43uj740v - Ud71p PDF
43uj740v - Ud71p PDF
43uj740v - Ud71p PDF
LED TV
SERVICE MANUAL
CHASSIS : UD71P
CAUTION
BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.
CONTENTS ............................................................................................... 2
SERVICING PRECAUTIONS..................................................................... 4
SPECIFICATION........................................................................................ 6
BLOCK DIAGRAM................................................................................... 11
DISASSEMBLY GUIDE........................................................................... 20
Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS
Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate high CAUTION: Be sure no power is applied to the chassis or cir-
voltage meter or other voltage measuring device (DVM, FET- cuit, and observe all other safety precautions.
VOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.
Copyright © LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.
Copyright © LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.
Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
No. Item Specification Remarks
(1) Digital TV
- DVB-T
- DVB-T2*
- DVB-C
2 Broadcasting system *:Depending on country
- DVB-S/S2*
(2) Analogue TV
- PAL/SECAM B/G/I/D/K
- SECAM L
(1) Digital TV
1) DVB-T/T2
- VHF III : 174~230MHz
- UHF IV : 470~606MHz
- UHF V : 606~862MHz
- S Band II : 230~300MHz
3 Channel coverage - S Band III : 300 ~470MHz
2) DVB-C
- 46 ~ 890MHz
3) DVB-S/S2
- 950~2150MHz
(2) Analogue TV
- 46~862MHz
▶ DVB-T
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
▶ DVB-T2 (Model : *L*V*-Z* (T2 only Model))
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate
QPSK : 1/2, 2/5, 2/3, 3/4, 5/6
16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
Analog : Upper Heterodyne
4 Receiving system 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
Digital : COFDM, QAM
256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
▶ DVB-C
- Symbolrate :
4.0Msymbols/s to 7.2Msymbols/s
- Modulation :
16QAM, 64-QAM, 128-QAM and 256-QAM
▶ DVB-S/S2
- symbolrate
DVB-S2 (8PSK / QPSK) : 2 ~ 45Msymbol/s
DVB-S (QPSK) : 2 ~ 45Msymbol/s
- viterbi
DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8
DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
Antenna,
5 Head phone out HDMI1, HDMI2, HDMI3, HDMI4, USB1,
USB2, USB3
6 HDMI Input (4EA) HDMI1, HDMI2, HDMI3, HDMI4
7 SPDIF out (1EA) SPDIF out
8 USB (3EA) EMF, For SVC (download)
9 Ethernet Connect(1EA) Ethernet Connect STP cable.
10 PCMCIA Card slot (1EA) PCMCIA slot
Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
5. External Input Format
5.1. 2D Mode
(1) HDMI Input (DTV)
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed Remarks
1 640*480 31.469 59.94 25.125 SDTV 480P
2 640*480 31.5 60.00 25.125 SDTV 480P
3 720*480 15.73 59.94 13.500 SDTV 576P
4 720*480 15.75 60.00 13.514 HDTV 720P Spec. out but display
5 720*576 15.625 50.00 13.500 HDTV 720P
6 720*480 31.47 59.94 27.00 HDTV 720P
7 720*480 31.5 60.00 27.027 HDTV 1080I
8 720*576 31.25 50.00 27.00 HDTV 1080I
9 1280*720 44.96 59.94 74.176 HDTV 1080I
10 1280*720 45.00 60.00 74.25 HDTV 1080P
11 1280*720 37.50 50.00 74.25 HDTV 1080P
12 1920*1080 28.125 50.00 74.25 HDTV 1080P
13 1920*1080 33.72 59.94 74.176 HDTV 1080P
14 1920*1080 33.75 60.00 74.25 HDTV 1080P
15 1920*1080 26.97 23.976 63.296 HDTV 1080P
16 1920*1080 27.00 24.000 63.36 HDTV 1080P
17 1920*1080 33.71 29.97 79.120 UDTV 2160P
18 1920*1080 33.75 30.00 79.20 UDTV 2160P
19 1920*1080 56.25 50.00 148.50 UDTV 2160P
20 1920*1080 67.432 59.94 148.350 UDTV 2160P
21 1920*1080 67.50 60.00 148.50 UDTV 2160P
22 1920*1080 135.00 120.00 297.00 UDTV 2160P(DVB)
23 1920*1080 135.00 119.88 296.703 UDTV 2160P
24 1920*1080 112.5 100.00 297.00 UDTV 2160P
25 3840*2160 53.95 23.98 296.703 UDTV 2160P
26 3840*2160 54.00 24.00 297.00 UDTV 2160P
27 3840*2160 56.25 25.00 297.00 UDTV 2160P
28 3840*2160 61.43 29.97 296.703 UDTV 2160P
29 3840*2160 67.50 30.00 297.00 UDTV 2160P
When HDMI1,2,3
30 3840*2160 112.50 50.00 594.00 UDTV 2160P(DVB)
UHD DEEP COLOUR ON
When HDMI1,2,3
31 3840*2160 134.865 59.94 593.407 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3,4
32 3840*2160 135.00 60.00 594.00 UDTV 2160P
UHD DEEP COLOUR ON
33 4096*2160 53.95 23.98 296.703 UDTV 2160P
34 4096*2160 54.00 24.00 297.00 UDTV 2160P
35 4096*2160 56.25 25.00 297.00 UDTV 2160P
36 4096*2160 61.43 29.97 296.703 UDTV 2160P
37 4096*2160 67.50 30.00 297.00 UDTV 2160P
Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
No. Resolution H-freq(kHz) V-freq(Hz) Pixel clock(MHz) Proposed Remarks
When HDMI1,2,3,4
38 4096*2160 112.50 50.00 594.00 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3,4
39 4096*2160 134.865 59.94 593.407 UDTV 2160P
UHD DEEP COLOUR ON
When HDMI1,2,3,4
40 4096*2160 135.00 60.00 594.00 UDTV 2160P
UHD DEEP COLOUR ON
Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
SOFTWARE UPDATE
1. USB 2. NSU
(1) Insert the USB memory Stick to the USB port. (1) Menu -> All Settings -> General -> About This TV
(2) Automatically detect the SW Version and show the below
message
(4) Click [Check Now]: move to “About This TV” page for (3) Click [DOWNLOAD AND INSTALL]
update. (4) TV is updating
(5) TV is updating.
(6) Turn OFF the TV and On. Check the updated SW Version
and Tool Option
(7) Click [Yes] : TV will be DC OFF -> ON
(8) After TV turned on, Check the updated SW Version and
Tool Option.
Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
X_TAL DDR3 2133 X 16
24MHz (512MB X 2EA)
Copyright ©
R Tuner : I2C 5 IF (+/-) DDR3 2133 X 16
E (512MB X 2EA)
Tuner
A CVBS/SIF
(H-NIM)
R
(H) SYSTEM EEPROM
(256Kb)
- 11 -
HDMI4 (2.0)
R
E BLUTOOTH
A HP
R H/P WIFI
AMP
BLOCK DIAGRAM
AV SUB
ASSY
Component Spec Out in North America COMP IR / KEY/EYE
IR
OPTIC SPDIF OUT I2C
KEY
LAN
Sub Micom
(RENESAS
R5F1000G)
X_TAL
32.768kHz
[+3.3V_LNA_TU] 3
+3.3V_TUNER
M16+
IF_P ADC_I_INP
[IF_P] 7 AN31 [DMD_ADC_INP]
FILTER
IF_N ADC_I_INN
[IF_N] 8 AN32 [DMD_ADC_INN]
IF_AGC
[IF_AGC_TU] 5 AL31[IF_AGC]
- 13 -
AMP_RESET
[GPIO23]
AMP_MUTE MICOM
(WOOFER_MUTE)
SPDIF OUT
SPDIF_OUT
AM14 [IEC958OUT]
ARC OUT
(HDMI2) SPDIF_OUT_ARC
[PHY0_ARC_OUT]
Copyright ©
LG1313 4. HDMI
MICOM
CEC_REMOTE
+5V
Port_1
HDMI 1 [HDMI2_3_SDA]
DDC_I2C_1
CEC_REMOTE
+5V
HDMI 2 Port_2
- 14 -
CEC_REMOTE
+5V
Port_3
HDMI 3 [HDMI2_1_SDA]
DDC_I2C_3 HDMI2.0 HDCP1.4
(2.0)_H [HDMI2_1_SCL]
LGE PHY HDCP2.2
HDMI_HPD_3
[HDMI2_1_HPD]
SPDIF_OUT_ARC
[PHY0_ARC_OUT]
CEC_REMOTE
+5V
Port_4
HDMI 4 [HDMI2_0_SDA]
(2.0)_H DDC_I2C_4 HDMI2.0 HDCP1.4
[HDMI2_0_SCL]
LGE PHY HDCP 2.2
HDMI_HPD_4
[HDMI2_0_HPD]
Copyright ©
LG1313
USB3.0_1_TX_DP0 / DM0
[USB3_0_DP0 / DM0] USB3.0_1_RX_DP0 / DM0
[USB3_0_TX0_P / M] USB3.0_1_DP0 / DM0 +5V_USB_1 USB 1
[USB3_0_RX0_P / M] (3.0)_V
USB_CTL1
[GPIO90] OCP BD224G
IR + Wi-Fi /BT
WIFI_DP / DM
[USB2_2_DP0 / DM0] Wafer 25P
P4000
- 15 -
+3.5V_WIFI
WIFI_EN
MICOM
IC3000 WOL/WIFI_POWER_ON
SOC_RX/TX
SOC_RX/TX UART wafer
P3401, P3402
Copyright ©
3.5V ST-BY
13.2V 4A
ETH
6. Power Block
0.9V_CPU DC DC
3A WIFI
- 16 -
3.3V Normal
3A
SOC-M16P
1.8V IO DC DC Tuner_2.5V
3A Japan option
2A
0.9V DDR&C4TX
LDO 1.5A
LNB
EPI_C4TX_1.2V
AUDIO AMP. IC LDO 2A
FRONT
Copyright ©
IC101
0x54 +3.3V_NORMAL Device
M16+ addres
7. I2C Map
IC5300 100 ˟
NTP7515D(AMP) s
33pF +3.3V_TU
ZUZr˟
0x56
IC5400 I2C_SCL0: AK23[SCL0]
100 ˟
NTP7515D(AMP) YU^r˟
I2C_SCL1: AK22[SCL1]
IC3000
R5F100GEAFB(MICOM) I2C_SDA1: AJ22[SDA1]
- 17 -
ZUZr˟
0xC0
I2C_SCL5: AH25[SCL5]
ZZ˟
I2C_SDA5: AH26[SDA5] Tuner
47pF
Copyright ©
CTOP_FME0_R13/14/15 CTOP_DPE_R28,29,30
27 MHz 594 MHz
CODEC PLL DCO DISP PLL C4Tx
[27:26] ck_mux_pll_sel_dco : 0: CODEC_PLL, 1: CORE_PLL, 2: DDR_M1PLL
24MHz 2616MHz(2112MHz)
DDR_M0PLL 1/ M0 1308MHz(1056MHz)
xTAL 2
CTOP_GFx_R00/01/02
1/n CPUBUS 528MHz
- 18 -
CODEC_PLL
1/n CORE
8. Clock source and frequency inside chip
396MHz
CTOP_GFx_R06/07/08
CTOP_GFx_R10[31:30] ck_mux_pll_sel_core : 0: CORE_PLL, 1: CODEC_PLL, 2:DDR_M1PLL
TE 480MHz
901
400
902
800
951
952
521
540
571
530
570
820
500
LV2
120
LV1
700
121
A10
200A
AR2
200
Copyright © LG Electronics. Inc. All rights reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
DISASSEMBLY GUIDE
1. After Screw Disassemble, please remove B/C from Module
- Screw : 14 ea
2. Detach Tape
Copyright © LG Electronics. Inc. All rights reserved. - 20 - LGE Internal Use Only
Only for training and service purposes
3. Remove all sort of cable
Copyright © LG Electronics. Inc. All rights reserved. - 21 - LGE Internal Use Only
Only for training and service purposes
5. Screw disassembly
-Screw : 9 ea
6. Speaker disassembly
Copyright © LG Electronics. Inc. All rights reserved. - 22 - LGE Internal Use Only
Only for training and service purposes
7. Screw disassembly
-Screw : 8 ea
5 5 5
5 5
6 6
6 6
Copyright © LG Electronics. Inc. All rights reserved. - 23 - LGE Internal Use Only
Only for training and service purposes
TROUBLE SHOOTING GUIDE
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks
1 No video/Normal audio 1
2 No video/No audio 2
4 Color error 4
First of all, Check whether there is SVC Bulletin in GSCS System for these model.
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ Normal audio Revised date 1/15
First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS or EPI Cable, Speaker Cable, IR B/D Cable,,,)
☞A1 ☞A18
No video Normal Y Check Back Light Y Check Power Normal Y Replace T-con/Main
Normal audio On Board or module
audio On with naked eye Board voltage
13.2V etc.
N N N
Move to No
video/No audio
☞A18 Check Power Board 13.2V output Repair Power
Board or parts
Replace Inverter
Normal Y
or module
voltage
N End
Repair Power
Board or parts
1
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ No audio Revised date 2/15
☞A18
Check various Check and
No Video/ voltages of Power Normal Y
replace
No audio Board (13.2V…) voltage?
MAIN B/D
N
End
Replace Power
Board and repair
parts
2
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date 3/15
S/W Upgrade
Normal N Contact with signal distributor
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close
3
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
Color error Revised date 4/15
☞A6 ☞ A7
※ Check
Check color by input
and replace
-External Input Y
Color Link Cable Color Y Color Y
-COMPONENT Replace Main B/D Replace module
error? (EPI or Vx1 error? error?
-AV
Cable) and
-HDMI N
N contact N
condition
Check error End
color input
mode
☞A8 Check
External Input/ External device Y
external
Check Test pattern Component /Cable Replace Main/T-con B/D
device and
error normal
cable
N
Request repair
for external
device/cable
4
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Y
Connect other external
Normal N HDMI/
device and cable
screen? DVI Screen N Replace
(Check normal operation of
External Input, Component, normal? Main /T-con
Y RGB and HDMI/DVI by B/D
connecting Jig, pattern
Generator ,Set-top Box etc.
End
5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error B. Power error date
symptom
No power Revised date 6/15
☞A17 ☞A18
DC Power on Replace
Check Power LED Y Normal N Check Power Y
by pressing Power Key OK? Power
Logo LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red or Turn On
. Operating: Turn Off N
Y
Check Power cord Replace Main B/D
was inserted properly
☞A18
N Measure voltage of each output of Power B/D
Normal?
Y
Y Y
Normal Replace Main B/D
voltage?
Close Normal
Check ST-BY 3.5V N
Y
voltage?
☞A18 Replace Power B/D
N
Replace Power
B/D
6
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 7/15
Check outlet
☞A19
N Y
Check A/C cord Error? Check Power Off CPU Normal? End
Replace Main B/D
Mode Abnormal
N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1
* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal
7
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date 8/15
☞A20 ☞A21+A18
Check user N Check audio Y
No audio Normal
menu > Off 13.2V of Power
Screen normal voltage
Speaker off Board
Y N
Check N
Disconnection Replace MAIN Board End
Speaker
disconnection
Y
Replace Speaker
8
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Wrecked audio/
☞A21+A18
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (13.2V)
connector
Check input all audio
signal Y
Signal
-RF
normal? Wrecked audio/
-External Input Normal Y
signal Discontinuation/
Replace Main B/D voltage?
N Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of
External Input Connect and check Normal N
signal error) other external audio?
Check and fix device
external device Y
9
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Replace R/C
10
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
☞A4 Normal Y
Close Press the Guide
operating? Is show ok N
message? key about 5sec
RF Receiver ver N
Close & Press wheel
is “00.00”? N
Y
Replace
Y Close
MR15RA
Down load the Firmware
* If you conduct the loop at 3times, change the MR15RA.
INSTART MENU12.RF
Remocon Test Select
Receiver Firmware download
Press OK
11
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
☞A4 ☞A24
Check the Wi-Fi Mac value N Check the Wifi wafer Normal N Replace
INSTART menu is “NG”? Voltage?
1pin Main B/D
Y
Y
☞A24
Close
Check & Repair
Wifi cable
connection
☞A4
Wi-Fi Mac value N
Close
is “NG”?
12
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error D. Function error date
symptom
External device recognition error Revised date 13/15
Check technical
Check Y External Input and
Signal information Technical N
input Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y
HDMI/
Check and fix DVI, Optical
Fix in Replace Main B/D
external device/cable Recognition error
accordance
with technical
information
13
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date 14/15
Identify Check
Circuit
nose location of Replace PSU
noise
type noise
14
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error F. Exterior defect date
symptom
Exterior defect Revised date 15/15
Cabinet
Replace cabinet
damage
Remote
control Replace remote control
damage
Stand
Replace stand
dent
15
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check LCD back light with naked eye A1
date
<UJ75>
<43”49”55”> <60”65”>
After turning on the power and disassembling the case, check with the naked eye,
whether you can see light from locations.
A1
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date
<ALL MODELS>
Entry
Entrymethod
method
1.1.Press
Pressthe
theADJ
ADJbutton
buttonononthe
theremote
remotelercontrol
for adjustment.
for adjustment.
2.2.Enter
Enterinto
intoWhite
WhiteBalance
Balanceofofitem
item6.10.
3.3.After
Afterrecording
recordingthe
theR,R,G,G,B B(GAIN,
(GAIN,Cut)
Cut)value
valueofofColor
ColorTemp
Temp
(Cool/Medium/Warm),
(Cool/Medium/Warm),re-enterre-enterthe
thevalue
valueafter
afterreplacing
replacingthe
theMAIN
MAINBOARD.
BOARD.
A2
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
TUNER input signal strength checking method Revised
Content date A3
<ALL MODELS>
A3
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Revised
Content Version checking method date A4
Version
A4
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop
date
Revised
Content TUNER checking part A5
date
<ALL MODELS>
<43”49”55”> <60”65”>
Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
A5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom residual image, light spot date
Revised
Content Connection diagram (1) date A6
<ALL MODELS>
A6
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable(VX1/EPI) reconnection condition date A7
<UJ75>
<43”49”55”> <60”65”>
Check the contact condition of the Link Cable, especially dust or mis insertion.
A7
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error
date
Revised
Content Adjustment Test pattern - ADJ Key date A8
Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)
A8
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (1)
Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken
A - 1/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (2)
Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display
A - 2/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Power Board (PSU)
No picture/Sound Ok
A - 3/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)
Crosstalk Crosstalk
Un-repairable Cases
In this case please exchange the module.
A - 4/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)
Horizontal
TAB ICBlock
Horizontal Block Horizontal line
Gate Defect Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect
Un-repairable Cases
In this case please exchange the module.
Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect
A - 5/5
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check front Power Indicator date A9
A9
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
B. Power error _No power
date
Revised
Content Check power input voltage and ST-BY 3.5V A10
date
Backlight Values
Symbol Unit
Forward Voltage Min Typ Max
65UJ75 135.8 140.6 150.7
60UJ75 124.0 137.1 150.8
55UJ75 VF 110.2 118.2 126.2 Vdc
49UJ75 105.1 112.7 120.3
43UJ75 97.3 100.8 107.7
A10
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error
symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A11
<ALL MODELS>
Entry method
A11
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video
date
Revised
Content Checking method in menu when there is no audio date A12
<ALL MODELS>
Checking method
1. Press the Setting button on the remote control
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker
A12
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Voltage and speaker checking method Revised
Content date A13
when there is no audio
<UJ75>
③ 1 SPK_R-FT
2 SPK_R+FT
Checking order when there is no audio 3 SPK_L-FT
4 SPK_L+FT
1.Check the contact condition of or 13.2V connector of Main Board
3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch
the GND and output terminal, the speaker is normal.
A13
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A14
A14
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote control operation checking method date A15
A15
Copyright 2017 LG Electronics Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes