PLP Dulmison PDF

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Section Index
> Alpha Catalogue Number Index
> Electrical jointing
> Bolted connectors and terminals
> Compression joints and lugs
> Earthing rods and accessories
> Fibre optic
> Flexible connectors
> Heliformed®
> Low voltage ABC fittings
> High voltage ABC and covered conductor fittings
> Insulators
> Line accessories and pole hardware
> Line hardware
> Screw anchors
> Substation fittings

Section Index
> Surge arresters
> Underground
> Helpful reference tables
> Index
www.dulmison.com.au
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Alpha Catalogue Number Index
A Description Page
AAR Aluminium Armour Rod 7-17
ABC Aluminium Bail Clamp 2-3
ABS Aluminium Busbar Support 14-2
ABT Aluminium Terminal Lug - Straight 14-13
ABTL Aluminium Terminal Lug - Right Angle 14-15
AC Aluminium Service Tap 2-6
ADE Aluminium Deadend 7-8, 7-9, 9-2, 9-10
ADT Aluminium Disconnect Tee Connector 2-2
AE Aluminium End Connector 14-17
AET Airport Earthing Terminal 4-9
AHC Aluminium Compression Lug - Stranded Circular 3-11
AHCS Aluminium Compression Lug - Sector 3-12
ALG Aluminium Line Guards 7-20
ALM325G Alminox Jointing Compound 1-5

ALMINOX Jointing Compound 1-5
ALP Aerodynamic Line Pin Insulator - Porcelain 10-5
ALS Aluminium Line Splices 7-26, 9-4
ALV300 Alvania Jointing Compound 1-5
ALVANIA Jointing Compound 1-5
AN Aluminium Terminal Lug - Straight 14-26
ASB Aluminium Service Blocks 16-16
AST Aluminium Side Tie 7-23
AST Aluminium Straight Connector 7-23
AT Aluminium Tee Connector 14-19
ATC Aluminium Tee Connector 14-23
ATT Aluminium Tee Connector 14-10
AUP Aluminium Parallel Clamp 2-8
AWT Aluminium Helitie 7-21 to 7-22
B Description Page
B Split Bolt Clamps 2-7
BAC Busbar Connector - A Frame Copper 14-32
BAV Branch Joints (URD) 16-31
BC Ball Clevis 12-4
BC Busbar Connector - Tee Copper 14-33
BCEL Ball Clevis Extension Link 12-5
BD Bird Flight Diverters 7-36
BEEL Ball Eye Extension Link 12-5
BEL Ball Eye Link 12-4
BFD Bird Flight Diverters 7-36
BHLS Long Shank 12-2
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BHSS Short Shank 12-2

BRCT Bolted Run - Compression Tap - Tee Connector 14-25
BRPF Façade Mounting Bracket 8-15
BS Busbar Support Clamp - Copper 14-3
BT Terminal Lug - Copper 14-14
C Description Page
C14L Coupling - Stainless Steel - Flush Earth Rods 4-5
C70 Commercial Earthing Bond 4-10
CAB Cable Clamps - Pole Mounted 16-20 to 16-21
CAC Clevis Thimble - Aluminium 7-15
CAR Copper Armour Rod 7-18
CCA Coupling - Copper Clad Earth Rods - Flush 4-4
CCB Insulator Mounting Brackets 9-13

CCE Copper Clad Flush Jointed Extendable Earth Rod 4-4
CCIPC11120 Covered Conductor - Insulating Piercing Connector 9-12
CCS Covered Conductor Strain Clamps 9-10
CCT Coupling - Copper Clad Earth Rods - Tapered 4-2
CCWEPC Covered Conductor Working Earth Point Covers 9-12
CDE Copper Deadend 7-10
CEC Compress-on Earthing Connector 4-11
CG Cable Gland 16-19
CGAC Cable Gland Armour Clamps 16-19
CHVABC Catenary Comealong - HVABC 9-9
CLAMP210 Earth Rod Clamp 4-17
CLG Copper Line Guards 7-21
CLS Copper Line Splices 7-27
CNE Copper Clad Domestic Earth Rod 4-7
COMBHOOK Combination Fuse Bracket 8-11
CPET Concrete Pole Earthing Terminal 4-19
CS Terminal Lug - Copper 14-30
CSR Cable Support Rollers 16-30
CT Clevis Tongue 12-8
CTE Copper Clad Taperlock Extendable Earth Rod 4-2
CTH Clevis Thimble 7-15
CTT Clevis Tongue Twisted 12-8
D Description Page
DB Dogbone Vibration Damper 12-22 to 12-23
DH Driving Head - Flush Earth Rods 4-4 to 4-5
DHB D Head Bolt 16-14
DHT Driving Head - Tapered Earth Rods 4-2 to 4-3
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DHTU Driving Head - Tapered Earth Rods - Hard Driving 4-2 to 4-3
DIS Double Insulated Deadends 7-12
DP Driving Point - Flush Earth Rods 4-4 to 4-5
DPG Double Bolt Parallel Groove Clamp - Copper 2-9
DPL Double Plate Link 12-10
DPT Driving Point - Tapered Earth Rods 4-2 to 4-3
E Description Page
EARTH Earthing Enhancement Compounds 4-18
EARTHMAT Earth Mat 4-19
EASITAP Overhead Tee Connectors 2-14
EC Domestic Earth Rod Clip 4-7
EJC2 Jointing Compound 1-5
EL Earth Rod Clamps 4-12
ELA Earth Lead Assemblies 5-4

ELECTAPE Marking Tapes - Underground 16-29
EN Eye Nut 8-15, 11-9
EP Earth Rod Clamps 4-13
ERB Earthing Connection Boxes 4-18
ET Earth Rod Clamps 4-13
F Description Page
FA Flexible Braid - Copper 6-4
FB Flexible Braid - Copper 6-4
FC Flexible Braid - Copper 6-4
FDE Full Tension Deadend (multi piece) 7-11
FEH Insulated Earthing Extension Sticks 11-4
FEH Earth Stick Fuse Extractor Heads 11-6
FGS Fibreglass Low Voltage Spreader Rod 7-37
5930 Running Sheaves 8-14
FLA Flexible Laminates - Aluminium 6-2
FLC Flexible Laminates - Copper 6-3
FOD Fibre Optic Deadend 5-3
FODLC Fibre Optic Downlead Clamp 5-6
FODLC_PBC Fibre Optic Downlead Clamp 5-6
FODLCX Fibre Optic Downlead Clamp 5-6
FOR Fibre Optic Reinforcing Rod 5-2 to 5-3
FOS Insulated Earthing Sticks 11-4
FOSC-OPGW Fibre Optic Closure System 5-7
FSC Earth Rod Clamps 4-16
FSE Full Tension Deadend (single piece) 7-11
FTDE Full Tension Deadend (multi piece) 7-11
FTS Full Tension Line Splices 7-29

FX Flexible Braid - Copper 6-4
FXS Insulated Earthing Extension Sticks 11-4
G Description Page
GB Earth Rod Clamps 4-12
GB Aluminium Gain Blocks 11-8
GBP Plastic Gain Blocks 11-8
GF Earth Rod Clamps 4-16
GP Earth Rod Clamps 4-14
GPRT Submersible Pit Connectors 16-28
GRC Earth Rod Clamps 4-17
GUROFLEX Branch Joints Filler 16-31
GUY LOK Guy Lok 7-34

GY Guy Strain Insulator - Porcelain 10-3
H Description Page
HB16200 Support Hook 9-5
HD Compression Deadends 12-14 to 12-15
HD Compression Deadends For Earthwire 12-20
HISA Hand Installed Screw Anchors 13-7
HL Jumper Lugs 3-7
HM Compression Midspan Joint Full Tension 3-2 to 3-4, 9-4, 9-10, 12-16 to 12-18
HM Compression Midspan Joint For Earthwire 12-20
HN Compression Midspan Joint Non Tension 3-5 to 3-6, 12-19 to 12-20
HSP Heliformed Support Unit - Pivoted 7-33, 12-12
HSU Heliformed Suspension Unit 5-2, 7-31, 7-32, 12-12
I Description Page
IBH Hook Bolts 8-14, 9-7, 11-9
IBHB Hook Bracket 9-7, 8-15, 11-10
IBHN Hook Nut 9-7, 8-15, 11-10
IBHR HV ABC Bundle Restraint 9-2
IBLS Ratchet Spanner - ABC Equipment 8-16, 9-8
IBLST Cable Stripping Tool - ABC 8-16
IBS Service Strain Clamps - ABC 8-10
IBSB Pole Fuse Bracket 8-12
IBSC Suspension Clamps - ABC 8-11
IBSH Suspension Clamps - ABC 9-3
IBSL Suspension Clamps - ABC 8-11
IBSRA Stringing Roller - ABC 8-11
IBSRC Suspension Clamps - ABC 8-11
IBSSB Service Support Bracket 8-13, 11-10

IBST Cable Stripping Tool 9-8, 9-13
IBSW1 Core Separating Tool - Underground 16-33
IBSW2 Core Separating Tool - ABC 8-16
IBT Mains Strain Clamp - ABC 8-10
IBWL Mechanical Weak Link 8-14, 11-9
IBYB Double Suspension Clamp Bracket 8-14, 11-9
IPC Insulation Piercing Connectors - ABC 8-2 to 8-4
IPC Submersible Pit Connectors - Underground 16-27
IPSNG Swan Neck Fuse Bracket 8-13
J Description Page
JOR-20300 Sheath Removal Tool - Underground 16-33
JOR-20400 Core Separating Tool - Underground 16-33
K Description Page
K House Service Connectors 8-3 to 8-5, 8-7 to 8-9
KA Parallel Clamp - Copper 2-8
KITY Switching Kit for EARTHMAT 4-19
L Description Page
LAR Aluminium Clad Steel Armour Rod 7-18
LD1 & LP1 Locking Device - Pillars 16-15
LD3M & LP3 Locking Device - Pillars 16-15
LDE Aluminium Clad Steel Deadend 7-8 to 7-9
LDT Aluminium Clad Steel Distribution Tie 7-25
LEC Earth End Clamp 11-5
LGE Earth Stake Clamp 11-5
LGG Aluminium Clad Steel Deadends 7-14
LGR Copper Clad Industrial Non-Extendable Earth Rods 4-8
LHS Aluminium Clad Steel Heliformed Suspension Unit 12-12
LLC Line Earthing Clamps 11-2 to 11-3
LLS Aluminium Clad Steel Line Splices 7-27
LOS Earth Stick Operating Head 11-6
LS Terminal Lug - Copper 14-16
LSR Line Stringing Roller 9-6, 9-14, 11-8
LST Aluminium Clad Steel Side Tie 7-24
LT Parallel Groove Clamp 2-13
LTD Parallel Groove Clamp 2-13, 5-4
LTDP Parallel Groove Clamp 2-12
LTX Parallel Groove Clamp 2-13, 5-4
LVLP Low Voltage Pin Insulator - Porcelain 10-2
LVS Low Voltage Spreader Rod - PVC 7-37
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M Description Page
MDH15K Machine Driving Tool - Earth Rods 4-6
MDP10M Machine Driving Pin - Earth Rods 4-6
MM5 Service Tee Joints - Underground 16-31
MSS Multi Strand Full Tension Line Splices 7-29
N Description Page
NDE Limited Tension Deadends - ABC 7-13
NEE High Voltage Guy Strain Insulator - Fibreglass 10-3
NHP Fused Switch Disconnects 8-13
NT Terminal Lug 14-27
P Description Page
PC Palmless Connector Copper 14-31

PCS Palmless Connector Copper 14-31
PGA Parallel Groove Clamp - Aluminium 2-10
PGG Plastic Guy Guard 7-35
PIGTAIL Combination Loop Fuse Bracket 8-11
PIT Consumer Connection Pits 16-22 to 16-26
PIT-TBAR Concrete Pit Lid Support Bar - Used in Pits 16-24
PS Pole Step 11-8
PST Covered Conductor Side Tie 9-11
PTC Tube Connector 14-5
PTT Covered Conductor Top Tie 9-11
Q Description Page
Q Kulugs 2-15
R Description Page
RA Flexible Braid - Copper 6-5
RAPID3010 Branch Joints Filler (URD) 16-31
RB Flexible Braid - Copper 6-5
RC Flexible Braid - Copper 6-5
RE Flexible Braid - Copper 6-5
RF Flexible Braid - Copper 6-5
RG Flexible Braid - Copper 6-6
RS Reducer - Copper 14-8
RT Reducer - Copper 14-9
S Description Page
SAR Galvanised Steel Armour Rod 7-18
SB10312 Pole Bracket 9-5
SB3 Scratch Brush - Aluminium 1-5

SB4 Scratch Brush - Copper 1-5
SC Socket Clevis 12-6
SC Straight Connector - Copper 14-22
SCT Coupling - Stainless Clad Earth Rods - Tapered 4-3
SCEL Socket Clevis Extension Link 12-6
SD D Shackle 12-3
SDE Stainless Steel Clad Expansion Jointed Extendable Earth Rod 4-5
SDP Star ( Hard ) Driving Point - Flush Earth Rods 4-4 - 4-5
SDPT Star ( Hard ) Driving Point - Tapered Earth Rods 4-2 - 4-3
SDT Galvanised Steel Distribution Tie 7-25
SFD Swan Flight Diverters 7-36
SGG Galvanised Steel Guy Grip 7-14, 9-2
SGL Galvanised Steel Guy Lok 7-34
SHD Shroud LV Termination 16-18

SHLV Low Voltage Shackle Insualtor - Porcelain 10-2
SHS Galvanised Steel Heliformed Suspension Unit 12-12
SL Aluminium Terminal Lug 3-10
SL Sag Link 12-11
SLS Galvanised Steel Line Splices (Heliformed) 7-28, 9-4
SPL Single Plate Link 12-10
SQ Slotted Kulug - Bolted Lug 2-15
SST Galvanised Steel Side Tie 7-24
ST Socket Tongue 12-7
ST Straight Connector - Copper 14-7
STC Service Tee Connector 2-4 to 2-5
STE Stainless Steel Clad Taperlock Extendable Earth Rod 4-3
STH Socket Thimble 7-15
STT Socket Tongue Twisted 12-7
SVD Spiral Vibration Dampers 7-30, 12-24
SWIVEL Swivel for Pulling Socks 8-17, 9-8
SWT Galvanised Steel Helitie 7-22
T Description Page
#TBOX Insulated Tee Spanner 16-33
TB Turnbuckles 12-9
TC Tee Connector 14-24
TCDA Bolted Tee Clamp 5-4
TF Tube Connector 14-4
TFODLC Fibre Optic Downlead Clamp 5-6
TFODLCU Fibre Optic Downlead Clamp 5-6
TH Tongue Hook 12-2
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TL Terminal Lug - Copper 14-25

TT Copper Tee Connector 14-11
U Description Page
UEC Concrete Base for pillar 16-2, 16-4 to 16-12
UEF Panel Frame Assembly 16-5
UELOH1 Wedge Link Operating Handle 16-17
UEP Panels 16-4 to 16-12
UET Turrets 16-2, 16-4 to 16-12
UFO Aircraft Warning Markers 11-7
UNI25 Sheath Removal Tool - Underground 16-33
URDI Paralleling Pillar and Base 16-5
V Description Page

V Tee Off Connectors 2-14
VET Tee Off Connectors 2-14
W Description Page
WL400 Wedge Link 16-17
X Description Page
XABR Cross Arm Braces 11-8
Y Description Page
YPR Yoke Plate Rectangular 12-11
YPT Yoke Plate Triangular 12-11
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Electrical Jointing
Corrosion of Connectors
Two factors are associated with corrosion:
1. Atmospheric action
2. Galvanic action
For atmospheric action to result in corrosion, there must be moisture and oxygen.
Galvanic action results in corrosion when two dissimilar metals in the electrolytic series, for
example, aluminium and copper, are in physical contact. In this case, moisture acts as an
electrolyte.
In such an instance, the copper becomes a cathode and receives a positive charge; the
aluminium becomes the anode and receives a negative charge.
The resultant current flow attacks the aluminium leaving the copper unharmed.
Both factors described above are influenced by environmental conditions - the chemical attack of
airborne pollutants.
This occurs in rural areas to a lesser extent than in urban centres and more so in heavy industry
locations such as steelworks, chemical plants, refineries, etc.
The problem of the mechanical jointing of two dissimilar metals in physical contact with each
other, such as aluminium and copper, stems from their difference in electrical potential.
The column of metals listed here shows their relative positions in the Electrolytic Series, with the
more anodic metals in the higher positions and the more cathodic in the lower.
The extent, or severity, of the corrosive action is proportional to the distance of separation of the
metals in the list. i.e. the magnitude of the difference in electrolytic potential of the two metals,
aluminium and copper, is quite considerable.
Electrical Jointing
Aluminium to Aluminium Connections

No problem exists in the jointing of these conductors as electrolytic action is nonexistent.
Nevertheless, care must be taken to prevent crevice corrosion and to select an aluminium alloy
connector body not liable to stress corrosion cracking.
Aluminium to Copper Connections

The best choice is an aluminium bodied connector since it is not subject to the galvanic attack of
the more vulnerable element - the aluminium conductor. It is good practice to use contact sealant
on the aluminium connector body and brushed into the strands of the aluminium conductor.
Wherever possible, install the aluminium conductor above the copper to prevent pitting from the
galvanic action of copper salts washing over the aluminium connector and conductor when in a
lower position.
Copper to Copper Connections

No problem exists in the jointing of these conductors as electrolytic action is nonexistent.
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Electrical Jointing
The Electrolytic Series

ANODIC
(Corroded End)
Magnesium
Aluminium
Duralumin
Zinc
Cadmium
Iron
Chromium Iron (active)
Chromium-Nickel-Iron (active)
Soft solder
Tin
Lead
Nickel
Brasses
Bronze
Monel
Copper
Chromium Iron (passive)
Electrical Jointing
Chromium-Nickel-Iron (passive)
Silver solder
Silver
Gold
Platinum
CATHODIC
(Protected End)
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Electrical Jointing
Electrical Jointing of Aluminium

A particular phenomenon associated with the jointing of aluminium conductors, concerns the
oxide film that forms rapidly on the surface of freshly cleaned aluminium exposed to air. This
oxide film is an insulator and must be removed with a scratch brush in order to achieve a
satisfactory and reliable electrical joint. The problem with aluminium is that the freshly cleaned
surface will quickly re-oxidise, hence it is important to coat the surface with a contact sealant.
Contact Sealants
Various sealant formulations have been developed to provide improved electrical and mechanical
performance as well as environmental protection to the contact area. The use of sealants is
recommended for aluminium to aluminium or aluminium to copper connections. Sealants are also
recommended for copper to copper joints which are subject to severe corrosive environments.
Non-gritted sealants are recommended for flat connections and as a groove sealant in bolted
connectors such as parallel groove clamps. Our gritted sealant is primarily used in compression
connectors. The sharp metallic grit particles provide multi-contact current carrying bridges
through remaining oxide films to ensure superior electrical conductivity.
Product Recommended
Name Description Applications
EJC2 A mineral oil based corrosion inhibitor with added Palm to Palm Joints
fluoride to dissolve aluminium oxide. Drop point 65.6oC - Alum to Alum
- Alum to Copper
Alvania A mineral oil based corrosion inhibitor with added Bolted Connections
o
ALV300 lithium. Drop point 180 C - Alum to Alum
- Alum to Copper
- Copper to Copper
Electrical Jointing
Palm to Palm
- Copper to Copper
Alminox A mineral oil based corrosion inhibitor with added zinc Compression Joints
o
ALM325G grit. Drop point 188 C. Provides excellent outdoor Bolted Connections
weathering protection. - Alum to Alum
- Alum to Copper
Electrical Jointing
Contact Sealants and Scratch Brushes

EJC2
Recommended for use with flat, aluminium surface to
surface bolted joints, such as busbar joints & terminal lugs.
EJC2 contains fluoride which, together with scratch
brushing, assists in breaking up the oxide film by chemically
etching the connecting surfaces to ensure a low resistance
joint. Catalogue number EJC2, supplied in 225g squeeze
tubes.
ALMINOX
Recommended for aluminium to aluminium bolted or
compression connections. Alminox contains sharp,
conductive zinc granules suspended in a viscous petroleum
base. Under pressure these granules make high pressure
contact points with the parent metal to effect a sound
electrical connection, whilst the base material seals the joint
to prevent further corrosion. Catalogue number ALM325G,
supplied in 325g squeeze tubes.
ALV300
Recommended for all bolted connections, such as parallel
groove clamps, either aluminium to aluminium, or bi-metal
copper to aluminium. When applied immediately after
scratch brushing, ALV300 seals the exposed surface to
prevent re-oxidation and permanently excludes the future
ingress of air and moisture. ALV300 is extremely adhesive,
resistant to water and has high temperature resistance to
ensure continuous operation under all situations. Catalogue
Electrical Jointing
number ALV300, supplied in 225g squeeze tubes.
Scratch Brushes
The use of a suitable scratch brush to remove any
existing oxide film, dirt or grease from the conductor
is essential to ensure a sound electrical connection.
Dulmison produces separate brushes for use on
aluminium and copper conductors to prevent
transference of metal particles.
White brush for use on aluminium. Black brush for use on copper.
Cat number: SB3 Cat number: SB4
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Electrical Jointing
Notes
Electrical Jointing
Bolted Connectors & Terminals
Disconnect Tee Connector
Type ADT5
75
Body
90 Nom.
Disconnect Tee
100
Function: ADT connectors provide a convenient

means of connecting lugged service
conductors to overhead mains conductors.
Construction: Body - High strength cast aluminium.
Disconnect tee - Tin plated brass with
threaded stud and hexagonal nut to take
slotted conductor lug.
Hardware: Conductor clamp - M10 aluminium or
stainless steel (Refer table).
Disconnect tee - M12 or M16 tinned
(Refer table)
Features: Pre-filled with Alminox jointing compound.
Captured hardware permits single tool installation.
Order details: Each connector packed in individual plastic bag.
Conductor Range Stud Conductor Clamp Tin Plated Used on

Cat. No. Stranding Overall Dia. mm Size Hardware Body Conductor Type
ADT5-1 M16 Stainless Steel No Aluminium
ADT5-2 7/2.25 M16 Aluminium No Aluminium
ADT5-1P to 6.75 to 18.80 M16 Stainless Steel Yes Copper / Al
ADT5-2P 19/3.75 M16 Aluminium Yes Copper / Al
ADT5112 M12 Stainless Steel No Aluminium
Aluminium Bail Clamp
Type ABC
76 38
146
ABC5 ABC4
Series Series 73
Bail Size
7/2.75
112 65

Made from high strength, high conductivity aluminium alloy. The type ABC
bail clamp takes a wide range of conductors thus reducing stock.
Unique side clamp and generous overlapping clamp body
shield the line connection from the weather. Aluminium
bolts are captured and permit single spanner
installation. Stainless steel hardware is available if
required. Supplied pre-filled with Alminox and
individually packed in plastic bag.
Dia. Copper Conductor Range Weight

Cat. No. Loop mm Stranding Overall Dia. mm kg each Hardware
ABC4-1 8.25 0.24 Stainless Steel
7/2.25
ABC4-2 8.25 0.24 Aluminium
to 6.75 to 18.80
ABC5-1 8.25 0.35 Stainless Steel
19/3.75
ABC5-2 8.25 0.35 Aluminium
Service Tee Connectors
Type STC
38
35
112 110
57
Cat. No. STC1 Cat. No. STC2
Type STC Tee connectors provide a convenient means

of connecting copper service conductors to aluminium
overhead mains.
The basic clamp is cast in aluminium and various

hardware types are available (refer table). Service
conductors are connected to the special tin plated split
bolt connector.
Conductor Range Weight Service Conductor

Cat. No. Stranding Overall Dia. mm kg each Range Hardware
STC1-1 7/2.25 Stainless Steel
Max. three 7/1.70
STC1-2 to 6.75 to 18.80 0.16 Aluminium
(16mm2) cables
STC1-3 19/3.75 Galv Steel
STC2-1 7/2.25 Max. three 7/1.70 Stainless Steel
STC2-2 to 6.75 to 18.80 0.24 (16mm2) cables in Aluminium
STC2-3 19/3.75 each leg Galv Steel
Service Tee Connectors
Type STC - Cont’d
The connector is used with standard line taps

when making copper to aluminium service
connections.
Cat. No. STC16

A
B
Cat. No. STC110 & STC50
A

Copper
Run Conductor Appln Total Mating
Conductor Stranding Length Length Previous Line
Cat. No. Range A B mm L mm Reference Tap Hardware
STC16-1 7/2.75 - 19/3.75 7/2.75 125 207 STC1-6 B24 Stainless Steel
STC16-2 7/2.75 - 19/3.75 7/2.75 125 207 STC1-6 B24 Aluminium
STC110-1 7/2.50 - 19/3.75 7/2.75 255 385 STC1-10 B24 Stainless Steel
STC110-2 7/2.50 - 19/3.75 7/2.75 255 385 STC1-10 B24 Aluminium
STC110-3 7/2.50 - 19/3.75 7/2.75 255 385 STC1-10 B24 Galv Steel
STC50-1 19/2.00 - 19/3.75 19/2.00 600 815 -------- B25 Stainless Steel
STC50-2 19/2.00 - 19/3.75 19/2.00 600 815 -------- B25 Aluminium
STC50-3 19/2.00 - 19/3.75 19/2.00 600 815 -------- B25 Galv Steel
Type STC - Cont’d Cat. No. STC8050 Cat. No. STC50B2
These clamps are arranged to

provide bolted tunnels for
service take-off conductors.
Materials: High strength

aluminium casting.
Run Conductor Range Weight Service Cond. Hardware

Cat. No. Stranding Overall Dia. kg each Range Clamp Take Off
Max. two 19/1.35 St Steel
STC8050 7/2.50 - 19/3.75 7.5 - 18.80 0.165 Galv Steel
(25mm2) cables self cutting
Max. one 7/3.75
STC50B2 3/2.75 - 19/3.75 5.9 - 18.80 0.273 Galv Steel Galvanised
(95mm2) cable
Service Tap
Type AC for Aluminium and ACSR Conductors
High strength, high conductivity aluminium alloy, properly proportioned to minimise stress
corrosion and deterioration by galvanic action.
Keying tabs on connector body halves prevent mismatching. Hexagon head, high strength bolt
provides one wrench installation.
Supplied pre-filled with Alminox joint compound.
Conductor Range L Std. Weight

Cat. No. Run Overall Dia. Tap Overall Dia. mm Pack kg each Hardware
AC58-1 7/3.00 9.00 7/1.04 3.12 Stainless Steel
AC58-2 to to to to 35 10 0.11 Aluminium
AC58-3 7/4.50 13.50 19/1.78 8.90 Galv Steel
AC75-1 7/4.50 13.50 7/1.75 5.25 Stainless Steel
AC75-2 to to to to 44 1 0.23 Aluminium
AC75-3 19/3.75 18.80 19/2.14 10.70 Galv Steel
Split Bolt Clamp
Type B
Manufactured to E.S.A.A. specification from hard

drawn brass. Accommodates two maximum
conductors as specified in table below. Standard
finish is natural brass. Electro-tinned finish can be
supplied when specified. Minimum order quantity
is standard pack.
Cat. No. Max. Conductor Std. Pack Mating Plastic

Natural Electro Area Overall Width Std. Weight Shroud
Brass Tinned mm2 Dia. of slot Pack kg Cat. No.
B22 B22T 16 5.10 5.30 100 3.00 B22SHROUD

B24 B24T 35 7.65 8.30 50 2.60
B25 B25T 70 10.70 10.90 25 2.50
B26 B26T 95 12.60 12.90 20 2.00
B28 B28T 185 17.64 18.50 5 1.30
Parallel Clamp
Type AUP - for aluminium only
Features: Massive design and large space provide maximum

protection against overload conditions.
Spacing of U-bolts, tapered bell mouths and
modified V-groove minimise cold flow, eliminate
cable chafing and produce wiping action on
conductors.
Materials: Body - aluminium alloy casting;
Hardware: Stainless steel.
Conductor Range Weight

Run Tap each
Cat. No. Stranding Overall Dia. Stranding Overall Dia. kg
AUP58 7/2.25 to 7/4.50 6.75 to 13.50 7/2.25 to 7/4.50 6.75 to 13.50 0.42
AUP75 7/3.75 to 19/3.75 11.30 to 18.80 7/3.75 to 19/3.75 11.30 to 18.80 0.84
AUP112 19/3.75 to 61/3.25 18.80 to 29.30 7/3.75 to 37/3.00 11.30 to 21.00 1.22
AUP1122 19/3.75 to 61/3.25 18.80 to 29.30 19/3.75 to 61/3.25 18.80 to 29.30 1.90
Parallel Clamp
Type KA
A rugged connector for heavy duty service connections. Compact

construction permits quick and easy insertion of conductors.
Materials: High strength copper content alloy. Neoprene rings
capture bolts during installation thus preventing their
loss.
Hardware: High strength, corrosion resistant stainless steel bolts,
nuts and washers.
Conductor Range Weight

Run Tap each
Cat. No. Area mm2 Overall Dia. Area mm2 Overall Dia. kg
KA1 25 to 50 6.42 to 8.90 4 to 50 2.55 to 8.90 0.11
KA2 50 to 70 8.90 to 10.70 4 to 70 2.55 to 10.70 0.14
KA3 70 to 95 10.70 to 12.60 4 to 95 2.55 to 12.60 0.25
KA4 120 to 150 14.21 to 15.75 16 to 150 5.10 to 15.75 0.48
KA4C 70 to 185 10.70 to 17.64 35 to 185 7.65 to 17.64 0.51
KA5 185 to 240 17.64 to 20.25 16 to 240 5.10 to 20.25 0.65
Parallel Groove Clamps - Copper
Material is forged copper for copper to copper connection throughout the

conductor range. The clamps have serrated transverse grooves for
maximum conductor contact, use copper bolts and utilise belleville
washers to prevent thermal ratcheting under cyclic loads. The clamps
are coated with an oxide inhibitor.
Bolt Conductor Range Dimensions mm No./Size Wt

Cat. No. Replaces Type Torque mm2 O.D. L B H of Bolts kg
PGC10071
PG06
3029-FS DPG12 F / T 20Nm 6 to 70 2.7 to 10.5 35 35 42 2 x M8 0.19
PG0650K
PG06702K
PGC10092
3030-FS DPG15 F / T 20Nm 16 to 95 5.1 to 12.5 40 42 50 2 x M8 0.26

PG16952K
PGC16152
3032-FS F / T 30Nm 16 to 150 5.1 to 15.7 50 52 56 2 x M10 0.43
DPG25
DPG40 N/A E / N 40Nm 150 to 240 15.7 to 20.3 71 65 70 2 x M12 0.90
DPG60 N/A E / N 40Nm 300 to 400 22.6 to 26.7 105 75 70 3 x M12 1.67
Type: F = Forged body; T = Transverse groove; E = Extruded body; N = No groove.
Product Selection Matrix

Area of Cable - Copper - mm2
Copper
6 10 16 25 35 50 70 95 120 150 185 240 300 400 H
6
10
B
Area of Cable - Copper mm2
16
25
35 L
50
70
95
120
150
185
240
300
400
Parallel Groove Clamps - Aluminium
Material is forged aluminium for aluminium to aluminium connection

throughout the conductor range. The clamps have serrated transverse
grooves for maximum conductor contact, use galvanised steel bolts and
utilise belleville washers to prevent thermal ratcheting under cyclic loads.
The clamps are coated with an oxide inhibitor.
Bolt Conductor Range Dimensions mm No./Size Wt
Cat. No. Replaces Type Torque mm2 O.D. L B H of Bolts kg
3929-FS PGA16072 F / T 22 Nm 16 to 70 5.1 to 10.5 40 36 40 2 x M8 0.09
PGA16122
3931-FS F / T 22 Nm 16 to 120 5.1 to 14.0 50 45 50 2 x M8 0.14
AA161202
3932-FS PGA25152 F / T 40 Nm 25 to 150 6.3 to 15.7 55 50 50 2 x M10 0.21
3594-FS AA352402 E / P 40 Nm 35 to 240 7.5 to 20.2 70 65 76 2 x M10 0.39
AA351853**
PGA35303 PGA35303 F / T 46 Nm 35 to 300 7.5 to 22.5 105 65 75 3 x M10 0.46
AA953003
Type: F = Forged body; T = Transverse groove; E = Extruded body; N = No groove; P = Parallel

** 2 bolt version available - Cat. No. 3553-FS

Area of Cable - Aluminium - mm2
Alum
6 10 16 25 35 50 70 95 120 150 185 240 300 400 H
6
10
Area of Cable - Aluminium mm2
B
16
25
35 L
50
70
95
120
150
185
240
300
400
Parallel Groove Clamps - Bimetal
Material is forged aluminium clamp with a friction

welded copper insert clearly marked in blue for
making copper conductor connections. The
clamps have serrated transverse grooves for
maximum conductor contact, use galvanised
steel bolts and utilise belleville washers to
prevent thermal ratcheting under cyclic loads. The clamps are coated
with an oxide inhibitor.
Conductor Range Dimensions

Bolt Aluminium Run Copper Tap mm No./Size Wt
Cat. No. Replaces Type Torque mm2 O.D. mm2 O.D. L B H of Bolts kg

3920 PGB10121-015 F / T 29 Nm 16 - 95 5.1 - 12.5 1.5 - 10 1.4 - 4.1 30 43 45 1 x M8 0.18
3919-FS PGB10121 F / T 29 Nm 16 - 70 5.1 - 11.7 6 - 50 2.75 - 9.0 30 43 45 1 x M8 0.18
3909-FS PGB16072 F / T 22 Nm 16 - 70 5.1 - 11.7 6 - 50 2.75 - 9.0 40 42 45 2 x M8 0.11
3911-FS PGB25152 F / T 22 Nm 25 - 150 6.3 - 15.70 10 - 95 5.10 - 12.50 40 45 50 2 x M8 0.15
3913-FS PGB35183 F / T 25 Nm 35 - 185 7.50 - 17.50 35 - 185 7.50 - 17.50 96 57 66 3 x M10 0.44
3915-FS PGB35303 F / T 25 Nm 35 - 300 7.50 - 22.50 35 - 240 7.50 - 20.20 105 65 76 3 x M10 0.68
Type: F = Forged body; T = Transverse groove

Area of Cable - Aluminium - mm2
Bi-metal
1.5 6 10 16 25 35 50 70 95 120 150 185 240 300 400 H
1.5
6
B
10
Area of Cable - Copper mm2
16
25 L
35
50
70
95
120
150
185
240
300
400
Parallel Groove Clamps
Type LTDP with Parallel Sides
A universal aluminium line tap for equal and unequal combinations of aluminium and ACSR
conductors.
Materials: Die cast aluminiuim
Conductor Range
Run Tap L
Cat. No. Stranding Overall Dia. Stranding Overall Dia. mm Hardware
LTDP58-2 7/1.75 to 7/4.50 5.25 to13.50 7/1.75 to 7/4.50 5.25 to 13.50 70 Aluminium
LTDP58-3 7/1.75 to 7/4.50 5.25 to13.50 7/1.75 to 7/4.50 5.25 to 13.50 70 Galv Steel
LTDP75-2 7/2.50 to19/3.75 7.50 to19.00 7/2.50 to19/3.75 7.50 to 19.00 95 Aluminium
LTDP75-3 7/2.50 to19/3.75 7.50 to19.00 7/2.50 to19/3.75 7.50 to 19.00 95 Galv Steel
Notes: For aluminium to copper connections add 'P' for plating e.g. LTDP75-2P.
Not recommended for polluted or coastal locations.
Type LT, LTD, LTX with Interlocking Fingers
Type LT Type LTD Type LTX
L L L

A universal aluminium line tap for equal and unequal combinations of aluminium and ACSR
conductors. The clamp has interlocking fingers for maximum conductor contact.
Materials: Die cast aluminiuim
Conductor Range
Run Tap Fig. L
Cat. No. Stranding Overall Dia. Stranding Overall Dia. No. mm Hardware
LT43-1 7/1.70 - 7/3.75 5.10 - 11.30 7/1.70 - 7/3.75 5.10 - 11.30 1 35 St Steel
LT43-2 7/1.70 - 7/3.75 5.10 - 11.30 7/1.70 - 7/3.75 5.10 - 11.30 1 35 Aluminium
LT43-3 7/1.70 - 7/3.75 5.10 - 11.30 7/1.70 - 7/3.75 5.10 - 11.30 1 35 Galv Steel
LT75-1 19/1.78 - 19/3.75 8.90 - 18.80 19/1.78 - 19/3.75 8.90 - 18.80 1 48 St Steel
LT75-2 19/1.78 - 19/3.75 8.90 - 18.80 19/1.78 - 19/3.75 8.90 - 18.80 1 48 Aluminium
LT75-3 19/1.78 - 19/3.75 8.90 - 18.80 19/1.78 - 19/3.75 8.90 - 18.80 1 48 Galv Steel
LTD58-1 7/1.75 - 7/4.50 5.25 - 13.50 7/1.75 - 7/4.50 5.25 - 13.50 2 70 St Steel
LTD58-2 7/1.75 - 7/4.50 5.25 - 13.50 7/1.75 - 7/4.50 5.25 - 13.50 2 70 Aluminium
LTD58-3 7/1.75 - 7/4.50 5.25 - 13.50 7/1.75 - 7/4.50 5.25 - 13.50 2 70 Galv Steel
LTD75-1 19/1.78 - 19/3.75 8.90 - 18.80 19/1.78 - 19/3.75 8.90 - 18.80 2 95 St Steel
LTD75-2 19/1.78 - 19/3.75 8.90 - 18.80 19/1.78 - 19/3.75 8.90 - 18.80 2 95 Aluminium
LTD75-3 19/1.78 - 19/3.75 8.90 - 18.80 19/1.78 - 19/3.75 8.90 - 18.80 2 95 Galv Steel
LTX75-1 7/3.00 - 19/3.75 9.00 - 18.80 7/3.00 - 19/3.75 9.00 - 18.80 3 110 St Steel
LTX75-2 7/3.00 - 19/3.75 9.00 - 18.80 7/3.00 - 19/3.75 9.00 - 18.80 3 110 Aluminium
LTX75-3 7/3.00 - 19/3.75 9.00 - 18.80 7/3.00 - 19/3.75 9.00 - 18.80 3 110 Galv Steel
LTX126-1 19/3.25 - 61/3.75 16.30 - 33.80 19/3.25 - 61/3.75 16.30 - 33.80 3 191 St Steel
LTX126-3 19/3.25 - 61/3.75 16.30 - 33.80 19/3.25 - 61/3.75 16.30 - 33.80 3 191 Galv Steel
Notes: For aluminium to copper connections add 'P' for plating e.g. LTD75-2P.
Not recommended for polluted or coastal locations.
Easitap - Tee Off Connectors
Type V
Type V-ET
An extremely versatile three-piece connector for all combinations of

mains and tee off conductors. Typical connections include: Parallel
tap; Tee connections; Cross connections and End-to-end
connections.
Materials: Current carrying centre plate and outer planes
are high strength copper alloy,
Type V-ET are electro tinned.
Hardware: Stainless steel
All edges rounded for easy insertion of conductor.
Typical Connections
Type Type Metric Conductor Range

V VET Run Tap
Cat. Cat. Fig. Area mm2 O.D. Area mm2 O.D. Dimensions mm
No. No. No. Min. Max. Min. Max. Min. Max. Min. Max. B H J W
V1B VET1 1 16 35 5.10 7.65 16 35 5.1 7.65 35 40 8 37
V2B VET2 1 50 95 8.90 12.60 16 35 5.1 7.65 37 49 8 41
V3B VET3 1 50 95 8.90 12.60 50 95 8.9 12.46 46 56 10 46
V4B VET4 1 120 240 14.21 20.25 16 35 5.1 7.65 37 56 8 49
V5B VET5 1 120 240 14.21 20.25 50 95 8.9 12.46 43 57 10 46
V6B VET6 2 120 240 14.21 20.25 120 240 14.21 20.25 52 70 10 52
V7B VET7 1 240 500 20.25 28.80 16 35 5.1 7.65 37 62 8 59
V8B VET8 1 240 500 20.25 28.80 50 95 8.9 12.46 46 73 10 62
V9B VET9 2 240 500 20.25 28.80 120 240 14.21 20.25 52 78 10 62
V10B VET10 2 240 500 20.25 28.80 240 500 20.25 28.80 62 87 10 62
W J W J
H B H B
Fig. 1 Fig. 2
Kulugs K bolt size
Type Q
C
For use wherever

conductors are terminated.
L
Easy installation - only a
single nut to tighten. High
mechanical strength, simple H
to disconnect, reusable. Type Q
Material: Brass clamp body & nut T
Old Conductor Range Dimensions mm Std.

Cat. No. Ref. Area mm2 Overall Dia. mm C H K L T Pack
H1802 Q2 10 - 16 4.05 - 5.10 19 25 M8 41 6 10
H1803 Q3 25 - 35 6.75 - 7.65 25 27 M10 53 5.5 10
H1804 Q4 50 - 70 8.90 - 10.70 32 34 M12 60 6.4 10
H1805 Q5 70 - 95 10.70 - 12.60 32 38 M12 65 7.9 10

H1806A Q6 120 14.21 - 15.75 38 45 M16 76 8.7 1
H1806 Q6 150 - 185 15.75 - 17.64 38 45 M16 76 8.7 1
H1807 Q7 185 - 240 17.64 - 20.25 44 53 M20 86 10.3 1
H1808 Q8 300 - 400 22.68 - 25.65 51 63 M20 98 12.7 1
Slotted Kulugs
Type SQ
Material: Brass clamp body & nut
Conductor Range Dimensions mm Std.

Cat. No. Area mm2 Overall Dia. mm C H Slot L T Pack
SQ6 120 - 150 14.21 - 15.75 37 47 M16 73 12 25
Notes
Compression Joints & Lugs
Compression Mid Span Joints - Full Tension
for Hexagonal Compression Dies in accordance with AS1154
AF L
Conductor type – AAC

AAC Full Tension Midspan Joints, are manufactured from an Aluminium extrusion, equivalent in
strength to the conductor onto which the fitting is applied.
Each fitting is manufactured with internal and external tapers, to eliminate stresses associated
with compression, and reduce corona discharge.
Each fitting is clearly marked with the compression length, the applicable conductor stranding,
and the appropriate compression die size. All design parameters for the items in this section are
in accordance with AS1154.
Cat. No. AAC Conductor Nom. Overall Dimensions mm Die

Code Name Stranding Cond. Dia. A/F L

HM603 Jupiter 7/2.25 6.75 11.0 240 38-110AL
HM604 Leo 7/2.50 7.50 14.0 240 38-140AL
HM606 Libra 7/3.00 9.00 14.0 280 38-140AL
HM608 Mars 7/3.75 11.25 18.0 320 38-180AL
HM611 Mercury 7/4.50 13.50 22.0 360 38-220AL
HM612 Moon 7/4.75 14.25 22.0 360 38-220AL
HM615 Neptune 19/3.25 16.25 28.5 400 40-285AL
HM616 Pluto 19/3.75 18.75 28.5 440 40-285AL
HM618 Saturn 37/3.00 21.00 34.5 480 40-345AL
HM620 Taurus 19/4.75 23.75 40.0 560 40-400AL
HM621 Triton 37/3.75 26.25 40.0 560 40-400AL
HM623 Uranus 61/3.25 29.25 44.5 640 40-445AL
HM624 Venus 61/3.75 33.75 47.5 780 40-475AL
AF L
Conductor type AAAC/6201 & AAAC/1120

AAAC Full Tension Compression Midspan Joints, are manufactured from an Aluminium extrusion,
equivalent in strength to the conductor onto which the fitting is applied.

Cat. No. AAAC/6201 AAAC/1120 Conductor Nom. Overall Dimensions mm Die
Code Name Code Name Stranding Cond. Dia. A/F L
HM702 Diamond Chlorine 7/2.50 7.50 14.0 240 38-140AL
HM703 Emerald Fluorine 7/3.00 9.00 14.0 280 38-140AL
HM704 Garnet Helium 7/3.75 11.25 18.0 320 38-180AL
HM705 Jade Hydrogen 7/4.50 13.50 22.0 360 38-220AL
HM706 Jasper Iodine 7/4.75 14.25 22.0 360 38-220AL
HM707 Opal Krypton 19/3.25 16.25 28.5 400 40-285AL
HM708 Pearl Neon 19/3.75 18.75 30.0 440 40-300AL
HM709 Ruby Nitrogen 37/3.00 21.00 34.5 480 40-345AL
HM710 Rutile Oxygen 19/4.75 23.75 40.0 560 40-400AL
HM711 Sapphire Phosphorous 37/3.75 26.25 40.0 560 40-400AL
HM712 Spinel Selenium 61/3.25 29.25 44.5 640 40-445AL
HM713 Topaz Sulphur 61/3.75 33.75 47.5 780 40-475AL
L1
CA CA AF2
AF1
L2 *6 Knurl
Conductor type – ACSR

ACSR Full Tension Compression Midspan Joints, are manufactured from an Aluminium outer
extrusion, and an inner steel tubular core. The two piece design ensures a design strength
equivalent to the conductor onto which the fitting is applied.
ACSR Nom. Aluminium Steel

Overall Dimensions
Cat. Code Conductor Cond. L1 L2
A/F1 Die CA A/F2 Die
No. Name Stranding Dia. Nom. Nom.
HM507 Almond 6/1/2.50 7.50 14.0 38-140AL 400 100 6.8 38-68ST14 160
HM512 Apple 6/1/3.00 9.00 14.0 38-140AL 400 100 6.8 38-68ST14 160
HM516 Banana 6/1/3.75 11.25 18.0 38-180AL 440 120 9.5 38-95ST 160
HM521 Cherry 6/4.75+7/1.60 14.30 22.0 38-220AL 480 140 9.5 38-95ST 160
HM525 Grape 30/7/2.50 17.50 28.5 40-285AL 600 180 16.0 38-160ST 200
HM530 Lemon 30/7/3.00 21.00 34.5 40-345AL 640 180 17.0 40-170ST 240
HM532 Lime 30/7/3.50 24.50 40.0 40-400AL 680 200 19.0 40-190ST 240
HM535 Mango 54/7/3.00 27.00 40.0 40-400AL 720 220 17.0 40-170ST 240
HM536 Orange 54/7/3.25 29.25 44.5 40-445AL 720 220 19.0 40-190ST 240
HM538 Olive 54/7/3.50 31.50 47.5 40-475AL 760 240 19.0 40-190ST 240
Compression Mid Span Joints - Non Tension
for Hexagonal compression Dies in accordance with AS1154
L
AF

Non Tension Compression Mid Span Joints are manufactured from an Aluminium extrusion.
As these joints are installed at low tension values, one fitting can be used for all cable types of the
same size (OD).

HN603 Jupiter 7/2.25 6.75 11.0 160 38-110AL
HN604 Leo 7/2.50 7.50 14.0 180 38-140AL
HN606 Libra 7/3.00 9.00 14.0 180 38-140AL
HN608 Mars 7/3.75 11.25 18.0 220 38-180AL
HN611 Mercury 7/4.50 13.50 22.0 240 38-220AL
HN612 Moon 7/4.75 14.25 22.0 260 38-220AL
HN615 Neptune 19/3.25 16.25 28.5 260 40-285AL
HN616 Pluto 19/3.75 18.75 28.5 260 40-285AL
HN618 Saturn 37/3.00 21.00 34.5 280 40-345AL
HN620 Taurus 19/4.75 23.75 40.0 280 40-400AL
HN621 Triton 37/3.75 26.25 40.0 300 40-400AL
HN623 Uranus 61/3.25 29.25 44.5 320 40-445AL
HN624 Venus 61/3.75 33.75 47.5 380 40-475AL
L
AF
Conductor type - AAAC/6201 & AAAC/1120

HN604 Diamond Chlorine 7/2.50 7.50 14.0 180 38-140AL
HN606 Emerald Fluorine 7/3.00 9.00 14.0 180 38-140AL
HN608 Garnet Helium 7/3.75 11.25 18.0 220 38-180AL
HN611 Jade Hydrogen 7/4.50 13.50 22.0 240 38-220AL
HN612 Jasper Iodine 7/4.75 14.25 22.0 260 38-220AL
HN615 Opal Krypton 19/3.25 16.25 28.5 260 40-285AL
HN616 Pearl Neon 19/3.75 18.75 28.5 260 40-285AL
HN618 Ruby Nitrogen 37/3.00 21.00 34.5 280 40-345AL
HN620 Rutile Oxygen 19/4.75 23.75 40.0 280 40-400AL

HN621 Sapphire Phosphorous 37/3.75 26.25 40.0 300 40-400AL
HN623 Spinel Selenium 61/3.25 29.25 44.5 320 40-445AL
HN624 Topaz Sulphur 61/3.75 33.75 47.5 380 40-475AL
Conductor type - ACSR

Cat. No. ACSR Conductor Nom. Overall Dimensions mm Die
Code Name Stranding Cond. Dia. A/F L Nom.
HN604 Almond 6/1/2.50 7.50 14.0 180 38-140AL
HN606 Apple 6/1/3.00 9.00 14.0 180 38-140AL
HN608 Banana 6/1/3.75 11.25 18.0 220 38-180AL
HN521 Cherry 6/4.75+7/1.60 14.30 22.0 260 38-220AL
HN634 Grape 30/7/2.50 17.50 28.5 260 40-285AL
HN618 Lemon 30/7/3.00 21.00 34.5 280 40-345AL
HN532 Lime 30/7/3.50 24.50 40.0 300 40-400AL
HN631 Mango 54/7/3.00 27.00 40.0 320 40-400AL
HN623 Orange 54/7/3.25 29.25 44.5 320 40-445AL
HN635 Olive 54/7/3.50 31.50 47.5 350 40-475AL
Compression Jumper Lugs
Type HL for AAC, AAAC & ACSR Conductors
Manufactured to Australian Standard AS 1154 (with palms to AS 2395)

Material: High electrical conductivity grade aluminium alloy with terminal palms produced by
forging or welding process, enabling required palm types to meet Australian Standard &/or
customer requirements, irrespective of the size of the barrel section.
Enquiries and orders should specify the following:

a. Conductor Code - as per table on page 3-9
b. Hole details - number of holes, diameter and spacing
c. Bend details - palm angle and orientation
d. Preferred standard palm orientations & configurations

Centre Palm Offset Palm
300
450
30° Palm bent on edge 45° Palm bent on flat
Refer Information Sheet on page 14
Nomenclature for lug part numbers
HL624SC1U
Hexagonal Lug Conductor Code Palm Configuration
Palm Orientation Hole Configuration/Palm Size
Character
1) H
2) L
The preferred code for use is the AAC over the AAAC or ACSR codes.
3) Conductor Code If the lug is required for an ACSR or AAAC conductor and a suitable
AAC design is unavailable, only then use the ACSR or AAAC code.
4) Palm Orientation: S “S”traight (Only used in conjunction with the
below “C” or “O” palm configuration)
3 30°
4 45°
(Only used in conjunction with the
6 60° below “E” or “F” palm configuration)
9 90°
5) Palm Configuration: E “E”dge Bent (Only centre squashed. Only used in

F “F”lat Bent conjunction with the above angled lugs)
C Straight “C”entre (Only used in conjunction with above

O Straight “O”ffset “S” palm orientation for straight lugs)
6/7) Hole code: 1 1 x 14mm hole palm 32±3mm wide x 35mm min long x 6mm min thick
1U undrilled palm per type 1 above.
2 1 x 14mm hole palm 40±3mm wide x 45mm min long x 6mm min thick
3 2 x 14mm hole 50mm crs palm 40±3mm wide x 105mm min long x 12mm min thick
X Non standard palm or hole configuration
XU undrilled palm per type X above.
8) Variations: If variations on the standard compression lugs are required, please contact Dulmison.
Cond. AAC & AAAC Conductor ACSR Conductor Conductor Dimensions mm Die
Code Conductors Stranding Conductors Stranding Dia. mm A/F CA Std Bolt Cat. No.
Jupiter
603 Amethyst 7/2.25 6.75 11.0 60 2 x M10 38-110AL
Boron
Leo
604 Diamond 7/2.50 Almond 6/1/2.50 7.50 14.0 60 2 x M10 38-140AL
Chlorine
Libra
605 Emerald 7/3.00 Apple 6/1/3.00 9.00 14.0 70 2 x M10 38-140AL
Fluorine
Mars
608 Garnet 7/3.75 Banana 6/1/3.75 11.25 18.0 80 2 x M10 38-180AL
Helium
Mercury
611 Jade 7/4.50 13.50 22.0 80 2 x M12 38-220AL
Hydrogen
Moon
612 Jasper 7/4.75 Cherry 6/4.75+7/1.60 14.30 22.0 80 2 x M12 38-220AL

Iodine
Neptune
615 Opal 19/3.25 16.25 28.5 80 2 x M12 40-285AL
Krypton
525 Grape 30/7/2.50 17.50 28.5 85 2 x M12 40-285AL
Pluto 28.5 40-285AL
616 Pearl 19/3.75 18.75 30.0 90 2 x M12 40-300AL
Neon 30.0 40-300AL
Saturn
618 Ruby 37/3.00 Lemon 30/7/3.00 21.00 34.5 90 2 x M12 40-345AL
Nitrogen
Taurus
620 Rutile 19/4.75 23.75 40.0 100 2 x M12 40-400AL
Oxygen
532 Lime 30/7/3.50 24.50 40.0 100 2 x M12 40-400AL
Triton
621 Sapphire 37/3.75 26.25 40.0 100 4 x M12 40-400AL
Phosphorus
535 Mango 54/7/3.00 27.00 40.0 100 4 x M12 40-400AL
Uranus
623 Spinel 61/3.25 Orange 54/7/3.25 29.30 44.5 110 4 x M12 40-445AL
Selenium
538 Olive 54/7/3.50 31.50 47.5 110 4 x M12 40-475AL
Venus
624 Topaz 61/3.75 Paw Paw 54/3.75+19/2.25 33.80 47.5 120 4 x M12 40-475AL
Sulphur
Aluminium Compression Lug
One hole palm - forged
All lugs are partly filled with oxide inhibitor and sealed with a plastic plug.
Conductor No.
Dimensions mm
Size Stud Hex Die Of
Cat. No. mm2 Size A B C F H Cat. No. Crimps
H15114 25 10 1
65 22 5 32 10.5 38-90AL
H15119 35 10 1
H15124 50 10 1
73 26 8 32 14 38-132AL
H15129 70 10 1
H15134 95 10 38-173AL 1
80 30 10 32 15
H15138 120 10 40-172AL 1
H15142 150 10 38-220AL 1
90 36 11 30 18
H15147 185 12 40-220AL 1
H15153 240 12 38-284AL 2
115 46 12 41 25
H15159 300 12 40-283AL 1
NOTE: Blank palms are also available.
Terminal Lugs - Type SL

• Extruded aluminium tube • Pre-filled with jointing compound
• Designed for compression by hexagonal or indent type tools.
Conductor
Dimensions mm
Range Stud
Cat. No. O.D. Size A B C D
SL36 6-8 M10 81.0 22.2 7.4 38.1
SL44 8 - 10 M10 90.0 27.0 9.0 38.1
SL50 10 - 12 M12 92.1 27.6 7.9 38.1
D
SL58 12 - 13.5 M12 101.6 31.8 7.5 38.1
SL61 13 - 14.5 M12 104.8 34.9 9.9 38.1 A
SL68 14 - 16 M12 131.5 34.9 8.4 38.1 B
SL80 16.5 - 19.5 M12 125.4 41.3 9.9 38.1 C
Aluminium Compression Lug
Two hole palm
H J
Die cast in high electrical conductivity grade aluminium. Barrel partly filled with oxide
inhibitor and sealed with a plastic plug.
Conductor
Dimensions mm
Size Stud Hex Die
Cat. No. mm2 Size A B C F H J Cat. No.

AHC095M2 95 M10 122 32 9 43 14 31 38-173AL
AHC120M2 120 M10 122 32 9 43 14 32 38-173AL
AHC150M2 150 M10 118 37 10 33 15 32 38-220AL
AHC240M2 240 M10 159 38 11 69 16 32 38-284AL
AHC300M2 300 M10 159 38 11 69 16 32 40-283AL
4 Core Sector Aluminium Compression Lug
Type AHCS
The Dulmison 4 core sector lug is for use on

stranded and solid sector cables, and compacted
round conductors. The lug design offers many
advantages, especially when working in confined
spaces such as URD turrets, pits or compact
switchgear.
Dulmison 4 core sector lugs allow 90° sector The lugs are compressed onto the cables
shaped cable to be inserted in any of the four using standard hexagonal dies ensuring that
possible orientations. The assembly then the barrel of the lug and the cable sector are
requires a twist of no more than 45° for properly formed together. Comprehensive
proper alignment. With conventional sector tests have been performed to ensure that
lugs, a twist of up to 180° may be required optimum electrical contact and mechanical
and this is often difficult to achieve in a properties have been achieved.
confined space.
The lug features a unique square shape inside

the barrel to accommodate solid sector shapes,
and eliminates the need for pre-rounding of
stranded sectors.
Before compression After compression
Conductor
Dimensions mm
Size Hole Hex Die
Cat. No. mm2 A B D Dia. Cat. No.
AHCS1212 120 35 32 93 13.5 38-200AL
AHCS1812 185 38 38 105 14 38-250AL
AHCS240 240 38 34 121 13.5 38-284AL
Hexagonal Compression Dies
For Aluminium Crimp Lugs, Sleeves & Bi-metal Lugs
Cable Size Die Cat. Crimp Dimensions Hydraulic Tool

mm2 No. A/F W Cat. No.
25
38-90AL 9.00 25
35
50
38-132AL 13.20 25
70
95 12 Tonne
38-173AL 17.30 22
120 #38A
150
38-220AL 22.00 18
185
240
40-285AL 28.40 18
300
400
40-390AL 39.00 50 60 Tonne
500
#40B
630 40-432A 43.20 50

Other tools are available please refer Dulmison or Utilux catalogue.
Order/Inquiry Information Sheet
All to be supplied to AS1154 and AS2395 standard dimensions
unless specified otherwise
Conductor Stranding Please copy this sheet, fill in the

Conductor Diameter relevant details & forward to the
Conductor Code Name Dulmison sales office in your region.
Quantity Required Company:.............................................
Contact Name:.....................................
Jumper Terminals (Clearly circle or mark as appropriate) Phone No:............................................
Fax/email:............................................
Palm Style
(Palm angle
for offset = 0o)
Centre (C) Offset (O)
Palm Type and Angle

0o
30o
45o
60o
90o
Edge (E) Flat (F)
No. of Holes
A
Spacing of Holes: A = B=
Diameter of Holes (to suit bolt diameter)
X Z
Palm Dimensions (if not standard to AS2395): X = Y= Z=
Earthing Rods & Accessories
Extendable Earth Rods
Taperlock Coupled Type CTE Copper Clad (Sheathed)
Type CTE earth rods are among the simplest to use. They have identical
taper ends and are joined by a one-piece tapered coupling which locks
upon driving. These rods may be driven by hand or machine.
Diameter 13mm 15mm 19mm
Hand Driving Head

Average Driving DHT15 DHT15 DHT19
DHTU22 DHTU22 DHTU22
Hard Driving
DHTU25 DHTU25 DHTU25
DHT15
Earthrods
Length Pack Pack Pack
mm Cat No. Qty Cat No. Qty Cat No. Qty
1200 CTE1312 10 CTE1512 10 - -
1440 CTE1314 10 CTE1514 5 - -

1800 CTE1318 5 CTE1518 5 - - CTE1314
2000 - - - - CTE1920 5 Tapered end
2400 CTE1324 5 CTE1524 5 - -
3000 CTE1330 5 CTE1530 5 - -
Coupling
Cat No. CCT13 CCT15 CCT19
CCT13
Driving Point
Average Driving DPT13 DPT15 DPT19
Hard Driving SDP13T SDP15T
DPT13
SDP13T
Extendable Earth Rods
Taperlock Coupled Type STE Stainless Steel Clad (Sheathed)
Type STE earth rods are among the simplest to use. They have identical taper
ends and are joined by a one-piece tapered coupling which locks upon driving.
These rods may be driven by hand or machine.
Diameter 13mm 14mm
Hand Driving Head

Average Driving DHT15 DHT15
DHTU22 DHTU22
Hard Driving
DHTU25 DHTU25
DHT15
Earthrods
Length Pack Pack
mm Cat No. Qty Cat No. Qty
1200 STE1312 10 STE1412 10

1440 STE1314 10 STE1415 5
STE
Tapered end 1800 STE1318 5 STE1418 5
2400 STE1324 5 STE1424 5
3000 STE1330 5 STE1430 5
Coupling
Cat No. SCT13 SCT15
SCT13 Driving Point

Average Driving DPT12 DPT15
Hard Driving SDP12T SDP15T
DPT12
SDP12T
Extendable Deep Driving Rods
Flush Jointed Series Type CCE - Copper Clad (Sheathed)
These deep driving flush-jointed electrodes have identical swaged ends to take
driving points and coupling pins. They may be either hand or machine driven.
Diameter 13mm 15mm
Hand Driving Head DH15

Average Driving DH15 DH15
Earthrods
Length Pack Pack
mm Cat No. Qty Cat No. Qty
1200 CCE1312 10 CCE1512 10 CCE1314
1440 CCE1314 10 CCE1514 5 Swaged end
1800 CCE1318 5 CCE1518 5
2400 CCE1324 5 CCE1524 5

3000 CCE1330 5 CCE1530 5
Coupling
Cat No. CCA13 CCA15 CCA13
Driving Point
Average Driving DP13 DP15
Hard Driving SDP13 SDP15 DP13
SDP13
Extendable Earthing Rods
Expansion Jointed - Type SDE (Telstra) Stainless Steel Clad (Sheathed)
Telstra designed and approved earth rod featuring corrosion resistant stainless
steel clad rods, extendable in 1440mm lengths.
The coupling system comprises of a stainless steel sleeve and hardened steel pin
having a raised convolution at the midpoint. A secure and non-detachable joint is
achieved by means of the pins convolute expanding and deforming the ends of
the rod into the coupling sleeve as the rods are driven together.
Diameter 14mm
Hand Driving Head

Average Driving DH14

DH14
Earthrods
Length Pack
mm Cat No. Qty
1200 SDE1412K 10
SDE 1440 SDE1414L 10
Machined end
Coupling
Cat No. C14L
Driving Point
C14L Average Driving DP14
Hard Driving SDP14D
DP14
SDP14D
Earth Rod Driving Accessories
Couplings, Driving Points, Tools
For Tapered End For Flush Jointed

Extendable Rods Extendable Rods
Machine Driving
Heads CTE STE CCE Series Copper
Kango 900/950 MDH15K MDH15KF
MDH15K
MDH15KF
Machine Driving
Pin
For use with above --- MDP10M
machine driving
tools
MDP10M
Non-extendable Earth Rods (Domestic)
Copper Clad (Sheathed)
Dulmison manufacture a broad range of non-extendable earth rods. Each rod incorporates an
integral driving point, machined (not ground) to preserve the strength and rigidity of cold-drawn
steel. The flat tip was developed for penetrating all types of soil.
Domestic Rod Pack, CNE1314D consists of :

10 pcs/pack CNE1314 Domestic earth rod
10 pcs/pack EC13D Earth clip

Domestic Rod Earth Clip
EC13D
Suitable for cables in the
range 4 - 25mm2
Non-Extendable Earth Rods - Heavy Duty Series (Industrial)
Type LGR - Copper Clad (Sheathed)
Driving head
incorporated onto rod
Recommended Clamps:
Clamp Types EP; ET; GB and FSC provide a copper to copper
connection, either in parallel or right angle mode, accommodating

single, two & three conductors.
LGR 19mm Rods

Length mm Cat No. Pack Qty.
1800 LGR1918 5
2000 LGR1920 3
2400 LGR1924 3
3000 LGR1930 3
3600 LGR1936 3
4500 LGR1945 3
Airport Earthing Terminal for Static Electricity Earthing
Type AET
Catalogue No. AET1918

Standard length 1.8M, other lengths
made to special order. Type AET
electrodes provide for the earthing of
airport tarmac areas where any
generation of static electricity could be
hazardous e.g. aircraft refuelling,
servicing and cargo loading areas.
The heavy duty capping has a ribbed
design affording a fast, and positive
earthing connection by means of earth
lead connector clips.
Also available flush fitted,

Catalogue No. AET1918F
Material: Solid steel core overlaid with

copper cladding; heavy bronze cap.

Installation procedure: Drive electrode
into ground to required depth. Remove
protruding portion of rod above cap and
finish flush.
AET1918 AET1918F
Earthing Bond for Commercial Earthing Installations
Type C70
The earthing bond system provides an

earth connection welded to the steel
reinforcement, thus offering a virtually
indestructible, stable and low resistance
path to earth.
Cat No.
C70
Bonding Cable 70mm2
3 sec current rating 10kA
Lug Dia. 10mm
Terminal Thread M10
Thread Depth 20mm
Cable Length 3m
Please enquire for other sizes.

Heavy Duty Earthing Connector
Type CEC
Compress-on copper connections for copper earth rods & grid systems
• High strength, high conductivity connection
• Shake-proof, permanent and corrosion resistant
• High fault current capacity
• Versatile - covers wide variety of single or multi-earthing applications including grid systems
• Two profiles - ‘6’ and ‘C’ - cover a wide variety of applications. Refer to table for specific
catalogue numbers.
Tap Off Conductor

Box Open Dia. Cross Die
Cat No. Qty Section mm Section mm2 Set
CEC15035 40 Conductors 8.4 25 - 40
CEC15070 40 50 - 120mm2 11 50 - 70
DU1315
CEC15120 50 or Earth rods 15 95 - 120
CEC15150 50 13 - 15mm dia 16.5 120 - 150 Profile ‘6’

Box Conductor Combination Die
Cat No. Qty mm2 Set
70 - 35
50 - 50
CEC070 50 DUOT
70 - 50
70 - 70
Profile ‘C’
70 - 95 Crimp conductors side by side
CEC095 50 DU1315
95 - 95
Typical uses of
Profile ‘6’
Earth Rod Clamps
Types GB & EL
This clamp is designed for either parallel or right angle connections,

as illustrated.
Material: High copper content alloy castings with stainless steel U

bolt, spring washers and nuts.
Conductor Range Diameter of

Cat No. mm2 Dia. mm Electrode mm
GB1 16 - 35 5.10 - 7.65 13 - 19
GB2 50 - 120 8.90 - 14.21 13 - 19
GB3 150 - 185 15.75 - 17.64 13 - 19
EL21090 35 - 120 7.65 - 14.21 12 - 15
Earth Rod Clamps
Types EP & ET for multi-conductor earthing
For two earth conductors parallel to rod, or two or three earth conductors at right angles to rod.
Materials: Body - high copper content alloy casting; Hardware - stainless steel.

Fig. 1 Fig. 2 Fig. 3 Fig. 4
Multiple Conductor Installations

O.D. Ground Conductor Range No. of
Cat No. Rod mm mm2 Dia. mm Fig. No. Conductors
EPO1 14-16 16 - 35 5.10 - 7.65 1 1
EP1 17-19 16 - 120 5.10 - 14.21 1 1
EP3 17-19 16 - 35 5.10 - 7.65 2 2
EP4 17-19 50 - 120 8.90 - 14.21 2 2
ET1 17-19 16 - 35 5.10 - 7.65 3 2
ET2 17-19 50 - 120 8.90 - 14.21 3 2
ET4 17-19 50 - 120 8.90 - 14.21 4 3
Type EP Type ET Type EP3
Earth Rod Clamps
Type GP for connecting up to 3 conductors to galvanised pipe
This clamp makes all connections parallel to the pipe.
Materials: Clamp body - high copper content alloy.
Hardware: Comprising U-bolts, washers and nuts - stainless steel.
B
B
A
A
C
C
Fig. 2
Fig. 1
A C
B C B A
Fig. 3 Fig. 4
For dimensions, refer to table on next page.
Earth Rod Clamps
Type GP for connecting up to 3 conductors to
galvanised pipe
BS Pipe Series Conductor Range No.

Cat OD of Nom. Fig. of U-bolt
No. Pipe Bore mm2 Dia. mm No. Cons A B C Dia.
GP01 26 19.00 1 1 57 32 71
GP1 1 1 65 32 86
GP3 34 25.40 2 2 76 32 86
GP5 3 3 95 38 86
GP7 1 1 73 32 95

GP9 43 32.00 16 - 35 5.10 - 7.65 2 2 81 32 95 M10
GP11 3 3 103 38 95
GP13 1 1 80 32 102
48 38.00
GP15 2 2 80 32 102
GP19 1 1 100 32 124
GP21 60 51.00 2 2 100 32 124 M12
GP23 4 3 100 38 124
GP02 26 19.00 1 1 57 32 71
GP2 1 1 65 32 86
GP4 34 25.40 2 2 76 32 86
GP6 3 3 95 38 86
GP8 1 1 73 32 95
GP10 43 32.00 50 - 120 8.90 - 14.21 2 2 81 32 95 M10
GP12 3 3 103 38 95
GP14 1 1 80 32 102
48 38.00
GP16 2 2 80 38 102
GP20 1 1 100 32 124
GP22 60 51.00 2 2 100 32 124 M12
GP24 4 3 100 38 124
Earth Rod Clamps
Type FSC for earth to flat bar
For connecting copper earthing strip at right angles or parallel to the earthing electrode.
Material: High strength copper alloy casting; stainless steel U-bolt, nuts and spring washers.
10mm
Cat No. Earth Rod Dia. mm U-bolt
FSC4 13 - 14
FSC5 15 - 16
FSC6 17 - 19
Max. 10mm
29mm
32mm
54mm
Type GF for conductor to flat bar

For clamping earth cable to flat metal. Needs only one spanner as head of bolt has square shank
to prevent turning. Standard bolt grips 6mm bar.
Material: Cast copper alloy body accommodates range of cable sizes; stainless steel bolt, nut and
spring washer.
B H
W D
Conductor Range Dimensions mm

Cat No. mm2 Dia. mm W B H D
GF42 16 - 70 5.10 - 10.70 39 27 27 M10
GF58 70 - 135 10.70 - 15.25 50 37 37 M12
Earth Rod Clamps
Single Conductor - Parallel
Simple and robust, these pinch and U-Bolt type clamps have a vee groove embodied in the
casting to accommodate the earthing cable.
Material: Bodies are made from a high copper content alloy casting.
Conductor Size
Cat No. Rod Dia. CSA mm2 Dia. mm
GRC5 13 - 15 10 - 35 4.05 - 7.65
CLAMP210 13 - 15 16 - 120 5.10 - 14.21
EP1 17 - 19 16 - 120 5.10 - 14.21
Type GRC5

CLAMP210
Type EP1
Earthing Enhancement Compounds
Cat No. Composition Standard

EARTHFIL Bentonite, Gypsum, Sodium Sulphate Conforms to AS2239
EARTHRITE Bentonite, Gypsum, Sodium Sulphate N/A
EARTH5050 Bentonite, Gypsum Conforms to AS2239
Features: Stable, high conductivity providing long term low ground

resistance. High expansion, low shrink characteristics.
Non-toxic, non-corrosive.
Packaging: 20kg non-tear, plastic lined bags.
Installation: Apply as a dry mix or pourable slurry.
Dry mix will yield a volume of approximately 0.0176m3 (roughly 57 bags to the cubic
metre).
Slurry will yield a volume of approximately 0.030m3 when mixed with 20 to 25 litres
of water (roughly 33 bags to the cubic metre)
Connection Boxes
Boxes ERB1 and ERB3 feature hinged inspection lids & cable entry holes on the sides. Both
boxes provide ample space for conductors and clamps.
Type ERB1 Type ERB3
Pole Earthing Terminal
Type CPET
The pole earthing conductor is held by two

half-clamps which directly attach to the pole
as illustrated.
Materials: Cast brass with stainless steel hardware.
Conductor Range Dia. Bolt Bolt Length

Cat No. Stranding Overall Dia. & Washer mm
CPETM6 7/2.75 - 19/1.75 8.25 - 8.75 M10 35
CPETM24 19/1.75 - 19/2.00 8.75 - 10.00 M12 35

Earth Mat and Installation Kit
Cat No. Description

EARTHMAT Material: Galvanised steel
Size: 1500 x 900mm
Mesh: 76 x 50mm
KITY Switching Kit to EARTHMAT
Notes
Fibre Optic
Optical Ground Wire (OPGW) cables

OPGW Suspension Assemblies
Same lay as
Optical Fibre Cable OPGW outer stranding
Reinforcing rods
opposite lay to S
OPGW outer stranding
L
Application
Heliformed® suspension assemblies designed for use with OPGW cable. They reduce static
compressive stresses at the support point and cushion the OPGW cable against the dynamic
stress of aeolian vibration. The combination of elastomer inserts, HSU rods and reinforcing rods
provide protection against bending stress. The cable is progressively stiffened up to the
suspension point by the double rod sets and protected by the elastomer inserts.
The reinforcing rods are incorporated in this assembly to ensure the optical fibres within the
OPGW Range Reinforcing HSU Suspension Dimensions mm OPGW cable are not
From To Rod Cat No*. Assembly Cat No*. L H S subject to crushing
forces imparted by
9.3 9.9 FORL093L - HSU1430 - 2000 47 1118
the suspension
10.0 10.4 FORL100L - HSU1540 - 2030 47 1168 housing unit or other
10.5 11.1 FORL105L - HSU1625 - 2080 47 1270 bolted fittings when
11.2 11.8 FORL112L - HSU1640 - 2140 54 1372 applied to the cable.
11.9 12.3 FORL119L - HSU1750 - 2170 54 1372
12.4 12.7 FORL124L - HSU1755 - 2190 54 1372
12.8 13.2 FORL128L - HSU1875 - 2230 54 1422
13.3 13.6 FORL133L - HSU1910 - 2260 59 1524
13.7 14.3 FORL137L - HSU1955 - 2310 59 1524
14.4 15.0 FORL144L - HSU2020 - 2350 59 1549
15.1 15.6 FORL151L - HSU2150 - 2400 59 1626
15.7 16.2 FORL157L - HSU2210 - 2440 59 1650
16.3 16.5 FORL163L - HSU2270 - 2460 59 1650 * A parallel groove
16.6 16.9 FORL166L - HSU2305 - 2490 64 1676 clamp and earth lead
may be ordered with the
17.0 17.3 FORL170L - HSU2375 - 2520 64 1676 suspension assembly for
17.4 17.9 FORL174L - HSU2385 - 2560 64 1702 tower earthing. Earthing
Fibre Optic
18.0 18.5 FORL180L - HSU2450 - 2600 64 1727 through the fitting is not
18.6 19.0 FORL186L - HSU2505 - 2630 64 1753 recommended.
19.1 19.5 FORL191L - HSU2555 - 2670 68 2032 Refer page 5-4 for
19.6 20.0 FORL196L - HSU2625 - 2700 68 2082 earth lead assemblies.
20.1 20.8 FORL201L - HSU2700 - 2760 68 2082
** Standard designs are
20.9 21.2 FORL209L - HSU2730 - 2790 68 2082 available for either Left
21.3 21.9 FORL213L - HSU2770 - 2840 68 2082 Hand Lay or Right Hand
22.0 22.4 FORL220L - HSU2840 - 2870 68 2082 Lay OPGW cable from
9.3mm diameter up to
22.5 22.8 FORL225L - HSU2890 - 2900 68 2082 22.8mm diameter.
Fibre Optic

OPGW Tension Assemblies
50 S X
Reinforcing
Same lay as OPGW outer stranding rods opposite
lay to OPGW
outer stranding
Optical Fibre Cable

Clevis Thimble type CAC120A
Application
Heliformed® deadends designed for use with OPGW cable at termination, section, angle and joint
tower positions. They will hold up to the OPGW UTS (in accordance with AS1154) and maintain
optical integrity over the operating load range. The tension assembly consists of a reinforcing rod
set, a helical wire
OPGW Range Reinforcing Deadend Grip Dimensions mm
deadend and a clevis
From To Rod Cat No*. Cat No*. L S X
thimble. The OPGW is
protected by the 9.3 9.9 FORL093L- FODL093L- 2000 1470 380
reinforcing rods and 10.0 10.4 FORL100L- FODL100L- 2030 1500 395
the mechanical load is 10.5 11.1 FORL105L- FODL105L- 2080 1510 430
taken by the deadend 11.2 11.9 FORL112L- FODL112L- 2140 1540 459
and transferred to the
12.0 12.3 FORL120L- FODL120L- 2170 1540 473
tower hardware by
the clevis thimble. 12.4 12.7 FORL124L- FODL124L- 2190 1560 482
12.8 13.2 FORL128L- FODL128L- 2230 1560 501
13.3 13.6 FORL133L- FODL133L- 2260 1560 515
13.7 14.3 FORL137L- FODL137L- 2310 1590 538
14.4 15.0 FORL144L- FODL144L- 2350 1590 557
15.1 15.6 FORL151L- FODL151L- 2400 1610 581
15.7 16.2 FORL157L- FODL157L- 2440 1610 600
* A parallel groove 16.3 16.5 FORL163L- FODL163L- 2460 1640 610
clamp and earth lead
16.6 16.9 FORL166L- FODL166L- 2490 1640 624
may be ordered with the
tension assembly for 17.0 17.3 FORL170L- FODL170L- 2520 1640 638
tower earthing. Earthing 17.4 17.9 FORL174L- FODL174L- 2560 1660 657
through the ODE fitting 18.0 18.5 FORL180L- FODL180L- 2600 1660 675
Fibre Optic
is not recommended.
18.6 19.0 FORL186L- FODL186L- 2630 1690 690
Refer page 5-4 for 19.1 19.5 FORL191L- FODL191L- 2670 1690 709
earth lead assemblies. 19.6 20.0 FORL196L- FODL196L- 2700 1690 722
** Standard designs are 20.1 20.8 FORL201L- FODL201L- 2760 1710 750
available for either Left 20.9 21.2 FORL209L- FODL209L- 2790 1710 765
Hand Lay or Right Hand 21.3 21.9 FORL213L- FODL213L- 2840 1740 788
Lay OPGW cable from
9.3mm diameter up to
22.0 22.4 FORL220L- FODL220L- 2870 1740 802
22.8mm diameter. 22.5 22.8 FORL225L- FODL225L- 2900 1760 817
Fibre Optic
Optical Ground Wire (OPGW) cables Earth Lead Assemblies

Type ELA
Fig. 1 Fig. 2
Provides a direct electrical bonding connection between the OPGW cable and the attachment
structure (tower or pole) for connection to the earthing system.
Structure Parallel Groove Clamp Bolted Tee Clamp

Hardware
Fig Nut/Bolts/ Up to Above Up to Above
Cat No. No. L mm Assembly 13.2 OPGW 13.2 OPGW 19 OPGW 19 OPGW
ELA37207 750 M12 x 55 LTD75-2 LTX126-3
ELA37210 1000 M12 x 55 LTD75-2 LTX126-3
ELA37215 1 1500 M12 x 55 LTD75-2 LTX126-3
ELA37220 2000 M12 x 55 LTD75-2 LTX126-3
ELA37225 2500 M12 x 55 LTD75-2 LTX126-3
ELA11607M12D 750 M12 x 60 TCDA0619 TCDA1937
2
ELA15710 1000 M16 x 60 LTX126-3 LTX126-3
ELA15715 1500 M16 x 60 LTX126-3 LTX126-3
ELA15720 1 2000 M16 x 60 LTX126-3 LTX126-3
ELA15725 2500 M16 x 60 LTX126-3 LTX126-3
ELA15730 3000 M16 x 60 LTX126-3 LTX126-3
Fibre Optic
LTD75-2 LTX126-3 TCDA1937
Fibre Optic

Typical Tension and Suspension Assemblies
Earth lead assembly As specified As specified

lead length to suit (if required) (if required)
Bow Single Tension Assembly

shackle plate link
Earth lead As specified As specified
assembly lead (if required) (if required)
Tongue length to suit
eye link
Suspension Assembly
Typical OPGW Suspension assembly complete with Dogbone© vibration dampers.

Heliformed® Spiral Vibration Dampers are also available in lieu of Dogbone© vibration dampers.
Various fittings such as those shown above can be used to attach the tension or suspension
assembly to the structure.
Similar tension and suspension assemblies and accessories can be supplied for All Dielectric Self
Supporting (ADSS) cable. Please consult our sales staff for further information.
Fibre Optic
Fibre Optic

Fibre Optic Downlead Clamp
General Recommendations
Fibre optic downlead clamps are designed to attach fibre cables to structures without causing
undue stress to the optical fibres. The downlead clamp consists of two parts; the clamp base and
keeper. Each clamp contains two grooves which accommodates a specific range of cable
diameters. The base can be installed to either a curved pole surface or flat surfaces. Mounting
hardware is only included when the Tower Attachment or Banding option is selected. Lag or
machine bolts are not included.
Diameter
Range
mm Cat No. Cat No. Cat No. Cat No. Cat No.
11.9 - 14.2 FODLC 1190 TFODLC 1190 FODLC X 1190 FODLC 1190 PBC TFODLCU 1190
Down Lead Clamps
FODLC
FODLCX TFODLCU
Fibre Optic
TFODLC FODLC__PBC
OPGW/ADSS down lead clamps for timber/concrete poles
Fibre Optic

Single-Ended Closure System
Type FOSC-OPGW
The FOSC-OPGW is a single-ended closure system specially developed for use on the optical
grounding wires of overhead electrical power lines.
The closure is suitable for use above ground; it can be attached to high voltage towers, poles,
walls or other support structures. One model can be used to track and spur joint applications.
The FOSC-OPGW closure system has the following functions and features:
Single-ended design with valve
It permits the termination and sealing of:
OPGW (Optical Grounding Wire) cables
ADSS (All Dielectric Self Support) or conventional buried fibre optic cables
Cable seals are manufactured from heat-shrinkable material
Fibre Optic
Internal storage utilises FOSC splice trays which are hinged for access to any splice
without disturbing other trays
A galvanised steel mounting frame holds the thermoplastic dome and base and the
OPGW cable clamps
A pole mounting kit is included which allows the closure to be mounted on a traverse
strut of a high voltage tower without the need to drill holes in the metal construction
A stainless steel shot-gun protection enclosure is optionally available.
Fibre Optic

All to be supplied to AS1154 standard dimensions unless specified otherwise
Please copy this sheet, fill in the

Conductor Stranding ............................................ relevant details & forward to the
Conductor Diameter mm
............................................ Dulmison sales office in your region.
Conductor UTS kN
............................................ Company:.............................................
Conductor Lay (if known) RHL LHL Contact Name:.....................................
Conductor Mass kg Phone No:............................................

............................................
Fax/email:............................................
Conductor No of Fibres ............................................
Conductor Span Length From (min) to (max)
.........................................................................
Please specify cable/conductor manufacturers technical specification if available:

..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
Please provide pole/tower details for attachment purposes:

..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
Please provide quantity requirements:

Tension Assemblies: .................................................................................................................
Suspension Assemblies: .................................................................................................................
Vibration dampers: .................................................................................................................
Dogbone© Type .................................................................................................................
Spiral Type .................................................................................................................
Earth Lead Assemblies: .................................................................................................................
Fibre Optic
Down Lead Clamps: .................................................................................................................

Jointing Closure: .................................................................................................................
Please nominate preferred attachment fittings (refer Fibre Optic chapter)

..............................................................................................................................................................
..............................................................................................................................................................
..............................................................................................................................................................
Flexible Connectors
Type FL_A - Aluminium
L
C D
W A Bolt Size E
D C
Bolt Size E
Fig. 1 Fig. 2
Designed for flexible end to end connections between rectangular busbars or connections
between busbars and terminal palms. Connectors consist of high conductivity aluminium
laminates pre-formed to allow movement during expansion of the busbar system. The ends of the
laminates are welded to solid aluminium terminals. Laminated connectors of other sizes and forms
Flexible Connectors
can be made to customers’ specifications.

Table based on 400C ambient plus 300C maximum temperature rise.
Dimensions in Millimetres Approx.

Approx. DC Rating
Cat. No. Fig. No. A C D E W L Thickness Amp
FL2A 600 2 - 19 40 M12 51 300 10 600
FL3A 800 1 40 19 40 M12 76 360 12 800
FL4A 800 1 50 25 50 M12 102 400 10 800
FL4A 1200 1 50 25 50 M12 102 400 12 1200
FL4A 1600 1 50 25 50 M12 102 400 16 2000
Note: Other lengths and drillings to customer specifications are available.
Flexible Connectors
Type FL_C - Copper
L
C D
W A Bolt Size E
D C
Bolt Size E
Fig. 1 Fig. 2
Designed for flexible end to end connections between rectangular busbars or connections
between busbars and terminal palms. Connectors consist of a series of high conductivity copper
laminates pre-formed to allow movement during expansion of the busbar system. Laminated
connectors of other sizes and forms can be made to customers’ specifications.
Flexible Connectors
Dimensions in Millimetres Approx.
Approx. DC Rating
Cat. No. Fig. No. A C D E W L Thickness Amp
FL2C 600 2 - 19 40 M10 51 300 9 600
FL2C 800 2 - 19 40 M10 51 300 10 800
FL2C 1200 2 - 19 40 M10 51 300 12 1200
FL3C 800 1 40 19 40 M10 76 300 9 800
FL3C 1200 1 40 19 40 M10 76 300 13 1200
FL3C 1800 1 40 19 40 M10 76 300 19 1800
FL4C 800 1 50 25 50 M12 102 400 6 800
FL4C 1200 1 50 25 50 M12 102 400 9 1200
FL4C 1800 1 50 25 50 M12 102 400 13 1800
FL4C 2400 1 50 25 50 M12 102 400 17 2400
Note: Other lengths and drillings to customer specifications are available.
Flexible Connectors
Type F Series - Flat Braid
Type FA & FX
A
C
B
Type FB, FC
Series “F” flexible braid connectors consist of one or more tinned copper flat braids. Specially
formed tinned copper ferrules are swaged onto the ends of the braids under high pressure to form
solid rectangular terminals.
Current Ratings - Less than 300C temperature rise above 400C ambient temperature.
Short Time Rating - Based on maximum density being below 115 amps per mm2. Time period
basis, 3 seconds.
Flexible Connectors
Short Time Dimensions in Millimetres

Current Current No. of Approx. Bolt
Cat. No. Rating Rating Braids Thickness A B C D L Size
FA10300 100 2600 1 6 25 14 - 25 300
FA30300 300 10700 4 8 25 14 - 25 300 M10
FA45300 450 16100 6 10 25 14 - 25 300
FX10300 100 2600 1 6 25 14 - 25 300
FX30300 300 10700 4 8 25 14 - 25 300 M12
FX45300 450 16100 6 10 25 14 - 25 300
FB10300 100 2600 1 6 54 13 22 25 300
FB30300 300 10700 4 8 54 13 22 25 300 M10
FB45300 450 16100 6 10 54 13 22 25 300
FC10300 100 2600 1 6 54 13 29 25 300
FC30300 300 10700 4 8 54 13 29 25 300 M10
FC45300 450 16100 6 10 54 13 29 25 300
Note: 300mm Standard length. Other lengths and drillings to customer specifications available.
Flexible Connectors
Type R Series - Round Braid
B
Type RA
A
B
C
Type RB, RC, RE
A
D
B
C C
L
Type RF
Series “R” flexible braid connectors consist of one or more tinned copper round braids with
specially formed tinned copper ferrules swaged onto the ends of the braids under high pressure to
form solid rectangular terminals.
Current Ratings - Less than 300C temperature rise above 400C ambient temperature.
Short Time Rating - Based on maximum density being below 115 amps per mm2. Time period
basis, 3 seconds.
Flexible Connectors
Short Time Dimensions in Millimetres
Current Current No. of Approx. Bolt
Cat. No. Rating Rating Braids Thickness A B C D L Size
RA20300 200 6200 1 7.0 25 13 - 25 300
M10
RA40300 400 12500 2 8.5 25 13 - 25 300
RB20300 200 6200 1 7.0 54 13 22 25 300
M10
RB40300 400 12500 2 8.5 54 13 22 25 300
RC20300 200 6200 1 7.0 54 13 29 25 300
RC40300 400 12500 2 8.5 54 13 29 25 300 M10
RC50300 500 20000 2 12.0 54 13 29 25 300
RE70* 700 30000 3 14.0 83 19 40 40 *
M10
RE80* 800 37000 3 17.0 83 19 40 40 *
RF60* 600 25000 2 10.5 152 25 50 49 *
M16
RF1K* 1000 50000 4 17.0 152 25 50 49 *
Note: *OVERALL LENGTH For types RA, RB & RC - standard length 300mm. Other lengths and drillings
to customer specifications are available. For types RE and RF - required length in millimetres to be
added to catalogue number e.g. RE70450.
Flexible Connectors
Type RG Series - Round Braid
Series RG 1000 amp* Black Heatshrink 10 Nom

connectors consist of 3 A
tinned copper round braids
with specially formed tinned D
copper ferrules swaged on
to both ends under high B C
X Y
pressure to form solid
L
rectangular terminals.
Dimensions in Millimetres Hole Dia. mm
Cat. No. A B C D L X Y
RG1K400 50 25 22 50 400 27 17
RG1K415 50 25 22 50 415 27 17
RG1K440 50 25 22 50 440 27 17
RG1K450X 50 25 22 50 450 13 17
RG1K465X 50 25 22 50 465 13 17
RG1K490X 50 25 22 50 490 13 17
Note: *Installed in free air. Other lengths and drillings to customer specifications are available.
Flexible Connectors
Series RG 670 amp* Black Heatshrink 10 Nom

connectors consist of 2 A
tinned copper round braids
with specially formed tinned D
copper ferrules swaged on
to both ends under high B C
pressure to form solid X Y
rectangular terminals. L
Dimensions in Millimetres Hole Dia. mm

Cat. No. A B C D L X Y
RG67375 50 22 22 50 375 20 17
RG67385 50 22 22 50 385 20 17
RG67425 50 22 22 50 425 20 17
RG67375X 50 22 22 50 375 13 17
RG67385X 50 22 22 50 385 13 17
RG67425X 50 22 22 50 425 13 17
Note: *Installed in free air. Other lengths and drillings to customer specifications are available.
Heliformed® Line Fittings
Technical Guide
Overview
Dulmison has been supplying Heliformed® fittings to markets throughout the world for over 49
years. The company obtained a manufacturing licence in 1957, and became the first and oldest
manufacturer of Helical line fittings outside North America.
®
Over the last 49 years, a range of Heliformed terminations, joints, and support and repair fittings
have been developed. The range of application of these fittings is unsurpassed, and provides the
most complete range of electrical distribution fittings of this type.
®
The apparent simplicity of Heliformed fittings, their ease of installation in the field and their
mechanical and electrical conductive efficiencies, belie the design back-up and manufacturing
®
expertise necessary for what are essentially precision products. Heliformed fittings are tailor
made to match wide ranging differences in conductor materials, diameter configurations and
service conditions that vary from coastal climates to hot arid plains.
Design
All Heliformed® fittings are designed to be compliant for use with the following Standards
and or Recommendations;
AS1222.1 SC/GZ Conductors (Galvanised Steel)
AS1222.2 SC/AC Conductors (Aluminium Clad Steel)
AS1531 AAC & AAAC Conductors (Aluminium and Aluminium Alloy)
AS1746 HDC Conductors (Hard Drawn Copper)
AS3607 ACSR Conductors (Aluminium Clad Steel Reinforced)
®
Heliformed fittings are compliant with requirements of AS1154 Part 3.
Installation
Heliformed® fittings may be installed either by hand or by live line methods, and are designed to
fit on to the conductor for which they are designed, without any question of malfunction or
misapplication.
Colour Coding
®
Colour Coding is determined by the stranding of the conductor, on which the Heliformed fitting is
to be used as per AS1154 Part 3.
Individual Stranding Dia. mm Colour Code
1.00 Black
1.25 Green
1.75 Purple
2.00 Yellow
2.25 Brown
2.50 Blue
2.75 White
3.00 Red
3.25 Orange
3.50 Purple
3.75 Black
4.00 Black
4.50 Green
4.75 Blue
Technical Guide
Fundamentals
Heliformed® Deadends have two lengths, Overall Length and Applied Length, the latter being the
length from the cross over marks. (See fig 1). The cross over mark, (See fig 2) shows the starting
point for application of the deadend. The colour code at this cross over point is as per the
stranding of the conductor (See colour code page 7-2). An identification tag is always attached to
the loop area of the fitting, and displays the fitting Cat. No., Range of Applications and/or
stranding details.
Rod Diameter
Conductor
Diameter
Pitch Length
Applied Length
Length

Fig 1
Colour Code and Crossover Marks
A B
Open Loop Fig 2

Lay Designation
Right Hand Lay Left Hand Lay
End Finish
Depending on the voltage, ends of the individual rods may be either chamfered, ball ended or
EHV (Extra High Voltage) ended. EHV end finish is generally only ever required at a voltage
greater than 330kV.
Chamfered Ball EHV

End End End
Selection Guide
Loop Configuration
Open Helix Looped and Cable Looped Deadends can be provided. Open Helix Looped may be
regarded as standard.
Cable Looped Open Looped
Supply Options - Subsets/Rods/Rod Sets

®
Depending on the intended use, Heliformed products are supplied as individual rods (Lashing
Rods - Line Guards) or sub sets (Deadends-Splices and Ties). Generally only subsets are
gritted to enhance the holding strength and/or conductivity.
Subsets Rod sets Rods
Important
For Technical and Stranding details of standard Australian and New Zealand
conductors, please refer to Section 17. Once the size of the conductor is
established, the appropriate range and fitting in each catergory can be
obtained.
Selection Guide
Catalogue Numbering System
Alpha Numeric Identification

Heliformed® line fittings are identified by an alpha numeric catalogue numbering system
derived as follows:
• Nature of fitting material
• Type of fitting
• Conductor diameter range, applicable to fitting (Aust./N.Z Standard Metric)
Cat. No.
AAR0675
A AR 0675
Aluminium Armour Aust./N.Z. St’d
Alloy Rod Cond Dia - 6.75mm
(Jupiter 0675)
Although examination of the list of ‘prefixes’ and suffixes’ listed below shows the system to be
largely mnemonic, and thereby helpful in equating catalogue numbers with fittings, there are traps

and, as always, “exceptions to the rule” (see below)
Standard Abbreviations
PREFIXES (Material type)
A Aluminium L Aluminium Clad Steel C Copper S Galvanised Steel
SUFFIXES (Fitting type)

®
AR Armour Rod GG Heligrip ST Side Tie
DC Deadend for Copper GL Guy Lok TG Twin Grips
DE Deadend LG Line Guard TT Top Tie
®
DT Distribution Tie LS Line Splice WT Helitie
Steel Deadends are catalogue SGG (steel guy grip) rather than SDE.
Note: A true suffix ‘D’ appearing at the end of a catalogue number indicates the fitting suits more
than one conductor e.g. suits 7/2.75 Copper plus 19/1.75 Copper.
Exceptions to Standard Abreviations

DIS Double Insulated Service Termination FDE Full Tension Deadend (Multi Piece)
FSE Full Tension Deadend (Single Piece) FTS Full Tension Splice (Multi Piece)
HSP Heliformed® Support Unit ®
HSU Heliformed Suspension Unit
MSS Multi Strand Splice NDE Limited Tension Coated Deadend
PGG Plastic Guy Guard SVD Spiral Vibration Damper
Holding Strengths for Splices & Deadends
Line Splices
Conductor Type Conductor Stranding Catalogue Prefix Tension Rating (% of UTS)
ACSR 6/1 OR 6/7 FTS 90%
ACSR 3/4 OR 4/3 MSS 90%
ACSR 30/7 FTS 90%
AAC & AAAC ALL ALS 90%
HDC (Copper) ALL CLS 90%
SC/GZ (Galv) ALL SLS 90%
SC/AC (Alclad) ALL LLS 90%
Deadends
Conductor Type Conductor Stranding Catalogue Prefix Tension Rating (% of UTS)
ACSR 6/1 OR 6/7 ADE 60 - 85%**
LDE 60 - 85%**
FSE 90%
FDE 90%
ACSR 3/4 OR 4/3 ADE 60 - 85%**
LDE 60 - 85%**
FSE 90%
ACSR 30/7 ADE 60 - 85%**
LDE 60 - 85%**
FDE 90%
AAC & AAAC ALL ADE 90%
LDE 90%
HDC (Copper) ALL CDE 90%
SDC 90%
SC/GZ (Galv) ALL SGG 90%
SGL 90%
SC/AC (Alclad) ALL LGG 90%
** For specific details relating to the holding strength of Deadends, please refer to the Termination
and Deadend section of this catalogue.
Catalogue Prefix Codes

ALS-Aluminium Line Splice CLS-Copper Line Splice FTS-Full Tension Splice
MSS-Multi Strand Splice SLS-Steel Line Splice LLS-Aluminium Clad Line Splice
ADE-Aluminium Deadend CDE-Copper Deadend FDE-Full Tension Deadend

FSE-Full Tension Deadend (Single Piece) LDE-Aluminium Clad Deadend
® ®
SDC-Steel D’end for Copper SGG-Steel Heligrip Deadend LGG-Aluminium Clad Heligrip
Selection Guide
Index to Standard Range & Guide to Usage
Heliformed® Line Fitting Cat.

Prefix AAC/AAAC ACSR HDC SC/AC SC/GZ
Intended Use Type Code
Termination DEADENDS - Bare

Aluminium Alloy ADE
Aluminium Clad LDE
Copper Alloy CDE
Galvanised Steel Heligrip® SGG
Aluminium Clad Steel Heligrip® LGG
Al. Clad Steel Full Tension, Multi Piece FDE
Al. Clad Steel Full Tension, Single Piece FSE
Double Insulated DIS
For House Service conductors only
Neoprene Covered NDE
Guy Lok SGL
Support ARMOUR RODS
and Aluminium Alloy AAR
Copper Alloy CAR
Protection
Galvanised Steel SAR
Aluminium Clad Steel LAR
LINE GUARDS
Aluminium Alloy ALG
Copper Alloy CLG

INSULATOR TIES
Aluminium Alloy Helities® AWT
Galvanised Steel Helities® SWT
Aluminium Alloy Distribution Ties ADT
Aluminium Clad Steel Distribution Ties LDT
Galvanised Steel Distribution Ties SDT
Aluminium Alloy Side Ties AST
Aluminium Clad Steel Side Ties LST
Aluminium Alloy Single Wire Top Ties ATT
SUSPENSION/SUPPORT UNITS
Aluminium Alloy Suspension Unit HSU
Galvanised Steel Suspension Unit SHS
Aluminium Alloy Support Unit HSP
Joint and LINE SPLICES
Restorative Aluminium Alloy ALS See page 7-26
Copper Alloy CLS

Repair
Galvanised Steel SLS
Galvanised Steel & Al. Alloy Full Tension MSS/FTS
MISCELLANEOUS
Spiral Vibration Damper SVD
Guy Guard PGG
Bird/Swan Diverters BD/SD
Low Voltage Spreader Rods LVS
Aluminium Based Deadends
Type ADE - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Type LDE - Aluminium Clad Steel for AAC, AAAC & ACSR Conductors
Identification Tag Short Leg
Colour Code &

Crossover Marks
Long Leg
Aluminium Based Deadends have been designed as a simple and cost effective method of
carrying out terminations on overhead distribution networks incorporating AAC, AAAC and ACSR
Conductors. Their unique single piece design, provides uniform application pressure to the
conductor, and eliminates cumbersome hardware and other components, which may be lost or
damaged during installation or in service.
An entire range of fittings, have been developed, to cover the smallest earth wires, right up to the
largest transmission conductors. Each fitting has a specific application range, as indicated in the
following tables.
Rated Holding Strengths

On AAC and AAAC conductors, both an ADE and LDE fitting will hold a minimum of 90% of the
ultimate tensile strength of the conductor as required by Australian Standard AS1154.1 - 2004.
On ACSR conductors, an ADE or LDE fitting will hold 60-85% of the ultimate tensile strength of
the conductor, on which it is used.
Aluminium Based Deadends
Type ADE - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Type LDE - Aluminium Clad Steel for AAC, AAAC & ACSR Conductors
Conductor AAC/AAAC Aluminium Alloy Aluminium Clad Std

ACSR Stranding
Range Stranding Deadends Steel Deadends Pack
4.10 - 4.42 ADE 0410 50
4.62 - 4.94 ADE 0462 LDE 0462 50
4.95 - 5.14 ADE 0495 LDE 0462 50
5.15 - 5.39 7/1.75 ADE 0525 3/4/1.75 LDE 0525 50
5.60 - 5.79 ADE 0560 LDE 0525 50
5.80 - 6.09 ADE 0580 LDE 0593 50
6.10 - 6.24 ADE 0610 50
6.25 - 6.54 ADE 0625 50
6.55 - 6.89 7/2.25 ADE 0675 LDE 0675 50
6.90 - 7.14 ADE 0690 LDE 0675 50
7.15 - 7.34 ADE 0715 LDE 0675 50
7.35 - 7.59 7/2.50 ADE 0750 6/1/2.50 - 3/4/2.50 LDE 0750 50
7.60 - 7.89 ADE 0760 LDE 0750 50
7.90 - 8.29 7/2.75 ADE 0790 6/1/2.75 LDE 0750 50
8.30 - 8.64 ADE 0830 LDE 0900 40
8.65 - 9.35 7/3.00 ADE 0900 6/1/3.00 - 4/3/3.00 LDE 0900 50
9.35 - 9.69 ADE 0935 30
9.70 - 10.15 ADE 0970 30

10.15 - 10.49 ADE 1015 30
10.50 - 10.79 ADE 1050 25
10.80 - 11.29 7/3.75 ADE 1125 6/1/3.75 - 4/3/3.75 LDE 1125 25
11.30 - 11.74 ADE 1130 25
11.75 - 12.24 ADE 1175 25
12.25 - 12.79 ADE 1225 LDE 1255 25
12.80 - 13.24 ADE 1280 LDE 1255 25
13.24 - 13.84 7/4.50 ADE 1350 LDE 1350D 20
13.85 - 14.44 7/4.75 ADE 1430 6/4.75 + 7/1.60 LDE 1430 20
14.45 - 15.09 ADE 1445 25
15.10 - 15.69 ADE 1510 LDE 1550 25
15.70 - 16.39 19/3.25 ADE 1625 LDE 1625 15
16.40 - 17.04 ADE 1640 25
17.05 - 17.79 19/3.50 ADE 1750 30/7/2.50 LDE 1750 10
17.80 - 18.54 ADE 1780 10
18.55 - 19.34 19/3.75 ADE 1875 LDE 1875 10
19.35 - 20.39 ADE 1989 10
20.40 - 21.82 37/3.00 ADE 2100 30/7/3.00 LDE 2100 10
22.46 - 23.75 37/3.25 ADE 2330 30/7/3.25 10
23.75 - 25.29 19/4.75 ADE 2375 30/7/3.50 LDE 2375 10
25.30 - 27.27 37/3.75 ADE 2625 54/7/3.00 LDE 2625 10
28.60 - 30.83 61/3.25 ADE 2930 54/7/3.25 10
Copper Alloy Deadends
Type CDE - Copper Alloy for Hard Drawn Copper Conductors
Identification Tag Short Leg
Colour Code &

Crossover Marks
Long Leg
Copper Alloy Deadends have been designed as a simple and cost effective method of carrying
out terminations on Hard Drawn Copper (HDC) and Copper Alloy conductors. Fittings for smaller
ranges are manufactured from Tin Bearing Copper Alloy wire, whilst larger fittings are
manufactured from a unique Cadmium ‘Free’ Copper Alloy wire.
The material used in all fittings is ideally suited to coastal and polluted conditions, and
replicates the strength and life of the conductor as closely as possible.

On HDC conductors, a CDE fitting will hold a minimum of 90% of the ultimate tensile strength of
the conductor as required by Australian Standard AS1154.1 - 2004.
Type CDE - For Hard Drawn Copper (HDC) Conductors

Conductor HDC Conductor Copper Alloy Std
Range Stranding Deadends Pack
3.57 - 3.75 7/1.25 CDE 0360 50

3.90 - 4.21 CDE 0400 50
4.80 - 5.25 7/1.75 CDE 0525 50
6.00 - 6.29 7/2.00 CDE 0600 50
6.30 - 6.57 CDE 0630 50
6.58 - 6.85 CDE 0658 40
6.89 - 7.41 CDE 0714 40
7.42 - 7.95 CDE 0742 40
7.70 - 7.99 CDE 0770 40
8.00 - 8.75 7/2.75 & 19/1.75 CDE 0825D 40
9.00 - 9.26 CDE 0900 40
9.30 - 9.99 CDE 0965 40
10.00 - 10.65 19/2.00 & 7/3.50 CDE 1000D 20
10.66 - 11.24 CDE 1068 20
11.25 - 12.04 7/3.75 CDE 1125 20
12.05 - 12.82 37/1.75 & 7/4.15 CDE 1225 15
12.82 - 13.19 CDE 1257 15
13.20 - 13.75 19/2.75 CDE 1375 10
14.50 - 15.03 19/3.00 CDE 1500 10
16.15 - 16.80 CDE 1615 10
17.50 - 18.08 37/2.50 CDE 1750 5
18.09 - 19.00 CDE 1809 5
19.01 - 20.19 37/2.75 CDE 1925 5
20.20 - 21.80 37/3.00 CDE 2100 5
22.60 - 24.36 CDE 2300 5
24.72 - 26.65 61/2.75 CDE 2565 5
28.43 - 30.65 CDE 2950 5
Full Tension Deadends
Type FSE - Single Piece, Aluminium Clad Steel for ACSR Conductors
Type FDE or FTDE - Multi Piece, Aluminium Alloy & Gal Steel for ACSR Conductors
Full Tension Deadends have been designed for use as a termination on ACSR - Aluminium Clad
Steel Reinforced conductors. Two types of Full Tension Deadends are available -
Type FSE - Single Piece Construction

Designed for installation over the outer layer of the conductor only.
Identification Tag
Short Leg
Colour Code &
Crossover Marks Long Leg
Type FDE or FTDE - Multi Piece Construction

Designed for installations where holding strength on the inner core strands is required. e.g. on
greased inner core conductors, with 7 strands or greater in the core. The type FDE or FTDE
fitting, can be supplied in two configurations.
Two Deadends
(one deadend for the inner
core and one deadend for Outer Aluminium Deadend Outer Aluminium Deadend
over the outer strands)
FIGURE 1

Inner Galvanised Steel Deadend
Two Deadends plus Filler Rods Aluminium Filler Rods
(where the inner core deadend cannot be designed so as its
diameter will align with the outer strands, so as to enable
attachment of the second deadend)
FIGURE 2 Inner Galvanised Steel Deadend
On ACSR conductors, FSE, FDE and FTDE fittings will hold a minimum of 90% of the ultimate
tensile strength of the conductor as required by Australian Standard AS1154.1 - 2004.
Type FSE/FDE/FTDE - For Aluminium Clad Steel Reinforced (ASCR) Conductors
ACSR Conductor FSE Single FDE or FTDE Std
Stranding Piece Fitting Multi Piece Fitting Pack
3/4/1.75 FSE 0525 50
6/1/2.50 FSE 0750 30
3/4/2.50 FSE 0750 30
6/1/3.00 FSE 0900 FTDE 0900 25
4/3/3.00 FSE 0900 25
6/1/3.75 FSE 1125 FDE 1125 25
4/3/3.75 FSE 1125 25
12/7/2.50 FTDE 1250 25
6/4.75 + 7/1.60 FSE 1430 20
30/7/2.50 FDE 1750 5
30/7/3.00 FDE 2100 5
Double Insulated Deadends
Type DIS - Double Insulated - Copper & Aluminium Aerial Service Cables
Cable Looped End is neoprene

covered to prevent
damage to conductor
insulation during
application
Neoprene Sheath
®
Heliformed component
The DIS fitting has been designed for terminating insulated aerial service cables of either single,
webbed, 2, 3 or 4 core twisted or concentric neutral screened construction. The DIS fitting is
designed to terminate the service cable directly to the facia attachment on the house, without the
need for a separate insulator. There is no span limitation in normal urban usage of the DIS fitting.
DIS fittings are composed of two compoments, a galvanised, gritted and coated (black)
®
Heliformed fitting, and a non-conductive Neoprene Sheath. The neoprene sheath is wrapped
around the service cable prior to attachment of the Heliformed® fitting, to provide the double
insulating layer.
The DIS fitting provides excellent resistance to UV attack and corrosion, and has been designed
to operate in harsh operating environments, where temperature extremes, and vibration difficulties
are known to occur.
Area mm2 Stranding No. of Conductors Cat. No. Std. Pack Colour Code
Twisted Conductors
6 7/1.04 2, 3 & 4 DIS1400N 25 Red
10 7/1.35 2, 3 & 4 DIS1400N 25 Red
10 7/1.35 4 DIS1600N 25 White
16 7/1.70 2 DIS1400N 25 Red
16 7/1.35 3&4 DIS1600N 25 White
25 7/2.00 2 DIS1600N 25 White
25 7/2.00 3&4 DIS1900N 20 Blue
35 19/1.35 2 DIS1600N 25 White
35 19/1.35 4 DIS2200N 25 Green
Webbed Conductors
6 7/1.04 DIS80610 25 Red
10 7/1.35 DIS80610 25 Red
16 7/1.70 DIS81600 25 White
Neutral Screened Conductors
6 7/1.04 2 DIS1400N 25 Red
6 7/1.04 3&4 DIS1900N 20 Blue
10 7/1.35 2 DIS1400N 25 Red
10 7/1.35 3&4 DIS1900N 20 Blue
16 7/1.70 2 DIS1600N 25 White
16 7/1.70 3&4 DIS1900N 20 Blue
Note: Number of conductors includes the neutral screen.
Limited Tension Deadends
Type NDE - Limited Tension - Copper & Aluminium Aerial Service Cables
Colour Code & Crossover Marks
Open Loop A
The NDE is a coated galvanised steel termination, suitable for application over Polyethylene or
Neoprene insulated, aluminium or copper conductors. The coated subsets of each Deadend leg
exert a low radial pressure that does not damage the insulation on the conductor.
Because of the number of variables associated with the rating strength of this type of fitting
(conductor size, number of cores, insulation thickness etc.), it is impractical to imply a rating as a
proportion of the UTS of the conductor. In many applications the strength of the fitting will exceed
the UTS of the conductor.
Area mm2 Stranding No. of Conductors Cat. No. Std. Pack Colour Code
Twisted Conductors
6 7/1.04 2&3 NDE1036 25 Blue
6 7/1.04 4 NDE1369 25 Red
10 7/1.35 2 NDE1036 25 Blue

10 7/1.35 2&3 NDE1369 25 Red
16 7/1.70 2 NDE1369 25 Red
16 7/1.35 2&3 NDE1554 20 Black
25 7/2.00 2 NDE1554 20 Black
25 7/2.00 3 NDE1973 15 Yellow
35 19/1.35 4 NDE2216 10 Blue
35 19/1.35 2, 2 & 3 NDE2216 10 Blue
Webbed Conductors
6 7/1.04 NDE1036 25 Blue
10 7/1.35 NDE1369 25 Red
16 7/1.70 NDE1369 25 Red
25 7/2.00 NDE1554 20 Black
Neutral Screened Conductors
6 7/1.04 2 NDE1036 25 Blue
6 7/1.04 2&3 NDE1554 20 Black
10 7/1.35 2 NDE1036 25 Blue
10 7/1.35 3 NDE1554 20 Black
10 7/1.35 4 NDE1973 15 Yellow
16 7/1.70 2 NDE1369 25 Red
16 7/1.70 3 NDE1554 20 Black
16 7/1.70 4 NDE2216 10 Blue
SGG Heligrips®
Type SGG - Galvanised Steel for SC/GZ Conductors
Type LGG - Aluminium Clad Steel for SC/AC Conductors
Identification Tag
Short Leg
Colour Code &
Crossover Marks Long Leg
SGG and LGG Heligrips®, are used for teminating guy wires, earthwires and stay conductors.
Both SGG and LGG fittings are ideally suited to installations in the most difficult conditions, and
will never relinquish their gripping power.
®
SGG and LGG Heligrips are manufactured from the same materials as the conductors that they
are applied to. This ensures that there is no chance of electrolytic or galvanic corrosion, as the
fittings are completely compatible to the conductor to which they are applied.
SGG fittings are supplied as Right Hand Lay as the standard to match the applicable Right Hand
Lay conductor. Left Hand Lay fittings are available to suit Left Hand Lay conductors. LGG fittings
are always supplied as Left Hand Lay to suit Left Hand Lay conductors.

SGG & LGG Heligrips® will hold a minimum of 90% of the UTS of the conductor as required by
Australian Standard AS1154.1 - 2004.
Type SGG/LGG - for SC/GZ & SC/AC Conductors
Conductor SC/GZ Galvanised SC/AC Aluminium Clad Std.
Range Stranding Steel Heligrip® Stranding Heligrip
®
Pack
2.41 - 2.60 SGG 0245 50

2.80 - 3.15 SGG 0315 50
3.16 - 3.54 SGG 0345 50
3.55 - 3.69 SGG 0355 50
3.70 - 3.84 SGG 0375 50
4.20 - 4.39 3/2.00 SGG 0431 50
4.63 - 4.84 7/1.60 SGG 0480 7/1.60 LGG 0480L 50
4.85 - 5.04 SGG 0485 50
5.50 - 5.94 3/2.75 SGG 0593 3/2.75 LGG 0593L 50
5.95 - 6.19 7/2.00 SGG 0600 50
6.20 - 6.49 SGG 0620 40
6.50 - 7.01 SGG 0675 3/3.25 LGG 0700L 40
7.35 - 7.64 SGG 0750 30
7.65 - 7.99 SGG 0765 30
8.00 - 8.29 7/2.75 SGG 0825** 3/3.75 & 7/2.75 LGG 0825L 20
8.95 - 9.29 SGG 0895 20
9.30 - 9.69 SGG 0930 20
9.70 - 10.20 7/3.25 & 19/2.00 SGG 0975** 7/3.25 LGG 0975L 15
10.84 - 11.69 7/3.75 SGG 1125 7/3.75 LGG 1125L 20
11.85 - 12.19 7/4.00 SGG 1200 15
12.20 - 12.54 SGG 1220 15
13.06 - 13.97 19/2.75 SGG 1375** 19/2.75 LGG 1375L 5
16.00 - 16.40 19/3.25 SGG 1625 19/3.25 LGG 1625L 5
**Note: SGG0825. SGG0975 & SGG1375 are suitable for use with a standard thimble or with GY3 &
GY4 insulators.
Clevis Thimbles & Socket Thimbles
Type CTH - Aluminium for AAC, AAAC & ACSR Conductors
Type CAC - Galvanised MCI for SC/GZ Conductors
Type STH - Galvanised MCI for SC/GZ Conductors
Materials
Aluminium alloy or galvanised MCI castings.
CTHL70* CTH70*
18 20 18 12 20 12
R23
23 23
70 63
130 R22.5
R14 115
R30
65 90 40 70
50
CAC120* CAC438*

54 Max 51 21
40 26 38
13 Min 13 Min
R9.5
50
R50
65
96
R12.5
R25.5 19
8.5
36
*Hardware STH70 55 56
Add suffix ‘A’ for M16
bolt and nut assembly.
Add suffix ‘Q’ for 16mm 31
dia. rivet and split pin
assembly. 50
70 29
20
8 8
50
16
Armour Rods
Type AAR - Aluminium Alloy for AAC, AAAC and ACSR
Type CAR - Copper Alloy for Copper Conductors
Type SAR - Galvanised Steel for SC/GZ Conductors
Type LAR - Aluminium Clad Steel for SC/AC Conductors
Identification Tag
Colour Code & Centre Mark
Application
Protection of conductors against bending & compressive stresses. Protection against abrasion &
arcing damage. Repair of conductors having no more than 20% of outer strands damaged or broken.
Guide to Usage
As the degree of protection in specific situations is affected by such factors as line design,
temperature, tension, exposure to wind flow, vibration history, etc., the following
recommendations are made:
(i) Armour Rods should be regarded as minimum protection for clamp style supports or
suspension arrangements.
(ii) They should be considered as mimimum protection on hand tied, pin type construction
of span lengths greater than 90M in urban areas, having no history of vibration.
(iii) Armour Rods are not designed to act as vibration dampers. Their role is to provide
conductors with an extra degree of protection at support points. In areas where a
history of vibration is known, or where vibration is suspected, the supplementary use of
® ®
Type SVD Heliformed Spiral Vibration or Dogbone Dampers should be considered.
®
(iv) On pin type construction, the use of Helities are recommended as being superior to
usual armour-clamp arrangements.
®
(v) At suspension points Heliformed type HSU Suspension Units are recommended as
superior to usual armour-clamp arrangements.
Restorative Repair
Armour Rods may be used to restore full conductivity and strength to aluminium, ACSR and
copper conductors, where damage is outside of the support area and does not exceed 20% of the
outer strand layer. Dulmison should be consulted when damage is located at the point of support.
The conductor should be scratch brushed and greased prior to the application of Armour Rods
used for repair.
Tapping
Heliformed® Armour Rods may be used as tap armour to protect conductors from wear and flash-
over damage under hot line taps. Where tapping clamps are to be installed over the Armour Rods
a moisture inhibitor, e.g. Alminox, should be applied. The conductor should be scratch brushed
and greased prior to the application of Armour Rods used for tapping.
Armour Rods
Type AAR - Aluminium Armour Rods for AAC, AAAC & ACSR Conductors
Conductor AAC/AAAC
ACSR Stranding Aluminium Armour Rod Std. Pack
Range Stranding
4.95 - 5.29 7/1.75 3/4/1.75 AAR 0525 50
5.30 - 5.79 AAR 0530 50
5.80 - 6.19 AAR 0580 50
6.20 - 6.59 AAR 0620 50
6.60 - 6.94 AAR 0675 50
6.95 - 7.34 AAR 0695 50
7.35 - 7.84 7/2.50 6/1/2.50 - 3/4/2.50 AAR 0750 50
7.85 - 8.29 7/2.75 6/1/2.75 AAR 0785 40
8.30 - 8.79 AAR 0830 40
8.80 - 9.29 7/3.00 6/1/3.00 - 4/3/3.00 AAR 0900 40
9.30 - 9.89 AAR 0930 40
9.90 - 10.49 AAR 0990 25
10.50 - 11.09 AAR 1050 25
11.10 - 11.79 7/3.75 6/1/3.75 - 4/3/3.75 AAR 1125 25
11.80 - 12.44 AAR 1180 25
12.45 - 13.24 AAR 1245 25
13.25 - 13.99 7/4.50 AAR 1350 20

14.00 - 14.89 7/4.75 6/4.75 + 7/1.60 AAR 1430 20
14.90 - 15.39 AAR 1490 20
15.40 - 16.04 AAR 1540 15
16.05 - 16.64 19/3.25 AAR 1625 15
16.65 - 17.24 AAR 1665 15
17.25 - 17.89 19/3.50 30/7/2.50 AAR 1750 15
17.90 - 18.80 19/3.75 AAR 1875 10
18.81 - 19.89 AAR 1881 10
19.90 - 20.70 AAR 1990 5
20.71 - 21.49 37/3.00 30/7/3.00 AAR 2100 5
21.50 - 23.04 37/3.25 30/7/3.25 AAR 2150 5
23.60 - 24.80 19/4.75 30/7/3.50 AAR 2375 5
24.80 - 25.84 AAR 2480 5
25.85 - 26.30 37/3.75 54/7/3.00 AAR 2630 5
26.31 - 27.04 AAR 2700 5
27.05 - 27.89 AAR 2705 5
27.90 - 28.94 AAR 2790 5
28.95 - 29.49 61/3.25 54/7/3.25 AAR 2930 3
29.50 - 30.69 AAR 2950 3
30.70 - 32.24 54/7/3.50 AAR 3150 3
32.25 - 33.74 AAR 3225 3
33.75 - 35.34 61/3.75 54/3.75 + 19/2.25 AAR 3375 3
Armour Rods
Type CAR - Copper Armour Rods for Copper Conductors
Type LAR - Aluminium Clad Steel for SC/AC Conductors
Type CAR - Copper Armour Rods for Copper Conductor

Conductor HDC Conductor Copper Armour Std.
Range Stranding Rod Pack
4.88 - 5.29 7/1.75 CAR 0525 25
6.00 - 6.34 7/2.00 CAR 0600 25
7.50 - 7.99 CAR 0750 20
8.00 - 8.49 7/2.75 & 19/1.75 CAR 0825 20
8.50 - 8.94 CAR 0875 20
8.95 - 9.44 CAR 0900 15
9.45 - 9.99 7/3.25 CAR 0945 10
10.00 - 10.64 19/2.00 CAR 1000 10
11.45 - 12.09 CAR 1145 10
12.10 - 12.84 37/1.75 & 7/4.15 CAR 1225 10
12.85 - 13.59 CAR 1285 10
13.60 - 14.39 19/2.75 CAR 1375 5
14.40 - 15.04 19/3.00 CAR 1500 5
15.90 - 16.94 CAR 1590 5
16.95 - 17.84 37/2.50 CAR 1750 5
17.85 - 18.69 CAR 1785 5
18.70 - 19.49 37/2.75 CAR 1925 5

Type LAR - Aluminium clad Steel for SC/AC Conductors
Conductor Galvanised SC/AC Aluminium Clad Std.
SC/GZ Stranding
Range Armour Rod Stranding Armour rod Pack
4.10 - 4.39 3/2.00 SAR 0431 50
4.80 - 6.00 7/1.60, 7/2.00 & 3/2.75 SAR 0480D 3/2.75 LAR 0593L 50
6.75 - 7.27 3/3.25 LAR 0700L 25
7.35 - 7.84 LAR 0735L 25
7.85 - 8.29 7/2.75 SAR 0825 3/3.75 & 7/2.75 LAR 0825L 30
8.78 - 9.23 7/3.00 LAR 0900L 20
9.50 - 10.24 SAR 0975 7/3.25 LAR 0975L 20
11.10 - 11.79 7/3.75 SAR 1125 7/3.75 LAR 1125L 20
11.80 - 12.44 7/4.00 SAR 1200 10
12.45 - 13.24 19/2.50 SAR 1245 19/2.50 LAR 1245L 15
13.25 - 13.99 19/2.75 SAR 1375 19/2.75 LAR 1375L 10
15.75 - 16.51 19/3.25 SAR 1625 19/3.25 LAR 1625L 5
Note: Helities® and Distribution Ties are available for installation over Armour Rods.
Refer to table on Page 7-21.
Line Guards
Type ALG - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Type CLG - Copper Alloy for Copper Conductors
Identification Tag
Colour Code & Centre Mark
Application
Line Guards may be regarded as a light duty version of the armour rod intended for protection of
conductors against abrasion and arc-over. They may also be used as patch rods to conductors
where damage has occured.
Compatibility
Suited to highly polluted areas and coastal locations when used with appropriate conductor.
Guide to Usage
As with Armour Rods, the degree of protection afforded conductors against abrasion and
arc-over is influenced by such factors as line design, temperature, tension, exposure to wind flow
and vibration etc. The following may be taken as a guide:
(i) Regard as a minimum protection for hand tied spans of less than 107m in urban areas

with a history of vibration.
®
(ii) It is recommended that Helities be used in place of normal hand tie combinations on
pin type construction.
(iii) Line Guards are recommended where clamp type supports or suspensions are used or
®
where there are hand tied spans of 91m or more. In these situations Heliformed
Armour Rods are preferable.
(iv) Line Guards are not recommended where vibration is suspected.
Restorative Repair
Line Guards may be used to restore full conductivity and strength to aluminium, ACSR and
copper conductors, where damage is outside of the support area and does not exceed
10 - 15% of the outer strand layer. Dulmison should be consulted when damage is located at the
point of support. The conductor should be scratch brushed and greased prior
to the application of Line Guards used for repair.
Tapping
®
Heliformed Line Guards may be used as tap armour to protect conductors from wear and flash-
over damage under hot line taps. Where tapping clamps are to be installed over the Line Guards
a moisture inhibitor e.g. Alminox should be applied. The conductor should be scratch brushed
and greased prior to application of Line Guards used for tapping.
Line Guards
Type ALG - Aluminium Line Guards for AAC, AAAC & ACSR Conductors
Conductor AAC/AAAC
ACSR Stranding Aluminium Line Guards Std. Pack
Range Stranding
5.25 - 5.59 7/1.75 3/4/1.75 ALG 0525 50
5.60 - 6.19 ALG 0560 50
6.20 - 6.59 ALG 0620 50
6.60 - 6.94 7/2.25 ALG 0675 50
6.95 - 7.34 ALG 0695 50
7.35 - 7.84 7/2.50 6/1/2.50 - 3/4/2.50 ALG 0750 50
7.85 - 8.29 7/2.75 6/1/2.75 ALG 0785 50
8.30 - 8.79 ALG 0830 50
8.80 - 9.29 7/3.00 6/1/3.00 - 4/3/3.00 ALG 0900 50
9.30 - 9.89 ALG 0930 50
9.90 - 10.49 ALG 0990 50
10.50 - 11.09 ALG 1050 50
11.10 - 11.79 7/3.75 6/1/3.75 - 4/3/3.75 ALG 1125 40
11.80 - 12.44 ALG 1180 25
12.45 - 13.24 ALG 1245 25
13.25 - 13.99 7/4.50 ALG 1350 25
14.00 - 14.89 7/4.75 6/4.75 + 7/1.60 ALG 1430 25
14.90 - 15.39 ALG 1490 25
15.40 - 16.04 ALG 1540 25

16.05 - 16.64 19/3.25 ALG 1625 25
16.65 - 17.24 ALG 1665 25
17.25 - 17.89 19/3.50 30/7/2.50 ALG 1750 25
17.90 - 18.80 19/3.75 ALG 1875 25
18.81 - 20.14 ALG 1881 25
20.15 - 21.34 37/3.00 30/7/3.00 ALG 2100 20
21.35 - 22.84 37/3.25 30/7/3.25 ALG 2135 15
22.85 - 24.24 19/4.75 30/7/3.50 ALG 2375 15
24.25 - 25.04 ALG 2450 15
25.05 - 25.84 ALG 2505 15
25.85 - 27.04 37/3.75 54/7/3.00 ALG 2625 10
27.05 - 27.89 ALG 2705 10
27.90 - 29.29 ALG 2925 10
29.30 - 30.69 61/3.25 54/7/3.25 ALG 2930 10
30.70 - 32.24 54/7/3.50 ALG 3150 10
32.25 - 33.74 ALG 3225 5
33.75 - 35.34 61/3.75 54/3.75 + 19/2.25 ALG 3375 5
Line Guards
Type CLG - Copper Line Guards for Hard Drawn Copper (HDC) Conductors
Conductor HDC Conductor Copper Std.

Range Stranding Line Guard Pack
5.00 - 5.29 7/1.75 CLG 0525 50
6.00 - 6.34 7/2.00 CLG 0600 50
8.00 - 8.49 7/2.75 & 19/1.75 CLG 0825 25
8.50 - 8.94 CLG 0875 25
9.45 - 9.99 7/3.25 CLG 0945 25
10.00 - 10.39 19/2.00 CLG 1000 25
10.40 - 10.79 CLG 1050 15
10.80 - 11.44 CLG 1080 15
12.10 - 12.84 31/1.75 & 7/4.15 CLG 1225 15
13.60 - 14.39 19/2.75 CLG 1375 15
14.40 - 15.04 19/3.00 CLG 1500 10
16.95 - 17.84 37/2.50 CLG 1750 5
18.70 - 19.49 37/2.75 CLG 1925 5
Sizes of Helities® & Distribution Ties

for fitting over Armour Rods

Cond. Armour Dia. Helitie® Distribution
Conductor
Dia. Rods over Cat. Tie
ACSR AAC SC/GZ mm Cat. No. A/Rods No. Cat. No.
--- --- 7/1.60 4.80 SAR0480D 8.86 SWT0865(*) SDT0865(*)
3/4/1.75 --- --- 5.25 AAR0525 11.15 AWT1125(*) LDT1125(*)
--- --- 3/2.75 5.93 SAR0480D 10.00 SWT1036(*) SDT1036(*)
3/4/2.50 --- --- 7.50 AAR0750 14.80 AWT1430(*) LDT1350(*)
6/1/3.00 7/3.00 --- 9.0 AAR0900 16.30 AWT1625(*) LDT1625(*)
6/1/3.75 7/3.75 --- 11.25 AAR1125 19.37 AWT1900(*) LDT1900(*)
--- 7/4.50 --- 13.50 AAR1350 22.44 AWT2150(*) LDT2150(*)
6/4.75 + 7/1.60 7/4.75 --- 14.30 AAR1430 23.24 AWT2290(*) LDT2290(*)
--- 19/3.25 --- 16.25 AAR1625 26.01 AWT2588(*) LDT2588(*)
--- 19/3.75 --- 18.75 AAR1875 28.51 AWT2751(*) LDT2751(*)
*Note: When ordering Helities® and Distribution Ties, nominate insulator type and neck diameter
as follows:
• Add suffix 7 to catalogue number for insulators with 76mm neck diameter
• Add suffix 9 for 90mm neck diameter, and
• Add suffix 1 for 112mm neck diameter.
Helities®
Type AWT - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Type SWT - Galvanised Steel for SC/GZ Conductors
Features
Superior to hand ties with Armour Rods
Helitie® pad, and Neoprene pad provides improved
protection against abrasion and fatigue under wind sway
and vibration.
Line Angles
Lines angles of up to 10 degrees can be accommodated. Larger angles can be obtained using
Side Ties with pins and brackets of varying cant.
Type AWT - Aluminium Helities® for AAC, AAAC & ACSR Conductor
Conductor AAC/AAAC Std.
ACSR Stranding Aluminium Helitie®
Range Stranding Pack
6.30 - 6.59 AWT0630(*) 50
6.60 - 6.84 7/2.25 AWT0675(*) 50
6.85 - 7.14 AWT0685(*) 50
7.40 - 7.69 7/2.50 6/1/2.50 - 3/4/2.50 AWT0750(*) 50
9.00 - 9.34 7/3.00 6/1/3.00 - 4/3/3.00 AWT0900(*) 50
10.45 - 11.14 AWT1045(*) 50
11.15 - 11.79 7/3.75 6/1/3.75 - 4/3/3.75 AWT1125(*) 50
11.80 - 12.89 AWT1180(*) 50
12.90 - 14.09 7/4.50 AWT1350(*) 50
14.10 - 15.09 7/4.75 6/4.75+7/1.60 AWT1430(*) 50
15.10 - 16.04 AWT1510(*) 50

16.05 - 16.89 19/3.25 AWT1625(*) 50
16.90 - 17.94 19/3.50 30/7/2.50 AWT1750(*) 50
17.95 - 18.99 19/3.75 AWT1875(*) 50
19.00 - 20.19 AWT1900(*) 50
20.20 - 21.49 37/3.00 30/7/3.00 AWT2020(*) 50
21.50 - 22.89 37/3.25 30/7/3.25 AWT2150(*) 50
22.90 - 24.34 19/4.75 30/7/3.50 AWT2290(*) 20
25.88 - 27.50 37/3.75 54/7/3.00 AWT2588(*) 20
28.70 - 30.30 61/3.25 54/7/3.25 AWT2950(*) 10
Type SWT - Galvanised Steel Helities® for SC/GZ Conductor *Note: When ordering
Helities®, nominate insulator
Conductor Galvanised Steel Std.
SC/GZ Stranding type and neck diameter as
Range Helitie® Pack
follows:
4.85 - 5.04 SWT0485(*) 50 • Add suffix 7 to catalogue
5.58 - 6.16 3/2.75+7/2.00 SWT0593(*) 50 number for insulators with
7.37 - 7.75 SWT0765(*) 50 76mm neck diameter
7.76 - 8.35 7/2.75 SWT0825(*) 50 • Add suffix 9 for 90mm neck
8.65 - 8.99 SWT0865(*) 50 diameter, and
9.50 - 10.30 7/3.25 & 19/2.00 SWT1036(*) 50 • Add suffix 1 for 112mm
11.76 - 12.19 7/4.00 SWT1176(*) 50 neck diameter.
• For conductor diameters over 21.50 we recommend that an insulator be supplied to us to
ensure correct application for fitting.
Side Ties
Type AST - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Application
For securing conductors to the side groove on both pin and post type insulators.
Features
Resilient Neoprene pad eliminates conductor abrasion at insulator interface, which is generated
by wind sway and vibration. In such locations, Heliformed® side ties are equivalent to armour rod
combinations with regard to conductor fatigue. At locations with a history of fatigue damage or
®
excessive vibration, Heliformed Spiral Vibration Dampers, Type SVD are recommended.
Type AST - Aluminium Side Ties for AAC, AAAC & ACSR Conductor
Conductor AAC/AAAC Std.
ACSR Stranding Aluminium Helitie®
Range Stranding Pack
4.95 - 5.29 7/1.75 3/4/1.75 AST0525(*) 50

7.23 - 7.79 7/2.50 6/1/2.50 - 3/4/2.50 AST0750(*) 50
9.00 - 9.34 7/3.00 6/1/3.00 - 4/3/3.00 AST0900(*) 50
10.45 - 11.14 AST1045(*) 50
11.15 - 11.80 7/3.75 6/1/3.75 - 4/3/3.75 AST1125(*) 50
13.00 - 14.00 7/4.50 AST1350(*) 50
14.00 - 15.10 7/4.75 6/4.75+7/1.60 AST1430(*) 50
15.10 - 16.04 AST1510(*) 50
16.04 - 16.89 19/3.25 AST1625(*) 50
16.90 - 17.94 19/3.50 30/7/2.50 AST1750(*) 50
17.95 - 18.99 19/3.75 AST1875(*) 50
19.00 - 20.19 AST1900(*) 50
20.59 - 21.64 37/3.00 30/7/3.00 AST2100(*) 30
22.63 - 23.95 37/3.25 30/7/3.25 AST2375(*) 30
27.80 - 30.70 61/3.25 54/7/3.25 AST2950(*) 10
*Note: When ordering Side Ties, nominate insulator type and neck diameter as follows:
Side Ties
Type LST - Aluminium Clad Steel for SC/GZ Conductors
Type SST -Galvanised Steel for SC/GZ Conductors
Type LST - Aluminium Clad Steel Side Tie for SC/AC Conductor
Left Hand Lay standard
Conductor Aluminium Clad Std.
SC/AC Stranding
Range Steel Side Tie Pack
5.05 - 5.29 LST0525(*) 50
5.75 - 5.99 3/2.75 LST0593(*) 50
7.29 - 8.05 3/3.75 LST0750(*) 50
8.47 - 9.35 7/3.00 LST0900(*) 50
10.46 - 11.11 LST1046(*) 50
11.15 - 11.74 7/3.75 LST1125(*) 50
14.10 - 15.09 LST1410(*) 50
16.05 - 16.89 19/3.25 LST1625(*) 50
16.87 - 17.94 LST1750(*) 50
17.95 - 18.99 LST1875(*) 40
19.00 - 20.00 LST1900(*) 40
22.90 - 24.60 LST2290(*) 25
25.88 - 27.50 LST2588(*) 25
27.51 - 30.34 LST2850(*) 25
Note: LST Side Ties may also be used on AAC, AAAC and ACSR conductors.
Type SST - Galvanised Steel Side Tie for SC/GZ Conductor

SC/GZ Stranding
Range Side Tie Pack
4.80 - 5.00 7/1.60 SST0480(*) 50
5.58 - 6.16 7/2.00 & 3/2.75 SST0593(*) 50
7.80 - 8.59 7/2.75 SST0825(*) 25
9.18 - 10.13 SST0975(*) 20
10.84 - 11.69 7/3.75 SST1125(*) 20
13.30 - 14.09 19/2.75 SST1375(*) 15
14.82 - 16.36 19/3.25 SST1575(*) 10
Note: LST Side Ties may also be used on AAC, AAAC and ACSR conductors.
Distribution Ties
Type LDT - Aluminium Clad Steel for AAC, AAAC & ACSR Conductors
Type SDT - Galvanised Steel for SC/GZ Conductors
Application
For securing conductors in the top groove
®
on both pin and post type insulators. Light duty version of a Helitie .
Features
Resilient Neoprene pad eliminates conductor abrasion at insulator interface, which is generated
by wind sway and vibration. They are recommended as an improvement, over armour rods
secured with hand tire wire, as well as clamp top insulators.
Type LDT - Aluminium Clad Steel Distribution Ties for AAC, AAAC & ACSR Conductor
Conductor AAC/AAAC Aluminium Clad Std.
ACSR Stranding
Range Stranding Distribution Tie Pack
4.80 - 5.49 7/1.75 3/4/1.75 LDT0525(*) 50
5.50 - 6.24 LDT0593(*) 50
6.25 - 7.04 7/2.25 LDT0625(*) 50

7.05 - 7.99 7/2.50 6/1/2.50 - 3/4/2.50 LDT0750(*) 50
8.47 - 9.35 7/3.00 6/1/3.00 - 4/3/3.00 LDT0900(*) 50
10.59 - 11.69 7/3.75 6/1/3.75 - 4/3/3.75 LDT1125(*) 50
13.25 - 14.94 7/4.50 & 7/4.75 6/4.75+7/1.60 LDT1350(*) 50
14.95 - 16.99 19/3.25 LDT1625(*) 50
17.00 - 18.25 19/3.50 30/7/2.50 LDT1750(*) 50
18.25 - 19.23 19/3.75 LDT1875(*) 50
19.76 - 21.75 37/3.00 30/7/3.00 LDT2150(*) 50
21.75 - 24.58 37/3.25 & 19/4.75 30/7/3.25 & 30/7/3.50 LDT2290(*) 25
24.59 - 26.50 37/3.75 54/7/3.00 LDT2588(*) 25
27.10 - 30.20 61/3.25 54/7/3.25 LDT2950(*) 25
Type SDT - Galvanised Steel Distribution Tie for SC/GZ Conductor

SC/GZ Stranding
Range Distribution Tie Pack
5.58 - 6.16 7/2.00 & 3/2.75 SDT0593(*) 50
8.00 - 9.09 7/2.75 SDT0865(*) 25
9.10 - 10.30 SDT0910(*) 20
*Note: When ordering Distribution Ties, nominate insulator type and neck diameter as follows:
Line Splices
Type ALS - Aluminium Alloy for AAC & AAAC Conductors
Subsets
Application
Jointing and restorative repair on conductors of aluminium, copper and galvanised steel.
Conductivity
In all cases - aluminium alloy, copper and galvanised steel - Heliformed® Line Splices will provide
conductivity equal to, or better than, an equivalent length of unspliced conductor. To ensure a
good long term joint, the conductor must be scratch brushed and greased prior to the application
of the splice.
Holding Strength
On all aluminium, copper and galvanised steel conductors of homogeneous stranding,
®
Heliformed Line Splices will hold a minimum of 90% of the ultimate tensile strength of the
conductor as required by Australian Standard AS1154.1 - 2004.
Compatibility Conductor AAC & AAAC Aluminium Std

As Heliformed® Line Splices relate Range Stranding Alloy Splices Pack
to their conductor materials - 5.00 - 5.39 7/1.75 ALS 0525 50

aluminium, copper and galvanised 6.25 - 6.54 ALS 0625 50
steel - problems due to 6.55 - 6.89 7/2.25 ALS 0675 50
incompatibility do not arise. 6.90 - 7.14 ALS 0690 50
7.35 - 7.59 7/2.50 ALS 0750 50
Installation Pointers 8.30 - 8.64 ALS 0830 40
Heliformed® Line Splices should 8.95 - 9.35 7/3.00 ALS 0900 40
not be reused after original 10.15 - 10.49 ALS 1015 20
10.80 - 11.29 7/3.75 ALS 1125 15
installation. Restorative repair
13.24 - 13.84 7/4.50 ALS 1350 10
should be limited to damage in
13.85 - 14.44 7/4.75 ALS 1430 10
the span and should not be used
15.10 - 15.69 ALS 1510 10
at the point of support. Installation 15.70 - 16.39 19/3.25 ALS 1625 5
should not be closer than 150mm 17.05 - 17.79 19/3.50 ALS 1750 5
to existing Armour Rods or Line 17.80 - 18.54 ALS 1780 5
Splice. 18.55 - 19.34 19/3.75 ALS 1875 5
19.35 - 20.14 ALS 1989 5
20.14 - 20.99 ALS 2025 5
21.00 - 21.59 37/3.00 ALS 2100 5
22.89 - 24.68 37/3.25 & 19/4.75 ALS 2375 3
25.65 - 26.69 37/3.75 ALS 2625 2
26.70 - 27.74 ALS 2700 2
28.54 - 30.00 61/3.25 ALS 2930 2
Line Splices
Type CLS - Copper Line Splices for HDC Conductors
Type LLS - Aluminium Clad Steel Line Splices for SC/AC Conductors
Type CLS - Copper Line Splices for HDC Conductor

Conductor HDC Conductor Copper Alloy Std
Range Stranding Splices Pack
3.90 - 4.21 7/1.35 CLS 0400 50
4.80 - 5.25 7/1.75 CLS 0525 50
6.00 - 6.27 7/2.00 CLS 0600 50
6.54 - 6.87 CLS 0660 50
7.40 - 7.69 CLS 0740 30
7.70 - 8.09 CLS 0770 20
8.10 - 8.75 7/2.75 & 19/1.75 CLS 0825D 20
8.76 - 9.23 CLS 0900 15
9.24 - 9.99 7/3.25 CLS 0965 10
10.00 - 10.54 19/2.00 & 7/3.50 CLS 1000 10
10.55 - 11.08 CLS 1068 10
11.25 - 11.69 19/2.75 CLS 1125 10
12.05 - 12.54 37/1.75 & 7/4.15 CLS 1225 10
12.55 - 13.09 CLS 1255 10
13.65 - 14.09 19/2.75 CLS 1375 5
14.50 - 15.04 19/3.00 CLS 1500 5
16.39 - 17.66 37/2.50 CLS 1750 5
18.09 - 18.67 CLS 1809 5
18.68 - 19.64 37/2.75 CLS 1885 5
19.65 - 20.48 CLS 1965 2

20.49 - 21.54 CLS 2100 2
23.00 - 23.94 CLS 2300 2
28.43 - 30.65 CLS 2950 2
Type LLS - Aluminium Clad Steel Line Splices for SC/AC Conductor
(Left Hand Lay standard)
Conductor SC/AC Aluminium Clad Std
Range Stranding Line Splices Pack
5.25 - 5.60 LLS 0525L 50
5.60 - 5.94 3/2.75 LLS 0593L 50
6.75 - 7.27 3/3.25 LLS 0700L 50
8.00 - 8.29 3/3.75 & 7/2.75 LLS 0825L 20
9.70 - 10.04 7/3.25 LLS 0975L 20
10.84 - 11.69 7/3.75 LLS 1125L 20
13.25 - 14.29 19/2.75 LLS 1375L 5
15.75 - 16.51 19/3.25 LLS 1625L 5
Line Splices
Type SLS - Galvanised Steel Line Splices for SC/GZ Conductors
Type SLS - Galvanised Steel Line Splices for SC/GZ Conductor

Conductor SC/GZ Galv. Steel Std
Range Stranding Line Splices Pack
2.45 - 2.64 SLS 0245 50
4.15 - 4.49 3/2.00 SLS 0431 50
4.50 - 4.99 7/1.60 SLS 0480 50
5.50 - 5.94 3/2.75 SLS 0593 50
5.95 - 6.19 7/2.00 SLS 0600 50
6.51 - 7.01 SLS 0675 50
7.35 - 7.64 SLS 0735 30
7.92 - 8.29 7/2.75 SLS 0825 30
9.70 - 10.04 SLS 0975 20
11.15 - 11.49 7/3.75 SLS 1125 20
11.85 - 12.19 7/4.00 SLS 1200 10
3.05 - 13.99 19/2.75 SLS 1375 10
16.00 - 16.44 19/3.25 SLS 1625 5
Full Tension Line Splices
Type FTS - Galvanised Steel & Aluminium Alloy for 6/1 or 30/7 ACSR Conductors
Type MSS - Galvanised Steel & Aluminium Alloy for 3/4 or 4/3 ACSR Conductors
Filler rods (when required) Outer splice
Core splice
Application
Full Tension Splices have been designed for jointing ACSR. Two types of Full Tension Splices are
available -
Type FTS - Multi Piece Construction - designed to hold both the inner steel core of the
conductor, as well as the outer layers. This is of particular importance on conductors with
greased cores. Filler rods may be needed on 30/7 type conductors to bridge the gap between
the inner core and the outer strands, for attachment of the outer splice layer.
Type MSS - Multi Strand Construction - designed for installations on 3/4 or 4/3 type
conductors. The fitting is comprised of a mixture of galvanised steel and aluminium strands,
which typically match the number and strength of those used in the conductor.

On ACSR conductors, FTS and MSS fittings will hold a minimum of 90% of the ultimate tensile
strength of the conductor as required by Australian Standard AS1154.1 - 2004. Splices should not
be reapplied after original installation.
ACSR Conductor FTS Full Tension MSS Multi Std.

Stranding Splice Strand Splice Pack
3/4/1.75 MSS 0525 50
6/1/2.50 FTS 0750 30
3/4/2.50 MSS 0750 50
6/1/3.00 FTS 0900 20
4/3/3.00 MSS 0900 25
6/1/3.75 FTS 1125 10
4/3/3.75 MSS 1125 20
6/4.75 + 7/1.60 FTS 1430 10
30/7/2.50 FTS 1750 5
30/7/3.00 FTS 2100 5
Spiral Vibration Dampers
Type SVD - for all AAC, AAAC, ACSR, Copper, SC/AC & SC/GZ Conductors
Gripping
Damping section section
Application
Spiral Vibration Dampers are designed to reduce aeolian vibration in conductors, generated by
wind turbulence for conductors between 4.4mm and 19.3mm OD.
Vibration control would be recommended in areas as follows:
• In Rural Areas
• Where are normally associated with top tie insulators
• Where spans exceed 107m and/or 15% tension 16oC
• As an important supplemental protection at deadends, also at Armour Rods, Helities®, Side
Ties and similar tangent support hardware
Materials
Spiral Vibration Dampers are made of solid, non-corrosive high impact strength UV resistant PVC
rod. Material withstands ambient temperatures in the range -40o to 70oC.
Installation
Engineering calculations are unnecessary for placement. The Gripping Section should be installed
approximately 100mm to 120mm from Deadends, Armour Rods or other conductor hardware.
Generally, one Spiral Vibration Damper at each end of a span is adequate. However, for spans
exceeding 245 metres (800 feet), two Spiral Vibration Dampers at each end of the span are
recommended.
Conductor Dia. Catalogue Std. Colour

Range mm Number Pack Code
4.41 - 6.34 SVD 0441 25 Red
6.35 - 8.29 SVD 0635 25 Blue
8.30 - 11.72 SVD 0830 25 Black
11.73 - 14.31 SVD 1173 25 Yellow
14.32 - 19.30 SVD 1432 8 Green
Heliformed® Suspension Units
Type HSU - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Type SHS - Galvanised Steel for SC/GZ Conductors
For flying angles greater than

30o, it may be necessary to
go to a twin insulator string
arrangement to meet design
load requirements.
Application
1. For the reduction of static stresses at conductor suspension points and to provide greater

protection to conductors against the dynamic stresses of aeolian vibration.
2. To give conductors protection against impluse and flash-over.
3. To protect conductors against abrasion, bending and compression stresses. The protection
offered by HSU fittings is superior to armour-clamp combinations.
4. To install line angles up to and including 30o and, through use of double units, up to 60o.
Materials
• Bolt and Nut - Galvanised steel
• Split pin - Stainless steel, humpback
• Strap - High strength aluminium alloy
• Neoprene insert - Formulated for resistance to ozone attack, weathering and temperature
extremes. Design embodies aluminium alloy reinforcement moulded into the neoprene.
• Housing - For conductor sizes up to 9.9mm OD and for SC/GZ conductors, housings are
pressed galvanised steel. For larger conductors, housings are high strength aluminium
castings.
Type HSU - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Conductor AAC/AAAC Heliformed®
ACSR Stranding
Range Stranding Suspension Unit
7.23 - 7.79 7/2.50 6/1/2.50 - 3/4/2.50 HSU 0750
7.70 - 8.34 7/2.75 6/1/2.75 HSU 0825
8.35 - 9.04 7/3.00 6/1/3.00 - 4/3/3.00 HSU 0900
9.05 - 9.89 HSU 0975
9.90 - 10.64 HSU 1050
10.65 - 11.44 7/3.75 6/1/3.75 - 4/3/3.75 HSU 1125
11.45 - 12.24 HSU 1145
12.25 - 13.04 7/4.50 HSU 1270
13.05 - 13.79 HSU 1350
13.80 - 14.59 7/4.75 6/4.75 + 7/1.60 HSU 1430
14.60 - 15.09 HSU 1460
15.10 - 15.75 HSU 1510
15.76 - 16.36 19/3.25 30/7/2.50 HSU 1625
16.40 - 17.09 HSU 1640
17.10 - 17.54 19/3.50 HSU 1750
17.55 - 18.04 HSU 1755
18.05 - 18.59 HSU 1805
18.60 - 19.09 19/3.75 HSU 1875
19.10 - 19.54 HSU 1910
19.55 - 20.19 HSU 1955
20.20 - 20.94 HSU 2020

20.95 - 21.49 37/3.00 30/7/3.00 HSU 2100
21.50 - 22.09 HSU 2150
22.10 - 22.69 HSU 2210
22.70 - 23.04 37/3.25 30/7/3.25 HSU 2270
23.05 - 23.84 19/4.75 HSU 2375
23.85 - 24.44 HSU 2385
24.45 - 25.04 30/7/3.50 HSU 2450
25.05 - 25.54 HSU 2505
25.55 - 26.44 37/3.75 HSU 2625
26.45 - 27.29 54/7/3.00 HSU 2700
27.30 - 27.69 HSU 2730
27.70 - 28.39 HSU 2770
28.40 - 28.89 HSU 2840
28.90 - 29.89 61/3.25 54/7/3.25 HSU 2930
29.90 - 30.69 HSU 2990
30.70 - 31.14 HSU 3070
31.15 - 31.99 54/7/3.50 HSU 3150
32.00 - 32.69 HSU 3200
32.70 - 33.39 HSU 3270
33.40 - 34.44 61/3.75 54/3.75 + 19/2.25 HSU 3375
34.94 - 37.66 HSU 3625
Heliformed® Support Units
Type HSP - Aluminium Alloy for AAC, AAAC & ACSR Conductors
Application
To protect conductors against fatigue, abrasion, stress damage and aeolian vibration damage
when supported on line post insulators either upright or horizontally.
Materials
The unit comprises of two reinforced neoprene cushion halves for enclosing the conductor within
an aluminium rod cage secured by two piece aluminium housing fitted with two hex head cap
screws. The assembly mounts directly on the trunnion cap of the horizontal or upright line post

insulator.
Features
Permits optimum tensioning of conductors with complete safety. Cushioned support grips the
conductor gently distributing clamping stresses over a wide support area. Can accommodate line
angles up to 30 degrees.
Cond. ®
Conductor Heliformed Colour
Dia.
Support Unit Code
AAC/AAAC ACSR mm
7/3.75 6/1 + 4/3/3.75 11.25 HSP1125 Black
7/4.50 --- 13.50 HSP1350 Green
7/4.75 6/4.75 + 7/1.60 14.30 HSP1430 Blue
19/3.25 --- 16.25 HSP1625 Orange
--- 30/7/2.50 17.50 HSP1750 Blue
19/3.75 --- 18.75 HSP1875 Black
Guy Lok
Type SGL - Galvanised Steel for SC/GZ Conductors
Application
For use with galvanised steel guy strand in most guying applications. Heliformed® Guy Loks are
used for a neat, high strength and fast way to secure pole anchoring guys.
Description
Heliformed® Guy Loks are designed to replace the heavier, conventional arrangements of nuts,
®
bolts and thimbles etc. with a low profile, high strength Heliformed Guy Lok that is quickly made
and presents a neat finished appearance.
They take only moments to install or just about as long as it takes to secure one nut and bolt.
®
Once the Heliformed Guy Lok is in position, the assembly is complete and permanent.
Guide to Usage
Heliformed® Guy Loks are used in single construction at the pole top where the “wrap around”
method of construction is designed. It has been established that the Heliformed® Guy Lok will
remain fully operative under the most difficult conditions, tension, impact, temperature
extremes, in fact, any force to be met in functional performances.
Conductor Heliformed® Std. Colour

SC/GZ Dia. mm Guy Lok Pack Code
3/2.00 4.31 SGL0431 50 Yellow
7/1.60 4.80 SGL0480 50 Black
3/2.75 5.93 SGL0593 50 White
7/2.00 6.00 SGL0600 50 Yellow
7/2.75 8.25 SGL0825 50 White
7/3.25 9.75 SGL0975D 40 Orange
19/2.00 10.00 SGL0975D 40 Yellow
7/3.75 11.25 SGL1125 25 Black
7/4.00 12.00 SGL1200 25 Black
19/2.75 13.75 SGL1375 10 White
19/3.25 16.25 SGL1625 10 Orange
Guy Guards
Type PGG - Plastic guy guard
Application
Intended where anchor / pole guys are exposed to cattle, pedestrian or vehicular traffic.
To give high visibility to pole anchoring guys, and thereby collision protection in exposed
positions. The plastic material is selected for its ability to retain good physical characteristics
within a range of extreme temperatures. Fade resistant, gloss white, light weight PVC.
Guide to Usage
Standard lengths are shown in the table, but other lengths can be made to order.
Available in helically split or unsplit for use on existing or new installations.
Plastic Internal Diameter Standard Length Std.

Guy Guard mm m Pack

PGG2 25 1.8 50
PGG2S 25 1.8 50
PGG2520 25 2.0 50
PGG2520S 25 2.0 50
PGG3020 30 2.0 50
PGG3020S 30 2.0 50
PGG3025 30 2.5 50
PGG3 35 2.4 20
Note: “S” denotes Guy Guard is split helically along its length for
installation on existing guys.
Bird & Swan Flight Diverters
Type BD/BFD/SD - for all types of conductors
Application
Bird Flight Diverters provide a visual image which helps birds avoid collisions with power lines.
Studies show that proper installation of the flight diverters may reduce collisions by up to 90%.
Materials
Bird flight diverters are made from solid, non-corrosive, high impact strength, UV resistant PVC
rod. The material withstands ambient temperatures in the range -400 to 700 and type BD is orange
in colour as this has proven to be most effective in terms of sighting by various bird species. Type
BFD are grey in colour but yellow is available by adding the suffix ‘-Y’ to the catalogue number.
Installation
Recommended spacing for Bird Flight Diverters is 5 metres apart on each outer conductor phase,
with one phase staggered at half a pitch out of line. In the case of Swan Flight Diverters,
installation is recommended at a 3 - 5 meter spacing alternated evenly across all conductor phases.

Bird Flight Diverters Range mm Number Pack Code
4.41 - 6.34 BD 0441 50 Red
6.35 - 8.29 BD 0635 50 Blue
8.30 - 11.72 BD 0830 50 Black
Type BD
11.73 - 14.31 BD 1173 50 Yellow
14.32 - 19.30 BD 1432 50 Green
19.30 - 21.80 BFD1960 50 Red
21.80 - 24.60 BFD2220 50 Blue

24.60 - 26.70 BFD2460 50 Brown
Type BFD 26.70 - 28.70 BFD2700 50 Green
28.70 - 30.80 BFD3035 50 Red
Swan Flight Diverters
Conductor Rod Dia Overall O.D. of Colour Weight

Cat. No. Range mm mm Length mm Diverter Coil Code kg
SFD0445 4.4 - 6.3 9.5 508 175 Black 0.18
SFD0635 6.4 - 8.9 9.5 584.2 175 Blue 0.21
SFD0890 9.0 - 11.4 9.5 635 188 Brown 0.23
SFD1140 11.4 - 15.2 9.5 889 200 Green 0.32
SFD1520 15.2 - 19.6 12.7 965.2 200 Purple 0.64
SFD1960 19.6 - 21.8 12.7 965.2 200 Red 0.64
SFD2220 21.8 - 24.6 12.7 1016 200 Blue 0.68
SFD2460 24.6 - 26.7 12.7 1016 200 Brown 0.68
SFD2700 26.7 - 28.7 12.7 1168.4 200 Green 0.91
SFD3035 28.8 - 30.8 12.7 1168.4 200 Red 0.91
Low Voltage Spreader Rods
Type LVS & FGS - for all types of conductors
Application
Dulmison Low Voltage Spreader Rods are used to maintain the required midspan spacing of low
voltage conductors and thus preventing clashing.
Material
Low Voltage Spreader Rods are made from solid, non-corrosive high impact strength UV resistant
PVC rod, or pultruded smooth skinned UV stabilised fibreglass. Material withstands ambient
temperatures in the range -400C to 700C and is white in colour.
Installation
The spring clips are first fitted to the spreader rod at the required conductor spacings whilst on
the ground. The two legs of the clip are hand sprung towards each other to enlarge the hole
opening, slid along the spreader rod into position and released. Using the appropriate safety
procedures, the assembled spreader rod is laid across the conductors at the midspan location.
The non-ring leg of the spring clip is first hooked under the conductor, followed by the ring leg.
Spreader Rod

Ring Leg
Non-ring Leg
Note: Spring clip will

suit up to 16mm dia.
conductor
Stainless steel spring clip
Cat. No. FGSS125
Catalogue Std.
Length Material
Number Pack
1350 LVS12135 50 PVC
1800 LVS12180 40 PVC
2100 LVS12210 30 PVC
2400 LVS12240 30 PVC
2700 LVS12270 25 PVC
3000 LVS12300 25 PVC
2000 FGSR125-2 25 Fibreglass
2100 FGSR125-2-1 25 Fibreglass
2500 FGSR125-2-5 25 Fibreglass
3000 FGSR125-3 25 Fibreglass
All to be supplied to AS1154 and AS2395 standard
dimensions unless specified otherwise
Conductor Stranding ............................................... Please copy this sheet, fill in the

Conductor Diameter mm relevant details & forward to the
...............................................
Dulmison sales office in your region.
Conductor Code Name ...............................................
Company:.............................................
Quantity Required ............................................... Contact Name:.....................................
Phone No:............................................
Fax/email:............................................
Heliformed® Suspension Units Heliformed® Support Units

Assembly supplied with M16 bolts as standard. Can also be supplied with M20 bolt to suit 160kN
tongue fittings. Please clearly indicate type required.
M16
M20
Low Voltage ABC Fittings
Insulation Piercing Connectors
Dulmison, through its partnership with Michaud in France, provide a comprehensive range of
Insulation Piercing Connectors - IPC's. Michaud's dedication to product quality and technical
performance makes them a market leader in the manufacture of IPC's - worldwide.
The range of Michaud IPC products available include;
• Insulated Mains to Insulated Mains

• Insulated Mains to Insulated Service
• Bare Mains to Insulated Mains

• Bare Mains to Insulated Service
• 2 Stage Connectors, for Live Line Connections
• Insulated Mains to Multiple Insulated Service

• Short Circuiting - Test
Features of all Michaud IPC's are;
• Insulated types suit both Aluminium and Copper Cables - Bi-Metallic

• Conform to the requirements of AS/NZS4396
• Plastic Components are UV Stabilised Glass reinforced Polymer
• All Fasteners are Stainless Steel
• All Connections are made using Torque controlled Shear Off screw
• Connectors are completely water tight to prevent corrosion
• Di-electric Strength in water is over 6kV
• Flexible End sealing caps
• Fastener thread is shielded from cable area, to eliminate cable damage whilst tightening
• Bare connections are made through contact plates compatible to conductor type
• Permanently engraved with Traceability information
• Clearly labelled with Application ranges.
Please see the following pages for full details of available products.

Insulated cable to insulated cable (Aluminium or Copper)
Cable Cable No. Shear

Fig Range 1 Range 2 of Head A/F
Cat No. No. mm2 mm2 Bolts mm
K440 1 10 - 95 1.5 - 6 1 13
K441 1 25 - 95 6 - 35 1 13
K442 1 35 - 150 1.5 - 25 1 13
K443 1 35 - 150 6 - 35 1 13
K445 1 25 - 95 25 - 95 1 17
K446 2 50 - 150 50 - 150 2 17 Fig. 1 Fig. 2
Bare cable to insulated (Aluminium or Copper) cable

Bare Bare Insulated No. Shear Type of
Fig Cable Cable Cable of Head A/F Piercing
Cat No. No. Material Size mm2 Size mm2 Bolts mm Connection

K470 3 Copper 7 - 95 6 - 35 1 13 Standard
K471 3 Aluminium 7 - 95 35 - 150 1 13 Standard
K235 6 Copper 7 - 95 6 - 35 1 13 Two Stage*

K236 6 Aluminium 7 - 95 6 - 35 1 13 Two Stage*
* Two Stage IPC's, are able to be installed whilst conductor is under load, up to max of 100A.
Fig. 3 Fig. 4 Fig. 5 Fig. 6

Insulated cable to multiple insulated cables (Aluminium or Copper)
Cable Cable No. No. Shear

Fig Range 1 Range 2 of of Head A/F
Cat No. No. mm2 mm2 Taps Bolts mm
K390 1 35 - 150 6 - 25 2 1 13
Fig. 1
Insulated cables (Aluminium or Copper) - Short circuiting - Test

Cable Cable No. Shear
Fig Range 1 Range 2 of Head A/F
Cat No. No. mm2 mm2 Bolts mm
K362 2 16 - 25 16 - 25 1 13
K363 2 35 - 70 16 - 70 1 13
K364 2 54 - 150 16 - 150 1 13
Fig. 2
Flexible End Caps

Cable Application
Fig Length Entry Range
Cat No. No. mm2 Dia. mm mm2
K01 3 32 7 10 - 50
K02 3 40 10.5 35 - 95 K01 K02 K03
K03 3 50 13 95 - 150 Fig. 3
House Service Connectors & Neutral Bonding Options
The House service connector is used to make an electrical connection from an Insulated Supply
cable to and Insulated Consumers cable. Due to the construction of most consumers mains, this
side of the connector is a stripped connection, whereas the supply connection is by means of
Insulation Piercing.
Major Features of the connectors include;
• The connectors are bi-metallic and will accept both Copper and Aluminium Cables.
• The connectors are fully insulated and Water Proof
• Multiple rib sealing system, to ensure integrity of seal on all cable sizes - even ribbed.
• Consumers cable can be disconnected and reconnected
• Tested to applicable requirements of AS/NZS4396
• Connector is marked with cable sizes, and stripping requirements
• Customers and Mains sides are clearly differentiated with both marking and Bolt Colour
• Incorporates Shear Head on all contact screws.
• Available with Test Point, to eliminate need for removal of screws for continuity tests.
• Temporary plug available until customers side is connected.
• Available with Neutral Bonding Tail
Supply Customer
Cable Supply Supply Cable Customer Customer Neutral
Fig Range Connection Bolt Range Connection Bolt Bonding Test

Cat No. No. mm2 Type Colour mm2 Type Colour Tail Point
K28 1 6 - 35 Ins Piercing Black 4 - 35 Strip Cable White No Yes
K96 2 6 - 35 Ins Piercing Black 4 - 35 Strip Cable White No No
K97/1 3 6 - 35 Ins Piercing Black 4 - 35 Strip Cable White 300mm No
K97/T 4 6 - 35 Ins Piercing Black 10mm2 Tail Stripped Tail White 240mm No
Supply Copper Lug

Side Tail Hole
Range Length Size
Cat No. mm2 mm mm
IPCNB/1 16.95 800 m10
IPCNB/2 16.95 500 m12
Lead supplied unattached
Fig. 1 Fig. 3
Cat IPCNB
Fig. 2 Fig. 4
Bare Mains to Service Connectors

R Series
This range of product provides for XPLE or PVC Copper or Aluminium Service Cable Connection
to Bare Copper and Bare Aluminium Mains in a complete moisture free environment. The Service
connection is made with Insulation Piercing Technology where there is no need to strip the cable.
Two separate connectors are used -

R235 for connection to Bare Copper Mains
R236 and R237 for connection to Bare Aluminiuim Mains
Bare Copper Mains to XLPE or PVC Copper or Aluminium

Service Cables
Fig Bare Mains Area O.D. Tap Pack
Cat No. No. Range mm2 mm2 mm Range Qty.
R235 1 7/1.00 - 19/3.00 5.5 - 135 3 - 15 6 - 35 10
Fig. 1
Bare Aluminium Mains to XLPE or PVC Copper or Aluminium

Service Cables
Fig Bare Mains Area O.D. Tap Pack
Cat No. No. Range mm2 mm2 mm Range Qty.
R236 2 7/1.75 - 19/3.75 16 - 210 5 - 19 1 x 6 - 35 10
R237 3 7/1.75 - 19/3.75 16 - 210 5 - 19 2 x 6 - 35 10
Fig. 2 Fig. 3
• All tested to applicable requirements of AS/NZS4396

• Both Mains and Tap Bolts incorporate Shearhead technology for use with a standard M8
socket
• Polycarbonate windows employed on all tap facilities to ensure the operator can see the
actual connection
• Connectors can be disconnected and reconnected from the Mains with ease
Mains Connection Box
These products contain the ‘K’ Series range of House Service Connectors and provide an
environmentally protective chamber in which to house and mount the conectors. It also provides
protection of the Consumers Mains against UV degradation.
The boxes come in single and three phase models with the standard K96 House Service
Connector (see page 8-5) or with the Neutral Bonding Connector K97 (also page 8-5). Options
are available to include the K28 House Service Connector with Polarity Test Point. All connectors
plug in to the base for safe and secure bi-metallic mains to service connections.
Phase Neutral
Connector Connector
includes includes
Single Three Phase Neutral Polarity Bonding Fig.
Cat No. Phase Phase Connectors Connectors Test point Tail No.
K450 Y N K96 K97 N Y -
K451 Y N K96 K96 N N 1
K452 Y N K28 K97 Y Y -
K453 Y N K28 K28 Y N 1
K454 N Y K96 K97 N Y 2
K455 N Y K96 K96 N N 3

K456 N Y K28 K97 N Y 2
K457 N Y K28 K28 Y N -
K458* Y N Nil Nil N/A N/A -
K459* N Y Nil Nil N/A N/A -
Note: * Empty boxes, no connectors
• IP66D Rated
• Suits easy entry of consumers Mains through the rear of base.
Fig. 2
Fig. 1
Fig. 3
Pre-Insulated Compression Sleeves
Pre-Insulated sleeves are used to make an electrical joint, between

two aerial bundle insulated conductors. The products are supplied for
Full Tension or Non Tension applications.
Features of all Pre-Insulated Sleeves are -
• Totally Insulated and Water Proof

• Colour Coded to applicable cable size Utilux Tool #111
• Labelled with Cable size, Die size, Strip Length, Compression locations
• Permanently engraved with Traceability data
Full Tension Sleeves

Fig Cable Diameter Length Die Size End Cap
Die Part No.
Cat No. No. Size mm2 mm of Sleeve mm Colour
K101 1 16 20 104 17.3 111-140173AL Blue
K103 1 25 20 104 17.3 111-140173AL Orange
K106 1 35 20 104 17.3 111-140173AL Red
K110 1 50 20 104 17.3 111-140173AL Yellow
K170 1 95 25 137 21.5 111-215AL Grey
K185 1 150 25 178 21.5 111-215AL Violet
* Sleeves to connect cables of differing sizes are also available. Refer Dulmison for details
Non Tension Sleeves

Fig Cable 1 Cable 2 Diameter Length Die Size
Die Part No.
Cat No. No. Size mm2 Size mm2 mm of Sleeve mm
K30 2 6 6 16 71 14 111-140173AL
K31 2 6 10 16 71 14 111-140173AL
K32 2 6 16 16 71 14 111-140173AL
K33 2 6 25 16 71 14 111-140173AL
K35 2 10 10 16 71 14 111-140173AL
K36 2 10 16 16 71 14 111-140173AL
K37 2 10 25 16 71 14 111-140173AL
K39 2 16 16 16 71 14 111-140173AL
K40 2 16 25 16 71 14 111-140173AL
K53 2 16 35 16 71 14 111-140173AL
K42 2 25 25 16 71 14 111-140173AL
K54 2 25 35 16 71 14 111-140173AL
K55 2 35 35 16 71 14 111-140173AL
Fig. 1 Fig. 2
Pre-Insulated Compression Lugs
Pre-Insulated lugs are used to terminate aerial bundle insulated conductors,

onto switchgear, busbars or isolators. The products are available in either
Aluminium or Bi-Metallic form.
Features of all Pre-Insulated Lugs are -
• Totally Insulated and Water Proof

Utilux Tool #111
• Colour Coded to applicable cable size
• Labelled with Cable size, Die size, Strip Length, compression locations
• Permanently engraved with Traceability data
Bi-Metallic - Aluminium Body - Copper Palm

Cable Total Hole Die
Fig Size Diameter Length Palm Size Dia. Size End Cap
Cat No. No. mm2 mm mm mm mm Die Part No. mm Colour
K159 1 16 16 73 Ø20 10.3 111-140173AL 14.0 Blue
K160 1 25 16 73 Ø20 10.3 111-140173AL 14.0 Orange
K163 1 35 20 93 Ø25 12.8 111-140173AL 17.3 Red
K164 1 50 20 93 Ø25 12.8 111-140173AL 17.3 Yellow

K167 1 95 20 93 Ø25 12.8 111-140173AL 17.3 Grey
K158 1 150 25 112 Ø30 12.8 111-215AL 21.5 Violet
Fig. 1 Fig. 2
Aluminium - Aluminium Body - Aluminium Palm

Cable Total Hole Die
Fig Size Diameter Length Palm Size Dia. Size End Cap
Cat No. No. mm2 mm mm mm mm Die Part No. mm Colour
K140 2 16 16 107 32.5 x 40.5 14 111-140173AL 17.3 Blue
K141 2 25 20 107 32.5 x 40.5 14 111-140173AL 17.3 Orange
K142 2 35 20 107 32.5 x 40.5 14 111-140173AL 17.3 Red
K143 2 50 20 107 32.5 x 40.5 14 111-140173AL 17.3 Yellow
K148 2 95 20 118 32.5 x 40.5 14 111-215AL 21.5 Grey
K150 2 150 25 118 32.5 x 40.5 14 111-215AL 21.5 Violet
Strain Clamps
Strain clamps are available for both Mains and Service Aerial Bundled Cables. Capable of
clamping from 1 to 4 cores. If uneven number of cores are clamped, use filler cables in other
locations.
Mains Strain Clamps

• Glass Reinforced UV Stabilised clamping blocks
• High Strength Aluminium Alloy tensions straps
• Conforms to requirements of AS3766
• All Hardware is stainless steel - lubricated to eliminate binding
Fig. 1 - IBT25095
• Jaws sprung loaded to facilitate easy insertion of cores.
Number Range of
Fig of Cable
Cat No. No. Cores mm2
IBT25095 1 2 50 - 95
IBT5095 2 4 50 - 95
IBT95150 2 4 95 - 150
Fig. 2 - IBT5095
Service Strain Clamps
Type IBT
• Glass Reinforced UV Stabilised clamping blocks
• High Strength Aluminium Alloy Strap
• Hardware is stainless steel
• Can also be rotated to act as suspension clamp
Fig. 3 - IBST435-2
• Is supplied in Eye and Hook Form
• Conforms to requirements of AS3766.
Type IBS
• Stainless Steel Bail arm - detachable
• Wedge action created by sliding jaws
• No loose components, jaws attached to body.
Fig. 4 - IBTH21635
Number Range of Hook
Fig of Cable or
Cat No. No. Cores mm2 Eye
IBST435-2 3 2 up to 4 4 - 35 Detachable
IBTH21635 4 2 16 - 35 Hook
IBTH41635 4 4 16 - 35 Hook
IBTC21635 5 2 16 - 35 Eye Fig. 5 - IBTC21635
IBTC41635 5 4 16 - 35 Eye
Suspension Clamps
Type IBSC
• EPDM UV Stabilised Rubber Insert
• Galvanised body - With captive bolt slot
• Galvanised steel hardware - Oversize wing nut.
• Suitable for Line Deviation up to 30 degrees
• Conforms to requirements of AS3766.
Fig 2 Core 3 Core 4 Core
Cat No. No. mm2 mm2 mm2
IBSC425 1 25
IBSC435 1 50 50 35
IBSC450 1 50 Fig. 1 - IBSC425
IBSC470 1 95 70
IBSC495 1 95
Type IBSL
• Cast Aluminium Body
• Stainless Steel Hardware

• Increased Slip Strength
• Optional Weak Link Feature - Sawcut through eye.
Fig. 2 - IBSL150F
Cat No. Cat No. Number Cable
with without Fig of Size
Weak Link Weak Link No. Cores mm2
IBSL50F IBSL50N 2 4 50
Type IBSRC Fig. 3 - IBSRC495

• Cast Aluminium Body
• Integrated Stringing Roller Design
• UV Stabilised split elastomer bush
• Controlled release of conductor.
Fig 2 Core 3 Core 4 Core
Cat No. No. mm2 mm2 mm2
IBSRC250 3 50
IBSRC450 3 95 50
IBSRC495 3 95
IBSRA Auxiliary Stringing Roller IBSRC with IBSRA installed
Fused Switch Disconnects (Pole Fuse)
Fused Switch Disconnects (FSD), is a single-phase device that is normally installed at the pole. It
provides electrical protection to either an aerial service supplying an individual customer or for a
low voltage circuit of a pole mounted transformer.
Type - K291 and K491

• Accepts 100A Barrel type fuse ( 58 x 22mm )
• Pig Tail type extraction - Type FEHBX
• UV Stabilised Body - Fully waterproof seals
• Torque controlled shear head screws
• Insulation Piercing on all cable sizes and types
• K291 Application range: 6 - 95mm2 - Copper or Alum Fig. 1 - K291
• K491 Application range: 6 - 35mm2 - Copper or Alum
• Facility to be gang mounted (See fig. 3)
• Self Supported whilst being mounted
• Cable entry ports designed to eliminate moisture ingress.
Type - K292
• 160A Size 00 Din Fuse links or 250A Solid link
• Hinged fuse carrier, extraction via hot stick - Type LOS3
• UV Stabilised Body - Fully water proof seals
• Torque controlled shear head screws
• Insulation Piercing on all cable sizes and types Fig. 2 - K491
• Large Application range: 6 - 95mm2 - Copper or Alum

• Facility to be gang mounted (See fig 3)
• Self Supported whilst being mounted
• Angled cable entry ports to eliminate moisture ingress.
Available Cat No.’s and associated hardware

Number Shear
Fig of Fittings Fuse Fuse Head
Cat No. No. in Assy Rating Type A/F mm
K291 1 N/A 100 HRC58x22 13 Fig. 3 - K292
K491 2 N/A 100 HRC58x22 13
K292 3 N/A 160 / 250 DIN00 13
K292GANG 4 3 160 / 250 DIN00 13
K292GANG4 4 4 160 / 250 DIN00 13
IBSB1PH 5 Single-Phase Bracket
IBSB3PH Three Phase Bracket
IBSB4PH Three Phase plus Neutral Bracket
Fig. 5 - IBSB3PH
Fig. 4 - K292GANG
Fused Switch Disconnects (Cont’d)
Type - NHP
• UV Stabilised Glass Reinforced body
• Double Circlip retention of fuse
• Comes with integral attachment bracket - Pattern B
• Extraction with Tee Tool - Type - FEHBX
Cable
Fig Range Fuse Fuse
Cat No. No. mm2 Rating Type
NHP100AD 7 6 - 35 100 HRC58x12
IPSNG 8 Swan Neck Bracket Pattern B
COMBHOOK 9 Combination Bracket Pattern B Fig. 7 - NHP100AD
PIGTAIL 10 Combination Loop Bracket Pattern B

Fig. 8 - IPSNG Fig. 9 - COMBHOOK Fig. 10 - PIGTAIL
Pole Hardware
A variety of brackets, hooks, and weak links are available, as mounting fixtures for LVABC
suspension and strain clamps. All brackets are fabricated from high strength steel, and are
galvanised to either AS1214 or AS4680 respectively. All brackets meet the requirements as
defined in AS3766.
Hook Bolts
• Shaped locating plate to lock onto pole
• Supplied with nut and washer.
Cat No. Cat No.
16mm 20mm Fig Mounting Thread
Diameter Diameter No. Length Length
IBH16250 IBH20250 1 250 150
IBH16300 IBH20300 1 300 150
IBH16325 IBH20325 1 325 150
IBH16350 IBH20350* 1 350 150
IBH16400 IBH20400 1 400 150
IBH16450 IBH20450* 1 450 150 Fig. 1
* Long Hook - 200mm available
Double Suspension Clamp Bracket

• Use when line deviations exceed 30 degrees

• Two suspension clamps fitted to reduce lead in and exit angles
• For IBSL suspensions clamps, use IBYB12A only.
Diameter Min
Fig of Hanging Hook Failing
Cat No. No. Material Depth Centres Load kN
IBYB12 2 16 106 174 12
IBYB12A 2 16 125 300 12
IBYB24 2 20 100 200 24 Fig. 2 - IBYB12A
Mechanical Weak Link

• Installed between suspension fitting on pole support fitting
• Will withstand normal loading, but will fail under impact loads
• Eliminates damage to suspension fitting and cables.
Diameter Min
Fig of Total Material Failing
Cat No. No. Material Length Type Load kN
IBWL02 3 6 81 S/Steel 12
IBWL04 3 10 100 Gal Steel 12
IBWL08 3 12 100 Gal Steel 24 Fig. 3 - IBWL08
Pole Hardware (Cont’d)
Eye Nut
• Screwed onto threaded device to produce Eye attachment.
Diameter
Fig Thread Thread Material of eye
Cat No. No. Size Length Type Material
EN16 4 M16 30 Gal Steel 12
EN2020 4 M20 40 Gal Steel 20
Fig. 4 - EN16
Hook Nut
• Screwed onto threaded device to produce Hook attachment.
Diameter Failing
Fig Thread of eye Material Load Fig. 5 - IBHN12
Cat No. No. Size Material Type kN
IBHN12 5 M16 16 Gal Steel 12
IBHN24 5 M20 20 Gal Steel 24
Hook Bracket
• Designed for Façade mounted strain clamps
• Can be strapped to concrete poles with Stainless Steel strap

• Used as temporary hook, for attachment of stringing rollers.
Fig. 6 - IBHB12
Diameter Failing
Fig Mounting of eye Material Load
Cat No. No. Centres Material Type kN
IBHB12 6 150 16 Gal Steel 12
Service Support Bracket - Cat No. IBSSB Fig. 7 - IBSSB

• Used as a service strain clamp Service support bracket
attachment point
• Used in conjunction with hook bolts Hook Bracket
Hook Bolt
or hook brackets
• Galvanised Steel
Facade Mounting Brackets

Shaped locating plate
• Made from UV stabilised glass reinforced polymer
• Brackets include 6mm drive nail Fig. 7a - Cat IBSSB application
• Cables can be supported on bracket during installation.
Fig. 8 - BRPF1 Fig. 9 - BRPF6
Drill Offset Cable
Fig Size from Installs Capacity
Cat No. No. mm Structure Into mm
BRPF1 8 12 10 Masonry 2 x o25 - 56
BRPF1T 8 None 10 Timber 2 x o25 - 56
BRPF6 9 12 60 Masonry 2 x o25 - 56
Assembly and Stringing Tools
Cable Stripping Tools

The IBLST Stripping tool, is designed to remove the tough cross linked polyethylene insulation
from low voltage aerial cables. The length of insulation removed is able to be controlled to suit
stripping for lugs and sleeves.
Cable Fig. 1 - IBLST150 Tool

Fig Size
Cat No. No. mm2
IBLST50 1 50
IBLST95 1 95 Fig. 3 - 5930
IBLST150 1 150
IBLSTB Spare Blade
Running Sheaves - Cat No. 5930

• Attaches to standard hardware, using Socket Tongue supplied
• Accommodates cables up to 4 x 150mm2
• Provides clear working space for linesmen
• Suitable for stringing angles up to 60 degrees - SWL - 10.8kN
• No lifting of cables required.
Fig. 5 - IBSW95
Core Separating Tools - Cat No. - IBSW95
• Suitable for LVABC up to 150mm2
• Supplied in pair - on metre of rope
• Impact resistant material.
Core Separating Tools - Cat No. - IBSW2 Fig. 6 - IBSW2

• Suitable for LVABC up to 150mm2
• Enables separation of cores close to adjacent equipment
• Durable separation wedges, able to used under tension loadings.
Ratchet Spanners - Cat No. IBLS-6

Fig. 7 - IBLS6
• Used on all overhead Shear bolt connectors
• 13mm and 17mm across flats in one spanner
• Reversible Ratchet
• Fits stainless steel nuts used in strain and suspension clamps
• Fixed socket that cannot be lost or dropped during installation.
Assembly and Stringing Tools (Cont’d)
Swivels
• For use with pulling socks, to eliminate twist.
Maximum Safe SWIVEL2
Length Diameter Cable Working
Cat No. mm mm Diameter mm Load kN
SWIVEL1 122 28.5 10.0 1000
SWIVEL2 178 50.0 18.5 2000
Pulling Socks
• Nylon Stranding, Alloy Ferrule, Soft Double Eye.
Cable Net Grip Ultimate
Size No. of Length Tensile
Cat No. mm2 Plys mm kN
PULLING SOCK
LV425 4 x 25 2 550 15

LV435 4 x 35 2 550 15
LV495 4 x 95 3 600 25
LV4150 4 x 150 3 600 25
#109/1
Cable Cutter - Cat No. #109/1
• Ratchet operation Forged Construction.
• For cables up to 300mm2.
Come-alongs - Tensioning Devices

• Rugged Steel Plated Construction
EM5095
• Cast Aluminium Clamping jaws
Holding
Cable Application Strength Weight
Cat No. Range mm2 kN kg
EM35 2 x 25 - 35 & 4 x 16 - 50 5.9 3.2
EM5095 4 x 50 - 95 7.8 5.8
EM95150 4 x 95 - 150 9.0 6.5
Notes
High Voltage ABC
Strain Assembly and Bundle Restraint
To secure HVABC conductors at strain or tension points, you must utilise two types of fittings to
secure both the Catenary, as well as the ABC bundle itself.
The Catenary is secured at a strain point using a standard Dulmison Heliformed® Catenary
Deadend of applicable size and type - refer table below.
HVABC
HVABC Cable Type Cable Size Catenary Catenary Colour
Cat No. AS3599.1 or .2 mm2 Stranding Material Code
SGG0600 Metallic Screened 35 7/2.00 Gal Steel Yellow
SGG0975 Metallic Screened 35 to 185 19/2.00 Gal Steel Yellow
ADE1350 Non Metallic Screened 35 - 95 7/5.00 Alum Alloy Blue
ADE1750 Non Metallic Screened 120 - 185 19/3.65 Alum Alloy Black
The HVABC bundle assembly, must be secured to the catenary so it does not drift into the middle
of the span. This eliminates bird caging, or spreading of the cores.
Dulmison have developed a Heliformed® bundle restraint for this purpose, which is simple to apply
and is designed to avoid damage to the phase cores. The assembly is comprised of two
Heliformed® deadends, which interlock, to tie the catenary to the bundle. The deadend used to
retain the catenary, is designed to be applied over the Catenary deadend as above.
Clevis Thimble 70kN Aluminium

High Voltage ABC
Catenary Deadend (not

supplied as part of IBHR)
ABC HV Non-metallic
Screened
HVABC Cable Type 11kV Cable 22kV Cable

Cat No. AS3599.2 mm2 mm2
IBHR1450 Non Metallic Screened 35 - 50
IBHR1455 Non Metallic Screened 70 35
IBHR1460 Non Metallic Screened 95 50
IBHR1465 Non Metallic Screened 120 - 185 70 - 95
IBHR1770 Non Metallic Screened 185
IBHR1780 Non Metallic Screened 185
High Voltage ABC
Suspension Clamp
The HVABC suspension clamp is suitable for use on metallic and non-metallic screened HVABC
cables, for voltages up to 22kV. It is designed to accommodate line deviations up to 45 degrees. It
can be used at both intermediate suspension locations, as well as a secondary means of
securing a bundle to the catenary at strain locations. If used in this manner, an IBHR bundle
restraint, as per the preceding page, is not required.
Incorporates UV stabilised semi-conductive elastomeric insert, aluminium alloy strap, high

strength cast aluminium clamp, and stainless steel hardware. Design of clamps, allows for a
minimum of lifting of conductor during installation. Minimum failing load of clamp - 40kN.
HVABC Cable Type Catenary 11kV Cable 22kV Cable

Cat No. AS3599.2 Diameter mm mm2 mm2
IBSH1050 Metallic Screened 6 - 10 35
High Voltage ABC

IBSH1060 Metallic Screened 6 - 10 70 35
IBSH1065 Metallic Screened 6 - 10 95 - 120 50
IBSH1070 Metallic Screened 6 - 10 150 70 - 95
IBSH1075 Metallic Screened 6 - 10 185 120
IBSH1840 Non Metallic Screened 14 - 18 35 - 50
IBSH1845 Non Metallic Screened 14 - 18 70
IBSH1850 Non Metallic Screened 14 - 18 95 - 120 35 - 50
IBSH1855 Non Metallic Screened 14 - 18 150 70
IBSH1860 Non Metallic Screened 14 - 18 185 95 - 120
High Voltage ABC
Heliformed® Line Splice
At locations where joints of the catenary on HVABC cables are required, a Heliformed® Line
Splice or a Compression Midspan Joint can be used.
For details of Joints for connecting conductor cores, please refer to the Cable Accessories CD,
and the available range of Raychem Medium Voltage Joints and Heat Shrink sleeving, together
with the Utilux Catalogue for details of applicable compression connectors.
HVABC Cable Type Catenary Catenary Catenary 11kV mm2

Cat No. AS3599.1 or .2 Stranding Diameter mm Material or 22kV
SLS0600 Metallic Screened 7/2.00 6.0 Gal Steel 35
SLS0975D Metallic Screened 19/2.00 10.0 Gal Steel 35 - 185
ALS1430 Non Metallic Screened 7/5.00 Compacted 14.3 Alum Alloy 35 - 95
ALS1750 Non Metallic Screened 19/3.65 Compacted 17.5 Alum Alloy 120 - 185
Compression Midspan Joint

High Voltage ABC
HM804 HM750
HVABC Cable Type Catenary Catenary Catenary 11kV mm2

Cat No. AS3599.1 or .2 Stranding Diameter mm Material or 22kV
HM804 Metallic Screened 7/2.00 6.0 Gal Steel 35
HM808 Metallic Screened 19/2.00 10.0 Gal Steel 35 - 185
HM750 Non Metallic Screened 7/5.00 Compacted 14.3 Alum Alloy 35 - 95
HM751 Non Metallic Screened 19/3.65 Compacted 17.5 Alum Alloy 120 - 185
High Voltage ABC
Stringing Hardware
The two most widely used Pole Brackets are - SB10312 and IBHPBV. These items are
manufactured from Galvanised Steel and can be either bolted or strapped to either concrete or
timber poles.
Both brackets incorporate a cylindrical mounting tube, complete with 3 hook mounting holes,
which are used for two purposes.
• The middle hole is used to locate and mount a suspension clamp.
• The outer two holes (each side) are used to locate and mount a string roller assembly -
Product No LSR23379, and to adjust its height whilst stringing.
Both the suspension clamp and stringing roller are attached to the tube, using Support Hooks -
Product No HB16200. These hooks are manufactured from galvanised steel, have a minimum
failing load of 12kN and are supplied with washers and nuts. The two outer hooks that locate the
stringing roller, are used to adjust its mounted height for stringing. This adjustment allows the
rollers to be located at a height that eliminates any necessity to lift either the conductor bundle or
catenary for attachment into the suspension clamp.
The SB10312 bracket is generally utilised at a point below the top of the pole, whereas the
IBHPBV is generally installed at the pole top. The IBHPBV bracket has the facility to mount an
insulator on its tope surface to support a bare conductor during retrofit work, so as customer
outages are minimised.
HB16200
SB10312
High Voltage ABC

SB10312
HB16200
High Voltage ABC
Stringing Roller
Type LSR23379
The LSR23379 stringing roller is a versatile, lightweight and safe product. It is suitable for use on
line deviations up to 45 degrees, and accommodates HVABC cables up to 185mm2 - 22kV.
The deep profile design of the rollers, ensure conductors do not stick or jam during stringing, and
the frame design ensures that the conductor is guided and retained at all times. Its wide entry
design allows for easy application of suspension clamps, and plenty of working space. Its
mounting on support hooks allows for vertical height adjustment, which eliminates the dangerous
practice of lifting conductors to secure in suspension clamps. With a weight of just 9kg, it is safe
for one person to handle.
The standard assembly is used in conjunction with support hooks and associated brackets at
suspension clamp locations, but with the addition of the Yoke Assembly - LSR23857, it can also
be attached to a hook bolt or bracket at the start of a stringing run, where a suspension point is
not required. This allows for the cable to be temporarily supported at termination or strain points,
until tensile loads are applied and strain clamps fitted.
LSR23857
LSR23379
High Voltage ABC
High Voltage ABC
Pole Hardware
A variety of brackets, hooks, and hardware are available, as mounting fixtures at HVABC
suspension and strain locations. All brackets are fabricated from high strength steel, and are
Galvanised to either AS1214 or AS4680 respectively. All brackets meet the requirements as
defined in AS3766.
Hook Bolts
• Shaped Locating plate to lock onto pole
• Supplied with nut and washer.
Cat No. Cat No. Mounting Thread

16mm Diameter 20mm Diameter Length Length
IBH16250 IBH20250 250 150
IBH16300 IBH20300 300 150
IBH16325 IBH20325 325 150
IBH16350 IBH20350* 350 150
IBH16400 IBH20400 400 150
IBH16450 IBH20450* 450 150
Hook Nut
• Screwed onto threaded device to produce Hook attachment.
Thread Diameter of Material Failing
Cat No. Size Eye Material Type Load kN
IBHN12 M16 16 Gal Steel 12
IBHN24 M20 20 Gal Steel 24
Hook Bracket
High Voltage ABC
• Used as temporary hook, for attachment of stringing rollers.
Fig Mounting Diameter of Material Failing
Cat No. No. centres Eye Material Type Load kN
High Voltage ABC
Tooling and Cable Stringing Equipment

Two types of stripping tools are available for use on HVABC cables -
• Type IBST1342
Used for removal of Semi conductive Screen
Cut depth adjustable in 0.1mm increments
Spiral scoring function
Durable design
• Type IBST5024
Used for removal of core insulation
Removes insulation up to 5.5mm thick
Cable range from 12 - 32mm
Long life blade - Type IBST5024B
Ratchet Spanners - Cat No. IBLS-6

• 13mm and 17mm across flats in one spanner
• Reversible Ratchet
• Fits stainless steel nuts used in suspension clamps
• Fixed socket that cannot be lost or dropped during installation
High Voltage ABC
Swivels
• For use with pulling socks, to eliminate twist
Length Diameter Max. Cable Safe Working
Cat No. mm mm Diameter mm Load kN
SWIVEL1 122 28.5 10.0 1000
SWIVEL2 178 50.0 18.5 2000
High Voltage ABC
Tooling and Cable Stringing Equipment (Cont’d)
Pulling Socks - Catenary

Galvanised stranding, single eye, alloy ferrule
Catenary Approx. Ultimate
HVABC Cable Type Diameter Catenary Fitted Tensile
Cat No. AS3599.1 or .2 mm Material Length kN
HDGW08 Metallic Screened 10.0 Gal Steel 700 29
HDGW10 Non Metallic Screened 14.3 Alum Alloy 750 38
HDGW15 Non Metallic Screened 17.5 Alum Alloy 810 58
Pulling Socks - HVABC Bundle

Mono-filament nylon, double eye, Aluminium alloy ferrule
Cable Size
mm2 Metallic Screened HVABC Non Metallic Screened HVABC
11kV 22kV 11kV 22kV
35 HV33511MS HV33522MS HV33511NMS HV33522NMS
Cable Cutter - Product No - #109/1

• Ratchet operation Forged Construction
• For cables up to 300mm2
High Voltage ABC
Come-alongs - Catenary
Catenary Ultimate
HVABC Cable Type Diameter Tensile
Cat No. AS3599.1 or .2 mm kN
KG162520 Metallic Screened 10.0 29
CHVABC2 Non Metallic Screened 14.3 38
CHVABC2 Non Metallic Screened 17.5 58
Covered Conductor Fittings
CCT - Strain Clamps and Covers

To secure CCT conductors at strain or tension points, the most common method is utilising a rack
driven wedge assembly. The clamp incorporates a clevis attachment point, and stringing eye, as
well as a clamping bar, to lock the conductor in position once tensioned. The contoured design,
eliminates stresses on the conductor as it exits the clamp. The UV Stablised cover, completes the
assembly, and the makes the strain assembly fully covered. The cover assembly has been
designed for assembly over standard insulators. The assembly is suitable for use on conductors
voltages from 11 up to 33kV.
Clamp Cover Cable Size Cable

Cat No. Cat No. mm2 Stranding
CCS80 CCC80120 80 7/3.75
CCS120 CCC80120 120 7/4.75
CCS180 CCC180 180 19/3.50
CCT - Uncovered Strain Connections

In areas where a fully covered system is not required ( for example at termination points where
tree proximity is not an issue ), an aluminium Heliformed® Deadend may be used, over the
conductor insulation, to eliminate the need for stripping the conductor. This system is utilised on
11kV networks only.
Cable
Deadend Cable Size Outer Diameter
Cat No. mm2 mm
ADE1875 80 17.9 - 19.4
ADE2100 120 20.9 - 22.4
ADE2375 180 24.1 - 25.7
CCT - Compression Joints and Covers

At locations where CCT conductors must be joined midspan, a series of compression joint kits are
available. All kits are supplied complete with Raychem heatshrink mastic lined sleeves, to ensure
the joint area is both insulated and sealed. This added sealing slows the onset of corrosion, and
decreases resistance in the joint, resulting for otherwise unprotected rapid oxidation of the
connection. Compression joints are suitable for all voltages of CCT - 11 up to 33kV, and are
compatible with the material of the conductor.
Clamp Cable Size Cable

Cat No. mm2 Stranding
HM704CCT 80 7/3.75
HM706CCT 120 7/4.75
HM718CCT 180 19/3.50
CCT - Non Metallic Heliformed® Top & Side Ties

At suspension locations, whether they be at pin or post type insulators, a series of non-metallic
Top and Side ties are available. The ties are installed over the insulation of the conductor, and
therefore stripping is not required. Ties are manufactured from UV Stabilised PVC, and are
available for 76mm Insulator neck size. Ties may be supplied in a colour to suit the conductor
insulation. Standard colour is Grey. Ties are easily applied by hand, as with other Heliformed® ties.
Ties are suitable for angular deviations up to 30 degrees.
Side Ties
Deadend Cable Size Voltage
Cat No. mm2 kV
PST14307G 80 11
PST18307G 120 11
PST23407G 180 11
Top Ties
Top Tie Cable Size Voltage

Cat No. mm2 kV
PTT14307G 80 11
PTT18307G 120 11
PTT23407G 180 11
CCT - Insulator Top Clamps

At suspension locations where stresses at the connection point, or line angle deviations do not
allow for installation of plastic ties, a rigid clamp top can be installed to secure the conductor. The
clamps are manufactured from aluminium alloy, and have an application range of 7 up to 32mm.
The clamp can be applied over the conductor insulation. Covers can be provided to protect the
clamp from accidental contact.
Top Clamp Cable Size Voltage

Cat No. mm2 kV
Y11195 80 up to 180 11
Y11195 80 up to 180 22
Y11195 80 up to 120 33
Parallel Groove Clamps for Line Taps & Non Tension Joints
Parallel Groove clamps can be utilised in non tension applications as conductor joints, as well as
line taps to either insulated or bare conductors. Both aluminium and bi-metallic are available, and
both items can be covered using an applicable cover. All clamps are supplied complete with oxide
inhibitor and belleville spring washers, to control forces generated during electrical heat cycling.
PG Clamp CCT Cable Line Tap Line Tap Suitable Cover
Cat No. Clamp Type Size mm2 Cable Size mm2 Cable Size mm Cat No.
3594-FS Aluminium 80 up to 180 35 - 240 7.5 - 20.2 CCPGC154
3913-FS Bi-Metallic 80 up to 180 35 - 185 7.5 - 17.5 CCPGC154
Cat. 3594-FS Cat. 3913-FS Cat. CCPGC154
Working Earth Point Covers - Cat No. CCWEPC

Working Earth Point covers are designed to cover a stripped area of conductor which would be
used as a local earthing location. The cover is manufactured from UV stabilised material, and is
designed such that it can opened, moved and reapplied using hot sticks. The cover can be easily
trimmed to produce a next fit on all sizes of CCT at all voltages.
Cat. CCWEPC
End detail
Insulation Piercing Connector - Lightning Protection

Cat No. CCIPC11120
For applications where Surge Arrestors are used for lightning protection, a connection from the
arrestor to the conductor can be made using an IPC. This connector utilises shear head bolts,
which remain proud of the connector after shearing. An earth lead, with lug, can be attached to
this additional length of bolt on the top of the connector. At the bottom of the connector a stirrup -
Type 25705F01 can also be attached as a means to attach a temporary earth.
Cat. CCIPC11120
Cat. 25705F01
Mounting Bracket - Insulators

Brackets are available to mount insulators in either a trident (3 phases per bracket), or single
phase format. All brackets are manufactured from Galvanised Steel. Brackets are not supplied
with pole attachment hardware, due to the variety and type of mounting possibilites.
90
o
5 20
136.5
195
140
25
Cat. CCB05 O18
90
2
11

45
20
190
140
Cat. CCB45 20
O18

• Cat No. IBST5024
Used for removal of core insulation
Removes insulation up to 5.5mm thick
Cable range from 12 - 32mm
Long life blade - Cat No. IBST5024B
Stringing Roller - Assemblies - Cat No. LSR24570 & LSRUNI

A unique stringing roller assembly has been designed to allow quick, safe and trouble free
installation of all sizes of CCT conductors. The assembly has been designed for attachment to the
CCB brackets. Features of the rollers include -
• Vertical height adjustment and lowering of cables - no lifting required
• Movable top roller for easy insertion of conductors.
• Top roller locks in position, so as conductor cannot disengage whilst being strung
• Lightweight design, able to be installed and removed by one person
• Durable Aluminium rollers with bearings
• Suitable for stringing angles up to 30 degrees.
• Rollers can also be used to string LVABC up to 150sqmm.
• LSRUNI is a stringing roller only. It does not include attaching bracket.
Assembly Cat No. LSR24570

Cat. LSRUNI (Roller only)
Insulators
Shackle & Pin
Porcelain LV
C
E
A E
D A
E
C
B B
Shackle Type Pin Type

SHLV1 : SHLV2 : SHLV8 LVLP
Dimensions mm Min F.L.

Cat No. Thread Pin
A Dia. B Dia. C Dia. D Rad. E kN
SHLV1 54 57 39 17 17 - - 9 kN
SHLV2 76 80 54 17 12 - - 20 kN
SHLV8 32 57 40 17 7 - - 9 kN
LVLP 91 82 52 - 11 Patt "B" B/100/3.5 7 kN
Dimensions and Performance characteristics in accordance with AS3608
Threads in accordance with AS2947.3

Insulators
Insulators
Guy Strain
Porcelain, LV
F D
G H I
A B C
J K E
Dimensions mm Min F.L.

Cat No.
A B C D E F G H I J K kN
GY2 73 41 44 73 44 146 22 51 22 37 37 71 kN
GY3 115 57 67 115 57 216 38 51 38 63 63 222 kN
GY4 115 57 67 115 57 280 38 51 38 95 95 222 kN
Dimensions and Performance characteristics in accordance with AS3609
Fibreglass, HV
1628
1220
25.4
min
52
Insulators
Cat No. Min. F.L. kN Arcing Distance mm End Fitting

NEE220N1630 220 1220 Eye/Eye
NEE220N1630H 220 1094 Eye/Eye + Arcing Horns
Insulators
Standard Line Pin
Porcelain
Creepage Dimensions mm Min F.L.

Cat No. Voltage Thread Pin
mm A B C D E kN
P11 11 kV 180 106 140 76 R13 R16 Patt "A" A/130/7 7 kN
P22 22 kV 420 168 228 113 R13 R16 Patt "C" C/150/11 11 kN
P33 33 kV 534 194 279 113 R13 R16 Patt "C" C/200/11 11 kN
Dimensions and Performance characteristics in accordance with AS2947.2
Threads in accordance with AS2947.3

Insulators
Insulators
Aerodynamic Line Pin
Porcelain
B
C
R16
R16
Y
E
F
Creepage Dimensions mm Min F.L.

Cat No. Voltage Pin
X -Y X - Z A B C D E F kN
ALP/11/275 11 kV 235 275 136 102 76 152 76 136 C/150/7 7 kN
ALP/22/45O 22 kV 365 450 148 102 76 200 74 160 C/200/11 11 kN
ALP/22/490 22 kV 380 490 127 102 76 240 89 165 C/200/11 11 kN
ALP/33/920 33 kV 755 920 240 102 76 320 133 240 C/300/7 11 kN
Dimensions and Performance characteristics in accordance with AS2947.2

Insulators
Threads - Pattern C in accordance with AS2947.3
Insulators
Line Post
Porcelain
LIVE END
Tie-Top T Vertical Horizontal
Clamp Top C Clamp Top H
GROUND END
X-Arm Pin Post Gain Base
Nominal Base Line Net Weight

Cat No. Designation Height Creepage
Voltage kV Mount End kg
H11536 R7ET105N 11 276 275 Pin Post T 5
H11358 R18ET150N 11/22 285 452 X-Arm T 10
H11376 R12EH150N 11/22 352 460 X-Arm H 12
H11213 R11EHG150N 11/22 390 540 Gain Base H 15
H11357 R11ET150N 22 318 575 X-Arm T 11
H11632 R11ET150N 22 365 480 Pin Post T 9
H11368 R11ET200N 22/33 487 610 X-Arm T 16
H11173 R11ET150N 22 487 610 X-Arm T 16
H11174 R11EH150N 22 560 634 X-Arm H 20
H11461 R12.5ET200L 33 487 920 X-Arm T 16
H11472 R11EC200N 33 530 825 X-Arm C 20
H11529 R11EH200N 33 560 825 X-Arm H 20
H11654 R11ET250N 44/66 532 1300 X-Arm T 19
Insulators
H11663 R12.5EH250N 44/66 617 1295 X-Arm H 23

H11669 R12.5EHG250N 44/66 598 1295 Gain Base H 31
H11647 R12.5ET350L 66 752 1510 X-Arm T 25
H11167 R12.5ET350L 66 784 1920 X-Arm T 32
H11170 R12.5EC350L 66 820 1920 X-Arm C 35
H11171 R12.5EH350L 66 848 1920 X-Arm H 35
H11251 R12.5EHG350L 66 829 1920 Gain Base H 42
H14056 R12.5EHG650L 132 1500 3300 Gain Base H 91
Dimensions and performance characteristics in accordance with AS2947.2
Insulators
Line Post
Synthetic (Composite)
P1/P2 = 7”/10”(178mm/254mm) F = 5/8”(11mm) bolt & lockwasher

H = 2.2” (55mm) Z = Min. 0.79” (20mm)
H
OP1
1.5”
OP2
(38.5mm)
OD F
OZ
A
OD1
12o
G
W X
A = 12”(305mm) D = 0.94”(24mm) D1 = 6.8”(173mm)

G = 1.5” (38mm) W = 0.94”(24mm)
Nominal Line End

Cat No. MDCL Spacing Creepage Ground End Fitting
Voltage kV Fittings
PKG30XH016 66 11kN 889 1958 Std. Gain Base HCT
NPKN30XH019 66 9kN 966 2354 Flange HCT
NPKN30XH030 132 6kN 1389 3736 Flange HCT
PKG30XH030 132 6kN 1417 3700 Std. Gain Base HCT
BKG30XH030 132 6kN 1421 3700 Bendable Gain Base HCT
Available in EPDM or Silicon
Other voltage and MDCL available on request.
Dimensions and performance characteristics in accordance with IEC601109 & AS4435.4

Insulators
Insulators
Clamp Top Clamps
Aluminium and Copper conductors
98.2
58
Cat No. Conductor Dia. mm

Ferrous Aluminium Max. Min.
Y11195 7 32
47101 42111 14.2 6.35
47102 21.3 8.89
47103 26.9 12.7
47104 47114 38.1 25.4
Insulators
Insulators
Studs & Pins
Flat washer Spring washer

(Galv) (Galv)
Diameter
P Hex nut
Locknut locked in max
(Galv)
position before L -+ 3
max
galvanising
A
Overall Shank Length P To suit X-arm To suit X-arm

Cat No. Thread Length A Length L max. min. max.
11007 M24 239 200 77 71 150
10885 M24 219 180 78 72 130
10886 M24 100 61 5 - 12
10887 M20 239 200 77 71 156
Thread
Shank Diameter
Thread
Shank Stem
Min. Shank Stem

Insulator Failing Thread
Diameter Length Length
Pin Type Load Length min. Head
reference kN A B C J Pattern
Standard Units
B10035 3.5 16 140 50 98 B
A1307 7 20 165 80 128 A
C1507 7 20 165 80 148 C
C15011 11 24 165 80 148 C
Insulators
C20011 11 24 165 80 198 C

C3007 7 24 165 80 298 C
Special Units
B100SP 3.5 16 165 70 98 B
A030SP 7 20 200 100 128 A
C150SP 7 20 200 100 148 C
C20011L 11 24 200 100 198 C
Insulators
Disc
Porcelain and Toughened Glass
Ball & Socket (B & S) Tongue & Clevis (T & C)
Diameter Pitch Rating Zinc Std

Catalogue No. Fixing mm mm kN Collar Pack
Toughened Glass
Standard Profiles
CT70-8/146DC T&C 205 146 70 Yes 6
B8/146 B&S 255 146 70 6
CT70/146 T&C 255 146 70 6
B13/146 B&S 255 146 125 6
Fog Profiles
F9P/146DC B&S 255 146 70 Yes 6
CTV8/146H T&C 255 146 70 6
Aerodynamic Profiles
F12D-A/146DC B&S 380 146 120 Yes 4
Porcelain
D70S B&S 255 146 70 6
D70C T&C 255 146 70 6
D160S B&S 280 146 160 4
Insulators
Insulators
Long Rod - Distribution
x
38.1
o98.4 o38.9
o17.4
90.3
25 19.1 28.1
15.5
28.1
28.1
Catalogue No.
Specifications Unit GLPDS-15 GLPDS-28 GLPDS-35 GLPDS-46
Recommended application kV max 15 28 35 46
Section length = L mm 330 438 480 574
Insulation length = X mm 151 247 299 394
Dry arcing distance mm 190 285 345 432
Leakage distance mm 422 645 838 1171
Low frequency flashover Dry kV 95 130 150 173
Wet kV 71 114 122 156
Critical impulse flashover pos. kV 155 211 239 326
Radio influence Max. Riv. at 1000 kHz µV 2.9 0.1 2.9 7.8
Design tension strength kN 107 107 107 107
Routine test load kN 37 37 37 37
Tensile rating kN 70 70 70 70
Design torsion rating Nm 67 67 67 67
Quantity of sheds units 4 6 8 10
Net weight kg 1.09 1.24 1.33 1.51
Standard package units 15 15 15 12
Insulators
Insulators
Long Rod - Transmission
End fittings available:
B S T C Y E
Nom. Voltage SML Spacing Creepage Ground End Line End

Catalogue No. kV kN mm mm Fitting Fitting
NCT70XM021 66 70 749 1822 Clevis Tongue
FSB70XM021 66 70 755 1960 Socket Ball
FYB120XM023 66 120 924 1935 Y-Clevis Ball
NEY120XM043 132 120 1484 3641 Eye Y-Clevis
Available in EPDM or Silicon.

Insulators
Other voltage and SML’s available on request.
Dimensions and performance characteristics in accordance with IEC601109

and AS4435.1
Insulators
Station Post
Porcelain
M12 holes O/S
Height
76 PCD
Nom. Voltage Impulse Height Creepage Net Wt

Cat No. Designation kV Voltage kV mm mm kg
H11656 C6-95-I 11 95 254 305 7
H10903 C8-110-II 11 110 254 400 9
H10841 C6-125-II 22 125 305 607 10
H11103 C4-150-I 22 150 355 630 11
H10747 C4-150-II 22 150 355 750 13
H10755 C6-170-I 22/33 170 381 760 14
H10965 C4-200-I 33 200 458 885 16
H10843 C4-200-II 33 200 458 956 17
H10765 C10-200-II 33 200 458 995 15
H11666 C9-200-II 33 200 475 995 15
H11132 C6-200-I 33 200 508 885 20
H14009 C9-250-I 33 250 559 1170 17
*H11610 C6-350-II 66 350 762 1740 44
Insulators
*H14002 C8-350-II 66 350 762 1765 36
Note: H11610 and H14002 have M16 O/S holes on 127 PCD. Dimensions and
performance characteristics in accordance with AS4398.1.
Details of Station Posts above 66kV available on request.
Insulators
Notes
Insulators
Line Accessories & Pole Hardware
Line and Earthing Clamps
A comprehensive range of both Aluminium and Copper Line Earthing clamps are available. Each
clamp is available in several connection formats. All clamps have been tested to relevant short
time current ratings as stated. Test reports available on request.
Type - LLC100
• Brass Body - Stainless steel spindle
• Accepts conductors - 4.8 up to 19.0mm Diameter
• Spring Loaded lower jaw for positive pressure
• Split bolt lead attachment - up to 8.3mm diameter
• Short time current rating - min 12kA for 0.8 sec
• Available in the following formats
LLC100D - Tee Spindle - 6mm - Brass Body
LLC100DT - As above but tin plated
LLC100R - 32mm Brass Ring - Brass Body
LLC100RT - As above but tin plated Type LLC100D
Type LLC100RT
LLC100H - Insulated Moulded Handle - Brass Body
LLC100HT - As above but tin plated
Type - LLC8F
• Aluminium Alloy Body - Stainless steel hardware
• Accepts conductors - 5.1 up to 21.0mm Diameter
• Comes supplied with Tin Plated Ferrule
• Attaches to all standard sticks Type LLC8F
• M12 Lug attachment for Earth lead takeoff
Type - LLC13
• Aluminium Alloy Body - Stainless steel spindle
Line Accessories
• Accepts conductors - 5 up to 35mm Diameter

• 2 bolt lug attachment - M10
• Short time current rating - min 40kA for 1 sec
LLC13 - 32mm Brass ring
LLC13S - Tee Spindle - 6mm
Type LLC13H
LLC13H - Insulated Moulded Handle
Line and Earthing Clamps (Cont’d)
Type - LLC14
• Accepts conductors - 5 up to 40mm Diameter
• Also accepts Busbar in two orientations
Horizontal - 40 x 35mm
Vertical - 7 x 50mm
• Single lug attachment hole - M12
• Short time current rating - min 31.5kA for 1 sec
• Available in the following formats Type LLC14R3
LLC14A - Blank Spindle
LLC14R3 - 32mm Brass ring
LLC14T - Tee Spindle - 6mm
Type - LLC9
• Cast Gunmetal Body - Tin Plated - Stainless steel spindle
• Accepts conductors and busbars - 12 up to 90mm Diameter
LLC9 - Tee Spindle - 3mm
LLC9A - Tee Spindle - 6mm Type LLC9
LLC9B - 32mm Brass Ring
Type - L4A202
• Cast Gunmetal Body - Tin Plated - Stainless steel spindle
• Accepts conductors and busbars - 10 up to 50mm Diameter
• Spring tensioned main jaw - constant force
Line Accessories
• Short time current rating - min 37.3kA for 0.5 sec
Type L4A202
L4A202W - Tee Spindle - 3mm
L4A202WP - Blank Spindle
Type - 9320822
• Accepts conductors and busbars - 5 up to 32 mm Diameter
• Snap action main jaw - constant force
• Double lug attachment holes - M12
• Short time current rating - min 29.7kA for 0.5 sec
9320822 - 32mm Brass ring
Type 9320822
Insulated Earthing Sticks
A comprehensive range of insulated earthing sticks are available, for both permanent attachment
or temporary/removable attachment, to all types of earthing clamps.
Where a permanent attachment is required to create a rigid earthing stick assembly or 3 phase
earthing set, the earth clamps are pinned or screwed to attaching fixtures to join the insulated
stick to the earthing head. Where there is a need to temporarily connect an earth stick to an earth
clamp, a series of standard earth sticks and attachment devices are available. All Earth sticks are
provided with warning labels which include recommended voltage rating clearances, and handling
warning. All Earth sticks are rated at 100kV per foot (305mm).
One Piece Sticks - all fitted with rubber end boots
Cat No. Stick Length mm End Connection Type
FOS4-1 1220 Screw - Male - 5/8" UNF
Type FOS6-1

FOS4-2 1220 Bayonet - Male
Type FOS6-2

FOS6-1A9 900 Universal Type FOS6-1A
FOS6-1A 1830 Universal
Extension Sticks - to be used with One Piece Sticks

Line Accessories
FXS4-1 1220 Screw - Male - 5/8" UNF

3050 Screw - Male - 5/8" UNF Type FXS6-1
FXS10-1
* Used with FOS#-1 Type One Piece sticks

FEHX-2 300 LV Fuse Extractor - Pigtail
FXSX6A 1830 LV Fuse Extractor - Pigtail Type FEHX-2
* Used with FOS#-2 Type One Piece sticks

FXS6-1B9 900 Universal
Type FXS6-1A
FXS6-1A 1830 Universal
* Used with FOS6#-1 Type One Piece sticks
Earthing Leads
Due to the nature and variety of lead sizes, lugs and end configurations, it is not possible to list
the available products in this catalogue. An inquiry sheet is located further on in this section,
which allows you to specify both the earth clamps and stick requirements, as well as the lead
lengths and end attachment options. Earth leads are generally designed to meet short time
current rating requirements unless specified otherwise.
For further details please contact Dulmison.
Cross
Section of Short Time Current Rating
Copper and Duration (sec)
Cable
mm2 3s 2s 1s 0.5s
35 4000 4900 6900 10000
95 10800 13200 18700 26500
Earth End Clamps, Trifurcation Plates and Stakes

At the end of every earth lead, a connection must be made to either an earthed structure or earth
itself. For these purposes several end configurations are available. An earth lead may be supplied
with a compression lug only, if required.
Earth Clamp - LEC635R

• Manufactured from brass alloy
• Self aligning jaws
• Able to be hand tightened
• Accepts round rod or bar 6 - 35mm Type LEC635R
• Accepts flat bar up to 35mm
Line Accessories
• Short Time Current Rating - 44kA for 0.5 Sec
Earth Stake - 791669

Earth Stake Clamp - LGES2 Type LGES2
• Earth stake is galvanised star picket - 1700mm long
• Clamp has Gun metal body
• U Bolt and nuts - galvanised
• Accepts conductors up to 200mm2
104
6
Earth Trifurcation Plate - 22447-01

• 6mm Aluminium alloy plate 87
• 4 x M12 Attachment holes
• Used to connect 3 phase leads at one location
before attachment to earth
4 holes M12
Earth Stick Accessories
Earthing stick accessories are utilised, for the temporary attachment of Earth clamps, pulling
fuses and carriers, as well as disconnecting dropout fuses. Accessories are typically either
clamped or screwed onto earth sticks, as shown on prior pages in this section. Compatibility is as
indicated.
Operating Head - Sprung Loaded

• Cast Aluminium Body Type LOSSC-1
• Stainless Steel operating hook to capture brass ring on earth clamp
• Spring loaded for positive alignment
• Captures the 32mm Brass ring on all types of earth clamps.
Cat No. Connection Type Suits Stick No/s
LOSSC-1 Screw - Female - 5/8" UNF Type FOS#-1 & Type FXS#-1
LOS23622 Universal Type FOS#-1A & FXS#-1A
Type LOS23622
Fuse Extractor Heads

• Pigtail design. Type FEHBX
Cat No. Connection Type Suits Stick No/s
FEHBX Screw - Female - 5/8" UNF Type FOS#-1 & Type FXS#-1
5455-10PTU Universal Type FOS#-1A & FXS#-1A
Dropout Fuse / Tee Spindle heads Type 5455-10PTU

• Suitable for HXO drop out fuses
• Cast Aluminium or Gun Metal bodies
• 10mm locating spigot
• LOS4 supplied with retention latch and cord
• LOS6A - angled head -
Line Accessories
Cat No. Connection Type Suit Tee Spindle Size Suits Stick No/s
LOS3 Female - 5/8" UNF 3mm Type FOS#-1 & Type FXS#-1
LOS3M12 Female - 5/8" UNF 6mm Type FOS#-1 & Type FXS#-1
LOS4 Female - 5/8" UNF 3mm Type FOS#-1 & Type FXS#-1
LOS4M12 Female - 5/8" UNF 6mm Type FOS#-1 & Type FXS#-1
LOS6A Female - 5/8" UNF Not applicable Type FOS#-1 & Type FXS#-1
Type LOS3 Type LOS4
Aircraft Warning Markers
Aircraft warning markers are most commonly utilised as a visual indicator of a power line,
adjacent to airports, across river crossings, and on mining sites. All markers are manufactured
from UV Stabilised homogenous materials (not coated). Markers are intended for use in
accordance with CAA, FAA and Standards Australia requirements. Markers are available in 4
colours, so as to ensure that a colour is selected that does not blend with adjacent or line of sight
countryside. These aircraft warning markers should not be installed on energised power lines
above 150kV, please consult Dulmison for more information.
• Polyethylene Sphere
• 300mm Diameter or 600mm Diameter
• Sphere attached to conductor using Heliformed® fittings
• Heliformed® fittings are supplied with fitting
UFO3 - 300mm Diameter

Conductor Application Type UFO3
Cat No. Range mm
UFO3060* 6.00 - 7.99
UFO3080* 8.00 - 9.99
UFO3100* 10.00 - 11.99
UFO3120* 12.00 - 13.99
* Add suffix
UFO3140* 14.00 - 15.99 for colour -
UFO3160* 16.00 - 18.99 W = White
UFO3190* 19.00 - 22.49 Y = Yellow
R = Red
UFO3225* 22.50 - 26.49 O = Orange
UFO6 - 600mm Diameter

Conductor Application Type UFO6
Cat No. Range mm
UFO6060*
UFO6080*
6.00
8.00
-
-
7.99
9.99 Line Accessories
UFO6100* 10.00 - 11.99
UFO6120* 12.00 - 13.99
UFO6140* 14.00 - 15.99
UFO6160* 16.00 - 17.99
UFO6180* 18.00 - 19.99
UFO6200* 20.00 - 21.99
UFO6220* 22.00 - 23.99
UFO6240* 24.00 - 25.99
* Add suffix
UFO6260* 26.00 - 27.99 for colour -
UFO6280* 28.00 - 29.99 W = White
UFO6300* 30.00 - 31.99 Y = Yellow
R = Red
UFO6320* 32.00 - 33.99 O = Orange
Line Stringing Roller - for Cross Arm Mounting

• Suitable for all types of bare conductors
• Range of application up to 33mm diameter
• Single screw clamping to cross arms
• Swinging top bar, for easy insertion of conductors
• Galvanised frame.
Cat No. Cross arm size mm Roller Material
LSR4 75 - 100 High Durability Nylon
LSR4A 75 - 100 Aluminium Alloy Type LSR
LSR5A 100 - 125 Aluminium Alloy
LSR6A 125 - 150 Aluminium Alloy
Gain Blocks - Cross Arm Mounting Blocks

• Available in two materials
Type GBP
• Cast high strength Aluminium Alloy
• UV Stabilized and reinforced polymer
• Aluminium block incorporates cross arm locating groove
• Polymer blocks available in 4 sizes
Cat No. Cross arm size mm Block Material
GBP75 75 Reinforced Polymer
GB100 100 Aluminium Alloy Type GB
GB125 125 Aluminium Alloy
GB150 150 Aluminium Alloy
Pole Step - PS16250A Step Bolt - SB16180

Pole Hardware
• High Strength Steel - Galvanised • For concrete poles

• 16mm Dia x 250mm Long • 16mm Dia x 180mm Long
• Forged foot retention at end
• Driven directly into timber poles
Type PS16250A Type SB16180
Cross Arm Braces

• High Strength Steel - Galvanised
• 6mm Thick material Type XABRA
Cat No. Hole Centres mm Brace width mm
XABRA03 863 40
XABRA04 800 50
XABRA05 500 50
XABRA06 1000 50
Hook Bolts
• Shaped Locating plate to lock onto pole
• Supplied with Nut and washer
Cat No. Cat No. Mounting Thread
16mm Dia. 20mm Dia. Length mm Length mm
IBH16250 IBH20250 250 150
IBH16300 IBH20300 300 150
IBH16325 IBH20325 325 150
IBH16350 IBH20350* 350 150
IBH16400 IBH20400 400 150 Type IBH
IBH16450 IBH20450* 450 150
Double Suspension Clamp Bracket

• Use when line deviations exceed 30 degrees
• Two suspension clamps fitted to reduce lead in and exit angles
• For IBSL suspensions clamps, use IBYB12A only
Diameter Hanging Hook Min. Failing
Cat No. of Material Depth mm Centres Load kN
IBYB12 16 106 174 12
IBYB12A 16 125 300 12
IBYB24 20 100 200 24 Type IBYB12A
Mechanical Weak Link

• Will withstand normal loading, but will fail under impact loads
• Eliminates damage to suspension fitting and cables
Diameter Total Material Min. Failing
Cat No. of Material Length mm Type Load kN
IBWL02 6 81 S/Steel 2
IBWL04 10 100 Galv Steel 4 Pole Hardware
IBWL08 12 100 Galv Steel 8
Type IBWL08
Eye Nut
• Screwed onto threaded device to produce Eye attachment
Thread Thread Material Dia. of Eye
Cat No. Size Length mm Type Material
EN16 M16 30 Galv Steel 12
EN24 M24 45 Galv Steel 20 Type EN16
Hook Nut
• Screwed onto threaded device to produce Hook attachment
Thread Dia. of Eye Material Failing
Cat No. Size Material Type Load kN
IBHN12 M16 16 Galv Steel 12
IBHN24 M20 20 Galv Steel 24 Type IBHN12
Hook Bracket
• Designed for Façade mounted strain clamps
• Used as temporary hook, for attachment of stringing rollers
Mounting Dia. of Eye Material Failing
Cat No. Centres Material Type Load kN
IBHB12 150 16 Galv Steel 12
IBHB24 150 20 Galv Steel 24
Service Support Bracket - Cat No. IBSSB Type IBHB

• Used as a service strain clamp attachment point
• Used in conjunction with hook bolts or hook brackets
• Galvanised Steel
Service Support Bracket
Type IBSSB
Shaped
locating plate
Hook Bolt Hook Bracket
Pole Hardware
Type IBSSB application
Number of Phases (1 or 3) ..........

Earth Set
Are earth sticks required? No Yes No. required ..........
Head type (PG 11-2/3)

____________
Earth lead
length ..........mm
Head connection type
Earth
stake
clamp
www.dulmison.com.au
Phase lead Phase lead
Tee
Fixed
Handle
length ..........mm
Ring
Earth
stake Stick length 1
Phase Lead Size/Rating 1800mm 3600mm
Cross Rated current Extension type end connection
section of (A) or
Copper Cable & rated time Rubber boot
mm2 1s 0.5s
Earth 35 6900 10000
clamp 95 18700 26500 Only necessary if extension
Stick length 2
type picked above
1800mm 3600mm
Tick boxes and fill in details where appropriate
Please copy this sheet, fill in the

relevant details and forward to the
Contact Name ......................................
Dulmison sales office in your region.
Phone No. ............................................
11-11
Company .............................................. Fax/email ..............................................
Line Accessories
Notes
Line Hardware
Ball Hooks & Tongue Hook
Optional
B hole for
safety
latch
S E
E
F
F
Fig. 1 Ball Hook Short Shank Fig. 2 Ball Hook Long Shank
B
Optional
hole for
safety latch
o5.5
18o hole
Line Hardware
16
Cat BHSS70 Fig. 3 Tongue Hook
Minimum
Failing Load Dimensions Fig.
Cat No. kN A B E F (Ball) S Material No.
BHSS70 70 25 32 20 16 57 Forged Steel 1
BHLS70 70 25 32 25 16 82 Forged Steel 2
TH70 70 25 32 25 - 67 Forged Steel 3
Line Hardware
Bow Shackle
E E
Cat S70A S
Bolt/Rivet
Dia.
B B
Fig. 1 Fig. 2
Minimum Dimensions
Failing Load Bolt/Rivet Fig.
Cat No. kN A B E Dia. S Material No.
S70A 70 16 22.50 34 16 67 Forged Steel 1
S70Q 70 16 22.50 34 16 67 Forged Steel 2
S120A 120 16 22.50 34 16 67 Forged Steel 1
S160A 160 20 24.50 40 20 76 Forged Steel 1
D Shackle
A
S S
Bolt/Rivet Line Hardware
Cat SD70Q Dia.
B B
Fig. 1 Fig. 2
Minimum Dimensions
Failing Load Bolt/Rivet Fig.
Cat No. kN A B Dia. S Material No.
SD70A 70 16 44 16 100 Forged Steel 1
SD70Q 70 16 44 16 100 Forged Steel 2
Line Hardware
Ball Eye Link
oA
Cat BEL70
R Rad.
F
Minimum
Failing Load Dimensions
Cat No. kN A B R S F (Ball) Material
BEL70 70 16 50 13 100 16 Forged Steel
BEL120 120 16 50 13 100 16 Forged Steel
BEL160 160 20 64 16 128 20 Forged Steel
Ball Clevis
B B
Bolt/Rivet
Dia.
E Optional E
Profile
S
Line Hardware
Cat BC120A
F F
Fig. 1 Fig. 2
Minimum Dimensions
Failing Load Bolt/Rivet F Fig.
Cat No. kN B E S Dia. (Ball) Material No.
BC70A 70 20 28 78 16 16 Forged Steel 1
BC70Q 70 20 28 78 16 16 Forged Steel 2
BC120A 120 20 28 78 16 16 Forged Steel 1
BC160A 160 24 35 95 20 20 Forged Steel 1
Line Hardware
Ball Eye Extension Link
B
A
R
C C
F H J
Minimum
Failing Load Dimensions
Cat No. kN A B C F I J R S Material
BEEL160A 160 20 64 78 20 23 24 16 250 Forged Steel
BEEL160D 160 20 64 78 20 23 24 16 500 Forged Steel
BEEL160E 160 20 64 78 20 23 24 16 800 Forged Steel
Standard length S also available in 350, 1000 and 1330mm long
Ball Clevis Extension Link

C C
E D
F
Line Hardware
I J
S
Bolt Dia.
Minimum Dimensions
Failing Bolt I
Cat No. Load kN B C D E F Dia. Max J S Material
BCEL160A 160 24 78 24 35 20 20 23 24 295 Forged Steel
Line Hardware
Socket Clevis
F F
S S
E
E
D D
B
B
Fig. 1 Fig. 2
Minimum Dimensions
Failing Load F Bolt/Rivet Fig.
Cat No. kN B D E (Ball) Dia. S Material No.
SC70A 70 20 22 28 16 16 59 Cast Iron 1
SC70Q 70 20 22 28 16 16 59 Cast Iron 2
SC120A 120 20 22 28 16 16 59 Forged Steel 1
SC160A 160 24 24 35 20 20 62 Forged Steel 1
Note: Standard fitting supplied with W clip; for R clip add suffix R
Socket Clevis Extension Link

S
I J
B
Line Hardware
F E D
Bolt Dia.
G C
Minimum Dimensions
Failing F Bolt I
Cat No. Load kN B C D E Socket G Dia. Max. J S
SCEL160A 160 24 78 24 35 20 25 20 23 24 250
Line Hardware
Socket Tongue
F
Optional
Profile S
H Dia.
A
Minimum Dimensions
Failing Load F H
Cat No. kN B D E (Ball) Dia. S Material
ST70 70 16 22 28 16 18 57 Cast Iron
ST120 120 16 22 28 16 18 57 Forged Steel
ST160 160 20 24 35 20 22 57 Forged Steel
Socket Tongue Twisted
S Optional
Profile
Line Hardware
E
H Dia.
A
Minimum Dimensions
Failing Load F H
Cat No. kN B D E (Ball) Dia. S Material
STT70 70 16 22 28 16 18 57 Cast Iron
STT120 120 16 22 28 16 18 57 Forged Steel
STT160 160 20 24 35 20 22 57 Forged Steel
Line Hardware
Clevis Tongue
B B
D D
E E
E E
D D
H
A A
Fig. 1 Fig. 2
Minimum Dimensions
Failing H Bolt/Rivet Fig.
Cat No. Load kN A B D E Dia. Dia. S Material No.
CT70A 70 16 20 22 28 18 16 72 Cast Iron 1
CT70Q 70 16 20 22 28 18 16 72 Cast Iron 2
CT120A 120 16 20 22 28 18 16 72 Forged Steel 1
Clevis Tongue Twisted

A
H H
D
S S
E E
Line Hardware
D D
B Bolt Dia. B
Fig. 1 Fig. 2
Minimum Dimensions
Failing H Bolt/Rivet Fig.
Cat No. Load kN A B D E Dia. Dia. S Material No.
CTT70A 70 16 20 22 28 18 16 76 Forged Steel 1
CTT70Q 70 16 20 22 28 18 16 76 Forged Steel 2
Line Hardware
Turnbuckles J
G
OA
Cat TB160EL
D E
H H
A A
Cat TB160TT
Minimum Dimensions
Failing Load Bolt
Cat No. kN A B D E F G Dia. Material
TB160** 160 20 24 24 35 32 64 20 Forged Steel
**When ordering turnbuckles nominate suffix as follows:
TB160 followed by -
EE Nominating Eye/Eye TL Nominating Tongue/Clevis
ET Nominating Eye/Tongue LL Nominating Clevis/Clevis
EL Nominating Eye/Clevis TT Nominating Tongue/Tongue
Other sizes may be available on request.
Sub Assembly ZZ
Line Hardware
Use suffix A Use suffix Q
for nut and for rivet and split
bolt assembly pin assembly
A Q
Bolt diameter 16mm for 70kN/120kN and 20mm for 160kN

Rivet diameter 16mm for 70kN
Line Hardware
Single Plate Link

H
Minimum Dimensions
Failing Load H
Cat No. kN A L Dia. Material
SPL120__ 120 16 As required 18 Galv Steel
SPL160__ 160 16 As required 18 Galv Steel
Note: To above Cat No. add suffix to denote dimension ‘L’ e.g. SPL120150 (in 25mm steps)
Double Plate Link

L
A
B
Line Hardware
Minimum Dimensions
Failing Load Bolt
Cat No. kN A B L Dia. Material
DPL70__ 70 8 20 As required 16 Galv Steel
Note: To above Cat No. add suffix to denote dimension ‘L’ e.g. DPL70100 (in 25mm steps)
Line Hardware
Sag Link
Adjustable length between 557mm Min. - 974mm Max.
B A
Minimum Dimensions
Failing Load H Bolt
Cat No. kN A B Dia. Dia. Material
SL70 70 16 - 18 20 16 18 Galv Steel
SL120 120 16 - 18 20 16 18 Galv Steel
SL160** 160 20 - 22 24 20 22 Galv Steel
Note: Other variations available.
Yoke Plate - Triangular/Rectangular

Typical only, consult Dulmison for more details
H
B B
Line Hardware
Maintenance Hole
C
C
Minimum Dimensions
Cat No. Cat No. Failing Load H
Triangular Rectangular kN A B C Dia. Material
YPT70 YPR70 70 16 76 380 18 Galv Steel
Note: Dimensions ‘B’ and ‘C’ are subject to customer requirements.
Line Hardware

Type HSU - Aluminium Alloy for AAC, AAAC & ACSR conductor
Type SHS - Galvanised Steel for SC/GZ conductor (Refer Dulmison Sales office for further information)
Type LHS - Aluminium Clad Steel for SC/AC conductor
Refer pages 7-31 and 7-32 for details.
Cond. Type & Stranding Dia. Catalogue Colour

AAC/AAAC ACSR mm Number Code
7/2.50 6/1+3/4/2.50 7.50 HSU0750 Blue
7/3.00 6/1+4/3/3.00 9.00 HSU0900 Red
7/3.75 6/1+4/3/3.75 11.25 HSU1125 Black
7/4.50 - 13.50 HSU1350 Green
7/4.75 6/4.75+7/1.60 14.30 HSU1430 Blue
19/3.25 - 16.25 HSU1625 Orange
- 30/7/2.50 17.50 HSU1750* Blue
19/3.75 - 18.75 HSU1875* Black
- 30/7/3.00 21.00 HSU2100* Red
19/4.75 - 23.75 HSU2375* Blue
- 30/7/3.75 24.50 HSU2450* Purple
37/3.75 - 26.25 HSU2625* Black
- 54/7/3.00 27.00 HSU2700* Red
61/3.25 54/7/3.25 29.30 HSU2930* Orange
- 54/7/3.50 31.50 HSU3150* Purple
61/3.75 54/3.75+19/2.25 33.75 HSU3375* Black
* Standard bolt size 16mm. Add suffux ‘2’ for 20mm bolt.
Line Hardware
Line Hardware
Heliformed® Support Units

Type HSP - Aluminium Alloy for AAC, AAAC & ACSR conductor
Refer page 7-33 for details.
Cond. Type & Stranding Dia. Catalogue Colour

AAC/AAAC ACSR mm Number Code
7/3.75 6/1+4/3/3.75 11.25 HSP1125 Black
7/4.50 - 13.50 HSP1350 Green
4/4.75 6/4.75+7/1.60 14.30 HSP1430 Blue
19/3.25 - 16.25 HSP1625 Orange
- 30/7/2.50 17.50 HSP1750 Blue
19/3.75 - 18.75 HSP1875 Black
- 30/7/3.00 21.00 HSP2100 Red
19/4.75 - 23.75 HSP2375 Blue
- 30/7/3.75 26.50 HSP2650 Purple
37/3.75 - 26.25 HSP2625 Black
Line Hardware
Line Hardware
Compression Deadends, Full Tension

with Jumper Lugs using hexagonal
Compression Dies
L1 Nominal
32
A/F
Alum 20
L2 Nominal C
A/F
Steel
D
4 Bolt Palm
Detail
For ACSR conductors Nom. Dimensions

Overall
Eye Tail Tongue Tail
Code Conductor Cond.
Cat No. Name Stranding Dia. A/F1 A/F2 L1 C D L2
HD507 ALMOND 6/1/2.50 7.50 14.00 6.80 350 12 18.0 320
HD512 APPLE 6/1/3.00 9.00 14.00 6.80 350 12 18.0 320
HD516 BANANA 6/1/3.75 11.30 18.00 9.50 370 12 18.0 340
HD521 CHERRY 6/4.75 +7/1.60 14.30 22.00 9.50 390 12 18.0 360
HD525 GRAPE 30/7/2.50 17.50 28.50 16.00 480 16 18.0 420
HD530 LEMON 30/7/3.00 21.00 34.50 17.00 540 20 22.0 490
HD532 LIME 30/7/3.50 24.50 40.00 19.00 560 20 22.0 510
HD535 MANGO 54/7/3.00 27.00 40.00 17.00 580 20 22.0 530
HD536 ORANGE 54/7/3.25 29.30 44.50 19.00 580 22 22.0 530
HD538 OLIVE 54/7/3.50 31.50 47.50 19.00 600 22 22.0 550
Line Hardware
HD541 PAW PAW 54/3.75 +19/2.25 33.80 47.50 20.00 600 22 22.0 550
Note: Tongue tail arrangement preferred to eye tail arrangement for ranges Almond to Grape inclusive.
To identify eye tail arrangement add suffix ‘E’. For tongue tail arrangement add suffix ‘T’.
Line Hardware
Compression Deadends, Full Tension

with Jumper Lugs using hexagonal
Compression Dies
For AAC conductors Nom. Dimensions

Overall
Cond. Cond.
Cat No. Code Name Stranding Dia. A/F L1 C D L2
HD604 LEO 7/2.50 7.50 14.0 310 12 18 280
HD606 LIBRA 7/3.00 9.00 14.0 330 12 18 300
HD608 MARS 7/3.75 11.30 18.0 350 12 18 320
HD611 MERCURY 7/4.50 13.50 22.0 370 12 18 340
HD612 MOON 7/4.75 14.30 22.0 370 12 18 340
HD615 NEPTUNE 19/3.25 16.30 28.5 420 12 18 390
HD616 PLUTO 19/3.75 18.80 28.5 440 12 18 410
HD618 SATURN 37/3.00 21.00 34.5 460 12 18 430
HD620 TAURUS 19/4.75 23.80 40.0 500 16 18 480
HD621 TRITON 37/3.75 26.30 40.0 500 16 18 480
HD623 URANUS 61/3.25 29.30 44.5 580 20 20 530
HD624 VENUS 61/3.75 33.80 47.5 600 20 20 570
Note: Tongue tail arrangement preferred to eye tail arrangement for ranges Jupiter to Triton inclusive.
Eye tail arrangements for Uranus and larger should have centre palm arrangements.
For AAAC conductors Nom. Dimensions

Overall
Code Name Cond. Cond.
Cat No. AAAC AAAC/1120 Stranding Dia. A/F L1 C D L2
HD702 DIAMOND CHLORINE 7/2.50 7.50 14.0 310 12 18 280
HD703 EMERALD FLUORINE 7/3.00 9.00 14.0 330 12 18 300
HD704 GARNET HELIUM 7/3.75 11.30 18.0 350 12 18 320
HD705 JADE HYDROGEN 7/4.50 13.50 22.0 370 12 18 340
Line Hardware
HD706 JASPER IODINE 7/4.75 14.30 22.0 370 12 18 340
HD707 OPAL KRYPTON 19/3.25 16.30 28.5 420 12 18 380
HD708 PEARL NEON 19/3.75 18.80 30.0 440 12 18 420
HD709 RUBY NITROGEN 37/3.00 21.00 34.5 460 12 18 450
HD710 RUTILE OXYGEN 19/4.75 23.80 40.0 500 20 22 490
HD711 SAPPHIRE PHOSPHORUS 37/3.75 26.30 40.0 500 20 22 490
HD712 SPINEL SELENIUM 61/3.25 29.30 44.5 580 22 22 530
HD713 TOPAZ SULPHUR 61/3.75 33.80 47.5 600 22 22 570
Note: Tongue tail arrangement preferred to eye tail arrangement for ranges Amethyst to Pearl inclusive.
Eye tail arrangements for Spinel and larger should have centre palm arrangements.
Line Hardware

AF L

AAC Full Tension Midspan Joints, are manufactured from an Aluminium extrusion, equivalent in
strength to the conductor onto which the fitting is applied.

HM603 Jupiter 7/2.25 6.75 11.0 240 38-110AL
HM604 Leo 7/2.50 7.50 14.0 240 38-140AL
HM606 Libra 7/3.00 9.00 14.0 280 38-140AL
HM608 Mars 7/3.75 11.25 18.0 320 38-180AL
HM611 Mercury 7/4.50 13.50 22.0 360 38-220AL
HM612 Moon 7/4.75 14.25 22.0 360 38-220AL
HM615 Neptune 19/3.25 16.25 28.5 400 40-285AL
HM616 Pluto 19/3.75 18.75 28.5 440 40-285AL
HM618 Saturn 37/3.00 21.00 34.5 480 40-345AL
HM620 Taurus 19/4.75 23.75 40.0 560 40-400AL
HM621 Triton 37/3.75 26.25 40.0 560 40-400AL
Line Hardware
HM623 Uranus 61/3.25 29.25 44.5 640 40-445AL

HM624 Venus 61/3.75 33.75 47.5 780 40-475AL
Line Hardware

AF L
Conductor type AAAC/6201 & AAAC/1120

AAAC Full Tension Compression Midspan Joints, are manufactured from an Aluminium extrusion,
equivalent in strength to the conductor onto which the fitting is applied.

HM702 Diamond Chlorine 7/2.50 7.50 14.0 240 38-140AL
HM703 Emerald Fluorine 7/3.00 9.00 14.0 280 38-140AL
HM704 Garnet Helium 7/3.75 11.25 18.0 320 38-180AL
HM705 Jade Hydrogen 7/4.50 13.50 22.0 360 38-220AL
HM706 Jasper Iodine 7/4.75 14.25 22.0 360 38-220AL
HM707 Opal Krypton 19/3.25 16.25 28.5 400 40-285AL
HM708 Pearl Neon 19/3.75 18.75 30.0 440 40-300AL
HM709 Ruby Nitrogen 37/3.00 21.00 34.5 480 40-345AL Line Hardware
HM710 Rutile Oxygen 19/4.75 23.75 40.0 560 40-400AL
HM711 Sapphire Phosphorous 37/3.75 26.25 40.0 560 40-400AL
HM712 Spinel Selenium 61/3.25 29.25 44.5 640 40-445AL
HM713 Topaz Sulphur 61/3.75 33.75 47.5 780 40-475AL
Line Hardware

L1
CA CA AF2
AF1
L2 *6 Knurl
Conductor type – ACSR

ACSR Full Tension Compression Midspan Joints, are manufactured from an Aluminium outer
extrusion, and an inner steel tubular core. The two piece design ensures a design strength
equivalent to the conductor onto which the fitting is applied.
ACSR Nom. Aluminium Steel

Overall Dimensions
Cat. Code Conductor Cond. L1 L2
A/F1 Die CA A/F2 Die
No. Name Stranding Dia. Nom. Nom.
HM507 Almond 6/1/2.50 7.50 14.0 38-140AL 400 100 6.8 38-68ST14 160
HM512 Apple 6/1/3.00 9.00 14.0 38-140AL 400 100 6.8 38-68ST14 160
HM516 Banana 6/1/3.75 11.25 18.0 38-180AL 440 120 9.5 38-95ST 160
HM521 Cherry 6/4.75+7/1.60 14.30 22.0 38-220AL 480 140 9.5 38-95ST 160
HM525 Grape 30/7/2.50 17.50 28.5 40-285AL 600 180 16.0 38-160ST 200
Line Hardware
HM530 Lemon 30/7/3.00 21.00 34.5 40-345AL 640 180 17.0 40-170ST 240
HM532 Lime 30/7/3.50 24.50 40.0 40-400AL 680 200 19.0 40-190ST 240
HM535 Mango 54/7/3.00 27.00 40.0 40-400AL 720 220 17.0 40-170ST 240
HM536 Orange 54/7/3.25 29.25 44.5 40-445AL 720 220 19.0 40-190ST 240
HM538 Olive 54/7/3.50 31.50 47.5 40-475AL 760 240 19.0 40-190ST 240
Line Hardware

for Hexagonal compression Dies in accordance with AS1154
L
AF

Non Tension Compression Mid Span Joints are manufactured from an Aluminium extrusion.
As these joints are installed at low tension values, one fitting can be used for all cable types of the
same size (OD).

HN603 Jupiter 7/2.25 6.75 11.0 160 38-110AL
HN604 Leo 7/2.50 7.50 14.0 180 38-140AL
HN606 Libra 7/3.00 9.00 14.0 180 38-140AL
HN608 Mars 7/3.75 11.25 18.0 220 38-180AL
HN611 Mercury 7/4.50 13.50 22.0 240 38-220AL
HN612 Moon 7/4.75 14.25 22.0 260 38-220AL
HN615 Neptune 19/3.25 16.25 28.5 260 40-285AL
HN616 Pluto 19/3.75 18.75 28.5 260 40-285AL
HN618 Saturn 37/3.00 21.00 34.5 280 40-345AL
HN620 Taurus 19/4.75 23.75 40.0 280 40-400AL Line Hardware
HN621 Triton 37/3.75 26.25 40.0 300 40-400AL
HN623 Uranus 61/3.25 29.25 44.5 320 40-445AL
HN624 Venus 61/3.75 33.75 47.5 380 40-475AL
Line Hardware

L
AF
Conductor type - AAAC/6201 & AAAC/1120

HN604 Diamond Chlorine 7/2.50 7.50 14.0 180 38-140AL
HN606 Emerald Fluorine 7/3.00 9.00 14.0 180 38-140AL
HN608 Garnet Helium 7/3.75 11.25 18.0 220 38-180AL
HN611 Jade Hydrogen 7/4.50 13.50 22.0 240 38-220AL
HN612 Jasper Iodine 7/4.75 14.25 22.0 260 38-220AL
HN615 Opal Krypton 19/3.25 16.25 28.5 260 40-285AL
HN616 Pearl Neon 19/3.75 18.75 28.5 260 40-285AL
HN618 Ruby Nitrogen 37/3.00 21.00 34.5 280 40-345AL
HN620 Rutile Oxygen 19/4.75 23.75 40.0 280 40-400AL
HN621 Sapphire Phosphorous 37/3.75 26.25 40.0 300 40-400AL
HN623 Spinel Selenium 61/3.25 29.25 44.5 320 40-445AL
HN624 Topaz Sulphur 61/3.75 33.75 47.5 380 40-475AL
Conductor type - ACSR

Cat. No. ACSR Conductor Nom. Overall Dimensions mm Die
Code Name Stranding Cond. Dia. A/F L Nom.
Line Hardware
HN604 Almond 6/1/2.50 7.50 14.0 180 38-140AL

HN606 Apple 6/1/3.00 9.00 14.0 180 38-140AL
HN608 Banana 6/1/3.75 11.25 18.0 220 38-180AL
HN521 Cherry 6/4.75+7/1.60 14.30 22.0 260 38-220AL
HN634 Grape 30/7/2.50 17.50 28.5 260 40-285AL
HN618 Lemon 30/7/3.00 21.00 34.5 280 40-345AL
HN532 Lime 30/7/3.50 24.50 40.0 300 40-400AL
HN631 Mango 54/7/3.00 27.00 40.0 320 40-400AL
HN623 Orange 54/7/3.25 29.25 44.5 320 40-445AL
HN635 Olive 54/7/3.50 31.50 47.5 350 40-475AL
Line Hardware
Compression Deadend - for Earthwire

using Hexagonal Compression Dies
A/F
L
D O14 for earthwire
Material: Stainless Steel
Conductor Nom. Dimensions

Stranding Overall
Cat No. SC/GZ (AC) Cond. Dia. A/F L D
HD806T 7/2.75 8.25 17.0 225 18
HD807T 7/3.25 9.75 17.0 225 18
HD808T 19/2.00 10.00 19.0 225 18
HD809T 7/3.75 11.25 19.0 225 18
HD811T 19/2.75 13.75 26.0 240 18
HD812T 19/3.25 16.25 26.0 260 18
Compression Midspan Joint - for Earthwire

using Hexagonal Compression Dies
L
AF
Line Hardware
Material: Stainless Steel
Conductor Nom. Dimensions

Stranding Overall
Cat No. SC/GZ (AC) Cond. Dia. A/F L
HM804 3/2.75 5.90 11.0 160
HM807 7/3.25 9.75 17.0 240
HM808 19/2.00 10.00 19.0 240
HM809 7/3.75 11.25 19.0 250
HM811 19/2.75 13.75 26.0 260
HM812 19/3.25 16.25 26.0 300
Line Hardware
Dogbone Vibration Damper
Materials: Clamp - cast of high strength

aluminium alloy.
Bolt - stainless steel bolt
Flat Washer - stainless steel
Spring Washer - stainless steel
Messenger - exclusive Heliformed®
19 strand EHS
galvanised steel.
Masses - high grade zinc.
General Recommendations:
Dogbone Dampers are designed to eliminate conductor
fatigue damage and line maintenance costs by effectively
diminishing aeolian vibration, thereby allowing increased
line tensions. The messenger cable and unique dogbone
shape of the masses are designed to achieve optimal
energy dissipation for minimal clamp movement. The
messenger cable and dogbone weights are matched to give additional resonant modes and wider
effective frequency response. The mechanical impedance of the damper is matched to the
conductor to optimise performance. The offset dogbone shaped masses introduces a torsional
mode of vibration damping not present in conventional Stockbridge type dampers.
The range of Dogbone Vibration Dampers is a development resulting from our extensive
experience and research in the field of conductor vibration control. The Dogbone concept is based
on the known and proven principles of the Stockbridge Damper but embodies improvements
which increase both power dissipation and range of frequency response beyond those of a
Stockbridge Damper. The performance of the Dogbone Damper has been further improved using
the latest CIGRE and IEEE recommended methods including I.S.W.R. Power Dissipation and
Mechanical Impedance Testing.
Radio Interference Voltage (RIV):

Dogbone Dampers are designed to be corona free at all operating voltages.
Placement:
Line Hardware
Due to the many parameters involved and the exhaustive tests conducted by Dulmison for
optimum damper placement and performance, it is recommended that Dulmison be consulted for
exact damper requirements.
Option:
Armour Rods can be supplied for added protection to OPGW Cable. See page 7-16 for details.
See overleaf for table of catalogue numbers and conductor suitability.
Line Hardware
Dogbone Vibration Damper

Cont’d
Clamp Diameter Conductor Type

Cat No. Range AAC AAAC ACSR SC/GZ
DB05B07SS 7.1-10.0 7/2.75 7/3.25
DB05B10SS 10.1-12.0 BANANA 7/3.75 7/4.00
HYDROGEN
MERCURY
DB05B12SS 12.1-15.0 IODINE JADE CHERRY 19/2.75
MOON
JASPER
DB05B15SS 15.1-18.0 NEPTUNE KRYPTON OPAL GRAPE 19/3.25
DB05B18SS 18.1-21.0 PLUTO NEON PEARL
DB05B21SS 21.1-24.0 Only used for OPGW
DB05B24SS 24.1-27.0 Only used for OPGW
NITROGEN
DB1B18SS 18.1-21.0 SATURN LEMON
RUBY
OXYGEN
DB1B21SS 21.1-24.0 TAURUS
RUTILE
DB2B21SS 21.1-24.0
PHOSPHORUS LIME
DB2B24SS 24.1-27.0 TRITON
SAPPHIRE MANGO
SPINEL
DB2B27SS 27.1-31.0 URANUS ORANGE
SELENIUM
SULPHUR
OLIVE
DB3B31SS 31.1-34.0 VENUS SILICON
PAW PAW
TOPAZ
Line Hardware
Line Hardware
Heliformed® Spiral Vibration Damper

Type SVD, for standard metric conductors 4.42mm to 19.30mm O.D.
Gripping
Damping section section
Dulmison Spiral Vibration Dampers are designed for use on conductors and guy wires ranging
from 4.42mm to 19.30mm.They are designed to reduce aeolian vibration by acting as an
interference device for the aeolian vibration pattern, and are generally the most effective devices
for use on small diameter conductors and earthwires. Dulmison Spiral Vibration Dampers are
manufactured from UV stable, high impact PVC and are suitable for use in ambient temperatures
ranging from -40oC to 70oC. Further information is shown on page 7-30 of this catalogue.

Range mm Number Pack Code
4.41 - 6.34 SVD 0441 25 Red
6.35 - 8.29 SVD 0635 25 Blue
8.30 - 11.72 SVD 0830 25 Black
11.73 - 14.31 SVD 1173 25 Yellow
14.32 - 19.30 SVD 1432 8 Green
Line Hardware
Line Hardware
Posilok Twin Spacer

with Elastomeric Conductor Bushes
Materials:
Spacer, body, keeper, and Posilok clamp fastener - high strength aluminium
alloy.
Clamp liner - an elastomer compound specially formulated for resistance to
ozone, ultraviolet, weathering, high and low temperature variations and
compression set. The conductor range and part number is moulded into the
inside of each liner.
Posilok Twin Spacer Dampers are available for conductor sizes ranging from
18mm to 35mm and for spacing ranging from 200mm to 520mm. Dulmison
Posilok Twin Spacers have been successfully used for over 25 years in
Australia, USA, UK and many other countries. Posilok Twin Spacers feature
an elastomer lined clamp that minimises damaging static compressive
stresses on the conductor while providing high slip strength. The clamp action
of the Posilok makes this spacer easy to use with the clamp being fastened
by the action of the locking pin. This method of clamping ensures that the
clamp is always properly fastened, with a controlled amount of force exerted
through the rubber onto the conductor.
Posilok Spacers are designed to maintain specified subconductor spacing. Furthermore they are
designed to withstand the forces and movements caused by transient conditions such as short
circuit differential icing and wind loading, without either causing damage to the subconductors or
sustaining damage themselves. Dulmison’s exclusive Posilok fastener maintains a clamping force,
independent of the installing lineman. The Posilok clamp design was developed specifically to
eliminate the variables involved with other types of fasteners. When properly installed it exerts a
positive vibration proof grip on the conductor. Correct installation is easily verified from the ground.
The Posilok spacer is flexible enough to allow some longitudinal movement between sub-
conductors, and yet rigid enough to restrain the subconductors under adverse conditions. They
provide a smooth, unitised construction which minimises corona and presents a low level of RIV.
The range of Posilok spacers are designed to accommodate all conductor sizes, all EHV voltages,
and all bundle configurations.
Radio Interference Voltage (RIV) and Corona: Line Hardware

Posilok spacers are designed to have satisfactory performance commensurate with the operating
voltage of the transmission line.
Vibration:
Although the elastomer cushioned housing is designed to minimise conductor damage, vibration
dampers must be used on lines subjected to aeolian vibration.
Bolted Option (Cast Bar Spacer):

Cast bar spacers are available to suit most Australian standard
conductors in twin, triple and four conductor configurations with
spacings from 70mm to 520mm. Cast bar spacers are used in
varying applications in substations such as overhead strung bus
bars and down droppers. They can also be used in transmission
line applications for jumper (pilot) strings.
Line Hardware
Spacer Dampers
2 Bundle Posilok
Spacer Damper
Materials:
Frame - High strength aluminium alloy
Posilok Arm - (xSDP)
Bolted Arm - (xSDB)
Elastomer Liners - used only with the Posilok Keeper
especially compounded for resistance to ozone, weathering,
extreme high and low temperatures and compression set. The
conductor range is moulded into the inside of each insert.
Spacer Dampers are recommended for multi-conductor
bundles with industry standard spacing. The Spacer Damper
is designed to withstand the forces and movements caused by
transient conditions such as short circuit, differential icing and
3 Bundle Posilok
wind loading, without either causing damage to the Spacer Damper
subconductors or sustaining damage themselves. The design
accommodates both longitudinal movement of the
subconductors, vertical sag differences, as well as
compressive and tensil forces. When the Spacer Damper
is installed in accordance with Dulmison’s recommendations
for subspan lengths, it constitutes a system which replaces
conventional spacers and vibration dampers. Spacer
Dampers will control both aeolian vibration and
subconductor oscillation to levels recognised as acceptable
within the industry and to the customers expressed needs.
Dulmison will tailor the recommendations to terrain and
design parameters.
Corona and RIV:

4 Bundle Posilok
Spacer Dampers are designed to have a satisfactory
Spacer Damper
performance commensurate with the operating voltage of
the transmission line.
Fault Currents:
All of Dulmison’s Spacer Dampers are designed for a minimum compressive withstand load
Line Hardware
between clamps of 1130kg and a minimum tensile to withstand load of 560kg.
Placement:
Due to the many factors involved in designing an effective spacer damper system, it is
recommended that Dulmison be consulted for specific recommendations on both the choice of
Spacer Dampers and placement.
Damping:
Spacer Dampers can accommodate torsional clamp arm movement of plus or minus 13 degrees,
conical clamp arm movement of plus or minus 8 degrees, and longitudinal movement of plus or
minus 38mm. These are possible because of the properties of our elastomeric damping elements.
There are two per arm, one on each side. They are especially compounded to give long life under
conditions of ozone, ultra violet light, anticipated temperature extremes, and continual conductor
motion. Their ability to dampen over many years has been well established throughout the world
in all types of climates.
Line Hardware
Clevis Suspension Clamps for Aluminium Based Conductors

Materials: Aluminium alloy body
Hardware: Galvanised steel
A
Fig. 1
A A
Fig. 2 Fig. 3
Minimum Dimensions Conductor
Failing Diameter
Cat No. Load kN A B Range mm Hardware Fig.
ACC0721H 44 152 62 7-21 Hex Pin 1
ACC0721A 44 152 62 7-21 Bolt 1
ACC0721Q 44 152 62 7-21 Rivet 1
ACC1723A 40 200 76 12-28 Bolt 3
ACC2032A 70 230 84 20-32 Bolt 2
ACC2032H 70 230 84 20-32 Hex Pin 2
Note: Diameter allowance should be made for Heliformed® rods if required.
Other sizes also available
Clevis Suspension Clamps for Steel or Copper Conductors

Materials: Cast iron body, hot dipped galvanised
B
Line Hardware
A
Failing Diameter
Cat No. Load kN A B Range mm Hardware Fig.
SCC0615H 24 152 71 6 - 15 Hex Pin 1
SCC0615A 24 152 71 6 - 15 Bolt 1
SCC0615Q 24 152 71 6 - 15 Rivet 1
Line Hardware
Trunnion Suspension Clamps

for Aluminium Based Conductors
Materials: Aluminium alloy body B
A
Fig. 1
A A
Fig. 2 Fig. 3

Failing Diameter
Cat No. Load kN A B C Range mm Hardware Fig.
ATC1221A 44 152 20 95 12 - 21 Bolt 1
ATC2127A 44 203 20 120 21 - 27 Bolt 1
ATC2736A 44 229 20 140 27 - 36 Bolt 1
ATC3646A 44 250 23 150 36 - 44 Bolt 2
ATC4652A 44 300 20 175 46 - 52 Bolt 2
ATC4565A 44 327 47 140 45 - 65 Bolt 3
Note: Diameter allowance should be made for Heliformed® rods if required.
Suspension Clamp for Steel or Copper Conductors

Materials: Galvanised cast iron
Line Hardware
A B

Failing Diameter
Cat No. Load kN A B C Range mm
SCC0244 70 230 22 20 6.5 - 16
SCC0818M 70 230 41.5 23 8 - 19
Line Hardware
Aluminium Angle Clamp for Aluminium Based Conductors

Materials: Aluminium alloy body

Failing Diameter
Cat No. Load kN A B Range mm Hardware
AAC0616A 34 280 103 6 - 16 Bolt
AAC1025A 34 330 130 16 - 25 Bolt
AAC1025H 34 330 130 16 - 25 Hex Pin
Line Hardware
Line Hardware
Strain Clamp
Materials: Refer table
B E
Fig. 1
B B B
A
A
Fig. 2 Fig. 3 Fig. 4
Dimensions Conductor
Diameter
Cat No. Material A B D E Range mm Hardware Fig.
Line Hardware
ASC0614A Al. Alloy 193 175 17.5 16 8.0 - 11.0 Bolt 1

SCK3A12-19.5 Al. Alloy 187 200 21 16 12.0 - 19.5 Rivet 2
SCL5A29 Al. Alloy 210 330 30 16 13.0 - 30.0 Rivet 3
STC5-15-4749T Galv. Iron 187 200 19 16 5.0 - 15.0 Rivet 2
Line Hardware
Typical String Assemblies

Single Conductor Single Insulator Suspension Assembly
Bow Shackle
Ball Eye Link
Insulator
Socket Tongue Twisted
Heliformed® Suspension Unit

Conductor

Twin Conductor Single Insulator Suspension Assembly
Bow Shackle
Ball Eye Link
Line Hardware
Insulator
Socket Clevis
Yoke Plate
Clevis Tongue
Twisted Conductor
Heliformed®
Suspension Unit
Line Hardware

Single Conductor Single Insulator Tension Assembly
Insulator
Ball Eye Eyetail Compression
Bow Shackle Socket Tongue Twisted
Link Deadend
Sag Link

Twin Conductor Single Insulator Tension Assembly
Sag Link Eyetail Compression

Insulator Yoke Deadend
Ball Eye Socket Plate
Bow Shackle Link Clevis
Line Hardware
Line Hardware

Single Conductor Single Insulator Jumper (Pilot) Assembly
Bow Shackle
Ball Eye Link
Insulator
Twisted Socket Tongue
Trunnion Suspension Clamp

Conductor

Twin Conductor Single Insulator Jumper (Pilot) Assembly
Bow Shackle
Ball Eye Link
Insulator
Line Hardware
Socket Clevis
Yoke Plate
Twisted Clevis Tongue
Trunnion Suspension Clamp Conductor
Line Hardware

Single Conductor Single Insulator Flying Angle Assembly
Bow Shackle
Ball Eye
Link
Insulator
Socket Tongue
Yoke Plate
Clevis Tongue
Heliformed®
Conductor
Suspension Unit
Line Hardware
Screw Anchors
Selection of Screw Anchors
The selection of the most appropriate Dulmison Screw Anchor for any particular application
should be done by comparing the holding capacity of the anchor with the maximum load in the
guy wire.
The maximum load in the guy is determined from the line design, the holding strength of the
anchor will depend on the soil classification and the size and installing torque for the anchor.
Care must be taken in the anchor selection, and the holding strength must be carefully compared
with the maximum guy load, as a poor choice may result in a failure of the anchor.
Soil Classification
The most important factor affecting the holding strength that can be achieved by a screw anchor
is the type of soil in which it is installed. The Soil Classification Table (see Page 13-3) has been
designed to assist in the identification of the soil. However, while a reasonable assessment of the
surface soil type, the holding strength of the anchor will depend on the soil at the depth to which
the anchor is driven. Often the soil is different at this level, as different soil strata may be
encountered in driving the anchor.
The best way to check the holding strength of the anchor is to do a proof loading (pull out) test on
each anchor installation, but this is not always possible nor economical.
Following extensive field trials, it has been established that there is good correlation between the
installation torque and the soil conditions. This means that the holding strength of the anchors can
be determined from the installation torque.
Tables on page 13-4 show the relationship between the holding strength and the torque applied
for several sizes of single and double flight anchors.
Of course the installation torque is only an indication of the soil conditions at the time of
installation. Care should therefore be taken when anchors are installed in hard dry ground that
may become water logged following rain.
Installation Techniques
The holding strength that can be achieved by an anchor can also be affected by installation
technique, and care must be taken by the operator that the soil is not churned by allowing the
anchor to act as an auger as it is installed. This is most easily avoided by keeping a downward
Screw Anchors
pressure on the anchor during installation.
Determination of Guy Loads

The maximum design loading in the guy should usually be available as part of the line design
information and this design load should be used with the rated strength tables and graph attached
to select the most suitable anchor for each job.
Load-Rating Factor
For some loading conditions, however, it may be desirable to use a load rating factor for the
holding strength of the anchor. When the continuous (everyday) tension in the guy exceeds 50%
of the maximum working tension of the guy, there is a possibility that the anchor may creep.
Even though there is no failure of the anchor in the ground, this may lead to relaxation of the guy,
and necessitate periodic retensioning. To avoid this, the load rating factor which is found from
Page 13-3 should be applied to the holding strength of the anchor.
Screw Anchors
Example
1. Guy Wire - a. Everyday Tension kN 40
b. Maximum Working Tension (MWT) kN 60
2. Soil Classification (at installation depth) 5
3. Load Rating Factor (LRF) 1.3
4. Anchor Holding Load required kN (LRF x MWT) 80
5. Anchor Size Required (Page13-4) 300 single
Soil Classification Table

Soil Class Standard
Classification Description of Soil Penetrometer Test
Number Blows / 300mm
1 Solid bedrock
2 Hardpan; dense sand -very dense sand; compact gravel;

laminated rock; slate schist; sandstone 41 - 46
3 Hard clay; dense sand; shale; broken bedrock; compact clay;

gravel mixtures 34 - 41
4 Very stiff hard clay; claypan; medium -dense sand gravel;

compact gravel and sand 27 - 34
5 Very stiff clay; medium sand; loose sand and gravel 20 - 27
6 Stiff -very stiff clay; medium sand; clayey silt 13 - 20
7 Medium -stiff clay; loose sand, fill, silt 6 - 13
8 Very soft -soft clay; very loose sand; swamp; marsh;

0-6
saturated silt; humus
Load Rating Factor Graph
2
Screw Anchors
Load Factor
1.3
1
0 0.2 0.4 0.6 40 0.8 1.0

60
Everyday Tension
Max Working Tension
Screw Anchors
Rated Holding Strength & Installation Torque
Anchor Soil Classification

Single Helix
Size 2 3 4 5 6 7
Holding Strength (kN) 115 95 80 60 45 25
200
Installation Torque (Nm) 7600 5600 3700 2300 1300 400
Holding Strength (kN) 105 85 70 50 30
250
Installation Torque (Nm) 6100 4200 2500 1500 600
Holding Strength (kN) 115 95 80 60 40
300
Installation Torque (Nm) 6800 4400 3100 1750 800
Anchor Soil Classification

Double Helix
Size 2 3 4 5 6 7
Holding Strength (kN) (145) 120 95 70 45
200 + 200
Installation Torque (Nm) (7900) 5700 3800 2200 6800
Holding Strength (kN) (165) 135 110 85 60
250 + 250
Installation Torque (Nm) (8300) 6000 4100 2500 900
Figures inside brackets indicate that consistent installation is difficult, and

highly skilled operators are needed.
Screw Anchors
Screw Anchors
Power Installed Screw Anchors
Double Helix
Installation Torque & Pullout Strength: Refer to additional holding strength charts.
Material: High strength alloy steel.
Threads: All threads are M24 and rated to 160kN mfl.
Heads: Heads are covered in protective coating.
Rods & Nuts: Hot dipped galvanised.
Eye Nut
Cat. No. Hole Size
250080 M24
Rod
Cat. No. Dim. ‘L’ mm c/w Eye Nut
250075 2133 Yes

250076 2000 Yes
250064 1067 No
250061 2133 No
Coupling
Cat. No. Length mm Outside Dia.
250095 50 O 34
Head
Anchor Head Max. Rated
Hub Size Flight Size
Cat. No. Torque kNm
250005 35 100 9
250053 35 200 9
250037 38 200 11 Screw Anchors
250055 35 250 9
250054 38 250 11
250058 35 300 9
250056 38 300 11
250059 35 350 9
250057 38 350 11
Screw Anchors
Single Helix
Installation Torque & Pullout Strength: Refer to additional holding strength charts.
Material: High strength alloy steel.
Threads: All threads are M24 and rated to 160kN mfl.
Heads: Heads are covered in protective coating.
Rods & Nuts: Hot dipped galvanised.
Eye Nut
Cat. No. Hole Size
250080 M24
Rod
250075 2133 Yes

250076 2000 Yes
250064 1067 No
250061 2133 No
Coupling
250095 50 O 34
Head
Anchor Head Max. Rated
Hub Size Flight Size
Cat. No. Torque kNm
250025 35 150 9
250029 35 200 9
250027 38 200 11
Screw Anchors
250028 35 250 9
250011 38 250 11
250030 35 300 9
250032 38 300 11
250031 35 350 9
Screw Anchors
Hand Installed Screw Anchors
Type HISA
The easy to use multi purpose galvanised anchors you can use again and again.
HISA1001 and HISA1003
HISA1002
W Screw Anchors
L
Length Flyte Dia. Flyte Sep. Radius Rod Dia.

Cat. No. L F A R W
HISA1001 1270 100 - 15 20
HISA1002 1270 100 146 15 20
HISA1003 1800 175 - 15 20
Screw Anchors
Anchor Accessories
Refer to table
for eyenut
Anchor Rods
250075 2133 Yes

111
250076 2000 Yes
250064 1067 No
250061 2133 No
Thimble Eye Nut

Cat. No. Hole Size
250079 M20
250080 M24
R24 250084 M36
Thread M24
34 25 45
R12
30 59
R5
Screw Anchors
Anchor Couplings
250095 50 O 34
50
Substation Fittings
Aluminium Busbar Support Clamps
Type ABS
Busbar support clamps are cast to size in Aluminium Alloy and fitted
with stainless steel bolts. Clamps may be converted from clamping to
sliding type or vice versa, by simply reversing the cap.
K Bolt size
B
R S
Clamped Sliding
O.D. Tube Dimensions mm
Cat. No.
mm A B C K R S
ABS15 12.7 21 76 25 M12 37 38
ABS17 15.9 23 51 25 M10 36 37
ABS25 19.1 25 76 25 M12 41 42
ABS30 25.4 25 51 32 M10 41 46
ABS35 25.4 25 76 38 M12 46 51
ABS40 31.8 27 51 38 M10 46 51
Substation Fittings
ABS42 41.3 33 76 38 M12 56 59

ABS45 31.8 29 76 38 M12 52 54
ABS50 38.1 32 51 32 M10 57 59
ABS55 38.1 33 76 38 M12 57 59
ABS60 50.8 40 76 38 M12 70 72
ABS65 57.2 43 76 38 M12 76 78
ABS70 60.3 43 76 38 M12 76 79
ABS75 63.5 54 127 51 M16 98 100
ABS80 80.0 54 127 51 M16 103 105
ABS85 76.2 54 127 51 M16 103 105
ABS100 88.9 60 127 51 M16 110 111
ABS102 100.0 61 127 51 M16 110 112
Fittings on this page have a minimum current rating, in line with the maximum Australian Standard
conductor size or busbar size that the fitting can accept.
Substation Fittings
Busbar Support Clamp
Type BS - Copper
Busbar support clamps are cast to size in high strength

copper alloy. Standard bolts are stainless steel. Clamps
may be converted from clamping to sliding type or vice
versa, by simply reversing the cap.
K Bolt size
B
R S

Cat. No.
mm A B C K R S
BS5 6.35 14.0 50.8 25.4 M10 25.4 26.9
BS10 12.70 19.0 50.8 28.5 M10 31.7 33.3
Substation Fittings
BS15 12.70 19.0 76.2 28.5 M12 36.5 38.1
BS17 15.88 22.0 50.8 25.4 M10 38.1 36.5
BS20 19.05 22.0 50.8 28.5 M10 34.9 36.5
BS25 19.05 25.4 76.2 28.5 M12 39.7 41.2
BS30 25.40 25.4 50.8 28.5 M10 46.0 47.6
BS35 25.40 25.4 76.2 28.5 M12 41.2 42.8
BS40 31.75 28.5 50.8 28.5 M10 49.2 50.8
BS45 31.75 28.5 76.2 28.5 M12 42.8 44.4
BS50 38.10 31.7 50.8 28.5 M10 53.9 55.5
BS55 38.10 31.7 76.2 28.5 M12 49.2 50.8
BS60 50.80 38.0 76.2 28.5 M12 68.2 69.8
BS70 63.50 44.5 127.0 31.7 M16 82.5 84.1
Note: Adaptor plate part No. E8045 available to suit 127mm PCD insulators and above BS type
connectors.
Substation Fittings
Tube Connector Busbar to Flat
Type TF - Copper; ATF - Aluminium
C
C
These connectors
provide an inexpensive
D B
tube to flat termination.
B
They also combine with
the flexible braid
connections to provide E E
expansion joints
between tubes in lines,
tubes at right angles and A
between tube and flat terminals.
Connectors can be supplied with stainless
steel bolts and nuts.
10mm
Fig. 1 Fig. 2
Cat. No. O.D. Tube Fig. Dimensions mm Bolt
Without Bolts With Bolts mm No. A B C D E Size
TF10 TF10B 12.7 1 32 25 54 --- 29 M10
TF15 TF15B 15.9 1 32 25 54 --- 29 M19
TF20 TF20B 15.9 2 32 48 54 22 29 M10
TF25 TF25B 19.1 1 38 25 57 --- 32 M10
TF30 TF30B 19.1 2 35 48 57 22 32 M10
TF34 TF34B 25.4 1 44 22 57 --- 38 M10
TF35 TF35B 25.4 1 44 29 60 --- 38 M10
TF40 TF40B 25.4 2 41 48 60 22 38 M10
TF45 TF45B 25.4 2 41 54 64 29 38 M10
TF4522 TF4522B 25.4 2 40 76 76 51 51 M10
TF45A TF45AB 27.0 2 43 54 64 29 38 M10
TF46 TF46B 28.6 1 44 29 60 --- 38 M10
Substation Fittings
TF47 TF47B 28.6 2 44 54 64 29 38 M10

TF49 TF49B 30.0 2 46 54 70 29 44 M10
TF50 TF50B 31.8 2 48 54 70 29 44 M12
TF52 TF52B 34.0 2 51 54 70 29 44 M10
TF53 TF53B 35.0 2 51 54 70 29 44 M10
TF54 TF54B 38.1 1 57 22 70 --- 51 M10
TF55 TF55B 38.1 2 54 54 76 29 51 M10
TF56 TF56B 38.1 2 60 76 83 44 54 M12
TF57 TF57B 40.0 2 56 55 76 29 51 M10
TF60 TF60B 48.0 2 64 57 83 29 57 M10
TF65 TF65B 50.8 2 67 54 89 29 64 M10
TF67 TF67B 60.0 2 80 54 98 29 73 M10
TF70 TF70B 63.5 2 84 54 105 29 80 M10
TF75 TF75B 76.2 2 95 54 114 29 89 M10
Note: To order in aluminium, add prefix 'A' to catalogue number.
Substation Fittings
Tube Connector
Type PTC - Copper
For the connection of tubular busbar to switchgear terminal

plates with four 14mm diameter holes at 50mm centres.
Two PTC connectors are required per termination.
Materials: High copper content alloy castings. Stainless
steel bolts, washers and nuts.
50mm 25mm
13mm
O.D. Tube Dimension A

Cat. No.
mm mm
PTC4010 25.4 52
PTC4012 30.2 57
Substation Fittings
PTC4020 38.1 68
Substation Fittings
Aluminium Straight Connector Busbar to Busbar
Type AST
Type AST straight connectors are cast to size

in high strength aluminium alloy and fitted with
stainless steel bolts and nuts. Both connector
halves are identical.
O.D. Tube Length

Cat. No. Bolt Size
mm L mm
AST5 19.1 105 M10
AST20 25.4 127
AST35 31.8 152
AST50 38.1 152
AST85 50.8 178
AST86 57.2 191
Substation Fittings
AST88 60.3 191 M12

AST90 63.5 191
AST95 76.2 216
AST80M 80.0 178
AST100 88.9 216
AST100M 101.6 184
Substation Fittings
Straight Connector Busbar to Busbar
Type ST - Copper
This heavy duty connector is cast to size. The

minute surface projections provide a multiple
point high pressure contact which gives a low
resistance joint. Both connector halves are
identical. Connectors are supplied with
stainless steel bolts, nuts and spring washers.
Fig. 1
Fig. 2
Substation Fittings
Dimension Bolt
Cat. No. O.D. of Tube mm Fig.
L mm Size
ST5 19.1 1 70 M10
ST20 25.4 1 83 M12
ST20C 25.4 2 127 M10
ST27 28.6 2 140 M10
ST35 31.8 1 102 M12
ST50 38.1 1 102 M12
ST85 50.8 2 159 M12
ST95 76.2 2 229 M12
Substation Fittings
Reducer Busbar or Studs
Type RS - Copper
The type RS reducer is designed for use with solid

copper busbar tube and equipment studs.
Materials: High copper content alloy casting. Stainless
steel bolts, washers and nuts.
B A
Bolt size
O.D. of Tube mm Dimensions mm Bolt

Cat. No.
Run Tap A B L Size
RS1110 28.6 25.4 57 51 108 M10
RS1210 30.2 25.4 57 51 108 M10
RS1508 38.1 22.2 60 57 117 M10
RS1509 38.1 25.0 60 57 117 M10
RS1511 38.1 28.6 60 54 114 M10
RS1512 38.1 30.2 60 54 114 M10
RS1514 38.1 34.9 60 54 114 M10
Substation Fittings
RS1610 39.7 25.4 60 57 117 M10

RS1818 44.5 44.5 76 76 152 M12
Substation Fittings
Reducer Busbars
Type RT - Copper
The type RT is a two piece design suitable for use with

tubular busbar. It is cast in high copper content alloy and
fitted with stainless steel bolts, nuts and spring washers.
B A
Substation Fittings
O.D. of Tube mm Dimensions mm Bolt
Cat. No.
Run Tap A B L Size
RT15 25.4 19.1 44 35 79 M10
RT30 31.8 19.1 48 32 79 M10
RT32C 31.8 25.4 57 56 114 M10
RT45 38.1 25.4 51 51 102 M12
RT47 38.1 30.2 51 51 102 M12
RT60 44.5 25.4 54 44 98 M12
RT65 44.5 31.8 62 46 108 M12
RT75 50.8 25.4 54 44 98 M12
RT80 50.8 38.1 64 48 111 M12
RT90 76.2 38.1 64 51 114 M12
Substation Fittings
Aluminium Tee Connector Busbar to Busbar
Type ATT
Type ATT tee connectors are cast to size in high strength

aluminium alloy. Both connector halves are identical.
Supplied with stainless steel bolts and nuts.
W
L
A
Conductor Range OD mm Dimensions mm Bolt

Cat. No.
Run Tap A L W Size
ATT28 28.6 25.4 75 111 44 M10
ATT35 31.8 31.8 108 152 83 M12
ATT3830 38.1 30.0 106 149 86 M12
ATT50 38.1 38.1 111 156 90 M12
ATT75 50.8 25.4 108 159 76 M12
ATT2020 50.8 50.8 127 178 102 M12
ATT2410 60.3 25.4 114 171 89 M12
ATT2413 60.3 31.8 114 171 102 M12
ATT2415 60.3 38.1 114 171 102 M12
ATT88 60.3 60.3 133 187 108 M12
Substation Fittings
ATT89 63.5 63.5 137 191 121 M12

ATT93 76.2 50.8 130 194 99 M12
ATT95 76.2 76.2 175 238 114 M12
ATT8064 80.0 63.5 184 248 114 M12
ATT8080 80.0 80.0 175 238 114 M12
ATT99 88.9 50.8 143 222 105 M12
ATT100 88.9 60.3 146 219 108 M12
ATT3535 88.9 88.9 197 270 146 M12
ATT10060 100.0 60.3 201 282 127 M16
ATT10080 100.0 80.0 202 283 143 M16
ATT100100 100.0 100.0 305 283 143 M16
ATT4525 114.3 63.5 194 292 117 M12
ATT11480 114.3 80.0 210 298 152 M16
ATT4533 114.3 82.6 210 298 152 M16
Substation Fittings
Tee Connector Conductor to Conductor
Type TT - Copper
This heavy duty connector is cast to size. The minute surface projections provide a multiple point
high pressure contact which gives a low resistance joint. Both connector halves are identical.
Connectors are supplied with stainless steel bolts and nuts. Refer to table on adjoining page for
conductor ranges and dimensions.
Substation Fittings
A
Fig. 2
W
W
Fig. 1 Fig. 3
Substation Fittings
Tee Connector
Type TT - Copper
O.D. of Tube mm Fig. Dimensions mm Bolt

Cat. No.
Run Tap No. A L W Size
TT3 15.9 15.9 1 55 80 35 M10
TT5 19.1 19.1 1 57 83 38 M10
TT7 20.6 20.6 1 57 83 38 M10
TT10 19.1 25.4 1 68 98 44 M12
TT15 25.4 19.1 1 62 92 38 M10
TT17 22.2 20.6 1 68 98 44 M12
TT20 25.4 25.4 1 70 103 43 M12
TT20C 25.4 25.4 2 68 98 76 M10
TT21 28.6 28.6 1 71 107 44 M12
TT25 25.4 38.1 1 87 121 44 M12
TT27 28.6 15.9 2 73 108 50 M10
TT28 30.2 25.4 1 75 111 44 M12
TT30 31.8 19.1 1 64 95 44 M10
TT32 31.8 25.4 1 75 111 44 M12
TT35 31.8 31.8 1 76 114 44 M12
TT40 31.8 44.5 2 102 138 86 M12
TT45 38.1 25.4 1 76 117 50 M12
TT45C 38.1 25.4 2 76 114 92 M10
TT50 38.1 38.1 2 105 146 83 M12
TT50C 38.1 38.1 2 80 117 92 M10
TT55 38.1 50.8 2 110 149 97 M12
TT60 44.5 25.4 1 80 124 50 M12
TT65 44.5 31.8 1 110 156 73 M12
TT70 44.5 44.5 2 110 154 89 M12
Substation Fittings
TT75 50.8 25.4 1 84 133 50 M12

TT78 48.4 31.8 2 102 151 90 M12
TT79 50.8 31.8 2 102 151 90 M12
TT80 50.8 38.1 2 108 157 90 M12
TT83 48.4 50.8 2 116 164 95 M12
TT84 48.4 48.4 2 116 164 95 M12
TT85 50.8 50.8 2 116 162 95 M12
TT86 54 50.8 2 116 168 95 M12
TT88 63.5 38.1 2 114 168 95 M12
TT90 76.2 38.1 2 114 178 83 M12
TT95 76.2 76.2 3 156 216 95 M12
TT100 88.9 60.3 2 140 211 109 M12
Substation Fittings
Aluminium Terminal Lug Busbar to Palm
Type ABT
For terminating tubular aluminium busbar at switchgear palms. Castings are in

high strength aluminium. Bolts and nuts are stainless steel.
E B A
B C
L
D
K Bolt size
Z
T
O.D. Tube No. of holes Dimensions mm

Cat. No.
mm in Palm A B C D E K L T Z
Substation Fittings
ABT20 25.4 2 38 38 16 83 83 M12 162 10 32
ABT30 31.8 2 38 38 16 83 83 M12 162 10 32
ABT40 38.1 4 67 38 16 76 86 M12 156 11 35
ABT50 50.8 4 83 50 16 76 100 M12 165 14 42
ABT54 57.2 --- 83 --- --- 80 105 --- 168 14 44
ABT57 60.3 --- 83 --- --- 83 108 --- 171 14 46
ABT63 61.0 2 83 50 30 83 100 M12 172 14 46
ABT64 63.5 4 83 50 16 83 100 M12 172 14 46
ABT80 80.0 4 83 50 15 83 130 M12 172 16 57
ABT95 76.2 --- 83 --- --- 83 171 --- 172 16 55
ABT105 88.9 --- 102 --- --- 83 140 --- 184 14 61
Note: Details of unlisted sizes available on request.

Fittings on this page have a minimum current rating, in line with the maximum
Australian Standard conductor size or busbar size that the fitting can accept.
Substation Fittings
Terminal Lug Busbar to Palm
Type BT - Copper
Designed for tube to flat connections. Castings are

of high copper content alloy. Lugs are machined on
underside. Lugs are supplied with stainless steel
bolts and nuts. Note type BT20A is machined on
both sides of the lug.
Z
T
C
A E
Fig. 1 B C Fig. 2
L
K Bolt size C
B B A
B C B C K Bolt size
Fig. 3 Fig. 4 Fig. 5
Substation Fittings
O.D. Tube Fig. Dimensions mm

Cat. No.
mm No. A B C D E L K T Z
BT2 12.7 2 29 --- 14 32 38 64 M10 6 16
BT3 15.9 2 32 --- 16 32 49 70 M10 10 16
BT5 19.1 2 32 --- 16 35 52 73 M12 10 20
BT10 19.1 1 33 29 13 35 52 94 M10 10 20
BT20 25.4 1 41 38 16 44 67 121 M12 10 23
BT20A 25.4 5 38 --- 19 51 59 108 M12 6 16
BT30 31.8 1 48 38 16 51 59 127 M12 10 26
BT33 33.3 3 70 38 16 51 76 130 M12 10 30
BT40 38.1 3 70 38 16 51 80 130 M12 11 30
BT46 46.0 4 70 38 16 64 89 146 M12 11 37
BT50 50.8 4 70 38 16 70 95 152 M12 11 37
Substation Fittings
Right Angle Aluminium Terminal Lug Busbar to Palm
Type ABT-L
Designed for terminating tubular aluminium busbar at right angles to the contact surface. Castings
are in high strength aluminium. Bolts and nuts are stainless steel.
B C
E B A
T
K Bolt size
Substation Fittings
O.D. Tube No. of holes Dimensions mm
Cat. No.
mm in Palm A B C D E L K T
ABT30L 31.8 2 67 38 16 83 81 156 M12 13
ABT40L 38.1 4 67 38 16 76 87 143 M12 13
ABT57L 60.3 --- 83 --- --- 79 105 185 --- 14
ABT250L 63.5 4 89 38 25 89 111 216 M12 14
Note: Details of unlisted sizes available on request.

Substation Fittings
Right Angle Terminal Lug Busbar or Stud to Palm
Type LS - Copper
For the connection of vertical tubular busbar to

switchgear terminal plates. Bolts, nuts and spring
washers are stainless steel.
L
50mm
K Bolt size
50mm
T
C H

Cat. No.
mm C E H L T K
LS5 19.1 79 35 44 133 10 M12
LS7 22.2 79 35 44 133 10 M12
Substation Fittings
LS20 25.4 76 41 64 143 10 M12

LS20C 25.4 102 57 64 171 13 M12
LS25 30.2 102 67 76 184 19 M12
LS25C 30.2 102 57 64 171 13 M12
LS28A 30.2 140 75 76 235 13 M16
LS30 31.8 83 43 64 146 13 M12
LS40 38.1 102 57 60 184 13 M12
LS50 50.8 102 60 73 193 13 M12
LS54 57.2 102 73 76 200 13 M12
LS95 76.2 102 67 83 216 13 M12
LS2018 30.2 76 54 64 143 10 M10
Substation Fittings
Aluminium End Connector Busbar to Conductor
Type AE - Tube to Conductor
A heavy duty tube-to-conductor end connector. The adjustable tap takes a large range of
conductors which may be clamped before attaching to tubular bus.
Materials: Cast aluminium alloy body, stainless steel bolts, U-bolts, washers and nuts.
O.D. Tube Range for Aluminium & Cu Cond.

Cat. No.
mm mm2 Dia. Range
AE1065 25.4
AE1265 30.2
AE1365 31.8 70 - 150 10.70 - 15.75
AE1565 38.1
Substation Fittings
AE3065 76.2
AE12102 30.2
AE13102 31.8
240 - 400 20.25 - 25.65
AE14102 34.9
AE15102 38.1
AE80M837 80.0 150 - 240 15.75 - 20.25
AE80M102 80.0 240 - 400 20.25 - 25.65
AE10837 25.4
150 - 240 15.75 - 20.25
AE60837 60.0
AE15117 38.1 400 - 500 25.65 - 28.80
AE35837 88.9 150 - 240 15.75 - 20.25
AE2550 25.4 35 - 95 7.65 - 12.46
Substation Fittings
End Connector Busbar to Conductor
Type E - Copper, for connecting tube
to conductor
A heavy duty tube-to-conductor end connector. The

adjustable tap takes a large range of conductors shich
may be clamped before attaching to tubular bus.
Materials: High copper content alloy casting with stainless steel bolts, U-bolts, washers and nuts.
W
C
C
L
Fig. 2 Fig. 1
O.D. Tube Conductor Range Fig. Dimensions in mm
Cat. No.
Run mm Area mm2 O.D. mm No. C L W
E5 12.7 16 - 95 5.10 - 12.60 1 31.7 86.5 42.9
E10 19.1 25 - 95 6.42 - 12.60 1 35.0 88.9 52.4
E15 19.1 35 - 95 7.65 - 12.60 1 35.0 98.4 52.4
E17 22.2 25 - 95 6.42 - 12.60 1 35.0 88.9 54.0
E20 25.4 25 - 95 6.42 - 12.60 1 35.0 88.9 58.8
E25 25.4 35 - 95 7.65 - 12.60 1 35.0 98.4 58.8
E30 25.4 70 - 150 10.70 - 15.75 1 44.5 117.5 68.2
E31C 25.4 150 - 240 15.75 - 20.25 2 60.3 141.3 58.8
E32C 25.4 500 - 630 28.80 - 33.80 2 76.2 190.5 73.0
Substation Fittings
E33C 30.0 70 - 150 10.70 - 15.75 2 63.5 139.7 47.6

E35 31.8 35 - 95 7.65 - 12.60 1 50.8 117.5 76.2
E40 31.8 70 - 150 10.70 - 15.75 1 50.8 127.0 76.2
E45 31.8 150 - 240 15.75 - 20.25 1 50.8 136.5 76.2
E46 31.8 240 - 400 20.25 - 25.65 2 76.2 168.3 69.9
E50 38.1 35 - 95 7.65 - 12.60 1 50.8 117.5 81.0
E55 38.1 70 - 150 10.70 - 15.75 1 50.8 123.9 81.0
E55C 38.1 70 - 150 10.70 - 15.75 2 76.2 149.3 76.2
E60C 38.1 150 - 240 15.75 - 20.25 2 76.2 155.6 76.2
E65 50.8 35 - 95 7.65 - 12.60 1 50.8 117.5 95.3
E70 50.8 70 - 150 10.70 - 15.75 1 50.8 127.0 95.3
E75 50.8 150 - 240 15.75 - 20.25 1 50.8 130.1 95.3
E80 76.2 35 - 95 7.65 - 12.60 1 57.1 108.0 127.0
E85 76.2 70 - 150 10.70 - 15.75 1 57.1 127.0 127.0
E90 76.2 150 - 240 15.75 - 20.25 1 57.1 142.8 127.0
Substation Fittings
Aluminium Tee Connector Busbar to Conductor
Type AT
A heavy duty tube-to-cable tee connector. The adjustable tap takes a large range of cables which
may be clamped before attaching to tubular bus.
Materials: Cast aluminium alloy body, stainless steel bolts, U-bolts, washers and nuts.
O.D. Tube Conductor Range

Cat. No.
mm mm2 Dia. Range
AT2550 25.4 35 - 95 7.65 - 12.46
AT1065 25.4 70 - 150 10.70 - 15.75
AT10102 25.4 240 - 400 20.25 - 25.65
AT301521 30.0 175 - 345 15.00 - 21.00
AT3034 30.0 500 - 630 28.80 - 33.80
AT1350 31.8 35 - 95 7.65 - 12.46
AT1465 34.9 70 - 150 10.70 - 15.75
AT14837 34.9 150 - 240 15.75 - 20.25
Substation Fittings
AT1550 38.1 35 - 95 7.65 - 12.46
AT15837 38.1 150 - 240 15.75 - 20.25
AT15102 38.1 240 - 400 20.25 - 25.65
AT50102 50.0 240 - 400 20.25 - 25.65
AT2065 50.8 70 - 150 10.70 - 15.75
AT2365 57.2 70 - 150 10.70 - 15.75
AT2465 60.3 70 - 150 10.70 - 15.75
AT24102 60.3 240 - 400 20.25 - 25.65
AT3065 76.2 70 - 150 10.70 - 15.75
AT80837 80.0 150 - 240 15.75 - 20.25 Fittings on this page
AT80102 80.0 240 - 400 20.25 - 25.65 have a minimum
88.9 70 - 150 10.70 - 15.75 current rating, in line
AT3565
with the maximum
AT35837 88.9 150 - 240 15.75 - 20.25
Australian Standard
AT351339 88.9 500 - 630 28.80 - 32.76 conductor size or
AT100837 100.0 150 - 240 15.75 - 20.25 busbar size that the
AT100102 100.0 240 - 400 20.25 - 25.65 fitting can accept.
Substation Fittings
Tee Connector Busbar to Conductor
Type T - Copper; Tube run to conductor tap
W W
L
A
B
Fig. 2
Fig. 1
A heavy duty tube-to-conductor tee connector. The adjustable tap takes a large range of
conductors which may be clamped before attaching to tubular bus. Refer to table on adjoining
page for conductor ranges and dimensions.
Materials: High copper content alloy casting. Stainless steel U-bolts, bolts, spring washers and
nuts.
Substation Fittings
Substation Fittings
Tee Connector Busbar to Busbar
Type T - Copper; Tube run to conductor tap
O.D. Tube Conductor Range Fig. Dimensions mm

Cat. No.
Run mm Area mm2 O.D. mm No. A B L W
T10 19.1 25 - 95 6.42 - 12.46 1 81 51 106 35
T15 19.1 35 - 95 7.65 - 12.60 1 90 60 117 35
T20 25.4 25 - 95 6.42 - 12.46 1 84 50 113 35
T25 25.4 35 - 95 7.65 - 12.60 1 92 60 121 35
T30 25.4 70 - 150 10.70 - 15.75 1 106 70 142 44
T31C 25.4 150 - 240 15.75 - 20.25 2 110 80 140 60
T33 30.2 70 - 150 10.70 - 15.75 1 106 70 140 44
T35 31.8 35 - 95 7.65 - 12.60 1 103 60 142 51
T40 31.8 70 - 150 10.70 - 15.75 1 110 70 146 51
T45 31.8 150 - 240 15.75 - 20.25 1 117 76 156 51
T46 31.8 240 - 400 20.25 - 25.65 2 121 83 156 70
T48 34.1 70 - 150 10.70 - 15.75 1 110 73 148 51
T50 38.1 35 - 95 7.65 - 12.60 1 106 60 146 51
T55 38.1 70 - 150 10.70 - 15.75 1 113 70 152 51
T55C 38.1 70 - 150 10.70 - 15.75 2 111 70 148 76
T60 38.1 150 - 240 15.75 - 20.25 1 119 76 159 51
T64 40.0 630 - 800 32.76 - 37.05 2 146 102 192 80
T65 50.8 35 - 95 7.65 - 12.60 1 111 60 156 51
T69 48.4 70 - 150 10.70 - 15.75 1 118 70 164 51
T70 50.8 70 - 150 10.70 - 15.75 1 121 70 168 51
T75 50.8 150 - 240 15.75 - 20.25 1 127 76 175 51
T77 60.3 70 - 150 10.70 - 15.75 1 130 70 187 57
T80 76.2 35 - 95 7.65 - 12.60 1 127 60 191 57
T85 76.2 70 - 150 10.70 - 15.75 1 137 70 200 57
Substation Fittings
T90 76.2 150 - 240 15.75 - 20.25 1 140 76 206 57
T105 88.9 150 - 240 15.75 - 20.25 1 151 80 222 64
Substation Fittings
Straight Connector Conductor to Conductor
Type SC - Copper
Suitable for sub-station applications which require

rugged and vibration proof connections. The
longitudinal wave cast in both connector base and
clamping bar assures high pull-out strength.
Connectors are supplied with stainless steel U-bolts
and nuts.
3mm
Conductor Range Dimension

Cat. No. Run Tap L
Area mm2 O.D. Area mm2 O.D. mm
SC1 16 - 35 5.10 - 7.65 16 - 35 5.10 - 7.65 79
SC2 25 6.42 25 6.75 105
SC3 35 - 95 7.65 - 12.46 35 - 95 7.65 - 12.60 127
SC4 70 - 150 10.70 - 15.75 25 6.75 127
Substation Fittings
SC5 70 - 150 10.70 - 15.75 70 - 150 10.70 - 15.75 143

SC7 150 - 240 15.75 - 20.25 25 6.75 149
SC8 150 - 240 15.75 - 20.25 70 - 150 10.70 - 15.75 149
SC9 150 - 240 15.75 - 20.25 150 - 240 15.75 - 20.25 156
Substation Fittings
Aluminium Tee Connector Conductor to Conductor
Type ATC
A high strength aluminium alloy tee connector for all

aluminium and SCA run and tap conductors. U-bolts
and nuts are stainless steel.
Conductor Range OD mm Dimensions mm

Cat. No.
Run Tap A B C
Substation Fittings
ATC2 6.17 - 11.35 6.17 - 11.35 71 94 51
ATC5 10.20 - 16.30 10.20 - 16.30 92 116 70
ATC8 16.30 - 21.00 10.20 - 16.30 111 137 83
ATC9 16.30 - 21.00 16.30 - 21.00 110 136 83
ATC10 21.00 - 26.50 16.30 - 21.00 119 156 89
ATC12 21.00 - 26.50 21.00 - 26.50 127 165 89
ATC13 25.40 - 22.80 16.30 - 21.00 116 157 102
ATC15 25.40 - 33.80 25.40 - 33.80 130 170 89
Substation Fittings
Tee Connector Conductor to Conductor
Type TC - Copper
Designed for substation applications such as strain

buses, suspension of long droppers and for making
important tee-off connections which require rugged and
vibration- proof connectors. The longitudinal wave cast
in both the connector base and clamping bar assures
high pull-out strength. Connectors are supplied with
stainless steel U-bolts, and nuts.
B
A

Cat. No. Run Tap
Area mm2 O.D. Area mm2 O.D. A B C
Substation Fittings
TC1 16 - 35 5.10 - 7.65 10 - 35 5.10 - 7.65 60 79 38

TC2 25 - 70 6.42 - 10.70 25 - 70 6.42 - 10.70 70 90 51
TC3 35 - 95 7.65 - 12.60 35 - 95 7.65 - 12.60 83 103 60
TC4 70 - 150 10.70 - 15.75 25 - 70 6.42 - 10.70 75 98 70
TC5 70 - 150 10.70 - 15.75 70 - 150 10.70 - 15.75 92 116 70
TC6 70 - 150 10.70 - 15.75 150 - 240 15.75 - 20.25 95 122 70
TC7 150 - 240 15.75 - 20.25 25 - 70 6.42 - 10.70 76 105 76
TC8 150 - 240 15.75 - 20.25 70 - 150 10.70 - 15.75 95 122 76
TC9 150 - 240 15.75 - 20.25 150 - 240 15.75 - 20.25 102 127 76
TC12 240 - 400 20.25 - 25.65 240 - 400 20.25 - 25.65 121 156 83
TC20 500 - 630 28.80 - 32.76 500 - 630 28.80 - 33.80 140 178 102
Substation Fittings
Bolted Tee Connector Conductor to Conductor
Type BRCT - Bolted run, compression tee
Material: Die cast aluminium body with tubular

aluminium barrel section, argon arc welded to
form Tee Connector. Suitable for AAC, AAAC
and ACSR conductors from 20mm dia. up to
34mm dia. through the bolted run and from
14mm up to 34mm for the tap connection. Other
types available, see pages XX - XX and consult
Dulmison for further details.
Run Connector Tap Connector

Cat. No.
Range Type Range Type
54/7/3.25 ACSR AAC, AAAC
BRCT1 61/3.25
61/3.25 AAC, AAAC
54/3.75 + 19/2.25 ACSR AAC, AAAC
BRCT2 61/375
61/3.75 AAC, AAAC
54/3.75 + 19/2.25 ACSR ACSR
BRCT3 54/3.75 + 19/2.25
61/3.75 AAC, AAAC
Substation Fittings
BRCT4 30/7/3.5 ACSR 30/7/3.5 ACSR
BRCT5 54/3.75 + 19/2.25 ACSR 61/3.75 AAC, AAAC
BRCT6 54/7/3.5 ACSR 54/7/3.5 ACSR
Substation Fittings
Aluminium Terminal Lug Conductor to Palm
Types AN & AN-B22
A clamp-type aluminium alloy terminal which

accommodates a broad range of aluminium, copper and
SCA conductors.
Type AN75 is normally supplied with blank palm. 1 or 2

bolt drillings can be supplied to customers' specifications.
Type AN93-B22 through AN134-B22 has four 14mm holes

drilled at 50mm centres. Other drillings on request.
Heads of bolts are captured to permit single spanner installation. Suitable for use on copper or
aluminium terminal pads when installed with Alminox. Standard hardware is stainless steel.
W
T 50mm
14mm
Dia. 50mm
L
Substation Fittings
Conductor Range Dimensions No. of

Cat. No.
mm2 O.D. mm L mm W mm P mm Holes
AN75 35 - 185 7.65 - 17.64 149 44 85 ---
AN93B22 150 - 300 15.75 - 22.68 171 83 89 4
AN113B22 300 - 500 22.68 - 28.80 179 83 96 4
AN134B22 500 - 630 28.80 - 33.80 188 83 95 4
Substation Fittings
Terminal Lug Conductor to Palm
Type NT - Copper
The type NT terminal lug is designed for use with

imported switchgear having the NEMA standarad
terminal drilling. Castings are of high copper content
alloy. Bolts, nuts and spring washers are stainless steel.
H
G
14mm
A E
16mm 44mm
Substation Fittings
Cat. No.
Area mm2 O.D. A D E F G H
NT1 16 - 70 5.10 - 10.70 32 129 49 M10 6 40
NT2 70 - 150 10.70 - 15.75 38 129 56 M10 8 46
NT3 150 - 240 15.75 - 20.25 44 146 62 M10 10 52
NT4 240 - 400 20.25 - 25.65 54 152 76 M12 13 59
NT5 400 - 630 25.65 - 33.80 64 159 83 M12 13 65
Substation Fittings
Terminal Lug Conductor to Palm
Type TL - Copper; ATL - Aluminium
A high compression lug particularly suited to connection subject to vibration and strain. The
longitudinal wave case of both lug and clamping bar assures high pullout strength. Supplied with
stainless steel hardware. B C
K Bolt size
L
A Fig. 2
T
B K Bolt size B C K Bolt size
B
A Fig. 1
A C Fig. 3
Conductor Range Fig. Dimensions mm

Cat. No.
Area mm2 O.D. No. A B C K T L
TL0 16 - 35 5.10 - 7.65 1 25 13 --- M10 6 67
TL0 2B1 16 - 35 5.10 - 7.65 1 50 25 --- M10 7 92
TL0 187 16 - 35 5.10 - 7.65 2 25 13 48 M10 7 113
TL1 25 - 70 6.75 - 10.70 2 32 13 29 M10 6 105
TL2 35 - 95 7.65 - 12.60 2 32 13 29 M10 8 117
TL2 150 35 - 95 7.65 - 12.60 2 32 16 38 M10 9 137
TL2 187 35 - 95 7.65 - 12.60 2 32 13 48 M10 9 137
TL2 200 35 - 95 7.65 - 12.60 2 32 16 50 M12 9 149
TL2 B1 35 - 95 7.65 - 12.60 1 44 22 --- M20 9 108
TL3 70 - 150 10.70 - 15.75 2 35 16 38 M12 10 140
TL3 B22 70 - 150 10.70 - 15.75 3 79 14 50 M12 8 160
TL3 187 70 - 150 10.70 - 15.75 2 35 16 48 M12 10 149
TL3 2B1 70 - 150 10.70 - 15.75 1 50 25 --- M10 9 127
TL3 B4 70 - 150 10.70 - 15.75 3 64 13 38 M10 7 137
TL3 B22C 70 - 150 10.70 - 15.75 3 102 25 50 M12 14 181
Substation Fittings
TL4 150 - 240 15.75 - 20.25 2 38 16 38 M12 10 146

TL4 B22 150 - 240 15.75 - 20.25 3 83 16 50 M12 10 165
TL4 187 150 - 240 15.75 - 20.25 2 38 16 48 M12 10 156
TL4 B4 150 - 240 15.75 - 20.25 3 64 13 38 M10 8 140
TL4 B5 150 - 240 15.75 - 20.25 3 76 13 50 M10 7 159
TL5 240 - 400 20.25 - 25.65 2 41 16 38 M12 13 156
TL5 B22 240 - 400 20.25 - 25.65 3 83 16 50 M12 10 173
TL5 187 240 - 400 20.25 - 25.65 2 41 16 48 M12 13 165
TL5 B4 240 - 400 20.25 - 25.65 3 76 19 38 M10 9 165
TL5 B5 240 - 400 20.25 - 25.65 3 76 13 50 M10 9 165
TL6 400 - 500 25.65 - 28.80 2 48 19 38 M12 14 165
TL6 B22 400 - 500 25.65 - 28.80 3 83 16 50 M12 9 176
TL7 500 - 630 28.80 - 32.76 2 48 19 38 M12 16 178
TL7 B22 500 - 630 28.80 - 32.76 3 83 16 50 M12 11 187
TL7 B4 500 - 630 28.80 - 32.76 3 76 19 38 M10 10 184
TL7 B5 500 - 630 28.8 - 32.76 3 76 13 50 M10 10 184

Substation Fittings
Right Angle Terminal Lug Conductor to Palm
Type TLC - Copper; ATLC - Aluminium
For use when terminating conductors at right angles to

switchgear terminal plates. Castings are in high copper
content alloy. U-bolts, nuts and spring washers are stainless
steel.
50mm
4 x 14mm Dia holes

50mm
T
Conductor Range Dimension

Cat. No.
Area mm2 O.D. T mm
TL3C22 70 - 150 10.70 - 15.75 8
Substation Fittings
TL4C22 150 - 240 15.75 - 20.25 10
TL7C22 500 - 630 28.80 - 33.80 11

Substation Fittings
Terminal Lug Stud or Busbar to Palm
Type CS - Copper
For the connection of vertical tubular busbar to switchgear

terminal plates. Also used on equipment studs to provide a
flat contact palm.
Materials: Terminal lugs are cast in high copper content
alloy. Bolts, nuts and spring washers are stainless steel.
A B
D C
K Bolt size
M O.D.
T

Cat. No.
Substation Fittings
mm A B C D L M T K
CS5 19.1 16 51 51 83 130 83 10 M12
CS20 25.4 16 51 51 83 149 83 13 M12
CS20B 25.4 19 38 38 83 149 83 13 M10
CS112 28.6 16 38 38 76 149 76 10 M12
CS28 30.2 --- --- --- 76 146 76 10 M12
CS28C 30.2 25 51 51 102 171 108 13 M12
CS30C 31.8 25 51 51 102 171 108 13 M12
CS38 34.9 25 51 51 102 171 105 13 M12
CS40C 38.1 25 51 51 102 171 105 13 M12
CS42 39.7 25 51 51 102 171 105 13 M12
CS42A 39.7 35 70 70 140 210 143 13 M16
CS181 46.0 25 38 51 102 178 105 16 M12
CS231 58.7 25 38 51 102 203 108 19 M12
CS250 63.5 25 38 51 102 203 108 19 M12
Substation Fittings
Palmless Connector
Types PC & PCS - Copper; APC & APCS - Aluminium
Low cost connectors for clamping cable to switchgear terminal plates with four 14mm diameter
holes at 50mm centres. Castings are of high copper content alloy. U-bolts, nuts and spring
washers are stainless steel.
L W
X C
Cable Range Dimensions mm No. of

Cat. No.
Area mm2 O.D. C L T W X Holes
*PCS1 25 - 120 6.75 - 14.21 22 32 7 44 --- 2 x 9.5
*PCS2 50 - 300 8.90 - 22.68 33 38 7 50 --- 2 x 11.5
PC3 70 - 150 10.70 - 16.00 50 102 13 76 50 4 x 14.0
PC4 150 - 240 15.00 - 21.00 50 102 13 76 50 4 x 14.0
PC5 240 - 400 20.00 - 25.65 50 102 13 76 50 4 x 14.0
PC7 500 - 630 28.80 - 33.80 50 102 13 76 50 4 x 14.0
Substation Fittings
Note: PSC1 & PSC2 are single U-bolt connectors. To order in aluminium, add prefix 'A' to
catalogue number.
Substation Fittings
Flat Busbar Connector
Type BAC - Copper
A 3-bolt 'A' shape connector for end-to-end or tee connecting flat copper busbar. Clamp halves
are high strength copper alloy. Bolts and nuts are stainless steel.
K
Dia.
6mm
W
Z Z
Width of Busbar mm Dimensions mm

Cat. No.
Run Tap K W Y Z
Substation Fittings
BAC5151 50.8 50.8 M10 62 62 13

BAC7651 76.2 50.8 M10 62 87 13
BAC7676 76.2 76.2 M10 87 87 13
BAC10251 101.6 50.8 M12 65 116 14
BAC10276 101.6 76.2 M12 90 116 14
BAC1521 152.4 101.6 M12 117 178 14
Substation Fittings
Flat Busbar Connector
Type BC - Copper
A heavy duty 4-bolt connector for cross-over, tee or end-to end jointing of flat copper busbar.
Clamp halves are made of high strength copper alloy. Bolts and nuts are stainless steel.
K
Dia.
Width of W
busbar
Width of Y Y
busbar
AA Z
Width of Busbar mm Dimensions mm

Cat. No.
Substation Fittings
Run ‘A’ Tap ‘B’ K W Y Z
BC2 50.8 50.8 M10 89 11 19
BC3 76.2 76.2 M10 114 13 32
BC4 101.6 101.6 M12 149 16 32
BC6 152.4 152.4 M16 213 25 32
Note: Dimension 'Z' is standard spacing between connector halves. If greater spacing is required,
please specify for determination of bolt length.
Substation Fittings
Notes
Substation Fittings
Surge Arresters
Distribution Class - Open Cage Polymeric ‘OCP’
OCP is the latest gapless, zinc oxide arrester

family from Bowthorpe.
The OCP development was based on 25 years

of internal experience in arrester design and
manufacture within Dulmison.
BOWTHORPE OCP BENEFITS:
Tested in accordance with IEC60099-4 at

independent accredited laboratories.
Superior protection margins.
Direct molded housing to prevent moisture

ingress.
Low residual voltages.
High-energy handling.
Superior TOV performance.
Safe non-shattering short circuit behavior to

higher current levels.
Maintenance free.
Hydrophobic silicone housing, tracking and

erosion resistant.
Excellent cantilever and tensile performance.

Surge Arresters
Excellent vibration and impact withstand

capability.
Quality design and manufacturing, ISO 9001

and 14001 compliant.
Refer Brochure: Bowthorpe MV arresters OCP EPP-1098 for details
Surge Arresters
Distribution Class - Polymeric ‘OCP1’
Application:
Protection of MV networks and equipment from lightning and switching surge related over-
voltages in areas with relatively high iso-keraunic levels. Suitable for both outdoor and indoor use
to protect transformers and cable end terminations.
Generic technical data:

OCP1 series 3-24kV Uc
Rated discharge current (8/20µs): 10kA
Line discharge class 1 according to IEC 60099-4
Operating duty impulse withstand current (4/10µs): 100kA
Long duration current impulse (2000µs): 350A
High current short circuit: (pre-failing method) 25kA
(Safe non-shattering failure mode)
Energy 2 Long duration impulses: 4.1kJ/kVUc
Cantilever strength 350 Nm
TOV of OCP1 with 100kA single shot high current prior energy
1.60
1.55
1.50
1.45 TOV Curve
1.40
1.35
Surge Arresters
Uw/Uc
1.30
1 10 100 1000 10000
Time (s)
Temperature of samples(pre-heated): 60 degrees C according to IEC 60099-4, Ed 2.0 2004.

TOV Curve applies to an arrester which has a pre-stress applied prior to TOV verification.
This pre-stress is equivalent to one high current impulse of 100kA, 4/10 as per the switching
surge operating duty test.
Uw = TOV withstand voltage; Uc = continuous operating voltage.
Surge Arresters
Distribution Class - Polymeric ‘OCP1’

Uc Ur Residual Voltage in kV when tested to the following impulse waveforms
Lightning Switching
8/20µS 1/20µS 1/20µS
OCP1- kV (rms) kV (rms) 5kA 10kA 20kA 10kA 125A 500A
4 4 5 13.03 13.83 15.31 15.04 10.42 10.77
5 5 6.2 16.29 17.29 19.14 18.80 13.02 13.46
6 6 7.5 19.55 20.75 22.97 22.56 15.62 16.15
8 8 10 26.06 27.66 30.62 30.08 20.83 21.54
9 9 11.2 29.32 31.12 34.45 33.84 23.44 24.23
10 10 12.5 32.58 34.58 38.28 37.60 26.04 26.92
12 12 15 39.10 41.50 45.94 45.12 31.25 32.30
15 15 18.7 48.87 51.87 57.42 56.40 39.06 40.38
18 18 22.5 58.64 62.24 68.90 67.68 46.87 48.46
20 20 25 65.16 69.16 76.56 75.20 52.08 53.84
21 21 26.2 68.42 72.62 80.39 78.96 54.68 56.53
22 22 27.5 71.68 76.08 84.22 82.72 57.29 59.22
24 24 30 78.19 82.99 91.87 90.24 62.50 64.61
OCP-xxS; Standard housing parameters

Impulse PF Wet
SW WS FO Dist Creepage Height L
OCP1- kV kV mm mm mm
4 106 47 176 379 183
5 106 47 176 379 183
6 106 47 176 379 183
8 106 47 176 379 183
9 106 47 176 379 183
10 106 47 176 379 183
12 106 47 176 379 183
15 128 57 214 503 220
18 154 68 254 629 260
20 154 68 254 629 260
21 180 80 293 755 299
22 180 80 293 755 299 L
24 180 80 293 755 299
OCP-xxL; Extended housing parameters

Surge Arresters
Impulse PF Wet
SW WS FO Dist Creepage Height L
OCP1- kV kV mm mm mm
4 128 57 214 503 214
5 128 57 214 503 214
6 128 57 214 503 214
8 128 57 214 503 214
9 128 57 214 503 214
10 128 57 214 503 214
12 128 57 214 503 214
15 154 68 254 629 254
18 180 80 293 755 293 97mm
20 180 80 293 755 293
21 205 91 334 882 334 119mm
22 205 91 334 882 334
24 205 91 334 882 334
Surge Arresters
OCP Series naming and order query description

Example: OCP = ‘Open Cage Polymeric’
OCP0 - 12S - ABC System Voltage Um ph/ph (a) ph/ground (b)

12 185 165
Line discharge class: 24 315 295
0 = 5kA, 65kA high current 36 445 425
1 = 10kA, 100kA high current, class 1
2 = 10kA, 100kA high current, class 2
b a a
Uc
Housing creepage:
S = standard creepage
L = extended creepage
Accessory selection:
M = Mounting bracket
E = Earth connection
L = Line connection
Line lead accessories

F M N Q V
55mm
55mm
Arrester Type = Continuous Operating Voltage Uc in kV

03 04 05 06
08 09 10 12
OCP -
15 18 20 21
22 24
OCP - 12 -
Mounting accessories Surge Arresters

A B C N T
55mm
Ground lead accessories

55mm
55mm
D F M N V
Additional accessory options available on request.

Please contact: [email protected] with your specific requirements.
Surge Arresters
Station Class - Porcelain
• Conventional design
• High voltage porcelain
• Glazed externally and internally
• Varistors in single column, spring loaded with air cavity
• Up to 400kV
• Pressure relief performance 40kA
• Grey or Brown
Voltage Line Pressure

Rating Duty Discharge Relief Class
Cat No. kV kA Class kA
MAA 3 - 220 10 2 40
MBA 3 - 156 10 2 25
MCA 3 - 360 10 3 40
MDA 3 - 360 20 4 40
Refer brochure: Transmission Surge Arresters BOW-EPP-0001 for details.

Surge Arresters
Surge Arresters
Station Class - Polymeric
• Patented design
• Void free construction
• High cantilever strength which maintains electrical continuity
• Non shattering
• 25 kA Short Circuit performance
• Up to 3 units high
• Extended Creepage available
Voltage Line
Rating Duty Discharge
Cat No. kV kA Class
HSR 6 - 48 10 2
2HSR 48 - 84 10 2
3HSR 96 - 132 10 2
Surge Arresters
Surge Arresters
Station Class - Polymeric
• Patented Series Parallel design provides the best solution for

higher voltage systems
• Line Discharge Class 2,3,4 & 5 high energy levels
• 3KV to 800KV rated systems
• Series Parallel design is the number one seismic arrester
which meets the requirements of BPA in USA
• NGC Approval at 132, 275 & 400kV
• Easy Installation in Remote Locations
Voltage Line
Surge Arresters
Cat No. kV kA Class

2P 30 - 168 10 3
3P, 4P, 5P 96 - 525 10/20 3, 4 & 5
Surge Arresters
Surge Counters
• SC12
• SC13 (With Leakage Current Display)
• & AC (With Auxiliary Contacts)
• Arrester base must be insulated

• Insulated bases are available for all Dulmison arresters
• Same robust design for over twenty years
• Leading supplier to OEMs
Surge Arresters
Surge Arresters
Sheath Voltage Limiter
• Protection of single bond and cross bonded HV cables.

• Protects against short circuit induced over voltage
Voltage Line
Rating Discharge
Cat No. kV Class
CPA 1, 3, 6 & 9 1
CSPA2 1, 3, 6 & 9 2
CSPA3 1, 3, 6 & 9 3
Surge Arresters
Surge Arresters
DC Traction
Main Features
The arrester has a 10kA nominal discharge current and
100kA duty cycle performance to EN 50123-5-2003.
The patented void free construction of this arrester

design results in a unit with strength which is
impervious to the ingress of moisture.
The arrester has the following features:

• No internal airspace so no moisture ingress
• Vandal proof
• High cantilever and torsional strength
• Non-explosive failure mode
• Low weight and small size
• Resistant to transport damage and careless handling
• Easy to install
Electrical Performance
Classification (8/20 µs nominal discharge current) – 10,000 Amps
Voltage Rating – 1kV to 4.9kV DC
High Current Operation Duty – 100kA 4/10µs
High Current Single Impulse Energy – 2.3kJ/kV at Ur
Operating Duty Cycle – 2 shots hi-current followed by the voltage profile Ur
(300s) then Uc- (1800s) as per EN50123-5 2003 clause 4.7.5.4 and figure 4.1
to prove thermal stability. Surge Arresters
Refer brochure: DC Traction BOW-EPP-0005 for details
Surge Arresters
Airfield Lighting
Technical Data
Arrester Type 2DCAFL4 is housed in a die-cast aluminium box finished in grey paint and complies
with IP65. The box is fitted with four aluminium cable glands to BS6121 to accommodate supply
cables with diameter 11.00mm to 13.5mm. The box has a stainless steel M12 earth terminal stud
with two lock nuts and clamp washers.
The box lid is removed for connections and the internal screw-type terminals will accommodate
wires up to 6mm diameter. (Hexagon Key provided.)
Box size: 260mm x 160mm x 90mm
The Arrester Type 2DCAFL4 has the following electrical performance -
Nominal a.c. rating 4.0kv rms

Maximum continuous operating d.c. voltage 5.2kv
Surge Arresters
Arrester Classifcation 5000A

High Current 65kA
Energy handling capability equivalent 1 (IEC 60099-4 Clause 7.4.2 table 4 & 7.5.5.5)
Withstand based on 2000ms rectangular wave 250A
Operating temperature -40°C to +40°C
Standard IEC 60099-4 2001
Surge Arresters
Transmission Line Arrester
Key Features
• HV arrester suspended from a transmission line giving
enhanced transmission line performance.
• Increasing system line voltage on standard insulated
transmission lines.
Benefits of TLA Applications

• Minimising circuit breaker operation with possible
system outage resulting from back flashover on the
transmission line.
• Switching overvoltages are absorbed over the length of
the line reducing the severity of surge at the substation.
• Transmission systems can be operated even where
sub-soil gives poor tower footing resistance.
• Eliminating interrupted power supply for sensitive
industrial processes.
• Installing Transmission Line Arresters on a standard 3
phase voltage system along the line, at calculated
intervals, allows for optimum performance of the TLA,
to give an increased system line voltage.
• Therefore eliminating the need to increase the standard
insulation level required on conventional system
upgrade.
Voltage Line
Cat No. kV kA Class Surge Arresters
TLA1 16 - 45 10 2
TLA2 48 - 96 10 2
TLA3 108 - 144 10 2
TLA4 150 - 192 10 2
Surge Arresters
Notes
Surge Arresters
Underground Residential Distribution (URD)
URD Turret - Series Eleven

High density injection moulded polyethylene turrets and bases
Easily transported and installed

Strong but light base and turret allow easy transport and installation. Turret is easily and simply
secured to base with D-head stainless steel or socket button-head screws.
Maintenance-free design
The all weather polyethylene construction requires no painting or maintenance, as protection
against corrosion/moisture is not an issue.
Turret Details
Material: High impact polyethylene.
Colour: Green
Venting: For vented turrets add suffix "V". For example, the catalogue number for 'tall
vented' would be UT11GV.
Markings: Danger Electricity.
IP Rating: IP44
Turret
Cat No. Vent H W D
UT11G N 550 293 225.5
UT11GV Y 550 293 225.5
UT11SG N 335 306 238.5
UT11SGV Y 335 306 238.5
Base
Top Supplied
Cat No. L Top Depth Hardware
UEC11MG 350 550 510 None
UEC11MGE 350 550 510 D-Head DHB10MW22
UEC11MGS 350 550 510 Socket Screw UESM10
URD Series Eleven Panels
These panels fit the tapered slots cast in the UEC Series Eleven bases. Order panels separately.
Small panel UEP240 and UEP288 fit the small UT11SG turret. All other panels require the larger
UT11G Series turrets.

Materials:
Switch panel type X to AS1795 except panel UEP288 which is injected moulded plastic.
Panel
Cat No. H W Type Take Offs Neutral Bar
UEP11T2 515 205 Wedge 1 in 1 out No
UEP11T2K 510 205 Wedge 3 in 3 out Yes
UEP11T3A 440 200 Wedge 2 dual in 2 dual out No
UEP288 205 288 Blank N/A N/A
UEP480T 480 205 Blank N/A N/A
UEPW495 495 288 Blank N/A N/A
UEP11T2 UEP11T2K Type UEP
UEP11T3A UEP288 UEP480T
URD Turret - EV Series

Self extinguishing reinforced fibreglass
The interchangeable turrets, bases and panels provide a combination that can meet wide ranging
conditions in the field and provide cost savings in purchasing and inventory.
Turret Details
Turret: Self extinguishing fibreglass
Venting: Top vent holes on turret sides with a venting step at the base provides flow
through air circulation and minimise condensation.
Door: Turrets containing RD in the part number have a removable and lockable door
Hardware: UESM10 socket button screw or DHBM10W22 D-Head bolt
IP Rating: IP46D
Base Details
Function: UEC1 base tapered on all sides
UEC3 base tapered on three sides and flat at the back for mounting close
to structures
Turret
Cat No. Material Colour H W D
UET1SEV F/G Beige 470 380 318
UETEV F/G Beige 620 375 318
UETEVGN F/G Green 620 375 318
Panel
Cat No. H W Wedge Links
UEPFL1 610 343 -
UEPFL2B 572 346 3
UEPFS1 425 343 -
UEPFL1 UEPFS1 UEPFL2B
Base
Cat No. Material H W D
UEC1 Concrete 230 654 654
URD Paralleling Pillar and Base

Series URDIC65
The paralleling pillar and base are designed to house a 3-phase switch disconnector (FSD) for
low voltage mains cable interconnecting. Alternatively they are suitable for servicing
industrial/commercial customers.

URDIC pillars and bases are interchangeable with fibreglass EV Series cover and corresponding
concrete base.
Turret Details
Material: High impact UV resistant polyethylene
Colour: Green.
Venting: Top and bottom vented
Hardware: 4 x DHB10MW22 are provided standard with the base. There is also an
Option 2 kit of 4 x UESM10 if requested.
Turret
URDIC65 Polyethylene 645 395 360
Panel
Cat No. Material H W
UEFLL Gal Steel 569 346
Base
URDIB65 Polyethylene 365 560 560
URD Pillars - the Slimline
The Slimline is designed to house commercial or industrial distribution equipment adjacent to a

wall or shopfront.
Turret Details
Material: Self Extinguishing Fibreglass
Venting: Top vented
Marking: Danger Electricity
Hardware: DHB32 or UES11, order separately
IP Rating: IP56
Turret
Cat No. Colour H W D
UETSL1V Beige 768 572 279
Panel
Cat No. H W
UEPFSL1 738 396
Base
UECSL1 Concrete 400 635 311
Industrial / Commercial Pillar

Type UET8
Type UET8 has a designed capacity to accommodate fuses, circuit isolation and other distribution
equipment for industrial and commercial systems. Panel material is high grade Switch panel Type
X to AS1795, Part 1 supplied either blank or drilled and fitted to customer requirements.

Turret Details
Colour: Green
IP Rating: IP44
Turret
UET8O FG 745 490 380
Panel
UEP26215 FG 560 425
UEPF8 FG 620 575
UEPF8 UEP26215
Base
URD Pillars
Type UETSD1C
Supplied as complete pillar assembly. Comprising of turret, panel and base, or just turret and
base. Designed for commercial or industrial distribution where quick access is required through a
key locked door.
Details
Colour: Green or Beige, please confirm at time of order
Venting: Top vented
Hardware: Not applicable
IP Rating: IP44
Turret and Base assembly

Cat No. H W D
UETSD1NP 1100 740 225
Panel, sold separately

Cat No. Panel Configuration
UETSD1PG2C C/W active link and lexan covers
22171K02 Blank
UETSD1PG2C
(neutral bar not shown)
Complete Pillar
Cat No. Panel Configuration H W D
UETSD1C 22171K02 1100 740 225
UETSD1AWC UETSD1PG2C 1100 740 225
UETSD1C UETSD1AWC
Industrial/Commercial Pillar
Type UET SD2
This pillar design provides easy access to fuses etc. via a hinged lockable door. Standard locking
provided is L & F ACR19 camlock. Available on request is Lockwood Type 201 series lock.

Turret Details
Venting: Bottom - by clearance with base
IP Rating: IP44
Turret
Cat No. Material Colour H W D
UETSD2 FG Beige 900 520 400
UETSD2G FG Green 900 520 400
Panel
Cat No. H W
UEPFSD2 768 474
Base
UECSD Concrete 280 534 280
Type UETSD4
This large pillar is designed for sitting close to building alignments, walls, etc. and meets
requirements for housing industrial distribution busbar gear. It has a padlockable and removable
door to facilitate access.
Details
Colour: Green
IP Rating: IP56
Turret
UETSD4 Green 1280 710 270
Panel
UEPSD4 F/G 820 675
Base
UECSD4 Concrete 390 780 330
Type UETSD5
This pillar with lockable door, complies with AS3000 requirements of lock being at a minimum
height of 1.2m above ground. Door is removable for easy re-entry, inspection and maintenance.

Turret Details
Venting: Top and Bottom
Colour: Beige. For other colours refer Dulmison
Security: Lockable door
IP Rating: IP56
Turret
UETSD5 FG 1310 450 320
Panel
Cat No. H W
UEPFSD5 1100 375
Base
UECSD5 Concrete 400 620 380
Commercial/Industrial Distribution Pillar

Front and Rear Access Type UETSD6
Supplied as complete pillar assembly, comprising of turret, panel and base or just turret and base.
This pillar is designed for front and rear access for simplified equipment installation and servicing.
It has low maintenance design and materials. It is UV stabilised for a long service life and light
weight to be easily transported and site installed. The design accommodates panels or busbars
for stripple fuses. The removable base front panel facilitates laying of larger cable sizes and
provides easy service access.
Details
Venting: Top venting with interior baffles to protect wiring and equipment against
unauthorised intrusion of foreign objects.
Panel Mounting: Two internal moulded fibreglass angles provide for simple attachment of
panels or busbars for stripple fuses.
Security: 3-point door locking and latching bars. Customers may install lock cylinders to
meet own master key system
IP Rating: IP44
Turret and Base Assembly

UETSD6 Beige 1630 710 412
UETSD6GN Green 1630 710 412
Panel, sold separately

Cat No. H W D
UEPSD6 1100 680 10
URD Fast Find Table

Turret Panel Base Bolts Locking Tool
UEP11T2
UEP11T2K
UEP11T3A
UT11G UEP390 E18340
LD3M LP3
UT11GV UEP480T UEC11MG E19882
DHB10MW22
UEP495 UEC11MGE
UESM10
UEP535 UEC11MGS
UEPW495
UT11SG UEP288
UT11SGV UEP240
UET1SEV UEPFS1
UEPFL1 DHB10MW22 E18340

UETEV UEC1 UEC3 LD1 LP1
UEPFL2B UESM10 E19882
UETEVGN
UEPFL2P
UEFLL
UEPFS1
DHB10MW22 E18340
URDIC65 UEPFL1 URDIB65 ----
UESM10 E19882
UEPFL2B
UEPFL2P
DHB32 E18340
UETSL1V UEPFSL1 UECSL1 LD1 LP1
UES11 E19882
UEP26215 DHB32
UET8O UEC8 ---- E18340
UEPF8 UES11
UETSD1C
N/A ----
UETSD1AWC
UETSD2 DHB32 E18340
UEPFSD2 UECSD ----
UETSD2G UES11 E19882
DHB32 E18340
UETSD4 UEPSD4 UECSD4 ----
UES11 E19882
DHB32 E18340
UETSD5 UEPSD5 UECSD5 ----
UES11 E19882
UETSD6 UETSD6
UEPSD6
UETSD6GN UETSD6GN DHB32 E18340
----
UETSD6P UES11 E19882
UETSD6GP
Turret Security Equipment
Turret Hold Down Bolts D Head Bolts - Stainless steel

Socket Button Head Screws - Stainless steel.
Cat No. Size Cat No. Size
UESM10 M10 x 32mm DHB32 11/4" x 3/8" W

UES11 11/4" x 3/8" W DHB38 11/2" x 3/8" W
DHB10MW22 M10 x 30mm
D Head Bolt Spanners

Tube Spanner - Short
Cat No. Description
E18340 126mm long tool for UET80 turret where design prevents use
of T-bar types. Can be used on all DHB bolts on all turrets
S-Bar Spanner - Long

Cat No. Description
E19882 780mm long tool for all DHB D head bolts
Turret Security Equipment

Locking Devices
Cat Nos. LD1 and LP1

For turrets types UET EV, UET1 SEV and UET SL1V.
Padlocks not included.
Cat Nos. LD3M and LP3

For turrets types UET Series Eleven. Padlocks not included.
Locking devices LD1/LP1 and LD3M/LP3 have similar, but not interchangeable, components.
Each have stainless steel bolts with flat extension drilled to accept padlocks and have stainless
steel locking plates. These locking devices, in conjunction with their appropriate turret hold down
bolts, provide turrets with a high degree of security against unauthorised entry.
Cat. LD3M
Cat. LP1 & LD1-3
Cat. LD3M & LP3
Cat. LP1 & LD1-2 Cat. LP3
Aluminium Service Blocks

Type ASB (Reg. design No. S8326)
Designed for use where two or more lugs are to be

bolted together with provision for copper cable tee-off
sockets. Made of high conductivity aluminium alloy and
fitted with cadmium plated grub screws in tee-off

sockets. Tee-off holes are pre-packed with Alminox.
The standard grub screws have a screw driver slot but

can be supplied with an Allen Key screw on request.
Type ASB1 and ASB2 can be supplied in brass.
Consult Dulmison for further details.
Clamping Length Height Thickness Number & Size of

Cat No. Bolt Size mm mm mm Service Cable Holes
ASB1 1 x M12 40 50 12 2 x 8mm
ASB2 2 x M12 90 50 12 2 x 8mm
ASB3 3 x M12 140 50 12 2 x 8mm
Note: Hardware can be supplied upon request.
Standard aluminium bolt 40mm x M12 with nut and flat washer. Add -2 to part number eg. ASB1-2
Standard stainless steel bolt 40mm x M12 with nut and spring washer. Add -1 to part number
eg. ASB1-1
Wedge Link
Type WL400
Designed for 400 amp. continuous current and for

matching link palms spaced at 82.5mm centres.

Wedge Link Operating Handle
Type UELOH1
This is an insulated handle for screwing onto the threaded stud of Type WL400 Wedge Link.
Insulated rubber gloves are recommended as an added safeguard. Each handle is electronically
tested to 1,000 volts rating prior to supply.
LV Termination Shrouds
Types SHDL; SHDS
These shrouds slip over the cable terminations to prevent accidental

contact with live parts and are held in place with plastic wire ties (not
supplied). Their pliability permits elongated distortion to accommodate
multi-cable installations.
Material: Fire retardant PVC
Colour: Black
Cat No. O.D. mm I.D. mm L mm

SHDL90 90 84 150
SHDS66 66 62 90
Cable Gland
Type CG (Similar to BS2562)
Type CG Cable Glands are made from high strength copper alloy
with a smooth finish for easy wiping. Lower section of gland may be
cut to suit larger cables.

A E
9mm
3mm
D C dia F H
R3
L rad
B G
4 holes J dia
Dia. over metal Dimensions in mm

Cat No. sheath of cable A B C D E F G H J L
CG2 25 to 83 mm 156.00 92.00 89.00 24.00 124.00 114.30 95.30 85.70 14.00 14.00
Cable Gland Armour Clamps

Type CGAC
Cast in copper alloy and supplied with galvanised steel bolts, nuts
and spring washers. Suitable for fixing cable armour to outside of
Type CG cable gland.
X
Holes 11mm dia

26mm
13mm Y
13mm
Z dia
Matching Dimensions in mm
Cat No. Cable Gland X Y Z
CGAC2 CG2 172.00 146.00 103.00
Cable Clamps
Type CAB
Three Way (Trefoil) A

2 Bolt Clamps
High strength cast aluminium.
20kN bursting strength.
H
G
Fixing bolt - OJ
FRONT VIEW SIDE VIEW
B
W BOTTOM VIEW
Cable OD Clamp Dimensions in mm

Cat No. mm A B C E G H J K Bolt Dia W
CAB5420 19 - 20 65 73 17.5 37 5 63 - 8 73
CAB5427 25 - 27 65 80 20 38 5 67 - 8 86
CAB5429 27 - 29 70 80 20 38 5 70 - 8 90
CAB5435 33.5 - 35 86 76 30 38 5 89 10 8 104
CAB5437 35 - 37 89 79 32 38 5 95 12 10 111
CAB5440 38 - 40 98 87 35 41 6.5 104 12 10 118
CAB5441 39 - 41 98 87 35 41 6.5 104 12 10 121
CAB5442 40.5 - 42.5 102 94 35 41 6.5 111 12 10 124
CAB5444 42 - 44 104 96 35 41 6.5 104 12 10 126
CAB5446 44.5 - 46.5 108 102 38 45 6.5 111 12 10 128
CAB5448 46 - 48 114 106 39 45 6.5 118 12 10 132
CAB5449 48 - 50 115 108 41 45 6.5 127 12 10 137
CAB5452 50 - 52 120 112 42 45 6.5 130 12 10 142
CAB5454 52 - 54 126 116 42 45 6.5 131 12 10 148
CAB5456 54 - 56 127 120 44 46 6.5 135 12 10 150
CAB5459 56.5 - 59 130 121 45 48 6.5 137 16 10 152
CAB5466 63.5 - 66 151 146 50 48 6.5 165 16 10 178
CAB5472 66 - 72 165 160 52 60 6.5 158 - 12 195
CAB5476 74 - 76 172 170 54 62 6.5 165 - 12 202
CAB5478 76 - 78 192 165 55 60 10 170 - 12 225
CAB5482 80 - 82 196 178 66 64 10 204 16 12 228
Cable Clamps
Type CAB (Cont’d)
Single Way Single Bolt Clamps

A self aligning, interlocking, non-magnetic clamp. Fits standard channels.

(Bolt not supplied)
Cable Dia. D mm Dimensions in mm
Cat No. Min Max H W Bolt Dia.
CAB5125 19 25 31 41 10
CAB5130 24 30 36 46 10 D H
CAB5135 29 35 41 51 10
CAB5141 34 41 48 58 10
CAB5147 40 47 54 64 10
W
CAB5154 46 54 61 71 10
Single Way 2 Bolt Clamps

For larger diameter cables. Non magnetic. For flat or channel mounting.
C
11mm dia
H
T
Cable Dia. Dimensions in mm

Cat No. mm H C T W
CAB5960 55-60 72 73 45 96
CAB5967 60-67 79 80 45 105
CAB5974 67-74 88 89 50 112
CAB5981 74-81 95 96 50 121
CAB59105NI 101-105 124 120 65 154
Consumer Connection Pits
Dulmison consumer connection pits are made of high strength HDPE and polypropylene plastic
exhibits excellent weather and chemical stability for long installation life. Design embodies special
ribbing for on site strength and stability. Pits are extendable. Pit lids are available in concrete and
galvanised steel checkerplate.
Pit Nomenclature
Standard Pits Applicable for Lids Only
P I T 1 L C L C B
1), 2), 3) Underground 4) Size 6) Lid material 8) Lid marking

pit or accessory
stndard prefix 5) Lid or Riser 7) Lid security 9) Plastic Lid colour or
Steel Lid large ‘1’ piece
Character Representation
1) P
2) I
3) T
4) Refer table
5) Accessory: L = Lid
R = Riser
6) Lid material: C = Concrete

P = Plastic
S = Steel
7) Lid security: L = Lockable (Steel Only)

T = Tamper Proof (Standard)
8) Lid marking: C = Communication Applicable for Lid

E = Electrical part numbers only
U = (unmarked)
9) Lid colour: B = Black

(for plastic only)
or
Lid Size: 1 = Non-preferred one piece
(for steel only) lid for larger size pits
Overall Dim
Pit Material Pits - inside dims Weight
Lid (Type) Lids - Per Pit (kg)

PIT1 419 x 155 x 350 3.00
PIT1LCT(E/C/U) Concrete 1 lid per pit 8.00
PIT1LST(E/C/U) Steel 1 lid per pit 4.80
Riser for PIT1 is PIT1, height increase from 100mm to 200mm
Overall Dim
PIT2 553 x 180 x 514 6.00
Overall Dim
PIT3 663 x 243 x 570 8.20
Overall Dim
PIT4 584 x 281 x 760 9.50
Overall Dim
PIT5 580 x 330 x 580 12.00
PIT5S Split 1 lid per pit
PIT5LSL(C/U) Steel 1 lid per pit 16.70
Riser for PIT5 is PIT5R , height increase is 200mm to 450mm

Riser for PIT5S is PIT5S, height increase is 150mm to 370mm
Overall Dim
PIT6 1240 x 440 x 614 26.00

PIT6LCT(E/C/U) Concrete 2 lids per pit 38.00
PIT6LST(E/C/U) Steel 2 lids per pit 19.70
PIT6LST(E/C/U)1 Steel 1 lid per pit 38.80
PIT6LSL(C/U) Steel 2 lids per pit 20.20
PIT6LSL(C/U)1 Steel 1 lid per pit 39.40
Riser for PIT6 is PIT6, height increase 332mm or PIT 8, height increase 440mm
For concrete lids PIT-TBAR is required
Overall Dim
PIT7 910 x 440 x 1075 26.00
PIT7LST(E/U) Steel 2 lids per pit 15.20
PIT7LSLU Steel 2 lids per pit 15.80
Riser for PIT7 is PIT7, height increase 370mm
For concrete lids PIT7TBAR is required
Overall Dim
PIT8 1240 x 440 x 834 29.00
PIT6LSL(C/U) Steel 2 lids per pit 20.20
Riser for PIT8 is PIT8, height increase 440mm or PIT 6, height increase 332mm
For concrete lids PIT-TBAR is required
Cat. PIT-TBAR Cat. PIT7TBAR
Heavy Duty Pits

For larger cable requirements
Series 450 Series 600

Designed for commercial or domestic This large capacity heavy duty
applications and trafficable areas, these heavy polypropylene pit is ideal for trafficable

duty polypropylene pits are strong, durable and commercial projects. Optional risers are
easy to install. The Series 450 pits are also available for 300mm depth increases. Series
available with riser units for 295mm depth 600 pits are well suited for large electrical or
increases. Ideal as an electrical or communication cable jointing where large radii
communications cable jointing pit. are involved.
Covers: Available to Australian Standard AS3996 Class A (Light Duty) and Class B (Heavy Duty)
in concrete or galvanised steel checkerplate.
Installation: When being used in trafficable areas, the Series 450 and Series 600 pits must be
installed with a concrete collar to fully support the top of the pit. This collar should be
approximately 150 x 150mm around the top perimeter.
Overall Dim
PIT450 450 x 450 x 450 8.00
PIT450LCTU Concrete 1 lid per pit
PIT450LSTU Steel 1 lid per pit 13.00
PIT450R Height increase of 295mm
PIT600R Overall Dim

PIT600 600 x 600 x 600 14.30
PIT600LSTU Steel 1 lid per pit 19.00
PIT600R Height increase of 300mm
PIT600
Service Pit and Lid
Designed with wide side wall ribbing for high

strength, the Dulmison service pit is made from
linear, medium density polyethylene and exhibits
excellent weather and chemical stability. Pit lids are

available in concrete or glass filled nylon.
Overall Dim
PIT300D 320 x 530 4.50
PIT300DLCT(E/C/U) Concrete 390 Dia 18.6
PIT300DLPT(E/C/U)* Plastic 390 Dia 1.5
Plastic Pit Lid Features

• Tamper proof - latched
• Surface is non-slip
• Made from UV resistant material
• 3 tonne load carrying capability
• Lightweight - 1/12 that of concrete equipment
• Able to be retrofitted into existing pits
Pit Accessories
Lid Lifting Hook for concrete pit lids with lifting bore
Cat No. LIDLIFTERHK
Lid Lifter for concrete pit lids with elongated hole

Cat No. LIDLIFTER
Lid Lifter for plastic pit lids

Cat No. PLLIFTER
Insulation Piercing Connectors - Fused

Type IPC
These fully waterproof, insulated connectors are

suitable for installation in a pit and enable
underground services to be connected quickly

and safely by one person using a ratchet
spanner.
The connectors have been rigorously tested

and avoid the need for stripping, compression
tooling or heat shrinking.
K199
• Terminals incorporate insulation piercing technology
• Simple, quick, fail safe three step installation
• Terminals accept a wide range of cables from 6-50mm2
• The K199 terminal has 2 cable entry points to suit phase connections and 100AMP fuse
capacity with a 22 x 58 barrel type
• The tapered flexible cable seal enables the connector to remain waterproof, even when
cables are not in straight alignment with the connector
• Terminals suit XLPE and PVC insulated single core and multi-core cables
• Reusable - up to three times with copper cable
• Connector is able to be separated with the fuse remaining in the dead side
• Plug provided to cap live side after connector is separated
Tightening shear head breaks Spring tightening
Sealing
ring
Location for 22 x 58 fuse

cartridge, neutral tube or
mini-switch
85
Sealing cap
120
* Length in mm
Pit Connectors - GelPort

Submersible Secondary Connectors for URD Distribution
GelPort submersible secondary connectors utilise the sealing

properties of PowerGel sealant technology to completely
encapsulate and protect cable connections, even under water.
Versatile and easy to install, the GelPort connector features no

loose parts, no boots to trim, and no maintenance. This innovative
product is available in 3, 4, 5, 6, and 8 port configurations, and is
suitable for use on 4-150mm cables carrying up to 600V. GelPort
secondary connectors dramatically reduce corrosion issues,
resulting in longer service life and greater customer satisfaction.
To install GelPorts strip the cable and push it into the

gel-filled cable port. The cable is encapsulated in gel
and instantly sealed. It's that simple.
Insulation
piercing
piercing version
version
coming soon!
Conductor
Number of Use Range
Cat No. Wire Ports mm2 Length Width Height
GPRT-350-3P 3 4-150 117 97 89
GPRT-350-4P 4 4-150 149 97 89
GPRT-350-5P 5 4-150 180 97 89
GPRT-350-6P 6 4-150 212 97 89
GPRT-350-8P 8 4-150 276 97 89
Proven tough hinge design
Tin plated aluminium connector
Gel sealed screw port cap
Gel sealed cable entry port
Proven robust latch design
Tough, puncture resistant,

high impact strength
polypropylene body and cap
Marking Tapes
Type ELECTAPE
Protect your underground services with marking tapes from

Dulmison. ELECTAPE is 100% Australian made, manufactured and
tested to comply with AS2468.1-1995. It is marked CAUTION

BURIED ELECTRIC CABLE BELOW and comes in a roll of 350m.
ELECTAPE conforms to all aspects of AS2648.1-1995 for:
• Material • Elongation
• Width 150mm • Tear Resistance
• Colour (orange) • Impact Resistance
• Chemical Resistance • Marking
Other underground tapes are also available.
Cable Support Rollers

Type CSR
Construction: Tubular galvanised steel frame; aluminium supports

roller; stainless steel axle. Tubular frame members prevent unit
sinking under load. Unit may be used as corner roller by turning on
its side and staking through tubular members for stability.

Roller has a 152mm diameter.
Principle Dimensions mm
Cat No. Length Width Height Roller
CSR3 381 235 244 152 Dia.
Low Voltage - Mains to Service - Branch Joints
Joints are designed for use with 4 core sector shaped polymeric mains cables, together with 4 or
5 core polymeric Branch cables. Joints are available with one of 2 encapsulation shell types as
follows:

• Impact Resistant Polycarbonate - Type BAV
Supplied as two clip together halves
• Impact Resistant Polypropylene - Type MM

Supplied in Hinged form
All Kits are supplied complete with all necessary jointing materials, including foam seals, fillers,
appropriate connectors, safety gloves and instructions.
Two types of filler material are available, and can be supplied in mixing satchels, or in tins.
(Satchels being standard) Shelf life of both fillers is 2 years. Full technical details and MSDS data
is available for each product.
• GUROFLEX - A Patented, ISOCYANATE free,

environmentally friendly, 2 component cold casting
compound. It is qualified to CENELEC HD623,
and can be used on XLPE. PVC, PE or Paper
insulated cables. Colour - Green.
• RAPID 3010 - This is a conventional two part

Hydrophobic Polyurethane resin. It is qualified to
CENELEC HD623, and can be used on XLPE, PVC
or PE insulated cables - Colour - Blue.
Low Voltage - Mains to Service - Branch Joints (Cont’d)
Three types of connectors are available, within each kit. The mains to branch ring style
connectors, incorporate insulation piercing technology to make the mains connection. All
connectors are range taking. Mantle connectors are of the screw type, and can be supplied with
insulating shrouds.
• HELLSTERN - Two Piece design - top and bottom

Tightening screws on each side, all mains connections
made simultaneously, and all screws tightened from
the top of the joint.
• HINGED - Ring Design

Is clipped into position over mains cores. Each core
Connection can be carried out individually.
• MANTLE - Screwed Design

Nickel plated screw connector, available with
Insulating Shrouds.
Full Joint Kits

Mains Cable Range Service
- No. of cores - Cable Resin Connector Connector
Cat No. mm2 Range Type Type Cat No.
BAV-2-GD-MC25 5 x 10 - 25 5 x 10 - 25 GUROFLEX Mantle GURO-MC25-I
BAV-2-GD-MC25 5 x 10 - 25 5 x 10 - 25 RAPID3010 Mantle GURO-MC25-I
MM-5-GD-AU01 4 x 120 - 240* 4 x 6 - 70 GUROFLEX Hinged JOR05373

MM-5-3C-AU01 4 x 120 - 240* 4 x 6 - 70 RAPID3010 Hinged JOR05373
MM-5-GD-AU02 4 x 185 - 240* 4 x 6 - 70 GUROFLEX Hellstern HEL-6879
MM-5-3C-AU02 4 x 185 - 240* 4 x 6 - 70 RAPID3010 Hellstern HEL-6879
MM-7-GD-AU01 4 x 240** 4 x 6 - 70 GUROFLEX Hellstern HEL-6880

MM-7-3C-AU01 4 x 240** 4 x 6 - 70 RAPID3010 Hellstern HEL-6880
MM-7-GD-AU02 4 x 185 - 240* 4 x 6 - 70 GUROFLEX Hellstern HEL-6879
MM-7-3C-AU02 4 x 185 - 240* 4 x 6 - 70 RAPID3010 Hellstern HEL-6879
* Can only be used on 240 Solid Sector cable
** Can only be used on 240 Stranded Sector cable
Note: MM-7 has a larger case than the MM-5 for greater clearance.
LV Jointing Tools
Mains cable over sheath removal tool - Cat No. UNI25

• Ratchet Design
• Suitable for cables over 25mm in diameter

• Strips circumferentially as well as longitudinally
Mains cable over sheath removal tool - Cat No. JOR-20300

• Fully Insulated Handle - rated at 1000V
• Non flammable thermoplastic material
• Suitable for cables over 20mm in Diameter
• Comes with protective cove for blade
Insulated Hex Drive - Cat No. #TBOX5MM & #TBOX8MM

• Fully Insulated and rated handle - 1000V
• 5mm and 8mm Hex sizes
Core separation Tool - Cat No. IBSW1

• Unique Hinged design, for controlled separation
• Nylon wedges, eliminates damage to cores.
Core Separation Tool - Cat No. JOR-20400

• Impact Resistant Thermoplastic
• Can be used on energised 1000 volt cables
• Designed to be driven to separate cores
Notes
tyco90.qxd 21/06/2006 3:24 PM Page 1
Reference Tables
Australian Standard Metric Conductors
AAC - All Aluminium Conductor - AS1531
Metric Imperial
Overall Calculated Calculated
Diameter Equivalent Sectional Minimum
Code Strands/Wire (Approx) Aluminium Area Breaking Code O.D.
Name Diameter mm mm Area mm2 mm2 Load kN Name Stranding Inches
Gemini 7/1.75 5.25 16.6 16.84 3.01 Bug 7/064 0.192
Jupiter 7/2.25 6.75 27.5 27.83 4.76 Locust 7/093 0.279
Leo 7/2.50 7.50 33.9 34.36 5.71 - - -
Leonids 7/2.75 8.25 41.1 41.58 6.72 - - -
Libra 7/3.00 9.00 48.9 49.48 7.98 Grub 7/118 0.354
Mars 7/3.75 11.3 76.3 77.28 11.8 - 7/144 0.432
Mercury 7/4.50 13.5 110 111.3 16.9 Wasp 7/173 0.519
Moon 7/4.75 14.3 122 124.0 18.9 - 7/186 0.558
Neptune 19/3.25 16.3 154 157.6 24.7 Hornet 19/128 0.640
Orion 19/3.50 17.5 180 182.80 28.7 - - -
Pluto 19/3.75 18.8 206 209.8 31.9 Chafer 19/149 0.745
Saturn 37/3.00 21.0 256 261.60 42.2 Cockroach 19/166 0.830
Sirius 37/3.25 22.8 301 307.00 48.2 - - -
Taurus 19/4.75 23.8 331 336.7 51.3 Butterfly 19/183 0.915
Triton 37/3.75 26.3 400 408.50 62.2 Centipede 37/149 1.043
Uranus 61/3.25 29.3 495 506.10 75.2 Scorpion 37/168 1.176
Ursula 61/3.50 31.5 574 586.90 87.3 - - -
Venus 61/3.75 33.8 659 673.40 97.2 Cicada 37/183 1.281
Virgo 91/4.50 49.5 1410 1447 207 - - -
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 2
Reference Tables
AAAC - All Aluminium Alloy Conductor - AS1531
Metric Imperial
Agate 7/1.75 5.25 14.3 16.84 4.71 Bug 7/064 0.192
Amethyst 7/2.25 6.75 23.7 27.83 7.78 Locust 7/093 0.279
Diamond 7/2.50 7.50 29.3 34.36 9.64 - - -
Dolomite 7/2.75 8.25 35.4 41.58 11.6 - - -
Emerald 7/3.00 9.00 42.2 49.48 13.9 Grub 7/118 0.354
Garnet 7/3.75 11.3 65.8 77.28 21.7 - 7/144 0.432
Jade 7/4.50 13.5 94.8 111.3 31.2 Wasp 7/173 0.519
Jasper 7/4.75 14.3 106 124.0 34.8 - 7/186 0.558
Opal 19/3.25 16.3 134 157.6 44.2 Hornet 19/128 0.640
Patronite 19/3.50 17.5 155 182.80 51.3 - - -
Pearl 19/3.75 18.8 178 209.8 58.8 Chafer 19/149 0.745
Ruby 37/3.00 21.0 221 261.60 73.5 Cockroach 19/166 0.830
Ruthenium 37/3.25 22.8 260 307.00 86.1 - - -
Rutile 19/4.75 23.8 285 336.7 94.4 Butterfly 19/183 0.915
Sapphire 37/3.75 26.3 345 408.50 115 Centipede 37/149 1.043
Spinel 61/3.25 29.3 427 506.10 135 Scorpion 37/168 1.176
Tantalum 61/3.50 31.5 495 586.90 156 - - -
Topaz 61/3.75 33.8 568 673.40 179 Cicada 37/183 1.281
Zircon 91/4.50 49.5 1220 1447 384 - - -
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 3
Reference Tables
AAAC 1120 - All Aluminium Alloy Conductor - AS1531
Metric Imperial
Argon 7/1.75 5.25 16 16.84 4 Bug 7/0.064 0.192
Boron 7/2.25 6.75 26.5 27.83 6.61 Locust 7/0.093 0.279
Chlorine 7/2.50 7.50 32.8 34.36 8.18 - - -
Chromium 7/2.75 8.25 39.7 41.58 9.91 - - -
Fluorine 7/3.00 9.00 47.2 49.48 11.8 Grub 7/0.118 0.354
Helium 7/3.75 11.3 73.7 77.28 17.6 Blue-Bottle 7/0.144 0.432
Hydrogen 7/4.50 13.5 106 111.3 24.3 Wasp 7/0.173 0.519
Iodine 7/4.75 14.3 118 124.0 27.1 - 7/0.186 0.558
Krypton 19/3.25 16.3 150 157.6 37.4 Hornet 19/0.128 0.640
Lutetium 19/3.50 17.5 173 182.80 41.7 - - -
Neon 19/3.75 18.8 199 209.8 47.8 Chafer 19/0.149 0.745
Nitrogen 37/3.00 21.0 248 261.60 62.2 Cockroach 19/0.166 0.830
Nobelium 37/3.25 22.8 291 307.00 72.8 - - -
Oxygen 19/4.75 23.8 320 336.7 73.6 Butterfly 19/0.183 0.915
Phosphorus 37/3.75 26.3 387 408.50 93.1 Centipede 37/0.149 1.043
Selenium 61/3.25 29.3 478 506.10 114 Scorpion 37/0.168 1.176
Silicon 61/3.50 31.5 555 586.90 127 - -
Sulfur 61/3.75 33.8 636 673.40 145 Cicada 37/0.183 1.281
Xenon 91/4.50 49.5 1360 1447 300 - - -
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 4
Reference Tables
ACSR/GZ - Aluminium Conductor (Galvanised) Steel Reinforced - AS3607
Metric Imperial
Almond 6/1/2.50 7.50 29.0 34.36 10.5 Gopher 6/1/093 0.279
Apple 6/1/3.00 9.00 41.8 49.48 14.9 Ferret 40549 8.354
Banana 6/1/3.75 11.3 65.2 77.31 22.8 Mink 6/1/144 0.432
Cherry 6/4.75 + 7/1.60 14.3 105 120.4 33.2 Dog 6/186 + 7/062 0.558
Grape 30/7/2.50 17.5 144 181.6 63.7 Wolf 30/7/102 0.714
Lemon 30/7/3.00 21.0 207 261.5 90.1 Panther 30/7/118 0.826
Lime 30/7/3.50 24.5 282 356.0 121 Bear 30/7/132 0.924
Mango 54/7/3.00 27.0 373 431.2 118 Bison 54/7/11 81.062
Orange 54/7/3.25 29.3 438 506.0 137 Brolga 54/7/129 1.162
Olive 54/7/3.50 31.5 508 586.9 159 Moose 54/7/139 1.251
Paw Paw 54/3.75 + 19/2.25 33.8 583 671.7 179 Finch 54/143 + 19/086 1.293
Peach 54/4.75 + 19/2.85 42.8 936 1078 284 - - -
EXTRA HIGH STRENGTH
Quince 3/4/1.75 5.25 8.77 16.84 12.7 - - -
Raisin 3/4/2.50 7.50 17.9 34.36 24.4 - - -
Sultana 4/3/3.00 9.00 31.6 49.48 28.3 - - -
Walnut 4/3/3.75 11.3 49.4 77.31 43.9 - - -
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 5
Reference Tables
ACSR/AZ - Aluminium Conductor (Aluminised) Steel Reinforced - AS3607
Overall Calculated
Diameter Equivalent Calculated
Code Strands/Wire (Approx) Aluminium Area Sectional Area Minimum Breaking
Name Diameter mm mm mm2 mm2 Load kN
Barley 6/1/2.50 7.50 29.0 34.36 10.3
Bean 6/1/3.00 9.00 41.8 49.48 14.5
Cabbage 6/1/3/75 11.3 65.2 77.31 21.5
Carrot 6/4.75 + 7/1.60 14.3 105 120.4 31.9
Corn 30/7/2.50 17.5 144 181.6 61.6
Garlic 30/7/3.00 21.0 207 261.5 87.2
Millet 30/7/3.50 24.5 282 356.0 116
Oats 54/7/3.00 27.0 373 431.2 115
Onon 54/7/3.25 29.3 438 506.0 132
Parsnip 54/7/3.50 31.5 508 586.9 153
Potato 54/3.75 + 19/2.25 33.8 583 671.7 177
Rice 54/4.75 + 19/2.85 42.8 936 1078 277
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 6
Reference Tables
ACSR/AC - Aluminium Conductor (Aluminium Clad) Steel Reinforced - AS3607
Overall Calculated
Diameter Equivalent Calculated
Code Strands/Wire (Approx) Aluminium Area Sectional Area Minimum Breaking
Name Diameter mm mm mm2 mm2 Load kN
Angling 6/1/2.50 7.50 30.7 34.36 10.7
Archery 6/1/3.00 9.00 44.1 49.48 15.0
Baseball 6/1/3.75 11.3 68.9 77.31 22.4
Bowls 6/4.75+7/1.60 14.3 109 120.4 32.6
Cricket 30/7/2.50 17.5 155 181.6 64.6
Darts 30/7/3.00 21.0 224 261.5 91.3
Diving 30/7/3.50 24.5 305 356.0 121
Golf 54/7/3.00 27.0 390 431.2 119
Gymnastics 54/7/3.25 29.3 457 506.0 138
Hurdles 54/7/3.50 31.5 530 586.9 159
Lacrosse 54/3.75+19/2.25 33.8 608 671.7 181
Rugby 54/4.75+19/2.85 42.8 976 1078 287
EXTRA HIGH STRENGTH
Skating 3/4/1.75 5.25 10.4 16.84 12.3
Soccer 3/4/2.50 7.50 21.2 34.36 24.9
Swimming 4/3/3.00 9.00 35.2 49.48 28.8
Tennis 4/3/3.75 11.3 54.9 77.31 42.8
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 7
Reference Tables
SC/GZ - Steel Conductor / Galvanised - AS1222
Metric Imperial
Diameter Equivalent Minimum
Strands/Wire (Approx) Aluminium Sectional Area Breaking Load O.D.
Diameter mm mm Area mm2 mm2 kN Stranding Inches
3/2.00 4.31 1.40 9.43 11.70 3/.080 0.172
3/2.75 5.93 2.60 17.82 22.20 3/.104 0.224
– – – – – 7/.064 0.192
7/2.00 6.00 3.20 21.99 26.00 7/.080 0.240
7/2.75 8.25 6.10 41.58 49.00 7/.104 0.312
7/3.25 9.75 8.60 58.07 68.70 7/.128 0.384
7/3.75 11.30 11.00 77.28 91.30 7/.144 0.432
19/2.00 10.00 8.80 59.70 70.50 19/.080 0.400
– – – – – 7/.160 0.480
19/2.75 13.80 17.00 112.90 133.00 19/.104 0.520
19/3.25 16.30 23.00 157.60 186.00 19/.128 0.64

SC/AC - Steel Conductor / Aluminium Clad - AS1222

Strands/Wire (Approx) Aluminium Sectional Area Breaking Load
Diameter mm mm Area mm2 mm2 kN
Reference Tables
3/2.75 5.93 5.91 17.82 22.70

3/3.00 6.47 7.03 21.21 27.00
3/3.25 7.00 8.26 24.89 31.60
3/3.75 8.08 11.00 33.12 39.30
7/2.75 8.25 13.70 41.58 50.10
7/3.00 9.00 16.30 49.48 59.70
7/3.25 9.75 19.20 58.07 69.90
7/3.75 11.30 25.50 77.28 86.90
7/4.25 12.80 32.80 99.33 105.00
19/2.75 13.80 37.10 112.90 136.00
19/3.00 15.00 44.10 134.30 162.00
19/3.25 16.30 51.80 157.60 189.00
19/3.75 18.80 68.90 209.80 236.00
19/4.25 21.30 88.60 269.60 286.00
tyco90.qxd 21/06/2006 3:24 PM Page 8
Reference Tables
HDC Hard Drawn Copper Conductor - AS1746
Metric Imperial
Strands/Wire (Approx) Aluminium Sectional Area Breaking Load O.D.
Diameter mm mm Area mm2 mm2 kN Stranding Inches
7/1.00 3.00 8.68 5.498 2.32 7/036 0.108
7/1.25 3.75 13.60 8.589 3.59 7/048 0.144
7/1.75 5.25 26.60 16.840 6.89 7/064 0.192
7/2.00 6.00 34.70 21.990 8.89 7/080 0.240
7/2.75 8.25 65.30 41.580 16.20 19/064 0.320
19/1.75 8.75 71.70 45.700 18.30 7/118 0.354
19/2.00 10.00 93.60 59.700 23.60 7/136 0.408
7/3.50 10.50 106.00 67.350 25.40 19/083 0.415
7/3.75 11.30 121.00 77.280 28.80 – –
37/1.75 12.30 139.00 88.990 35.60 37/072 0.504
19/2.75 13.80 177.00 112.900 43.10 – –
19/3.00 15.00 211.00 134.300 50.80 19/116 0.580
37/2.50 17.50 284.00 181.600 70.30 37/093 0.651
37/2.75 19.30 344.00 219.800 83.90 37/103 0.721
37/3.00 21.00 409.00 261.600 98.90 37/118 0.826
61/2.75 24.80 566.00 362.300 138.00 91/093 1.023
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 9
Reference Tables
HV ABC Non Metallic Screened Cables - AS3599
Conductor
Conductor Screen
Support Conductor
xlpe insulation
Phase Cable
Insulation
11kV
Phase AAAC/1120 Support Conductor (Catenary) Bundled
Phase No. & Nominal Dia. Compacted Cable Dia.
Insulation Screen Cable of Wires in Conductor Calculated
Thickness Thickness Dia. Conductor prior to Dia. Breaking Load Circumscribing
Size mm mm mm Compaction mm kN Circle mm
35 3.4 1.0 18 7/5.00 14.1 - 14.4 27.1 51
50 3.4 1.0 19 7/5.00 14.1 - 14.4 27.1 53
70 3.4 1.0 21 7/5.00 14.1 - 14.4 27.1 56
95 3.4 1.0 23 7/5.00 14.1 - 14.4 27.1 60
120 3.4 1.0 24 19/3.65 17.3 - 17.7 41.7 66
150 3.4 1.0 26 19/3.65 17.3 - 17.7 41.7 69
Reference Tables
185 3.4 1.0 27 19/3.65 17.3 - 17.7 41.7 72
22kV
Phase AAAC/1120 Support Conductor (Catenary) Bundled
Phase No. & Nominal Dia. Compacted Cable Dia.
Insulation Screen Cable of Wires in Conductor Calculated
Thickness Thickness Dia. Conductor prior to Dia. Breaking Load Circumscribing
Size mm mm mm Compaction mm kN Circle mm
35 5.5 1.0 23 7/5.00 14.1 - 14.4 27.1 59
50 5.5 1.0 24 7/5.00 14.1 - 14.4 27.1 62
70 5.5 1.0 25 7/5.00 14.1 - 14.4 27.1 65
95 5.5 1.0 27 7/5.00 14.1 - 14.4 27.1 68
120 5.5 1.0 29 19/3.65 17.3 - 17.7 41.7 75
150 5.5 1.1 30 19/3.65 17.3 - 17.7 41.7 78
185 5.5 1.1 32 19/3.65 17.3 - 17.7 41.7 82
tyco90.qxd 21/06/2006 3:24 PM Page 10
Reference Tables
HV ABC Metallic Screened Cables - AS3599
Conductor Conductor
Conductor Screen
Insulation (XLPE) Conductor Screen
Semiconductive
Insulation Screen
Metallic Screen Insulation XLPE
Separator tape
Sheath
Insulation Screen
Support Catenary
Water swellable tape
Metallic screen (copper wire)
Separator tape
Sheath (HDPE)
11kV
Phase Support Catenary Bundled
Phase Cable Dia.
Insulation Screen Cable No. & Nominal Dia. Calculated
Thickness Thickness Dia. of Wires in Breaking Load Circumscribing
Size mm mm mm Conductor kN Circle mm
35 3.4 0.8 24 7/2.00 26 58
35 3.4 0.8 24 19/2.00 70.5 54
50 3.4 0.8 25 19/2.00 70.5 62
70 3.4 0.8 27 19/2.00 70.5 66
95 3.4 0.8 29 19/2.00 70.5 69
120 3.4 0.8 31 19/2.00 70.5 72
150 3.4 0.8 32 19/2.00 70.5 75
185 3.4 0.8 34 19/2.00 70.5 78
22kV
Phase Support Catenary
Reference Tables
Bundled
Phase Cable Dia.
Insulation Screen Cable No. & Nominal Dia. Calculated
Thickness Thickness Dia. of Wires in Breaking Load Circumscribing
Size mm mm mm Conductor kN Circle mm
35 5.5 0.8 28 7/2.00 26 67
35 5.5 0.8 28 19/2.00 70.5 63
50 5.5 0.8 29 19/2.00 70.5 71
70 5.5 0.8 32 19/2.00 70.5 75
95 5.5 0.8 33 19/2.00 70.5 78
120 5.5 0.8 35 19/2.00 70.5 81
150 5.5 1.0 37 19/2.00 70.5 85
185 5.5 1.0 39 19/2.00 70.5 88
tyco90.qxd
Reference Tables

Reference Tables
17-12
21/06/2006
3:24 PM
Page 11
www.dulmison.com.au
Technical Requirements for Covered Conductors (CCT)
Characteristics Units Conductor Size and Type

Nominal cross-sectional area mm2 80 120 180
Stranding and nominal wire diameter No./mm 7/3.75 7/4.75 19/3.50
Material AAAC/1120 or AAAC/6201 or AAAC/1350
Approximate conductor diameter* mm 11.3 14.3 17.5
Voltage rating kV 6.35/11 12.7/22 19.1/33 6.35/11 12.7/22 19.1/33 6.35/11 12.7/22 19.1/33
Covering thickness:
(a) Minimum average mm 3.40 5.50 8.00 3.40 5.50 8.00 3.40 5.50 8.00
(b) Minimum at any point mm 2.96 4.85 7.10 2.96 4.85 7.10 2.96 4.85 7.10
(c) Maximum at any point mm 4.00 6.40 9.30 4.00 6.40 9.30 4.00 6.40 9.30
Resultant overall diameter range* mm 17.9 to 19.4 22.1 to 24.2 27.1 to 30 20.9 to 22.4 25.1 to 27.2 30.1 to 33.0 24.1 to 25.7 28.3 to 30.5 33.3 to 36.3
Approximate mass# kg/km 450 635 900 640 845 1145 870 1105 1440
Colour code Red Red Red Yellow Yellow Yellow Blue Blue Blue
tyco90.qxd 21/06/2006 3:24 PM Page 12
Reference Tables
Nominal Cable Dimensions
O.D. of O.D. of
Cross PVC PVC Ins. O.D. of Two Three Four
Section Single Single Single Core Core Core
Area Strand No./Wire O.D. of Core Core Core Two + + +
mm2 Diameter mm Cond. Cable Sheathed Xlpe/PVC Core Earth Earth Earth
1/1.13 1.13
1 2.8 4.1 - - - - -
7/0.40 1.20
1/1.3 81.38
1.5 3.2 4.4 - 9.4 - - -
7/0.50 1.5
2.5 7/0.67 2.01 3.7 5.1 - 10.8 - - -
4 7/0.85 2.55 4.6 6 - 12.2 - - -
6 7/1.04 3.12 5.2 6.6 - 13.4 - - -
10 7/1.35 4.05 6.1 8.1 - - 16.6 18.1 20
16 7/1.70 5.1 7.2 9.3 - - 18.6 20.4 22.6
25 19/1.35 6.75 8.9 - 11.4 - 22.1 23.8 26.5
35 19/1.53 7.65 10.1 - 12.6 - 24.4 26.5 29.5
50 19/1.7 88.9 11.9 - 14.1 - 28 30.6 34.3
70 19/2.14 10.7 13.5 - 16 - 31.5 34.8 39
95 37/1.7 812.46 15.9 - 18.2 - - 39.6 44.6
120 37/2.03 14.21 17.4 - 20 - - 43.3 48.8
150 37/2.25 15.75 19.5 - 22.2 - - 48.4 54.6
185 37/2.52 17.64 - - 24.4 - - 53.7 60.7
240 61/2.25 20.25 - - 27.4 - - 61 69.1
300 61/2.52 22.68 - - 30.3 - - 67.6 76.6
400 61/2.85 25.65 - - 33.8 - - - -
500 61/3.20 28.8 - - 35.7 - - - -
630 127/2.52 32.76 - - 40.2 - - - -
Reference Tables
tyco90.qxd 21/06/2006 3:24 PM Page 13
Reference Tables
Cable Cross Sections
Annealed Aluminium and Copper Stranded Conductors

Metric Imperial
Number and Nominal Number and Nominal
Nominal Cross Nominal Diameter Nominal Cross Nominal Diameter Nominal Cross Diameter
Sectional Area Diameter of Cond. Sectional Area of Wires Sectional Area of Conductor
mm2 of Wires mm mm2 Inches mm inches2 mm
1 1/1.13 1.13 0.97 1/.044 1/1.12 0.0015 1.12
– – – 1.25 3/.029 3/.737 0.0019 1.59
1.5 1/1.38 1.38 – – – – –
– – – 1.93 3/.036 3/.914 0.0030 1.97
2.5 7/0.67 2.01 – – – – –
– – – 2.93 7/.029 7/.737 0.0045 2.21
4 7/0.85 2.55 – – – – –
– – – 4.52 7/.036 7/.914 0.0070 2.74
6 7/1.04 3.12 – – – – –
– – – 6.75 7/.044 7/1.12 0.0100 3.35
– – – 9.43 7/.052 7/1.32 0.0146 3.96
10 7/1.35 4.05 – – – – –
– – – 14.28 7/.064 7/1.63 0.0025 4.88
16 7/1.70 5.10 – – – – –
– – – 18.29 19/.044 19/1.12 0.0300 5.59
25 7/2.14 6.75 25.5 19/.052 19/1.32 0.0400 6.60
35 19/1.53 7.65 – – – – –
– – – 38.7 19/.064 19/1.63 0.0600 8.13
50 19/1.78 8.90 – – – – –
– – – 65.1 19/.083 19/2.11 0.1000 10.50
70 19/2.14 10.7 – – – – –
– – – 75.3 37/.064 37/1.63 0.1200 11.40
95 19/2.52 12.60 95.3 37/.072 37/1.83 0.1500 12.80
Reference Tables
120 37/2.03 14.21 126.7 37/.083 37/2.11 0.2000 14.80

150 37/2.25 15.75 – – – – –
– – – 159.1 37/.093 37/2.36 0.2500 16.50
185 37/2.52 17.64 – – – – –
– – – 195.1 37/.103 37/2.62 0.3000 18.30
240 61/2.25 20.25 – – – – –
– – – 262.2 61/.093 61/2.36 0.4000 21.30
300 61/2.52 22.80 – – – –
– – – 321.6 61/.103 61/2.62 0.5000 23.50
– – – 391.1 91/.093 91/2.36 0.6000 26
400 61/2.85 25.65 – – – – –
– – – 479.7 91/.103 91/2.62 0.7500 28.80
500 61/3.20 28.80 – – – – –
630 127/2.52 32.76 – – – – –
– – – 669.4 127/.103 127/2.62 1 34
800 127/2.85 37.05 800 127/.112 127/2.84 1.2400 36.92
1000 127/3.20 41.60 1000 127/.125 127/3.18 1.5000 41.34
tyco90.qxd 21/06/2006 3:24 PM Page 14
Reference Tables
Conversion Tables for Non-Metric Cable Sizes
Metric Metric American Metric American Metric

British Equivalent Imperial Equivalent Wire Gauge Equivalent Wire Gauge Equivalent
Standard mm2 Inches2 mm2 AWG mm2 AWG mm2
33 0.0507 0.001 0.657 30 0.0507 250 MCM 127
32 0.0591 0.0015 0.981 29 0.0645 300 MCM 152
31 0.0682 0.002 1.28 28 0.0806 350 MCM 177
30 0.0779 0.003 1.97 27 0.102 400 MCM 203
29 0.0937 0.0032 2.08 26 0.128 450 MCM 228
28 0.0111 0.0045 2.98 25 0.163 500 MCM 253
27 0.0136 0.007 4.6 24 0.205 550 MCM 279
26 0.0164 0.01 6.81 23 0.259 600 MCM 304
25 0.0203 0.0145 9.59 22 0.324 650 MCM 329
24 0.0245 0.0225 14.5 21 0.412 700 MCM 355
23 0.0292 0.03 18.6 20 0.519 750 MCM 380
22 0.0397 0.04 26 19 0.652 800 MCM 405
21 0.0519 0.06 39.4 18 0.826 850 MCM 431
20 0.0657 0.075 49.9 17 1.04 900 MCM 456
19 0.81 0.1 66.3 16 1.31 950 MCM 481
18 1.17 0.12 76.8 15 1.65 1000 MCM 507
17 1.59 0.15 97.2 14 2.08 1100 MCM 557
16 2.08 0.2 129 13 2.63 1200 MCM 608
15 2.63 0.25 162 12 3.31 1300 MCM 659
14 3.24 0.3 199 11 4.17 1400 MCM 709
13 4.29 0.4 267 10 5.26 1500 MCM 760
12 5.48 0.5 328 9 6.63 1600 MCM 811
Reference Tables
10 8.30 0.6 399 8 8.37 1700 MCM 861
0.75 489 7 10.6 1800 MCM 912
0.85 557 6 13.3 1900 MCM 963
1.0 683 5 16.8 2000 MCM 1010
1.25 807 4 21.2 - -
1.5 1050 3 26.7 - -
2 33.6 - -
1 42.4 - -
0 53.5 - -
2/0 67 - -
3/0 85 - -
4/0 107 - -
tyco90.qxd 21/06/2006 3:24 PM Page 15
Reference Tables
Notes
Reference Tables
Index
A
Aircraft Warning Markers 11-7
Airport Earthing Terminals 4-9
Aluminium Service Blocks 16-16
Anchors - Screw
Single Helix 13-6
Double Helix 13-5
Hand Installed 13-7
Accessories 13-8
Armour Rods - Heliformed®

Aluminium - Heliformed® 7-17
Copper - Heliformed® 7-18
Galvanised Steel - Heliformed® 7-18
Aluminium Clad - Heliformed® 7-18
B
Bail Clamps - Overhead
Aluminium 2-3
Bird Diverters - Heliformed®

Heliformed® 7-36
Bolted Clamps - Overhead

Split Bolt 2-7
Parallel 2-8
Easitap 2-14
Lugs 2-15
Bolts
Hook 8-14, 9-5
Brackets
Double Suspension 8-14
Hook 8-15
Service Support 8-15
Façade Mounting - ABC 8-15
Weak Link 8-14
HVABC Stringing 9-5
Insulator Mounting - Covered 9-13
Index
Conductor
Gain Block - Cross Arm Mounting 11-8
tyco92.qxd 21/06/2006 3:25 PM Page 2
Index
C
Cable Glands 16-19
Commercial Earthing Bonds 4-10
Compression Deadends
AAC 12-15
AAAC 12-15
ACSR 12-14
Earthwire 12-21
Compression Dies 3-13
Compression Joints - Full Tension

AAC 3-2
AAAC 3-3
ACSR 3-4
Preinsulated - for ABC 8-8
HVABC Catenary 9-4
Covered Conductor 9-10
Earth wire 12-21
Compression Joints - Non Tension

AAC 3-5
AAAC 3-6
ACSR 3-6
Preinsulated for ABC 8-8
Compression Lugs
AAC / AAAC / ACSR 3-7 - 3-10
Twin Hole 3-11
Sector - Underground 3-12
Preinsulated for ABC 8-9
Covers
Covered Conductor Strain Clamp 9-10
Covered Conductor - PG Clamp 9-12
Covered Conductor - Working Earth Point 9-12
D
Deadends
Aluminium - Heliformed® 7-9
Aluminium Clad - Heliformed® 7-9, 7-11
Copper - Heliformed® 7-10
Index
Insulated Conductors - Heliformed® 7-12, 7-13

Guys - Heliformed® 7-14
Guy Loks - Pole End 7-34
HVABC - Catenary 9-2
HVABC - Bundle 9-2
tyco92.qxd 21/06/2006 3:25 PM Page 3
Index
E
Earthing Connections
Domestic Earth Rod 4-7
Compression 4-11
Bolted 4-12 - 4-17
Earth Connection Boxes 4-18
Earth Enhancement Compounds 4-18
Earthing Terminal - Concrete Poles 4-19
Earth Mats 4-19
Earth Rod Couplings, Driving Points 4-2 - 4-5
Earth Rods
Domestic - Non Extendable 4-7
Tapered Extendable - Copper 4-2
Tapered Extendable - Stainless 4-3
Flush Extendable - Copper 4-4
Flush Extendable - Stainless 4-5
Industrial 4-8
Earth Rod Installation Tooling 4-2 - 4-6
F
Flexible Connectors
Aluminium Laminates 6-2
Copper Laminates 6-3
Copper Braids 6-4 - 6-6
Fuse Switch Disconnects - ABC 8-12, 8-13
G
Guy Guards - Plastic 7-35
H
House Service Connectors - ABC
Phase and Neutral Connectors 8-5
Mains Connection Boxes 8-7
Index
tyco92.qxd 21/06/2006 3:25 PM Page 4
Index
I
Insulation Piercing Connectors - ABC
Insulated 8-3
Insulated to Bare 8-3, 8-6
Multitap 8-4
Short Circuiting 8-4
Insulators
Shackle - Porcelain - LV 10-2
Pin - Porcelain - LV 10-2
Guy Strain - Porcelain - LV 10-3
Guy Strain - Fibreglass HV 10-3
Standard Line Pin - Porcelain - MV 10-4
Aerodynamic Line Pin - Porcelain - MV 10-5
Line Post - Porcelain - MV 10-6
Line Post - Synthetic - MV 10-7
Clamp Top Clamps 10-8
Studs and Pins 10-9
Disc - Porcelain and Glass 10-10
Long Rods - Distribution - Synthetic 10-11
Long Rods - Transmission - Synthetic 10-12
Station Post - Porcelain 10-13
J
Jointing Compounds
Alminox - ALM325G 1-4, 1-5
Alvania - ALV300 1-4, 1-5
EJC2 1-4, 1-5
L
Line Earthing equipment
Earthing Heads 11-2, 11-3
Earthing Sticks 11-4
Earthing leads 11-5
Earthing Clamps & Stakes 11-5
Stick Accessories 11-6
Line Guards - Heliformed®

Aluminium 7-20
Copper 7-21
Line Hardware
Index
Ball Hook 12-2

Shackles 12-3
Ball Eye Link 12-4
Ball Clevis 12-4
tyco92.qxd 21/06/2006 3:25 PM Page 5
Index
L Cont’d
Line Hardware - Cont’d
Ball Eye Extension Link 12-5
Ball Clevis Extension Link 12-5
Socket Clevis 12-6
Socket Clevis Extension Link 12-6
Socket Tongue 12-7
Socket Tongue Twisted 12-7
Clevis Tongue 12-8
Clevis Tongue Twisted 12-8
Turnbuckles 12-9
Single Plate Link 12-10
Double Plate Link 12-10
Sag Link 12-11
Yoke Plate 12-11
N
Nuts
Eye 8-15
Hook 8-15
O
OPGW - Fittings
Suspension Assemblies 5-2
Termination Assemblies 5-3
Earth Lead Assemblies 5-4
Downlead Clamps 5-6
Enclosures 5-7
P
Panel Assemblies 16-3 - 16-12

Aluminium - Forged 2-10
Copper - Forged 2-9
Bimetal - Forged 2-11
Service - Cast 2-6
Parallel - Cast 2-12, 2-13
Pits & Lids 16-22 - 16-26

Concrete Lid Support Bars 16-24
Lid Lifting Tools 16-26
Index
Pit Connectors - Submersible 16-27, 16-28
tyco92.qxd 21/06/2006 3:25 PM Page 6
Index
P Cont’d
Pole Hardware
Pole Steps 11-8
Gain Blocks - Cross Arm Mounting 11-8
Cross Arm Braces 11-8
R
Resin Joints
Service Tee - Complete 16-31, 16-32
Connectors 16-32
S
Scratch Brushes
Aluminium 1-5
Copper 1-5
Shrouds 16-18
Splices (Joints) - Heliformed®

Aluminium 7-26
Copper 7-27
Aluminium Clad Steel - homogeneous 7-27
Galvanised Steel 7-28
Aluminium Clad Steel - 6/1, 30/7, 3/4 or 4/3 7-29
HVABC Catenary 9-4
Spacers
Dampers - Twin / Triple / Quad 12-26
Posilok 12-25
Cast Bar 12-25
Spreader Rods
PVC 7-37
Fibreglass 7-37
Retention Clips 7-37
Strain Clamps
Mains - for ABC 8-10
Service - for ABC 8-10
Angle Clamps - Bare Condcutors 12-29
Clamps - Bare Condcutors 12-30
Stringing Equipment
Index
Rollers 8-16, 9-6, 9-14, 11-8

Swivels 8-17
Pulling Socks 8-17, 9-9
Comealongs 8-17, 9-9
Cable Support - Underground Cables 16-30
tyco92.qxd 21/06/2006 3:25 PM Page 7
Index
S Cont’d
Substation Connectors and Clamps
Busbar Support - Insulator 14-2, 14-3
Busbar Support 14-4, 14-5
Busbar Straight Connector 14-6, 14-7
Busbar Reducer 14-8, 14-9
Busbar Tee 14-10, 14-11, 14-12
Busbar to Palm 14-13 - 14-16
End Connector - Busbar to conductor 14-17, 14-18
Tee Connector - Busbar to conductor 14-19, 14-21
Conductor Straight 14-22
Condcutor Tee 14-23, 14-24
Bolted Run, Compression Tap 14-25
Condcutor to Palm 14-26 - 14-29
Stud to Palm 14-30
Palmless 14-31
Busbar - Flat 14-32, 14-33
Support Clamps
Cable Support 16-20, 16-21
Heliformed 7-33
Insulator - CCT 9-11
Insulator - Clamp T Top 10-8
Surge Arrestors
Distribution Class 15-2, 15-5
Station Class - Porcelain 15-6
Station Class - Polymeric 15-7, 15-8
Surge Counters 15-9
Sheath Voltage Limiters 15-10
DC Traction 15-11
Airfield Lighting 15-12
Transmission Line 15-13
Suspension Clamps
Clamps - Bare Conductors 12-27, 12-28, 12-29
Heliformed® 7-31, 7-32
Insulated - for ABC 8-11
Insulated - for HVABC 9-3
T
Tee Connectors - Overhead
Disconnect 2-2
Index
Service 2-4, 2-5
Thimbles
Clevis 7-15
Socket 7-15
tyco92.qxd 21/06/2006 3:25 PM Page 8
Index
T Cont’d
Thimbles - cont’d
Guy 13-8
Ties - Heliformed®
Helities (Top) - Neoprene Protection 7-22
Side Ties 7-23, 7-24
Distribution (Top) 7-25
Tools
Cable Stripping 8-16, 9-8, 16-33
Cable Cutters 8-17
Separating Wedges 8-16, 16-33
Ratchet Spanners 8-16
Compression Tools 8-8, 8-9
Compression Dies 3-13
Wedge Link Operating Handle 16-17
Hex Allen Keys 16-33
Turrets
Residential 16-2, 16-4, 16-5
Commercial / Industrial 16-6 - 16-12
Security 16-14, 16-15
Turret Bases
Residential 16-2, 16-4, 16-5
Commercial / Industrial 16-6 - 16-12
V
Vibration Dampers
Dogbone 12-22, 12-23
Spiral - Heliformed® 7-30
W
Warning Tapes 16-29
Wedge Links 16-17
Index
tyco92.qxd 21/06/2006 3:25 PM Page 9
Index
Notes
Index

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19036-dulmison-cat_paths.

indd 1 6/14/06 2:24:25 PM

> Alpha Catalogue Number Index

> Electrical jointing

> Bolted connectors and terminals

> Compression joints and lugs

> Earthing rods and accessories

> Fibre optic

> Flexible connectors

> Low voltage ABC fittings

> High voltage ABC and covered conductor fittings

> Line accessories and pole hardware

> Line hardware

> Screw anchors

> Substation fittings

> Helpful reference tables

Alpha Catalogue Number Index

ALM325G Alminox Jointing Compound 1-5

Alpha Catalogue Number Index

BHSS Short Shank 12-2

Alpha Catalogue Number Index

Alpha Catalogue Number Index

ELA Earth Lead Assemblies 5-4

FTS Full Tension Line Splices 7-29

Alpha Catalogue Number Index

IBSSB Service Support Bracket 8-13, 11-10

Alpha Catalogue Number Index

Alpha Catalogue Number Index

SB3 Scratch Brush - Aluminium 1-5

SHD Shroud LV Termination 16-18

Alpha Catalogue Number Index

TL Terminal Lug - Copper 14-25

Alpha Catalogue Number Index

Alpha Catalogue Number Index

Aluminium to Aluminium Connections

Aluminium to Copper Connections

Copper to Copper Connections

The Electrolytic Series

Electrical Jointing of Aluminium

Contact Sealants and Scratch Brushes

Function: ADT connectors provide a convenient

Conductor Range Stud Conductor Clamp Tin Plated Used on

Bolted Connectors & Terminals

Dia. Copper Conductor Range Weight

Cat. No. STC1 Cat. No. STC2

Type STC Tee connectors provide a convenient means

The basic clamp is cast in aluminium and various

Conductor Range Weight Service Conductor

The connector is used with standard line taps

Cat. No. STC16

Bolted Connectors & Terminals

Type STC - Cont’d Cat. No. STC8050 Cat. No. STC50B2

These clamps are arranged to

Materials: High strength

Run Conductor Range Weight Service Cond. Hardware