Arc Flash Hazard Analysis Methods
Arc Flash Hazard Analysis Methods
Arc Flash Hazard Analysis Methods
arc: A plasma cloud formed in a gap between two electrodes with sufficient potential difference.
arc flash: An electric arc event with thermal energy dissipated as radiant, convective, and conductive heat.
arc-flash boundary: A distance from a prospective arc source at which the incident energy is calculated to be 5.0 J/cm2 (1.2 cal/cm2).
available short-circuit current: At a given point in a circuit, the maximum current that the power system can deliver through a given
circuit to any negligible-impedance short circuit applied at the given point, or at any other point that causes the highest current to flow
through the given point. “Available short-circuit current” and “bolted fault current” are equivalent for a zero fault impedance.
bolted fault: A short-circuit condition that assumes zero impedance exists at the point of the fault.
clearing time: The total time between the beginning of a specified overcurrent and the final interruption of the circuit at rated voltage
NOTE 1—In regard to fuses, it is the sum of the minimum melting time of a fuse plus tolerance and the arcing time. In regard to circuit breakers with
integral trip units (usually rated less than 1000 V), it is the sum of the sensor time, plus opening time and the arcing time. For circuit breakers with
separate relaying (usually rated greater than 1000 V), it is the sum of the minimum relay time, plus contact parting time and the arcing time. Sometimes
referred to as total clearing time or interrupting time.
NOTE 2—Arc duration is the interval of time between the instant of the first initiation of the arc and the instant of final arc extinction. Arc duration is
usually the same or directly related to the clearing time. See 6.9.1 for special circumstances where arc duration may be different than clearing time.
electrode configuration: The orientation and arrangement of the electrodes used in the testing performed for
the model development.
NOTE 1. Electrodes were placed in open-air (“OA”) or enclosed (“Box”) configurations (with open front end). Electrodes were also oriented vertically
and horizontally. Open-tipped and barrier-terminated electrode configurations were also used.
NOTE 2. Refer to Annex G. The following electrode configurations (test arrangements) are defined and listed according to their order of use within
the incident energy model:
— VCB: Vertical conductors/electrodes inside a metal box/enclosure
— VCBB: Vertical conductors/electrodes terminated in an insulating barrier inside a metal box/enclosure
— HCB: Horizontal conductors/electrodes inside a metal box/enclosure
— VOA: Vertical conductors/electrodes in open air
— HOA: Horizontal conductors/electrodes in open air
incident energy: The amount of thermal energy impressed on a surface, a certain distance from the source,
generated during an electric arc event.
NOTE 1. The incident energy is calculated at the working distance. Incident energy increases as the distance from the potential arc source
decreases, and the incident energy decreases as the distance increases. See: working distance.
NOTE 2. The units used to measure incident energy are joules per square centimeter (J/cm2) or calories per square centimeter (cal/cm2). See B.2.
working distance: The distance between the potential arc source and the face and chest of the worker performing the task.
NOTE. Parts of the body closer to the potential arc source other than the face and chest receive a greater incident energy. The
arc source is usually energized parts within an equipment enclosure or exposed energized parts in open air.
NFPA 70E 2018 Definitions
Arc Flash Hazard: A source of possible injury or damage to health associated with the release of energy caused by an electric arc.
Informational Note No. 1: The likelihood of occurrence of an arc flash incident increases when energized electrical conductors or circuit
parts are exposed or when they are within equipment in a guarded or enclosed condition, provided a person is interacting with the
equipment in such a manner that could cause an electric arc. An arc flash incident is not likely to occur under normal operating
conditions when enclosed energized equipment has been properly installed and maintained.
Informational Note No. 2: See Table 130.5(C) for examples of tasks that increase the likelihood of an arc flash incident occurring
Boundary, Arc Flash: When an arc flash hazard exists, an approach limit from an arc source at which incident energy equals 1.2 cal/cm2
(5 J/cm2).
Informational Note: According to the Stoll skin burn injury model, the onset of a second degree burn on unprotected skin is likely to
occur at an exposure of 1.2 cal/cm2 (5 J/cm2) for one second.
A calorie is the energy required to raise one gram of water one degree Celsius at one atmosphere. Second degree burns occur at 1.2 calories per
centimeter squared per second. One calorie per centimeter squared per second can be equal to holding your finger over the tip of the flame of a
cigarette lighter for one second.
Boundary, Restricted Approach. An approach limit at a distance from an exposed energized electrical conductor or circuit part
within which there is an increased likelihood of electric shock, due to electrical arc-over combined with inadvertent movement.
Enclosed. Surrounded by a case, housing, fence, or wall(s) that prevents persons from unintentionally contacting energized
parts
Enclosure. The case or housing of apparatus or the fence or walls surrounding an installation to prevent personnel from
unintentionally contacting energized electrical conductors or circuit parts or to protect the equipment from
physical damage.
Fault Current. The amount of current delivered at a point on the system during a short-circuit condition.
Fault Current, Available. The largest amount of current capable of being delivered at a point on the system during a short-circuit
condition.
Informational Note No. 1: A short circuit can occur during abnormal conditions such as a fault between circuit conductors or a
ground fault. See Figure 100.0.
Informational Note No. 2: If the dc supply is a battery system, the term available fault current refers to the prospective short-circuit
current.
Maintenance, Condition of. The state of the electrical equipment considering the manufacturers’ instructions, manufacturers’
recommendations, and applicable industry codes, standards, and recommended practices
Qualified Person. One who has demonstrated skills and knowledge related to the construction and operation of electrical
equipment and installations and has received safety training to identify the hazards and reduce the associated
risk.
Hazard: A source of possible injury or damage to health
Hazardous: Involving exposure to at least one hazard
Risk: Refers to a combina on of both the likelihood of injury occurrence and the severity
Risk Assessment. An overall process that identifies hazards, estimates the likelihood of occurrence of injury or damage to health,
estimates the potential severity of injury or damage to health, and determines if protective measures are required.
Informational Note: As used in this standard, arc flash risk assessment and shock risk assessment are types of risk assessments
Shock Hazard. A source of possible injury or damage to health associated with current through the body caused by
contact or approach to energized electrical conductors or circuit parts.
Informational Note: Injury and damage to health resulting from shock is dependent on the magnitude of the electrical
current, the power source frequency (e.g., 60 Hz, 50 Hz, dc), and the path and time duration of current through the body.
The physiological reaction ranges from perception, muscular contractions, inability to let go, ventricular fibrillation, tissue
burns, and death.
Working Distance. The distance between a person’s face and chest area and a prospective arc source.
Informational Note: Incident energy increases as the distance from the arc source decreases. See 130.5(C)(1) for further
information.
105.3(A) Employer Responsibility. The employer shall have the following responsibilities:
(1) Establish, document, and implement the safety-related work practices and procedures required by this standard.
(2) Provide employees with training in the employer’s safetyrelated work practices and procedures.
105.3(B) Employee Responsibility. The employee shall comply with the safety-related work practices and procedures provided
by the employer.
105.4 Priority. Hazard elimination shall be the first priority in the implementation of safety related work practices.
110.1(B) Inspection. The electrical safety program shall include elements to verify that newly installed or modified
electrical equipment or systems have been inspected to comply with applicable installation codes and standards prior to
being placed into service.
110.1(H) Risk Assessment Procedure. The electrical safety program shall include a risk assessment procedure and shall
comply with110.1(H)(1) through 110.1(H)(3).
110.1(H)(2) Human Error. The risk assessment procedure shall address the potential for human error and its negative
consequences on people, processes, the work environment, and equipment.
110.1(H)(3) Hierarchy of Risk Control Methods. The risk assessment procedure shall require that preventive and
protective risk control methods be implemented in accordance with the following hierarchy:
(1) Elimination (2) Substitution (3) Engineering controls (4) Awareness (5) Administrative controls (6) PPE
Table 130.4(D)(a) shall be used for the distances associated with various ac system voltages.
Table 130.4(D)(b) shall be used for the distances associated with various dc system voltages.
130.5(H) Equipment Labeling: Electrical equipment such as switchboards, panelboards, industrial control panels, meter
socket enclosures, and motor control centers that are in other than dwelling units and that are likely to require
examination, adjustment, servicing, or maintenance while energized shall be marked with a label containing all the
following information
(1) Nominal system voltage
(2) Arc flash boundary
(3) At least one of the following:
a. Available incident energy and the corresponding working distance, or the arc flash PPE category in Table 130.7(C)(15)(a)
or Table 130.7(C)(15)(b) for the equipment, but not both
b. Minimum arc rating of clothing
c. Site-specific level of PPE
130.5(E)(2) The arc flash boundary shall be permitted to be determined by Table 130.7(C)(15)(a) or Table 130.7(C)(15)(b) when
the requirements of these tables apply.
There are two methods that can be used in an arc flash
risk assessment to determine the arc flash boundary.
- The incident energy analysis method, which results in an arc flash boundary at a distance where the incident energy is 1.2 cal/cm2.
- The other is the arc flash PPE category method, which results in an arc flash boundary selected directly from the tables in 130.7(C)(15).
Arc Flash PPE Category Method. The requirements of 130.7(C)(15) shall apply when the arc flash PPE category method is used for
the selection of arc flash PPE.
TABLE 130.7(C)(15)(a) Arc-Flash PPE Categories for AC
TABLE 130.7(C)(15)(b) Arc-Flash PPE Categories for DC
TABLE 130.7(C)(15)(c) Personal Protective Equipment (PPE) is not applicable to evaluations conducted using the incident energy
analysis method. For arc flash PPE clothing requirements for the incident energy analysis method, see 130.5(G) and 130.7(C)(1)
though (C)(14).
130.5(F) Arc Flash PPE. One of the following methods shall be used for the selection of arc flash PPE:
(1) The incident energy analysis method in accordance with 130.5(G)
(2) The arc flash PPE category method in accordance with 130.7(C)(15)
Either, but not both, methods shall be permitted to be used on the same piece of equipment. The results of an incident
energy analysis to specify an arc flash PPE category in Table 130.7(C)(15)(c) shall not be permitted.
Limited Approach
The Limited Approach Boundary indicates where an electric shock could occur. It should be entered only by qualified persons or
unqualified persons that have been advised and are escorted by a qualified person.
Restricted Approach
A heightened risk of electric shock exists inside the Restricted Approach Boundary. Only qualified persons should enter this space.
Requires the use of shock protection techniques and PPE.
Assumptions:
Tests were performed in laboratory conditions using selected open-circuit voltages (Voc). While the model utilizes Voc, pre-fault voltage (system
nominal voltage, utilization voltage, etc.) can be used for application of this model.
Bolted fault current for three-phase faults (symmetrical rms) (kA) Ibf ≔ 12.669 kA
NOTE: the arc duration is obtained from the interpolation arcing current (see below): RelayModel ≔ 0 (:=1 is "Yes" := 0 is "No")
An upper limit on the working distance is not considered necessary. The incident energy was measured at several working distances to be
able to determine an accurate relationship of distance versus incident energy for each configuration at different voltage levels. The
minimum working distance should be no less than 304.8 mm (12 in). Any smaller working distance could place the worker within the
range of the arc plasma cloud and metal droplets. No tests were performed at such short working distances. A minimum working distance
of 304.8 mm (12 in) was used because it is considered that the plasma cloud is not considered to have exceeded a radius of 304.8 mm (12
in). The plasma cloud size and effect of direct contact with it should be considered in future arc-flash model revisions.
SWGR:
Height ≔ 508 mm
Width ≔ 508 mm
Depth ≔ 508 mm
Electrode configurations
EC ≔ “HCB”
Conductor/electrode configurations:
- VCB: vertical electrodes inside a metal box/enclosure (2002)
- VOA: vertical electrodes in open air (2002)
- VCBB: vertical electrodes terminated in an insulating
barrier inside a metal box/enclosure
- HCB: horizontal electrodes inside a metal box/enclosure
- HOA: horizontal electrodes in open air
Restrictions:
Heightmax ≔ 49 in
Widthmax ≔ 49 in
Widthmin ≔ 4 ⋅ G = 128 mm
Model validations:
Valid_D = “Accepted”
Valid_Width = “Accepted”
Correction SWGR:
Areamax = 1.549 m 2
First Step: Calculation for Intermediate Average Arcing Current (Iarc_Voc) – MV Switchgear
According to the latest standard of IEEE 1584-2018, we need to first determine the coefficients for our first equation based on
the Electrodes Configuration and voltage levels. According to the given table, we need to calculate the arcing currents at
three different open-circuit voltage (Voc).
EC = “HCB”
⎛ ⎛ ⎞ ⎛ ⎞⎞
Iarc_600Voc ≔ 10 ⎝k1 + k2 ⋅ log ⎝kbf⎠ + k3 ⋅ log ⎝kG⎠⎠ ⋅ ⎛⎝k4 ⋅ kbf 6 + k5 ⋅ kbf 5 + k6 ⋅ kbf 4 + k7 ⋅ kbf 3 + k8 ⋅ kbf 2 + k9 ⋅ kbf + k10⎞⎠ kA
Iarc_600Voc = 9.943 kA
⎛ ⎛ ⎞ ⎛ ⎞⎞
Iarc_2700Voc ≔ 10 ⎝k1 + k2 ⋅ log ⎝kbf⎠ + k3 ⋅ log ⎝kG⎠⎠ ⋅ ⎛⎝k4 ⋅ kbf 6 + k5 ⋅ kbf 5 + k6 ⋅ kbf 4 + k7 ⋅ kbf 3 + k8 ⋅ kbf 2 + k9 ⋅ kbf + k10⎞⎠ kA
Iarc_2700Voc = 11.4726 kA
⎛ ⎛ ⎞ ⎛ ⎞⎞
Iarc_14300Voc ≔ 10 ⎝k1 + k2 ⋅ log ⎝kbf⎠ + k3 ⋅ log ⎝kG⎠⎠ ⋅ ⎛⎝k4 ⋅ kbf 6 + k5 ⋅ kbf 5 + k6 ⋅ kbf 4 + k7 ⋅ kbf 3 + k8 ⋅ kbf 2 + k9 ⋅ kbf + k10⎞⎠ kA
Iarc_14300Voc = 11.817 kA
2nd Step: Arcing current Variation Factor - Calculation
To determine a lower bound of the average rms arcing current, use Equation (2) as follows and the coefficients provided in Table 2:
EC = “HCB”
VarCf ≔ k1 ⋅ kVoc 6 + k2 ⋅ kVoc 5 + k3 ⋅ kVoc 4 + k4 ⋅ kVoc 3 + k5 ⋅ kVoc 2 + k6 ⋅ kVoc + k7 = 0.2894 0.5 ⋅ VarCf = 14.47%
Iarc_600Voc_min = 8.5042 kA
Iarc_2700Voc_min = 9.8124 kA
Iarc_14300Voc_min = 10.1071 kA
Important Note:
The variables and constant value used in the correction factor {1-(0.5 x VarCf)} has a great significance.
• The "0.5" coefficient indicates that variation is applied to the average arcing current to obtain a lower-bound value
arcing current.
• 208 volts ≤ Voc ≤ 600 Volts: Iarc (Final current Only).
• 600 volts ≤ Voc ≤ 15000 volts: Iarc_600Voc , Iarc_2700Voc , Iarc_14300Voc (intermediate average arcing currents). The final
Iarcvalue inherits the correction factor.
To determine the final arcing current, incident energy, and arc-flash boundary at a specific voltage, first, we need
to calculate the intermediate values for the three voltage levels of 600 V, 2700 V, and 14,300 V. Then use the
interpolation Equation (16) to Equation (24) throughout to determine the final estimated values.
Interpolation equations for Arcing Current (Iarc)
Iarc_2700Voc - Iarc_600Voc
Iarc_1 ≔ ―――――――⋅ ⎛⎝kVoc - 2.7⎞⎠ + Iarc_2700Voc
2.1
Iarc_14300Voc - Iarc_2700Voc
Iarc_2 ≔ ―――――――― ⋅ ⎛⎝kVoc - 14.3⎞⎠ + Iarc_14300Voc
11.6
Iarc_1 Iarc_2
Iarc_3 ≔ ――⋅ ⎛⎝2.7 - kVoc⎞⎠ + ――⋅ ⎛⎝kVoc - 0.6⎞⎠
2.1 2.1
Iarc_2700Voc_min - Iarc_600Voc_min
Iarc_1_min ≔ ―――――――――― ⋅ ⎛⎝kVoc - 2.7⎞⎠ + Iarc_2700Voc_min Iarc_1_min = 8.3672 kA Iarc_1 = 9.7828 kA
2.1
Iarc_14300Voc_min - Iarc_2700Voc_min
Iarc_2_min ≔ ―――――――――― ⋅ ⎛⎝kVoc - 14.3⎞⎠ + Iarc_14300Voc_min Iarc_2_min = 9.7535 kA Iarc_2 = 11.4037 kA
11.6
Iarc_1_min Iarc_2_min
Iarc_3_min ≔ ―――⋅ ⎛⎝2.7 - kVoc⎞⎠ + ―――⋅ ⎛⎝kVoc - 0.6⎞⎠ Iarc_3_min = 8.2219 kA Iarc_3 = 9.613 kA
2.1 2.1
For Iarc_min = 6.7798 kA then Arc duration is Tarc_min ≔ t ⎛⎝Iarc_min⎞⎠ = 9999 ms or T' ≔ 4.58 s (if Relay Model=1 then T':=Tarc_min else T´:=cycle/f)
For Iarc = 7.9268 kA then Arc duration is Tarc ≔ t ⎛⎝Iarc⎞⎠ = 9999 ms or T ≔ 3.35 s (if RelayModel=1 then T:=Tarc else T:=cycle/f)
3rd Step: Determine the Box Size Correction Factor (CF)
Height1 + Width1
EES ≔ ―――――― EES = 20 in
2
EC = “HCB”
1
Box Size Correction Factor (CF): CF = 1 ―― =1
CF
4th Step: Determine the Incident Energy (I.E)
EC = “HCB”
⎛ ⎛ k3 ⋅ kIarc_600Voc ⎛ 1 ⎞⎞⎞
⎜k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k12 ⋅ log ⎛⎝kD⎞⎠ + k13 ⋅ log ⎛⎝kIarc_600Voc⎞⎠ + log ⎜―― ⎟⎟
⎜ 12.552 ⎜⎝ 7 6 5 4 3 2
k4 ⋅ kbf + k5 ⋅ kbf + k6 ⋅ kbf + k7 ⋅ kbf + k8 ⋅ kbf + k9 ⋅ kbf + k10 ⋅ kbf ⎝ CF ⎠⎟⎠⎟ J
E600Voc ≔ ⎜――― ⋅ kT ⋅ 10 ⎟ ――
⎝ 50 ⎠ cm 2
⎛ ⎛ k3 ⋅ kIarc_600Voc ⎛ 1 ⎞⎞⎞
⎜k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――+ k11 ⋅ log ⎛⎝kbf⎞⎠ + k12 ⋅ log ⎛⎝kD⎞⎠ + k13 ⋅ log ⎛⎝kIarc_208Voc⎞⎠ + log ⎜―― ⎟⎟
⎜ 12.552 ⎜ 7 6 5 4 3 2
k4 ⋅ kbf + k5 ⋅ kbf + k6 ⋅ kbf + k7 ⋅ kbf + k8 ⋅ kbf + k9 ⋅ kbf + k10 ⋅ kbf ⎝ CF ⎠⎟⎠⎟ J
E208Voc ≔ ⎜――― ⋅ kT ⋅ 10 ⎝ ⎟ ――
⎝ 50 ⎠ cm 2
⎛ ⎛ k3 ⋅ kIarc_600Voc_min ⎛ 1 ⎞⎞⎞
⎜k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k12 ⋅ log ⎛⎝kD⎞⎠ + k13 ⋅ log ⎛⎝kIarc_600Voc_min⎞⎠ + log ⎜―― ⎟⎟
⎜ 12.552 ⎜⎝ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠⎟⎠⎟ J
E600Voc' ≔ ⎜――― ⋅ kT' ⋅ 10 ⎟ ――
⎝ 50 ⎠ cm 2
For Iarc_600Voc_min = 8.5042 kA and T' = ⎛⎝4.58 ⋅ 10 3 ⎞⎠ ms For Iarc_600Voc = 9.943 kA and T = ⎛⎝3.35 ⋅ 10 3 ⎞⎠ ms
J J
E600Voc' = 529.057 ―― E600Voc = 414.693 ――
cm 2 cm 2
⎛ ⎛ k3 ⋅ kIarc_600Voc ⎛ 1 ⎞⎞⎞
⎜k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k12 ⋅ log ⎛⎝kD⎞⎠ + k13 ⋅ log ⎛⎝kIarc_208Voc_min⎞⎠ + log ⎜―― ⎟⎟
⎜ 12.552 ⎜⎝ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠⎟⎠⎟ J
E208Voc' ≔ ⎜――― ⋅ kT' ⋅ 10 ⎟ ――
⎝ 50 ⎠ cm 2
For Iarc_208Voc_min = 6.7798 kA and T' = ⎛⎝4.58 ⋅ 10 3 ⎞⎠ ms For Iarc_208Voc = 7.9268 kA and T = ⎛⎝3.35 ⋅ 10 3 ⎞⎠ ms
J J
E208Voc' = 381.292 ―― E208Voc = 327.917 ―― 208 V ≤ Voc ≤ 600 V
cm 2 cm 2
⎛ k3 ⋅ kIarc_600Voc ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ―――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_600Voc⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
7 6 5 4 3 2
⎜ k4 ⋅ kbf + k5 ⋅ kbf + k6 ⋅ kbf + k7 ⋅ kbf + k8 ⋅ kbf + k9 ⋅ kbf + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT ⎠ ⎟
⎜――――――――――――――――――――――――――――――――――――――――――――――⎟
⎝ -k12 ⎠
AFB600Voc ≔ 10 mm
⎛ k3 ⋅ kIarc_600Voc ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ―――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_208Voc⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
7 6 5 4 3 2
⎜ k4 ⋅ kbf + k5 ⋅ kbf + k6 ⋅ kbf + k7 ⋅ kbf + k8 ⋅ kbf + k9 ⋅ kbf + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT ⎠ ⎟
⎜――――――――――――――――――――――――――――――――――――――――――――――⎟
⎝ -k12 ⎠
AFB208Voc ≔ 10 mm
⎛ k3 ⋅ kIarc_600Voc_min ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――+ k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_600Voc_min⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
⎜ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT' ⎠ ⎟
⎜―――――――――――――――――――――――――――――――――――――――――――――――― ⎟
⎝ -k12 ⎠
AFB600Voc' ≔ 10 mm
For Iarc_600Voc_min = 8.5042 kA and T' = ⎛⎝4.58 ⋅ 10 3 ⎞⎠ ms For Iarc_600Voc = 9.943 kA and T = ⎛⎝3.35 ⋅ 10 3 ⎞⎠ ms
⎛ k3 ⋅ kIarc_600Voc ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――+ k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_208Voc_min⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
7 6 5 4 3 2
⎜ k4 ⋅ kbf + k5 ⋅ kbf + k6 ⋅ kbf + k7 ⋅ kbf + k8 ⋅ kbf + k9 ⋅ kbf + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT' ⎠ ⎟
⎜―――――――――――――――――――――――――――――――――――――――――――――――― ⎟
⎝ -k12 ⎠
AFB208Voc' ≔ 10 mm
For Iarc_208Voc_min = 6.7798 kA and T' = ⎛⎝4.58 ⋅ 10 3 ⎞⎠ ms For Iarc_208Voc = 7.9268 kA and T = ⎛⎝3.35 ⋅ 10 3 ⎞⎠ ms
⎛ ⎛ k3 ⋅ kIarc_2700Voc_min ⎛ 1 ⎞⎞⎞
⎜k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k12 ⋅ log ⎛⎝kD⎞⎠ + k13 ⋅ log ⎛⎝kIarc_2700Voc_min⎞⎠ + log ⎜―― ⎟⎟
⎜ 12.552 ⎜⎝ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠⎟⎠⎟ J
E2700Voc' ≔ ⎜――― ⋅ kT' ⋅ 10 ⎟⎠ ――
⎝ 50 cm 2
For Iarc_2700Voc_min = 9.8124 kA and T' = 4580 ms For Iarc_2700Voc = 11.4726 kA and T = 3350 ms
J J
E2700Voc' = 866.699 ―― E2700Voc = 704.33 ――
cm 2 cm 2
⎛ k3 ⋅ kIarc_2700Voc ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ―――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_2700Voc⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
7 6 5 4 3 2
⎜ k4 ⋅ kbf + k5 ⋅ kbf + k6 ⋅ kbf + k7 ⋅ kbf + k8 ⋅ kbf + k9 ⋅ kbf + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT ⎠ ⎟
⎜――――――――――――――――――――――――――――――――――――――――――――――⎟
⎝ -k12 ⎠
AFB2700Voc ≔ 10 mm
⎛ k3 ⋅ kIarc_2700Voc_min ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――+ k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_2700Voc_min⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
7 6 5 4 3 2
⎜ k4 ⋅ kbf + k5 ⋅ kbf + k6 ⋅ kbf + k7 ⋅ kbf + k8 ⋅ kbf + k9 ⋅ kbf + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT' ⎠ ⎟
⎜――――――――――――――――――――――――――――――――――――――――――――――――⎟
⎝ -k12 ⎠
AFB2700Voc' ≔ 10 mm
For Iarc_2700Voc_min = 9.8124 kA and T' = 4580 ms For Iarc_2700Voc = 11.4726 kA and T = 3350 ms
⎛ ⎛ k3 ⋅ kIarc_14300Voc ⎛ 1 ⎞⎞⎞
⎜k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――+ k11 ⋅ log ⎛⎝kbf⎞⎠ + k12 ⋅ log ⎛⎝kD⎞⎠ + k13 ⋅ log ⎛⎝kIarc_14300Voc⎞⎠ + log ⎜―― ⎟⎟
⎜ 12.552 ⎜⎝ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠⎟⎠⎟ J
E14300Voc ≔ ――― ⋅ kT ⋅ 10
⎜⎝ 50 ⎟⎠ ――
cm 2
⎛ ⎛ k3 ⋅ kIarc_14300Voc_min ⎛ 1 ⎞⎞⎞
⎜k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k12 ⋅ log ⎛⎝kD⎞⎠ + k13 ⋅ log ⎛⎝kIarc_14300Voc_min⎞⎠ + log ⎜―― ⎟⎟
⎜ 12.552 ⎜⎝ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠⎟⎠⎟ J
E14300Voc' ≔ ⎜――― ⋅ kT' ⋅ 10 ⎟ ――
⎝ 50 ⎠ cm 2
For Iarc_14300Voc_min = 10.1071 kA and T' = ⎛⎝4.58 ⋅ 10 3 ⎞⎠ ms For Iarc_14300Voc = 11.817 kA and T = ⎛⎝3.35 ⋅ 10 3 ⎞⎠ ms
J J
E14300Voc' = 937.754 ―― E14300Voc = 878.071 ――
cm 2 cm 2
⎛ k3 ⋅ kIarc_14300Voc ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ―――――――――――――――――――――― + k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_14300Voc⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
⎜ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT ⎠ ⎟
⎜――――――――――――――――――――――――――――――――――――――――――――――― ⎟
⎝ -k12 ⎠
AFB14300Voc ≔ 10 mm
⎛ k3 ⋅ kIarc_14300Voc_min ⎛ 1 ⎞ ⎛ 20 ⎞ ⎞
⎜ k1 + k2 ⋅ log ⎛⎝kG⎞⎠ + ――――――――――――――――――――――+ k11 ⋅ log ⎛⎝kbf⎞⎠ + k13 ⋅ log ⎛⎝kIarc_14300Voc_min⎞⎠ + log ⎜―― ⎟ - log ⎜―― ⎟⎟
⎜ k4 ⋅ kbf 7 + k5 ⋅ kbf 6 + k6 ⋅ kbf 5 + k7 ⋅ kbf 4 + k8 ⋅ kbf 3 + k9 ⋅ kbf 2 + k10 ⋅ kbf ⎝ CF ⎠ ⎝ kT' ⎠ ⎟
⎜――――――――――――――――――――――――――――――――――――――――――――――――― ⎟
⎝ -k12 ⎠
AFB14300Voc' ≔ 10 mm
For Iarc_14300Voc_min = 10.1071 kA and T' = ⎛⎝4.58 ⋅ 10 3 ⎞⎠ ms For Iarc_14300Voc = 11.817 kA and T = ⎛⎝3.35 ⋅ 10 3 ⎞⎠ ms
E2700Voc - E600Voc
E1 ≔ ―――――― ⋅ ⎛⎝kVoc - 2.7⎞⎠ + E2700Voc
2.1
E14300Voc - E2700Voc
E2 ≔ ――――――⋅ ⎛⎝kVoc - 14.3⎞⎠ + E14300Voc
11.6
E1 E2
E3 ≔ ―― ⋅ ⎛⎝2.7 - kVoc⎞⎠ + ―― ⋅ ⎛⎝kVoc - 0.6⎞⎠
2.1 2.1
E2700Voc' - E600Voc' J J
E1' ≔ ――――――⋅ ⎛⎝kVoc - 2.7⎞⎠ + E2700Voc' E1' = 493.6849 ―― E1 = 384.3506 ――
2.1 cm 2 cm 2
E14300Voc' - E2700Voc' J J
E2' ≔ ――――――― ⋅ ⎛⎝kVoc - 14.3⎞⎠ + E14300Voc' E2' = 852.4878 ―― E2 = 669.5815 ――
11.6 cm 2 cm 2
E1' E2' J J
E3' ≔ ―― ⋅ ⎛⎝2.7 - kVoc⎞⎠ + ―― ⋅ ⎛⎝kVoc - 0.6⎞⎠ E3' = 456.096 ―― E3 = 354.4692 ――
2.1 2.1 cm 2 cm 2
For Iarc_min = 6.7798 kA @ Voc = 0.38 kV For Iarc = 7.9268 kA @ Voc = 0.38 kV
and T' = 4580 ms and T = 3350 ms
J cal J cal
E' = 381.292 ―― E' = 91.07 ―― E = 327.9172 ―― E = 78.3217 ――
cm 2 cm 2 cm 2 cm 2
5th Step: Determine the Arc Flash Boundary (AFB)
AFB2700Voc - AFB600Voc
AFB1 ≔ ―――――――― ⋅ ⎛⎝kVoc - 2.7⎞⎠ + AFB2700Voc
2.1
AFB14300Voc - AFB2700Voc
AFB2 ≔ ――――――――⋅ ⎛⎝kVoc - 14.3⎞⎠ + AFB14300Voc
11.6
AFB1 AFB2
AFB3 ≔ ―― ⋅ ⎛⎝2.7 - kVoc⎞⎠ + ―― ⋅ ⎛⎝kVoc - 0.6⎞⎠
2.1 2.1
AFB2700Voc' - AFB600Voc'
AFB1' ≔ ―――――――― ⋅ ⎛⎝kVoc - 2.7⎞⎠ + AFB2700Voc' AFB1' = 5409.853 mm AFB1 = 4798.684 mm
2.1
AFB14300Voc' - AFB2700Voc'
AFB2' ≔ ――――――――― ⋅ ⎛⎝kVoc - 14.3⎞⎠ + AFB14300Voc' AFB2' = 11667.24 mm AFB2 = 10129.763 mm
11.6
AFB1' AFB2'
AFB3' ≔ ――― ⋅ ⎛⎝2.7 - kVoc⎞⎠ + ――― ⋅ ⎛⎝kVoc - 0.6⎞⎠ AFB3' = 4754.317 mm AFB3 = 4240.19 mm
2.1 2.1
For Iarc_min = 6.7798 kA @ Voc = 0.38 kV For Iarc = 7.9268 kA @ Voc = 0.38 kV
and T' = 4580 ms and T = 3350 ms
The National Fire Protection Association (NFPA) details how to comply with the Occupational Safety and Health Administration's (OSHA)
regulation, 29 CFR 1910.333(a), through the NFPA 70E standard.
According to the NFPA 70E standard, there are six primary responsibilities that facilities must meet. These responsibilities include:
Arc flash labeling is the responsibility of the employer, not the manufacturer or installer of the equipment. Labeling is required for any
piece of electrical equipment that may need examination, adjustment, service or maintenance while energized, creating the potential for
an arc flash incident to occur.
Sample Label. NOTE: PPE “LEVEL 1” specified on this label is a site specific level of PPE
EPP:
TABLE 130.7(C)(15)(c) Personal Protective Equipment (PPE) is not applicable to evaluations conducted using the incident energy
analysis method. For arc flash PPE clothing requirements for the incident energy analysis method, see 130.5(G) and 130.7(C)(1)
though (C)(14).
(no PPE Category 0)
If you are using the incident energy method to select your arc flash PPE the recreated NFPA 70E Table 130.5(G)
listed below can be used as a reference. Please reference NFPA 70E Standards for Electrical Safety in the Workplace directly
for any specific questions on the guidelines listed in this FAQ.
Table 130.5(G) identifies the arc-rated clothing and other PPE requirements…and used with the incident energy analysis
method of selecting arc flash PPE.
- No PPE specified for less than 1.2 cal/cm2
- PPE for 1.2 cal/cm2 to 12 cal/cm2
- PPE for greater than 12 cal/cm2
130.5 (C) Additional Protective Measures. If additional protective measures are required they shall be selected and implemented
according to the hierarchy of risk control identified in 110.1(H). When the additional protective measures include the use of PPE, the
following shall be determined:
(1) Appropriate safety-related work practices
(2) The arc flash boundary
(3) The PPE to be used within the arc flash
boundary
Table 130.5(C) shall be permitted to be used to estimate the likelihood of occurrence of an arc flash event to determine if
additional protective measures are required.
- Table 130.5(C) Estimate of the Likelihood of Occurrence of an Arc Flash Incident for ac and dc Systems
Based on the following items:
- Task Being Performed
- Equipment Condition (Any, Normal, or Abnormal)
- Likelihood of Occurrence (Yes or No)
TABLE 130.5(C) Estimate of the Likelihood of Occurrence of an Arc Flash Incident for ac and dc Systems
- Where this table identifies “No” as an estimate of likelihood of occurrence, it means that an arc flash incident is not likely to occur.
- Where this table identifies “Yes” as an estimate of likelihood of occurrence, it means that additional protective measures are
required to be selected and implemented according to the hierarchy of risk control identified in 110.1(H).
130.5(E)(2) The arc flash boundary shall be permitted to be determined by Table 130.7(C)(15)(a) or Table 130.7(C)(15)(b) when
( )( ) y p y ( )( )( ) ( )( )( )
the requirements of these tables apply.
There are two methods that can be used in an arc flash risk assessment to determine the arc flash boundary.
- The incident energy analysis method, which results in an arc flash boundary at a distance where the incident energy is 1.2 cal/cm2.
- The other is the arc flash PPE category method, which results in an arc flash boundary selected directly from the tables in 130.7(C)(15)
130.5(F) Arc Flash PPE. One of the following methods shall be used for the selection of arc flash PPE:
(1) The incident energy analysis method in accordance with 130.5(G)
(2) The arc flash PPE category method in accordance with 130.7(C)(15)
Either, but not both, methods shall be permitted to be used on the same piece of equipment. The results of an incident energy
analysis to specify an arc flash PPE category in Table 130.7(C)(15)(c) shall not be permitted
Table 130.5(G) identifies the arc-rated clothing and other PPE requirements…and used with the incident energy analysis method of
selecting arc flash PPE.
- No PPE specified for less than 1.2 cal/cm2
- PPE for 1.2 cal/cm2 to 12 cal/cm2
- PPE for greater than 12 cal/cm2
130.5(H) Equipment Labeling: Electrical equipment such as switchboards, panelboards, industrial control panels, meter socket
enclosures, and motor control centers that are in other than dwelling units and that are likely to require examination, adjustment,
servicing, or maintenance while energized shall be marked with a label containing all the following information
(1) Nominal system voltage
(2) Arc flash boundary
(3) At least one of the following:
a. Available incident energy and the corresponding working
distance, or the arc flash PPE category in Table 130.7(C)(15)(a)
or Table 130.7(C)(15)(b) for the equipment, but not both
b. Minimum arc rating of clothing
c. Site-specific level of PPE
Summary
The updated standard states that if the likelihood of an arc flash for a particular activity exists, employers can now use one of two methods to
determine the appropriate PPE:
- Incident energy analysis method: Annex D and Table 130.5(G)
- Arc flash PPE category method: Table 130.5(C) and a series of tables in 130.7(C)(15)
Option 1 would be utilizing the ARC flash assessment methodology by hiring an engineering firm to come out and do the assessment. They can
determine exactly what the equipment is capable of producing, so the customer knows the risks and the arc flash energy for each one.
Table 130.5(G), formerly part of the 70E Annex, has been revised and moved into the standard’s mandatory text.
Option 2 is using Tables 130.5(C) and 130.7(C)(15)(a and b), which lists Category 1 to Category 4, based on the maximum arc flash energy level,
and identifies all of the PPE needed for each category. In order to use this method, a safety manager must know the maximum available fault
current, maximum fault-clearing time and minimum working distances for each equipment type.
Calculate the two sets of arc duration, incident energy, and arc-flash boundary values based on the interpolation arcing current to account for
the arcing current variation effect on the operation of protective devices. The final incident energy or arc-flash boundary is the higher of the two
calculated values.
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