TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference

Project Petrosinovensa

Machine AMG 1600QM14 DSE

Work nr: 1158HG401
Serial nr 4610777

Date 27.7.2010

Approved on the behalf of manufacturer

Toni Wendelin

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 2
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 7303
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 14230 13800 595 0.80 60.0 93 8.48 <== 514
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) Checking of oil flow
8) No-load point
9) Short-circuit point
10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
11) Tests with regulator
12) Overspeed test
13) Vibration measurement after overspeed
14) High voltage test
15) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 3
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance
Min [mm] Max [mm] [mm]
Machine 10.5 11.0 D 0.42
Exciter 2.6 2.7 N.D 0.42
3) Insulation resistances before tests
T = 22.5°C
Winding R [Mohm] U [V] t1 [s]
Stator 3780 1000 60
Rotor 12400 1000 60
Exciter 9150 1000
Auxiliaries

Space heater 20000 500

Temperature detectors
Stator 8100 500
Bearing 13100 500
Cooling air 2440 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.11028 0.11029 0.11029
Rotor 0.10947
Exciter
Stator 8.42926
Rotor 0.00261 0.00261 0.00260
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 4
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A
Resistances of detectors and space heaters
T = 22.5 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heater 66.3
B3A 2HE1 - 2HE2 Space heater 66.1
B3A 3HE1 - 3HE2 Space heater 65.8
B3A 1R1 - 1R2 Stator winding U 108.8 Pt-100
B3A 2R1 - 2R2 Stator winding V 108.8 Pt-100
B3A 3R1 - 3R2 Stator winding W 108.7 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 108.7 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 108.8 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 108.7 Pt-100
B3A 30R1 - 30R2 Bearing D-end 111.4 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 110.5 Pt-100
B3A 50R1 - 50R2 Cooling air warm 108.4 Pt-100
B3A 60R1 - 60R2 Cooling air cold D-end 108.5 Pt-100
B3A 61R1 - 61R2 Cooling air cold N.D-end 108.5 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) Oil Flow measurement

V [dm³/min] p [bar] T [°C] Viscosity
D-end bearing: 14.0 1.25 37.0 32
N.D-end bearing: 7.7 1.25 37.0 32

8) No-load point
n [rpm] T [°C] U1 [V] Im [A]
514 33.7 13791 2.74
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 13796 13801 13786

9) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
514 39.0 595.7 3.69
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 597 597 595
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 5
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 13800 V
I1 = 595 A
n = 514 rpm
1.4
No-load curve
T = 33.7 °C
n = 514 rpm
Im [A] U1 [p.u.] 1.2
7.06 1.31
4.64 1.20
3.44 1.10
3.07 1.05 1.0
2.74 1.00
U1 [p.u.], I1 [p.u]

2.50 0.95
2.30 0.90
1.64 0.69 0.8
1.39 0.60
1.12 0.50
0.88 0.40
0.75 0.35 0.6
0.62 0.29
0.51 0.25
0.01 0.03
0.4
Short-circuit curve
T = 39.0 °C
n = 514 rpm
Im [A] I1 [p.u.] 0.2

5.76 1.50
4.08 1.10
3.69 1.00
0.0
2.74 0.75
0 2 4 6 8 10 12 14 16 18
1.78 0.50 Im [A]
0.86 0.25
0.01 0.02 U1 I1
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 6
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

11) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30124512/0030
Drawing nr 9931386 A

Sustained short-circuit test

I1, max = 2224 A
Im, max = 18.3 A
n, min = 456 rpm
ECL-10(Pos nr) = 14 Terminals
4-5 5-6 6-7 7-8 9 - 10 10 - 11 11 - 12 12 - 13
closed open open closed closed open open open
Other settings
Remanence voltage, U = 1983.0 V
Voltage transformer 13800/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 15.9 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

14 000

12 000

10 000
U [V]

8 000

6 000

4 000

2 000
0 10 20 30 40 50
t [s]
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 7
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

12) Overspeed test

n = 617 rpm t = 120 s

13) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 13800 No-load 514 0.32 0.20 0.32 mm/s, rms
ND-END 13800 No-load 514 0.37 0.15 0.19 mm/s, rms
Measuring equipment
Id Type Name Cal Date Next Cal Due
716105 Measuring Equipment CSI, USA, 1910, Vibration Analyzer 7.7.2010 7.1.2011
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 8
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

14) High voltage test

Winding U [V] t [s] f [Hz]
Stator 30600 60 50
Rotor 2000 60 50
Exciter 2400 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors U [V] t [s] f [Hz]
Stator 1500 60 50 Cooling air 500 60 50
Bearing 500 60 50

15) Insulation resistances with Polarization index

T = 32.9 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 22200 1000 600 3000 60 7.40
Rotor 8600 1000 60
Exciter 10900 1000
Auxiliaries

Space heater 31000 500

Temperature detectors
Stator 11800 500
Bearing 25000 500
Cooling air 4840 500
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/1
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.400
;
; UNITROL 1000-15 Parameter File
; Saved: 27.07.2010, 09:46
; AVR Serial Number: 30124512/0030
; Control Software Version: 4.401
; Panel Software Version: 4.310
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=13.800kV
UM Primary=13.800kV
UM Secondary=110.0V
IM2 Nominal=595A
IM2 Primary=600A
IM2 Secondary=1.000A
Ie No Load=42.0%
Kceiling=6.00
Xq=0.87
f Nominal=60.00Hz

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=54.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/2
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

Minimum Q (P @ 50%)=-25.0%
Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=2.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O 1]
Input=Excitation_ON
Polarity=Normal
Output=None
Direction=In
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/3
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
Polarity=Normal

[DIGITAL INPUT 13 from +AI]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/4
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=14.7
Derivation Time (Tb)=0.20s
Integration Time (Ta)=5.90s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s

[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/5
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
UNetOffset=0%
AnglOffset=0deg
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s

[PSS]
PSS_SELECT=FALSE
TW1=5.0s
TW2=5.0s
TW3=5.0s
TW4=0.0s
KS1=15.0p.u.
KS2=0.60p.u.
KS3=1.00p.u.
T1=0.10S
T3=0.18s
T10=0.26s
T2=0.02s
T4=0.02s
T11=0.02s
T7=5.00s
T8=0.00s
T9=0.10s
M=5
N=1
PSS max=10.0%
PSS min=-10.0%
P min=5.0%

[IM Limiter]
IMlim_Active=FALSE
IMlim_K=1.00
IMlim_Im_th=100.0%

[TEMP INFLUENCE]
IMlim_T1=50.0°
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/6
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

IMlim_Im_th2=75%
IMlim_T2=60.0°
IMlim_Im_th3=50%
IMlim_T3=70.0°
IMlim_T4=80.0°
IElim_T1=50.0°
IElim_Ie_th2=75%
IElim_T2=60.0°
IElim_Ie_th3=50%
IElim_T3=70.0°
IElim_T4=80.0°

[MODBUS]
MB Slave ID=247
MB_Protocol=0
MB_Bitrate=7
MB_ChrFrame=0
MB_KeepAliveTime=0
MB_KeepAliveAction=0
MB_Enable=FALSE
MB_Delay=10

[DIGITAL I/O HYSTERESIS]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 15
Order reference Work nr: Serial nr Revision
1158HG401 4610777 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

End of report
Test bay GX2 (Dieselgenerator line, test bench no. 2)
Author J.Ojapalo, J.Lehtimäki
Printed: 29.7.2010
Number of pages 15 Toni Wendelin
2.1/21
 TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference

Project Petrosinovensa

Machine AMG 1600QM14 DSE

Work nr: 1158HG402
Serial nr 4610778

Date 30.7.2010

Approved on the behalf of manufacturer

Toni Wendelin

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 2
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 7303
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 14230 13800 595 0.80 60.0 93 8.48 <== 514
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) Checking of oil flow
8) No-load point
9) Short-circuit point
10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
11) Tests with regulator
12) Overspeed test
13) Vibration measurement after overspeed
14) High voltage test
15) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 3
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance
Min [mm] Max [mm] [mm]
Machine 10.2 10.9 D 0.43
Exciter 2.6 2.8 N.D 0.43
3) Insulation resistances before tests
T = 24.4°C
Winding R [Mohm] U [V] t1 [s]
Stator 3320 1000 60
Rotor 10900 1000 60
Exciter 15000 1000
Auxiliaries

Space heater 25800 500

Temperature detectors
Stator 11100 500
Bearing 18600 500
Cooling air 10800 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.11040 0.11042 0.11041
Rotor 0.10971
Exciter
Stator 8.43800
Rotor 0.00263 0.00264 0.00263
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 4
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A
Resistances of detectors and space heaters
T = 24.4 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heater 68.2
B3A 2HE1 - 2HE2 Space heater 68.1
B3A 3HE1 - 3HE2 Space heater 67.1
B3A 1R1 - 1R2 Stator winding U 109.5 Pt-100
B3A 2R1 - 2R2 Stator winding V 109.5 Pt-100
B3A 3R1 - 3R2 Stator winding W 109.4 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 109.5 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 109.5 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 109.4 Pt-100
B3A 30R1 - 30R2 Bearing D-end 109.4 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 109.4 Pt-100
B3A 50R1 - 50R2 Coolind air warm 108.9 Pt-100
B3A 60R1 - 60R2 Cooling air cold D-end 109.0 Pt-100
B3A 61R1 - 61R2 Cooling air cold N.D-end 108.8 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) Oil Flow measurement

V [dm³/min] p [bar] T [°C] Viscosity
D-end bearing: 14.4 1.25 37.0 32
N.D-end bearing: 8.0 1.25 37.0 32

8) No-load point
n [rpm] T [°C] U1 [V] Im [A]
514 33.9 13787 2.68
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 13792 13797 13782

9) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
514 41.0 595.0 3.66
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 596 596 594
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 5
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 13800 V
I1 = 595 A
n = 514 rpm
1.4
No-load curve
T = 33.9 °C
n = 514 rpm
Im [A] U1 [p.u.] 1.2
8.73 1.35
4.49 1.20
3.38 1.10
2.96 1.05 1.0
2.68 1.00
U1 [p.u.], I1 [p.u]

2.45 0.95
2.25 0.90
1.62 0.70 0.8
1.34 0.60
1.10 0.50
0.84 0.40
0.73 0.35 0.6
0.61 0.30
0.49 0.25
0.01 0.04
0.4
Short-circuit curve
T = 41.0 °C
n = 514 rpm
Im [A] I1 [p.u.] 0.2

5.73 1.50
4.04 1.10
3.66 1.00
0.0
2.70 0.75
0 2 4 6 8 10 12 14 16 18
1.76 0.50 Im [A]
0.84 0.25
0.01 0.02 U1 I1
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 6
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

11) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30124513/0026
Drawing nr 5132714 F

Sustained short-circuit test

I1, max = 2268 A
Im, max = 18.3 A
n, min = 464 rpm
ECL-10(Pos nr) = 14 Terminals
4-5 5-6 6-7 7-8 9 - 10 10 - 11 11 - 12 12 - 13
closed open open closed closed open open open
Other settings
Remanence voltage, U = 2007.0 V
Voltage transformer 13800/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 15.6 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

14 000

12 000

10 000
U [V]

8 000

6 000

4 000

2 000
0 10 20 30 40 50
t [s]
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 7
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

12) Overspeed test

n = 617 rpm t = 120 s

13) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 13800 No-load 514 0.37 0.31 0.24 mm/s, rms
ND-END 13800 No-load 514 0.39 0.18 0.20 mm/s, rms
Measuring equipment
Id Type Name Cal Date Next Cal Due
716105 Measuring Equipment CSI, USA, 1910, Vibration Analyzer 7.7.2010 7.1.2011
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 8
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

14) High voltage test

Winding U [V] t [s] f [Hz]
Stator 30600 60 50
Rotor 2000 60 50
Exciter 2400 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors U [V] t [s] f [Hz]
Stator 1500 60 50 Cooling air 500 60 50
Bearing 500 60 50

15) Insulation resistances with Polarization index

T = 32.9 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 24400 1000 600 2680 60 9.10
Rotor 7800 1000 60
Exciter 16100 1000
Auxiliaries

Space heater 42400 500

Temperature detectors
Stator 9750 500
Bearing 27000 500
Cooling air 15600 500
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/1
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.400
;
; UNITROL 1000-15 Parameter File
; Saved: 30.07.2010, 07:20
; AVR Serial Number: 30124513/0026
; Control Software Version: 4.401
; Panel Software Version: 4.310
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=13.800kV
UM Primary=13.800kV
UM Secondary=110.0V
IM2 Nominal=595A
IM2 Primary=600A
IM2 Secondary=1.000A
Ie No Load=42.0%
Kceiling=6.00
Xq=0.87
f Nominal=60.00Hz

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=54.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/2
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

Minimum Q (P @ 50%)=-25.0%
Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=2.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O 1]
Input=Excitation_ON
Polarity=Normal
Output=None
Direction=In
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/3
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
Polarity=Normal

[DIGITAL INPUT 13 from +AI]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/4
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=14.7
Derivation Time (Tb)=0.20s
Integration Time (Ta)=5.90s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s

[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/5
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
UNetOffset=0%
AnglOffset=0deg
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s

[PSS]
PSS_SELECT=FALSE
TW1=5.0s
TW2=5.0s
TW3=5.0s
TW4=0.0s
KS1=15.0p.u.
KS2=0.60p.u.
KS3=1.00p.u.
T1=0.10S
T3=0.18s
T10=0.26s
T2=0.02s
T4=0.02s
T11=0.02s
T7=5.00s
T8=0.00s
T9=0.10s
M=5
N=1
PSS max=10.0%
PSS min=-10.0%
P min=5.0%

[IM Limiter]
IMlim_Active=FALSE
IMlim_K=1.00
IMlim_Im_th=100.0%

[TEMP INFLUENCE]
IMlim_T1=50.0°
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/6
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

IMlim_Im_th2=75%
IMlim_T2=60.0°
IMlim_Im_th3=50%
IMlim_T3=70.0°
IMlim_T4=80.0°
IElim_T1=50.0°
IElim_Ie_th2=75%
IElim_T2=60.0°
IElim_Ie_th3=50%
IElim_T3=70.0°
IElim_T4=80.0°

[MODBUS]
MB Slave ID=247
MB_Protocol=0
MB_Bitrate=7
MB_ChrFrame=0
MB_KeepAliveTime=0
MB_KeepAliveAction=0
MB_Enable=FALSE
MB_Delay=10

[DIGITAL I/O HYSTERESIS]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 15
Order reference Work nr: Serial nr Revision
1158HG402 4610778 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

End of report
Test bay GX2 (Dieselgenerator line, test bench no. 2)
Author J.Lehtimäki, J.Ojapalo
Printed: 6.8.2010
Number of pages 15 Toni Wendelin
2.1/21
 TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference

Project Petrosinovensa

Machine AMG 1600QM14 DSE

Work nr: 1158HG403
Serial nr 4610779

Date 3.8.2010

Approved on the behalf of manufacturer

Toni Wendelin

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 2
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 7303
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 14230 13800 595 0.80 60.0 93 8.48 <== 514
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) Checking of oil flow
8) No-load point
9) Short-circuit point
10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
11) Tests with regulator
12) Overspeed test
13) Vibration measurement after overspeed
14) High voltage test
15) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 3
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance
Min [mm] Max [mm] [mm]
Machine 10.3 11.2 D 0.43
Exciter 2.6 2.9 N.D 0.43
3) Insulation resistances before tests
T = 21.6°C
Winding R [Mohm] U [V] t1 [s]
Stator 3020 1000 60
Rotor 11300 1000 60
Exciter 15300 1000
Auxiliaries

Space heater 50500 500

Temperature detectors
Stator 20600 500
Bearing 26400 500
Cooling air 18900 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.11050 0.11050 0.11046
Rotor 0.10966
Exciter
Stator 8.45137
Rotor 0.00262 0.00263 0.00264
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 4
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A
Resistances of detectors and space heaters
T = 21.6 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heater 67.3
B3A 2HE1 - 2HE2 Space heater 66.9
B3A 3HE1 - 3HE2 Space heater 69.1
B3A 1R1 - 1R2 Stator winding U 108.5 Pt-100
B3A 2R1 - 2R2 Stator winding V 108.4 Pt-100
B3A 3R1 - 3R2 Stator winding W 108.4 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 108.4 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 108.4 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 108.4 Pt-100
B3A 30R1 - 30R2 Bearing D-end 110.0 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 109.2 Pt-100
B3A 50R1 - 50R2 Cooling air warm 108.0 Pt-100
B3A 60R1 - 60R2 Cooling air cold D-end 108.2 Pt-100
B3A 61R1 - 61R2 Cooling air cold N.D-end 108.3 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) Oil Flow measurement

V [dm³/min] p [bar] T [°C] Viscosity
D-end bearing: 14.0 1.25 38.0 32
N.D-end bearing: 7.5 1.25 38.0 32

8) No-load point
n [rpm] T [°C] U1 [V] Im [A]
514 30.7 13785 2.72
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 13790 13795 13780

9) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
514 34.0 594.7 3.65
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 596 596 594
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 5
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 13800 V
I1 = 595 A
n = 514 rpm
1.4
No-load curve
T = 30.7 °C
n = 514 rpm
Im [A] U1 [p.u.] 1.2
9.07 1.35
4.55 1.20
3.37 1.10
3.00 1.05 1.0
2.72 1.00
U1 [p.u.], I1 [p.u]

2.48 0.95
2.29 0.90
1.64 0.70 0.8
1.36 0.60
1.17 0.51
0.87 0.40
0.77 0.36 0.6
0.62 0.30
0.50 0.25
0.01 0.04
0.4
Short-circuit curve
T = 34.0 °C
n = 514 rpm
Im [A] I1 [p.u.] 0.2

5.74 1.50
4.05 1.10
3.65 1.00
0.0
2.71 0.75
0 2 4 6 8 10 12 14 16 18
1.77 0.50 Im [A]
0.84 0.25
0.01 0.02 U1 I1
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 6
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

11) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30124513/0008
Drawing nr 5132714 F

Sustained short-circuit test

I1, max = 2380 A
Im, max = 17.8 A
n, min = 453 rpm
ECL-10(Pos nr) = 14 Terminals
4-5 5-6 6-7 7-8 9 - 10 10 - 11 11 - 12 12 - 13
closed open open closed closed open open open
Other settings
Remanence voltage, U = 1957.0 V
Voltage transformer 13800/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 16.1 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

14 000

12 000

10 000
U [V]

8 000

6 000

4 000

2 000
0 10 20 30 40 50
t [s]
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 7
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

12) Overspeed test

n = 617 rpm t = 120 s

13) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 13800 No-load 514 0.25 0.21 0.17 mm/s, rms
ND-END 13800 No-load 514 0.37 0.13 0.17 mm/s, rms
Measuring equipment
Id Type Name Cal Date Next Cal Due
716105 Measuring Equipment CSI, USA, 1910, Vibration Analyzer 7.7.2010 7.1.2011
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 8
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

14) High voltage test

Winding U [V] t [s] f [Hz]
Stator 30600 60 50
Rotor 2000 60 50
Exciter 2400 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors U [V] t [s] f [Hz]
Stator 1500 60 50 Cooling air 500 60 50
Bearing 500 60 50

15) Insulation resistances with Polarization index

T = 33.3 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 23200 1000 600 2580 60 8.99
Rotor 6900 1000 60
Exciter 16000 1000
Auxiliaries

Space heater 56500 500

Temperature detectors
Stator 22200 500
Bearing 37600 500
Cooling air 24000 500
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/1
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.400
;
; UNITROL 1000-15 Parameter File
; Saved: 03.08.2010, 09:36
; AVR Serial Number: 30124513/0008
; Control Software Version: 4.401
; Panel Software Version: 4.310
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=13.800kV
UM Primary=13.800kV
UM Secondary=110.0V
IM2 Nominal=595A
IM2 Primary=600A
IM2 Secondary=1.000A
Ie No Load=42.0%
Kceiling=6.00
Xq=0.87
f Nominal=60.00Hz

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=54.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/2
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

Minimum Q (P @ 50%)=-25.0%
Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=2.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O 1]
Input=Excitation_ON
Polarity=Normal
Output=None
Direction=In
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/3
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
Polarity=Normal

[DIGITAL INPUT 13 from +AI]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/4
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=14.7
Derivation Time (Tb)=0.20s
Integration Time (Ta)=5.90s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s

[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/5
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
UNetOffset=0%
AnglOffset=0deg
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s

[PSS]
PSS_SELECT=FALSE
TW1=5.0s
TW2=5.0s
TW3=5.0s
TW4=0.0s
KS1=15.0p.u.
KS2=0.60p.u.
KS3=1.00p.u.
T1=0.10S
T3=0.18s
T10=0.26s
T2=0.02s
T4=0.02s
T11=0.02s
T7=5.00s
T8=0.00s
T9=0.10s
M=5
N=1
PSS max=10.0%
PSS min=-10.0%
P min=5.0%

[IM Limiter]
IMlim_Active=FALSE
IMlim_K=1.00
IMlim_Im_th=100.0%

[TEMP INFLUENCE]
IMlim_T1=50.0°
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/6
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

IMlim_Im_th2=75%
IMlim_T2=60.0°
IMlim_Im_th3=50%
IMlim_T3=70.0°
IMlim_T4=80.0°
IElim_T1=50.0°
IElim_Ie_th2=75%
IElim_T2=60.0°
IElim_Ie_th3=50%
IElim_T3=70.0°
IElim_T4=80.0°

[MODBUS]
MB Slave ID=247
MB_Protocol=0
MB_Bitrate=7
MB_ChrFrame=0
MB_KeepAliveTime=0
MB_KeepAliveAction=0
MB_Enable=FALSE
MB_Delay=10

[DIGITAL I/O HYSTERESIS]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 15
Order reference Work nr: Serial nr Revision
1158HG403 4610779 A
Project Approved Report rev:
Petrosinovensa Toni Wendelin A

End of report
Test bay GX2 (Dieselgenerator line, test bench no. 2)
Author J.Lehtimäki, J.Ojapalo
Printed: 6.8.2010
Number of pages 15 Toni Wendelin
2.1/21
 TEST REPORT

Test report for synchronous machines

Customer WÄRTSILÄ FINLAND OY

Order reference

Project Petrosinovensa

Machine AMG 1600QM14 DSE

Work nr: 1158HG404
Serial nr 4610780

Date 10.8.2010

Approved on the behalf of manufacturer

Kari Pärssinen

ABB Oy, Machines

Visiting Address Postal Address Telefax(Group)
Strömbergintie 1 B P.O.Box 186 +358 10 22 22330
00380 HELSINKI FI-00381 Helsinki Telefax(Test floor)
FINLAND +358 10 22 23692
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 2
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

RATINGS
Standards IEC 60034
Insulation class F Mounting IM 7303
Temperature class F Protection class IP 23
Ambient temp. max 50 °C Duty S1
Usage Conn Sn/Pn[kVA] Un [V] In [A] p.f. f [Hz] Um [V] Im [A] Direction n [rpm]
Generator Y 14230 13800 595 0.80 60.0 93 8.48 <== 514
Table of contents / Test Program
1) Visual inspection
2) Air gap measurement and bearing clearance
3) Insulation resistances before tests
4) Resistance measurement of windings and elements
5) First running
6) Direction of rotation, checking of phase sequence
7) Checking of oil flow
8) No-load point
9) Short-circuit point
10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)
11) Tests with regulator
12) Overspeed test
13) Vibration measurement after overspeed
14) High voltage test
15) Insulation resistances with Polarization index

Appendices: 1) Tests with regulator_Basic settings

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 3
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

1) Visual inspection
Version Notes
A OK

2) Air gap measurement and bearing clearance

Airgap Bearing clearance
Min [mm] Max [mm] [mm]
Machine 10.4 11.1 D 0.43
Exciter 2.6 2.8 N.D 0.44
3) Insulation resistances before tests
T = 21.3°C
Winding R [Mohm] U [V] t1 [s]
Stator 3160 1000 60
Rotor 11300 1000 60
Exciter 9900 1000
Auxiliaries

Space heater 17300 500

Temperature detectors
Stator 8100 500
Bearing 12100 500
Cooling air 7300 500

4) Resistance measurement of windings and elements

Resistances of windings
T = 20 °C
Armature windings Ruv [ohm] Ruw [ohm] Rvw [ohm]
Stator 0.11093 0.11096 0.11096
Rotor 0.11036
Exciter
Stator 8.52016
Rotor: 0.00265 0.00264 0.00264
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 4
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A
Resistances of detectors and space heaters
T = 21.3 °C
Terminal box Terminals Position R [ohm] Detector
B3A 1HE1 - 1HE2 Space heater 67.4
B3A 2HE1 - 2HE2 Space heater 69.5
B3A 3HE1 - 3HE2 Space heater 67.5
B3A 1R1 - 1R2 Stator winding U 108.7 Pt-100
B3A 2R1 - 2R2 Stator winding V 108.6 Pt-100
B3A 3R1 - 3R2 Stator winding W 108.5 Pt-100
B3A 4R1 - 4R2 Stator winding U (spare) 108.5 Pt-100
B3A 5R1 - 5R2 Stator winding V (spare) 108.4 Pt-100
B3A 6R1 - 6R2 Stator winding W (spare) 108.5 Pt-100
B3A 30R1 - 30R2 Bearing D-end 108.3 Pt-100
B3A 40R1 - 40R2 Bearing N.D-end 108.6 Pt-100
B3A 50R1 - 50R2 Cooling air warm 108.0 Pt-100
B3A 60R1 - 60R2 Cooling air cold D-end 108.2 Pt-100
B3A 61R1 - 61R2 Cooling air cold N.D-end 108.2 Pt-100
5) First running
Notes OK

6) Direction of rotation, checking of phase sequence

Result U-V-W | L3-L2-L1 | <<< (CCW)

7) Oil Flow measurement

V [dm³/min] p [bar] T [°C] Viscosity
D-end bearing: 14.4 1.25 34.0 32
N.D-end bearing: 7.3 1.25 34.0 32

8) No-load point
n [rpm] T [°C] U1 [V] Im [A]
514 32.4 13779 2.54
Voltage balances
Stator Uuv [V] Uuw [V] Uvw [V]
1 13784 13789 13775

9) Short-circuit point
n [rpm] T [°C] I1 [A] Im [A]
514 39.4 595.2 3.55
Current balances
Stator Iu [A] Iv [A] Iw [A]
1 597 597 594
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 5
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

10) No-load and short circuit curve, U1 = f(Im) and I1 = f(Im)

Ratings 1.6
U1 = 13800 V
I1 = 595 A
n = 514 rpm
1.4
No-load curve
T = 32.4 °C
n = 514 rpm
Im [A] U1 [p.u.] 1.2
9.20 1.35
4.47 1.20
3.26 1.10
2.85 1.05 1.0
2.54 1.00
U1 [p.u.], I1 [p.u]

2.30 0.95
2.09 0.90
1.42 0.70 0.8
1.14 0.60
0.89 0.50
0.63 0.40
0.51 0.35 0.6
0.41 0.31
0.18 0.22
0.01 0.14
0.4
Short-circuit curve
T = 39.4 °C
n = 514 rpm
Im [A] I1 [p.u.] 0.2

5.79 1.50
3.97 1.10
3.55 1.00
0.0
2.56 0.75
0 2 4 6 8 10 12 14 16 18
1.57 0.50 Im [A]
0.60 0.25
0.01 0.09 U1 I1
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 6
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

11) Tests with regulator

Version A

Position Main 1
Manufacturer ABB
Type Unitrol 1000
Serial nr 30124513/0015
Drawing nr 5132714 F

Sustained short-circuit test

I1, max = 2244 A
Im, max = 16.4 A
n, min = 466 rpm
ECL-10(Pos nr) = 14 Terminals
4-5 5-6 6-7 7-8 9 - 10 10 - 11 11 - 12 12 - 13
closed open open closed closed open open open
Other settings
Remanence voltage, U = 1928.0 V
Voltage transformer 13800/110/110
Auxliary voltage, Uaux =
Pulse Width of UM 16.7 %
Direction of Permanent Magnet Ok

Voltage build-up and regulation at no-load

14 000

12 000

10 000
U [V]

8 000

6 000

4 000

2 000

0 10 20 30 40 50
t [s]
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 7
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

12) Overspeed test

n = 617 rpm t = 120 s

13) Vibration measurement after overspeed

Bearing position U [V] I [A] n [rpm] Horizontal Vertical Axial Unit
D-END 13800 No-load 514 0.36 0.24 0.13 mm/s, rms
ND-END 13800 No-load 514 0.26 0.15 0.18 mm/s, rms
Measuring equipment
Id Type Name Cal Date Next Cal Due
716105 Measuring Equipment CSI, USA, 1910, Vibration Analyzer 4.1.2010 2.7.2010
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 8
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

14) High voltage test

Winding U [V] t [s] f [Hz]
Stator 30600 60 50
Rotor 2000 60 50
Exciter 2400 60 50
Auxiliaries

Space heater 1500 60 50

Temperature detectors U [V] t [s] f [Hz]
Stator 1500 60 50 Cooling air 500 60 50
Bearing 500 60 50

15) Insulation resistances with Polarization index

T = 30.6 °C
Winding R [Mohm] U [V] t [s] R2 [Mohm] t2 [s] R/R2
Stator 19900 1000 600 2520 60 7.90
Rotor 9650 1000 60
Exciter 11000 1000
Auxiliaries

Space heater 20600 500

Temperature detectors
Stator 10000 500
Bearing 14100 500
Cooling air 11300 500
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/1
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

1) Tests with regulator_Basic settings

;-----------------------------------------
; ABB Switzerland Ltd
; CMT 1000 v4.400
;
; UNITROL 1000-15 Parameter File
; Saved: 04.08.2010, 09:57
; AVR Serial Number: 30124513/0015
; Control Software Version: 4.401
; Panel Software Version: 4.310
;-----------------------------------------

[SYSTEM DATA]
Ie Nominal=8.5A
Potential Transformer=Three_Phase
UM Nominal=13.800kV
UM Primary=13.800kV
UM Secondary=110.0V
IM2 Nominal=595A
IM2 Primary=600A
IM2 Secondary=1.000A
Ie No Load=42.0%
Kceiling=6.00
Xq=0.87
f Nominal=60.00Hz

[FIELD FLASHING]
Off Level=0.0%

[SOFTSTART]
Starting Level=25.0%
Hold Time=1.0s
Ramp Time=5.0s

[V/Hz LIMITER]
fKnee=54.0Hz
Slope=100.0%/fknee

[IeMin LIMITER]
Minimum=0.0%
Active=FALSE

[IeMax LIMITER]
Maximum=160.0%
Maximum Hold Time=10.0s
Delayed=120.0%
Delayed Hold Time=60.0s
Continuous=105.0%
Active=TRUE

[PQ LIMITER]
Minimum Q (P @ 0%)=-25.0%
Minimum Q (P @ 25%)=-25.0%
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/2
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

Minimum Q (P @ 50%)=-25.0%
Minimum Q (P @ 75%)=-25.0%
Minimum Q (P @ 100%)=-25.0%
Voltage Dependency=FALSE
Active=TRUE

[UM LIMITER]
Minimum=90.0%
Maximum=110.0%
Minimum Active=TRUE
Maximum Active=TRUE

[BOOST]
Treshold=70.0%
Hold Time=10.0s
Hysteresis=8.0%

[AUTO SETPOINT]
Minimum=90.0%
Maximum=110.0%
Ramp Rate=0.30%/s

[PF SETPOINT]
Minimum=-0.7500
Maximum=0.7500
Ramp Rate=0.0050/s

[Var SETPOINT]
Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[MANUAL SETPOINT]
Minimum=0.0%
Maximum=150.0%
Ramp Rate=2.00%/s

[OPEN LOOP SETPOINT]

Minimum=0.0%
Maximum=100.0%
Ramp Rate=1.00%/s

[VDC]
Primary Net ID=1
Secondary Net ID=2
Ramp Up Time=10.0s

[DIGITAL I/O 1]
Input=Excitation_ON
Polarity=Normal
Output=None
Direction=In
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/3
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

[DIGITAL I/O 2]
Input=Gen_CB_Closed
Polarity=Normal
Output=None
Direction=In

[DIGITAL I/O 3]
Input=None
Polarity=Normal
Output=Close_CB_Command
Direction=Out

[DIGITAL I/O 4]
Input=None
Polarity=Normal
Output=Boost
Direction=Out

[DIGITAL INPUT 5]
Input=Synchronize
Polarity=Normal

[DIGITAL INPUT 6]
Input=Parallel_With_Grid
Polarity=Normal

[DIGITAL INPUT 7]
Input=PF_Enable
Polarity=Normal

[DIGITAL INPUT 8]
Input=VDC_Enable
Polarity=Normal

[DIGITAL INPUT 9 from +AI]

Input=Manual_Enable
Polarity=Normal

[DIGITAL INPUT 10 from -AI]

Input=Reset_Alarm
Polarity=Normal

[DIGITAL INPUT 11 from +AI]

Input=Remote_Setpoint
Polarity=Normal

[DIGITAL INPUT 12 from -AI]

Input=Secondary_Net_Selected
Polarity=Normal

[DIGITAL INPUT 13 from +AI]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/4
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

Input=Increase
Polarity=Normal

[DIGITAL INPUT 14 from -AI]

Input=Decrease
Polarity=Normal

[ANALOG INPUT]
UM Aux Minimum=-10.0%
UM Aux Maximum=10.0%

[ANALOG INPUT 1]
Input=PF_Setpoint
Uin 0%=2.0V
Uin 100%=10.0V

[ANALOG INPUT 2]
Input=Din11&12
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG INPUT 3]
Input=Din13&14
Uin 0%=2.0V
Uin 100%=4.0V

[ANALOG OUTPUT]
Output1=Excitation_Current
Output2=Fbias
Uout1 0%=0.0V
Uout1 100%=10.0V
Uout2 0%=-5.0V
Uout2 100%=5.0V
Ie 0%=0.0%
Ie 100%=300.0%
Fbias 0%=-3.0Hz
Fbias 100%=3.0Hz

[TUNE AUTO]
Proportional Gain (Vp)=14.7
Derivation Time (Tb)=0.20s
Integration Time (Ta)=5.90s
Droop (Kq)=-4.0%

[TUNE PF/Var/PQ LIMITER]

Proportional Gain (Vp)=10.0
Integration Time (Ta)=3.00s

[TUNE MANUAL/Ie LIMITER]

Proportional Gain (Vp)=20.0
Integration Time (Ta)=0.10s
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/5
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

[COMMUNICATION]
AVR ID=1

[SYNCHRONIZATION]
UNetOffset=0%
AnglOffset=0deg
Min Slip=0.00Hz
Max Slip=-0.40Hz
MaxDeltaU=5.00%
Max Delta Angle=10deg
Tot CB Close Time=90ms

[DIODE MONITORING]
f Exc Nominal=50Hz
Tconst Exc=350ms
Active=FALSE
Alarm Level=5.0%
Alarm Delay=10.0s
Trip Level=20.0%
Trip Delay=0.3s

[PSS]
PSS_SELECT=FALSE
TW1=5.0s
TW2=5.0s
TW3=5.0s
TW4=0.0s
KS1=15.0p.u.
KS2=0.60p.u.
KS3=1.00p.u.
T1=0.10S
T3=0.18s
T10=0.26s
T2=0.02s
T4=0.02s
T11=0.02s
T7=5.00s
T8=0.00s
T9=0.10s
M=5
N=1
PSS max=10.0%
PSS min=-10.0%
P min=5.0%

[IM Limiter]
IMlim_Active=FALSE
IMlim_K=1.00
IMlim_Im_th=100.0%

[TEMP INFLUENCE]
IMlim_T1=50.0°
 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE A1/6
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

IMlim_Im_th2=75%
IMlim_T2=60.0°
IMlim_Im_th3=50%
IMlim_T3=70.0°
IMlim_T4=80.0°
IElim_T1=50.0°
IElim_Ie_th2=75%
IElim_T2=60.0°
IElim_Ie_th3=50%
IElim_T3=70.0°
IElim_T4=80.0°

[MODBUS]
MB Slave ID=247
MB_Protocol=0
MB_Bitrate=7
MB_ChrFrame=0
MB_KeepAliveTime=0
MB_KeepAliveAction=0
MB_Enable=FALSE
MB_Delay=10

[DIGITAL I/O HYSTERESIS]

 TEST REPORT
Customer Machine Page
WÄRTSILÄ FINLAND OY AMG 1600QM14 DSE 15
Order reference Work nr: Serial nr Revision
1158HG404 4610780 A
Project Approved Report rev:
Petrosinovensa Kari Pärssinen A

End of report
Test bay GX2 (Dieselgenerator line, test bench no. 2)
Author J.Vepsäläinen, S.Loijas
Printed: 12.8.2010
Number of pages 15 Kari Pärssinen
2.1/21