PFC module, it rectifies the voltage to the 400 Vdc
used to generate the 3 phase voltage for the belt motor and to power up the AT power supply
board.
 Internally it houses an inverter to control the belt motor;
 Internally it houses a DC driver to control the elevation motor.
The board includes the following indicator LEDs visible when the AT driver cover is removed:

If ON indicates that the AT driver has detected an error
ALARM ROSSO (EdC) when it was moving the elevation motor. This LED
stay ON for about 1 second and then goes OFF.
EN_UP VERDE
voltage for movement in the upward direction
EN_DOWN ROSSO
voltage for movement in the downward direction
functioning of elevation motor encoder: if blinking, indicates
TACHO VERDE
that the board is receiving the pulses from the encoder
status of Limit switch contact: if ON indicates that the
DWN_SW VERDE
microswitch is pressed
3.13.3. AT-UL POWER SUPPLY BOARD

It is the lower board of the assembly and it receives the 400 Vdc from the AT driver board and
outputs to the AT driver board the low voltages used by the machine.
3.13.4. FANS
There are 2 fans powered with 24 Vdc used to cool down the AT driver.
3.13.5. BREAKING RESISTOR

It is a 150 Ohm used by the AT driver board to dissipate the energy produced by the motor when it
is working as a generator.
3.13.6. POWER SUPPLY BOX

It is a box that contains:
 Power entry socket;

 ON-OFF switch;
 2 circuit breakers that check the overload on line and neutral;
 A mutual inductance.
Page 3.15
3.14. TREAD BELT MOTOR DRIVE
3.14.1. MECHANICS
The tread belt is actuated by the motor through a linkage consisting of the motor pulley, the driving
roller and the belt which connects them. In this way, a given belt motor speed corresponds to a
predetermined linear tread belt speed.
3.14.2. CONTROLS
The control block diagram is as follows:
CPU Board
CN17
RS-485
J13A
ALE
J5
Driver
J5
Vac with variable frequency
Cut-out
Motor
To actuate the motor, the CPU board communicates with the driver via the RS-485 serial link.
Based on the commands received, the Driver drives the motor by applying a variable frequency
sinusoidal voltage: the frequency determines the speed of rotation of the motor and hence the linear
tread belt speed.
During its movement, the driver continually checks the motor by monitoring its current draw as
well. If any problems are detected (low voltage, overcurrent, SW or HW inverter, etc....) it halts the
motor and sends an alarm signal to the CPU board, which displays a “THE EQUIPMENT IS
BLOCKED” which may lead to different error codes stored by the driver.
Page 3.16
In addition, to protect the motor from overheating, each motor phase has a thermal cut-out
connected in series. If the temperature exceeds the threshold value, the thermal cut-outs open and
interrupt the circuit. The driver detects this condition as the opening of a NC external contact. In
such a case the driver halts the motor and outputs an alarm signal to the CPU board which displays
the “THE EQUIPMENT IS BLOCKED” message.
3.14.3. THE SIGNALS INVOLVED
• RS-485 Signal
This is a digital signal exchanged between the driver and the CPU board.
• VAC Signal with variable frequency:

This is the variable alternating-voltage signal output by the driver (connector J5) to supply the
motor. Increasing the frequency of this signal increases the motor speed. The frequency of the
sinusoidal supply voltage sent by the driver to the motor can be viewed on the display using the
inverter manual test described at the paragraph: 6.2.2.2 “Man. Inverter Test”.
• Cut-Out signal:
Each motor phase is equipped with a normally-closed thermal cut-out which opens when the
temperature exceeds a preset threshold. When this input signal is an open contact, the driver
detects the alarm, halts the motor and sends an alarm signal over the RS-485 line to the CPU
board.
Page 3.17
3.15. ELEVATION MOTOR DRIVE
3.15.1. MECHANICS
The machine incline is varied by moving a frame connected to the front wheels by means of the
elevation motor rod. The motor movement is detected by a hall sensor which provides the motor
motion control signal: each motor revolution generates a predetermined number of pulses and
produces a known displacement of the rod and hence of the machine incline. The direction of
rotation of the motor determines whether the machine moves up or down.
3.15.2. CONTROL
CPU Board
CN17
RS-485
J13A
ALE
J8 J7
Driver
J7
Vdc
Pulses
Limit
switch Motor
Hall sensor
To actuate the motor, the CPU Board communicates via the RS-485 serial link with the ALE Drive.
Depending on the commands received, the Drive sends a +24 or -24Vdc power supply to the Up-
Down motor, and in this way determines whether the actuator rod moves in our out. When the
motor receives the voltage it begins to move.
Page 3.18
To control the elevation position, the Drive uses the following input signals:
A travel limit micro switch which defines a zero-reference position, acquired by the machine
during its power-on reset procedure and whenever the micro switch is pressed. The travel
limit micro switch outputs a normally closed signal which becomes open when the micro
switch is pressed.
ATTENTION: when the travel limit micro switch outputs an open contact signal
(pressed, micro switch broken or cable interrupted), the downward movement of the
machine is disabled.
If the Drive detects problems with these signals during operation of the elevation motor, i.e.:
If it has not received any pulses during a previously defined time interval.
If, when the travel limit micro switch outputs an open contact signal, this contact does not
switch to closed when the elevation motor moves upward by a distance of 2%.
Then:
The drive stops functioning with error code "EdC"

The machine displays the "ELEVATION ERROR" message, and interrupts the exercise.
The parameter Par 07 is switched to 1 to disable the elevation function.
At this point the machine will only allow movements of the tread belt motor, but not of the
elevation motor. To re-instate operation of the elevation motor, the machine must be turned off and
on again, so as to automatically reset Par 07 to 0.
If the problem persists, the machine will again show the elevation error on the Display.
3.15.3. RESET PROCEDURE

On power-up, the machine performs a reset procedure in order to determine the zero-reference
position for the elevation movements. The machine makes a downward movement until the travel
limit micro switch is pressed, and then moves upward by the number of pulses (100 pulses) defined
in the elevation table to reach the reference "horizontal position". All the movements for reaching
different elevations will be variations relative to this reference.
Page 3.19

The machine uses the following control signals:
• RS-485 Signal
This is a digital signal exchanged between the driver and the CPU board.
• Motor voltage signal (Vdc)

This is the DC voltage generated by the driver (pins 2 and 1 of connector J7) for supplying the
elevation motor. Its absolute value is 24Vdc and, depending on its polarity, it causes the motor
to rotate in either a clockwise or anticlockwise direction. The incline of the machine will
increase or decrease accordingly.
• Pulse signal
This is a square wave signal with frequency 50 Hz (T=20 msec) and 50% duty cycle generated
by the Hall sensor when the elevation motor moves. This signal enters the driver (pins 6 and 4 of
connector J7) and provides the feedback of the motor movement.
This signal alternates between a low value of 0Vdc and a high value of 5Vdc. When measured
with a multimeter, this signal is at either 0 or 5Vdc when the motor is stopped, while during
motor movements it is approximately 2.5Vdc.
In order to function correctly, the Hall sensor requires a +5Vdc supply voltage which it receives
from the elevation board (pins 5 and 4 of connector J7).
• Limit switch signal

The limit switch is a NC contact entering the /AT UL driver (pins 3 and 8 of connector J8),
which opens when the machine pressed it during the power-on reset procedure.
Page 3.20
3.16. EMERGENCY STOP SIGNAL MANAGEMENT

The device consists of a button fitted below the display of the machine, which is composed by 2 NC
micro switch connected in series. On the same button is connected a rope: if pulled act exactly as
when you press the button.
If a user is in difficulty and press the emergency device from the control panel or pull the emergency
rope, the NC contact is opened then the CPU/ARM board realize about the emergency status.
3.16.1. CONTROL LOGIC

Emergency
Contact
CN22
Key RS-485
Keyboard CPU Board
CN17
Reset Emergency
J3A
ALE Driver
When the user press the emergency stop device, the NC contacts is opened, changing the state of the
two signals output by them to the CPU. Each of the two micro switch outputs a distinct signal,
interpreted as follows: one is an “SW Emergency” signal, and one is an “HW Emergency” signal.
The two signals are managed as follows:
SW Emergency: The CPU board detects the emergency condition and signals it by
displaying the message “Reposition the emergency stop device and touch the screen” and
sends the information to the drive over the 485 serial link to halt the motors..
HW Emergency: The CPU board sends the emergency signal directly to the drive to halt
the motors.
To reinstate the machine's operation, it is necessary to reposition the emergency stop device on the
control panel and press any key on the display, as prompted.
Page 3.21
The two micro switch connected in series, act for a double safety device because if one is
damaged the others will stop the machine.
ATTENTION: The message “Reposition the emergency stop device and touch the screen”
appears on the display also if the serial communication between the high and low kit is
interrupted.
Pressing a key initiates the procedure for reinstating operation of the Drive, which receives a reset
signal from the CPU board. After this, the Drive attempts to re-establish serial communications with
the Display, and then repeats the reset procedure again.
If serial communication cannot be established, the machine will make a number of attempts. Each
failed connection attempt is recorded in the COM FAULT parameter, which can be viewed as
described in the relevant paragraph of the Service menu. After approximately 30 seconds, it stops
and displays the error message “MACHINE BLOCKED (COM)”.
The machine uses the following control signals:
Emergency contact:
This is the NC contact provided by the 2 micro switch actuated when the emergency stop button
is pressed. This contact becomes open when the emergency stop device is detached.
The signal enters the CPU Board through connector CN22 (pins 1 and 2).
RS-485 Signal:
This is a digital signal exchanged between the Drive and the CPU board.
Emergency signal:
This is the signal generated by the CPU board (pins 1 and 4 of connector CN17) and sent to the
Drive (J3A).
This signal is 0Vdc under normal conditions, and goes to 11.9 Vdc in the emergency condition.
Reset signal:
This is the signal generated by the CPU board (pins 1 and 10 of connector CN17) and sent to the
Drive (J3A) to signal to the low kit that normal operation has been reinstated after an emergency
condition. This signal is 0Vdc under normal conditions and goes to approximately 8Vdc for a
few seconds when the user presses a key.
When this happens, the CPU Board resets the Emergency signal to 0 Vdc, thus allowing the Drive.
Page 3.22
4. ACCESSORIES
4.1. CARDIO THEATER CONNECTION

The machine can be connected to the Cardio Theater by means of the RJ45 connector on the C-Safe
board. The Cardio Theater unit must be provided with a power cable having the following pin-out:
RJ45 Connector Signal

5 +5Vdc
7 Ground
ATTENTION: for the numbering of the pins, on RJ45 connector, please refer to the
diagram below:
Page 4.1
4.2. PC LINK FOR PROGRAMMING

The machine can be connected to a PC for programming by means of the RJ45 connector on the C-
Safe board.
The cable to use must be wired as follows:
ATTENTION: for the numbering of the pins, on RJ45 connector, please refer to the
diagram below:
When programming the machine sometimes it is necessary to fit plug into the free RJ-45
port on the back of the display, to avoid any type of interference during the operation.
The wiring diagram of the RJ-45 plug is as follows:
Programming cable and plug can be ordered using the code R0002534AC.
Page 4.2
4.3. MONITOR PLUG FOR C-SAFE PORT

When the plug code 0WC00639AA is fitted into any one of the C-Safe ports on the machine, the
corresponding LED should illuminate to indicate the presence of the 5Vdc supply on the port.
During the C-Safe port test function, the plug connects the transmit channel directly to the receive
channel, thereby producing a positive test outcome if the port is functioning correctly.
4.4. VISIOWEB UPGRADE
4.4.1. VISIO VS VISIOWEB

The 2 product versions differ mainly for 2 reasons, one it’s about its functionality while the second
it’s about a technical characteristic... They are briefly detailed below:
1. On machines with VISIOWEB display it is possible for the user browsing and use internet
services during the training session;
2. VISIOWEB has been developed on Linux instead of Windows CE used for VISIO. This
difference can not be noticed by the final user because on both the product versions there is
the same user interface and just few steps of the net configuration are different.
4.4.2. VISIOWEB UPGRADE FOR VISIO MODELS

It is possible to upgrade equipment from VISIO to VISIOWEB through a specific SW upgrade
procedure, using the proper USB recovery stick and a correct configuration for internet service (if
the infrastructure has been properly arranged).
The code to be used for this upgrade ATS600
CAUTION: this procedure must mandatory be done by a TECHNOGYM qualified

engineer.
Page 4.3
4.4.3. UPGRADE FROM LED TO VISIOWEB

There are upgrade kits available for converting Excite + machines from the version with traditional
LED Display to the VISIO Display.
The kit includes all components needed to install the kit and installation instructions.
The table below gives the codes of the kits, to be chosen according to the TV standard used in the
installation country:
VISIO UPGRADE KIT Vers. 700 CODES Vers. 900 CODES

RUN Now DVB-T A0000527-D A0000528-D
RUN Now ATSC A0000527-A A0000528-A
RUN Now ISDB-T A0000527-I A0000528-I
Table 4-1
CAUTION: At the end of the Upgrade steps of Standard Setting, as described in the
relevant paragraph of the Service menu.
4.5. ACCESSORISE
ACCESSORISE CODE
Dual TGS Reader15" A0000481
iPod Docking Station 15" A0000484
USB port 15" A0000485
Table 4-2
Page 4.4
5. INSTALLATION INSTRUCTIONS
5.1. SPECIFICATIONS AND REQUIREMENTS

For correct machine installation, make sure that:
1. The machine is installed on a level surface that is free of vibrations and has sufficient carrying
capacity for the combined weight of the machine and user.
2. The place of installation is free of dust and sand.
3. The place of installation meets the operating temperature and humidity conditions specified in
paragraph: 2.7. “Ambient specifications”.
4. The machine is not positioned close to sources of heat, sources of electromagnetic noise
(television sets, electrical motors, antennas, high voltage lines, household appliances, etc...) or
medical equipment. Each machine must have a dedicated supply line.
5. The socket outlet and other devices on the dedicated line should be appropriately sized for the
required load 16A.
6. The socket outlets must be earthed.
7. No multiple connections are permitted on the earth and/or the neutral cables.
8. The ratio between the length and cross section ratio of the cables must be sufficient to assure a
maximum voltage drop of 4% of nominal value at full load at the socket outlet.
9. Position the mains lead of the machine where it will not be underfoot.
10. There is plenty of free space around each item of equipment and a free space of 2x1meter min
front of the machine as shown in the picture:
11. To eliminate any interference with the cardio receiver, no transmitters should be placed from the
display, as indicated in Figure 6-1.
Page 5.1
5.2. MOVING
The equipment has two fixed front wheels.
To move the equipment, lift it up slightly, as shown in the illustration, and push it forwards and
backwards. It is recommended not to raise the equipment, so as not to damage the anterior guard
Given the weight of the equipment, we recommend 2 person be involved in lifting it.
ATTENTION: For moving it is recommended to grab the frame and not the lateral
guards.
After every moving, check if the equipment is on flat, adjust the left foot, as indicated at the
paragraph: 8.5. “The machine is not flat”.
Page 5.2
5.3. INSTALLATION
To correctly install the machine, proceed as follows:
1. Ensure that the specifications and requirements for installation have been met, see paragraph:
5.1. “Specifications and requirements”.
1. Position the machine as specified above, on a level surface that is free of vibrations and has
sufficient carrying capacity for the combined weight of the machine and user.
2. The machine is shipped partially assembled and packed in a carton fixed to a wooden pallet.
Follow the assembly procedure described in the “Operating and Service Instructions” supplied
with each machine.
Follow the assembly operations described in the instruction sheets supplied with the machines.
3. Connect the mains lead to the power inlet socket on the machine.
4. Place the on/off switch in the “0” position.
2. Plug the mains lead into the wall outlet.
5.4. FIRST POWER-ON

After completing the installation procedure, the machine is ready to be powered up. To turn on the
machine, simply toggle the on/off switch from the “0” position to the “1” position.
During power-up the machine resets the incline. After completing the power-on reset, the machine
goes into standby, awaiting a keyboard command.
5.5. TO CHECK THE CORRECT OPERATION OF THE

MACHINE
1. Get on the machine;
2. Press the “Quick Start” key to begin exercising and check that the tread belt motor starts;
3. Press the “+” and “-” keys on the keyboard and check that the tread belt speed varies
accordingly;
4. Press the “↑” and “↓” keys and check that the incline varies accordingly;
5. Press the emergency button and check that the tread belt stops;
6. Put on the heart rate meter and check that the machine correctly reads the heart rate value;
7. Grasp the sensors and check that the machine correctly reads the heart rate value
8. Check the properly operation of Speed Joystick and Up-Down Joystick (only for 700 and 900
models).
Page 5.3
5.6. SPECIFICATIONS AND ANTENNA REQUIREMENTS
All the information about the minimum requirements concerning the antenna signal are
detailed in the proper manual “Electrical and antenna requirements” you can find and
download into the Technogym Direct.
Page 5.4
Page 5.5
6. TROUBLESHOOTING
The troubleshooting procedures are illustrated by means of flow diagrams. To facilitate
interpretation of these diagrams, the following standard box shapes are used:
This type of box is the START point of the troubleshooting

START
procedure. It typically contains a description of the problem or
malfunction.
This type of box represents a decision point in the troubleshooting

Decision procedure. It typically contains a description of the CHECK to be
made, with an outcome that is either a positive (YES) or negative
(NO) response.
This type of box is a step in the troubleshooting procedure where an

ACTION must be carried out. It typically contains a description of
the ACTION necessary to resolve the problem Therefore, after
executing the specified ACTION:
Action
1. Check whether the problem has been resolved;
2. If the problem persists, it is recommended to resume the

troubleshooting procedure from the point before the action was
carried out.
Note Clarification of the operation in progress or that will be below
A circled number (such as that shown on the left) next to a box of

the troubleshooting procedure indicates that more detailed
1 instructions for performing that particular check or action are
provided below the flowchart.
A circled letter (such as that shown on the left) is used to mark a
A point in the procedure. Typically, this indicator is used in page
changes.
The connectors indicated in the following pages, refer to 700 powered models Boards,
unless otherwise indicated.
Page 6.1
6.1. TROUBLESHOOTING MENU SERVICE: 500LED MODELS

This section can be used to test the operation of some machine components (AC/DC Motors, LED
display, keyboard, serial ports, and inverter). It is invoked, when the machine is in standby mode, by
simultaneously pressing the keys ENTER, ↑, CLEAR. The following prompt appears on the LED
display:
ENTER LA PASSWORD:
To access the procedure, insert the password 2501 which protects against unauthorized access and
press ENTER to confirm. To enter the password without the numeric keypad, enter one digit at a
time using the ↑ and ↓ keys to change the value and the +/- GOAL keys to scroll to the next
character. At this point there are two options available:
↑ = Tech Config
↓ = Troubleshooting
Press ↓ to access the troubleshooting menu, which is structured as shown in the figure below.
TROUBLESHOOTING
AUTOMATIC TEST MANUAL TEST
I2C Devices Test MAN.KEYBOARD

TEST
UpDown Test
Inverter Test
LED Test TGS COM Test
SERIAL PORTS
Low Kit COM Test
TEST
CSafe COM Test
To scroll through the list of available functions, press the + or – speed keys to display the
next or the preceding item; confirm the choice by pressing ENTER. To cancel the
operation, press the CLEAR key for a few seconds.
Page 6.2
The tests are divided into two groups: Automatic and Manual. The machine prompts for a choice
immediately upon accessing the troubleshooting menu.
6.1.1. AUTOMATIC TESTS

The tests grouped under this section conduct checks on the machine’s operation in a fully automatic
manner. After selecting the desired test using the + and – speed keys, press ENTER to initiate the
test and then await the result. Press ENTER again to continue, or press the CLEAR key for a few
seconds to return to the higher menu level. The various tests are described below.
6.1.1.1. I2C Device Test

The I2C Device test checks the communication following the 32K and 256K memories. The test can
have two outcomes:
• “Test Successful, press Enter to continue”: Signifies that data packets were successfully
transmitted and received toward the display board.
• “EEPROM Error, press Enter to continue”: Signifies that the display board has
communication problems with the memories.
6.1.1.2. UpDown Test

The UpDown test checks whether the number of pulses output by the encoder corresponds to the
values of the UpDown table stored in the low kit. During the test, the machine incline is moved
from 0 to 15% and then back to 0. Each incline position is converted into a number of pulses and
compared with the value in the UpDown table.
Two messages appear during the test:
• “Incline =15%”: This message appears during the upward movement, when the machine
incline reaches 15%.
• “Incline =3%”: This message appears during the downward movement, when the machine
incline reaches 3%.
The test can have two outcomes:
• “DC Error (Up/Down), press Enter to continue”: The message indicates that the values do not
correspond. The specific message (Up or Down) indicates whether the error occurred during
the upward (Up) or downward (Down) movement of the test.
• “Test Successful, press Enter to continue”: This message indicates that the test was completed
without errors.
6.1.1.3. Inverter Test

The inverter test checks the condition of the AT driver. The test can have two outcomes:
• “Test Successful, press Enter to continue”: This means that the test was completed
successfully and the inverter is not in an error condition.
• “Inverter Error, press Enter to continue”: This means that the test was not completed
successfully, i.e. that the serial link is inactive and/or the inverter is in an error condition.
Page 6.3
6.1.1.4. LED Test

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also
tests the buzzer, varying the frequency to produce different tones of sound.
The test does not produce a result message, so the user must visually check the outcome.
6.1.1.5. Serial Ports Test

The serial ports test checks the following communication ports:
• C-Safe COM test;

• Low Kit COM test;
• TGS COM test.
Using the + and – speed keys, select the desired test item and confirm by pressing ENTER. The test
can have two outcomes:
successfully, i.e. that serial communications on the selected port are correct.
• “COMx Error, press Enter to continue”: This means that the outcome of the test was negative:
the message will specify COM1 in the case of the C-Safe COM test, COM2 in the case of
communications with the low kit, or COM3 in the case of the TGS COM test.
The “TGS COM test” done on machine not provided with the key reader gives a fail
outcome. The same if the “C-Safe COM test” is done on a machine which C-Safe port is
not plugged with the monitor plug described at paragraph: 4.3. “Monitor plug for C-
Safe port”.
6.1.2. MANUAL TEST

This section groups together tests for manually checking the operation of certain peripheral devices.
After selecting the desired test item using the + and – speed keys, press ENTER to access the tests.
To exit test mode, hold down the CLEAR key for a few seconds.
The various manual tests are described below.
6.1.2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing
the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display.
Pressing each key will produce an audible signal; if a key does not produce the “beep” it means it is
not working properly.
Page 6.4
6.2. TROUBLESHOOTING MENU: 700LED – 900LED MODELS

This section can be used to test the operation of certain machine components (AC/DC Motors, LED
display, keyboard, serial ports, Low Kit). It is invoked, when the machine is in standby mode,
simultaneously press the keys 369 for 700 models. The following prompt appears on the display:
ENTER PASSWORD:
To access the procedure, type in the password 2501 which protects against unauthorized access and
press the “Enter” key to confirm. At this point there are two options available:
1 = Tech Config
2 = Troubleshooting
Press numeric key 2 to access the menu for configuring technical parameters; the machine display
will begin showing the current configuration, structured as in the diagram below:
TROUBLESHOOTING
AUTOMATIC TEST MANUAL TEST
I2C Devices Test MAN.INVERTER

TEST
UpDown Test MAN.UPDOWN

TEST
Inverter Test MAN.KEYBOARD

TEST
LED Test TGS COM Test
SERIAL PORTS
Low Kit COM Test
TEST
CSafe COM Test
To scroll through the list of available functions, press the + or – speed keys to display the
next or the preceding item; confirm the choice by pressing ENTER. To cancel the
operation, press the CLEAR key for a few seconds.
Page 6.5
The tests are divided into two groups: Automatic and Manual, and the prompt for a choice appears
immediately on accessing the troubleshooting menu.
6.2.1. AUTOMATIC TEST

manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate
the test and then await the result. Press ENTER again to continue, and use the CLEAR key to
return to the higher menu level, holding it down for a few seconds. The various tests are described
below.
6.2.1.1. I2C Devices Test

The I2C Devices test checks the communication following the 32K and 256K. The test can have
outcomes:
• “Test Successful, press Enter to continue”: Signifies that the transmission and reception of
data packets between the I2C devices and the display board was completed successfully.
• “EEPROM Error, press Enter to continue”: Signifies that the display board is having
problems communicating with its memories.
6.2.1.2. Up-Down Test

The Up-Down test checks whether the number of pulses output by the encoder corresponds to the
values of the Up-Down table stored in the low kit. During the test, the machine incline is moved
from 0 to 15% (for 700 models) and from 0 to 18% (for 900 models) and then back to 0. Each
incline position is converted into a number of pulses and compared with the value in the Up-Down
table.
Two messages appear during the test:
• “Incline =15%”: This message appears during the upward movement, when the machine
incline reaches 15%.
• “Incline =3%”: This message appears during the downward movement, when the machine
incline reaches 3%.
The test can have two outcomes:
• “DC Error (Up/Down), press Enter to continue”: The message indicates that the values do not
correspond. The specific message (Up or Down) indicates whether the error occurred during
the upward (Up) or downward (Down) movement of the test.
• “Test Successful, press Enter to continue”: This message indicates that the test was completed
without errors.
Page 6.6
6.2.1.3. Inverter Test

The inverter test checks the condition of theAT UL driver. The test can have two outcomes:
successfully and the inverter is not in an error condition.
• “Inverter Error, press Enter to continue”: This means that the test was not completed
successfully, i.e. that the serial link is inactive and/or the inverter is in an error condition.
6.2.1.4. LED Test

The LED test checks the functioning of the display by lighting all the LEDs in the matrix. It also
tests the buzzer, varying the frequency to produce different tones of sound.
The test does not produce a result message, so the user must visually check the outcome.
6.2.1.5. Serial Ports Test

The serial ports test checks the following communication ports:
• C-Safe COM test;

• Low Kit COM test;
• TGS COM test.
Using the + and – speed keys, select the desired test item and confirm by pressing ENTER. The test
can have two outcomes:
successfully, i.e. that serial communications on the selected port are correct.
• “COMx Error, press Enter to continue”: This means that the outcome of the test was negative:
the message will specify COM1 in the case of the C-Safe COM test, COM2 in the case of
communications with the low kit, or COM3 in the case of the TGS COM test.
The “TGS COM test” done on machine not provided with the key reader gives a fail
outcome. The same if the “C-Safe COM test” is done on a machine which C-Safe port is
not plugged with the monitor plug described at paragraph: 4.3. “Monitor plug for C-
Safe port”.
6.2.2. MANUAL TEST

manner. After selecting the desired test using the + and – effort level keys, press ENTER to initiate
the test and then await the result. To exit test mode, press and hold down the CLEAR key for a few
seconds.
Page 6.7
6.2.2.1. Man. Keyboard Test

The manual keyboard test checks the functioning of all the keys on the keyboard. After accessing
the test by pressing ENTER, the message “Press all buttons (beep=OK)” appears on the display.
Pressing each key will produce an audible signal; if a key does not produce the beep it means it is
not working properly.
6.2.2.2. Man. Inverter Test

The manual inverter test displays the values output by the inverter drive during movements of the
tread belt motor. The values displayed are:
• Tread belt motor drive frequency (x100);

• Current (x10);
• Voltage.
During the test it is possible to change the speed using the + and – speed keys, to see the change in
the values of frequency, current and voltage.
6.2.2.3. Man. UpDown Test

The manual UpDown test displays the values output by the elevation motor drive during machine
incline movements. The values displayed are:
• Machine incline position;

• Number of pulses generated by the elevation motor encoder;
• State of limit switch: if it is pressed, “MIN” is shown, nothing in the other condition.
During the test it is possible to vary the incline using the ↑ and ↓ elevation keys, to check that the
values vary accordingly
Page 6.8
6.3. TROUBLESHOOTING MENU

The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom right-
hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure below.
A new display will appear from which you can gain access to the various configuration menus, by
entering the password on the number keyboard:
Enter the password 2501 and press the ENTER key to confirm or EXIT to quit.
By selecting the key which is highlighted in red, you will gain access to the TROUBLESHOOTING
menu:
For the following menu, please refer to the relevant chapter in the VISIO manual.
Page 6.9
6.4. THE DISPLAY FAILS TO ILLUMINATE
6.4.1. LED MODELS
THE DISPLAY
FAILS TO
ILLUMINATE
NO Bring the main v oltage

Does the main v oltage (110-220 to the inlet socket of
Vac) is at the input of the machine the machine and/or
and the circuit brakers are ok? check the circuit
brakers
YES
2
Are the 2 LEDs on the YES

rear side of the display Replace the display
board on? board
NO
4
3
Are the 2 LEDs of +5 Vdc NO YES

Is the main voltage to the
and +12Vdc, on the driver Replace the driver
input of the driver?
on?
NO
YES
110Vac VERSION
SI 6
5 Check the cables.
NO
ONLY
Is the 220Vac v oltage to

Replace the
the output of the
autotransformer
Autotransf ormer?
YES
Continued on following page…
Page 6.10
7
Replace the cable of
Is the main v oltage YES connecting between
to the output of Driv er
power supply box? and
Power supply box
NO
Replace the power supply

box
Follow the procedure step by step to correctly diagnose the problem. Take particular care with the
checks highlighted by circled numbers, which are described in detail below:
To speed up the troubleshooting procedure, check the state of the power indicator LEDs
on the various circuit boards.
(1) Slightly lift the Fast-on connectors on the machine power inlet socket. Place the tester probes
across the live and neutral pins on the same connector. The measured voltage should be
approximately 220Vac/110Vac.
(2) Check if LED 1 and 2 (+5Vdc and +12Vdc), on the ARM board are on.
(3) Check if LED H6 and H3 +5Vdc and +12Vdc (ALE driver), or LED H2 and H3 (AT UL
driver), are on.
(4) Check if on connector J1, there is approximately 220Vac/110Vac, between pin 1 and 2 of the
driver box.
(5) Check the continuity of the power supply signals on the CU242 cables between pin 1 and 5
(AT-UL driver) or on the CU243 cables between pin 1 and 5 (ALE driver), by referring to
paragraph: 2.10. “Cables” and replace what’s defective.
(6) Check if at the output to the Autotransformer there are the 220Vac, on the J1 connector.
(7) Check if the main voltage 220Vac/110Vac is present and the continuity of the on the CU145
cable, pins 1 and 2.
Page 6.11
6.4.2. VISIO MODELS
THE DISPLAY
STAYS OFF
NO
Does the wall outlet supply the Plug the machine into a
correct v oltage? working electrical outlet
YES
NO
Is the power supply cable
Replace thecable
OK?
YES
NO
Are the Circuit Bracker Engage the Circuit
engage? Bracker
YES
1
YES
Are the LED on the
CPU board lit on? A
NO
NO YES
Replace the CPU Board.
B Works?
CPU Board def ectiv e
Page 6.12
NO
Replace the LCD Inverter. Defective LCD Inverter
Does the problem persist?
YES
NO
YES Replace the LCD.
Replace the
Does the problem Defective LCD
CPU Board
persists?
Page 6.13
NO Check if there is tension

Replace the power
output to the power supply
supply box
box
YES
3
NO Check if there is tension

Replace the ON/OFF
output to the ON/OFF
switch
switch
YES
4
Connect and/or
NO Check if the power supply
replace the power is connected and prov ide
supply the +12Vdc
YES
110Vac VERSION
SI 5
NO
Is the 220Vac v oltage to
ONLY
Replace the
the output of the
autotransf ormer
Autotransf ormer?
YES
6
YES NO
Connect and/or
Check if the ALE driv er
replace the power ALE driv er def ectiv e
prov ide the +12Vdc
supply
Page 6.14
(1) Check the LED 1 (green) of the CPU Board, is correctly lit on.
(2) Check on the switch ON button’s faston, connected to the cable output to power supply box, if
there is the 220Vac voltage.
(3) Check if the power supply voltages are at the output of the Power supply board and the
continuity of the CU145 and CU318 cables by referring to paragraph: 2.10. “Cables” and
replace what’s defective.
(4) Check if there is the +12Vdc voltage at the input of the driver box on J1 connector.
(5) Check if the 220Vac, are at the output of autotransformer, in direction of the Driver on J1
connector.
(6) Check if there is the +12Vdc voltage at the output of the driver box on pin 2 and 7 of CU378
cable (ALE driver) or CU379 cable (AT-UL driver).
If you replace CPU Board and/or Driver, check that its SW version is updated,
otherwise install the last version.
TV channels and RADIO, are only stored in a file in the fixed memory of the board. So
the channels will be re-stored in case of replacing of the CPU Board.
Page 6.15
6.5. THE TOUCH SCREEN DOES NOT WORK / IT’S NOT

CALIBRATED
Only for VISIO models.
6.6. NO AUDIO SOUND
6.7. NO TV PICTURE
6.8. THE RADIO DOES NOT PLAY
Page 6.16
6.9. THE IPOD DOES NOT WORK
THE iPOD DOES

NOT WORK
Check the audio
connection system 3
YES
2 1
Enter the audio/video files SI

Is the iPod detected by the
lists. Can you see the list of all
machine?
the files uploaded on the iPod?
NO
NO
Update the iPod SW version 4
Replace the Docking
station board
Has been the device enabled NO

from the proper Enable the iPod
function in the user menu?
YES
Check the iPod cable YES

connection.
OK
Is the iPod detected by the
machine?
NO
YES
Is the voltage at the input of the Replace the docking
docking station correct? station board
NO
Continued on following page....
Page 6.17
NO YES
Is the v oltage at the output of
Replace the CPU Board OK
the CPU Board correct?
(1) Switch on the machine, connect the iPod on the docking station and check that the device is
correctly detected by the machine.
(2) Check that the audio/video files uploaded in the iPod are visible and selectable through the
VISIO interface.
(3) Carry out the troubleshooting procedure: 6.6. “No audio sound”.
(4) To update the iPod SW you just need to connect to iTunes and it automatically upgrades to the last
version.
(5) Enable the iPod control as detailed in the relevant paragraph of the User menu.
(6) The CU331 cable has identical connectors on either end then it can sometimes be connected
the wrong way round.
(7) Place the tester probes across pins 8 and 9 of the connector on the docking station board
where the CU331 cable is connected. The measured value should be 5Vdc.
(8) As for step (7) but across pins 6 and 7 of the connector on the CPU board where CU331 is
connected.
If you replace CPU Board, check that its SW version is updated, otherwise install the
last version.
Page 6.18
6.10. THE DISPLAY SHOWS “PRESS A KEYS / TOUCH THE

SCREEN”
This error message can be caused by:
• loss of communication between the lower and upper assemblies;

• the user has pressed the emergency button;
• defective emergency button: the micro switch is opened.
To In order to reinstate normal operation, simply press any key. If communication between the
upper and lower assemblies is not immediately re-established, the message will remain on the
display while the machine continues trying for 30 seconds, after which the “THE EQUIPMENT IS
BLOCKED” message will appear.
The machine keeps count of the attempts to reinstate communication by incrementing the
COM.FAULT parameter, which can be viewed using the procedure described in the relevant
paragraph of the Service menu.
Page 6.19
6.11. “THE EQUIPMENT IS LOCKED (COM)” MESSAGE ON

DISPLAY
In case of the machine stops with error “The equipment is locked” check the cause of the
problem, reported between parentheses:
(COM), related to serial communication errors;

(EMER), related to emergency button errors;
(cod. error), related to Low Kit errors.
This error message can be caused by:
• Loss of communication between the lower and upper assemblies; (COM)

• The driver has detected an error condition, causing it to generate an alarm and store the
error code in memory (cod. Error).
• Problem on the emergency button (EMER) or (COM).
To optimize the troubleshooting procedure, follow the steps below:
1. Access the item “TROUBLESHOOTINGAUTOMATIC TEST SERIAL PORTS

TESTLow Kit COM Test”. If the outcome of the test is negative, check the components of
the link between the upper and lower kit, in particular:
• Check that the wiring of the various cables is not damaged, in particular the cables of the
“emergency signal” and of the “reset” by referring to paragraph: 2.10. “Cables”; try
replacing each of the circuit boards in turn (CPU/ARM board and driver box) and check
whether the communication works.
If the outcome of the test is OK move on to step 2.
2. Access the item check the error code stored in the “ERRORS LOG” and perform the
corresponding troubleshooting procedure, if the outcome is OK advance to step 3.
3. The machine lockout problem has to do with the handling of the emergency signal:
• Check that the emergency button is not pressed;

• Check that the cord, linked to the emergency button, is not to taut so that it keep the
emergency button contact open;
• Check that all the cables linked to the emergency device management are properly
connected and in a good state of wear.
WARNING: if the CPU/ARM board detects an error condition during the tread belt
motor movement, it displays the error message and turns off the AC motor by the
driver.
Page 6.20
6.12. DRIVER ERRORS

When the Driver detects an error, it stops and interrupts the power supply to the tread belt and elevation
motor and an error code identifying the fault condition is saved in the error history log. In addition, it sends
an error status signal to the CPU/ARM board via the serial link. Upon receiving this error signal, the
CPU/ARM board halts the exercise and shows the “THE EQUIPMENT IS BLOCKED” message on the
display.
The errors logged by the inverter can also be viewed as described in the relevant paragraph of the Service
menu.
The following table provides the correspondence between error codes, meaning and possible solutions:
Error
Error Description Possible solution
code
• Check the running belt;
• Check the running deck;
OVERHEATING of the heat sinks of the
01 1/OH low kit driver and of the PFC.
• Check the fans;
• low kit driver;
• (*).
• Check the running deck;
OVERCURRENT, even if only • low kit driver;
02 2/OC temporary, on the inverter output. • Check P409 (torque) = 100-115;
• (*).
• Bad power distribution line of
UNDERVOLTAGE condition, due to an 110/220 Vac;
03 3/UU even temporary drop in line voltage. • Voltage NOT constant;
• (*).
• Voltage NOT constant;
04 4/OU OVERVOLTAGE
• Braking resistor.
SERIAL TIMEOUT, there is no signals
05 5/ST exchange between high kit and low kit
• Check the serial communication.
EEPROM error: is generated when there
06 6/PE is an error detected in the data stored on • low kit Driver.
the Eprom.
ELEVATION MOTOR ENCODER
07 7/EdC1 error.
• Check Up/Down Troubleshooting.
• Encoder;
08 8/EdA BELT MOTOR ENCODER error. • low kit Driver;
• Check P409 (torque) = 100-115.
• Update driver SW;
BELT MOTOR THERMAL CUT-OUT • Check motor casing fan;
09 9/OtM open. • Check the running belt;
• Check the belt motor.
Inverter overload caused by a DC current
exceeding, for the maximum allowed
10 10/Oli time (I2t), the maximum permissible • (*).
threshold for the inverter.
Motor overload caused by a DC current
exceeding, for the maximum allowed
11 11/OLm time (I2t), the maximum permissible -
threshold for the motor in question.
Page 6.21
Error
Error Description Possible solution
code
• Check the resistor=150 Ω;
12 12/OLr Braking resistor overload.
• low kit Driver.
EMERGENCY. Is generated when low
kit drive receives a software emergency
19 19/EM signal that is not accompanied by a -
hardware emergency signal
LOW KIT DRIVER COVER PLATE
FAN. This error is generated if there is a
20 20/SFAn malfunction on the fan mounted on the • low kit driver cover plate fan.
driver’s cover plate, for at least 5 sec.
LOW KIT DRIVER INTERNAL FAN.
This error is generated if there is a
21 21/PFAn malfunction on the internal low kit driver • low kit driver internal fan.
fan, for at least 5 sec
INVERTER POWER SUPPLY: This
error is generated if a voltage <156 VAC
22 22/IMV for at least 1 sec. when the AC motor is -
working or for at least 10 sec. when AC
motor is not working.
SHORT CIRCUIT. Is generated in the
23 23/SHC event of a short circuit between a motor • Check the belt motor.
phase and earth.
OVERHEATING of the dissipater
sensor: This error is generated if a • low kit driver;
24 24/OHS malfunction of the dissipater sensor last
• (*).
more than 1 sec.
Note (*):
In case of errors related to high current consumption (such as E01), we recommend performing a
test that consists of walking on the treadmill at a pre-established speed and checking the current
consumption, according to the table below.
USER WEIGHT FREQUENCY/SPEED CURRENT DRAW

60Kg 1500Hz / 5Km/h 5A
70Kg 1500Hz / 5Km/h 5.3A
80Kg 1500Hz / 5Km/h 5.6A
On models not equipped with an encoder, in which the speed readout is always "0", use the
frequency value given in the table as a reference.
Page 6.22
6.13. TREAD BELT MOTOR IS JERKING

The probable cause is a disconnected phase either at the Driver board output or on the motor;
TREAD BELT
MOTOR IS
JERKING
Check if the IPA409

parameter is correctly 1
YES NO
Are the tread belt motor Replace the tread
Replace the Driv er
windings resistance correct? belt motor
(1) Check parameter IPA409 as detailed in the table at the paragraph: 9.5.3. “Inverter”.
(2) Disconnect the cable from the motor and place a tester across its terminals U-V, U-W and V-
W. The measured value of the resistance should be 1.9 Ohm.
Page 6.23
6.14. “GRADIENT NOT WORKING” MESSAGE ON THE

DISPLAY
If the elevation does not work and there is no error message on the display, the elevation
movement may have been disabled in the configuration menu. For further details, refer
to the relevant paragraph of the Service menu.
Check parameter PAR 09 is set 15 (1,5 Sec.).
This parameter defines the time window within which the inverter expects to receive a sufficient
number of pulses from the elevation motor, before generating an error condition.
1. This error message indicates that the machine is unable to control the elevation motor. The
error is produced when the inverter does not receive any pulses from the motor encoder
after having enabled it. After this, the machine continues to function with the elevation
motor disabled and parameter PAR 07 set to 1.
2. The error message may be caused by a malfunction of the travel limit microswitch If the
microswitch breaks during use, the machine will enable an upward elevation movement, in
an attempt to open the microswitch contact. If the microswitch fails to open after a
predefined number of pulses, the machine generates an elevation error and halts the
movement.
3. The error message may be caused by a misalignment of the "HALL" effect sensor, if it is not
correctly aligned with its magnet. In fact, if the encoder of the elevation motor is not
correctly positioned, the motor will fail to output any pulses. At this point, the elevation
movement will be disabled, and parameter PAR 07 set to 1.
When the machine is switched on again, the parameter PAR 07 is automatically reset to 0 and the
machine performs the reset procedure. If the error does not happen anymore, supposing it was
generated by a noise, the machine restarts to work properly.
It might also be helpful to refer to the theoretical explanation of the elevation control,
provided in paragraph: 3.15. “Elevation motor drive”.
Continued on following page.
Page 6.24
"GRADIENT NOT
WORKING" MESSAGE
ON THE DISPLAY
Check the P09

parameter is
correctly set 1
NO
Is the limit switch Replace the
working properly ? limit switch
NO
YES
4
Set P09 = 0, NO Check if the tension reaches YES Replace the elev ation
turn of f and on the machine.
the elev ation motor during the motor and set again
The elev ation changes
reset procedure the P09 = 15
(elev ation enabled)?
YES
NO
Check that during the Replace the Driv er

mov ement, the pulse signals and set again the
are present on the J7 P09 = 15
connector of the Driv er.
NO
Replace the Driv er

and set the P09 = 15
Page 6.25
(1) Check the parameter setting as detailed in the relevant paragraph of the Service menu, is enabling.
(2) Open the Driver cover plate and press manually the limit switch. When the limit switch is
pressed, DWN-SW has to be ON while has to be OFF if released.
(3) Place the tester probes across pins 6 and 4 of connector J7 on Driver board. The measured
value should be approximately 2.5Vdc. If an oscilloscope is available, it is possible to view
the pulses produced by the encoder itself.
Page 6.26
6.15. THE MACHINE DOES NOT READ THE TGS

The machine displays this error if the TGS reader is not working properly, or if it is not supplied by
the CPU/ARM Board.
THE MACHINE DOES

NOT READ THE TGS
Is the voltage at the input to the

YES
TGS reader correct? A
NO
2
Replace the NO YES Replace cable

Is the voltage at the output to
Display Board CBQ-32 and/or CU132
the Display Board correct?
Is the serial communication link YES Replace the Dual TGS

between the Display Board and reader
the TGS reader OK?
NO
3
Replace the NO Replace the TGS reader. Is the YES

TGS reader defective
Display Board communication link between the
Display Board and the TGS
reader OK?
Page 6.27
(1) In Place the tester probes across pins 1 and 3 of connector CN1 of the TGS reader. The
measured value should be +12Vdc.
(2) As for step (1) but across pins 1 and 8 of connector CN19 (CPU Board) or on the CN7
connector (ARM Board).
(3) Use the serial communications test described at paragraph: 6.2.1.5 “Serial Ports Test”.
If you replace ARM/CPU Board, check that its SW version is updated, otherwise install
the last version.
Page 6.28
6.16. THERE IS NO HEART RATE SIGNAL
6.16.1. HR/HS RECEIVER (HAND SENSOR)
All models.
HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult,
nearly impossible, to measure their HR using the hand sensors. This due to a lot of
possible causes which could fake the “quality” of the contact between the human skin
and the HS plates, as: hands only just washed or particularly dry, acidity of the skin
and/or a particular body fat mass index. For these people it’s suggested to wear the chest
belt transmitter.
HS CORRECT USE: Grasp both the upper and lower plate avoiding clenching them too
hardly. Avoid washing the hands using soaps that can dry the skin too much.
The machine displays this error if the HR/HS Receiver does not work or is not powered by the
CPU/ARM Board.
Continued on following page...
Page 6.29
THERE IS NO
HR SIGNAL
(Hand Sendor)
Check if using a chest belt OK

YES
that you are sure it's ok, it works
properly. A
The problem persists?
NO NO
1 3
Check if the +5Vdc are at the Check if the SW and the

YES gruonding of Receiver Board.
input of Receiver Board.
Are them present? The problem persist?
YES
NO
YES
Replace the connectoring Check if the +5Vdc are at the Receiver Board
cables between the High output of the ARM/CPU Board. defective.
Kit and Low Kit. Are them present? Replace.
NO
ARM/CPU Board
defective.
Replace.
Page 6.30
Check the SW and the

grounding of the NO OK.
Receiver Board.
YES
YES
Check the connecting cable
OK. between High Kit and Low Kit.
Its OK?
NO
Receiver Board
defective.
Replace.
Page 6.31
(1) Place the tester probes across pins 1 and 2 on the connector HD4 of receiver. The measured
value should be +5Vdc.
(2) As for step (1) but across pins 1 and 5 of connector CN10 (ARM Board) and on the CN25
connector (CPU Board); of CU244 cable.
(3) Check the correct display SW version, according to the “EXCITE SW SMART TABLE” you
can find in TG Direct ,“NEWS” section.
Check the grounding of the HR/HS Receiver Board, measuring the resistance value between:
The fast-on on the HR/HS Receiver Board and the ground node on the power entry
module;
The ground node of the power entry module and the main wall socket.
The measured value should be approximately lower than 1Ω (Ohm).

Check finally the grounding of the main wall socket, measuring that the following voltages are
present:
P – N (phase – neutral) = 220Vac / 110Vac

P – G (phase – ground) = 220Vac / 110Vac
N – G (neutral – ground) = 0Vac
(4) Check that:
The fast on of the cable are well connected to the Hand Sensor plates;
The continuity of the signal between the Hand Sensor plates and the relevant pin on
HD3&2 connector of the receiver, referring to the paragraph: 2.10. “Cables”;
There is NO continuity between the HS plates and the ground fast on the receiver
(otherwise the signals are grounded).
Page 6.32
6.16.2. HR/HS RECEIVER (CHEST BELT)
All models.
CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of
contact with the body is humid in order to guarantee it proper works.
THERE IS NO HR
SIGNAL
(Chest Belt)
Check if using the Hand YES

Sensors the Heart Rate A
detected.
OK
NO
NO
1 3
Check if the +5Vdc are at the YES Check the SW and the
input of the Receiver Board. grounding of Receiver Board.
Are present? Problem persist?
NO
2 YES
Replace the connecting YES Check if the +5Vdc are at the Receiver Board
cable between High Kit output of ARM/CPU Board. defective.
and Low Kit. Are present? Replace.
NO
ARM/CPU Board
defective.
Replace.
Page 6.33
Check if it works properly using YES Chest Belt

a chest belt you are sure it's ok.
defective.
NO
Check the SW and the

grounding of the NO
OK
Receiver Board.
Problem persists?
YES
Check the properly functining of YES Receiver Board defective.

the Receiver Board.
Replace.
Is proper placed?
NO
Place correctly.
Page 6.34
(1) Place the tester probes across pins 1 and 2 on the connector HD4 of the receiver. The
measured value should be +5Vdc.
(2) As at step (1) but on pins 1 e 5 on CN9 connector (ARM Board) or on CN31 connector (CPU
Board); of the CU135 cable.
can find in TG Direct ,“NEWS” section.
1. The ground fast on of HR/HS Receiver Board and the ground node on the Power supply
box of the machine;
2. The ground node of the power entry module and the main wall socket.

present:
P – N (phase – neutral) = 220Vac / 110Vac

P – G (phase – ground) = 220Vac / 110Vac
N – G (neutral – ground) = 0Vac
(4) Check if the receiver has been correctly mounted on the machine, as detail at paragraph: 7.6.
“Disassembling the HS/HR cardio receiver”.
If you replace CPU/ARM Board, check that its SW version is updated, otherwise install
the last version.
Page 6.35
6.17. THE TELEMETRIC HEART RATE SIGNAL IS INCORRECT
6.17.1. CHEST BELT
CORRECT USE OF THE CHEST BELT: Wear the chest belt take care the area of
contact with the body is humid in order to guarantee it proper works.
THE TELEMETRIC HR
SIGNAL IS INCORRECT
(Chest belt)
Check the Display SW

versione and the grounding of the
receiver.
1
Check if it works properly using NO

a chest belt you are sure it's ok. Chest belt defective
NO
YES
Are the machines correctly NO Reposition the machines

so they are adequately
spaced by the required minimum
spaced
distance?
YES
NO
Check the Receiver Board has Mount the Receiver
been correctly mounted on the Board in the right way
machine.
YES
Page 6.36
NO
Are there sources of Receiver Board defective.
electromagnetic noise near the Replace it.
receiver?
YES
The problem does not

depend on the equipment
can find in TG Direct section.
a. The ground fast on of HR/HS Receiver Board and the ground node on the Power supply
box of the machine;
b. The ground node on the Power supply box of the machine and the main wall socket.

present:
P – N (phase – neutral) = 220Vac / 110 Vac

P – G (phase – ground) = 220Vac / 110 Vac
N – G (neutral – ground) = 0 Vac
Page 6.37
(2) Take care of the following diagram to correctly position the machines:
Figure 6-1
The active area of the transmitter is wider on the lateral side (130cm) instead of the
front or the back side (90cm). Take care of the following diagram:
Figure 6-2
Page 6.38
(3) Check if the receiver has been correctly mounted on the machine, as detail at paragraph: 7.6.
“Disassembling the HS/HR cardio receiver (Chest Belt / Hand Sensor)”.
(4) To check for electromagnetic noise near the machine, use Test Box Excite as detailed here
below. You can use one of the following cables ELT-16 (0WC00518AB), CBQ-28
(0WC00390AC) or TRM-28 (0WC00336AC) as connection cable.
LED
RECEIVER
TEST BOX
Connecting cable EXCITE
The circuit lights the LED for each heart beat and/or disturbance received: in this way it is
possible to determine whether there is any interference, and identify its sources.
Do not keep the Test Box Excite too close to the display, to avoid the electric
interference.
Page 6.39
6.17.2. HAND SENSOR
HUMAN BODY “CONTINUITY”: it’s well known that for somebody it’s very difficult,
nearly impossible, to measure their HR using the hand sensors. This due to a lot of
possible causes which could fake the “quality” of the contact between the human skin
and the HS plates, as: hands only just washed or particularly dry, acidity of the skin
and/or a particular body fat mass index. For these people it’s suggested to wear the chest
belt transmitter.
HS CORRECT USE: Grasp both the upper and lower plate avoiding clenching them too
hardly. Avoid washing the hands using soaps that can dry the skin too much.
THE TELEMETRIC HR
SIGNAL IS INCORRECT
(Hand Sensor)
Check the Display SW YES

versione and the grounding of OK
the Receiver Board.
NO
NO
Set the priority on the

YES
OK
Hand Sensor.
Problem solved?
NO
3
NO YES
Receiver Board Check the state of
defective. wear of Hand Sensor cable. OK
Replace. Problem solved?
Page 6.40
can find in TG Direct , section.
a. The ground fast on of HR/HS Receiver Board and the ground node on the Power supply
box of the machine;
b. The ground node on the Power entry module and the main wall socket.

present:
P – N (phase – neutral) = 220Vac / 110 Vac

P – G (phase – ground) = 220Vac / 110 Vac
N – G (neutral – ground) = 0 Vac
(2) Set the HR priority on the receiver board on “Hand Sensor”, by positioning the jumper (JP1)
on the receiver itself:
JP1 CLOSED = Chest strap priority

JP1 OPENED = Hand Sensor priority
The standard configuration of the receiver is with chest strap priority.
(3) Check that:
c. The fast on of the cable are well connected to the HS plates;

d. The continuity of the signal between the Hand Sensor plates and the relevant pin on
HD3&2 connectors of the Receiver, referring to the paragraph: 2.10. “Cables”;
a. There is NO continuity between the HS plates and the ground fast on the receiver
(otherwise the signals are grounded).
Page 6.41
Page 6.42
7. PART DISASSEMBLY
7.1. DISASSEMBLING THE DISPLAY
7.1.1. LED DISPLAY
Turn off the machine and unplug the mains lead

from the wall outlet.
1. Back off the 2 screws (a) using a 4mm

hexagonal wrench.
Figure 7-1
2. Open the Display, support it as indicated in

the picture.
3. Disconnect the connectors highlight in the

figure at the side.
4. Remove the Display.
To reassembly the Display, follows the above

steps in the reverse order.
Figure 7-2
Page 7.1
7.1.2. VISIO DISPLAY


hexagonal wrench.
Figure 7-3
2. Disconnect the connectors highlighted in the

figure at the side.
3. Remove the Display.
To reassembly the Display, follows the above

steps in the reverse order.
Figure 7-4
Page 7.2
7.2. DISASSEMBLING BOARDS AND COMPONENTS
7.2.1. LED DISPLAY (ARM BOARD)

Carry out the procedure described in paragraph:
7.1.1. “LED Display”.
Place the Display on a work bench:
1. Disconnect the connector (a).
2. Back off the 4 screws (b) using a medium

Phillips screwdriver.
3. Remove the ARM Board.
To reassembly the ARM Board, follows the

above steps in the reverse order.
Figure 7-5
After the reassembling of the Board,
remember to fix the keyboard connector
(a) using a drop of hot glue.
Page 7.3
7.2.2. VISIO 19” DISPLAY
Figure 7-6
Carry out the procedure described in paragraph: 7.1.2. “VISIO Display”.
Place the display on a work bench.
It is now possible to remove the following components:
• Wireless Board (A);

• TUNER Board(B);
• LCD Inverter (C);
• CPU Board (D);
• LCD + Touch Screen (E);
• Headphone Jack (F);
• Dual TGS Reader + USB port (G);
• iPod Docking Station (H);
• Ventilation duct frontal plug;
• TGS + USB frontal plug.
Page 7.4
7.2.2.1. Wireless board (A)
1. Unplug the 2 antenna connectors of the

wireless board, highlighted in the figure.
CAUTION: Pay particular attention to

the wireless antenna cables and
connectors, because extremely sensitive,
moreover in case of disassembly, it is
important to follow the cable routing as
shown in Figure 7.2-10.
Figure 7.2-7
2. Push simultaneously the 2 side tabs outward,

in the direction of the purple arrows (1). The
Wireless Board will automatically lift up
Figure 7.2-8
3. Remove the Wireless Board (A) in the

direction of the orange arrow (2), as shown in
the figure at the side.
CAUTION: During the reassembly,

mount the antennas of Figure 7.2-7 on
Wireless Board and after the Board in
its housing; so not press on the CPU
circuits.
To reassemble the Wireless Board, follows the

Figure 7.2-9 above steps in the reverse order.
Page 7.5
To reassemble the antenna cables (X) and (Y), follow the routing shown below.
The Dissipater (Z) is only on the ATSC and ISDB-T version.
Figure 7.2-10
Page 7.6
7.2.2.2. DVB-T Tuner Board (B)
1. Back off the 3 screws (a) using a medium

2. Remove the Tuner board protection guard

(b).
Figure 7-11
3. Back off the 3 hex spacers (c).
4. Lift up the black tab and disconnect the flat

cable (d).
5. Remove the Tuner Board (B).
To reassembly the Tuner Board, follows the

Figure 7-12
Page 7.7
7.2.2.3. Tuner board ATSC (B1) and ISDB-T (B2)
Figure 7.2-13
Carry out the procedure described in paragraph: 7.2.2.2 “DVB-T Tuner Board (B)” at step (4).
1. Remove the Tuner board ver. ATSC (B1), or ver. ISDB-T (B2).
2. Back off the 2 screws (a), using a medium

Phillips Screwdriver.
3. Remove the dissipater (b).
To reassemble the Tuner Boards, follows the

Figure 7.2-14
Page 7.8
7.2.2.4. LCD Inverter (C)
1. Disconnect the connector highlighted in the

figure from the CPU.

3. Remove the inverter guard (b).
Figure 7-15
4. Unplug the 4 connectors highlighted in the

figure.
5. Remove the Inverter Board (C).
To reassembly the Inverter Board, follows the

Figure 7-16
Page 7.9
7.2.2.5. CPU Board (D)
Figure 7-17
Carry out the procedure described in paragraph: 7.2.2.1 “Wireless board (A)” and 7.2.2.2 “DVB-T
Tuner Board (B)”.
1. Disconnect the connectors highlighted in the figure.
2. Back off the 8 screws (a) using a medium Phillips screwdriver.
3. Remove the CPU Board (D).
To reassembly the CPU Board,

follows the above steps in the reverse order.
Page 7.10
7.2.2.6. LCD (E) + Touch Screen

7.2.2.4 “LCD Inverter (C)” e 7.2.2.5 “CPU
Board (D)”.

2. Remove the LCD group.
Figure 7-18
3. Carefully overturn the LCD group.
4. Back off the 2 screws (c) on both sides, using

a medium Phillips screwdriver.
5. Remove the LCD (E) from its support plate.
Figure 7-19
6. Carefully remove the Touch Screen (d) and

replace if it is necessary.
To reassembly the LCD and Touch Screen,

Figure 7-20
Page 7.11
7.2.2.7. Headphone Jack (F)
1. Unplug the connector highlighted in the

figure.
2. Back off the 2 screws (a) using a small

3. Remove the Headphone Jack (F).
To reassembly the Headphone Jack,

Figure 7-21
Page 7.12
7.2.2.8. Dual TGS Reader + USB port (G)
1. Unplug the cables highlighted in the figure.

Figure 7-22
3. Remove the TGS group and the USB port, as

shown in the figure at the side.
To reassembly the Dual TGS Reader and the

USB port, follows the above steps in the reverse
order.
Figure 7-23
Page 7.13
7.2.2.9. iPod Docking Station (H)
1. Lift the Docking Station covering cap up and

back off the screw (a) using a medium
Phillips screwdriver..
Figure 7-24
2. Unplug the cable highlighted in the figure at

the side and remove the iPod Docking
Station (H).
To reassembly the iPod docking station, follows

the above steps in the reverse order..
Figure 7-25
Page 7.14
7.2.2.10. Ventilation duct frontal plug

Figure 7-26
2. Remove the ventilation duct group (b).
To reassembly the ventilation duct frontal plug,

Figure 7-27
Page 7.15
7.2.2.11. TGS + USB frontal plug

2. Remove the TGS+USB group (b) from the

front side.
To reassembly the TGS and USB frontal plug,

Figure 7-28
Page 7.16
7.3. AUDIO / VIDEO EXTERNAL CONNECTORS BOARD
1. Release the emergency cable (a) from its

housing.

3. Remove the inspection plug (c).
Figure 7-29
4. Disconnect the connectors highlighted in the

figure.
5. Back off the 2 screws (d) using a medium

6. Remove the Connectors Board (e).
To reassembly the Connectors Board, follows the

Figure 7-30
Page 7.17
7.4. DISASSEMBLING THE KEYBOARD / TOUCH SCREEN
7.4.1. LED KEYBOARD

7.1. “Disassembling the display”.
Place the display assembly on a work bench:
1. Unplug the connector (a).
After the reassembling of the board,

remember to fix the keyboard connector
using a drop of hot glue.
Figure 7-31
500LED 700LED and 900LED
Figure 7-32 Figure 7-33

2. Use a sharp tool to lift up and detach a corner of the keyboard then remove the keyboard.
To assemble a new keyboard:
1. Remove the backing film which protects the adhesive.
2. Insert the connector in the special slot on the display and connect it to the ARM Board.
3. Apply the adhesive part, starting from the left and working toward the right, without bending the
keyboard.
4. Remove the protective film.

Continued on following page…→
Page 7.18
The keyboard assembly procedure can only be carried out once, because disassembly
damages the tracks and keys.
When reassembling the keyboard, make sure that none of the keys are bent or remain
pushed in.
After reassembly the Display, check the proper functioning of new keyboard, as
described at the paragraph: 6.1.2.1 “Man. Keyboard Test”.
Page 7.19
7.4.2. VISIO TOUCH SCREEN

For the Touch Screen disassembly, refer to the Display Board disassembling procedure described at
the paragraph: 7.2.2. “VISIO 19””.
Page 7.20
7.5. DISASSEMBLING THE EMERGENCY BUTTON

housing.

Figure 7-34
4. Back off the 2 screws (d) using a medium

5. Back off the 2 screws (e) using a small

6. Remove the emergency button.
Figure 7-35
7. Now it’s possible to act on the micro switch

(f) or on the faston (g).
During the reassembly, respect the

cables routing, as shown in the figure.
To reassemble the Emergency Button,

carry out the above steps in reverse order.
Figure 7-36
Page 7.21
7.6. DISASSEMBLING THE HS/HR CARDIO RECEIVER (CHEST

BELT / HAND SENSOR)

housing.

Figure 7-37
4. Remove the adhesive tape (or the cable tie)

(d) and the nylon bag (e).
Figure 7-38
5. Remove the sponge (f).
6. Unplug the connector and the fast-on,

highlighted in the figure.
To reassemble the HS/HR Receiver,

carry out the above steps in reverse order.
CAUTION: During the reassembly:

place the coil (g), upwards oriented and
toward the user.
CAUTION: During the reassembly: fold

Figure 7-39
the sponge on the Board: carefully and
without pressing.
Page 7.22
7.7. DISASSEMBLING THE FAN


hexagonal wrench.
2. Remove the fan guard.
Figure 7-40
3. Remove the fan from its fixing housing.
To reassemble the Fan,

carry out the above steps in reverse order so.
Figure 7-41
Page 7.23
7.8. DISASSEMBLING THE HAND SENSOR

For each sensor:
1. Back off the 2 screws (a) using a small

Figure 7-42
2. Remove the upper sensor (b) and the lower

one (c) from the handlebar. Unplug the 2
faston (d) and (e).
3. Remove the 2 sensors.
During the reassembly: be careful to not

press the cables with the two guides
highlighted in the figure on the side.
To reassemble the sensors, carry out the above

Figure 7-43 steps in reverse order.
Page 7.24
7.9. DISASSEMBLING THE LATERAL HANDLEBAR
For each handlebar:
1. Back off the screw (a) using a 4mm

hexagonal wrench.
2. Back off the 2 screws (b) using a 5mm

hexagonal wrench.
Figure 7-44
3. Back off the screw (c) using a 5mm

hexagonal wrench.
4. Remove the guards (d).
Figure 7-45
5. Back off the screw (e) and the 2 screws (f)

using a 5mm hexagonal wrench.
6. Remove the upper guard (g) if necessary.
To reassembly the Handlebar, carry out the

Figure 7-46
Continued on following page…→
Page 7.25
7.10. DISASSEMBLING THE INMOTION – (READY TO RUN)

BOARD

7.9. “Disassembling the lateral handlebar”.
1. Press on the tabs (a) of the InMotion front

guard (b) and remove it from the handlebar.
Figure 7-47
2. Back off the 2 screws (c) using a medium

3. Remove the light convector (d).
Figure 7-48
4. Unplug the connector (e) and remove the

InMotion board (f).
To reassemble the InMotion Board, carry out

the above steps in reverse order
Figure 7-49
Page 7.26
7.11. DISASSEMBLING THE UPPER DASHBOARD GUARD,

CENTRAL HANDLEBAR AND THE JOYSTICKS
7.11.1. DISASSEMBLING THE UPPER DASHBOARD GUARD


Figure 7-50
2. Remove the Joystick plug (b) pressing on

both sides and using a small Flat screwdriver.
3. Back off the screw (c) using a medium

Phillips screwdriver and remove the Joystick
(d).
Figure 7-51
4. Remove the upper dashboard (e).
During the reassembly: be careful to re-

insert correctly the tabs (f), in the
handlebar.
To reassemble the upper dashboard, carry out

the above steps in reverse order.
Figure 7-52
Page 7.27
7.11.2. DISASSEMBLING THE CENTRAL HANDLEBAR

7.11.1. “Disassembling the upper dashboard”.

hexagonal wrench.
2. Remove the central handlebar (b).
CAUTION: During the reassembly lock

down the screws (a) using a torque
wrench set for 30Nm.
Figure 7-53
To reassemble the Handlebar, carry out the
above steps in reverse order.
Page 7.28
7.11.3. DISASSEMBLING THE JOYSTICK

7.11.1. “Disassembling the upper dashboard”.

hexagonal wrench.
Figure 7-54
2. Unplug the 4 faston (b).
3. Remove the Joystick group (c).
To reassemble the Joystick group, carry out the

Figure 7-55
Page 7.29
7.12. DISASSEMBLING THE LOWER DASHBOARD GUARD

7.11.1. “Disassembling the upper dashboard
guard”.

hexagonal wrench.
2. Remove the lower dashboard guard.
To reassemble the Lower Dashboard guard,

Figure 7-56 carry out the above steps in reverse order.
Page 7.30
7.13. DISASSEMBLING THE LATERAL UPRIGHTS
Figure 7-57
Carry out the procedure described in paragraph: 7.9. “Disassembling the lateral handlebar”.
1. Back off the 2 screws (a) using a 8mm hexagonal wrench, on both side
CAUTION: During the reassembly lock down the screws (a) using a torque wrench set
for 30Nm
2. Remove completely the dashboard group from the equipment.
Page 7.31

7.14.1. “Disassembling the upper guard”.
3. Back off the 4 screws (b) using a 8mm

hexagonal wrench.
Figure 7-58
4. Back off the 2 screws (c) using a 8mm

hexagonal wrench.

down the screws (c) using a torque
Figure 7-59
Page 7.32
7.14. DISASSEMBLING THE LOWER KIT GUARD
7.14.1. DISASSEMBLING THE UPPER GUARD

Lift up the machine at the elevation of 10%, to
make the procedure easier and turn off the
machine. Unplug the mains lead from the wall
outlet.
1. Loosen the 5 screws (a) using a 4mm

hexagonal wrench.
2. Remove the upper guard (b) pulling it out

from the front side of the machine.
Figure 7-60 To reassemble the Upper Guard, carry out the

Page 7.33
7.14.2. DISASSEMBLING THE LOWER GUARD


1. Unplug the micro connector and the Fan

connector highlighted at the side from the
Figure 7-61 Driver box.
2. To make the procedure easier, turn the

machine over on one side.
3. Unplug the cables highlighted in the figure,

using a 11mm wrench for the antenna cable.
Figure 7-62

hexagonal wrench.
5. Remove the lower guard.
To reassemble the Lower Guard, carry out the

Figure 7-63
Page 7.34
7.15. DISASSEMBLING THE LOWER KIT
7.15.1. DISASSEMBLING THE ALE DRIVER


1. Remove the dust protection (a).

Figure 7-64
3. Unplug the connectors highlighted in the

figure:
• Power Supply cable;

• Cable connecting High Kit – Lower Kit;
• Limit switch cable;
• Fan cable;
• Ground connection cable;
• Tread belt motor cable;
• Up-Down motor cable.
4. Remove the Driver Box.
To reassemble the Lower Kit, carry out the

Figure 7-65
Page 7.35
7.15.2. DISASSEMBLING THE AT-UL DRIVER


1. Disconnect the cables entering the Driver

box:
• Power Supply cable,

• Cable connecting High Kit – Lower Kit,
• Limit switch cable;
• Fan cable;
• Ground connection cable,
• Tread belt motor cable,
• Up-Down motor cable.

Figure 7-66
Phillips Screwdriver.
5. Remove the Driver box.
To reassemble the Lower Kit, carry out the

Page 7.36
7.16. DISASSEMBLING THE POWER SUPPLY BOX



Figure 7-67
2. Remove the cover of power supply box (b)

and unplug the faston if necessary.
Figure 7-68
To completely remove the Power Supply

Box: unplug the cable highlighted in the
figure and back off the 3 screws (c),
using a medium Phillips screwdriver.
To reassemble the Power Supply Box, carry out

Figure 7-69
Page 7.37
7.17. DISASSEMBLING THE BELT MOTOR


1. Unplug the connector (a) of motor belt

highlighted in the figure.
Figure 7-70
2. Release the belt tensioner spring highlighted

in the figure.
3. Back off the 4 screws (b) that fix the tread

belt motor to the equipment frame, using a
17mm socket wrench.
4. Remove the support plate and the tread belt

motor (c).
To reassemble the belt motor, carry out the


down the screws (b) using a torque
Figure 7-71 CAUTION: At the end of the procedure,

check the tension and alignment of the
tread belt as detailed at paragraphs: 8.4.
“Aligning the tread-belt motor drive-
belt”.
Page 7.38
7.18. DISASSEMBLING THE ELEVATION MOTOR


7.14.2. “Disassembling the lower guard”.
1. Unplug the elevation motor connector from

the Driver.
Figure 7-72
Turn the machine over on one side:
2. Remove the 2 split pins (a) and remove the

pin (b) that fix the elevation motor to the
frame.
3. Remove the elevation motor (c).
To reassemble the Elevation Motor, carry out the

Figure 7-73
CAUTION: In case of elevation carriage

disassembly, during the reassembly lock
down the screws (d) using a torque
wrench set for 90Nm; and the carriage
wheels fixing screws, highlighted in the
figure, using a torque wrench set for
40Nm.
Figure 7-74
Page 7.39
7.19. DISASSEMBLING THE LIMIT SWITCH


7.14. “Disassembling the Lower Kit guard”.

figure, of the limit switch cable from the
Driver box.
Figure 7-75
2. Press on both the sides of the limit switch

and pull it out from the lower side of the
guard.
3. Unplug the faston (a) if necessary.
To reassemble the Limit Switch, carry out the

Figure 7-76
Page 7.40
Figure 7-77
CAUTION: It is important to respect the orientation of the limit switch during the
reassembly. The fast on (1) has to be oriented toward the REAR SIDE of the machine,
and the faston (2) and (3) have to face the FRONT SIDE of the machine, as shown in the
figure above.
CAUTION: During the reassembly check the adjust of the limit micro switch, as detailed
at paragraphs: 8.3. “Adjusting the limit micro switch”.
Page 7.41
7.20. DISASSEMBLING THE EXTRA POWER SUPPLY



figure.
2. Cut the 2 cable tie (a).
3. Remove the Power Supply (b).
It’s necessary to put the cable tie (a)

again, during the reassembly. If you
don’t have a new one do not cut it but
Figure 7-78 remove using a small flat screwdriver to
open the engaging tooth.
To reassemble the Extra Power Supply, carry out

Page 7.42
7.21. DISASSEMBLING THE AUTOTRANSFORMER (V. 110V)
CAUTION: On machines produced WITHOUT autotransformer, not exist any upgrade

kit and it is not possible to upgrade with Autotransformer for reasons of certification,
standards and safety. The machines burn with Autotransformer with this typology from
the production from Technogym ®.
Figure 7.21-1
Turn off the machine and unplug the mains lead from the wall outlet.
Carry out the procedure described in paragraph: 7.14.1. “Disassembling the upper guard”.
1. Cut the cable-tie that fixes the power cables and ground, as highlight in the figure at the side.
2. Remove the ferrite (a) and disconnect the male connector (b) and the female connector (c) of
autotransformer.
3. Disconnect the ground cable (d).

Page 7.43
4. Remove the dust-guard (e).
Figure 7.21-2
5. Remove the ferrite (f) from the motor cable

and disconnect the other cables, highlight in
the figure, from the autotransformer.

7.15. “Disassembling the Lower Kit”.
Figure 7.21-3
6. Cut the cable-tie highlight in the figure at the

side, paying attention to not damage the
autotransformer cable.
Figure 7.21-4
Page 7.44
7. Cut the cable-tie highlight in the figure at the

side, paying attention to not damage the
autotransformer cable.
Figure 7.21-5
CAUTION: Incline the machine on the

left side with caution and protecting it
from the floor.
To make safer the machine in this

position, it is suggested to place some
weight on the handlebar closer on the
floor.
Figure 7.21-6
8. Back off the 3 screw (g) using a 5mm

hexagonal wrench.
Figure 7.21-7
Page 7.45
9. Back off the 2 screws (h) using a 5mm

hexagonal wrench.
For reasons of space, for the 2 (h) screws

is recommended to use a ratchet wrench.
Figure 7.21-8
10. Remove the autotransformer (i) with careful.
ATTENZIONE: Prestare particolare

attenzione durante la movimentazione
dell’autotrasformatore, poiché essendo
estremamente fragile, anche un piccolo
urto potrebbe danneggiarlo.
To reassemble the autotransformer, carry out the

above steps in reverse order; following the note
reported above:
Figure 7.21-9
Page 7.46
Figure 7.21-10
1. Fix the Autotransformer at the frame using the 4 fixing screws, without locking down.
2. Push the Autotransformer completely forward in the direction of the yellow arrows, as shown in
the figure above.
3. At the end, lock down, the 4 screws using a 5mm hexagonal wrench.
Page 7.47
To replace the cable-tie that fix the

autotransformer cable, under the motor, is
necessary proceed as follow:
1. Back off the 5 screw (a) with a 4mm

hexagonal wrench.
2. Remove the lower guard (b).
Figure 7.21-11
3. Replace the cable-tie making sure the

autotransformer at the frame, as shown in the
figure at the side.
Figure 7.21-12
Page 7.48
7.22. DISASSEMBLING THE RUNNING DECK AND ITS

COMPONENTS
In order to carry out these operations, it is necessary to slacken the tread-belt tension. If
the belt has to be used again, follow the instructions given in paragraph: 8.1.2.
“Tensioning a USED tread belt”.
7.22.1. DISASSEMBLING THE FOOTREST
1. Back off 2 screws (a) using a 4mm

hexagonal wrench on both side.
2. Remove the rear guard (b).
Figure 7-13
3. Remove the footboard (c) by pulling it out

backward.
Figure 7-14
Page 7.49
4. Find the correct point where the slots on the

lower side of the footboard are matching with
the head of the screws on the frame. See
picture on the side.
5. Remove the footrest (c).
To reassemble the Footrest, carry out the above

steps in reverse order.
Figure 7-15
Page 7.50
7.22.2. DISASSEMBLY THE DRIVEN ROLLER

7.22.1. “Disassembling the footrest”.
1. Back off the 2 screws (a), on the rear roller of

the machine, using a 8mm hexagonal wrench.
CAUTION: Loosen the screws acting by

turns on both the sides of the machine so
that the rear roller is always parallel to
the front one and to avoid to damage the
roller bearings.
Figure 7-16 2. Remove the roller.
To reassemble the Driven Roller, carry out the

Page 7.51
7.22.3. DISASSEMBLING THE TRANSMISSION BELT AND MOTOR ROLLER

“Disassembling the upper guard” and 7.22.1.
“Disassembling the footrest”.
1. Release the belt tensioner spring (a).
Figure 7-17
2. Remove the belt (b) from its pulley (c) and

place it on the front roller.
3. Remove the motor roller (d) upwards. First

on the right side and then axially on left.
4. Remove the transmission belt (b) if

necessary.
To reassemble the Motor Roller, carry out the

Figure 7-18
Page 7.52
7.22.4. DISASSEMBLING THE RUNNING DECK AND BELT

7.14.1. “Disassembling the upper guard” and
7.22.1. “Disassembling the footrest”.
1. Loosen the 2 screws (a) which fix the

stoppers to the frame of the machine, using a
4mm hexagonal wrench.
Figure 7-19
7.22.4.1. A Typology
2. Back off the 2 screws (b) which fix the
running deck to the frame, using a 6mm
hexagonal wrench.
3. Remove the running deck (c).
4. Remove the belt (d).

down the screws using a torque wrench
Figure 7-20 set for 30Nm.
5. Remove the spacer (e).
During reassembly take care to correctly

insert the spacer (e) on the rear
supports, as shown in the figure at the
side.
To reassemble the Running Deck and Belt, carry

out the above steps in reverse order.
Figure 7-21
Page 7.53
7.22.4.2. B Typology
Figure 7.22-22
1. Back off the 2 screws (1) that fixing the running deck at the frame, using a 10mm hexagonal
wrench, locking down the nut on the opposite side using a 17mm wrench.
2. Remove the running deck and the belt.
During the reassembly respect the sequence indicated in the figure.
CAUTION: During the reassembly lock down the screw (1) using a torque wrench
settings on 30Nm.
Page 7.54
7.22.5. DISASSEMBLING THE SHOCK ABSORBER

Carry out the procedure described in paragraph: 7.22.4. “Disassembling the running deck and
belt”.
7.22.5.1. A Typology
1. Block the nut (a) using a 7mm wrench and
back off the 2 screws (b) using a 3mm
wrench.
2. Remove the shock absorber (c).
To reassemble the Shock absorber, carry out the


down the screws (b) using a torque
wrench set for 3Nm.
CAUTION: At the end of the procedure,

check the tension and alignment of the
tread belt as detailed at paragraphs: 8.1.
“Tensioning the tread belt” and in the
paragraph: 8.2. “Centring the tread
belt”.
Figure 7-23
7.22.5.2. B Typology
1. Back off the 2 screws (n) using a 3mm
hexagonal wrench, docking down the nut (q)
on the opposite side.
During the reassembling follows the

sequence indicated:
• Screw (d),
• Bush (c),
• Plate (b),
• Locking nut (a).
Figure 7.22-24 To reassemble the various components, carry out

Page 7.55
Page 7.56
8. ADJUSTMENTS
8.1. TENSIONING THE TREAD BELT
8.1.1. TENSIONING A NEW TREAD BELT
1. After replacing the tread belt, place a tape

measure along the centre of the tread belt and
use a pen to make two reference marks
spaced exactly 1m apart.
Do not measure the tread belt on the

junction area, in order to keep the
correct value.
Figure 8-1
2. Screw alternately the 2 screws (a) until the
distance between the reference marks
increases by 6mm.
Take care that the roller is always

approximately parallel with the one on
the front, to counteract the tension
exerted by the belt on the roller
bearings.
CAUTION: After completing this

Figure 8-2 procedure, check the centring of the
tread belt as instructed in paragraph:
8.2. “Centring the tread belt”.
Page 8.1
8.1.2. TENSIONING A USED TREAD BELT
1. Before slackening a used tread belt that needs

to be re-tensioned, place a tape measure
along the centre of the tread belt and use a
pen to make two reference marks spaced
exactly 1m apart.
Figure 8-3
2. After reassembling the used tread belt, lock
down by turns the 2 screws (a) until the
distance between the two reference marks
made previously on the tread belt are once
again spaced 1m apart.
Take care that the roller is always

approximately parallel with the one on
the front, to counteract the tension
exerted by the belt on the roller
bearings.
This procedure is normally carried out

after replacing the rear or driving roller,
or in cases where a used tread belt needs
Figure 8-4 to be reassembled.
CAUTION: After completing this

procedure, check the centring of the
tread belt as instructed in paragraph:
8.2. “Centring the tread belt”.
Page 8.2
8.2. CENTRING THE TREAD BELT
1. Start the machine at a speed of 10km/h.
2. Observe the movement of the tread belt,

correcting any tendency to shift to the right or
left exclusively by adjusting the left tension
screw (a)
3. Locking down this screw favours shifting of

the belt to the right and vice versa.
The treadmill realigns slowly after some

rotation: screw (or unscrew) the bolt ¼
or ½ a turn and then check the result
before turning it again.
4. Gradually increase the speed to 16km/h,

making any small adjustments that are
necessary until the tread belt is perfectly
centred.
Figure 8.2-1
Page 8.3
8.3. ADJUSTING THE LIMIT MICRO SWITCH
Figure 8-2
1. Loosen the 2 screws (a) that fixing the limit switch stop plate.
2. Adjust the position of the plate (b) completely down, as indicated by the yellow arrows above.
3. Finally, lock down the 2 screws (a) previously loosened.
CAUTION: During the reassembly lock down the screws (a) using a torque wrench set
for 14Nm.
Page 8.4
8.4. ALIGNING THE TREAD-BELT MOTOR DRIVE-BELT

1. Remove the dust guard.
2. Release the spring (a) of the belt tensioning

mechanism.
3. Use a straight reference rod, resting it on the

pulley (b) of the motor roller to align the belt
(c) by shifting it within the races of the two
pulleys.
Figure 8-3
4. At the end, reassembly the tension spring (a).
Page 8.5
8.5. THE MACHINE IS NOT FLAT

This problem may be due to the positioning of the machines on a not flat surface.
To level the machine, you may adjust the height of the levelling foot.
Figure 8-4
For the levelling adjustment, carry out the operation on the rear RIGHT foot, as shown in figure:
1. Screw or unscrew the foot (a) to bring the frame in a flat and stable position.
2. At adjustment made, lock down the nut (b).
Page 8.6
9. MACHINE CONFIGURATION
9.1. USER MENU CONFIGURATION: 500 MODELS

The machine configuration procedure is invoked by simultaneously pressing the keys ENTER, ↑,
CLEAR when the machine is in standby mode. The following prompt appears on the LED display:
ENTER PASSWORD:
To access the procedure, insert the password 2406 and press ENTER to confirm. To enter the
password without the numeric keypad, enter one digit at a time using the ↑ and ↓ keys to change the
value and the +/- GOAL keys to scroll to the next character.
At this point the machine display begins showing the current configuration, structured as in the
diagram below:
USER MENU Language TGS
Distance Keys
MAX time HR
Cooldown Time Custom mess.
Up/Down
Pause time
Default config.
Default age
Format P&P
Default weight
User detect
Default time
SN
Default calories
Default distance Ready to Run
Press ENTER to scroll the parameters saving the settings otherwise press the + or -
SPEED keys to scroll the parameters without saving. Press CLEAR to cancel or keep it
pressed for few seconds to esc.
Pagina 9.1
9.1.1. LANGUAGE
After selecting a language from the list of those available, all messages subsequently displayed by
the machine will be in the chosen language. To change the selection, when the LED matrix shows
the current setting:
LANGUAGE : xxx
Press the +/- GOAL keys to select the desired language from the options available.
9.1.2. DISTANCE
It is possible to choose between EUROPEAN units (Kg e Km) or IMPERIAL units (lbs e ml).
To change the selection, when the LED matrix shows the current setting:
DISTANCE: xxx
Press the +/- GOAL keys to select the desired unit of measurement from the options listed in the
table below:
DISTANCE
KM <default>
MI
9.1.3. MAXIMUM EXERCISE TIME

It is possible to set a maximum duration for the exercise in minutes, with values ranging from 1 to
9999. To change the setting, when the Display shows:
MAX TIME: xxx

Press the ENTER key to modify the parameter: when the current value of the parameter starts to
blink, press the CLEAR key to erase the current value and then enter one digit at a time using the ↑
and ↓ keys to change the value and the +/- GOAL keys to scroll to the next character.
The default value of this parameter is 9999.
9.1.4. COOLDOWN TIME

It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change
the setting, when the display shows the currently selected maximum time:
COOLDOWN TIME xxx

Press the ENTER key to change the value: The current parameter value starts to blink on the
display; use the ↑ and ↓ keys to increase or decrease the value, or use the +/- GOAL keys to scroll
through and modify the individual digits.
If you are exercising with a TGS key, the cooldown will be stopped if you extract the key.
Pagina 9.2
9.1.5. PAUSE TIME

It is possible to set a maximum duration of the pause for every exercise in seconds, with values
ranging from 10 to 999. To change the setting, when the Display shows:
PAUSE TIME: xxx

Press the ENTER key to change the parameter: the current value of the parameter will start to blink,
at this point press the CLEAR key to erase the current value and then enter one digit at a time using
the ↑ and ↓ keys to change the value and the +/- GOAL keys to scroll to the next character.
In case you are exercising using a TGS key, the exercise is stopped if you remove the TGS key
9.1.6. DEFAULT AGE

It is possible to set the default age for a generic user, with values ranging from 10 to 99. To change
the setting, when the LED matrix shows the current setting:
DEFAULT AGE: xx
9.1.7. DEFAULT WEIGHT

It is possible to set the default weight of a generic user in KG, with values ranging from 10 to 999.
To change the setting, when the LED matrix shows the current setting:
DEFAULT WEIGHT: KG xx
Pagina 9.3
9.1.8. DEFAULT TIME

It is possible to set the default duration of the exercise in minutes, with values ranging from 10 to
999. To change the setting, when the LED matrix shows the current time:
DEFAULT TIME: MIN. xxx

9.1.9. DEFAULT CALORIES

It is possible to set the calories for every exercise, with values ranging from 10 to 999. To change
the setting, when the LED matrix shows the current setting:
DEFAULT CALORIES: xxx

9.1.10. DEFAULT DISTANCE

It is possible to set the distance for every exercise in Km, with values ranging from 1 to 999. To
change the setting, when the LED matrix shows the current setting:
DEFAULT DISTANCE: KM xxx

Pagina 9.4
9.1.11. ENABLE TGS

It is possible to enable or disable the use of the TGS reader. To change the selection, when the LED
matrix shows the current setting:
TGS: xxx
Press the +/- GOAL keys to select the desired option from those listed in the table below:
TGS
ENABLED <default>
DISABLED
9.1.12. ENABLE KEYBOARD

It is possible to disable the keyboard so that the machine can only be used with the TGS. To change
the setting, when the LED matrix shows the current one:
KEYS: xxx
Press the +/- GOAL keys to select the desired option out of those listed in the table below:
KEYS
ENABLED <default>
DISABLED
9.1.13. MODIFIABLE TARGET HEART RATE

It is possible to enable or disable modification of the target heart rate during a constant heart rate
exercise. To change the selection, when the LED matrix shows the current value:
HR: xxx
Press the +/- GOAL number keys to select the desired option out of those listed in the table below:
HR
MODIFIABLE <default>
NOT MODIFIABLE
Pagina 9.5
9.1.14. ENABLE CUSTOM MESSAGES

It is possible to configure whether a custom message is displayed when the machine is in the
standby state. To change the selection, when the LED matrix shows the current setting:
CUSTOM MESS.: xxx

CUSTOM MESS.
YES <default>
NO
9.1.15. ENABLE UP-DOWN MOTOR

This parameter enables or disables use of the machine incline. To change the selection, when the
LED matrix shows the current setting:
UP - DOWN: xxx
UP - DOWN
ENABLED <default>
DISABLED
9.1.16. RESETTING PARAMETERS TO DEFAULT VALUES

It is possible to reset the user menu parameters to their default values. To select the function, when
the display shows:
DEFAULT CONFIG.
Press ENTER to confirm the operation, use the + or – effort level keys to move to the next or
preceding parameter. If the ENTER key is pressed the display will show:
CONFIRM ?
press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds.
9.1.17. FORMAT P&P KEY

This function formats a TGS key for Plug&Play mode operation. To select the function, when the
display shows:
FORMAT P&P
Press ENTER to confirm. At the end of the formatting procedure, hold down the CLEAR key for a
few seconds to exit. The CLEAR key can be pressed at any time to interrupt the procedure and
revert to standby mode.
Pagina 9.6
9.1.18. USER DETECT

This function is able to detect the presence of a user running on the tread belt during an exercise
session. It is possible to configure a minimum speed at which the machine will determine that the
user has stopped running on the treadmill, and interrupt the exercise session if the condition persists
for one minute. To change the setting, when the LED matrix shows the current duration:
USER DETECT: XXX

Press the ENTER key to change the parameter: when the current parameter value starts to blink,
press the CLEAR key to erase the current value and then use the number keys to enter the desired
new value.
The default value of this parameter is 5.0 km/h
The minimum threshold speed for the user detect function is 3.0 km/h. Entering any
value lower than this will have the effect of disabling the user-detect function.
If the unit of measurement is setted to IMPERIAL units (miles / pound), the default
value for this parameter is 3 mph while the minimum speed is 2 mph.
At the end of the format procedure, hold down the CLEAR key for a few seconds to exit. The
CLEAR key can be pressed at any time to interrupt the procedure and revert to standby mode.
9.1.19. SERIAL NUMBER

This parameter shows the serial number of the machine.
SN:XXXXX
9.1.20. INMOTION – (READY TO RUN)

It is possible to set how many time (in minutes) before the end of the exercise, the RED light on the
handlebar, should starts blinking to indicate the soon end of the exercise. InMotion function is
managed in minutes, with values ranging from 0 to 5.
To change the setting, when the LED matrix shows the current time:
INMOTION (MIN): X
Setting “0” this parameter will have the effect of disabling the function.
Pagina 9.7
9.2. USER MENU CONFIGURATION: 700/900 MODELS

The machine configuration procedure is invoked, when the machine is in standby mode, by
simultaneously pressing the keys 369, whereas on 700 Wellness TV models the keys 0369 must be
pressed one after the other. The following prompt appears on the display:
ENTER PASSWORD:
To access the procedure, type in the password 2406 and press ENTER to confirm. At this point the
machine display begins showing the current configuration, structured as in the diagram below:
USER CONFIG Language Custom Mess.
Distance Edit Mess.
MAX time Change Mess.Lang.
Pause time Up/Down
Cooldown time Language
TGS Default config.
Keys Format P&P
HR User detect
SN
Ready to Run
Pagina 9.8
9.2.1. LANGUAGE
After selecting a language from the list of those available, all messages subsequently displayed by
the machine will be in the chosen language. To change the selection, when the LED matrix shows
the current setting:
LANGUAGE : xxx
Press the +/- GOAL keys to select the desired language from the options available. Press ENTER
to confirm the choice, use the + or – speed keys to move to the next or previous parameter.
9.2.2. DISTANCE
It is possible to choose between EUROPEAN units (kg and km) or IMPERIAL units (pounds and
miles). To change the selection, when the LED matrix shows the current setting:
DISTANCE : xxx
Press the +/- GOAL keys to select the desired unit of measurement from the options listed in the
table below:
DISTANCE
KM <default>
MLS
9.2.3. MAXIMUM EXERCISE TIME

It is possible to set a maximum duration for the exercise in minutes, with values ranging from 1 to
9999. To change the setting, when the LED matrix shows the current maximum time limit:
MAX TIME: xxx
Press the ENTER key to modify the parameter: when the current value of the parameter starts to
blink, press the CLEAR key to erase the current value and then use the number keys to enter the
desired value.
9.2.4. PAUSE TIME

It is possible to set a maximum duration of the pause for every exercise in seconds, with values
ranging from 10 to 999. To change the setting, when the LED matrix shows the current maximum
pause time:
PAUSE TIME : xxx
at this point press the CLEAR key to erase the current value and then use the number keys to enter
the desired new value.
Pagina 9.9
9.2.5. COOLDOWN TIME

It is possible to set the cooldown time for each exercise, ranging from 5 to 180 seconds. To change
the setting, when the display shows the currently selected maximum time:
COOLDOWN TIME xxx
at this point press the CLEAR key to erase the current value and then use the number keys to enter
the desired new value.
If you are exercising with a TGS key, the cooldown will be stopped if you extract the key.
9.2.6. ENABLE TGS

It is possible to enable or disable the use of the TGS reader. To change the selection, when the
display shows the current setting:
TGS : xxx
TGS
ENABLED <default>
DISABLED
9.2.7. ENABLE KEYBOARD

It is possible to disable the keyboard so that the machine can only be used with the TGS. To change
the selection, when the display shows the current setting:
KEYS : xxx
KEYS
ENABLED <default>
DISABLED
Pagina 9.10
9.2.8. MODIFIABLE TARGET HEART RATE

It is possible to enable or disable modification of the target heart rate during a constant heart rate
exercise. To change the selection, when the display shows the current setting:
HR : xxx
HR
MODIFIABLE <default>
NOT MODIFIABLE
9.2.9. ENABLE CUSTOM MESSAGES

It is possible to configure whether a custom message is displayed when the machine is in the
standby state. To change the selection, when the LED matrix shows the current setting:
CUSTOM MESS. : xxx

CUSTOM MESS.
YES <default>
NO
9.2.10. EDIT MESSAGES

It is possible to modify the custom messages; press ENTER to invoke a submenu which displays the
first custom message, then use the +/- speed keys to move to the other messages. Press the ENTER
key again to begin editing a message, or hold down the CLEAR key for a few seconds to return to the
upper menu level. While editing a message, move the cursor using +/- GOAL, select the desired letter
using the +/- speed keys and use CLEAR to enter a blank space character. Press ENTER to save the
modified message, or hold down the CLEAR key to cancel and return to the upper menu level.
9.2.11. CHANGE MESSAGGES LANGUAGES

It is also possible to display the custom standby messages in the language selected with the
preceding parameter. To extend the language setting to the predefined custom standby messages,
when the LED display is showing the current selection:
CHANGE MESS. LANGUAGE
Pagina 9.11
9.2.12. ENABLE UP-DOWN MOTOR

This parameter enables or disables use of the machine incline. To change the selection, when the
LED matrix shows the current setting:
UP-DOWN: xxx
UP-DOWN
ENABLED <default>
DISABLED
9.2.13. ENABLE MULTI-LANGUAGE MODE

The machine can be configured to allow selection of the language at each session. To change the
selection, when the LED matrix shows the current setting:
LANGUAGE : xxx
LANGUAGE
FIXED <default>
OPTIONAL
9.2.14. RESETTING PARAMETERS TO DEFAULT VALUES

It is possible to reset the user menu parameters to their default values. To select the function, when
the LED matrix shows:
DEFAULT CONFIG.
Press ENTER to confirm the operation, use the + or – speed keys to move to the next or preceding
parameter. If the ENTER key is pressed the LED matrix will show:
CONFIRM ?
press ENTER to confirm, or cancel by pressing the CLEAR key for a few seconds.
9.2.15. FORMAT P&P

This function formats a TGS key for Plug&Play mode operation. To select the function, when the
LED matrix shows:
FORMAT P&P
press ENTER to confirm. At the end of the format procedure, hold down the CLEAR key for a few
seconds to exit. The CLEAR key can be pressed at any time to interrupt the procedure and revert to
standby mode.
Pagina 9.12
9.2.16. USER DETECT

This function is able to detect the presence of a user running on the tread belt during an exercise
session. It is possible to configure a minimum speed at which the machine will determine that the
user has stopped running on the treadmill, and interrupt the exercise session if the condition persists
for one minute. To change the setting, when the LED matrix shows the current duration:
USER DETECT: xxx
new value.
The default value of this parameter is 5.0 km/h
The minimum threshold speed for the user detect function is 3.0 km/h. Entering any
value lower than this will have the effect of disabling the user-detect function.
If the unit of measurement is setted to IMPERIAL units (miles / pound), the default
value for this parameter is 3 mph while the minimum speed is 2 mph.
At the end of the format procedure, hold down the CLEAR key for a few seconds to exit. The
CLEAR key can be pressed at any time to interrupt the procedure and revert to standby mode.
9.2.17. SERIAL NUMBER

This parameter shows the serial number of the machine.
SN:xxxx
9.2.18. INMOTION – (READY TO RUN)

It is possible to set how many time (in minutes) before the end of the exercise, the RED light on the
handlebar, should starts blinking to indicate the soon end of the exercise. InMotion function is
managed in minutes, with values ranging from 0 to 5.
To change the setting, when the LED matrix shows the current time:
INMOTION (MIN): X
new value.
Setting “0” this parameter will have the effect of disabling the function.
Pagina 9.13
9.3. SERVICE MENU CONFIGURATION: LED MODELS

The configuration procedure is invoked when the machine is in standby mode, using a different
procedure for the 500, 700 or 900 models.
9.3.1. ACCESSING CONFIGURATION OF 500 MODELS

Simultaneously press the ENTER, ↑, CLEAR keys. The following prompt appears on the display:
ENTER PASSWORD:
press “Enter” to confirm. To enter the password, increase or decrease the displayed value using the
↑ and ↓ keys, or use the +/- GOAL keys to scroll through and modify the individual digits.
At this point there are two options available:
↑ = Tech Config
↓ = Troubleshooting
Press numeric key ↑ to access the menu for configuring technical parameters; the machine display
9.3.2. ACCESSING CONFIGURATION OF 700 AND 900 MODELS

Simultaneously press the keys 369 for 700 models, whereas on 700 Wellness TV models the keys
0369 must be pressed one after the other. The following prompt appears on the display:
ENTER PASSWORD:
press the “Enter” key to confirm. At this point there are two options available:
1 = Tech Config
2 = Troubleshooting
Press numeric key 1 to access the menu for configuring technical parameters; the machine display
Pagina 9.14
TECHNICAL LOW KIT HIGH KIT

CONFIGURATION PARAM. VERSION
UPDOWN BOOT
SETTINGS VERSION
OPERATING
KEY READER
DATA
VERS.
ERRORS LOG MAINS

VOLTAGE
( AT UL)
STANDARD
SETTINGS
LOW KIT
MENU
To scroll through the list of parameters, press the + or – effort level keys to display the next or the
preceding item.
To modify a parameter value, it is necessary to press the ENTER key: when the current parameter
value starts to blink, press the CLEAR key to erase the current value and then use the number keys
to enter the desired new value. Save the changes made by pressing the ENTER key.
To cancel the operation, press the CLEAR key for a few seconds.
The various parameters are described below.
Pagina 9.15
9.3.3. LOW KIT PARAMETER

This function provides access to parameters used for modifying certain settings of the lower
assembly. To access this menu, when the display shows:
LOW KIT PARAM.

press ENTER. This function is structured as follows:
READ FROM
LOW KIT PARAM.
LOW KIT ?
Par.01
.......................
Par.13
WRITE TO
LOW KIT ?
DEFAULT
SETTINGS ?
In addition to the 13 configuration parameters, this function also includes the 3 sub-functions
described below:
9.3.3.1. Read from low kit

To read the parameter values from the low kit memory and view them on the display, scroll using
the +/- keys until the display shows:
READ FROM LOW KIT ?

press ENTER to read the errors from the low kit, and return to the upper menu level by pressing
CLEAR for a few seconds.
9.3.3.2. Write to low kit

To write the values of the currently displayed parameters to the low kit, scroll using the +/- keys
until the display shows:
WRITE TO LOW KIT ?

press ENTER to write the parameters to the low kit, and return to the upper menu level by pressing
Pagina 9.16
9.3.3.3. Default Setting

To load the default parameter values, scroll using the +/- effort level keys until the display shows:
DEFAULT SETTING ?
press ENTER to write the default values to the low kit, and return to the upper menu level by
pressing CLEAR for a few seconds.
To write these parameters to the low kit, use the “Write to low kit” function.
9.3.3.4. Table of configuration parameters (LED):

LED
Display Unit of
Description Default
parameter measure
values
P01 Kmh*10 Default linear speed 8
P02 (Kmh*100)/sec Default acceleration and deceleration 100
P03 %*2 default slope set point 0
Numerical
P04 PID proportional gain 7
Constant
Numerical
P05 PID Integral gain 150
Constant
Numerical
P06 S Ramp Type 0
constant
P07 on/off Flag DC motor encoder signal alarm action 0
P08 10msec Watchdog serial communication 0
P09 1msec DC motor encoder error timeout 1 cnt = 100 msec 15
Flag signal receiving Sw Emergency and not
P10 on/off 0
receiving Emergency Hw
P11 mm roll diameter 91
Numerical
P12 roller diameter 200
constant*100
P13 on/off Flag posting warning signal AC motor encoder 0
I.e.
 P01 = kmh = 8 / 10 is the 0.8kmh of start, (as if the unit was hundreds of meters times).
 P02 = 100 means the acceleration expressed in kmh/sec is 100 / 100 = 1 where the 100 is the
value of the numerator and the denominator is the default 100 of formula. (cents of kmh/sec)
 P03moltiplication by two is to take steps of 0.5%, this basically 2 means 1%.
 Numerical Constant: P04-P05-P06 is a pure numbers, multiplicative constants used by the
firmware.
 P07, P10, P13 is a Boolean flag, yes or not.
 P08 is expressed in tens of msec: if P08 = 100 will be a second.
 P12 = 211 means that the transmission ratios is 2.11.
Pagina 9.17
9.3.4. UPDOWN SETTINGS

This function allows access to the parameters in the UpDown table which define the number of
encoder pulses that correspond to different machine incline positions. To access this menu, when
the LED display shows:
UPDOWN SETTINGS
READ FROM
UPDOWN SETTINGS
LOW KIT ?
-5.0%:
.......................
+20%:
WRITE TO
LOW KIT ?
DEFAULT
SETTINGS ?
In addition to the 50 configuration parameters, this function also includes the 3 sub-functions
described below:

To read the parameter values from the low kit memory to view them on the display, scroll using the
+/- keys until the LED display shows
READ FROM LOW KIT ?
press ENTER to read the parameters from the low kit, then return to the upper menu level by
pressing CLEAR for a few seconds.

until the LED display shows:
WRITE TO LOW KIT ?
press ENTER to write the parameters to the low kit, and return to the upper menu level by pressing
Pagina 9.18
9.3.4.3. Default setting

To load the default parameter values to the display, scroll using the +/- keys until the LED display
shows:
DEFAULT SETTING ?
press ENTER to load the default parameter values, and return to the upper menu level by pressing
To write these parameters to the low kit, use the “Write to low kit” function.
9.3.5. OPERATING DATA

This function makes it possible to access the machine usage data stored in the low kit. To access
this menu, when the display shows:
OPERATING DATA
READ FROM
OPERATING DATA
LOW KIT ?
Life AC M
Life DC M
Life Kit H
Life Kit L
Tot. Km
WRITE TO
LOW KIT ?
In addition to the machine usage data, this function also includes the 2 sub-functions described below:
Pagina 9.19

To read the parameter values from the low kit memory and view them on the display, scroll using
the +/- keys until the display shows:
READ FROM LOW KIT ?

WRITE TO LOW KIT ?
press ENTER to write the new data to the low kit, and return to the upper menu level by pressing
9.3.5.3. Machine usage data

The machine usage data on the display is updated every 10 minutes. This means that, whenever the
machine is switched off, any data modified after the last memory update will be lost.
MESSAGE ON DISPLAY DESCRIPTION

Life AC M: Minutes x 10 of tread belt motor operation
Life DC M: Minutes of elevation motor operation
High Kit Life: Minutes x 10 of operation of the upper assembly
Low Kit Life: Minutes x 10 of operation of the lower assembly
Tot. Km: Total km travelled
By selecting one of the items in the above table it is possible to modify its content, but only after
having cleared its value. When the ENTER key is pressed the message "Reset life..." appears,
followed by the name of the selected item; pressing ENTER again resets the value of the selected
item, while pressing CLEAR reverts to the preceding value.
Pagina 9.20
9.3.6. ERRORS LOG

This function accesses the machine’s error history log. To access this menu, when the display
shows:
ERRORS LOG
READ FROM
ERRORS LOG
LOW KIT ?
Error 1
.......................
Error 10
RESET ERRORS ?
COM.Fault
In addition to the error history log, this function also includes the 2 sub-functions described below:

To read the errors stored in low kit memory and view them on the display, scroll using the +/- keys
READ FROM LOW KIT ?
9.3.6.2. Reset Errors

To clear the error history in both the low and high kit memory, scroll using the +/- keys until the
display shows:
RESET ERRORS ?
press ENTER to clear the error history logs, and return to the upper menu level by pressing
Pagina 9.21
9.3.6.3. COM.Fault
This is a counter that display the number of errors in serial communication between the upper and
the lower kit. This counter increase each time a communication fault is detected. Scroll using the +/-
keys until the display shows:
COM.FAULT X
To reset it press ENTER, the LED display shows:
RESET COM.FAULT?
press ENTER to reset and return to the upper menu level by pressing CLEAR for a few seconds.
9.3.6.4. View Errors

For every error generated by the machine, the error history log records the information in the table
below:
• Error number;
• Error code;
• Tension at the error moment;
• Current (*10)when the error occurred
• Speed at the error moment Km/h.
The correspondence between error codes and descriptions is given at paragraph : 6.12. “driver
errors” of this manual.
Use the + effort level key to advance to the next error, otherwise the message with the details of the
current error will continue to reappear.
9.3.7. STANDARD SETTINGS

This function simultaneously resets the User menu, low kit, UpDown table parameters to their
default values and the operating data of the machine. To access this menu, when the LED display
shows:
STANDARD SETTING
press ENTER, the following message appears:
CONFIRM ?
Press ENTER again to reset all parameters to their default values, or return to the upper menu level
by pressing CLEAR for a few seconds.
This function does not alter the language and the TV standard setting.
Pagina 9.22
9.3.8. LOW KIT MENU

This function directly accesses the firmware of the inverter. To access this menu, when the LED
display shows:
LOW KIT MENU
LOW KIT MENU Low Kit Version
Config. Registers
9.3.8.1. Low kit version

This function displays the inverter firmware version. To access this menu, when the LED display
shows:
LOW KIT VERSION

H:x L:x B:x

Which identifies the firmware version.
Pagina 9.23
9.3.8.2. Config. registers

This function displays the parameter values of type b, C, D, F, P, H and S. To access this menu,
when the LED display shows:
CONFIG REGISTERS
ADDRESS: X
where X is the address identifying anAT UL driver parameter, as detailed in the tables at the end of
the paragraph.
Press ENTER to change the address and select a different parameter, or press + to read the value of
the currently selected parameter, the following message will appear:
READ FROM LOW KIT ?

press ENTER to load the parameter value, the following message will appear:
VALUE: Y
press ENTER to begin editing the parameter value. When finished, press + and the following
message will appear:
WRITE TO LOW KIT ?

press ENTER to confirm writing the changes to the low kit; at the end of this operation the
following message reappears:
ADDRESS: X
Although the changes made to the parameters come into effect immediately, they are not
automatically stored in permanent memory; this requires a specific write operation
effected using the command C-0: at address 800 write the value “1”, following the
detailed instructions provided in paragraph 9.3.8.2 “Config. registers”.
To return to the upper menu level press CLEAR for a few seconds.
The inverter parameters are listed at paragraph: 9.5.3. “Inverter”.
Pagina 9.24
9.3.9. HIGH KIT VERSION

This function displays the SW version of the display. To do this, when the LED display shows:
HIGH KIT VERSION

press ENTER, the message that identifies the SW version, will appear.
9.3.10. BOOT VERSION

This function displays the BOOT version. To do this, when the display shows:
BOOT VERSION
press ENTER to display the message which identifies the BOOT version.
9.3.11. KEY READER VERSION

This function displays the SW version of the TGS reader. To do this, when the LED display shows:
KEY READER VERS.

press ENTER, the message that identifies the SW version, will appear.
9.3.12. MAINS VOLTAGE

This function allows the user to choose the proper power supply voltage for the machine. To change
the selection when the LED matrix shows the current setting:
MAINS VOLTAGE: XXX
Press the +/- GOAL keys to select the desired voltage setting from the options available. Press
ENTER to confirm the choice, use the + or – speed keys to move to the next or previous parameter.
The alternatives are:
Mains Voltage
NO SET
100Vac
120Vac
230Vac
Choosing “NO SET” value, when the machine is switched on it is necessary to insert the power
supply voltage provided by the electrical mains line.
Remember to properly set the parameter each time you replace the Display.
Pagina 9.25
9.4. CONFIG.: VISIO - VISIOWEB USER MENÙ

The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the
bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below:
A menu will then appear which will provide access to the following sub-menus:
Pagina 9.26
9.5. SERVICE MENU CONFIG.: VISIO - VISIOWEB

The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the
bottom right-hand corner of the screen in that sequence, in Stand-By, as shown in the figure below:
A menu will then appear which will provide access to the following sub-menus:
Pagina 9.27
9.5.1.1. Table of configuration parameters (VISIO):
To correctly display the parameter values, you need to load them from the low kit, using
the “Read from low kit” function.
After any changes to the parameter values, you need to save them in the low kit using
the “Write to low kit” function.
VISIO
Display Unit of
Description Default
parameter measure
values
P01 Kmh*10 Default linear speed 8
P02 (Kmh*100)/sec Default acceleration and deceleration 100
P03 %*2 default slope set point 0
Numerical
P04 PID proportional gain 7
Constant
Numerical
P05 PID Integral gain 150
Constant
Numerical
P06 S Ramp Type 0
Constant
P07 on/off Flag DC motor encoder signal alarm action 0
P08 10msec Watchdog serial communication 0
P09 1msec DC motor encoder error timeout 1 cnt = 100 msec 15
Flag signal receiving Sw Emergency and not
P10 on/off 0
receiving Emergency Hw
P11 mm roll diameter 91
Numerical
P12 roller diameter 200
constant*100
P13 on/off Flag posting warning signal AC motor encoder 0
I.e.
 P01 = kmh = 8 / 10 is the 0.8kmh of start, (as if the unit was hundreds of meters times).
 P02 = 100 means the acceleration expressed in kmh/sec is 100 / 100 = 1 where the 100 is the
value of the numerator and the denominator is the default 100 of formula. (cents of kmh/sec)
 P03moltiplication by two is to take steps to 0.5%, this basically 2 means 1%.
 Numerical Constant: P04-P05-P06 is a pure number, multiplicative constant used by the
firmware.
 P07, P10, P13 is a Boolean flag, yes or not.
 P08 is expressed in tens of msec: if P08 = 100 will be a second.
 P12 = 211 means that the transmission ratios is 2.11.
Pagina 9.28
9.5.2. REGISTER ADDR.

This button allows selecting a specific parameter of the inverter, which then can be read using the
function described below: “Read from low kit”.
On the Display will appear a Numeric Keypad which allows entering and/or modifying
the numerical value of the parameter. Press CLEAR to delete the old value and insert
the new one, then press CONFIRM to save it.

This button allows reading from Low Kit the value of the parameter set previously and displayed in
the display.
9.5.2.2. Register Value

This button allows modifying the value of the parameters. Press the button:
On the Display will appear a Numeric Keypad which allows entering and/or modifying
the numerical value of the parameter. Press CLEAR to delete the old value and insert
the new one, then press CONFIRM to save it.
After any changes to the parameter values, you need to save them in the low kit using
the “Write to low kit” function.
9.5.2.3. Write to low kit.

To write the values of the currently displayed parameters to the low kit, press the button:
Allows writing on the ALE inverter register, in case you have changed the data.
Pagina 9.29
9.5.3. INVERTER PARAMETERS

MENU –A–
Par. Address Description Value Par. Address Description Value
PID mode (700/900) 1 A-59 1218 PID min neg err 50
A-0 1200
PID mode (500) 0 A-100 1219 Set Linear speed 0
A-1 1201 PID ref sel 5 A-101 1220 Set Acc Dec 100
A-2 1202 PID fbk sel 4 A-102 1221 Set Incline ref 0
A-3 1203 PID digital ref 0 A-105 1222 Def Linear speed 8
A-4 1204 PID activat mode 0 A-106 1223 Def Acc Dec 100
A-5 1205 PID-Encoder sync 1 A-107 1224 Def Incline ref 0
A-6 1206 PID err sign rev 0 A-110 1225 Pulley Ratio 200
A-7 1207 PID Integ init en 0 A-111 1226 Roller Diameter 91
A-8 1208 PID update time 0 DCMot EncTimeout 250
A-115 1227
A-50 1209 PID Prop gain 1 7 DCMot EncTimeout 15
A-51 1210 PID Int tconst 1 150 A-116 1228 Fan command dly 3
A-52 1211 PID Deriv gain 1 0 50
A-117 1229 ACMot EncToller
A-53 1212 PID Prop gain 2 0 0(OFF)
A-54 1213 PID Int tconst 2 9999 A-118 1230 Check RunnerBand 10
A-55 1214 PID Deriv gain 2 0 A-119 1231 Check RunnerSpd 50
A-56 1215 PID high limit 80 A-120 1232 Curr clamp thr 200
A-57 1216 PID low limit -80 A-121 1233 Check RunnerDly 60
A-58 1217 PID max pos err 50
Table 9-1
MENU –C–
C-0 800 Save parameters 0 C-41 805 Save pars to key 0
C-1 801 Recall param 0 C-100 806 Measure stator R 0
C-2 802 Load default 0 C-200 807 Reset AC Flag 0
C-20 803 Alarm clear 0 C-201 808 Reset DC Flag 0
C-40 804 Recall key prog 0
Table 9-2
Pagina 9.30
MENU –D–
D-0 1 Output frequency 0 D-200 26 An in 1 cnf mon 0
D-1 2 Frequency ref 0 D-201 27 An in 1 monitor 0
D-2 3 Output current 0 D-202 28 An in 1 term mon 0
D-3 4 Output voltage 0 D-210 29 An in 2 cnf mon 0
D-4 5 DC link voltage 400 D-211 30 An in 2 monitor 0
D-5 6 Power factor 100 D-212 31 An in 2 term mon 0
D-6 7 Power [kW] 0 D-220 32 An in 3 cnf mon 0
D-7 8 Output speed 0 D-221 33 An in 3 monitor 0
D-8 9 Speed ref 0 D-222 34 An in 3 term mon 0
D-20 57 Actual speed 0 D-300 35 EncPulse/Sample 0
Actual incline
D-21 58 0 D-301 36 Encoder freq 0
user
D-22 59 Actual ENC1 pos 0 D-302 37 Encoder speed 0
D-23 60 Crossed distance 0 D-350 38 Option 1 state 0
D-24 61 Reserved - D-351 39 Option 2 state 0
D-25 62 Flag status 0 D-352 40 Par port state 0
D-26 63 Actual ENC2 pos 0 D-400 41 PID reference 0
Actual speed from
D-27 64 0 D-401 42 PID feedback 0
Fenc
D-30 70 Reserved - D-402 43 PID error 0
D-50 10 Heatsink temp 0 D-403 44 PID integr comp 0
D-51 11 Drive OL 0 D-404 45 PID output 0
D-52 12 Motor OL 0 D-800 46 Error 1 0
D-53 13 Brake res OL 0 D-801 47 Error 2 0
D-100 14 Dig inp status 0 D-802 48 Error 3 0
D-101 15 Term inp status 0 D-803 49 Error 4 0
D-102 16 Vir dig inp stat 0 D-950 50 Drive rated cur 100
D-120 17 Exp dig inp stat 0 D-951 51 SW version 1\2 200h
D-121 18 Exp term inp 0 D-952 52 SW version 1\2 80h
Exp Vir dig inp
D-122 19 0 D-953 53 power ident code 0h
stat
D-150 20 Dig out status 0 D-954 54 param ident code 0h
D-151 21 Drv dig out sta 0 D-955 55 regul ident code 3/8h
D-152 22 Vir dig out sta 0 D-956 56 Startup id code 0h
D-170 23 Exp Dig out status 0 D-957 71 Drive type 2
Exp Drv dig out
D-171 24 0 D-999 99 Display test -
sta
Exp Vir dig out
D-172 25 0
sta
Table 9-3
Pagina 9.31
MENU –F–
F-0 300 Motorpot ref 0 F-110 321 Frequency ref 10 0
F-10 301 Acc/Dec time mp 50 F-111 322 Frequency ref 11 0
F-11 302 Motorpot offset 0 F-112 323 Frequency ref 12 0
F-12 303 Mp output mode 0 F-113 324 Frequency ref 13 0
F-13 304 Mp auto save 1 F-114 325 Frequency ref 14 0
F-20 305 Max ref freq 1150 F-115 326 Frequency ref 15 0
F-21 306 Min ref freq 0 F-116 327 Jog frequency 10
F-50 307 Ref 1 channel 8 F-200 328 Ramp resolution 0
F-51 308 Ref 2 channel 0 F-201 329 Acc time 1 3000
F-60 309 MltFrq channel 1 3 F-202 330 Dec time 1 3000
F-61 310 MltFrq channel 2 3 F-203 331 Acc time 2 50
F-100 311 Frequency ref 0 0 F-204 332 Dec time 2 50
F-101 312 Frequency ref 1 0 F-205 333 Acc time 3 50
F-102 313 Frequency ref 2 0 F-206 334 Dec time 3 / FS 50
F-103 314 Frequency ref 3 0 F-207 335 Acc time 4 / Jog 50
F-104 315 Frequency ref 4 0 F-208 336 Dec time 4 / Jog 50
F-105 316 Frequency ref 5 0 F-250 337 Ramp S-shape 0
F-106 317 Frequency ref 6 0 F-260 338 Ramp extens src 0
F-107 318 Frequency ref 7 0 F-270 339 Jump amplitude 0
F-108 319 Frequency ref 8 0 F-271 340 Jump frequency 1 0
F-109 320 Frequency ref 9 0 F-272 341 Jump frequency 2 0
Table 9-4
Pagina 9.32
MENU –I–
I-0 100 Dig input 1 cfg 1 I-313 140 An out 2 filter 0
I-1 101 Dig input 2 cfg 0 I-350 141 Exp an out 1 cfg 0
I-2 102 Dig input 3 cfg 0 I-351 142 Exp AnOut 1 offs 0
I-3 103 Dig input 4 cfg 0 I-352 143 Exp AnOut 1 gain 100
I-4 104 Dig input 5 cfg 0 I-353 144 Exp AnOut 1 filt 0
I-5 105 Dig input 6 cfg 0 I-400 145 Inp by serial en 0
I-6 106 Dig input 7 cfg 0 I-410 146 Exp in by ser en 0
I-7 107 Dig input 8 cfg 0 I-420 147 Out by serial en 0
I-50 108 Exp dig in 1 cfg 0 I-430 148 Exp OutBySer en 0
I-51 109 Exp dig in 2 cfg 0 I-450 149 An out by ser en 0
I-52 110 Exp dig in 3 cfg 0 I-500 150 Encoder enable 1
I-53 111 Exp dig in 4 cfg 0 I-501 151 Encoder ppr 720
I-100 112 Dig output 1 cfg 48 I-502 152 Enc channels cfg 1
I-101 113 Dig output 2 cfg 48 I-503 153 Enc spd mul fact 100
I-102 114 Dig output 3 cfg 48 I-504 154 Enc update time 0
I-103 115 Dig output 4 cfg 48 I-600 155 Serial link cfg 6
I-150 116 Exp DigOut 1 cfg 48 I-601 156 Serial link bps 4
I-151 117 Exp DigOut 2 cfg 48 I-602 157 Device address 1
I-200 118 An in 1 Type 1 I-603 158 Ser answer delay 1
I-201 119 An in 1 offset 0 I-604 159 Serial timeout 0
I-202 120 An in 1 gain 100 I-605 160 En timeout alm 1
I-203 121 An in 1 minimum 0 I-700 161 Option 1 type 0
I-204 122 An in 1 filter 1 I-701 162 Option 2 type 0
I-210 123 An in 2 Type 1 I-750 163 SBI address 3
I-211 124 An in 2 offset 0 I-751 164 CAN baudrate 0
I-212 125 An in 2 gain 100 I-752 165 SBI Profibus mod 2
I-213 126 An in 2 minimum 0 I-753 166 SBI CAN mode 0
I-214 127 An in 2 filter 1 I-760 167 SBI to Drv W 0 0
I-220 128 An in 3 Type 1 I-761 168 SBI to Drv W 1 0
I-221 129 An in 3 offset 0 I-762 169 SBI to Drv W 2 0
I-222 130 An in 3 gain 100 I-763 170 SBI to Drv W 3 0
I-223 131 An in 3 minimum 0 I-764 171 SBI to Drv W 4 0
I-224 132 An in 3 filter 1 I-765 172 SBI to Drv W 5 0
I-300 133 Analog out 1 cfg 0 I-770 173 Drv to SBI W 0 1
I-301 134 An out 1 offset 0 I-771 174 Drv to SBI W 1 2
I-302 135 An out 1 gain 100 I-772 175 Drv to SBI W 2 3
I-303 136 An out 1 filter 0 I-773 176 Drv to SBI W 3 4
I-310 137 Analog out 2 cfg 2 I-774 177 Drv to SBI W 4 5
I-311 138 An out 2 offset 0 I-775 178 Drv to SBI W 5 6
I-312 139 An out 2 gain 100
Table 9-5
Pagina 9.33
MENU –P–
P-0 400 Cmd source sel 3 P-281 446 Brake res value 150
P-1 401 RUN input config 0 P-282 447 Brake res power 5
P-2 402 Reversal enable 1 P-283 448 Br res thermal K 160
P-3 403 Safety 1 P-300 449 DC braking level 0
P-20 404 Mains voltage 220 P-301 450 DCB lev fac src 0
P-21 405 Mains frequency 60 P-302 451 DC braking freq 0
P-40 406 Motor rated curr 70 P-303 452 DC braking start 0
P-41 407 Motor pole pairs 2 P-304 453 DC braking stop 0
P-42 408 Motor power fact 78 P-320 454 Autocapture mode 0
P-43 409 Motor stator R 100 P-321 456 Autocapture Ilim 120
P-44 410 Motor cooling 1 P-322 457 Demagnetiz time 8
P-45 411 Motor thermal K 30 P-323 458 Autocap f scan 10
P-60 412 V/f shape 1 P-324 459 Autocap V scan 2
P-61 413 Max out voltage 230 P-325 460 Enc for FlyRes 0
P-62 414 Base frequency 600 P-326 461 Fre for FlyRes 0
P-63 415 V/f interm volt 115 P-340 462 Undervoltage thr 50
P-64 416 V/f interm freq 300 P-341 463 Max pwrloss time 0
P-80 417 Max output freq 100 P-342 464 UV alarm storage 1
P-81 418 Min output freq 0 P-360 465 OV prevention 0
P-100 419 Slip compensate 90 P-380 466 Autoreset attmps 0
P-101 420 Slip comp filter 3 P-381 467 Autoreset clear 10
P-120 421 Manual boost [%] 30 P-382 468 Autoreset delay 50
P-121 422 Boost factor src 0 P-383 469 Autores flt rly 1
P-122 423 Auto boost en 1 P-400 470 Ext fault mode 0
P-140 424 Magn curr gain 30 P-420 471 Volt reduc mode 0
P-160 425 Osc damping gain 10 P-421 472 V reduction fact 100
P-180 426 SW clamp enable 1 P-422 473 V fact mult src 0
P-200 427 Ramp CurLim mode 0 P-440 474 Frequency thr 1 0
P-201 428 Curr lim in ramp 170 P-441 475 Freq prog 1 hyst 5
P-202 429 En lim in steady 0 P-442 476 Frequency thr 2 0
P-203 430 Curr lim steady P-443 477 Freq prog 2 hyst 5
P-204 431 Curr ctrl P-gain P-460 478 Const speed tol 5
P-205 432 Curr ctrl I-gain P-461 479 Const speed dl 1
P-206 433 Curr ctr feedfwd P-480 480 Heatsnk temp lev 70
P-220 434 En DC link ctrl P-481 481 Heatsnk temp hys 5
P-221 435 DC-lnk ctr Pgain P-500 482 Switching freq 9
P-222 436 DC-lnk ctr Igain P-501 483 Sw freq reduc en 0
P-223 437 DC-link ctr FF P-520 484 Overmod max lev 0
P-240 438 OverTorque mode P-540 485 Out Vlt auto adj 0
P-241 439 OT curr lim thr P-560 486 Deadtime cmp lev 9
P-242 440 OT level fac src P-561 487 Deadtime cmp slp 50
P-243 441 OT signal delay P-580 488 Startup display 1
P-260 444 Motor OL prot en P-600 489 Speed dsply fact 100
P-280 445 Brake res OL en P-999 490 Param prot code 0
Table 9-6
Pagina 9.34
10. AGGIORNAMENTO DEL SW

The procedure is activated by pressing the top right-hand corner, the bottom left-hand corner and the bottom
right-hand corner of the screen in that sequence when the equipment is in Stand-By, as shown in the figure
below.
In order to access the menu, enter the password 2502 and press the ENTER key in order to
confirm, ESCI in order to quit.
Pagina 10.1
Pagina 10.2
11. SCHEDULED MAINTENANCE
To keep the machine in perfect working order and forestall possible problems it is necessary to carry
out the scheduled maintenance operations described below. The maintenance operations can
essentially be classified according to the type of service and to who they need to be performed:
• ORDINARY maintenance operation:

The ORDINARY maintenance operations can be performed by the club manager. They do
not require any kind of technical knowledge, they only consist of simple external cleaning,
for the purposes of general hygiene.
• EXTRAORDINARY maintenance operation:

The EXTRAORDINARY maintenance operations have to be performed by a TG qualified
technician specially trained by Technogym. They consist of the set up, the start up, all the
inspections and service operations and the adjustments the machine can need to guarantee a
good state of wear and the proper functioning conditions.
Pagina 11.1
11.1. ORDINARY MAINTENANCE OPERATION
11.1.1. SETTING UP THE OPERATION (DAILY)

1. Turn off the machine by placing the switch in position 0 (OFF).
2. Unplug the mains lead from the wall outlet.
11.1.2. EXTERNAL CLEANING OPERATIONS (DAILY)

1. Using a cloth moistened with a neutral detergent (non acidic), clean the entire machine, taking
care not to rub too vigorously, especially on the keys of the display.
Never spray the cleaning product directly on the machine.
WARNING: do not use alcohol, petrol or other chemical products.
11.1.3. INTERNAL CLEANING OPERATIONS (MONTHLY)

3. Open the motor guard.
4. Use a vacuum cleaner to clean the interior, paying particular attention to the tread belt motor and
the electronic circuit boards.
ATTENTION: when carrying out these operations, be careful not to damage the cables.
5. Move the machine and clean the floor underneath using a vacuum cleaner.
11.1.4. CHECKING THE “EMERGENCY STOP” (MONTHLY)

1. With the machine turned on and moving at a speed of approximately 5 km/h, trip the emergency
stop and check that the machine halts, displaying the “PRESS A KEY” message
11.1.5. COMPLETE OPERATION (SIX-MENTHLY)

1. To check that the switch, the tool maintains the reset procedure
2. To check the correct operation of the machine:
• get on the machine;

• press the Quick Start key to begin the exercise and check that the tread belt motor starts;
• press the right Joystick and check that the tread belt speed varies accordingly;
• press the left Joystick and check that the incline varies accordingly;
• put on the heart rate meter and check that the machine correctly reads the heart rate value;
• grasp the sensors and check that the machine correctly reads the heart rate value.
Pagina 11.2
11.2. EXTRA-ORDINARY MAINTENANCE OPERATIONS
11.2.1. CHECKING THE OPERATION OF THE CARDIOTESTER RECEIVER

1. Using a separate heart rate monitor, put on the transmitter band and check that the machine and
the separate monitor both measure the same heart rate, and that when the band is disconnected
the machine does not receive any signal.
2. Using a heart rate frequency simulator, check that the machine detects variations in the heart rat.
11.2.2. CHECKING THE OPERATION OF THE HAND SENSOR RECEIVER

1. Using a separate heart rate monitor, grasp the hand sensors and check that the machine and the
separate monitor both measure the same heart rate, and that when the sensors are released the
machine does not receive any signal.
11.2.3. CHECKING THE WORKING CONDITIONS

1. Check that the machine is connected directly to the wall outlet, without any extension cords, and
that the outlet is correctly earthed.
2. Using a multimeter, check that the machine earth node is correctly connected to earth.
11.2.4. CHECKING THE STATE OF WEAR OF TREAD BELT AND RUNNING DECK
1. Disassemble the rear and driving rollers, the running deck and the tread belt.
2. Check the state of wear of both the running deck and the tread belt. Replace if there are evident
signs of wear.
3. Using a clean cloth, wipe the entire surface of the running deck and the underside of the tread
belt.
11.2.5. CHECKING THE WEAR OF THE MOTOR ROLLER

1. With the rear and driving rollers, running deck and tread belt disassembled, check the state of
wear of the driving roller. Replace if there are evident signs of wear.
2. With the machine in motion, check the noisiness of the bearings. Replace in the event of
excessive noise.
11.2.6. CHECKING THE STATE OF WEAR OF THE DRIVING ROLLER

1. With the front and rear rollers, running deck and tread belt disassembled, check the state of wear
of the rear roller. Replace if there are evident signs of wear.
2. With the machine in motion, check the noisiness of the bearings. Replace in the event of
excessive noise.
11.2.7. CHECKING THE SHOCK ABSORBERS

1. With the front and rear rollers, running deck and tread belt disassembled, check the condition of
the shock absorbers on either side of the running deck. Replace if they are cracked or show signs
of breakage.
Pagina 11.3
11.2.8. CHECKING THE TREAD BELT MOTOR DRIVE-BELT

3. Open the motor guard.
4. Check the state of wear of the tread belt motor drive-belt, turning it by hand using the motor
flywheel. Replace if there are evident signs of wear.
11.2.9. CHECKING AND CENTERING THE TREAD BELT

1. With the machine stopped, check the tension over the entire surface of the tread belt, turning it
by hand. If any anomalies are found, call in an authorized Technogym service technician.
2. With the machine moving at a speed of approximately 10 km/h, check the centring of the tread
belt. Replace if there are evident signs of wear.
11.2.10. CHECKING THE WIRING AND CONNECTIONS

1. Open all the machine guards.
2. Check the condition of all the cables:
• External conditions;
• Possible rusting of the connectors;
• Electrical continuity of the individual wires;
• Isolation of the individual wires toward ground.
3. Repair and/or replace any non-conforming wires. Check the condition of the fuses using a tester.
11.2.11. CHECKING THE DISPLAY

1. Check the operation of all the keys on the keyboard.
2. Check the operation of all the LEDs and the buzzer.
3. Check VISIO Touch Screen calibration.
Pagina 11.4
12. APPENDIX
12.1. MENU PASSWORD TABLE

The configuration menus available and their corresponding access passwords are shown below:
PASSWORD LIST
Configurazione tecnica; LED
2501 Technical configuration; VISIO
2502 Upload/ Network page; VISIO
Scrivi il Serial Number;
VisioWEB
Assistenza
2503 Write Serial Number; VISIO

Service
2501
Accesso ambiente Windows;

2512 Windows screen; VISIO
Selezione tipo macchina;
2612 Machine type selection; VISIO
LED
2411 Troubleshooting; VISIO
Configurazione IP-TV;
2404 IP-TV configuration; VISIO
Configurazione IP- Radio;
2405 IP-Radio configuration; VISIO
Configurazione Utente + letture Serial Number; LED
2406 User Configuration + Serial number reading; VISIO
Sintonizzazione canali Analogici e Digitalli TV;
2407 Analog and Digital TV channels tuning; VISIO
VisioWEB
Sintonizzazione canali Analogici e Digitalli Radio;

Utente
2408 Analog and Digital Radio channels tuning; VISIO

2406
User
Calibrazione Touch Screen;

2409 Touch Screen calibration; VISIO
Menù personalizzazione profile utente;
LED
2412 Training profile menù (to add and customize personal VISIO
profiles);
Configurazione Network;
2413 Network configuration; VISIO
Configurazione VISIOWEB Bookmarks;
- VISIOWEB Bookmarks configuration; -
Pagina 12.1
12.2. REQUIRED TOOLS

The following tools are required for carrying out the various disassembly, adjustment and
maintenance action on the machine:
• Small Phillips screwdriver;

• Medium Phillips screwdriver;
• Big Phillips screwdriver;
• Small flat Phillips screwdriver;
• 10mm wrench;
• 13mm wrench;
• 17mm socket wrench;
• 3mm Allen-T wrench;
• 4mm Allen -T wrench;
• Torque wrench.
You can order a complete set of hexagonal wrenches consisting of 7 pieces: 2, 2.5, 3, 4, 5,
6 and 8 mm. The code to be used is R0003677AA.
• Excite Test box (cod.H0003180AA-UK).
Pagina 12.2
TECHNOGYM S.p.A.
Via Calcinaro, 2861
47521 Cesena (FC)
ITALIA
Tel.: +39-0547-56047
Fax: +39-0547-650150
e-mail: [email protected]
0SM00674AA-UK

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CAREFULLY READ THE INFORMATION CONTAINED IN

The information contained in this document is subject to change without notice.

The Technogym™ trademark is property of Technogym S.p.A.

3.3.9. Service USB port (integrated): ............................................................................................................ 3.7

6.1.1.2. UpDown Test ............................................................................................................................................................... 6.3

7.7. DISASSEMBLING THE FAN ................................................................................................................................. 7.23

8. ADJUSTMENTS ...................................................................................................................................................... 8.1

9.1.16. Resetting parameters to default values ................................................................................................ 9.6

11. SCHEDULED MAINTENANCE ......................................................................................................................... 11.1

WARNING: non observance may result in accident or injury.

ATTENTION: non observance may cause damage to the machine.

Information about the operation in progress.

Observation about the operation in progress.

1.3. GENERAL RULES FOR REPAIR PROCEDURES

3. Use special tools where specified.

The tool sizes quoted in this manual are expressed in mm.

2.1. PRODUCT CODES

Characters Description Key to values

Characters Description Key to values

16th Character Main country Type of

2.2. SERIAL NUMBER STRUCTURE

Characters Description Key to values

For example, a possible product code would be:

2.3. COLOUR OPTIONS

2.4. POWER REQUIREMET

2.5. TECHNICAL SPECIFICATION

2.6. MECHANICAL CHARACTERISTICS

2.6.1. OVERALL DIMENSIONS

2.6.2. EUROPEAN AND OVERSEAS PACKING DIMENSIONS

2.7. AMBIENT SPECIFICATIONS

2.8. CONFORMITY TO REGULATIONS

 Risk category under 93/42/CEE: Class IIa (only for MD models),

2.9. WIRING DIAGRAMS

2.9.1. KIT BASSO

2.9.1.1. ALE MET CE

2.9.2. DRIVER: AT-UL 100-120V

2.9.2.1. AT-UL + LED

CU143 XU1 XU2 XPWR

2.9.2.2. AT-UL + VISIO

MOTORE MICRO FINE

CU145 Volante CU318

4 1 IN2 IN1 2 XU1 XU2 XPWR JF

CU143 XU1 XU2 XPWR

2.9.3. DRIVER: ALE MET CE 100-120V

2.9.3.1. ALE MET CE + LED

2.9.3.2. ALE MET CE + VISIO

2.9.4. DRIVER: ALE MET CE 200-240V

2.9.4.1. ALE MET CE + LED

2.9.4.2. ALE MET CE + VISIO

CU143 CU143 Conn.

2.9.5. HIGH KIT

2.9.5.1. 500 model Display (ARM Board)

Dual air duct

CU132 TRM-31 CU307

Patch. CN1 CN12

Upper Sensor Upper Sensor

CN9 CN2 CN7 CN6 HD1

2.9.5.2. 700/900LED Display (ARM Board)

air duct Up/Down Speed