DVS Technical Codes

on Plastics Joining
Technologies

Elaborated by Working Group W4

„Welding of Plastics“
of the Technical Committee of the
German Welding Society – DVS
Bibliographic information published by Die Deutsche Bibliothek
Die Deutsche Bibliothek lists this publication in the Deutsche Nationalbibliographie;
detailed bibliographic data are available in the Internet at htttp://dnb.ddb.de.

English Edition
Volume 3
ISBN: 978-3-8155-997-6

All rights reserved

 DVS Media GmbH, Düsseldorf  2nd Edition 2011
Printed by: Griebsch & Rochol Druck GmbH & Co. KG, Hamm

DVS-Technical codes and bulletins can be obtained from:

DVS Media GmbH,
PO-Box 10 19 65, D - 40010 Düsseldorf; Aachener Straße 172, D - 40223 Düsseldorf,
Telephone: +49 211 / 15 91 - 0, Telefax: +49 211 / 15 91 - 250
Internet: www.dvs-media.info, E-Mail: [email protected]

Delivery and billing by:

Beuth Verlag GmbH
Burggrafenstraße 6, 10787 Berlin
Telefon: +49 30 / 26 01 - 0; Telefax: +49 30 / 26 01 - 12 60
Internet: www.beuth.de, E-Mail: [email protected]
Preface

This book contains more than 100 technical codes that deal with the joining of
plastics in the field of piping, containers and apparatus construction as well as
series fabrication. For this second edition, all technical codes that are available in
German have been translated into English. The technical codes were compiled
by working group W4 “Joining of plastics” of the technical committee of the
German Welding Society. The working group is concerned with welding,
adhesive bonding and mechanical joining of plastics. Its field of activity contains
the following topics:

● welding, adhesive bonding and mechanical joining processes

● testing and design calculation of joints and constructions
● practical application of joining processes
● training and examination of qualified personnel

The book is recommended for all those who are looking for practical information
about the various joining processes, required devices and application as well as
quality assurance and testing.

March 2011 Thomas Frank

Chairman of WG W4
„Joining of plastics“
DVS-Technical Codes and Bulletins

DVS 1904-1 (2010-02) Adhesive bonding of plastics in domestic installation –

Requirements on plants and personnel ................................ 1
DVS 1904-2 (2010-02) Adhesive bonding of plastics in domestic installation –
Pipes and fittings – Adhesive bonding operation –
Findings on adhesive-bonded joints ..................................... 2
DVS 2201-1 (1989-02) Testing of semi-finished products of thermoplastics
Bases – indications ............................................................... 5
DVS 2201-1 (2004-10) Testing of semi-finished products made of
Supplement 1 thermoplastics; Basics – indications – Material and
abbreviation .......................................................................... 9
DVS 2201-1 (2004-10) Testing of semi-finished products made of
Supplement 2 thermoplastics; Basics – indications – Directives for
creep rupture curves of pipes ............................................. 10
DVS 2201-1 (2004-10) Testing of semi-finished products made of
Supplement 3 thermoplastics; Basics – indications – Linear thermal
expansion coefficients ......................................................... 11
DVS 2201-1 (2004-10) Testing of semi-finished products made of
Supplement 4 thermoplastics; Basics – indications – Dimension
stability of semi-finished material after heating ................... 12
DVS 2201-1 (2006-10) Service life temperature time limits due to thermal
Supplement 5 Draft ageing ................................................................................. 13
DVS 2201-2 (1985-07) Testing of semi-finished products of thermoplastics:
Weldability – Test methods – Requirements ...................... 14
DVS 2202-1 (2006-07)* Imperfections in thermoplastic welding joints –
Features, descriptions, evaluation ...................................... 17
DVS 2203-1 (2003-01) Testing of welded joints of thermoplastic sheets and
pipes – Test methods – Requirements ............................... 44
DVS 2203-1 (2010-08) Testing of welded joints between panels and pipes
Supplement 1 made of thermoplastics – Requirements in the tensile
test – Short-time tensile welding factor fz ............................. 46
DVS 2203-1 (2006-04)* Testing of welded joints between panels and pipes
Supplement 2 made of thermoplastics, Requirements in the tensile
creep test, (Tensile creep welding factor fs) ........................ 47
DVS 2203-1 (2003-01) Testing of welded joints of thermoplastic sheets and
Supplement 3 pipes – Requirements – Technological bend test –
Bend angle/ram displacement ............................................ 48
DVS 2203-1 (2008-11)* Testing of welded joints between panels and pipes
Supplement 4 made of thermoplastics – Requirements on shear and
peeling tests for sleeve welding with an incorporated
electric heating element (HM) and heated tool sleeve
welding (HD) on pipes and fittings ...................................... 61
DVS 2203-2 (2010-08) Testing of welded joints between panels and pipes
made of thermoplastics – Tensile test ................................ 64
DVS 2203-2 (2010-08) Testing of welded joints between panels and pipes
Supplement 1 made of thermoplastics – Low-temperature tensile test ...... 67
DVS 2203-3 (2011-04) Testing of welded joints between panels and pipes
made of thermoplastics – Tensile impact test ..................... 69
DVS 2203-4 (1997-07) Testing of welded joints of thermoplastics plates and
tubes – Tensile creep test ................................................... 71
DVS 2203-4 (2001-12) Testing of welded joints of thermoplastic sheets and
Supplement 1 pipes – Tensile creep test – Testing of socket joints .......... 75
DVS 2203-4 (2001-12) Testing of welded joints of thermoplastic sheets and
Supplement 2 pipes – Tensile creep test – Testing of the resistance
to slow crack growth using the Full Notch Creep Test
(FNCT) ................................................................................ 77
DVS 2203-5 (1999-08) Testing of welded joints of thermoplastics plates and
tubes – Technological bend test ......................................... 79
DVS 2203-6 (2008-01)* Testing of joints between polymeric materials – Shear
and peeling tests ................................................................. 82
DVS 2203-6 (2008-01)* Testing of joints between polymeric materials – Torsion
Supplement 1 shear and radial peeling tests for joints executed by
means of sleeve welding with an incorporated electric
heating element and heated tool sleeve welding ................ 84
DVS 2203-6 (2008-01) Testing of joints between polymeric materials – Testing
Supplement 2 of adhesive-bonded joints in the shear and peeling
tests .................................................................................... 88
DVS 2204-1 (2011-01) Adhesive bonding of thermoplastics .................................... 91
DVS 2204-5 (2003-11) Adhesive bonding of pipes and fittings made of
thermoplastics – Chlorinated polyvinyl chloride
(PVC-C) ............................................................................ 102
DVS 2204-5 (2003-12) Adhesive bonding of pipes and fittings made of
Supplement 1 thermoplastics – Chlorinated polyvinyl chloride
(PVC-C) – Quality assurance of the adhesives ................ 105
DVS 2204-5 (2003-12) Adhesive bonding of pipes and fittings made of
Supplement 2 thermoplastics – Chlorinated polyvinyl chloride (PVC-C)
– Requirements on adhesive-bonded joints between
PVC-C ............................................................................... 107
DVS 2205-1 (2011-04) Calculation of tanks and apparatus made of
Draft thermoplastics – Characteristic values ............................. 108
DVS 2205-1 (2011-04) Calculation of tanks and apparatus made of
Supplement 2 Draft thermoplastics – Characteristic values of the
polypropylene material group ............................................ 114
DVS 2205-1 (2011-04) Calculation of tanks and apparatus made of
Supplement 3 Draft thermoplastics – Characteristic values of the polyvinyl
chloride material group ..................................................... 127
DVS 2205-1 (2011-04) Calculation of tanks and apparatus made of
Supplement 4 Draft thermoplastics – Characteristic values of the
fluoropolymer material group ............................................ 135
DVS 2205-1 (2011-04) Calculation of tanks and apparatus made of
Supplement 5 Draft thermoplastics – Reduction coefficients in the case
of a media influence .......................................................... 148
DVS 2205-1 (2011-04) Calculation of tanks and apparatus made of
Supplement 6 thermoplastics – Characteristic values of the
polyethylene material group .............................................. 158
DVS 2205-1 (2006-02) Calculation of tanks and apparatus made of
Supplement 17 thermoplastics – Welding factors ...................................... 170
DVS 2205-2 (2011-01) Calculation of tanks and apparatus made of
thermoplastics – Vertical round, non-pressurised tanks ... 171
DVS 2205-2 (2003-11)* Calculation of tanks and apparatus made of
Supplement 1 thermoplastics – Welded stationary tanks in the case
of installation in buildings .................................................. 184
DVS 2205-2 (2011-01) Calculation of tanks and apparatus made of
Supplement 2 thermoplastics – Vertical round non-pressurised
tanks – Collecting devices ................................................ 192
DVS 2205-2 (2010-01) Calculation of tanks and apparatus made of
Supplement 3 thermoplastics – Vertical round, non-pressurised
tanks – Flat roofs .............................................................. 200
DVS 2205-2 (2011-01) Calculation of tanks and apparatus made of
Supplement 6 thermoplastics – Vertical round, non-pressurised
tanks – Shell construction method .................................... 204
DVS 2205-2 (2010-06) Calculation of tanks and apparatus made of
Supplement 7 thermoplastics – Vertical round, non-pressurised
tanks – Ring-supported conical bottom .............................. 207
DVS 2205-2 (2011-02) Calculation of tanks and apparatus made of
Supplement 8 thermoplastics – Vertical round, non-pressurised
tanks – Example of a ring-supported conical bottom ......... 214
DVS 2205-2 (2011-04) Calculation of tanks and apparatus made of
Supplement 9 thermoplastics – Vertical round, non-pressurised
tanks – Parallel-supported diagonal bottom ....................... 217
DVS 2205-3 (1975-04) Design of thermoplastic tanks and apparatuses –
Welded joints .................................................................... 224
DVS 2205-4 (1988-11) Calculation of thermoplastic tanks and apparatus –
Flanged joints .................................................................... 234
DVS 2205-4 (1996-11) Calculation of thermoplastic tanks and apparatus –
Supplement Welded flanges, welded collars – Constructive details ..... 238
DVS 2205-5 (1987-07) Calculation of thermoplastic tanks and apparatus –
Rectangular Tanks ............................................................ 241
DVS 2205-5 (1984-10) Calculation of thermoplastic tanks and apparatus –
Supplement Rectangular tanks, structural details ................................. 248
DVS 2207-1 (2005-09)* Welding of thermoplastics – Heated tool welding of
pipes, pipeline components and sheets made of PE-HD ... 253
DVS 2207-1 (2005-12)* Welding of thermoplastics – Heated tool welding of
Supplement 1 pipes made of PE-Xa with pipeline components made
of PE-HD ........................................................................... 267
DVS 2207-3 (2005-04)* Welding of thermoplastics – Hot-gas string-bead
welding and hot-gas welding with torch separate from
filler rod of pipes, pipe components and sheets –
Methods, requirements ..................................................... 272
DVS 2207-3 (2005-04)* Welding of thermoplastics – Hot-gas string-bead
Supplement 2 welding and hot-gas welding with torch separate from
filler rod of pipes, pipe components and sheets –
Requirements for welding equipment and accessories .... 281
DVS 2207-4 (2005-04)* Welding of thermoplastics – Extrusion welding of pipes,
piping parts and panels – Processes and requirements ... 283
DVS 2207-4 (2005-04)* Welding of thermoplastics – Extrusion welding of pipes,
Supplement 2 piping parts and panels – Requirements on the welding
machines and welding devices ......................................... 293
DVS 2207-5 (1993-02) Welding of thermoplastics – Welding of PE casing pipes
– Tubes and tubular components ..................................... 296
DVS 2207-5 (1997-07) Welding of thermoplastics – Welding of PE casing pipes
Supplement 1 – Fittings and isolating valves ........................................... 318
DVS 2207-6 (2003-09) Welding of thermoplastics – Non-contact heated tool
butt welding of pipes, pipeline components and
sheets – Methods, equipment, parameters ....................... 324
DVS 2207-11 (2008-08)* Welding of thermoplastics – Heated tool welding of
pipes, piping parts and panels made of PP ...................... 332
DVS 2207-12 (2006-12)* Welding of thermoplastics – Heated tool welding of
pipes, piping parts and panels made of PVC-U ................ 344
DVS 2207-14 (2009-04) Welding of thermoplastics – Welding by bending using
a heated tool for panels made of PP and PE ..................... 351
DVS 2207-15 (2005-12)* Welding of thermoplastics – Heated tool welding of
pipes, piping parts and panels made of PVDF .................. 356
DVS 2207-25 (1989-10) Welding of thermoplastic –Heated tool butt welding –
Welding of casement sections made from PVC-U ............ 366
DVS 2208-1 (2007-03) Welding of thermoplastics – Machines and devices for
the heated tool welding of pipes, piping parts and
panels ............................................................................... 373
DVS 2210-1 (1997-04) Industrial Pipelines Made of Thermoplastics – Planning
and Execution, Above-Ground Pipe Systems ................... 387
DVS 2210-1 (2003-04) Industrial piping made of thermoplastics – Design and
Supplement 1 execution, Above-ground pipe systems – Calculation
example ............................................................................ 421
DVS 2210-1 (2004-07) Industrial piping made of thermoplastics – Design and
Supplement 2 execution, Above-ground pipe systems –
Recommendations for the internal pressure and leak
tests ................................................................................... 430
DVS 2210-1 (2006-05) Industrial piping made of thermoplastics – Design and
Supplement 3 execution, Above-ground pipe systems – Flanged
joints: Description, requirements and assembly ................ 441
DVS 2210-2 (2007-10) Industrial piping made of thermoplastics – Design,
structure and installation of two-pipe systems ................... 448
DVS 2211 (2005-04)* Welding of thermoplastics – Welding fillers – Marking,
requirements and tests ..................................................... 474
DVS 2212-1 (2006-05)* Qualification testing of plastics welders – Qualification
Test Groups I and II – Hot gas welding with the torch
separate from the filler rod (WF), highspeed hot gas
welding (WZ), heated tool butt welding (HS), sleeve
welding with an incorporated electric heating element
(HM), heated tool sleeve welding (HD) and hot gas
extrusion welding (WE) ..................................................... 478
DVS 2212-1 (2006-05)* Qualification testing of plastics welders – Qualification
Supplement 1 Test Groups I and II – Planned monitoring of the
certified plastics welders according to DVS 2212-1 .......... 492
DVS 2212-3 (1994-10) Testing of plastics welders – Examination Group III –
Lining membranes in geotechnical and hydraulic
engineering ....................................................................... 494
DVS 2212-4 (2004-09) Qualification testing of plastics welders; welding of PE
shell pipes – Pipes and piping parts – .............................. 510
DVS 2213 (2010-12) Specialist for plastics welding ........................................... 519
DVS 2213 (2010-12) Qualification testing regulations for the qualification test
Supplement 1 to become a specialist for plastics welding ....................... 521
DVS 2214 (1996-08) Regulations for the examination of the specialist for
plastics welding ................................................................. 523
DVS 2215-1 (2010-09) Heated tool welding of mouldings made of
thermoplastics in series fabrication .................................... 525
DVS 2215-2 (1996-11) Hot plate welding of mouldings made of polyolefins
(PE, PP) in volume production .......................................... 536
DVS 2215-3 (1999-04) Hot plate welding of mouldings made from amorphous
thermoplastics in volume production ................................. 548
DVS 2215-3 (1999-04) Hot plate welding of mouldings made from amorphous
Supplement 1 thermoplastics in volume production – Welding
parameters for amorphous thermoplastics and blends ..... 555
DVS 2216-1 (2007-04)* Ultrasonic welding of plastic series parts – Process
description, machines and devices, influencing
variables, design and quality assurance ........................... 562
DVS 2216-1 (2005-09)* DVS test specimens with an energy director for the
Supplement 1 ultrasonic welding of thermoplastics and testing
conditions .......................................................................... 586
DVS 2216-3 (1992-08) Ultrasonic joining of moulded parts and semi-finished
parts of thermoplastic polymers in mass production –
Forming with ultrasonic; staking, swaging and tamping .... 589
DVS 2216-4 (1992-08) Ultrasonic joining of moulded parts and semi-finished
parts of thermoplastic polymers in mass production –
Insertion of metal parts and other materials with
ultrasonic ........................................................................... 592
DVS 2216-5 (1996-08) Ultrasonic joining of moulded parts produced of
thermoplastic polymers in mass production,
manufacture of horns ........................................................ 594
DVS 2216-6 (2002-06)* Ultrasonic joining of mouldings and semi-finished
products made of amorphous thermoplastics in series
fabrication ......................................................................... 601
DVS 2217-1 (1999-03) Vibration welding of mouldings and semi-finished
products made of thermoplastic polymers in series
production ......................................................................... 613
DVS 2217-2 (2002-12) Vibration welding of mouldings and semi-finished
products made of thermoplastic polymers in series
production: Mouldings made of polyamides ...................... 622
DVS 2218-1 (2010-06) Welding of thermoplastics in series fabrication –
Rotational friction welding – Installations, procedures
and characteristics ............................................................ 626
DVS 2218-2 (2003-04)* Welding of thermoplastics in series fabrication –
Rotational friction welding of mouldings made of
polyolefins (PE and PP) .................................................... 631
DVS 2218-3 (2006-04)* Welding of thermoplastics in series fabrication –
Rotational friction welding of mouldings and semi-
finished products made of polyamides (PAs) .................... 638
DVS 2219-1 (2005-04)* High-frequency joining of thermoplastics in series
fabrication ......................................................................... 643
DVS 2219-2 (2005-04)* Thermocontact welding of thermoplastic films
(polyolefins) ....................................................................... 649
DVS 2221 (2010-12) Qualification testing of plastics adhesive bonders –
Pipe joints between PVC-U, PVC-C and ABS with
solvent-based adhesives .................................................. 655
DVS 2222-1 (1999-08) DVS® course for laminators ............................................... 662
DVS 2222-1 (1999-08) DVS® course for laminators – Syllabus – .......................... 663
Supplement
DVS 2225-1 (1991-02) Joining of Lining Membranes made from Polymeric
Materials (Geomembranes) in Geotechnical and
Hydraulic Application – Welding, Bonding by Adhesives,
Vulcanising ........................................................................ 666
DVS 2225-2 (1992-08) Joining of lining membranes – Made of polymer
materials in geotechnical and hydraulic engineering –
Site testing ........................................................................ 673
DVS 2225-3 (1997-07) Joining of sealing sheets made of polymeric materials
in earthwork and water engineering – Requirements on
welding machines and welding devices ............................. 683
DVS 2225-4 (2006-12)* Welding of sealing sheets made of polyethylene (PE)
for the sealing of dumps and contaminated sites .............. 687
DVS 2225-5 (2011-03) Welding of sealing sheets made of thermoplastics in
tunnel construction ............................................................. 706
DVS 2226-1 (2000-09) Testing of fused joints on liners of polymer materials –
Testing procedure, requirements ...................................... 719
DVS 2226-2 (1997-07) Testing of fused joints on liners of polymer materials –
Lap shear test ................................................................... 721
DVS 2226-3 (1997-07) Test of fusions on PE liners – Peeling test ....................... 723
DVS 2226-4 (2000-11) Testing of fused joints on liners of polymer materials –
Tensile creep test on PE ................................................... 725
DVS 2227-1 (2004-08)* Welding of semi-finished products made of high-density
polyethylene (PE-HD) for the sealing of concrete
structures in the field of ground water protection and for
corrosion protection .......................................................... 729
DVS 2230-1 (2003-07) Welding of plastic series parts – Quality assurance and
testing ................................................................................ 749
DVS 2231 (2008-12)* Above-ground tanks, apparatus and piping made of
thermoplastics – Guide to quality assurance .................... 769
DVS 2240-1 (2005-05)* Thread inserts for the joining of mouldings made of
plastics .............................................................................. 772
DVS 2241-1 (2003-07)* Direct screwing into mouldings made of plastics .............. 779
DVS 2241-1 (2007-10)* Examples – Direct screwing of mouldings made of
Supplement 1 plastics and additional elements for thin-walled
components ...................................................................... 787
DVS 2242-1 (2011-04) Mechanical joining of plastic components –
Supplement 1 Snap joints – Examples .................................................... 794
DVS 2280 (2010-12) DVS® foundation course about the processing of semi-
finished products made of thermoplastics ......................... 800
DVS 2281 (2004-09) DVS® course for plastics welders in Qualification Test
Group I .............................................................................. 802
DVS 2282 (2004-09) DVS® course for plastics welders in Qualification Test
Group II ............................................................................. 804
DVS 2283 (2009-11) DVS® course for plastics welders in Qualification Test
Group III ............................................................................ 806
DVS 2284 (2004-09) DVS® course for plastics welders – PE shell pipes;
Preparation for the welder qualification test according
to the DVS® 2212-4 guideline ........................................... 808
DVS 2290 (2010-09) DVS® course for laminators .............................................. 810
Draft
DVS 2291 (2010-12) DVS® course for plastics adhesive bonders for pipe
joints between PVCU, PVCC and ABS with solvent-
based adhesives ............................................................... 812

The dates indicated are the publication dates of the German editions.
* Publication date of the English edition differs from the German edition