1SXU000023C0202 - RevA - 02 Motor Overload Protection

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2 - Motor overload protection
Features and benefits..................................................................................................................2.1

General information
Panorama..................................................................................................................2.2 - 2.3
Motor ratings.......................................................................................................................2.4
Pilot duty ratings and overload trip classes..........................................................................2.5
Thermal overload relays.......................................................................................................2.6
Electronic overload relays....................................................................................................2.7
Actuation tables & connection diagrams..............................................................................2.8
Universal motor controllers..................................................................................................2.9
Ordering details
Thermal & electronic overload relays......................................................................2.10 - 2.14
Electronic overload relays..................................................................................................2.15
Universal motor controllers......................................................................................2.16 - 2.17
Panel adaptors, coupling units, shrouds & lug kits.............................................................2.18
Remote function coils........................................................................................................2.19
FSB FieldBusPlug...................................................................................................2.20 - 2.23
Technical data.................................................................................................................2.24 - 2.49
Approximate dimensions.................................................................................................2.50 - 2.58
Low Voltage Products & Systems 2.A

ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage 1SXU000023C0202 Rev. A
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2.B Low Voltage Products & Systems

1SXU000023C0202 Rev. A ABB Inc. • 888-385-1221 • www.abb.us/lowvoltage
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Motor overload protection 2
Thermal overload relays Universal motor controllers

• Economic overload protection • For control, protection, and diagnostics
• Motor applications up to 310 A • Up to 63 A w/o accessories
• For single and three phase motors • Digital & analog input/output
• Automatic and manual reset • Direct PLC control
• RESET, TEST, and STOP functions • FieldBusPlug communication
• Direct contactor mounting up to 200 A • Programmable via key pad or software
• Classes 10A, 10, and 20 available • Expansion modules and monitors available
Electronic overload relays
• Flexible overload protection
• Motor applications up to 1250 A
• For three phase motors
• Automatic and manual reset
• RESET, TEST, and STOP functions
• Direct contactor mounting up to 320 A
• Class 10E, 20E, 30E selectable
Motor overload protection & universal motor controllers

E16DU
TA25DU TA110DU E200DU
EF19 E45DU
Standards T16 TA42DU TA200DU E320DU
EF45 E80DU E1250DU UMC100
& approvals TF42 TA75DU TA450DU E500DU
E140DU
TA80DU
R
E48139 E48139 E48139 E48139 E48139 E48139 E76003 E48139
       
       
Low Voltage Products & Systems 2.1

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3-pole contactors Mini contactors Contactors for all industrial applications and
Chapter 1 motor starting motor starting
IEC AC-3 Rated operational power θ ≤ 55 °C*, 400 V kW 4 5.5 4 5.5 7.5 4 5.5 7.5 11 15 18.5
UL/CSA 3-phase motor rating 480 V hp 3 5 5 7.5 10 5 7.5 10 15 20 –
AF09 AF12 AF16 AF26 AF30 AF38
AC Control supply Type B6 B7 AS09 AS12 AS16
AF09Z AF12Z AF16Z AF26Z AF30Z AF38Z

DC Control supply Type BC6 BC7 ASL09 ASL12 ASL16

AC / DC Control supply Type — — — — —
IEC AC-3 Rated operational current θ ≤ 55 °C*, 400 V A 9 12 9 12 15.5 9 12 18 26 32 38
AC-1 Rated operational current θ ≤ 40 °C, 690 V A 16 20 22 24 24 25 28 30 45 50 50
UL/CSA General use rating 600 V A 12 (300 V) 16 20 20 20 25 28 30 45 50 50
NEMA NEMA Size — — — — — 00 0 — 1 — —
* θ ≤ 60 °C for AS(L)09 ... AS(L)16 and AF09 ... AF38 contactors
Overload relays
See page 2.10 See page 2.10 See page 2.11
Thermal relays Class 10 T16 T16 TF42

See page 2.18 (10A for TA42DU to TA80DU) (0.10…16 A) (0.10…16 A) (0.10…38 A)
Electronic relays Class 10E, 20E, 30E E16DU EF19 EF19 (0.10…18.9 A),
(0.10…18.9 A) (0.10…18.9 A) EF45 (9…45 A)
Accessories for Wall/separate mounting kit DB16 (T16 only), DB42
overload relays DB16E (E16DU only) (TF42 only)
Universal motor controllers

Motor protection, control & diagnostics
See pages 2.16 - 2.17
Universal motor Expansion Operating Ground fault FieldBusPlugs

controllers modules panel monitors & accessories
UMC100
I/O & voltage UMC100-PAN CEM11 See pages 2.20...2.23
(0.24…63 A)
2.2 Low Voltage Products & Systems

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18.5 22 30 37 45 55 75 90 110 140 160 200 250 315 400 — 475 560 —
30 40 60 60 60 75 100 125 150 200 250 350 400 500 600 — 800 900 —
A40 A50 A63 A75 A95 A110 A145 A185 A210 A260 A300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050
AL40 AE50 AE63 AE75 AF95 AF110 AF145 AF185 AF210 AF260 AF300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050
— AF50 AF63 AF75 AF95 AF110 AF145 AF185 AF210 AF260 AF300 AF400 AF460 AF580 AF750 AF1250 AF1350 AF1650 AF2050
37 50 65 75 96 110 145 185 210 260 305 400 460 580 750 — 860 1050 —
60 100 115 125 145 160 250 275 350 400 500 600 700 800 1050 1260 1350 1650 2050
60 80 90 105 125 140 230 250 300 350 400 550 650 750 900 1210 1350 1650 2100
— 2 — 3 — — 4 — — 5 — — 6 — 7 — — 8 —
See
page See page 2.13 See page 2.14 See page 2.15
2.12
TA42DU TA75DU TA80DU (29…80 A) TA200DU TA450DU/SU
(18…42 A) (18…80 A) TA110DU (65…110 A) (66…200 A) (130…310 A) class 30 for SU
E45DU E80DU E140DU E200D-U E320DU E500DU E800DU E1250DU

(9...45 A) (27…80 A) (50…140 A) (60…200 A) (100…320 A) (150…500 A) (250…800 A) (375…1250 A)
DB80, DB45E, DB80E DB80, DB200, DB200 DT450/A

D140E
KORC current transformers

(60...850A)
See pages 2.17

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Horsepower to full-load Amperes for AC induction motors
Full Load Amperes (FLA)
Horse- 110…120 v ac 200 v ac 208 v ac 220…240 v ac 380…415 v ac 440…480 v ac 550…600 v ac
power
(hp) Single Three Single Three Single Three Single Three Single Three Single Three Single Three
phase phase phase phase phase phase phase phase phase phase phase phase phase phase
1/10 3.0 - - - - - 1.5 - 1.0 - - - - -
1/8 3.8 - - - - - 1.9 - 1.2 - - - - -
1/6 4.4 - 2.5 - 2.4 - 2.2 - 1.4 - - - - -
1/4 5.8 - 3.3 - 3.2 - 2.9 - 1.8 - - - - -
1/3 7.2 - 4.1 - 4.0 - 3.6 - 2.3 - - - - -
1/2 9.8 4.4 5.6 2.5 5.4 2.4 4.9 2.2 3.2 1.3 2.5 1.1 2.0 0.9
3/4 13.8 6.4 7.9 3.7 7.6 3.5 6.9 3.2 4.5 1.8 3.5 1.6 2.8 1.3
1 16.0 8.4 9.2 4.8 8.8 4.6 8.0 4.2 5.1 2.3 4.0 2.1 3.2 1.7
1-1/2 20.0 12.0 11.5 6.9 11.0 6.6 10.0 6.0 6.4 3.3 5.0 3.0 4.0 2.4
2 24.0 13.6 13.8 7.8 13.2 7.5 12.0 6.8 7.7 4.3 6.0 3.4 4.8 2.7
3 34.0 19.2 19.6 11.0 18.7 10.6 17.0 9.6 10.9 6.1 8.5 4.8 6.8 3.9
5 56.0 30.4 32.2 17.5 30.8 16.7 28.0 15.2 17.9 9.7 14.0 7.6 11.2 6.1
7-1/2 80.0 44.0 45.0 25.3 44.0 24.2 40.0 22.0 27.0 14.0 21.0 11.0 16.0 9.0
10 100.0 56.0 57.5 32.2 55.0 30.8 50.0 28.0 33.0 18.0 26.0 14.0. 20.0 11.0
15 135.0 84.0 - 48.3 - 46.2 68.0 42.0 44.0 27.0 34.0 21.0 27.0 17.0
20 - 108.0 - 62.1 - 59.4 88.0 54.0 56.0 34.0 44.0 27.0 35.0 22.0
25 - 136.0 - 78.2 - 74.8 110.0 68.0 70.0 44.0 55.0 34.0 44.0 27.0
30 - 160.0 - 92.0 - 88.0 136.0 80.0 87.0 51.0 68.0 40.0 54.0 32.0
40 - 208.0 - 120.0 - 114.0 176.0 104.0 112.0 66.0 88.0 52.0 70.0 41.0
50 - 260.0 - 150.0 - 143.0 216.0 130.0 139.0 83.0 108.0 65.0 86.0 52.0
60 - - - 177.0 - 169.0 - 154.0 - 103.0 - 77.0 - 62.0
75 - - - 221.0 - 211.0 - 192.0 - 128.0 - 96.0 - 77.0
100 - - - 285.0 - 273.0 - 248.0 - 165.0 - 124.0 - 99.0
125 - - - 359.0 - 343.0 - 312.0 - 208.0 - 156.0 - 125.0
150 - - - 414.0 - 396.0 - 360.0 - 240.0 - 180.0 - 144.0
200 - - - 552.0 - 528.0 - 480.0 - 320.0 - 240.0 - 192.0
250 - - - - - - - 604.0 - 403.0 - 302.0 - 242.0
300 - - - - - - - 722.0 - 482.0 - 361.0 - 289.0
350 - - - - - - - 828.0 - 560.0 - 414.0 - 336.0
400 - - - - - - - 954.0 - 636.0 - 477.0 - 382.0
450 - - - - - - - 1030.0 - - 515.0 - 412.0
500 - - - - - - - 1180.0 - 786.0 - 590.0 - 472.0
Full-load motor-running currents in Amperes corresponding to various AC horsepower ratings as published in Table 50.1 of UL 508.

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Pilot duty ratings for AC control circuit contacts
Maximum current, 50/60 Hz (A)
Contact Continuous
rating thermal, test 120 v ac 240 v ac 480 v ac 600 v ac Volt-amperes
designation current (A)
Make Break Make Break Make Break Make Break Make Break
A150 10 60 6.00 - - - - - - 7200 720
A300 10 60 6.00 30 3.00 - - - - 7200 720
A600 10 60 6.00 30 3.00 15 1.50 12 1.20 7200 720
B150 5 30 3.00 - - - - - - 3600 360
B300 5 30 3.00 15 1.50 - - - - 3600 360
B600 5 30 3.00 15 1.50 7.5 0.75 6 0.60 3600 360
C150 2.5 15 1.5 - - - - - - 1800 180
C300 2.5 15 1.5 7.5 0.75 - - - - 1800 180
C600 2.5 15 1.5 7.5 0.75 3.75 0.375 3.00 0.30 1800 180
D150 1.0 3.60 0.60 - - - - - - 432 72
D300 1.0 3.60 0.60 1.80 0.30 - - - - 432 72
E150 0.5 1.80 0.30 - - - - - - 216 36
Mechanical switching ratings and test values as published in Table 1-4-1 of NEMA ICS 5-2000 (R2005, R2010)
Pilot duty ratings for DC control circuit contacts

Maximum current, 50/60 Hz (A)
Contact Continuous
rating thermal, test 120 v dc 250 v dc 301 to 600 v dc Volt-amperes
designation current (A)
Make / Break Make / Break Make / Break Make / Break
N150 10 2.2 - - 275
N300 10 2.2 1.1 - 275
N600 10 2.2 1.1 0.40 275
P150 5.0 1.1 - - 138
P300 5.0 1.1 0.55 - 138
P600 5.0 1.1 0.55 0.20 138
Q150 2.5 0.55 - - 69
Q300 2.5 0.55 0.27 - 69
Q600 2.5 0.55 0.27 0.10 69
R150 1.0 0.22 - - 28
R300 1.0 0.22 0.11 - 28
Mechanical switching ratings and test values as published in Table 1-4-1 of NEMA ICS 5-2000 (R2005, R2010)
Overload trip classes

Trip class Tripping time Tp (seconds)
10A 2 < Tp ≤ 10
10 4 < Tp ≤ 10
20 6 < Tp ≤ 20
30 9 < Tp ≤ 30
Trip classes as published in Table 2 of UL 60947-4-1A.
Pilot duty rating explanation

A - 600
Max. thermal Max. voltage
current

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Types T, TF & TA
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Description Application
Thermal overload relays are electromechanical protection devices for the power cir- Three pole devices for single and three phase motor overload protection. These
cuit. They offer reliable protection for motors in the event of overload or phase failure. devices are either directly connected in the motor circuit, or are fed through a linear
The thermal overload relays are three pole relays with bimetal tripping elements. The type (current) transformer.
motor current flows through the bimetal tripping elements and heats them directly
and indirectly. In case of an overload (over current), the bimetal elements bend as a Thermal overload relay types
result of the heating. This leads to a release of the relay and a change of the contacts Directly connected to circuit: T16, TF42, TA25DU, TA42DU,
switching position (95-96 / 97-98). TA75DU, TA80DU, TA110DU,
TA200DU
Linear transformer-fed: TA450DU
Clear indication of ratings, approval Terminals 1/L1, 3/L2, 5/L3; for direct mounting
standards, and installation requirements to contactors (TA450DU requires accessory)
Function markers included Adjustable setting range; trips at 125% setting

(Types TF & TA) value
Sealable cover (TF42 only) RESET button, manual and automatic

selectable
STOP button
Test function and ON-OFF status indication
Phase loss sensitivity per IEC/EC 60947-4-1

Auxiliary contacts
• N.C. 95-96 (tripping contact)
Terminals 2/T1, 4/T2, 6/T3 • N.O. 97-98 (signaling contact)
Catalog number explanation

TF42 - 20
Overload relay type Current setting range

Upper limit

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Description Application
An alternative to conventional bimetallic overload protection, electronic overload Three pole devices for single and three phase motor overload protection. These
relays offer magnetic trip functionality for reliable protection for motors in the event devices are either directly connected in the motor circuit, or are fed through a linear
of overload or phase failure. Simple to use and apply, the electronic overload relay is type (current) transformer.
valued for its wide setting range, high accuracy, high operational temperature range
and selectable trip classes (10E, 20E, 30E) Electronic overload relay types
Directly connected to circuit: EF19, EF45, E16DU, E45DU,
E80DU, E140DU, E200DU,
E320DU
Linear transformer-fed: E500DU, E800DU, E1250DU
Clear indication of ratings, approval

standards, and installation requirements Terminals 1/L1, 3/L2, 5/L3; for direct mounting
* Label on reverse side of photo shown to contactors (E500DU, E800DU, E1250DU
require accessory)
Function markers included

(Types TF & TA) Sealable cover
(EF19, EF45 only)
Adjustable trip class

(10E, 20E, 30E) RESET button, manual and automatic
selectable
Adjustable setting range;

Trips at 125% setting value Test function and ON-OFF status indication
STOP button Auxiliary contacts

• N.C. 95-96 (tripping contact)
• N.O. 97-98 (signaling contact)
Phase loss sensitivity per IEC/EC 60947-4-1
Terminals 2/T1, 4/T2, 6/T3
Catalog number explanation

EF45 - 45
Overload relay type Current setting range

Upper limit

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Actuation table for auxiliary contacts
N.O.
N.C. contact Status
Condition contact Comment
95-96 indication
95-96
ON / normal conditions X O ON –
Trip state / motor overload conditions O X – –
TEST (manual reset mode) O X – –
TEST (automatic reset mode) O X – while TEST is actuated
RESET while device is ON O X – while RESET button is actuated
RESET while device is in trip state X O – Return to ON state
STOP while device is ON O O – while STOP button is actuated
STOP while device is in trip state O X – STOP button has no effect
Note: Global and NAM standards require that a control circuits incorporating an overload relay be wired such that power is not automatically introduced to the power circuit
following RESET.
Wiring diagram for the power circuit

1~ 3~
Note: Single phase configuration not applicable for

electronic overload relays.
Wiring diagram for the control circuit
A 95 97
RESET
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TEST
2T1 4T2 6T3 STOP 96 98

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Universal motor controllers tio
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UMC100-FBP
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UMC100-FBP is a flexible, modular and expandable motor management system for constant-speed low-voltage range motors.
It's most important tasks include motor protection, prevention of plant standstills and the reduction of down time. This is made possible by
early information relating to possible motor problems which avoids unplanned plant standstills. Even if a motor trips, quick diagnosis of the cause of the fault serves to
reduce downtime.
UMC100-FBP combines multiple functions in a very compact unit:
Motor protection Communication platforms

• Overload, underload • Communication-independent basic device
• Overvoltage, undervoltage • Freely selectable fieldbus protocol with FieldBusPlug
• Blocked rotor, low / high current • Profibus DP
• Phase failure, imbalance, phase sequence • DeviceNet
• Earth leakage • Modbus
• Thermistor protection • CANopen
• Limitation of starts per time
Typical application segments
• One single version with integrated measuring system covers the rated • Oil & gas
• Motor current from 0,24 to 63 A • Cement
• Paper
Motor control • Mining
• Integrated motor starter functions like direct, reverse, star-delta, etc. with easy to • Steel
set parameters • Chemical industry
• Additional free programmable logic for application specific control functions
• Expansion modules DX111, DX122 for more I/Os
• Expansion modules VI150, VI155 for 3-phase voltage measuring
• Custom programming possible with ABB DTM software
Motor diagnostics
• Quick and comprehensive access to all relevant data via fieldbus and/or
operator panel
• Current, thermal load
• Phase voltages
• Power factor
• Energy
Further information
UMC & FBP Catalogue 2CDC 190 022 D0204
UMC & FBP Brochure 2CDC 135 011 B0202

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Types T16 & E16DU
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Ordering details
T16 thermal overload relays
Catalog
For contactors Setting range (A) Trip class
number
0.10...0.13 10 T16-0.13
0.13...0.17 10 T16-0.17
0.17...0.23 10 T16-0.23
0.23...0.31 10 T16-0.31
0.31...0.41 10 T16-0.41
0.41...0.55 10 T16-0.55
0.55...0.74 10 T16-0.74
T16
0.74...1.00 10 T16-1.0
B/C6…B/C7,
AS/L09…AS/L16 1.00...1.30 10 T16-1.3
VAS/L09… 1.30...1.70 10 T16-1.7
VAS/L16 1.70...2.30 10 T16-2.3
2.30...3.10 10 T16-3.1
3.10...4.20 10 T16-4.2
4.20...5.70 10 T16-5.7
5.70...7.60 10 T16-7.6
7.60...10.0 10 T16-10
10.0...13.0 10 T16-13
13.0...16.0 10 T16-16
E16DU electronic overload relays
E16DU 10E, 20E, 30E E16DU0.32
0.10…0.32
0.30…1.00 10E, 20E, 30E E16DU1.0
B/C6…B/C7 0.80…2.70 10E, 20E, 30E E16DU2.7
1.90…6.30 10E, 20E, 30E E16DU6.3
5.70…18.9 10E, 20E, 30E E16DU18.9

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Types TF42, EF19 & EF45
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Ordering details
For contactors Setting range (A) Trip class Catalog number
TF42 thermal overload relays
0.10...0.13 10 TF42-0.13
0.13...0.17 10 TF42-0.17
0.17...0.23 10 TF42-0.23
0.23...0.31 10 TF42-0.31
0.31...0.41 10 TF42-0.41
0.41...0.55 10 TF42-0.55
TF42
0.55...0.74 10 TF42-0.74
0.74...1.00 10 TF42-1.0
1.00...1.30 10 TF42-1.3
1.30...1.70 10 TF42-1.7
AF09(Z)…AF38(Z), 1.70...2.30 10 TF42-2.3
AF09N00(Z)… 2.30...3.10 10 TF42-3.1
AF26N1(Z) 3.10...4.20 10 TF42-4.2
4.20...5.70 10 TF42-5.7
5.70...7.60 10 TF42-7.6
7.60...10.0 10 TF42-10
10.0...13.0 10 TF42-13
13.0...16.0 10 TF42-16
16.0...20.0 10 TF42-20
EF19
20.0...24.0 10 TF42-24
24.0...29.0 10 TF42-29
29.0...35.0 10 TF42-35
35.0...38.0 10 TF42-38
EF19 electronic overload relays

0.10…0.32 10E, 20E, 30E EF19-0.32
AF09(Z)…AF38(Z), 0.30…1.00 10E, 20E, 30E EF19-1.0
AF09N00(Z)… 0.80…2.70 10E, 20E, 30E EF19-2.7
AF26N1(Z) 1.90…6.30 10E, 20E, 30E EF19-6.3
5.70…18.9 10E, 20E, 30E EF19-18.9
EF45 electronic overload relays

EF45 AF26(Z)…AF38(Z), 9.00…30.0 10E, 20E, 30E EF45-30
AF26N1(Z) 15.0…45.0 10E, 20E, 30E EF45-45

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Types TA25DU, TA42DU, E16DU & E45DU
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Ordering details
Catalog number
(Class 10A)
TA25DU thermal overload relays

0.10...0.16 10A TA25DU0.16
0.16...0.25 10A TA25DU0.25
0.25...0.40 10A TA25DU0.4
0.40...0.63 10A TA25DU0.63
TA25DU
0.63...1.00 10A TA25DU1.0
1.00...1.40 10A TA25DU1.4
1.30...1.80 10A TA25DU1.8
1.70...2.40 10A TA25DU2.4
A/E/L9…A/E/L40, 2.20...3.10 10A TA25DU3.1
A/E/L9N00…
2.80...4.00 10A TA25DU4.0
A/E/L26N1
3.50...5.00 10A TA25DU5.0
4.50...6.50 10A TA25DU6.5
6.00...8.50 10A TA25DU8.5
7.50...11.00 10A TA25DU11
10.00...14.00 10A TA25DU14
13.00...19.00 10A TA25DU19
TA42DU 18.00...25.00 10A TA25DU25
24.00...32.00 10A TA25DU32
18.0…25.0 10A TA42DU25
A/E/L30…A/E/L40 22.0…32.0 10A TA42DU32
29.0…42.0 10A TA42DU42

0.10…0.32 10E, 20E, 30E E16DU0.32
A/E/L9…A/E/L16, 0.30…1.00 10E, 20E, 30E E16DU1.0
A/E/L9N00… 0.80…2.70 10E, 20E, 30E E16DU2.7
E16DU A/E/L16N0 1.90…6.30 10E, 20E, 30E E16DU6.3
5.70…18.9 10E, 20E, 30E E16DU18.9
A/E/L26…A/E/L40, 9.00…30.0 10E, 20E, 30E E45DU30
A/E/L26N1 15.0…45.0 10E, 20E, 30E E45DU45
E45DU

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For use with A/E/F50...A/F110, A/E/F50N2...A/E/F75N3 tio
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Types TA75DU, TA80DU, TA110DU, E80DU & E140DU
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Ordering details
Catalog number
(Class 10A)

18…25 10A TA75DU25
22…32 10A TA75DU32
A/E/F50…A/E/F75, 29…42 10A TA75DU42
A/E/F50N2…
36…52 10A TA75DU52
TA75DU A/E/F75N3
45…63 10A TA75DU63
30…80 10A TA75DU80

29…42 10A TA80DU42
36…52 10A TA80DU52
A/F95…A/F110
45…63 10A TA80DU63
60…80 10A TA80DU80

66…90 10A TA110DU90
A/F95…A/F110
80…110 10A TA110DU110
TA110DU E80DU electronic overload relays
A/E/F50…A/E/F75,
27…80 10E, 20E, 30E E80DU80
Sz. 2…3

A/F95…A/F110 50…140 10E, 20E, 30E E140DU140
E80DU
E140DU

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M rlo on Thermal & electronic overload relays
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o For use with A/F145...A/F300, A/F145N4...A/F260N5
Types TA200DU, TA450DU, E200DU & E320DU
2
Ordering details

66…90 10A TA200DU90
80…110 10A TA200DU110
A/F145…A/F185, 100…135 10A TA200DU135
A/F145N4 110…150 10A TA200DU150
130…175 10A TA200DU175
150…200 10A TA200DU200
TA200DU-200
130…185 10A TA450DU185
A/F210…A/F300,
165…235 10A TA450DU235
A/F260N5
220…310 10A TA450DU310

A/F145…A/F185, Sz. 4 60…200 10E, 20E, 30E E200DU200

A/F210…A/F300, Sz. 5 100…320 10E, 20E, 30E E320DU320
TA450DU
E200DU
E320DU

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For use with AF400...AF1650, AF460N6...AF1650N8 tio
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Types E500DU, E800DU & E1250DU
2
Ordering details

AF400…AF460, Sz. 6 150…500 10E, 20E, 30E E500DU500

AF580…AF750, Sz. 7 250…800 10E, 20E, 30E E800DU800
E500DU
AF1350…AF1650, Sz. 8 375…1250 10E, 20E, 30E E1250DU1250
Terminal shrouds for E500DU and E800DU electronic overload relay

For electronic overload relays Description Catalog number
E500DU LT500E Terminal shroud for E500DU LT500E
E800DU LT800E Terminal shroud for E800DU LT800E
E800DU
E1250DU

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M rlo on Universal motor controllers
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o Motor protection, control & diagnostics
UMC100-FBP & accessories
2
The UMC100-FBP is a flexible, modular and expandable motor management system for constant-speed, low-voltage range motors.
Functions include motor protection, control, and diagnostics. Simple, text-based, multilingual diagnosis of motor fault conditions can
reduce downtime and improve efficiency.
For more detailed information, please see Publication no. 2CDC135011B0202
Universal motor controller – 0.24…63 A

Catalog
Type Description
number
UMC100-FBP.0 Universal Motor Controller 1SAJ520000R0101
UMC100-FBP.2 Universal Motor Controller, ATEX 1SAJ520000R0201
Note: For applications larger than 63 A, please contact Technical Support regarding the use of current transformers.
For power supplies, see Chapter 11.
The UMC100-FBP can be expanded to include one (1) I/O expansion module DX111 or DX122 and one (1) voltage module VI150 or
UMC100-FBP VI155. Expansion modules are connected via 2-wire bus. The maximum distance allowed between the UMC100-FBP and the expan-
sion modules is 3 m.
Voltage expansion modules

Catalog
Type Description
number
VI150-FBP.0 3 analog inputs 150…690V AC, 1 relay output,
1SAJ650000R0100
for 3-phase networks (grounded)
VI155-FBP.0 3 analog inputs 150…690V AC, 1 relay output,
1SAJ655000R0100
for 3-phase networks (all)
Voltage modules for determining phase voltages, power factor (cos φ), active power, apparent power,
energy, harmonic content (THD)
DX111-FBP.0 Operating panel

Catalog
Type Description
number
UMC100-PAN Operating, diagnostics and parameter setting panel; direct UMC mounting 1SAJ590000R0102
UMCPAN-CAB.070 0.7 m ext. cable with door mounting set 1SAJ510003R0001
UMCPAN-CAB.150 1.5 m ext. cable with door mounting set 1SAJ510004R0001
UMCPAN-CAB.30 3 m ext. cable with door mounting set 1SAJ510002R0001
DTM software Advanced programming, parameter assignment 1SAJ924012R0004
• For direct installation on UMC100-FBP or panel door (accessory required)
• Graphics-enabled, backlit display, 3 LEDs for status indication
• Configurable error messages, simple programming using key pad
• Multilingual: English, German, French, Italian, Portuguese, Spanish, and Russian
VI155-FBP.0
UMC100-PAN

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Motor protection, control & diagnostics n
Accessories for UMC100-FBP
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Ground fault monitors
Through-hole Catalog
Type Ground fault currents (mA)
diameter number
CEM11-FBP.20 80, 300, 550, 750, 1000, 1200, 1500, 1700 20 mm 1SAJ929200R0020
CEM11-FBP.35 100, 500, 1000, 1400, 2000, 2400, 3000, 3400 35 mm 1SAJ929200R0035
CEM11-FBP.60 120, 1000, 2000, 2500, 4000, 4800, 6000, 6800 60 mm 1SAJ929200R0060
CEM11-FBP.120 300, 2000, 4000, 5900, 8000, 9600, 12000, 13600 120 mm 1SAJ929200R0120
Note: lower values have higher inaccuracy
Current transformers KORC

Recommended Catalog
Type Designation
current range number
CEM11-FBP
KORC 4L 185 R/4 Current transformer 60…185 A 1SCA022193R7830
KORC connection kit for contactors

Catalog
Type Designation For contactors
number
DT 450 / A185 Connection kit A/F145…A/F185 1SAZ501901R1001
KORC 5L DT 450 / A300 Connection kit A/F210…A/F300 1SAZ501902R1001
DT 500 / AF460L Connection kit, wye-delta starter AF400…AF460 1SAX701902R1001
DT 800 / AF750L Connection kit, wye-delta starter AF580…AF750 1SAX801902R1001

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Panel mounting adaptors
Catalog
For overload relays
number
T16 DB16
TF42 DB42
TA25DU0.16…25 DB25/25A
TA25DU32 DB25/32A
TA42DU, TA75DU, TA80DU DB80
TA110DU, TA200DU DB200
E16DU DB16E
E45DU DB45E
DB16
E80DU DB80E
E140DU DB140E
Note: TA450DU, E200DU…E1250DU are panel-mount standard.

Catalog
For overload relays To contactors
number
A/F145…A/F185 DT450/A185
TA450DU
A/F210…A/F300 DT450/A300
AF400…AF460 DT500/AF460S
E500DU
AF400…AF460 w/ reversing bus DT500/AF460L
DB42 AF580…AF750 DT800/AF750S
E800DU
AF580…AF750 w/ reversing bus DT800/AF750L
Note: T16, TF42, EF19/45, and E16DU…E320DU couple directly to contactors w/o accessory.
Terminal shrouds
Catalog
For overload relays
number
TA200DU (load side) LT200A185
E200DU200 LT200E
E320DU320 LT300E
ATK185
E500DU500 LT500E
E800DU800 LT800E

Wire
Catalog
For overload relays Range Capacity
number
ATK750/3 TA110DU, TA200DU 6 AWG…250 MCM 1 EHTK210
TA450DU185…235 4 AWG…400 MCM 1 ATK300HK
TA450DU310 4 AWG…500 MCM 2 ATK300/2HK
E200DU200 4 AWG…300 MCM 1 ATK185
4 AWG…400 MCM 1 ATK300
E320DU320
4 AWG…500 MCM 2 ATK300/2
E500DU500 2/0 AWG…500 MCM 2 ATK580/2HK
E800DU800 2/0 AWG…500 MCM 3 ATK750/3HK
E1250DU1250 4/0 AWG…500 MCM 4 ATK1350/4

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For Type TA25DU overload relays tio
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Remote tripping coils
Catalog
U voltage at 50/60 Hz
number 1
DS25-A remote tripping coil
24V DS25-A-24
48V DS25-A-48
110V DS25-A-110
220/380V DS25-A-220/380
500V DS25-A-500
DS25-A remote resetting coil
24V DR25-A-24
48V DR25-A-48
DS25A
110V DR25-A-110
220/380V DR25-A-220/380
500V DR25-A-500
Application
• The DS25-A coil is used for remote electrical tripping of the TA25 DU thermal O/L relay and is connected to the relay's
normally closed 95-96 auxiliary contact.
• The DR 25-A coil is used for remote electrical resetting of the TA25DU thermal O/L relay which is
adjusted for “Manual resetting;” it is connected to the relay’s normally open 97-98 auxiliary contact.
The coils are not designed for continuous duty. Impulse duration: 0.2 to 0.35 s.
Set the button to “Man” (Manual resetting).
Mounting: clipped on to TA25DU thermal O/L relay.
DR25A
Installation diagrams
For connection of DS25-A to TA25DU relay For connection of DR25-A to TA25DU relay
L1 START L2/N L1 START L2/N

STOP OL STOP OL
13 14 A1
M A2 13 14 A1
M A2
21 22 95 96 21 22 95 96
M M
13 14 13 14
OVERLOAD OVERLOAD
TRIP RESET
OL
E1 E2 97 98 E1 E2
OL OL
TRIPPING RESETTING
COIL COIL
OFF OFF
L1 L2/N L1 L2/N
HAND AUTO HAND AUTO
OL OL
A1
M A2 A1
M A2
23 24 95 96 23 24 95 96
13 14 13 14
OVERLOAD OVERLOAD
TRIP RESET
OL
E1 E2 97 98 E1 E2
OL OL
TRIPPING RESETTING
COIL COIL
1 Cannot be used with TA42, TA75, or TA200 overload relays.

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o DeviceNet, MODBUS-RTU and CANopen, ordering details
For use with UMC100
2
DeviceNet FieldBusPlug
Ready-made DeviceNet fieldbus interface with various cable lengths.
• Applicable on all FBP motor starters and other devices
• Degree of protection IP65, diagnostic LED
Weight
Packing
Designation Cable length Type kg (lb) Catalog number
piece
1 piece
DeviceNet-FBP 0.25 m (0.82 ft) DNP21-FBP.025 1 0.09 (0.198) 1SAJ230000R1003

MODBUS-RTU FieldBusPlug
Ready-made MODBUS-RTU fieldbus interface with various cable lengths.
Weight
Packing
piece
1 piece
MODBUS-RTU-FBP 0.25 m (0.82 ft) MRP21-FBP.025 1 0.09 (0.198) 1SAJ250000R0003

DNP21-FBP
MRP21-FBP
COP21-FBP MODBUS-RTU-FBP 5.00 m (16.40 ft) MRP21-FBP.500 1 0.36 (0.794) 1SAJ250000R0050
CANopen FieldBusPlug
Ready-made CANopen fieldbus interface with various cable lengths.
Weight
Packing
piece
1 piece
CANopen-FBP 0.25 m (0.82 ft) COP21-FBP.025 1 0.09 (0.198) 1SAJ230100R1003


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FBP FieldBusPlug ot rloa
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DeviceNet, MODBUS-RTU and CANopen accessories, n
For use with UMC100
2
Accessories for the DeviceNet, MODBUS-RTU and CANopen bus connector
DeviceNet, MODBUS-RTU and CANopen round cable for bus junctions

Ready-made bus cable with an M12 connector and an open cable end.
Weight
Packing
piece
1 piece
DNF11-FBP.050
Round cable with female
0.50 m (1.64 ft) DNF11-FBP.050 1 0.04 (0.088) 1SAJ923002R0005
connector
Round cable with male
0.50 m (1.64 ft) DNM11-FBP.050 1 0.04 (0.088) 1SAJ923003R0005
connector
DNM11-FBP.050
DeviceNet, MODBUS-RTU and CANopen round cable for bus extension

Ready-made bus cable with M12 male and female connectors
Weight
Packing
piece
1 piece
Extension cable 1.00 m (3.28 ft) DNX11-FBP.100 1 0.08 (0.176) 1SAJ923001R0010

DNX11-FDP Extension cable 3.00 m (9.84 ft) DNX11-FBP.300 1 0.20 (0.441) 1SAJ923001R0030
Extension cable 5.00 m (16.40 ft) DNX11-FBP.500 1 0.31 (0.683) 1SAJ923001R0050
Round cable 100.00 m (328 ft) DNC11-FBP.999 1 5.60 (12.346) 1SAJ923004R1000
DNM11-FBP.0
DeviceNet, MODBUS-RTU and CANopen round cable connectors
Bus cable and coupling accessories
DNF11-FBP.0 Weight
Packing
Designation Type kg (lb) Catalog number
piece
1 piece
Male connector for round cable DNM11-FBP.0 5 0.15 (0.331) 1SAJ923005R0001

Female connector for round cable DNF11-FBP.0 5 0.15 (0.331) 1SAJ923006R0001
DNR11-FBP.120
DeviceNet, MODBUS-RTU and CANopen termination resistor

Weight
Packing
piece
1 piece
Termination Resistor, 120 Ohm DNR11-FBP.120 1 0.02 (0.044) 1SAJ923007R0001

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For use with UMC100
2
Profibus DP FieldBusPlug
Ready-made Profibus DP fieldbus interface with various cable lengths.
• Supports PROFIBUS DP V0 and V1
Weight
Packing
piece
1 piece
Profibus DP FBP 0.25 m (0.82 ft) PDP22-FBP.025 1 0.09 (0.198) 1SAJ240100R1003

PDP22-FBP
Profibus DP FieldBusPlug for 4 devices

PDQ22 is a member of the ABB FieldBusPlug family of bus connectors. It allows the connection of
up to four devices to Profibus DP by just using one Profibus node access. This allows a cost efficient
device integration for devices that are located physically nearby. PDQ22 supports DP-V0 and DP-V1.
The degree of protection is IP66. There are separate diagnosis LEDs for bus and device status.
Note that the accessory PDQ22-FBP only works with the PSR and PSE and not with the PST(B) softstarter.
Packing
Designation Type Catalog number
piece
PDQ22-FBP
Quadruple bus connector PDQ22-FBP 1 1SAJ240200R0050
DINrail adapter for PDQ22-FBP CDA11-FBP. 0 1 1SAJ929300R0001
Fixing bracket for passive plug of
CDP11-FBP.0 1 1SAJ929100R0001
connection cable
Configuration software
This cable and software can be used for set-up and commissioning of the softstarter as well as to
keep back-up of the parameter settings.
Packing
Designation Type Catalog number
piece
USB to FBP interface cable UTF21-FBP 1 1SAJ929400R0002
PDP22/PDQ22 Device Type Manager
(DTM) incl. FDT/DTM frame applica- PBDTM-FBP 1 1SAJ924012R0003
tion

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Profibus DP accessories tio
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For use with UMC100
2
Accessories for the Profibus DP Bus Connector
Profibus DP Round Cable for Bus Junctions
Ready-made bus cable with an M12 connector and an open cable end.
• Application on bus junctions such as e.g. Profibus DB couplers or devices with an integrated Profibus DB interface
Weight
Packing
piece
PDF11-FBP.50 1 piece
Round Cable
with female connector 0.50 m (1.64 ft) PDF11-FBP.050 1 0.04 (0.088) 1SAJ924002R0005
Round Cable
with male connector 0.50 m (1.64 ft) PDM11-FBP.050 1 0.04 (0.088) 1SAJ924003R0005
PDM11-FBP.50
Profibus DP Round Cable for Bus Extension

Ready-made bus cable with M12 male and female connectors
Round cable on coil
Weight
Packing
piece
1 piece
Extension Cable 0.50 m (1.64 ft) PDX11-FBP.050 1 0.04 (0.088) 1SAJ924001R0005

PDX11-FBP
Round Cable 100.00 m (328 ft) PDC11-FBP.999 1 5.60 (12.346) 1SAJ924004R1000
PDM11-FBP Profibus DP Accessories for Bus Extension

PDF11-FBP Weight
Packing
piece
1 piece
Male Connector for round cable PDM11-FBP.0 5 0.03 (0.066) 1SAJ924005R0001

Female Connector for round cable PDF11-FBP.0 5 0.03 (0.066) 1SAJ924006R0001
PDR11-FBP.150 Profibus DP Termination Resistor, Miscellaneous Accessories

PDV11-FBP,
PDV12-FBP Weight
Packing
piece
1 piece
Termination Resistor, 150 Ohm PDR11-FBP.150 1 0.03 (0.066) 1SAJ924007R0001
Feeding connector 24V DC, Code B-A PDV11-FBP.0 1 0.04 (0.088) 1SAJ924008R0001
PDA11-FBP.050
Feeding connector 24V DC, Code A-A PDV12-FBP.0 1 0.04 (0.088) 1SAJ924011R0001
Adaptor M12-Dsub9-M12
Cable length 0.50m PDA11-FBP.050 1 0.04 (0.088) 1SAJ924009R0005
Adaptor M12-Dsub9-M12
Cable length 2 x 0.50m PDA12-FBP.050 1 0.04 (0.088) 1SAJ924010R0005
PDA12-FBP.050
Extension cable
Weight
Packing
piece
1 piece
Extension cable (fe-

male/male), shielded 0.3 m (0.98 ft) CDP15-FBP.030 1 1SAJ929140R0003

male/male), shielded 0.6 m (1.97 ft) CDP15-FBP.060 1 1SAJ929140R0006

male/male), shielded 1.5 m (4.92 ft) CDP15-FBP.150 1 0.20 (0.441) 1SAJ929140R0015
Extension cable (male/

open), shielded 1.5 m (4.92 ft) CDP16-FBP.150 1 0.20 (0.441) 1SAJ929150R0015

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Utilization & auxiliary characteristics
2
Main circuit – Utilization characteristics according to IEC/EN
Type T16 & TF42
Standards IEC/EN 60947–4–1, IEC/EN 60947-5-1, IEC/EN 60947-1
Rated operational voltage Ue 690 V AC
Rated frequency 50/60 Hz
Trip class 10
Number of poles 3
Duty time 100 %
Operating frequency without early tripping Up to 15 operations/h, see "Technical diagram – Intermittent periodic duty"
Rated impulse withstand voltage Uimp 6 kV
Rated insulation voltage Ui 690 V AC
Auxiliary circuit according to IEC/EN

Type T16
Rated operational voltage Ue 600 V
Conventional free air thermal current Ith N.C., 95-96 6A
N.O., 97-98 4A
Rated frequency DC, 50/60 Hz
Number of poles 1 N.O. + 1 N.C.
Ie / Rated operational current AC-15
acc. to IEC/EN 60947-5-1 for utilization category
110-120 V N.C., 95-96 3.00 A
N.O., 97-98 0.75 A
220-230-240 V N.C., 95-96 3.00 A
N.O., 97-98 0.75 A
440 V N.C., 95-96 0.75 A
N.O., 97-98 0.75 A
480-500 V N.C., 95-96 0.75 A
N.O., 97-98 0.75 A
Ie / Rated operational current DC-13
24 V N.C., 95-96 1.25 A
N.O., 97-98 1.25 A
60 V N.C., 95-96 0.55 A
N.O., 97-98 0.55 A
110-120-125 V N.C., 95-96 0.55 A
N.O., 97-98 0.55 A
250 V N.C., 95-96 0.27 A
N.O., 97-98 0.27 A
Minimum switching capacity 17 V / 3 mA
Short-circuit protective device N.C., 95-96 6 A, Fuse type gG
N.O., 97-98 4 A, Fuse type gG
Rated insulation voltage Ui 690 V
Technical diagram – Intermittent periodic duty

(Op/h)
140
120
switching frequency
100
ta =
80
0.5
ta
60
=
1
ta =
s
1.5
40 ta = s
3s
20 ta = 5
s
0
0 20 40 60 80 100 (%)
duty ratio
ta: Motor starting time

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UL / CSA technical data ot rloa
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T16 thermal OLRs tio
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Main circuit – Utilization characteristics according to UL/CSA
Type T16
Standards UL 508, CSA 22.2 No. 14
Maximum operational voltage 600 V AC
Trip rating 125 % of FLA
Full load amps (FLA) See table "Full load amps and short-circuit protective device"
Short-circuit rating RMS symmetrical See table "Full load amps and short-circuit protective device"
Short-circuit protective device See table "Full load amps and short-circuit protective device"
Auxiliary circuit according to UL/CSA

Type T16
Contact rating N.C., 95-96 B600, Q300
N.O., 97-98 D300, Q300
Conventional thermal current N.C., 95-96 5A
N.O., 97-98 2.5 A
Full load amps and short-circuit protective device

Type Full load amps (FLA) Short-circuit protective device
480 / 600 V AC 480 / 600 V AC
Short circuit rating RMS sym- Short circuit rating RMS sym-
Fuse type Fuse type
metrical metrical
T16-0.13 0.13 A 18 kA 1 A, K5 100 kA 30 A, Class J
T16-10 10.0 A 18 kA 35 A, K5 100 kA 45 A, Class J

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Type TF42

Type TF42
N.O., 97-98 D300, Q300
Conventional thermal current N.C., 95-96 5A
N.O., 97-98 2.5 A

480 / 600 V AC 480 / 600 V AC
Short circuit rating RMS sym- Short circuit rating RMS sym-
Fuse type Fuse type
metrical metrical
TF42-0.13 0.13 A 18 kA 1 A, K5 100 kA 30 A, Class J
TF42-10 10.0 A 18 kA 35 A, K5 100 kA 45 A, Class J

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Terminal & operating characteristics
2
General technical data
Type T16
Pollution degree 3
Phase loss sensitive Yes
Ambient air temperature
Operation Open - compensated without derating -25 ... +60 °C
Open -25 ... +60 °C
Storage -50 ... +80 °C
Ambient air temperature compensation Continuous
Maximum operating altitude permissible 2000 m
Resistance to shock acc. to IEC 60068-2-27 25 g / 11 ms
Resistance to vibrations acc. to IEC 60068-2-6 3 g / 3 ... 150 Hz
Mounting position Position 1-5
Mounting Mount on the contactor and tighten the screws of the main circuit terminals or with single mounting kit
on DIN rail (35 mm)
Degree of protection IP20
Electrical connection
Main circuit
Type T16
Connecting capacity
Rigid 1x 0.75 ... 4 mm²
2x 0.75 ... 1.5 mm² or 1.5 ... 4 mm² 1)
Flexible 1 x or 2 x 0.75 ... 4 mm²

Stranded acc. to UL/CSA 1 x or 2 x AWG 18-10
Flexible acc. to UL/CSA 1 x or 2 x AWG 18-10
Stripping length 12 mm
Tightening torques 1.1 ... 1.5 Nm / 9 … 13 Ib.in
Connection screw M4 (Pozidriv 2)
1)
Combination of different wires not possible
Auxiliary circuit
Type T16
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible with ferrule 1 x or 2 x 0.75 ... 2.5 mm²
Flexible with insulated 1x 0.75 ... 2.5 mm²
ferrule 2x 0.75 ... 1.5 mm²
Flexible 1 x or 2 x 0.75 ... 1 mm² or 1 ... 2.5 mm²

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Type TF42
Pollution degree 3
Open -25 ... +60 °C
Storage -50 ... +80 °C
Resistance to vibrations acc. to IEC 60068-2-6 3 g / 3 ... 150 Hz
Mounting Mount on the contactor and tighten the screws of the main circuit terminals or with single
mounting kit on DIN rail (35 mm)
Main circuit
Type TF42 TF42
(TF42-0.13 … TF42-16) (TF42-20 … TF42-38)
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm² 1.5 ... 2.5 mm² or 2.5 ... 10 mm² 1)
Flexible with insulated ferrule 1 x or 2 x 0.75 ... 4 mm² 2.5 ... 4 mm² or 4 ... 6 mm²
Stranded acc. to UL/CSA 1 x or 2 x AWG 18-10 AWG 14-6
Flexible acc. to UL/CSA 1 x or 2 x AWG 18-10 AWG 14-6
Tightening torques 1.5 - 2.5 Nm / 13 … 22 Ib.in 2.5 - 2.7 Nm / 22 Ib.in
1)
Auxiliary circuit
Type TF42
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible with insulated ferrule 1x 0.75 ... 2.5 mm²
2x 0.75 ... 1.5 mm²
Flexible 1 x or 2 x 0.75 ... 1 mm² or 1 ... 2.5 mm²

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EF19 & EF45 electronic OLRs tio
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Type EF19 EF45
Standards IEC 60947-1 / 60947-4-1 / 60947-5-1 and EN 60947-1 / 60947-4-1 / 60947-5-1
Trip class 10E, 20E, 30E, selectable
Number of poles 3
Duty time 100 %

Type EF19 EF45
Rated operational voltage Ue 600 V AC / DC
Conventional free air thermal current Ith 6A
Number of poles 1 N.C. + 1 N.O.
110-120 V 50/60 Hz 3.00 A
220-230-240 V 50/60 Hz 3.00 A
440 V 50/60 Hz 1.10 A
480-500 V 50/60 Hz 0.75 A
24 V 1.50 A
60 V 0.55 A
110-120-125 V 0.55 A
250 V 0.27 A
Short-circuit protective device 6 A, Fuse type gG

(Op/h)
140
120
switching frequency
100
ta =
80
0.5
ta
60
=
1
ta =
s
1.5
40 ta = s
3s
20 ta = 5
s
0
0 20 40 60 80 100 (%)
duty ratio

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Type EF19 EF45

Type EF19 EF45
N.O., 97-98 B600, Q600
Conventional thermal current 5A

480 V AC 600 V AC
SCCR Fuse type SCCR Fuse type SCCR Fuse type
EF19-0.32 0.32 A 50 kA 2 A, Class J 5 kA 2 A, K5 / RK5 100 kA 2 A, Class J
EF19-1.0 1.00 A 50 kA 2 A, K5 / RK5 5 kA 2 A, K5 / RK5 100 kA 2 A, Class J

480 V AC 600 V AC
EF45-30 30 kA 18 kA 150 A, K5 / RK5 18 kA 150 A, K5 / RK5 100 kA 150 A, Class J
EF45-45 45 kA 18 kA 200 A, K5 / RK5 18 kA 200 A, K5 / RK5 100 kA 200 A, Class J

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General data
Type EF19 EF45
Pollution degree 3
Storage -50 ... +85 °C
Resistance to vibrations acc. to IEC 60068-2-6 1 g / 3 … 150 Hz
Mounting Mount on the contactor and tighten the screws of the main circuit terminals
Main circuit
Type EF19 EF45
Connecting capacity
Rigid 1 or 2 x 1 ... 4 mm² 2.5 ... 16 mm²
Flexible with insulated ferrule 1 or 2 x 0.75 ... 2.5 mm² 2.5 ... 10 mm²
Stranded acc. to UL/CSA 1 or 2 x AWG 16-10 AWG 14-6
Flexible acc. to UL/CSA 1 or 2 x AWG 16-10 AWG 14-6
Stripping length 9 mm 13 mm
Tightening torques 0.8 ... 1.5 Nm / 7 … 13 Ib.in 2.3 ... 2.6 Nm / 20 … 22 Ib.in
Connection screw M3.5 (Pozidriv 2)
Auxiliary circuit
Type EF19 EF45
Connecting capacity
Rigid 1 or 2 x 1 ... 4 mm²
Flexible with ferrule 1 or 2 x 0.75 ... 2.5 mm²
Flexible with insulated ferrule 1 or 2 x 0.75 ... 2.5 mm²
Flexible 1 or 2 x 0.75 ... 2.5 mm²
Stranded acc. to UL/CSA 1 or 2 x AWG 18-10
Flexible acc. to UL/CSA 1 or 2 x AWG 18-10
Tightening torques 0.8 ... 1.2 Nm / 7 ... 11 Ib.in

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o TA25DU, TA42DU, TA75DU, TA80DU & TA110DU thermal OLRs
2
Type TA25DU | TA42DU | TA75DU | TA80DU | TA110DU
Standards IEC/EN 60947–4–1, IEC/EN 60947-5-1, IEC/EN 60947-1
Frequency range 0 ... 400 Hz
Trip class 10A
Number of poles 3
Duty time 100 %

Type TA25DU | TA42DU | TA75DU | TA80DU | TA110DU
Rated operational voltage Ue 500 V AC, 440 V DC
Conventional free air thermal current Ith N.C., 95-96 10 A
N.O., 97-98 6A
110-120 V N.C., 95-96 3.00 A
N.O., 97-98 3.00 A
220-230-240 V N.C., 95-96 3.00 A
N.O., 97-98 3.00 A
440 V N.C., 95-96 1.90 A
N.O., 97-98 1.00 A
480-500 V N.C., 95-96 1.00 A
N.O., 97-98 1.00 A
24 V N.C., 95-96 1.25 A
N.O., 97-98 1.25 A
60 V N.C., 95-96 0.25 A
N.O., 97-98 0.25 A
110-120-125 V N.C., 95-96 0.25 A
N.O., 97-98 0.25 A
250 V N.C., 95-96 0.12 A
N.O., 97-98 0.04 A

(Op/h)
140
120
switching frequency
100
ta =
80
0.5
ta
60
=
1
ta =
s
1.5
40 ta = s
3s
20 ta = 5
s
0
0 20 40 60 80 100 (%)
duty ratio

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TA25DU & TA42DU thermal OLRs tio
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Type TA25DU | TA42DU

Contact rating N.C., 95-96 C600
N.O., 97-98 B600

Type Short-circuit protective device
480 / 600 V AC 480 / 600 V AC 480 / 600 V AC
Full load amps (FLA)
Short circuit rating Short circuit rating Short circuit rating
Fuse type Listed circuit breaker Listed circuit breaker Fuse type
RMS symmetrical RMS symmetrical RMS symmetrical
TA25DU OLRs
TA25DU-0.16 0.16 A 5 kA 1.0 A, K5 / RK5 15 A 35 / 18 kA 15 A 50 kA 30 A, Class J
TA25DU-2.4 2.4 A 5 kA 10 A, K5 / RK5 15 A 35 / 18 kA 15 A 50 kA 30 A, Class J
TA25DU-11 11 A 5 kA 45 A, K5 / RK5 50 A 35 / 18 kA 50 A 50 kA 35 A, Class J
TA42DU OLRs
TA42DU-25 25 A 5 kA 80 A, K5/ RK5 80 A 35 / 18 kA 80 A 50 kA 100 A, Class J

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2
Type TA75DU | TA80DU | TA110DU

Type TA75DU | TA80DU | TA110DU
N.O., 97-98 B600

Full load
Type amps Short-circuit protective device
(FLA)
480 / 600 V AC
Fuse type Listed circuit breaker Fuse type Listed circuit breaker
TA75DU OLRs
TA75DU-25 25 A 5 kA 80 A, K5 / RK5 80 A – – – –
TA75DU-32 32 A 5 kA 100 A, K5 / RK5 80 A – – – –
TA75DU-42 42 A 5 kA 150 A, K5 / RK5 80 A – – – –
TA75DU-52 52 A 5 kA 175 A, K5 / RK5 125 A – – – –
TA75DU-63 63 A 10 kA 200 A, K5 / RK5 125 A – – – –
TA75DU-80 80 A 10 kA 250 A, K5 / RK5 125 A – – – –
TA80DU OLRs
TA80DU-42 42 A 5 kA 150 A, K5 / RK5 80 A – – – –
TA80DU-52 52 A 5 kA 175 A, K5 / RK5 125 A – – – –
TA80DU-63 63 A 10 kA 200 A, K5 / RK5 125 A – – – –
TA80DU-80 80 A 10 kA 250 A, K5 / RK5 125 A – – – –
TA110DU OLRs
TA110DU-90 90 A 10 kA 250 A, K5 / RK5 150 A 65 kA 200 A, Class J 65 / 25 kA 150 A

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TA25DU thermal OLRs tio
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Type TA25DU
Pollution degree 3
Open -25 ... +55 °C
Storage -40 ... +70 °C
mounting kit on DIN rail (35 mm)
Main circuit
Type TA25DU TA25DU TA25DU
(0.16-11 A) (14-25 A) (32 A)
Connecting capacity
Rigid 1x 0.75 ... 4 mm² 1.5 ... 6 mm² 1.5 ... 10 mm²
2x 0.75 ... 4 mm² 1.5 ... 6 mm² -
Flexible with insulated ferrule 1 x or 2 x1) 0.75 ... 4 mm² 1.5 ... 4 mm² 1.5 ... 6 mm²
Stranded acc. to UL/CSA 1x AWG 16-8 AWG 16-8 AWG 10-8
2x AWG 16-8 AWG 16-8 -
Flexible acc. to UL/CSA 1x AWG 16-8 AWG 16-8 AWG 10-8
2x AWG 16-8 AWG 16-8 -
Stripping length 12 mm 12 mm 15 mm
Tightening torques 1.4 - 2.0 Nm / 12 Ib.in 1.4 - 2.0 Nm / 12 Ib.in 2.5 - 3.2 Nm / 20 Ib.in
Connection screw M4 (Pozidriv 2) M4 (Pozidriv 2) M5 (Pozidriv 2)
1)
Auxiliary circuit
Type TA25DU
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible 1 x or 2 x 0.75 ... 2.5 mm²
Tightening torques 0.8 ... 1.3 Nm / 12 Ib.in

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M rlo on General technical data
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2
Type TA42DU
Pollution degree 3
Open -25 ... +55 °C
Storage -40 ... +70 °C
on DIN rail (35 mm)
Main circuit
Type TA42DU
Connecting capacity
Rigid 1x 2.5 ... 25 mm²
2x 2.5 ... 16 mm²
Flexible with insulated ferrule 1x 2.5 ... 25 mm²
2x 2.5 ... 10 mm²
Tightening torques 4.5 Nm / 40 Ib.in
Auxiliary circuit
Type TA42DU
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible with insulated ferrule 1 x or 2 x 0.75 ... 2.5 mm²
Flexible 1 x or 2 x 0.75 ... 2.5 mm²

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Type TA75DU
Pollution degree 3
Open -25 ... +55 °C
Storage -40 ... +70 °C
on DIN rail (35 mm)
Main circuit
Type TA75DU
Connecting capacity
Rigid 1x 2.5 ... 25 mm²
2x 2.5 ... 16 mm²
2x 2.5 ... 10 mm²
Auxiliary circuit
Type TA75DU
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible 1 x or 2 x 0.75 ... 2.5 mm²

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2
Type TA80DU
Pollution degree 3
Open -25 ... +55 °C
Storage -40 ... +70 °C
on DIN rail (35 mm)
Main circuit
Type TA80DU
Connecting capacity
Rigid 1x 2.5 ... 25 mm²
2x 2.5 ... 16 mm²
2x 2.5 ... 10 mm²
Auxiliary circuit
Type TA80DU
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible 1 x or 2 x 0.75 ... 2.5 mm²

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Type TA110DU
Pollution degree 3
Open -25 ... +55 °C
Storage -40 ... +70 °C
Main circuit
Type TA110DU
Connecting capacity
Rigid 1x 16 ... 35 mm²
2x -
Flexible 1x 16 ... 35 mm²
2x -
Stranded acc. to UL/CSA 1 x or 2 x AWG 6-2/0
Flexible acc. to UL/CSA 1 x or 2 x AWG 6-2/0
Connection screw M8 (Hexagon)
Auxiliary circuit
Type TA110DU
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible 1 x or 2 x 0.75 ... 2.5 mm²

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2
Type E16DU E45DU E80DU E140DU
Rated operational voltage Ue 690 V AC 1000 V AC
Number of poles 3
Duty time 100 %
Rated insulation voltage Ui 690 V AC 1000 V AC

110-120 V 50/60 Hz 3.00 A
220-230-240 V 50/60 Hz 3.00 A
440 V 50/60 Hz 1.10 A
480-500 V 50/60 Hz 0.72 A
24 V 1.50 A
60 V 0.55 A
110-120-125 V 0.55 A
250 V 0.27 A

(Op/h)
140
120
switching frequency
100
ta =
80
0.5
ta
60
=
1
ta =
s
1.5
40 ta = s
3s
20 ta = 5
s
0
0 20 40 60 80 100 (%)
duty ratio

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Technical data
2
Standards UL 508, CSA 22.2, No. 14

Contact rating B600,Q300

480 V AC 600 V AC
E16DU-0.32 0.32 A 50 kA 2 A, Class J 5 kA 2 A, K5 / RK5 100 kA 2 A, Class J
E16DU-1.0 1.00 A 50 kA 2 A, K5 / RK5 5 kA 2 A, K5 / RK5 100 kA 2 A, Class J

600 V AC
SCCR Fuse type SCCR Fuse type
E45DU-30 30 A 18 kA 150 A, K5 / RK5 100 kA 150 A, Class J
E45DU-45 45 A 18 kA 200 A, K5 / RK5 100 kA 200 A, Class J

600 V AC
SCCR Fuse type
E80DU-80 80 A 18 kA 300 A, K5 / RK5

600 V AC
SCCR Fuse type
E140DU-140 140 A 18 kA 400 A, K5 / RK5

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Technical data
2
General data
Pollution degree 3
Storage -50 ... +85 °C
mounting kit
Main circuit
Connecting capacity
Rigid 1x 1 ... 4 mm² 2.5 ... 16 mm² 6 ... 95 mm² 6... 95 mm²
2x 1 ... 4 mm² 2.5 ... 16 mm² 6 ... 35 mm² 6... 35 mm²
Flexible with insulated ferrule 1x 0.75 ... 2.5 mm² 2.5 ... 10 mm² 6 ... 70 mm² 6... 70 mm²
2x 0.75 ... 2.5 mm² 2.5 ... 10 mm² 6 ... 35 mm² 6... 35 mm²
Stranded acc. to UL/CSA 1x AWG 16-10 AWG 14-6 AWG 10-0 AWG 8-0
2x AWG 16-10 AWG 14-6 - -
Flexible acc. to UL/CSA 1x AWG 16-10 AWG 14-6 AWG 10-0 AWG 8-0
2x AWG 16-10 AWG 14-6 - -
Stripping length 9 mm 13 mm - -
Tightening torques 0.8 - 1.5 Nm / 7 Ib.in 2.3 - 2.6 Nm / 22 Ib.in 6 - 6.5 Nm / 53 Ib.in 6 - 6.5 Nm / 53 Ib.in
Connection screw M3.5 (Pozidriv 2) M5 (Pozidriv 2) M8 (inbus 4) M8 (inbus 4)
Auxiliary circuit
Connecting capacity
Rigid 1 or 2 x 1 ... 4 mm²
Flexible 1 or 2 x 0.75 ... 2.5 mm²

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TA200DU & TA450DU thermal OLRs tio
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Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Frequency range 0 ... 400 Hz
Trip class 10A
Number of poles 3
Duty time 100 %

Rated operational voltage Ue 500 V AC, 440 V DC
Conventional free air thermal current Ith N.C., 95-96 10 A
N.O., 97-98 6A
110-120 V N.C., 95-96 3.00 A
N.O., 97-98 3.00 A
220-230-240 V N.C., 95-96 3.00 A
N.O., 97-98 3.00 A
440 V N.C., 95-96 1.90 A
N.O., 97-98 1.00 A
480-500 V N.C., 95-96 1.00 A
N.O., 97-98 1.00 A
24 V N.C., 95-96 1.25 A
N.O., 97-98 1.25 A
60 V N.C., 95-96 0.25 A
N.O., 97-98 0.25 A
110-120-125 V N.C., 95-96 0.25 A
N.O., 97-98 0.25 A
250 V N.C., 95-96 0.12 A
N.O., 97-98 0.04 A

(Op/h)
140
120
switching frequency
100
ta =
80
0.5
ta
60
=
1
ta =
s
1.5
40 ta = s
3s
20 ta = 5
s
0
0 20 40 60 80 100 (%)
duty ratio

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N.O., 97-98 B600

480 / 600 V AC
Fuse type Listed circuit breaker Fuse type Listed circuit breaker
TA200DU OLRs
TA200DU-90 90 A 10 kA 250 A, K5 / RK5 225 A - - - -
TA200DU-110 110 A 10 kA 250 A, K5 / RK5 225 A - - 18 kA 125 A
TA450DU OLRs
TA450DU-185 185 A 10 kA na na - - - -
TA450DU-235 235 A 10 kA na na - - - -
TA450DU-310 310 A 18 kA na na - - - -

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Type TA200DU
Pollution degree 3
Open -25 ... +55 °C
Storage -40 ... +70 °C
Main circuit
Type TA200DU
Connecting capacity
Rigid 1x 25 ... 120 mm²
Flexible 1x 16 ... 35 mm²
l L Lugs L ≤ 12 mm / l > 6 mm
Tightening torques 4 Nm
Connection screw M6
Auxiliary circuit
Type TA200DU
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible 1 x or 2 x 0.75 ... 2.5 mm²

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Type TA450DU
Pollution degree 3
Open -25 ... +55 °C
Storage -40 ... +70 °C
Main circuit
Type TA450DU
Connecting capacity
Bar Max. 21 x 28.4 mm
Auxiliary circuit
Type TA450DU
Connecting capacity
Rigid 1 x or 2 x 0.75 ... 4 mm²
Flexible 1 x or 2 x 0.75 ... 2.5 mm²

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E200DU, E320DU, E500DU, E800DU & E1250DU electronic OLRs tio
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Type E200DU | E320DU | E500DU | E800DU | E1250DU
Number of poles 3
Duty time 100 %

110-120 V 50/60 Hz 3.00 A
220-230-240 V 50/60 Hz 3.00 A
440 V 50/60 Hz 1.10 A
480-500 V 50/60 Hz 0.72 A
24 V 1.50 A
60 V 0.55 A
110-120-125 V 0.55 A
250 V 0.27 A

(Op/h)
140
120
switching frequency
100
ta =
80
0.5
ta
60
=
1
ta =
s
1.5
40 ta = s
3s
20 ta = 5
s
0
0 20 40 60 80 100 (%)
duty ratio
t a: Motor starting time

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ov tec E200DU, E320DU, E500DU, E800DU & E1250 electronic OLRs
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Utilization, auxiliary, operating & terminal characteristics
2

N.O., 97-98 B600, Q300
General data
Pollution degree 3
Storage -50 ... +85 °C
Mounting position Position 1-6 (E200/320 only)
Mounting Mount on the contactor and tighten the screws of the main circuit terminals (E200/320 only)
Auxiliary circuit
Connecting capacity
Rigid 1 or 2 x 1 ... 4 mm²
Flexible 1 or 2 x 0.75 ... 2.5 mm²

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UMC100-FBP & accessories tio
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Basic devices UMC100-FBP
Main power
Voltage max. 1000 V AC
Frequency 45…65 Hz
Rated motor current 0.24…63 A, without accessories
Greater currents with external transformer
Tripping classes 5E, 10E, 20E, 30E, 40E in acc. With IEC/EN 60947-4-1
Short-circuit protection Separate fuse on network side
Control unit
Supply voltage 24 V DC
Inputs 6 digital inputs 24 V DC
1 PTC input
Outputs 3 digital relay outputs
1 digital transistor output
Interfaces 1 for ABB FieldBusPlug
1 for UMC100-PAN control station
1 for expansion module
Expansion modules
The UMC100-FBP can be expanded to include one (1) I/O expansion module DX111 or DX122 and one (1) voltage module VI150 or VI155. Ex-
pansion modules are connected via 2-wire bus. The maximum distance allowed between the UMC100-FBP and the expansion modules is 3 m.
Digital expansion modules DX111 / DX122
Expands the UMC100 to include additional digital inputs and outputs and an analog output
Inputs DX111 8 digital inputs 24 V DC
DX122 8 digital inputs 110/230V DC
Outputs 4 digital relay outputs
1 analog output, 0/4…20 mA or 0…10V configurable
Voltage modules VI150 / VI155
Voltage modules for determining phase voltages, power factor (cos θ), active power, apparent power, energy, harmonic content (THD)
Application VI150 for use in grounded networks
VI155 for use in grounded and ungrounded networks
Voltage inputs L1, L2, L3
Rated voltage range 150…690 V AC
Outputs 1 digital relay output
UMC100-PAN control panel

For direct installation on UMC100-FBP or panel door (accessory required)
Graphics-enabled, backlit display, 3 LEDs for status indication
Configurable error messages
Multilingual: English, German, French, Italian, Portuguese, Spanish, and Russian

Only required for rated motor currents > 63 A
Linear transformer, 3-phase with terminal block, designed for connecting leads Cu 2.5 mm2 / 14 AWG

Summation current transformer for connecting to a digital input
Mounting with bracket on DIN busbar
Models
CEM11-FBP.20 80…1,700mA 20mm Ø
CEM11-FBP.35 100…3,400mA 35mm Ø
CEM11-FBP.60 120…6,800mA 60mm Ø
CEM11-FBP.120 300…13,600mA 120mm Ø
Fieldbus connector FBP

For communication with fieldbus systems, supply with 24 V DC via fieldbus cable
Installation won the UMC100; for plug-in systems, the fieldbus connector is mounted externally
Assembled connectors with various cable lengths, M12 connection technology for reliable contacting
Extensive range of accessories available
Models
PDP22-FBP Profibus DP V0/V1
DNP21-FBP Devicenet
MRP21-FBP Modbus RTU
COP21-FBP CANopen
PDQ22-FBP Profibus DP V0/V1 (for the connection of 1 to 4 UMC100s)

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T16...T42DU
2
T16DU
8.6 0.34" 9.1 0.36"

1.2 0.05" 36.9 1.45" 2.4 0.09"
3.02"
76.7
9.1 0.36" 12.35 0.49" 35.6 1.4"
8.1 0.32" 14.4 0.57" 48.2 1.9"
45 1.77" 53.5 2.11"
TA25DU
13.5 0.53"
13.5 0.53"
52.2 2.06" 2.5 0.1"
20 0.79"
12 0.47"
80 3.15"
49.5 1.95"
14* 0.55"*
39 1.54"
13.5 0.53" 73.5 2.89"

44 1.73"
6 0.24"
94 3.7"
TF42DU
16.2 0.64" 11.7 0.46"
2.3 0.09" 50.25 1.98" 2.7 0.11"
3.48"
88.3
9.1 0.36" 12.35 0.49" 52.6 2.07"

8.1 0.32" 14.4 0.57" 66.4 2.61"
45 1.77" 70.5 2.78"

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Thermal overload relays tio
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30 TA42DU...TA80DU
1.18"
14.4
7.9 0.3"
0.57" 14.4 0.57"
2
TA42DU 61.5 2.42" 1.5 0.06"
4.3 0.17" 13 0.51"
5 0.2"
1.34"
34
0.2"
0.39"
2.2"
10
56
6 0.24"
17.5 0.69" 17.5 0.69"
54 2.13" 110.5 4.35"
TA75DU 117 4.61"
86 3.39"
9 0.35" 68 2.68"
19 0.75" 19 0.75"
4.7 0.19"
92 3.62"
86 3.39"
60 2.36" 18 0.71"
38.5 1.52"
DIN rail 35 EN60715

Hutschiene 35 EN60715
78 3.07"
TA80DU
30 1.18" 30 1.18"
30 1.18"
70 2.76" 2.5 0.1"
4.3 0.17" 13 0.51"
5 0.2"
41 1.61"
19 0.75"
5 0.2"
10 0.39"
56 2.2"
17.5 0.69" 17.5 0.69" 6 0.24"
54 2.13" 110.5 4.35"

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TA110DU & TA200DU
2
TA110DU 37 1.46"
30 1.4" 30 1.18"
13 0.51" 26 1.02" 70 2.76" 3 0.12"
2 0.08"
2 0.08"
56 2.2"
33 1.3"
32 1.26"
6 0.24"
10 0.39"
4 0.16"
82.3 3.24"
70 2.76"
83 3.27"
Ø 5.3 Ø 0.21" 8 0.31" 6 0.24"
50 1.97" 126 4.96"
68 2.68"
80 3.15"
TA200DU
35 1.38" 35 1.38"
37 1.46"
23 0.91" 26 1.02"
5.5 0.22" 32 1.26" 3 0.12"
Ø8.5 Ø0.33"
2"
11 0.43"
30.9 1.22"
49.9
6 0.24"
10 0.39"
5.94"
4 0.16"
82.3 3.24"
68 2.68"
151
80 3.15"
22.1 0.87"
8 0.31" 6 0.24"
61 2.4" 4 0.16"
Ø 11 Ø 0.43" Ø 5.3 Ø 0.21"
126 4.96"
20 0.79"
50 1.97"
42 1.65" 42 1.65"

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TA110DU & TA200DU
2
TA450DU
0.36" 9.1 3" 76.3
0.22" 5.5
55 2.17"
24.5 0.96"
7.6" 193
6 0.24"
6.83"
173.4
22 0.87"
2.97"
28.4 1.12"
75.5
35.2 1.39"
4.5 0.18"
32 1.26" 58 2.28" 58 2.28"

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E16DU...EF45DU
2
E16DU
9.3 0.37" 9.3 0.37"

2,4 0.37" 36.3 1.43"
1.2 0.5"
74.6 2.94"
37.5 1.48"
8.2 0.32" 14 0.55" 10.3 0.41" 5.65 0.22"
53 2.09"
44.4 1.75" 57 2.24"
EF19DU
EF45DU

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ov oto
pr e r
ec d
n
E45DU...E80DU
2
E45DU 2 0.08" 17 0.67"
6.8 0.27"
4 0.16" 59.4 2.39" 2.5 0.10"
9.6 0.38"
36 1.42"
23.6 0.93"
29.2 1.15"
38.4 1.51"
53.5 2.11"
61 2.40"
10.3 0.41" 5.7 0.22" 57 2.24"
8.5 0.33" 14 0.55" 79.7 3.14"
45 1.77" 85.1 3.35"
E80DU
43.7 1.72"
37 1.46" 66.4 2.61" 3 0.12"
8 0.32"
14 0.55"
42 1.65"
26.5 1.04"
8 0.32"
18 0.71"
15 0.59"
3 0.12"
38.4 1.51"
94.2 3.71"
74.2 2.92"
85.2 3.35"
5.5 0.22" 3 0.12"

16 0.63" 74.5 2.93"
37 1.46"
99 3.90"
58 2.28"
104.4 4.11"
70 2.76"

or
ot ad
e ti
ov tec
pr
o Electronic overload relays
E140DU...E200DU
2
E140DU 76 2.30"
59.7 2.35"
37 1.46"
67.6 2.66" 5 0.20"
13 0.51"
49 1.93"
27.3 1.07" 5.5 0.21"
18 0.71"
15 0.59"
2 0.08"
3 0.12"
14 0.55"
8 0.12"
38.4 1.51"
94.2 3.71"
74.2 2.92"
85.2 3.35"
16 0.63" 5.5 0.22" 3 0.12"

74.5 2.93"
37 1.46"
99 3.90"
58 2.28"
70 2.76" 104.4 4.11"
E200DU
121.5 4.78"
105 4.13"
116.5 4.59"
10 0.39"
7.4 0.29"
18 0.71" 30 1.18"
5 0.20"
10.7 0.42"
4.7 0.19"
122 4.80"
151 5.94"
18.5 0.73"
8.5
5 0.20"
10 0.39"
35 1.38"
17.5 0.69"
120.5 4.74"
35 1.38" 35 1.38"

M
ov oto
pr e r
ec d
n
E320DU...E500DU
121.5 4.78" 2
E320DU
105 4.13" 116.5 4.59"
10 0.39"
7.4 0.29" 30 1.18"
18 0.71"
5 0.20"
93.8 3.70"
10.7 0.42"
4.7 0.19"
163.6 6.44"
122 4.80"
22.8 0.90"
3"
0.4
11 5 0.20"
14 0.55"
20 0.79" 35 1.38"
120.5 4.74"
43.8 1.72" 43.8 1.72"
E500DU
192 7.56"
30.7 1.21" 76 2.99"

5.3 0.21"
22 0.87"
1.12"
5.79"
5.99"
5.95"
28.4
2.17"
147.1
152.1
151.1
2.91"
2.99"
55
74
76
0.7"
0.94"
17.9
23.9
58 2.28" 58 2.28"

or
ot ad
e ti
ov tec
pr
o E800DU...E200DU
2
E800DU
247 9.72"
53 2.09" 82 3.23"
41.5 1.63" 27.6 1.09"
7.35"
7.15"
185.6 7.31"
0.87"
3.94"
2.36"
3.15"
181.6
186.6
22
110.5 4.35"
100
60
80
4.06"
103
36.4 36.4"
30.4 1.2"
Ø 7(M6) Ø 0.28"
83 3.27" 83 3.27"
AF1350 / AF1650 + E1250DU


1SXU000023C0202 - RevA - 02 Motor Overload Protection

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2 - Motor overload protection

Features and benefits..................................................................................................................2.1

Low Voltage Products & Systems 2.A

2.B Low Voltage Products & Systems

Motor overload protection 2

Thermal overload relays Universal motor controllers

Motor overload protection & universal motor controllers

Low Voltage Products & Systems 2.1

AF09 AF12 AF16 AF26 AF30 AF38

AF09 AF12 AF16 AF26 AF30 AF38

See page 2.10 See page 2.10 See page 2.11

Thermal relays Class 10 T16 T16 TF42

Universal motor controllers

Universal motor Expansion Operating Ground fault FieldBusPlugs

2.2 Low Voltage Products & Systems

E45DU E80DU E140DU E200D-U E320DU E500DU E800DU E1250DU

DB80, DB45E, DB80E DB80, DB200, DB200 DT450/A

KORC current transformers

See pages 2.17

Low Voltage Products & Systems 2.3

2.4 Low Voltage Products & Systems

Pilot duty ratings for DC control circuit contacts

Overload trip classes

Pilot duty rating explanation

Low Voltage Products & Systems 2.5

Function markers included Adjustable setting range; trips at 125% setting

Sealable cover (TF42 only) RESET button, manual and automatic

Phase loss sensitivity per IEC/EC 60947-4-1

Catalog number explanation

Overload relay type Current setting range

2.6 Low Voltage Products & Systems

Clear indication of ratings, approval

Function markers included

Adjustable trip class

Adjustable setting range;

STOP button Auxiliary contacts

Terminals 2/T1, 4/T2, 6/T3

Catalog number explanation

Overload relay type Current setting range

Low Voltage Products & Systems 2.7

Wiring diagram for the power circuit

Note: Single phase configuration not applicable for

Wiring diagram for the control circuit

2.8 Low Voltage Products & Systems

UMC100-FBP combines multiple functions in a very compact unit:

Motor protection Communication platforms

Low Voltage Products & Systems 2.9

2.10 Low Voltage Products & Systems

EF19 electronic overload relays

EF45 electronic overload relays

Low Voltage Products & Systems 2.11

TA25DU thermal overload relays

E16DU electronic overload relays

2.12 Low Voltage Products & Systems

TA75DU thermal overload relays

TA80DU thermal overload relays

TA110DU thermal overload relays