Contents

Chapter 1. Preface

Chapter 2. Attention

Chapter 3. Specifications

Chapter 4. Introduction

Chapter 5. Installation

Chapter 6. Function

Chapter 7. Operation Guide

Chapter 8. Notice for Operation

Chapter 9. Sketch up of Processing

Chapter 10. Circuit Diagram

Chapter 11. Trouble shooting

 Chapter 1. Preface

MOT-1700 Multi-functional thermal transfer machine is developed on the basis of continuous

feed back from end users and market requirements. It absorbs the most advanced technology of
cotton cold transferring. It is capable of flat transfer for clothes pieces, transfer in roll to roll
and cold transfer for cotton materials. Moreover, PD machine occupies small workplace. It
reduces expenses in terms of power and labor.

There are many merits of MOT series machine as below.

1. Most of shafts of the machine were processed by CNC laser cutting system precisely,
which means all shafts are equipping at parallel. It enables the ultra-long transfer without
deflection.

2. The heating roller is equipped in double layers of heat insulation, which means it saves
about 30% to 40% energy consumption comparing with other similar machines.

3. The chosen balance shafts in 87mm diameter which processed with CNC technique which
keeps it rigid and prevents it from deforming. Thus, transfer paper doesn’t curl and ripple
pattern doesn’t appear on media.

4. Air pressure system helps transfer with vivid color and definition as good as the heat
pressing transfer machine. It also has high productivity of roll to roll system.

5. The machine is designed to feed materials from upper position, which keeps fabric feeding
precisely and lower the fault rate in process.
 Chapter 2. Safety Instruction

Before the operation, please read the safety instruction carefully to fully understand the
machine’s primary structure, function, and operation method. If conditions permit, the training
to the operators is required, and the operators, passing the examination, are allowed to operate
and maintain. During the operation and maintenance, please pay attention to the warning signs,
pasted to the equipment, and improve the safety awareness to prevent the accidents and to
guarantee operator’s personnel safety.

2.1 Safety parts

Heat switch and Power switch

Heat switch and Power switch both are on the control panel. Press the heat power to stop the
heating immediately. Turn off the power button; the machine can not get the power for
heating, but the machine can get power for revolving the motor.

Separating-blanket Switch
When the heat transfer finishes its working, the equipment stops heating. Spin the hand
wheel to make blanket belt separating from the heating roller to prevent the blanket from
burning.

Heating Roller
Following heating, the surface temperature of the heating roller could be up to over 240°C.
While it is heating, please don’t touch the roller surface with any part of the body to avoid
crushing or burning. When the machine is heating and operating, the operators shall be
present to avoid the roller damages or the fire due to the overheating.

2.2 Warning Sign

Please pay attention to the following warning signs. The cases shown in the signs are likely to
cause machine damages or injuries of the operators.

Anti-grinding sign
This sign is shown at the junction of the upper and lower drive rollers,
respectively at the both sides of the machine front.
The rubber roller in operation is relative dangerous. Please don’t let
your hand, clothes, hair or other parts of your body touch it to avoid
incident.

High Voltage Sign

This sign is shown at the inner flank of the box.
High Voltage! Don’t touch to avoid electric shock.
 Chain Sign
This sign is shown at the inner flank of the left box.
Please don’t let your hand, clothes, hair or other parts of your body
touch the chain in operation to avoid injury.

Burning Prevention Sign

This sign is shown at the heating roller of the box.
Heating roller is the heating component, so don’t touch it. When the
power is off, upper rubber roller requires enough time for heat output.
Don’t touch it immediately to avoid burning incident.

2.4 Safety Tips

1) The electrical power source, used for the equipment must be in line with the type,
designated by the nameplate. The earthing must be accurate and reliable (equipment with
three-terminal polarized plus plug not allowed to change the function of the earth electrode
freely).

2) When the equipment is operating normally, the surface temperature of the heating roller is
very high, and please don’t touch it with you hand.

3) When open the box to exam and fix of the equipment, the power must be shut off to avoid
electric shock or mechanical wounding incidents. When the transfer work has been finished
the power should be cut off too.

4) Don’t place the power lead on the walkway or pile up good on the lead. Strictly prevent the
power lead from rolling depression by the vehicles.

5) Mounting card and transducer in the box should be kept clean to avoid metallic conduction
material such as dust falling into. Don’t open the protective covering to avoid the electric
shock.

6) The working place should be dry and well ventilated. Please stay away from the water or
the damp place when use the equipment. Don’t pile up the inflammable or explosive
materials near to the equipment.

7) Don’t put tools or other sundries, such as screwdriver, screw nail and nut etc. at the
worktable, upper surface of the right box and other parts of the machine, to avoid falling
 into the rotating rollers, causing damages to the machine.

8) Don’t wash the machine with water to avoid the short circuit, electric shock and the
equipment corrosion.

Chapter 3 Specifications

3.1 Specifications of the Machine

Model: MOT-1700
Power Supply: 3 phases, 380V/50HZ (or 3 phases, 220V/60HZ)
Method of Power Supply: 3 live wires and 1 neutral wire.
Power: 18KW
Transfer Media: Oil
Diameter of heating roller: 420mm
Machine size: 2450mm x 980mm x 1320mm
Worktable size: 1860mm x1920mm x1000mm
Net Weight: 1180kgs
Noise Level: 30 dB
Packing Size (export): 2600mm x 1300mm x1620mm

Model: MOT-2500
Power Supply: 3 phases, 380V/50HZ (or 3 phases, 220V/60HZ)
Method of Power Supply: 3 live wires and 1 neutral wire.
Power: 30KW
Transfer Media: Oil
Diameter of heating roller: 420mm
Machine size: 3290mm x 980mm x 1320mm
Worktable size: 2660mm x1920mm x1000mm
Net Weight: 1680kgs
Noise Level: 30 dB
Packing Size (export): 3600mm x 1300mm x1650mm

Model: MOT-3200
Power Supply: 3 phases, 380V/50HZ (or 3 phases, 220V/60HZ)
Method of Power Supply: 3 live wires and 1 neutral wire.
Power: 36KW
Transfer Media: Oil
Diameter of heating roller: 420mm
Machine size: 4010mm x 980mm x 1320mm
Worktable size: 3360mm x1920mm x1000mm
 Net Weight: 1880kgs
Noise Level: 30 dB
Packing Size (export): 4250mm x 1300mm x1650mm

3.2 Nameplate

The machine information will be sign on the nameplate.

 Chapter 4 Introductions

4.1 Explanation to appearance and all parts

(1) left box (2) control panel (3) speed adjustor (4) temperature control device (5) tension
knob (6) power indicator (7) heating button (8) converter startup button (9) general
power supply button (10) tension adjusting bar (tissue paper) (11) supporting shaft(tissue
paper) (12) blanket (13)(14)(18)(19)(22)(27) structural bar (15) left stand (16) socket (17)
electric socket for worktable (20) (21) (23) balance shaft (24) Wheel box (25) speed
adjustor (26) screw rod (26) left screw road (28) speed retarder (pic paper) (29) Speed
retarder (fabric) (30) pic paper lading bar (31) tension adjusting bar (pic paper) (32) tension
adjusting bar (fabric) (33 fabric lading bar (34) supporting shaft (35) (36) (37) worktable
connector (38) right stand
(39) pic paper collector (40) motor (41) right screw road (42) belt driven shaft (43) belt
(44) right box (45) air pressure switch(for upper cylinder) 46) air pressure switch(for lower
cylinder) (47) Glasses (48) Balance shaft (49) tissue paper lading bar (50) speed
adjustor (51) tissue paper collector (52) ) Motor (53) air inlet port (54) fan (55) separate
hand wheel
4.2 Parts in Cabinet

Configuration of right cabinet

Configuration of left cabinet

S1 separate shaft L1 Separate redactor L2-Separate hand wheel L3- upper cylinder
L4 Upper pressing shaft L5 Co-adjusting shaft L6 Main adjusting shaft L7 lower
pressing shaft L8 Lower cylinder L9 Air input mouse L10 Air pressure adjustor Filter
L11 Main motor L12 Balance shaft L13 Chain L14 Main Motor L15 Oil tank L16
Overhaul manhole L17 Balance shaft L18 Cover L19 Power box L20 Fan
Power box

L20 L21 L22 AC contactor L23 Fan L24 Transformer L25Air Switch L26 Fuse L27
Air Switch L28 Transform Contactor L29 Time Relay L30 Heating Relay

4.3 Accessories list

Section Name Quantity Series

Main Oil Drum 1 L15
Machine Separate shaft 1 S1
(Mechanical) Balance shaft 3 11, L17, L12
Supporting shaft 1 48
Adjusting shaft 2 L5, L6
Pressing shaft 2 L4,L7
Cylinder 2 L3,L8
Separate hand wheel 1 L2
Separate retarder 1 L1
Separate guide screw 1
Belt 1 43
Blanket 1 12
Main Loading bar 1 49
Machine Colleting shaft 2 51
(electric) Tension knob 1 5
Control panel 1 2
Speed adjustor 1 3
 Temperature control device 1 4
Electrical button 3 7,8,9
Power indicator 1 6
Main Motor 1 L11
Air pressure adjustor 1 L10
Cover 1 L18
Motor 1 52
Speed adjustor 1 50
Fan 3 54, L20, L23
Air Pressure Switch 2 43, 44
AC contactor 3 L20,L21,L22
Relay 1 L29
Time Relay 1 L30
Contactor 1 L28
Air Switch 2 L25, L27
Fuse 1 L26
Transducer 1 L24
Worktable Stand 2 15,38
Connector 3 35,36,37
Structural Bar 6 11,13,18,19,22,27
Belt Driver Shaft 1 42
Balance bar 3 20,21,23
Lading bar 2 30,33
Tension adjusting bar 2 31,32
Feed bar 1 34
Collecting bar 2 39
Speed retarder 2 28,29
Wheel box cover 1 24
Speed adjustor 1 25
Motor 1 40
Screw Road 2 26,41
 Chapter 5 Installation

Machine should be placed in empty space with flat ground, good ventilation and dry working
environment.

5.1 Unpacking

1) Remove the iron nail

2) Loosen the screw on the packing
3) Take away the top cover by hammer and crowbar
4) Pull down the wooden side covers
5) Take out the working table and axles
6) Use forklift to move the machine to the right position

5.2 Installation of worktable

Notice: (3 or 4 operators needed)

Step 1. Standing by of the stands of the worktable (15) (18)

Two operators respectively put left stand and right stand on the front side of the machine.

Step 2. Install the belt driven shaft (42)

Put the belt driven shaft (42) on the slot in the both left and right stand after it walks across
the belt, use two screw rods (26) (41) to fasten the shaft.

Step 3. Installation of worktable connectors (35) (36) (37)

Screw the three connectors on the left stand and the right stand; make sure the screw a little
bit loose.

Step 4. Installation of three balance shafts (20) (21) (23.

Screw three balance shafts on the left stand and the right stand insufficiently, make sure the
middle shaft laying under the belt; the rest two should pass through the belt.

Step 5. Install six structural shafts (11)(13)(18)(19)(22)(27

Screw the six structural shafts on the left stand and the right stand; make sure the screw a
little bit loose.

Step 6. Install picture paper collector (39)

Place well the two shafts of picture paper collector on the stands, make sure to put the left
side where gear located on the left stand.

Step 7. Installation of wheel box(24)

 Screw the motor on the left stand and pre-tighten it first, unlock the chain and wrap it around
the two shafts of picture paper collector with the motor, move and tighten the motor to where
it can gears better.
Wire the speed controller correctly and cover the box.

Step 8. Installation of two adjusting bars (31) (32) and the speed retarder (28) (29) they
connect to.
Put the two adjusting bars on the bearings; connect the left side with the speed retarders
carefully, put the knob into the retarders.

Step 9. Installation of two lading bars of fabric and picture paper (31) (32)
Put the two adjusting bars on the stands and lock it.

Step 10. Installation of Supporting shaft (34)

Put the supporting shaft into the bearings on two stands，

Step 11. Installation of the worktable

Fasten every screw which connect the shaft and stand, tighten the bearing holder as well as
each bearing rings.

5.3 Notice

1. Check whether all screws in mainframe are loose or not, tighten them if loose.

2. As the equipment is heating machinery, the machine should be used at environment of

ventilating, dry and noncorrosive gas. Make sure no inflammable and explosive materials
around the machine.

3. The crust of machine must be grounded separately.

4. Choose power wire which has section above 6 square millimeters.

5. Keep the machine in level while installation. Use level meter to check if the machine is
level.
 Chapter 6 Function

3. Transform Speed - -Control direction of rotation and speed of motor.

4. Temperature Control - -Setting temperature and controlling temperature range.
6. Power Direction - - Indicator of power
7. Heat - -Switch on/off circuit of heating.
8. Transform Start - -Switch on/off circuit of frequency converter.
9. Power - - Main Power Switch
16. Socket - -Electric Socket for Worktable
45. Air pressure switch - -Controller for upper cylinder
46. Air pressure switch - -Controller for lower cylinder
50. Speed adjustor - -It is for adjusting the speed of the Motor (52).
52. Motor- - It drives rotary of the roll collector on backside of the machine.
53. Air inlet port- -The port where input the compressed air
54. Fan- - Cool down the temperature of right cabinet
55. Separate hand wheel - -Control wrapping tension of blanket. (Press or loosen the blanket)

Note: Please learn the details of frequency converter referring to the manual
 Chapter 7 Operation Guide

1. Before switching on the machine, make sure that all electrical wires are connected correctly.
The body of the machine must be connected to ground. Press the main power switch and
transducer switch. Then, press green button “Run” on transducer control and adjust the
frequency to optimum value. When the heating roller start revolving, press “heating” button
and adjust the temperature to optimum value.(Default temperature is 220℃ )

2. When the machine reaches the preset temperature, let the thermostat stabilize the
temperature for a while. Check the transfer result with small piece of printed transfer paper
and substrate. Adjust the temperature with reference to the testing result of the transfer.

3. Place the printed transfer paper and tissue paper (to prevent the contamination of blanket) in
proper position on working table and main machine. Feed the tissue paper first and then the
printed transfer paper flatly. Lastly, feed the textiles to the machine evenly.

4. Before transfer begins, push the pressure controlling plastics roller on the main machine to
the blanket. Be aware that the pressure on both ends should be the same. If the pressure is not
the same, release the pressure controlling roller and push again.

5. When tissue paper and transfer paper comes out, attach the tissue to collecting roller at the
rear side of the machine. Then, attach the transfer paper to collecting roller at the front side of
the machine. So both materials can be collected automatically. The textiles is carried by
conveyor belt and loaded in box. The speed of collecting transfer paper can be adjusted by
the controller on the left hand front side of the primary machine.

6. During the working process, the transfer speed can be adjusted according to the
vividness of the print.

7. When the transfer is finished, switch off the heating button to let the machine cool
down. The operators have to monitor the machine until the temperature drops to less
than 100℃. Then, the operators may switch off the machine. For special
circumstances, the operators may switch off the main power supply and heater
simultaneously. The machine will cool down automatically and stop running after
certain intervals.

8. When there is sudden blackout and the machine is working at high temperature, turn
the hand wheel immediately and insert heat proof materials between the tank and
blanket so that the hot roller does not burn the blanket.
 Chapter 8 Notice for operation

1. When the ground is not level, the blanket may deflect to either side. This is a normal
phenomenon. There is deflection adjusting roller inside the machine. When the
blanket is deflected to right side, increase the tension of blanket band on the right
hand side. When the blanket is deflected to left side, decrease the tension of blanket
band on the right hand side. This is the step of controlling the tension – insert the
tailor-made spanner to the end of adjusting rod. Increase the tension by revolving
anti-clockwise. Decrease the tension by revolving clockwise. Be patient as the
adjustment cannot be completed in a short while.

2. The rollers and bearing may expand and create noise when they are heating to certain
temperature. Do not worry as it is a normal phenomenon.

3. Keep clean and tidy so that there is no dirt falling into electric circuit box and
transducer. Do not open the protective shield of transformer to avoid electric shock.

4. Do not replace the parts yourself without consulting the engineers of our company.
The parts must be provided or approved by our company.

5. There is unique coating on heating roller. The roller cannot be scratched nor cleaned
by acidic chemicals. The warranty expires when the coating is peeled off.

6. Blanket is not a warranty part. Remind your colleagues to operate the machine with
good practices.
 Chapter 9 Sketch up of Processing

9.1 Transfer of Garment in sheets

9.2 Transfer of both picture paper and fabric in rolls

9.3 Transfer of fabric in rolls

9.4 Transfer of picture paper in sheets

End-users may not follow the above illustrations. Transfer practice may be modified
according to applications.
Chapter 10 Circuit Diagram
 Chapter 11 Trouble Shooting

Phenomenon Cause Solution

The temperature can not Brush collector Reinstall it after clean away
be higher or rising slowly carbon deposit, re
Lack of phase or loose of Check the electric circuit
connections
Damage of one or few sets of Replace the electric tube in
electric tube in heating unit heating unit
Aging of one or few sets of Replace the electric tube in
electric tube in heating unit heating unit
The temperature is out of Breakdown of solid replay Replace
control The temperature control Replace
device is out of control
Blanket and heating roller Blanket is too loose Adjust the pressure
don’t revolve Gear is skidding Fasten gear screws
Bearing is jammed Check or replace the bearing
Failure of frequency Check frequency converter or
converter replace
Failure of motor or redactor Check of Replace
Temperature is not stable Temperature sensor is broken Replace
Bruch collector doesn’t Frosting until matching
match collector ring
Something stick on the Clean the collector ring
collector ring
Aging or damage of Heating Replace
tube
Main switch trips Breakdown of collector ring 1. Replace the collector ring
2. Replace SSR (solid state
relay)