Cams 4h-3p Manual

CONTENTS
1. Safety rules of the machine ............................................................................................................................ 2

1.1. Sticker attachment position for Warning ............................................................................................... 3
1.2. Operation of machine ............................................................................................................................... 5
1.3. Troubleshooting ........................................................................................................................................ 5
1.4. Emergency button .................................................................................................................................... 5
1.5. Main disconnection switch....................................................................................................................... 6
1.6. Indicator lamp (LED) ................................................................................................................................ 6
2. Transportation and installation ....................................................................................................................... 7

2.1. Conveyance of machine .......................................................................................................................... 7
2.1.1. Dimension of machine ...................................................................................................................... 7
2.1.2. Using carrier ....................................................................................................................................... 7
2.1.3. Environment of installation ............................................................................................................... 7
2.2. Balancing the machine............................................................................................................................. 8
2.3. Electrical connection ................................................................................................................................ 8
2.4. Pneumatic connection .............................................................................................................................. 9
2.5. Communication cable connection ....................................................................................................... 10
3. Operation ....................................................................................................................................................... 11
3.1. Running the machine ............................................................................................................................ 11
3.2. Error message and troubleshooting .................................................................................................... 34
4. Maintenance .................................................................................................................................................. 36
5. Adjustment for the main parts of the machine .......................................................................................... 39

5.1. Parts feeder and gun module adjustment .......................................................................................... 40
5.2. Gun module and setter module Adjustment ...................................................................................... 41
5.3. Table Position Adjustment .................................................................................................................... 42
5.4. Prepare Line data using GemMaster .................................................................................................. 43
CAMS 4H-3P Manual <APRIL, 2009> -1- YONGNAM ENGINEERING Co.

1. Safety rules of the machine
Safety rules on this manual are defined as DANGER, WARNING and CAUTION. If you do not keep
the rules, physical damages on the human body can be occurred.
DANGER
Indicates an imminently hazardous situation which, if not
avoided will result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided could result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided may result in minor or moderate injury.
※ Serial No. is increased by 1 according to the order of manufacturing.

1.1. Sticker attachment position for Warning
Warning sticker is put on the machine for safe operation. When you operate the machine,
observe the directions on the sticker.
Figure 1.1 - Sticker attachment position

▣ Sticker description
It shows that electric

shock can be occurred
by high voltage if you
don’t keep this warning.
It shows that physical

damage can be occurred
on your hands if you don’t
keep this warning.
Don’t open the safety

guard while the machine
is running.
You must be careful not to touch the electric part where

this sign shows.
You must be careful not to touch the moving part where

this sign shows.

1.2. Operation of machine
Your careful notice is needed on the Caution and Warning stickers attached to the each part of
machine body. During the operation, please observe the below points.
Read this manual carefully before operating machine to understand completely the way to
deal with it.
Do not touch any operating part of machine such as pneumatic cylinders and their linked parts
and XY table etc.
Before opening the electricity cover, cut off the main power and confirm that the main
disconnection switch is off.
1.3. Troubleshooting
If you have any problems on the machine, troubleshooting should be handled by the designated
After Service technician.
Before cleaning or repairing machine, cut off the main power and wait for 1 minutes until the
machine comes to be completely discharged.
Air compressor should have enough capacity to get a good result.
After finishing troubleshooting, cover the all covers that are uncovered during repairing.
1.4. Emergency button

In case of emergency situation, press emergency button which is in front panel.
If you press emergency button, power will be off and machine will be stopped.
Figure 1.2 – Emergency button
To restart machine, follow below sequence.
Turn the main disconnection switch to the direction of counter clock wise.
Eliminate emergency factor.
Release emergency button by turning the emergency button knob to clock wise.
※ CMAS 4H-3P has an emergency button.

1.5. Main disconnection switch
Main disconnection switch is used to connect or disconnect main power of machine. To connect
main power, put the key at the key hole and turn it to clock wise direction. Key of main
disconnection switch should be kept by person who is in charge of managing the machine.
In case of maintenance or repairing process, main disconnection switch should be off and the key
should be kept by repair person.
Figure 1.3 – Main disconnection switch
1.6. Indicator lamp (LED)

There are three LEDs on operation panel. The first one from the left side is Green color which is lit
when power is on. The second one is yellow. When error is occurred while the machine is running,
machine will stop and this LED will start to blink. The third one is red color. If you stop machine by
pressing stop button on LCD menu while running the machine, this LED will start to blink.
Figure 1.4 – Indicator lamp

2. Transportation and Installation
2.1. Conveyance of machine
2.1.1. Dimension of machine
- Weight : 590 ㎏ (net weight)
- Size : 2400×960×1150 ㎜ (W×D×H)
2.1.2. Using carrier

Carrier should have enough capacity to sustain the load of machine as well as enough size.
When you lift up the machine, fit the fork arm of carrier into the center of machine weight and
lift up carefully to keep the balance of the machine.
2.1.3. Environment of installation

- Temperature of surroundings
When operation the machine : 0 ∼ 40℃ (32 ∼ 104℉)
When preserving the machine : -25 ∼ 55℃ (-13 ∼ 131℉)
- Humidity : Within 45 ∼ 90％ (Relative humidity)
WARNING
When you convey or lift up/down the machine with the
conveying devices, you should keep the horizontal balance
of machine to protect the machine from transportation and
confirm worker’s safety.

2.2. Balancing the machine
The four casters serve to center the machine. Make sure that the weight is evenly distributed
on the four adjuster pads.
- Place the machine on even surface to work on.
- Alter the height by turning the knob .
- Fix adjuster pad by turning the nut .
Figure 2.2 – Height adjustment
CAUTION
Make sure four rubber feet reach ground to fix the machine
from shaking by turning knob .
※ It is very important to fit the horizontal and vertical positioning of XY plate using
a measuring instrument
2.3. Electrical connection
Before installing and operating the machine, make sure the input voltage is proper range as
below.
- Input voltage : AC 220V , 50/60 ㎐ , 1 phase
- Available range of voltage : Within 10% of regular voltage
- Electric power : 850W
- Power cable : IEC53 3G×1.5 ㎟
Figure 2.3 – Power connection Figure 2.4 – Power cable
Connect the power cable to the power inlet .

2.4. Pneumatic connection (inside of front door)
Figure 2.5 – Pneumatic connection
CAUTION
The following instructions must be observed for the proper
function of machine.
The compressed-air system must be enough capacity for a
minimum operating pressure of between 5~6 bar to be
maintained even at the moment of peak air consumption.
The pneumatic system of the machine must be supplied with waterless compressed air.
The air supply line pressure must be between 7 and 10 bar.
▣ Connecting the compressed-air hose

- Connect the hose to the air-fitting .
- Use 10×6.5 ㎜ POLYURETHANE TUBE.
▣ Adjusting the operating pressure

The operating pressure is between 5 and 6 bars. It can be read from the pressure gauge .
- Increase pressure : lift up rotating handle and turn to clockwise.

- Decrease pressure : lift up rotation handle and turn to counter-clockwise.
- After adjusting the air pressure, lock the rotation handle by pressing it.

2.5. Communication cable connection
Figure 2.6 – Communication Cable connection
Figure 2.7 – RS232C communication cable
CAUTION
Turn the power of computer and machine off before
connecting communication cable(RS232C).
Using the RS232C communication cable included in the machine, connect machine with
computer.
- Connect DB9-connector (9pin female) to the COM1/COM2 port of PC and RS232C port
of machine .
CAMS 4H-3P Manual <APRIL, 2009> - 10 - YONGNAM ENGINEERING Co.

3. Operation
3.1. Running the machine
▣ Use of machine
CAMS 4H is to make Hotfix motif using the data created by computer design program called
GemMaster. You can make Hotfix motif efficiently with simple operation. It's available up to 6
different size or different color of rhinestone and stud. Just make design using GemMaster and
send it to this machine. Put rhinestone to designated Parts-feeder each according to the design
created by GemMaster. Put transfer sheet with sticky side up on XY table. Then it is ready to
make Hotfix motif.
Figure 3.1 – Hotfix motif example 1 Figure 3.2 – Hotfix motif example 2
Figure 3.3 – Hotfix motif example 3

▣ Name and function of operation panel and each part of machine
Figure 3.4 – Operation panel
Figure 3.5 – Name of each part

Main disconnection switch
Insert Key to the key hole and turn it to the direction of clock wise to power on the machine.
Air switch : Main air service unit On/Off switch

When this switch is on, compressed air is supplied to the pneumatic system of the machine.
Emergency button
Press this button when emergency situation is occurred. Then electric power will be
disconnected soon. To restart machine, release this button by turning the knob to clock
wise direction after eliminating emergency factor.
LCD panel
It can show up to 4 lines of 16 letters. You can see the information on which menu you are
in and status of machine.
LED
There are three LEDs on operation panel. The first one from the left side is Green color
which is lit when power is on. The second one is yellow. When error is occurred while the
machine is running, machine will stop and this LED will start to blink. The third one is red
color. If you stop machine by pressing stop button on LCD menu while running the
machine, this LED will start to blink.
Reset button
When you push this button, machine will be reset.
ESC, ALT, TAB, SET button

- ESC : This button is used to escape from the present menu.
- ALT : This button gives alternative function when pushed with other button. It's only used
in some menu.
- TAB : This button is used to move cursor to next position.
- SET : This button is used to enter submenu or do the function of selected item.
Up/Down/Left/Right arrow key

These keys are used to increase or decrease Figure in SYSTEM menu, or to move cursor in
OUTPUT menu, or to move GUN module to designated position when cursor is on GUN in
SYSTEM/ORG.ADJ/MPART/ menu.
Vacuum sensor (see Figure 3.21)

It shows the value of vacuum when GUN nozzle (see Figure 3.5) vacuum is on.
Magazine
Magazine is the assembly of 3×4 Parts feeder. This is driven by step motor to set the
selected Parts feeder to work position.
Parts feeder

This is to supply rhinestones to GUN nozzle. Each Parts feeder has an aluminum wheel
which has 30 holes at the same distance from the center. By this aluminum wheel,
rhinestones are aligned.
XY plate
There are four XY plates that are to move transfer sheet to the designated position to make
Hotfix motif. Each XY plate has the working area 400×400mm. They are driven by two step
motors. One is for X axis, the other is for Y axis. (※ Don’ t put any heavy weight stuff on the
plate.)
GUN module
This is for picking up rhinestones from Parts feeder and supplying it to setter nozzle.
Setter module
This is for setting rhinestones to XY table after receiving rhinestones from GUN module.
Parts feeder origin sensor

This is for finding out Parts feeder wheel origin position.
Magazine origin sensor

This is for finding out Magazine origin position
Gun origin sensor

This is for finding out Gun module origin position
Setter origin sensor

This is for finding out Setter module origin position
▣ Pneumatic part
Figure 3.6 – Pneumatic part

Solenoid block
This is to control each pneumatic cylinder movement.
Vacuum generator
This is to generate vacuum for Gun holder and Setter to grip rhinestone.
Air service unit

This is to regulate compressed air and supply it to solenoid block and vacuum generator.
▣ Check point before power on

Before Power on, for your safety, make sure that Magazine and Gun module (or Gun nozzle )
are located at their proper position. Proper position means that Swing module
is located at ‘ Exchange position’ to prevent collision with Parts feeder bowl when turning
the power on. This is because Main controller sets all output ports as '0' when machine is reset
including power on. Swing module stays at swing to right position (‘ Exchange position’ )
when Swing module output port signal is '0'. If it stays at Parts feeder side and Magazine is set
between Parts feeder division point, it is likely to hit against each other when turning the power
on. In this case, the vacuum holder and cylinder rod will get damage.
Figure 3.7 – Gun located at Gem pick up position (left side)

Before power on, make sure Air switch is located at off position. (see Figure 3.8)
Figure 3.8 – Air switch
If Swing module is located at parts-feeder side, place Gun module at ‘ Exchange position’ ( in
Figure 3.7) manually before power on. (see Figure 3.9)
Figure 3.9 – Move Gun module to exchange point (right side) manually
Figure 3.10 – Proper position to start work

▣ Power on
Turn the power on by turning main disconnection switch to ON position.
Below message will appear on LCD.
Figure 3.11 – Boot message
After 1 second, LCD will turn to below menu and wait user button input.
Figure 3.12 – Top menu
Turn the Air switch on by turning the knob. (see Figure 3.8)
▣ Data download from PC

Move cursor by pressing TAB button to 2.LOAD on Top Menu (Figure 3.12). Then press SET
button. LCD will turn to below message.
Make sure that machine is connected with PC by RS232C cable. (see Figure 2.6. Communication
cable connection)
Figure 3.13 – File download
Now machine is ready to download data from PC. Click icon on GemMaster with left mouse
button.
If below error message shows up on PC monitor (see Figure 3.14), click File / Settings menu
then GemMaster configuration window will show up. Change the parameter to correct value.
Make sure that Baud Rate must be set to 57600.
If error message appears when Com Port is set to COM1, and Baud Rate is set to 57600, change
Com Port to COM2.
If error message appears when Com Port is set to COM2, and Baud Rate is set to 57600,

change Com Port to COM1. (see Figure 3.15)
Figure 3.14 – Error message
Figure 3.15 – Setting window
※※※ Baud Rate must be set to 57600 ※※※
When file load is done successfully, LCD will show below menu.
Figure 3.16 – Download finished
When cursor is on GoToRun, press SET button. LCD will show below menu.

Figure 3.17 – RUN menu
Move cursor to Run by pressing TAB button. Press SET button when cursor is on Run. Machine
will start running. Before running, you must put rhinestones to its proper Parts feeder according
to GemMaster data file you downloaded from PC. You can move Magazine with 1step by
pressing 'Left or Right arrow button' when cursor is on 〈M〉after finding Magazine origin
position by pressing 'SET' button.
If you press ALT button when cursor is on ESC then you can select the head you want to run.
(Figure 3.38)
▣ Running
LCD will show below menu at RUNNING. At this menu you can stop running by pressing 'SET'
button. But Stop button will operate after air cylinders start moving.
Figure 3.18 – Running condition
When you press SET button LCD will turn to below menu.
Figure 3.19 – Stop condition
If you press Left arrow button then you can adjust each size of stone’ s parameters.
In case you want to continue, press SET button when the cursor is on CONTINUE, or move
cursor to CANCEL and press SET button to quit running. When you run again after canceling
work, you can restart from the point you stopped before or from the first point.

Figure 3.20 – Description of RUN menu
When the cursor is on Step, you can control the last step point which CAMS worked before.
Each button has a function as shown in Table 3.1 when cursor is on Step.
ESC ALT+SET TAB LEFT RIGHT

Decrease 1
Escape Step Clear Move to 〈M〉 Increase 1 step
step
Table 3.1 – Step map
※ Fast step transfer : Press Left or Right Button for a few second.
On GemMaster Program, Press (Work Monitoring ON/OFF). Red Circle will show up
and it will move according to the arrow button pressed on CAMS.
▣ Setting the vacuum sensor

There is a Vacuum sensor on front panel of the machine. Here, you will learn how to set DP2-
20-P (SUNX made). Vacuum sensor looks like as Figure 3.21.
Figure 3.21 – Vacuum sensor
Move cursor to '4.OUTPUT’ at Top menu and press 'SET' button.

Move cursor to the position as below using 'UP, DOWN, LEFT, RIGHT' arrow button.
Now the cursor is on OUT0.4. OUT0.4 is output port for GUN vacuum 1.
When the cursor is on as above, you can make GUN vacuum On/Off by pressing SET button.
Press SET button. Then '.' will turn to 'O' as Figure 3.22 and GUN vacuum will turn on.
※ OUT0.4 : GUN vacuum 1, OUT 0.5 : GUN vacuum 2, OUT 0.6 : GUN vacuum 3,
OUT 0.7 : GUN vacuum 4

Figure 3.22 – OUTPUT menu
Read the Figure which is displayed on vacuum sensor. Let's regard it as n1. Just think its
absolute value (ignore minus sign). Maybe, it will be around 40.
Put the small piece of paper to the end of GUN nozzle. Then vacuum sensor figure will increase
in absolute value. It will be around 80 or more. Let's regard it as n2.
Now you can imagine that n1 is the Figure when GUN nozzle fail to pick up stone from Parts
feeder wheel, and n2 is the maximum figure when GUN nozzle picks up stone successfully.
Maybe it will be a little than n2 when GUN nozzle pick up stone because of vacuum leakage
through the gap between stone and GUN nozzle. Use formula below, figure out P1, P2.
P1=P2-1 , P2=n2-(n2-n1)/3
Press 'MODE' button which is on vacuum sensor. Then P1 will blink. Using Up-arrow button and
Down-arrow button on vacuum sensor, set P1 value you got from formula above.
After setting P1, press 'MODE' again. P2 will be blink. Using Up-arrow button and Down-arrow
button on vacuum sensor, set P2 value you got from formula above.
When GUN nozzle pick up stone from Parts feeder wheel and vacuum sensor reach to P2,
OUT1 LED will be turned on. When OUT1 LED is on, machine regards that GUN nozzle picks up
stone successfully. Once OUT1 LED turns on, it will last until vacuum sensor down to reach P1.
When GUN move down again even though it is holding stone, reduce P2 a little.
When GUN move to Right even though it fails to pick up stone, increase P1 a little.
☞ Normally, set the P1 at about 55.0 and P2 at about 56.0.
▣ INPUT
Move cursor to ‘ 3.INPUT’ at Top menu and press SET button. Now you are in INPUT mode.
Figure 3.23 – INPUT menu a side
This is for the test of each sensor input status. When sensor is on, one of dots on LCD

which is assigned to this sensor will turn to I.
To escape from this menu, push ESC button.
Input 7 6 5 4 3 2 1 0
Y back Y front X back X Front
IN0 - - - - limit limit limit limit
sensor sensor sensor sensor
H4 GUN H3 GUN H2 GUN H1 GUN

IN1 - - - - vacuum vacuum vacuum vacuum

IN2 down down down down
up sensor up sensor up sensor up sensor
Table 3.2 – Input mapping information
To see the input status of XY, Magazine and Parts feeder origin sensor, X overrun or Y overrun
limit switch, press ALT button. LCD will show below menu.
Figure 3.24 – INPUT menu b side
▣ OUTPUT
Move cursor to 4.OUTPUT at Top MENU and press SET button. Now you are in OUTPUT mode.
Figure 3.26 – Output port order
This is for test of each output port status. In this mode, you can move cursor using 4 arrow
buttons (up, down, left, right). TAB button is not used to move cursor in this mode. You can
toggle output by pressing SET button. When output port is Active, it displays 'O'. (oh not zero !
☞ O : Output)
※ It's very important not to change any output port status on this mode without fully
understand which port is assigned to what. If you change output port status without
knowing that, the machine can get damage.

Output 7 6 5 4 3 2 1 0
H4 GUN H3 GUN H2 GUN H1 GUN H4 GUN H3 GUN H2 GUN H1 GUN

OUT0 vacuum vacuum vacuum vacuum solenoid solenoid solenoid solenoid
H4 setter H3 setter H2 setter H1 setter

OUT1 vacuum vacuum vacuum vacuum

OUT2 Vacuum Vacuum Vacuum Vacuum
off off off off
off off off off
H4 error H3 error H2 error H1 error

OUT3 LED LED LED LED
Table 3.3 – Output mapping information
▣ TEST
Move cursor to ‘ 5.TEST’ on Top menu. Press SET button. Now you are in TEST mode. There are
three sub menu prepared for TEST mode. This is for testing each motor of machine manually.
Move cursor by pressing TAB button to the section you want. Then follow the below sentences.
Figure 3.27 – Test menu
When cursor is on EACH MOTOR, press SET button. LCD will show below menu.
■ EACH MOTOR/X axis
Figure 3.28 – X axis motor test
ESC ALT TAB SET UP DOWN LEFT RIGHT
Escape Release Move to Find X Move to Move to Move X Move X

manual X motor next origin next menu previous table (left) table
mode menu menu (right)
Table 3.4 – Output map (XY table)

■ EACH MOTOR/Y axis
Figure 3.29 – Y axis motor test
Escape Release Move to Find Y Move to Move to Move Y Move Y

manual next previous table table
mode Y motor menu origin next menu menu (backward) (forward)
Table 3.5 – Output map (XY table)
■ EACH MOTOR/Magazine
Figure 3.30 – Magazine motor test
Escape Release Move to Find Move to Move to Move Move

manual Magazine next Magazine next menu previous Magazine Magazine
mode motor menu origin menu (cw) (ccw)
Table 3.6 – Output map (Magazine)
※ Same process - 7 : H2 Spin / 11 : H3 Spin / 15 : H4 Spin
■ EACH MOTOR/Part Feeder
Figure 3.31 – H1 Part Feeder test

Escape Release Move to Find P.F. Move to Move to Spin P.F. Spin P.F.
manual P.F. next origin next menu previous (ccw) (cw)
mode motor menu menu
Table 3.7 – Output map (Part Feeder)

※ Same process -8 : H2 P.F. / 12 : H3 P.F. / 16 : H4 P.F.
■ EACH MOTOR/SWING
Escape Release Move to Find GUN Move to Spin GUN Spin GUN
manual GUN next module Move to previous module module
mode module menu origin next menu menu (ccw) (cw)
motor
Table 3.8 – Output map (Gun module)
※ Same process - 9 : H2 Swing / 13 : H3 Swing / 17 : H4 Swing
■ EACH MOTOR/SPIN
Escape Release Move to Find Move to Spin Spin Setter

manual Setter next Setter Move to previous Setter module
mode module menu module next menu menu module (cw)
motor origin (ccw)
Table 3.9 – Output map (Gun module)
※ Same process - 10 : H2 Spin / 14 : H3 Spin / 18 : H4 Spin
■ FUNCTION/PICK
When cursor is on EACH MOTOR, press SET button. (Figure 3.27) LCD will show below menu.

Figure 3.34 – Function test
Now you are in FUNCTION TEST mode. There are five sub menu prepared for FUNCTION
TEST mode. This is for testing each section of machine manually. Move cursor by pressing
TAB button to the section you want. If you press SET button when cursor is on PICK then LCD
will turn to as below.
Figure 3.35 – Pick test
If you press SET button when cursor is on ‘ INIT_ORG’ then P.F. and GUN module locate work
position. Move cursor to ‘ MOTION’ . In case you want to test Gun module pick up gem, press
SET button, then you can move Gun cylinder to ‘ Gem pick up position’ .
※ Alt button : go into the head selection menu. (Figure 3.38) You can select head for test.
■ FUNCTION/SWING
Figure 3.36 – Swing test
ESC ALT SET UP DOWN LEFT RIGHT

go into theLocate GUN
Escape test head module and Increase Decrease
swing swing - -
mode selection P.F. work
menu position speed level speed level
Table 3.10 – Output map (Swing test)

■ FUNCTION/SPIN
Figure 3.37 – Spin test
ESC ALT SET UP DOWN LEFT RIGHT
go into the Locate

Setter Increase Decrease
Escape test head
module and spin speed spin speed - -
mode selection P.F. work level level
menu position
Table 3.11 – Output map (Spin test)
■ FUNCTION/XY
This function is not supported yet. It's for future promotion.
■ FUNCTION/HEAD_SELECTION
You can select the head you want to run. ‘ ..O.’ head for means CAMS 4H-3P use only 3rd .’
work. Press Set button when cursor is on ‘ then ‘ .’ will turn to ‘ O’ .
Figure 3.38 – Head selection
▣ SYSTEM
This is for system parameter adjustment. Be careful when you enter this mode. If parameters
are not set correctly, machine will not work well. Parameters are already set in factory.
■ SYSTEM/M_PART
Move cursor to ‘ 6.SYSTEM’ on the top menu and press SET button, then LCD will turn to as
below.

Figure 3.39 – SYSTEM menu
Cursor will be on 1.M_PART when you enter SYSTEM menu. Press SET button. Now you are in
'MAG/PART'.
Figure 3.40 – SYSTEM/M_PART menu 1
Move cursor to 'MAG' and press SET button. Magazine (which has 16 Parts feeder on it) will
start moving to find out its origin point. After finding out its origin point, it will move to 'Parts
feeder 1 position' and '**' will turn to 'P1' and its coordinate will be displayed as Figure 3.41.
This means Parts feeder 1 is located at work position and its coordinate is 02559. In case you
want to adjust Parts feeder coordinate, press Left arrow button or Right arrow button, then
you can move Magazine to set other Parts feeder you are going to adjust to work position. If
you press Up arrow button Magazine will move to high number Parts feeder position (ex. ‘
[P2:*****]’ ). If you press Down arrow button, Magazine will move to low number Parts feeder
(ex. ‘ [P1:*****]’ ).
Move cursor to ‘ P/F’ and press SET button. Parts Feeder wheel will start revolution to find out
its origin point. After finding out its origin point, it will move to 'Gem pick up position ( in
Figure 3.7)' and '*****' will turn to proper value and its coordinate will be displayed as Figure
3.42.

This means Parts feeder wheel is located at ‘ Gem pick up position’ and its coordinate is
00252. In case you want to adjust Parts feeder wheel coordinate, press Left arrow button or
Right arrow button, then you can revolve Parts feeder wheel to set Parts feeder wheel you are
going to adjust to work position.
Move cursor to ‘ GUN’ . Gun is the upper cylinder module which has pick up holder at the
end of it. In case you want to adjust Gun module position, press Left arrow button or Right
arrow button, then you can move Gun module to ‘ Gem pick up position’ or
‘ Exchange position’ . When Gun module located ‘ Gem pick up position’ , press Up button or
Down button, then you can move Gun module to upside or downside.
When the Gun is down, slightly spin parts feeder wheel with your finger and look carefully
whether the stone hole in parts feeder wheel is exactly matched with Gun nozzle. If it is not
correctly matched even though you try to match by spinning parts feeder wheel, you may
think you need to move Magazine a little to match stone hole with Gun nozzle in some
direction.
※ Once you change Magazine coordinate while you are adjusting Parts feeder wheel
coordinate, you must retry finding out Parts feeder wheel origin point again.
※ If you press alt button when cursor is on ‘ HEAD’ then you can adjust next head. (H1 → H2 →
H3 → H4)
■ SYSTEM/SWING
Move cursor to ‘ 2.SWING’ on the ‘ 6.SYSTEM’ menu and press SET button, then LCD will turn
to as below.

Figure 3.44 – SYSTEM/SWING menu 1
Now cursor is on 'value' and press SET button. Gun module will start moving to find out its
origin point. After finding out its origin point, it will move to 'Exchange position' and 'H1: ****'
will turn to proper value and its coordinate will be displayed as Figure 3.45.
Figure 3.45 – SYSTEM/SWING menu 2
This means Gun module is located at 34 steps right from origin point. In case you want to
adjust Gun module to make plumb. Press Left arrow button or Right arrow button, then you
can move Gun module. Before escape press SET button then adjusted position will be
memorized.
※ If you press tab button then you can adjust next gun module. (H1 → H2 → H3 → H4)
■ SYSTEM/SPIN
Move cursor to ‘ 3.SPIN’ and press SET button, then LCD will turn to as below.
Figure 3.46 – SYSTEM/SPIN menu 1
Now cursor is on 'value' and press SET button. Setter module will start moving to find out its
origin point. After finding out its origin point, it will move to 'Exchange position' and '****' will
turn to proper value and its coordinate will be displayed as Figure 3.47.

Figure 3.47 – SYSTEM/SPIN menu 2
This means Setter module is located at 34 steps left from origin point. In case you want to
adjust Gun module to make plumb. Press Left arrow button or Right arrow button, then you
can move Gun module. Before escape press SET button then adjusted position will be
memorized.
※ If you press up or down button then you can move setter cylinder.
※ If you press tab button then you can adjust next setter module. (H1 → H2 → H3 → H4)
■ SYSTEM/XY
Move cursor to ‘ 4.XY’ and press SET button, then LCD will turn to as below.
Figure 3.48 – SYSTEM/XY menu 1
Press TAB button. XY table will start moving to find out its center point. After finding out its
center point, '*****:*****' will turn to proper value and its coordinate will be displayed as
Figure 3.48.
Figure 3.49 – SYSTEM/XY menu 2
This means XY center point is 12289 steps away from X axis origin point and 14309 steps
away from Y axis origin point. In case you want to adjust origin point. Press Left, Right, Up
and Down arrow button, then you can move XY table. Most suitable point is center point of
XY table. If press tab button then you can adjust next position.

■ SYSTEM/PARA~
Move cursor to ‘ 5.PARA~’ and press SET button, then LCD will turn to as below.
Figure 3.50 – SYSTEM/PARA~ menu
Now you are in PARAMETER SET mode. There are six sub menu prepared for PARAMETER
SET mode. This is for adjusting work speed of each parts feeder manually. Move cursor by
pressing TAB button to the section you want. If you press SET button when cursor is on ~SS6
then LCD will turn to as below.
Figure 3.51 – SYSTEM/PARA~/~SS6 menu
There are five parameters. The parameters in the PARA~ menu is shown in 10ms. This means
‘ PK’ is 2×10ms, and pick up calibration value means delaying time of Gun nozzle at the ‘ Gem
pick up position’ . So if ‘ PK’ has high value, then gem pick up
time will be increased but the movement will be more exact. Press Up arrow button or Down
arrow button, then you can adjust value. ‘ EX’ means delaying time of Gun nozzle at the ‘
Exchange position’ and ‘ ST’ means delaying time of Setter nozzle when Setter nozzle set
down the gem at the XY table. ‘ SW’ means speed of gun module when gun module move to
‘ gem exchange position’ with gem. ‘ SP’ means speed of setter module when setter module
move to XY stage side with gem. Now, if you press SET button when cursor is on ‘ COMMON’
then LCD will turn to as below.
Figure 3.52 – SYSTEM/PARA~/~SS6 menu/COMMON PARAMETER menu
Now you are in COMMON PARAMETER mode. There are three sub menu prepared for
COMMON PARAMETER mode. This is for adjusting common work speed. Move cursor by
pressing TAB button to the section you want.

‘ SET_VAC’ means delaying time of setter cylinder that pushes Setter nozzle for exchange
gem with the Gun nozzle. So if PK has low value, then Part exchange time will be decreased
but Setter nozzle will be able to miss the gem.
‘ SW_LEFT’ means speed of gun module when gun module move to parts feeder side without
gem.
‘ SP_UP’ means speed of setter module when setter module move to ‘ gem exchange
position’ without gem.
‘ SETTER ON’ means delaying time of setter module when setter cylinder is coming up
without gem.

3.2. Error message and troubleshooting
When error occurs while running the machine, machine stops and error code display on LCD. You
can find out what causes error by this error code.
Code Cause of error Problem solving

0 No error
1 Main air pressure low Check air service unit and air fitting.
2 ESCAPE_GUN fail TIME OVER Check setter origin sensor.
3 All_GUN_UP fail in ESCAPE_GUN Check all gun up sensor.
4 X axis positioning fail Check X axis motor and X origin sensor.
5 Y axis positioning fail Check Y axis motor and Y origin sensor.
6 Head 1 Magazine positioning fail Check head 1 magazine position.
10 Head 1 P.F. positioning fail Check H1 P.F. origin sensor.
14 Head 1 GUN positioning fail Check H1 gun origin sensor.
18 Head 1 Setter positioning fail Check H1 setter origin sensor.
22 Time out MOTOR positioning Check origin sensor (X,Y,MAG: 1~4)
23 Time out MOTOR1 positioning Check origin sensor (PF: 1~4, SW:1~4, SP:1~4)
24 SWING_LEFT witho-ut positioning Check gun origin sensor.
25 SWING_RIGHT with-out positioning Check gun origin sensor.
26 SPIN_UP without positioning Check setter origin sensor.
27 SPIN_DOWN withou-t positioning Check setter origin sensor.
28 exceed maximum XY data number Reduce gem in GemMaster program.
29 parts feeder empty(fail 30times) Check quantity of gem & P.F. align.
30 wrong data sum (download again) Download data again.
31 H1 GUN down error (check sensor) Check H1 gun down sensor.
35 H1 GUN up error (check sensor) Check H1 gun up sensor.
39 - RESERVED -
40 - RESERVED -
41 - RESERVED -
42 - RESERVED -

43 - RESERVED -
44 - RESERVED -
45 - RESERVED -
46 - RESERVED -
47 - RESERVED -
48 - RESERVED -
※ When machine is not working correctly, check Air pressure first.

4. Maintenance
▣ Check point before maintenance
For your safety, follow the below procedure before doing maintenance.
Turn off the main disconnection switch.

Take the Key off the main disconnection switch key hole. Key should be kept by
maintenance engineer during the maintenance process.
Turn off the Air on/off switch.
In case of opening the control box cover which is at the back side of machine, make sure to
take the power cable off the power connector for your safety.
(※ No one should open the control box cover except designated after sale service personnel.)
If you face any suspicious situation during checking the machine, contact your local Service
Agent.
▣ Water drain (check every day by operator)

If water is gathered in Air filter , water separator and air service unit , then it is drained
automatically. Therefore you must set up a waterspout under the pneumatic system.
Figure 4.1 – Water drain
※ It is not needed to turn off main disconnection switch when water drain is executed.
IMPORTANT
The pneumatic system of machine must be supplied with
waterless compressed air.

▣ Cleaning fan filter (every week by maintenance engineer)
CAUTION
Turn off main disconnection switch when cleaning fan
filter.
Figure 4.6 – Fan filter
There are four fans at the left and right side for ventilating. Clean the fan filter regularly by
blowing up using compressed air gun for good system condition.
▣ Inspection Items and Period
Period Items Method Standard

Air Regulator Pressure (O) Visual 5~6 bar
Prior Connections for pneumatic line (M) Visual Fasten Clamp tightly
inspection
Connections for RS232C cable, (O) Visual Connect tightly to the
Power cable equipment
Monthly Operation of Main Disconnection Functional Check the operation
inspection SW (M) Test of Main
Disconnection switch
Check the operation
Visual &
Operation of Solenoid Valve (M) Functional of LED Lamp when it
turns ON
Check the operation
GUN up-down sensor (M) Visual of the GUN up-down
sensor
Check the operation
XY stage up-down sensor (M) Visual of the XY stage up-
down sensor
XY table (M) Functional Check the operation
test of XY table

Magazine (M) Functional Check the operation
Test of Magazine
Parts feeder (M) Functional Check the operation
Test of Parts feeder
Check the operation
GUN module (M) Functional of GUN module and
Test photo sensor
Check the operation
Setter module (M) Functional of Setter module and
Test photo sensor
Emergency switch (M) Functional Check the operation
Test of Emergency switch
Screws (M) Visual Must be fastened
(note)
(O) A responsibility of operator
(M) A responsibility of maintenance engineer

5. Adjustment for the main parts of the machine
▣ How to adjust machine and design program to get a good result.
Figure 5.1 - Name of each part of CAMS 4H-3P
[Part Division]
1) Head Part
- Gun cylinder, gun nozzle
- Setter cylinder, setter nozzle
2) Magazine Part
- Parts feeder plate (No.1~No.6 for each head)
- Parts feeder plate origin sensor
- Magazine origin sensor
3) Table Part
- XY plate
- XY origin sensor

5.1. Parts feeder and gun module adjustment
1) For adjust the no.1 parts feeder plate, Move the
Magazine part.
6.SYSTEM / 1.M_PART menu

Press set button when cursor is on ‘ 1.MAG’
2) Swing the gun cylinder.

Press set button when cursor is on ‘ 3.GUN’ then
gun module will be located at origin point. Now
press left arrow button then gun module will be
located at ‘ gem exchange position’ .
3) Up and Down the gun cylinder for checking align

the gun nozzle and parts feeder plate hole. If
alignment status is not good, move the parts feeder
plate by (+) or (-).

Press set button when cursor is on ‘ 2.P/F’ then part feeder will be located origin point. Press
left arrow button(cw) or right arrow button(ccw) then you can adjust work position of part
feeder. Before escape press set button then adjusted position will be memorized.
4) After finish to adjusting the no.1 parts feeder plate, Next to no.2 parts feeder plate.

Press alt button when cursor is on ‘ 2.P/F’ or ‘ 3.GUN’ .
5) Following the sequence 1)~3) and same to no.3 ~ no.6 parts feeder plate
6) If you replace parts feeder plate, for example you

need to change SS10 plate to SS16 in no.2 parts
feeder position, at first replace parts feeder
plate(P.F.P) and press set button for checking
rotating P.F.P correctly and then check alignment
Gun Nozzle and P.F.P hole.(following sequence
2)~3))

Press up arrow button when cursor is on ‘ 1.MAG’ .

Figure 5.2 – Alignment of parts feeder plate and gun nozzle
5.2. Gun module and setter module Adjustment

1) Adjust gun module origin position.
6.SYSTEM / 2.SWING menu

Press set button when cursor is on ‘ Value’ . Press left
arrow button(cw) or right arrow button(ccw) then you
can adjust gun module to make plumb. Before escape
press set button then adjusted position will be
memorized.
2) Press SET button for Setter Cylinder origin position.
6.SYSTEM / 3.SPIN menu

Press set button when cursor is on ‘ Value’ . Press left
arrow button(cw) or right arrow button(ccw) then you
can adjust setter module to make plumb. If you press
up arrow button or down arrow button then you move
setter cylinder forward or backward. Before escape
press set button then adjusted position will be
memorized.

3) Check aligns between the Gun Nozzle and Setter Nozzle.
4) If the alignment is not good, move the Setter Cylinder by (+) or (-).
Figure 5.3 - Alignment of gun nozzle and setter nozzle
5.3. Table Position Adjustment

6.SYSTEM / 4.XY menu
Press TAB button. XY table will start moving to find out its center point. After finding out its
center point then press Left, Right, Up and Down arrow button, then you can move XY table.

5.4. Prepare Line data using GemMaster
Draw Lines using GemMaster as shown in Figure 5.6 This is for making it easy to see how the
machine set stones on XY table.
I recommend to using SS10 rhinestone and setting the distance to 1mm.
Figure 5.6 - Lines for adjusting spin stoppers
After selecting stone, draw line using Icon . (see Figure 5.6)
Draw one line first like and copy it to draw lines like .

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CONTENTS

1. Safety rules of the machine ............................................................................................................................ 2

2. Transportation and installation ....................................................................................................................... 7

5. Adjustment for the main parts of the machine .......................................................................................... 39

CAMS 4H-3P Manual <APRIL, 2009> -1- YONGNAM ENGINEERING Co.

※ Serial No. is increased by 1 according to the order of manufacturing.

CAMS 4H-3P Manual <APRIL, 2009> -2- YONGNAM ENGINEERING Co.

Figure 1.1 - Sticker attachment position

CAMS 4H-3P Manual <APRIL, 2009> -3- YONGNAM ENGINEERING Co.

It shows that electric

It shows that physical

Don’t open the safety

You must be careful not to touch the electric part where

You must be careful not to touch the moving part where

CAMS 4H-3P Manual <APRIL, 2009> -4- YONGNAM ENGINEERING Co.

1.4. Emergency button

Figure 1.2 – Emergency button

To restart machine, follow below sequence.

※ CMAS 4H-3P has an emergency button.

CAMS 4H-3P Manual <APRIL, 2009> -5- YONGNAM ENGINEERING Co.

Figure 1.3 – Main disconnection switch

1.6. Indicator lamp (LED)

Figure 1.4 – Indicator lamp

CAMS 4H-3P Manual <APRIL, 2009> -6- YONGNAM ENGINEERING Co.

2.1.2. Using carrier

2.1.3. Environment of installation

CAMS 4H-3P Manual <APRIL, 2009> -7- YONGNAM ENGINEERING Co.

Figure 2.2 – Height adjustment

Figure 2.3 – Power connection Figure 2.4 – Power cable

Connect the power cable to the power inlet .

CAMS 4H-3P Manual <APRIL, 2009> -8- YONGNAM ENGINEERING Co.

Figure 2.5 – Pneumatic connection

▣ Connecting the compressed-air hose

▣ Adjusting the operating pressure

- Increase pressure : lift up rotating handle and turn to clockwise.

CAMS 4H-3P Manual <APRIL, 2009> -9- YONGNAM ENGINEERING Co.

Figure 2.6 – Communication Cable connection

Figure 2.7 – RS232C communication cable

CAMS 4H-3P Manual <APRIL, 2009> - 10 - YONGNAM ENGINEERING Co.

Figure 3.3 – Hotfix motif example 3

CAMS 4H-3P Manual <APRIL, 2009> - 11 - YONGNAM ENGINEERING Co.

Figure 3.4 – Operation panel

Figure 3.5 – Name of each part

CAMS 4H-3P Manual <APRIL, 2009> - 12 - YONGNAM ENGINEERING Co.

Air switch : Main air service unit On/Off switch

ESC, ALT, TAB, SET button

Up/Down/Left/Right arrow key

Vacuum sensor (see Figure 3.21)

CAMS 4H-3P Manual <APRIL, 2009> - 13 - YONGNAM ENGINEERING Co.

Parts feeder origin sensor

Magazine origin sensor

Gun origin sensor

Setter origin sensor

Figure 3.6 – Pneumatic part

CAMS 4H-3P Manual <APRIL, 2009> - 14 - YONGNAM ENGINEERING Co.

Air service unit

▣ Check point before power on

Figure 3.7 – Gun located at Gem pick up position (left side)

CAMS 4H-3P Manual <APRIL, 2009> - 15 - YONGNAM ENGINEERING Co.