C R Panel (With Automation) Nov 2016 - 17.03.2017
C R Panel (With Automation) Nov 2016 - 17.03.2017
C R Panel (With Automation) Nov 2016 - 17.03.2017
CHIEF ENGINEER/MM,
DESIGN DIRECTORATE, HVPNL,
SHAKTI BHAWAN, Basement,
SEC-6, PANCHKULA 134109
(HARYANA)
Tel./Fax No. 0172-2583724
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CLAUSE NO. TITLE PAGE NO.
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1.0 SCOPE 3
2.0 STANDARDS 3
3.0 SERVICE CONDITION 4
4.0 PRINCIPAL PARAMETERS 5
5.0 GENERAL TECHNICAL REQUIREMENTS 6
6.0 TESTS 26
7.0 DOCUMENTATION 27
ANNEXURES
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1.3 CO-ORDINATION :
Circuit Breakers, CT's, PT's/CVT's & Isolating Switches, etc. are being purchased
against separate specification. The particulars of CTs, PTs and CVTs existing/ to
be arranged are listed at Annexure 'B'. The Supplier of control & relay boards shall
be responsible for preparing complete wiring diagram of 33kV,66kV,132 kV, 220
kV & 400kV C&R panel boards and shall also undertake to mount & wire any
equipment received from other supplier. The schematic of breakers & isolators
are required to be incorporated in the panel schematic.
The technical specification of substation automation system provided at the sub
station is enclosed as Annexure-1.The panels to be supplied should be
compatible to the existing automation system at the substation.
1.4 EXPERIENCE:
1.4.1 For 400kV & 220kV C&R Panels:
The supplier of C&R panels shall be manufacturer of relays and all the main
relays on the C&R panels shall be of his make only. However, one of the distance
protection schemes on each 400kV & 220 kV feeder C&R panel can be of
different make in view of the fact that both the distance protection scheme (Main-I
& Main-II) should have different measuring techniques.
2.0 STANDARDS :
2.1 The equipment offered shall conform to latest relevant Indian Standards listed
hereunder or equivalent IEC :-
Sr. No. Standard Title
1. IS: 5 Colour for ready mix paints.
2. IS: 375 Marking & arrangements for switchgear, bus bars, main
connections & auxiliary wiring.
3. IS: 694 PVC insulated cable for working voltage upto and including
1100 V.
4. IS: 722 AC Electricity meters.
5. IS: 1248 Direct acting indicating analogue electrical measuring
Part-I& IV instruments & their accessories.
6. IS: 2419 Dimensions for panel mounted indicating & recording electrical
instruments.
2.3 The equipment to be furnished under this specification shall conform to latest
issue with all amendments of standard specified above.
2.4 In addition to meeting the specific requirement called for in the Technical
Specification, the equipment shall also conform to the general requirement of the
relevant standards and shall form an integral part of Specification.
2.5 The Bidder shall note that standards mentioned in the specification are not
mutually exclusive or complete in themselves, but intended to compliment each
other.
2.6 The Contractor shall also note that list of standards presented in this specification
is not complete. Whenever necessary the list of standards shall be considered in
conjunction with specific IS/IEC.
2.7 When the specific requirements stipulated in the specification exceed or differ than
those required by the applicable standards, the stipulation of the specification shall
take precedence.
2.9 In case governing standards for the equipment is different from IS or IEC, the
salient points of difference shall be clearly brought out alongwith English language
version of standard or relevant extract of the same. The equipment conforming to
standards other than IS/IEC shall be subject to Employer's approval.
2.10 The bidder shall clearly indicate in his bid the specific standards in accordance
with which the works will be conformed.
Note:-i) Moderately hot and humid tropical climate conducive to rust and fungus growth.
The climatic conditions are also prone to wide variations in ambient conditions.
ii) Air conditioning or any special arrangement for making the control room dust
proof shall not be provided in any of the S/Stn.
3.2 All control wiring, equipment & accessories shall be protected against fungus
growth, condensation, vermin & other harmful effects due to tropical environments.
Note:- The offer of the bidder not conforming to above requirement shall be out
rightly rejected.
The suitability of distance scheme offered with reference to the above parameters
may be seen.
5.14.2The provision of single & three phase auto-reclosing is to be made on 400kV & 220
kV feeder C&R panels.
Note:- The Feeder over Load Alarm Relay in-built with numerical distance
protection relay or Over current & Earth Fault Protection Relay is
acceptable provided it meets the above specification.
The 3 O/C & 1 E/F elements shall be either independent or composite units. The
relay shall be single pole inverse definite minimum time lag having definite min.
time of 3 secs. at 10 times settings. Over current relay with a setting range of
50%-200% of 1 Amp. supplemented with high set units having a setting range of
500% to 2000% of 1 Amp. shall be provided. Earth fault relay with a setting
range of 20%-80% of 1 Amp. supplemented with high set units having a setting
range of 200% to 800% of 1 Amp. shall be provided. The relay shall be
numerical type.
E) UNBALANCE PROTECTION :-
The unbalance protection shall be provided through current unbalance relay
connected to the NCT in neutral of capacitor bank connected in double star. Two
such relays, one each for alarm & trip are required. The setting of the relay shall
be 10% to 40% of the CT secondary (i.e. 1A for 132 kV& 66kV voltage levels and
5A for 33 kV voltage levels) followed by a time delay through a timer of 0.1 sec.
for transient free operation of the protection. The relays shall be numerical type.
The relay should not operate for healthy state spill current in neutral. Number of
units of failure on which alarm shall come and tripping is initiated, be clearly
mentioned for proper setting of the relays.
Note:- The under voltage Relay and over voltage relay in-built with numerical
unbalance protection relay is acceptable provided it meets the above
specification.
5.22. FERRULES:
Wire No. shall be indicated on panel schematic and wiring diagrams and
accordingly engraved ferrules with the same numbers and letters as indicated in
the said diagrams shall be provided on the terminal ends of all wires for easy
identification of circuits for inspection and maintenance. Ferrules shall be of strong
& flexible insulating material with glossy finish to prevent adhesion. These shall be
engraved and marked clearly and shall not be affected by dampness. Ferrule
numbering shall be in accordance with IS: 375. The same ferrule number shall not
be used on wires in different circuits on a panel. At those points of interconnection
between the wiring carried for equipments of different suppliers where a change of
number cannot be avoided double ferrules shall be provided on each wire with the
appropriate connection diagram of the equipment.
5.24. ILLUMINATION:
The C&R panel shall be provided with 220/240 Volts AC interior lighting. The lamp
shall be free from hand shadows. A door operated button switch shall be provided
in each simplex panel. Each simplex panel shall be provided with one no.
illumination lamp with door switch.
The following is the general criteria for the selection of the equipments to be
provided in each type of panel.
(A) LINE PROTECTION AND CIRCUIT BREAKER PANEL: Each Line Protection
and Circuit breaker panel for transmission lines shall consist of following:
S.N. Description 33 kV
1. Neutral Unbalance protection Scheme 2 set
2. Over Voltage Protection Scheme 1 set
3. Under Voltage Protection Scheme 1 set
4. Non Directional Overcurrent and E/F protection scheme with high set 1 set
5. Time Delay relay 1 set
6. 3 phase Trip Relays 1 Nos
7. Voltage selection scheme 1 set
8. Under Voltage relay for isolator/earth switch 2 Nos
9. DC supply Supervision scheme 1 set
10. Trip Circuit supervision relays 1 Nos
11. Flag relays, aux relays, timers, trip relays as per scheme requirements Lot
12. Bay control unit, Ethernet switch etc. as per technical specification 1 Set.
enclosed as annex.1
Note:- 1) The CT secondary current is 5A for 11kV & 33kV in all panels.
2) O/C & E/F relay for 11kV T/F Panel has to be provided on LV side i.e. 11kV VCB
Panel as per latest VCB Panel specifications of HVPNL.
3) For 220 kV and above voltage level protection schemes, the bidder
may provide separate Protection and Circuit Breaker Panel. However,
for 132 kV and below protection schemes, single panel shall be
provided.
4) Separate under voltage relay is not required provided its functionality
is catered through GOOSE signals via BCU.
6.0 TESTS :
7.0 DOCUMENTATION:
7.1 All drawings shall conform to international standards organization (ISO) `A' series
of drawing sheet/Indian Standards Specification IS: 11065. All drawings shall be in
ink and suitable for microfilming. If drawings are computerized than all drawings
shall be nicely printed. All dimensions and data shall be in S.I.Units.
7.2 The successful Supplier shall submit four sets of G.A. and schematic drawings for
Purchaser's approval within two weeks of the date of placement of order.
The Purchaser shall communicate his comments/approval on the drawings to the
Supplier within four weeks of the date of receipt of above drawings. The Supplier
shall, if necessary, modify the drawings and resubmit four copies of the modified
drawings for Purchaser's approval within two weeks from the date of Purchaser's
comments. After receipt of Purchaser's approval, the Supplier shall submit 10
prints of final drawings for each Item/Circuit and one good quality soft copy (CD)
of the following drawings and instruction manuals :-
i) Board-wise arrangement drawing (applicable for the panel board at a
Substation having more than one panel).
ii) G.A. drawing alongwith G.A. legend and foundation details.
iii) Schematic drawings alongwith legend & internal wiring details of main
relays like transformer differential relay, REF relay, and local breaker back
up schemes, distance protection scheme, bus-bar protection scheme,
voltage selection scheme etc.
iv) Equipment-wise & wire-wise wiring diagrams.
Each set of drawings shall be bound separately. The final documents shall be
supplied before despatch of equipment.
7.4 The Supplier shall furnish specified no. of nicely printed and bound volumes of the
instruction manuals in English language, prior to the despatch of the equipment.
The instruction manual shall contain step by step instructions for all operational &
maintenance requirements for all the protective and aux. relays, switches,
instruments etc. mounted on the panel and shall include the following aspects.
i) Storage for prolonged duration.
ii) Unpacking.
iii) Erection.
iv) Handling at site.
v) Pre commissioning tests.
vi) Operating procedures.
vii) Maintenance procedure.
viii) Precautions to be taken during operation & maintenance work.
ix) Catalogue numbers of all the components liable to be replaced during the
life of the panels.
x) Internal wiring diagrams of all the relays.
7.5 Ten (10) copies of instruction manuals for each Circuit/Item shall be supplied free
of cost before despatch of equipment. Each set of instruction manuals shall be
bound separately. One master set for all the Circuits/Items shall be supplied
with in a week of placement of order to the Design Directorate to facilitate
the checking and approval of drawings.
7.6 Approval of drawings by Purchaser shall not relieve the Supplier of his
responsibility and liability for ensuring correctness & correct interpretation of the
latest revision of applicable standards, rules & codes of practices. The equipment
shall conform in all respects to high standards of engineering, design,
workmanship and latest revisions of relevant standards at the time of ordering.
NOTE:- In case the equipment offered by the Supplier does not meet with the
requirements of technical specification, the offer of the firm shall not be
considered.
TECHNICAL SPECIFICATION
FOR
AND
Chief Engineer/MM
Design Directorate, HVPNL,
Shakti Bhawan, Sec-6,
Panchkula-134109 (HARYANA).
Tel./Fax No. 0172-2583724
Email:[email protected]
[email protected]
The substation automation system shall be offered from a manufacturer who must have
designed, manufactured, tested, installed and commissioned substation automation system
which must be in satisfactory operation on 220kV system or higher for at least 2 (Two)
years as on the date of bid opening.
1.2 The Substation Automation System (SAS) shall be installed to control and monitor all the
sub-station equipment from remote control centre (RCC) as well as from local control
centre.
The SAS shall contain the following main functional parts:
i) Bay control Intelligence Electronic Devices (IED s) for control and monitoring.
ii) Station Human Machine Interface (HMI)
iii) Redundant managed switched Ethernet Local Area Network communication
infrastructure with hot standby.
iv) Peripheral equipment like printers, display units, key boards, Mouse etc.
1.3 It shall enable local station control via a PC by means of human machine interface (HMI)
and control software package, which shall contain an extensive range of supervisory control
and data acquisition (SCADA) functions.
1.4 It shall include communication gateways, intelligent electronic devices (IED) for bay control
and inter IED communication infrastructure. An architecture drawing for SAS is enclosed at
Annexure-G.
1.5 The communication gateways shall facilitate the information flow with remote control
centers. The bay level intelligent electronic devices (IED) for protection and control shall
provide the direct connection to the switchgear without the need of interposing components
and perform control, protection, and monitoring functions.
The systems shall be of the state-of-the art suitable for operation under electrical
environment present in Extra high voltage substations, follow the latest engineering
practice, and ensure long-term compatibility requirements and continuity of equipment
supply and the safety of the operating staff.
The offered SAS shall support remote control and monitoring from Remote Control centers
via gateways.
The system shall be designed such that personnel without any background knowledge in
Microprocessor-based technology are able to operate the system. The operator interface
shall be intuitive such that operating personnel shall be able to operate the system easily
after having received some basic training.
The system shall incorporate the control, monitoring and protection functions specified, self-
monitoring, signaling and testing facilities, measuring as well as memory functions, event
recording and evaluation of disturbance records.
Maintenance, modification or extension of components may not cause a shutdown of the
whole substation automation system. Self-monitoring of components, modules and
Bidder shall offer the Bay level unit (a bay comprises of one circuit breaker and
associated disconnector, earth switches and instrument transformer), bay mimic
along with relay and protection panels and PLCC panels (described in other sections
of technical specifications) housed in air-conditioned Kiosks suitably located in
switchyard and Station HMI in Control Room building for overall optimization in
respect of cabling and control room building.
The main process information of the station shall be stored in distributed databases. The
typical SAS architecture shall be structured in two levels, i.e. in a station and a bay level. At
bay level, the IEDs shall provide all bay level functions regarding control, monitoring and
protection, inputs for status indication and outputs for commands.
The IEDs should be directly connected to the switchgear without any need for interposition
or transducer.
Each bay control IED shall be independent from each other and its functioning shall not be
affected by any fault occurring in any of the other bay control units of the station.
The data exchange between the electronic devices on bay and station level shall take place
via the communication infrastructure. This shall be realized using fibre-optic cables, thereby
guaranteeing disturbance free communication. The fibre optic cables shall be run in G.I
conduit pipes. Data exchange is to be realized using IEC 61850 protocol with a redundant
managed switched Ethernet communication infrastructure.
The communication shall be made in 1+1 mode, excluding the links between individual bay
IEDs to switch, such that failure of one set of fibre shall not affect the normal operation of
the SAS. However it shall be alarmed in SAS. Each fibre optic cable shall have four (4)
spare fibres.
At station level, the entire station shall be controlled and supervised from the station HMI. It
shall also be possible to control and monitor the bay from the bay level equipment at all
times.
Clear control priorities shall prevent operation of a single switch at the same time from more
than one of the various control levels, i.e. RCC, station HMI, bay level or apparatus level.
The priority shall always be on the lowest enabled control level.
The station level contains the station-oriented functions, which cannot be realized at bay
level, e.g. alarm list or event list related to the entire substation, gateways for the
communication with remote control centers.
The GPS time synchronizing signal (as specified in the section relay & protection) for the
synchronization of the entire system shall be provided.
The SAS shall contain the functional parts as described in Para 1.2 above.
Operation shall be possible by only one operator at a time. The operation shall depend on
the conditions of other functions, such as interlocking, synchrocheck, etc. (see description
inBay level control functions).
2.3.1 SELECT-BEFORE-EXECUTE:
For security reasons the command is always to be given in two stages: selection of the
object and command for operation under all mode of operation except emergency
operation. Final execution shall take place only when selection and command are actuated.
It shall be a simple layout, easy to test and simple to handle when upgrading the station
with future bays. For software interlocking the bidder shall describe the scenario while an
IED of another bay is switched off or fails.
A software interlock override function shall be provided which can be enabled to bypass the
interlocking function.
2.3.4 SELF-SUPERVISION
Continuous self-supervision function with self-diagnostic feature shall be included.
It shall also be possible to interconnect and derive input and output signals, logic functions,
using built-In functions, complex voltage and currents, additional logics (AND-gates, OR
gates and timers).
3.1.1.1 OVERVIEW:
FUNCTIONS:
i) Control mode selection
ii) Select-before-execute principle
iii) Command supervision:
a) Interlocking and blocking
b) Double command
iv) Synchrocheck, voltage selection
v) Run Time Command cancellation
vi) Transformer tap changer control (for power transformer bays)
vii) Operation counters for circuit breakers and pumps
viii) Hydraulic pump/ Air compressor control and runtime supervision
ix) Operating pressure supervision
x) Display of interlocking and blocking
xi) Breaker position indication per phase
xii) Alarm annunciation
xiii) Measurement display
xiv) Local HMI (local guided, emergency mode)
xv) Interface to the station HMI.
xvi) Data storage for at least 200 events
xvii) Extension possibilities with additional I/O's inside the unit or via fibre-optic
communication and process bus.
EMERGENCY OPERATION:
It shall be possible to close or open the selected Circuit Breaker with ON or OFF push
buttons even during the outage of bay IED.
REMOTE MODE:
Control authority in this mode is given to a higher level (Remote Control Centre) and the
installation can be controlled only remotely. Control operation from lower levels shall not be
possible in this operating mode.
3.1.2.1 GENERAL:
The protection functions are independent of bay control function. The protection shall be
provided by separate protection IEDs (numerical relays) and other protection devices as
per section Relay & Protection. IEDs, shall be connected to the communication
infrastructure for data sharing and meet the real-time communication requirements for
automatic functions. The data presentation and the configuration of the various IEDs shall
be compatible with the overall system communication and data exchange requirements.
The switchgear positions shall be indicated by two auxiliary switches, normally closed (NC)
and normally open (NO), which shall give ambivalent signals. An alarm shall be initiated if
these position indications are inconsistent or if the time required for operating mechanism
to change position exceeds a predefined limit.
The SAS shall also monitor the status of sub-station auxiliaries. The status and control of
auxiliaries shall be done through separate one or more IED and all alarm and analogue
values shall be monitored and recoded through this IED.
3.2.2 MEASUREMENTS:
Analogue inputs for voltage and current measurements shall be connected directly to the
voltage transformers (VT) and the current transformers (CT) without intermediate
transducers. The values of active power (W), reactive power (VAR), frequency (Hz), and
the rms values for voltage (U) and current (I) shall be calculated.
The measured values shall be displayed locally on the station HMI and in the control
centre. The abnormal values must be discarded.
The operator shall be in a position to execute a command only, if the switch is not blocked
and if no interlocking condition is going to be violated. The interlocking statements shall be
checked by the interlocking scheme implemented at bay and station level.
After command execution the operator shall receive a confirmation that the new switching
position has been reached or an indication that the switching procedure was unsuccessful
with the indication of the reason for non-functioning.
The SAS system shall be comprehensively self-monitored such that faults are immediately
indicated to the operator, possibly before they develop into serious situations. Such faults
are recorded as a faulty status in a system supervision display. This display shall cover the
status of the entire substation including all switchgear, IEDs, communication infrastructure
and remote communication links, and printers at the station level, etc.
The event and associated time (with1 ms resolution) of its occurrence has to be displayed
for each event.
The operator shall be able to call up the chronological event list on the monitor at any time
for the whole substation or sections of it.
The events shall be registered in a chronological event list in which the type of event and its
time of occurrence are specified. It shall be possible to store all events in the computer for
at least one month.
Faults and errors occurring in the substation shall be listed in an alarm list and shall be
immediately transmitted to the control centre.
The alarm list shall substitute a conventional alarm tableau, and shall constitute an
evaluation of all station alarms. It shall contain unacknowledged alarms and persisting
faults. The date and time of occurrence shall be indicated.
The alarm list shall consist of a summary display of the present alarm situation.
Whenever an alarm condition occurs, the alarm condition must be shown on the alarm list
and must be displayed in a flashing state along with an audible alarm. After
acknowledgement of the alarm, it should appear in a steady (i.e. not flashing) state and the
audible alarm shall stop. The alarm should disappear only if the alarm condition has
physically cleared and the operator has reset the alarm with a reset command. The state of
the alarms shall be shown in the alarm list (Unacknowledged and persistent,
Unacknowledged and cleared, Acknowledged and persistent).
Filters for selection of a certain type or group of alarms shall be available as for events.
When selecting an object such as a circuit breaker or isolator in the single-line diagram, the
associated bay picture shall be presented first. In the selected object picture, all attributes
like,
a) Type of blocking
b) Authority
c) Local / remote control
d) RSCC / SAS control
e) Errors
f) Etc.,
Shall be displayed.
a) Display only
b) Normal operation (e.g. open/close of switchgear)
c) Restricted operation (e.g. by-passed interlocking)
d) System administrator
For maintenance and engineering purposes of the station HMI, the following authorization
levels shall be available:
The access rights shall be defined by passwords assigned during the log-in procedure.
Only the system administrator shall be able to add/remove users and change access rights.
3.2.6 REPORTS:
The reports shall provide time-related follow-ups of measured and calculated values.
The data displayed shall comprise:
A. Trend reports:
Day (mean, peak)
Month (mean, peak)
Semi-annual (mean, peak)
Year (mean, peak)
B. Historical reports of selected analogue Values:
Day (at 15 minutes interval)
Week
Month
Year
It shall be possible to select displayed values from the database in the process display on-
line. Scrolling between e.g. days shall be possible. Unsure values shall be indicated. It shall
be possible to select the time period for which the specific data are kept in the memory.
Following printouts shall be available from the printer and shall be printed on demand:
i. Daily voltage and frequency curves depicting time on X-axis and the appropriate
parameters on the Y-axis. The time duration of the curve is 24 hours.
ii. Weekly trend curves for real and derived analogue values.
iii. Printouts of the maximum and minimum values and frequency of occurrence and
duration of maximum and minimum values for each analogue parameter for each
circuit in 24 hr period.
iv. Provision shall be made for logging information about breaker status like number of
operation with date and time indications.
v. Equipment operation details shift wise and during 24 hours.
vi. Printout on adjustable time period as well as on demand for MW, MVAR, Current,
Voltage on each feeder and transformer as well as Tap Positions, temperature and
status of pumps and fans for transformers.
vii. Printout on adjustable time period as well as on demand system frequency and
average frequency.
viii. Reports in specified formats which shall be handed over to successful bidder.
It shall be possible to change the type of value logging (direct, mean, sum, or difference)
on-line in the window. It shall also be possible to change the update intervals on-line in the
picture as well as the selection of threshold values for alarming purposes.
3.3 Gateway
The communication interface to the SAS shall allow scanning and control of defined points
within the substation automation system independently for each control centre. The
substation automation system shall simultaneously respond to independent scans and
commands from employer's control centres (RCC & RSCC). The substation automation
system shall support the use of a different communication data exchange rate (bits per
second), scanning cycle, and/or communication protocol to each remote control centre.
Also, each control centres data scan and control commands may be different for different
data points within the substation automation system's database.
In case of PLCC communication any modem supplied shall not require manual equalization
and shall include self-test features such as manual mark/space keying, analogue loop-
back, and digital loop-back.
The modems shall provide for convenient adjustment of output level and receive sensitivity.
The modem (for both ends) should be standalone type complete in all respects
including power supply to interface the SAS with communication channel.
The configuration of tones and speed shall be programmable and maintained in non-volatile
memory in the modem. All necessary hardware and software shall also be in the scope of
bidder except the communication link along with communication equipment between
substation control room and Remote Control Centre.
4.1 Redundant Station HMI, HMI View Node, Remote HMI and Disturbance Recorder
Work station:
The contractor shall provide redundant station HMI in hot standby mode.
It shall be capable to perform all functions for entire substation including future
requirements as indicated in the SLD. It shall use industrial grade components.
Processor and RAM shall be selected in such a manner that during normal operation not
more than 30% capacity of processing and memory are used. Supplier shall demonstrate
these features.
The capacity of hard disk shall be selected such that the following requirement should
occupy less than 50% of disk space:
1. Storage of al analogue data (at 15 Minutes interval) and digital data including alarm,
event and trend data for thirty (30) days,
2. Storage of all necessary software,
3. 20GB space for OWNER'S use.
Supplier shall demonstrate that the capacity of hard disk is sufficient to meet the above
requirement.
4.1.3 Printer
It shall be robust & suitable for operation with a minimum of 132 characters per line. The
printing operation shall be quiet with a noise level of less than 45 dB suitable for location in
the control room.
Printer shall accept and print all ASCII characters via master control computer unit
interface.
The printer shall have in built testing facility. Failure of the printer shall be indicated in the
Station HMI. The printer shall have an off line mode selector switch to enable safe
maintenance. The maintenance should be simple with provisions for ease of change of print
head, ribbon changing, paper insertion etc.
All printers mounted in the control room shall be provided with a separate printer enclosure
each. The enclosure shall be designed to permit full enclosure of the printers at a
convenient level. Plexiglas windows shall be used to provide visual inspection of the
printers and ease of reading. The printer enclosures shall be designed to protect the
printers from accidental external contact & each should be removable from hinges at the
back and shall be provided with lock at the front.
All reports and graphics prints shall be printed on laser printer. One dot matrix printer shall
be exclusively used for hourly log printing.
The bay unit shall have the capability to store all the data for at least 24 hours.
One no. Bay level unit shall be provided for supervision and control of each 765kV, 400kV,
220kV, 132kV, 66kV and 33kV bay (a bay comprises of one circuit breaker and associated
disconnector, earth switches and instrument transformer). The Bay level unit shall be
equipped with analogue and binary inputs/outputs for handling the control, status
monitoring and analogue measurement functions. All bay level interlocks are to be
incorporated in the Bay level unit so as to permit control from the Bay level unit/ local bay
mimic panel, with all bay interlocks in place, during maintenance and commissioning or in
case of contingencies when the Station HMI is out of service.
The Bay level unit shall meet the requirements for withstanding electromagnetic
interference according to relevant parts of IEC 61850. Failure of any single component
within the equipment shall neither cause unwanted operation nor lead to a complete system
breakdown.
4.3 Air-conditioned kiosk (applicable only for 400 kV and 220 kV AIS)
The Air-conditioned Kiosk offered shall house Bay level units, bay mimic, relay and
protection panels, PLCC panels etc. one each for a diameter in 765 & 400kVsub-stations,
for two adjacent bays in 220kV, 132kV & 66kV Level, for four adjacent bays in 33kV level
of 220/33kV T/F and all 33kV bays of 132/33kV T/F starting from Bay No.1 as per GELO
drg. In case of incomplete diameter the kiosk shall have necessary space for
accommodating the future bay IEDs. The layout of equipment/panel shall be subject to
Owners approval. The Kiosk shall be provided with fire alarm system with at least two
detectors and it shall be wired to SAS. The detailed requirement of Kiosk is enclosed as
Annexure-H. The air conditioner provided in Kiosk shall be controlled and monitored from
substation automation system. One additional Kiosk for each voltage level, if required,
shall be provided for housing bus bar protection panels at suitable location in switchyard.
Note: For 132 kV and 66 kV substations the control and relay panels shall be
housed in the control room building itself.
6.0 TESTS
The substation automation system offered by the bidder shall be subjected to following
tests to establish compliance with IEC 61850 for EHV sub-station equipment installed in
sheltered area in the outdoor switchyard and specified ambient conditions:
b. Accuracy Tests:
i. Operational Measured Values
ii. Currents
iii. Voltages
iv. Time resolution
c. Insulation Tests:
i. Dielectric Tests
ii. Impulse Voltage withstand Test
d. Influencing Quantities
i. Limits of operation
ii. Permissible ripples
iii. Interruption of input voltage
e. Electromagnetic Compatibility Test:
i. 1 MHZ. burst disturbance test
ii. Electrostatic Discharge Test
iii. Radiated Electromagnetic Field Disturbance Test
iv. Electrical Fast transient Disturbance Test
v. Conducted Disturbances Tests induced by Radio Frequency Field
vi. Magnetic Field Test
vii. Emission (Radio interference level) Test.
viii. Conducted Interference Test
f. Function Tests:
i. Indication
ii. Commands
iii. Measured value Acquisition
iv. Display Indications
g. Environmental tests:
i. Cold Temperature
ii. Dry Heat
iii. Wet heat
iv. Humidity (Damp heat Cycle)
v. Vibration
vi. Bump
vii. Shock
The manufacturing phase of the SAS shall be concluded by the factory acceptance test
(FAT). The purpose is to ensure that the Contractor has interpreted the specified
requirements correctly and that the FAT includes checking to the degree required by the
user.
The general philosophy shall be to deliver a system to site only after it has been thoroughly
tested and its specified performance has been verified, as far as site conditions can be
simulated in a test lab. If the FAT comprises only a certain portion of the system for
practical reason, it has to be assured that this test configuration contains at least one unit of
each and every type of equipment incorporated in the delivered system.
If the complete system consists of parts from various suppliers or some parts are already
installed on site, the FAT shall be limited to sub-system tests. In such a case, the complete
system test shall be performed on site together with the site acceptance test (SAT).
The integrated system tests shall be performed as detailed in subsequent clauses as per
following configuration:
(i) Redundant Station HMI, DR work station, two switches (i.e. for two diameters) along
with all IEDs for the Dia and printers.
All other switches for complete sub-station as detailed in section project shall be simulated
as needed.
7.1.1 NORMALOPERATION:
Operation of the system by the operator from the remote RCC or at the substation shall
take place via industry standard HMI (Human Machine interface) subsystem consisting of
graphic color VDU, a standard keyboard and a cursor positioning device (mouse).
The colored screen shall be divided into 3 fields:
All operations shall be performed with mouse and/or a minimum number of function keys
and cursor keys. The function keys shall have different meanings depending on the
operation. The operator shall see the relevant meanings as function tests displayed in the
command field (i.e. operator prompting). For control actions, the switchgear (i.e. circuit
breaker etc.) requested shall be selectable on the display by means of the cursor keys. The
switching element selected shall then appear on the background that shall be flashing in a
different color.
The summary information displayed in the message field shall give a rapid display of
alarm/message of the system in which a fault has occurred and alarm annunciation lists in
which the fault is described more fully.
Each operational sequence shall be divided into single operation steps which are initiated
by means of the function keys/WINDOW command by mouse. Operator prompting shall be
designed in such a manner that only the permissible keys are available in the command
field related to the specific operation step. Only those switching elements shall be accessed
for which control actions are possible. If the operation step is rejected by the system, the
operator prompting shall be supported by additional comments in the message field. The
operation status shall be reset to the corresponding preceding step in the operation
sequence by pressing one of the function keys. All operations shall be verified. Incorrect
operations shall be indicated by comments in the message field and must not be executed.
The offer shall include a comprehensive description of the system.
The above operation shall also be possible via WINDOWS based system by mouse.
9.0 DOCUMENTATION
The following documents shall be submitted for employers approval during detailed
engineering:
(a) System Architecture Drawing
(b) Hardware Specification
(c) Sizing Calculations of various components
(d) Response Time Calculation
(e) Functional Design Document
The following documentation to be provided for the system in the course of the project shall
be consistent, CAD supported, and of similar look/feel. All CAD drawings to be provide in
dxf format.
List of Drawings
Substation automation system architecture
Four sets of hard copy and Four sets of CD ROM containing all the as built
documents/drawings shall be provided.
10.1 Training
Contractor personnel who are experienced instructors and who speak understandable
English shall conduct training. The contractor shall arrange on its own cost al hardware
training platform required for successful training and understanding in India. The Contractor
shall provide all necessary training material. Each trainee shall receive individual copies of
al technical manuals and al other documents used for training. These materials shall be
sent to Employer at least two months before the scheduled commencement of the
particular training course. Class materials, including the documents sent before the training
courses as well as class handouts, shall become the property of Employer. Employer
reserves the right to copy such materials, but for in-house training and use only. Hands-on
training shall utilize equipment identical to that being supplied to Employer.
For all training courses, the travel (e.g., airfare) and per-diem expenses will be borne by the
participants.
The Contractor shall quote training prices individually for each of the courses as indicated
in BPS.
Employer will have the option to cancel any or all-training courses. In the case of
cancellation, the rate quoted against the respective course will not be paid to the
Contractor.
The schedule, location, and detailed contents of each course will be finalized during
Employer and Contractor discussions.
Outage
1) Outage
The state in which substation automation system or a unit of SAS is unavailable for Normal
Operation as defined in the clause 7.1 due to an event directly related to the SAS or unit of
SAS. In the event, the owner has taken any equipment/ system other than Sub-station
Automation System for schedule/forced maintenance, the consequent outage to SAS shall
not be considered as outage for the purpose of availability.
2) Actual outage duration (AOD)
The time elapsed in hours between the start and the end of an outage. The time shall be
th th
counted to the nearest 1/4 of an hour. Time less than 1/4 of an hour shall be counted as
th
having duration of 1/4 of an hour.
3) Period Hours (PH)
The number of hours in the reporting period. In a full year the period hour are 8760h (8784h
for a leap year).
4) Actual Outage hours (AOH)
The sum of actual outage duration within the reporting period
AOH = AOD
5) Availability:
Each SAS shall have a total availability of 99.98 % i.e. the ratio of total time duration minus
the actual outage duration to total time duration.
13.0 Spares
13.1 Consumables:
All consumables such as paper, cartridges shall be supplied by the contractor till the SAS is
taken over by the owner.
List of Inputs
The list of input for typical bays is as below:-
Analogue inputs
i) For line
Current R phase
Y phase
B phase
Voltage
Y-B phase
B-R phase
ii) For Transformer
Current R phase
Y phase
B phase
WTI (for transformer)
Tap position (for transformer only)
iii) For Bus coupler
Current R phase
Y phase
B phase
iv) Common
a) Voltage for Bus-I, Bus-II and Transfer bus wherever applicable
Voltage R-Y phase
Y-B phase
B-R phase
b) Frequency for Bus-I and Bus-II
c) Ambient temperature (switchyard).
d) LT system
i) Voltage R-Y, Y-B, B-R of Main Switch Board section-I
ii) Voltage R-Y, Y-B, B-R of Main Switch Board section-II
Digital Inputs
The list of input for various bays/SYSTEM is as follows:
1. Line bays
2. Transformer bays
i) Status of each pole of CB, Isolator, Earth switch
ii) CB trouble
iii) CB operation/closing lockout
iv) Pole discrepancy optd
v) Trip coil faulty
vi) LBB optd
vii) Bus bar protn trip relay optd
viii) REF OPTD
ix) DIF OPTD
x) OVERFLUX ALARM (MV)
xi) OVERFLUX TRIP (MV)
xii) OVERFLUX ALARM (HV)
xiii) OVERFLUX TRIP (HV)
xiv) HV BUS CVT FUSE FAIL
xv) MV BUS CVT FUSE FAIL
xvi) OTI ALARM/TRIP
xvii) PRD OPTD
xviii) OVERLOAD ALARM
xix) BUCHOLZ TRIP
xx) BUCHOLZ ALARM
xxi) OLTC BUCHOLZ ALARM
xxii) OLTC BUCHOLZ TRIP
xxiii) OIL LOW ALARM
xxiv) back-up o/c (HV) optd
xxv) back-up e/f (HV)optd
xxvi) 220v DC-I/II source fail
xxvii) TAP MISMATCH
xxviii) GR-A PROTN OPTD
xxix) GR-B PROTN OPTD
xxx) back-up o/c (MV) optd
xxxi) back-up e/f (MV)optd
3. Transformer bays
i) Status of each pole of CB, Isolator, Earth switch
ii) CB trouble
iii) CB operation/closing lockout
iv) Pole discrepancy optd
v) Trip coil faulty
vi) LBB optd
vii) Bus bar protn trip relay optd
viii) REF OPTD
ix) DIF OPTD
x) HV BUS CVT FUSE FAIL
xi) OTI ALARM/TRIP
xii) PRD OPTD
xiii) BUCHOLZ TRIP
xiv) BUCHOLZ ALARM
5. Auxiliary system
i) Incomer-I On/Off
ii) Incomer-II On/Off
iii) 415V Bus-I/II U/V
iv) 415v bus coupler breaker on/off
DG set bkr on/off
Alarm/trip signals as listed in Section: DG set
vii) LT transformer-I Bucholz Alarm & trip
viii) LT transformer-II Bucholz Alarm & trip
ix) LT transformer-I WTI Alarm & trip
x) LT transformer-II WTI Alarm & trip
xi) LT transformer-I OTI Alarm & trip
xii) LT transformer-II OTI Alarm & trip
xiii) PLCC exchange fail
xiv) Time sync. Signal absent
xv) Alarm/trip signals as listed in Section: Battery and Battery charger
xvi) 220v dc-I earth fault
220v dc-II earth fault
NOTE:-
The exact number and description of digital inputs shall be as per detailed
engineering requirement Apart from the above mentioned digital inputs, minimum
of 200 inputs shall be kept for use in future.
NOTE :
1. 5 cores of 245kV line CT have been kept in view of general design being followed in HVPNL.
2. In case this CT is used exclusively for bus bar protection purpose on a transformer circuit at sub
station having high impedance bus bar protection scheme then core no 1, 2 & 5 shall be short
circuited at site.
3. In case this CT is used for feeder circuit on a sub station having low impedance bus bar protection
scheme then core no. 4 shall be short circuited at site and where there is no bus bar protection
scheme core no. 3 & 4 shall be short circuited at site.
Core Application Current Output Accurac Formula for minimum Maximum I.S.F./
No. Ratio (A) burden y Class knee-point voltage At Exciting A.L.F.
(VA) as per CT Secondary Current
IEC 185 resistance at (mA)
750C at 500Atap (Volt)
1 2 3 4 5 6 7 8
1. DIFFERENTI 750-500/ - PS 40 (RCT+2) 30 @ -
AL 0.577 Vk/4
PROTECTIO
N
2. REF 750- - PS 90 (RCT+2) 37.5 @ -
PROTECTIO 500/1 Vk/2
N
3. OVER 750- 15 5P - - ALF1
CURRENT 500/1 0
AND EARTH
FAULT
PROTECTIO
N
4. METERING 750- 10 0.2S - - ISF<
500/1 5
Core Application Current Output Accuracy Formula for min Maximum A.L.F./
No. Ratio (A) burden class knee point Exciting I.S.F.
(VA) as per voltage At CT Current
IEC 185 Secondary res. (mA)
at 750C at 600A
tap (Volt)
1 2 3 4 5 6 7 8
1 DISTANCE 600-300- - PS 80(RCT+4) 40 -
PROTECTION 150/1 @VK/2
2 OVER 600-300- 15 5P - - ALF 10
CURRENT & 150/1
EARTH FAULT
PROTECTION
3 METERING 600-300-150/1 10 0.2S - - ISF<5 for
ratio 150/1,
ISF<10 for
ratio 300/1,
ISF<20 for
ratio 600/1
Core Application Current Output Accuracy Formula for min Maximum Minimum
No. Ratio (A) burden class knee point Exciting Insulation
(VA) as per voltage At CT Current Voltage
IEC 185 Secondary res. (mA) (kV)
at 750C at
1000A tap (Volt)
1 2 3 4 5 6 7 8
1 REF 1500-1000/1 - PS 14 30 @ VK/2 15
PROTECTION (RCT+2)
COREWISE DETAILS OF 36kV LINE CUM CAPACITOR CT for 33kV LINE BAY AND FOR
20MVAR & 10MVAR CAPACITOR BANKS ON 220/33KV T/F & 40/50MVA 132/33kV T/F WITH
26.3KA STC
(400-300/5-1)
No. OF CORES = 2
COREWISE DETAILS OF 36kV TRANSFORMER INCOMER NCT FOR 220/33KV T/F WITH
26.3KA STC
(2000-1000/5)
No. OF CORES = 1
Core Application Current Output Accuracy Formula for minimum Maximum Minimum
No. Ratio (A) Burden class knee-point voltage At Exciting Insulatio
(VA) as per CT Secondary Current n Voltage
IEC 185 resistance at 750C at (mA) (kV)
2000A tap (Volt)
1 2 3 4 5 6 7 8
1 REF 2000- - PS 100 (RCT+1) 75@ VK/2 15
PROTECTION 1000 /5
COREWISE DETAILS OF 36kV BUS COUPLER CT FOR 220/33KV WITH 26.3KA STC
(2000-1000/5A)
No. OF CORES = 1
Note:- Each winding shall fulfill its respective specified accuracy requirement within its specified
output range whilst at the same time the other winding has an output of any value form
zero to 100% of the output range specified for the other winding in line with clause 6.2.1 of
IS 3156 (Part-2 & Part-3) 1992 or its equivalent IEC.
Note:- Each winding shall fulfil its respective specified accuracy requirement within its specified
output range whilst at the same time the other winding has an output of any value form
zero to 100% of the output range specified for the other winding in line with clause 6.2.1
of IS 3156 (Part-2 & Part-3) 1992 or its equivalent IEC.
Note:- Each winding shall fulfil its respective specified accuracy requirement within its specified
output range whilst at the same time the other winding has an output of any value form
zero to 100% of the output range specified for the other winding in line with clause 6.2.1
of IS 3156 (Part-2 & Part-3) 1992 or its equivalent IEC.
Note:- Each winding shall fulfil its respective specified accuracy requirement within its specified
output range whilst at the same time the other winding has an output of any value form
zero to 100% of the output range specified for the other winding in line with clause 6.2.1
of IS 3156 (Part-2 & Part-3) 1992 or its equivalent IEC.
Note:- Each winding shall fulfil its respective specified accuracy requirement within its specified
output range whilst at the same time the other winding has an output of any value form
zero to 100% of the output range specified for the other winding in line with clause 6.2.1
of IS 3156 (Part-2 & Part-3) 1992 or its equivalent IEC.
---------------------------------------------------------------------------------------------------------------------------------
* The line lengths and conductor size shall be supplied to successful Bidder.
Remarks:
220 kV = 7/3.15 mm
132 kV = 7/2.5 mm
66 kV = 7/2.5 mm
2. Resistance of conductor at 20 C.
CARRIER BOOST
CARRIER SEND
(MAIN-I) + VE
CARRIER SEND + VE
(MAIN-II)
- VE
DIRECT TRIP
(SEND) + VE
- VE
CARRIER HEALTHY
(MAIN-I)
CARRIER HEALTHY
(MAIN-II)
CARRIER SIGNAL
RECEIVE
(MAIN-I)
CARRIER SIGNAL
RECEIVE
(MAIN-II)
DIRECT TRIP
(RECEIVE)
SAS ARCHITECTURE
i. GENERAL SCOPE
AC Kiosk is required to house the panels and associated equipment, the
mechanical and electrical equipment and any other facilities required for building
services.
ii. DIMENSIONS
The successful bidder shall evolve and develop architectural and structural
drawing of AC Kiosk and the size of building shall be approved by SE/Design
based on associated equipments detailed elsewhere in the specifications. The
building design shall take into consideration the layout of the equipment, adequate
space for working and maintain clearances as per requirement of Indian Electricity
Rules. The Kiosk shall be provided with locking arrangement and to allow
enough area for the future extension also. An open space of 1meter shall be
provided on the peri-pheri of the equipment in order to allow easy movement of
the operator and access as well as maintenance.
A. AIR-CONDITIONING:
The air conditionings system shall be provided in the Kiosks to be used for housing panels
having control and protection IEDs for performing sub-station automation and protection
functions generally confirm to relevant IS codes as detailed ins section GTR. These kiosks
shall be placed in the switchyard area generally unmanned; therefore, the air-conditioning
system shall be rugged, reliable, maintenance free and designed for long life.
a. Operation:
The air conditioning is required for critical application i.e. for maintaining the temperature for
critical sub-station control and protection equipment. To provide redundancy for such
critical applications, each kiosk shall be installed with environment control system
comprising of two units of air conditioners working in conjunction through a micro processor
based controller for desired operation.
The system shall be designed for 24 Hours, 365 Days of the year to maintain the inside
kiosk temperature for proper operation of the critical equipment. One of the air-conditioner
shall be running at a time and on failure of the same or as described hereunder, the other
unit shall start automatically. To ensure longer life of the system, the redundant units shall
also be running in cyclic operation through the controller. However, during running of one
air-conditioner unit, if inside temperature of the shelter reaches to a predefined (i.e. 35oC),
the other unit shall start running to maintain the temperature to specified value (i.e. 23+2oC)
c. CONSTRUCTION:
The air conditioning unit shall be completely self-contained. All components of the units
shall be enclosed in a powder coated cabinet and colour of same shall be matched with
kiosk colour. The unit shall be assembled, wired, piped, charged with refrigerant and fully
factory tested as a system to ensure trouble free installation and start up. Suitable isolation
or other by passing arrangement shall be provided such that any unit/component could be
maintained/repaired without affecting the running standby unit. The maintenance of unit
shall be possible from outside the kiosk.
v. Plinth Protection
Entire area around the Kiosk building shall be provided with 100mm thick RCC,
8mm or @ 300C/C both ways with M-20 grade cement concrete laid over 100mm
thick cement concrete 1:4:8 and 100mm thick sand filling upto 1.0M from the outer
edge of the building with toe wall 9 thick from NSL.
vi. FLOORING
Vitrified tile flooring shall be provided in Kiosk building as below:-
Before flooring work is taken up, works such as laying of services which otherwise
would affect the laying of floors, plastering of all inside and outside walls, ceiling,
fixing of doors and window frames in place and all heavy work in room may be
completed.
The base layer of floor shall be 100mm thick sand over compacted soil, 100mm
thick cement concrete 1:1:3 with 8mm tor @250mm C/C both ways at top and
bottom laid on base concrete 1:4:8 of minimum thickness 100mm. The sand for
base filling shall be clean and dry, free from clay clods and other harmful
impurities such as iron pigments alkalis, coal and lignite, materials finer than 75
microns. Sand shall be of particle size ranging from 1.18mm to 150 micron. The
fineness modulus shall vary from 0.8 to 1.0. Generally sand fit for plastering is fit
for sand filling under floor.
Vitrified floor tiles of reputed makes of premium quality (first quality) such as
SOMANY, KAJARIA, NITCO AND JOHNSONS having size 600x600x9.7mm and
vitrified Dedo tiles size 600x150x9.7mm or thickness to be specified by the
manufacturer preferably in Beige colour shall be provided over base of 20mm thick
cement coarse sand, mortar 1:3 and jointed with white cement slurry mixed with
pigment to match the shade to tiles. The tiles shall conform to relevant EN/IS codes.
The tiles and the colour scheme shall be got approved from the HV