Food Pump Manual

www.genemco.
com
Cornell Centrifugal Pump, Model 10NHPP-F12K, 10 in. inlet, 10 in. outlet, stainless steel construction,
75 hp., 460 volts, 3 phase.
www.genemco.com
MANUAL 2548
OWNERS MANUAL
INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS
FOOD HANDLING PUMP
PLEASE READ CAREFULLY
YOUR WARRANTY MAY BE VOID IF

INSTRUCTIONS ARE NOT FOLLOWED
Note: when ordering parts give pump

model and serial number
Cornell Pump Co.

P.O. Box 6334, Portland, OR 97228 USA
Phone: 503-653-0330 Fax: 503-653-0338
NEW PAGE MANUAL 2548
August, 2001
CORNELL FOOD HANDLING PUMPS

Models: 3NLP, 4NMP, 4NMPP, 6NHP, 6NHPP, 8NHPP, 10NHPP, 12NHPP Horizontal Frame
Mounted Configuration with Packing or Cycloseal
(Replaces pump manual: 1328, 1346, 1381, 2069, 2072, 2073, 2083, 2092, 2102, 2159, 2202, 2213, 2250, 2274, 2275, 2276, 2328,
2335, 2388, 2451, 2468, 2469, 2485, 2497, 2498, 2499, 2500)
INDEX DESCRIPTION PAGE NO.
1 TITLE PAGE 3200-300
2 INDEX PAGE
3 WARRANTY PAGE
4 CAUTION/WARNING PAGE 3500-2
5 START-UP INSTRUCTIONS (CAUTION/WARNING) 3200-326
6 FLEXIBLE COUPLING - BELT DRIVE INSTR. (WARNING) 3200-311
7 PRESSURE TESTING (WARNING/CAUTION) 3200-353
8 PUMP SUPPORT ASSEMBLY 3200-705
9 DISMANTLING METHODS 3200-401
10 INSTRUCTION FOR MECHANICAL SEAL (CAUTION) 3200-632
11 IMPELLER LOCKSCREW INSTALLATION (CAUTION) 3200-14
12 RUN-DRY SEAL INSTRUCTIONS AND PARTS PAGE 3200-625
13 INSTRUCTIONS FOR PACKING 3200-20.1
14 ELECTRIC MOTOR LUBRICATION INSTRUCTIONS 3200-20.5
15 FRAME LUBRICATION INSTRUCTIONS - GREASE & OIL 3200-901/902
16 PUMP TROUBLESHOOTING GUIDE 3200-380
PUMP DISMANTLE & REASSEMBLE INSTRUCTIONS
17 CORNELL W OR Y SERIES AND NL SERIES THREADED SHAFT (3NLP) 3200-412
18 CORNELL PUMP W/THREADED SHAFT 3200-417
FRAME DISMANTLE & REASSEMBLE INSTRUCTIONS
19 CORNELL F5/F5K AND EM5/EM5K FRAME 3200-459
20 CORNELL F12/F12K AND VF12 FRAME 3200-474
21 CORNELL F16/F16K AND EM16 FRAME 3200-810
Cornell Pump Company

NEW PAGE MANUAL 2548
August, 2001
INDEX NO. DESCRIPTION PAGE NUMBER

22 CORNELL F18/F18K AND EM18 FRAME 3200-821
25 CORNELL F18DB/F18DBK AND EM18DB FRAME 3200-826
PARTS PAGE
24 MODEL 3NLP-F5/F5K W/ PACKING A18116
25 MODELS 4NMP & 4NMPP-F5/F5K W/ PACKING A17614
26 MODELS 4NMP & 4NMPP-F16/F16K W/ PACKING A18117
27 MODELS 4NMP & 4NMPP-F5/F5K W/ CYCLOSEAL A17932
28 MODELS 4NMP & 4NMPP-F16/F16K W/ CYCLOSEAL A17933
29 MODELS 6NHP & 6NHPP-F16/F16K W/ PACKING A17613
30 MODELS 6NHP & 6NHPP-F16/F16K W/ CYCLOSEAL A17920
31 MODEL 8NHPP-F18/F18K W/ PACKING A17504
32 MODEL 8NHPP-F18/F18K W/ CYCLOSEAL A17908
34 MODEL 10NHPP-F12/F12K W/ CYCLOSEAL A17732

STANDARD TERMS & CONDITIONS
AND WARRANTY FOR REFRIGERATION PUMPS
THIS AGREEMENT, CONSISTING OF THESE TERMS AND CONDITIONS AND ORDER

ACKNOWLEDGMENT IS BINDING UPON CORNELL PUMP COMPANY, HERINAFTER
“SELLER”, AND THE CUSTOMER, HEREINAFTER “BUYER”, AND IS THE ENTIRE
AGREEMENT.
1. LEGAL EFFECT: Except as expressly otherwise Agreement constitutes Acceptance of these terms and
agreed to in writing by an authorized representative of conditions.
Seller, the following terms and conditions shall apply
to and form a part of all Quotations and any orders 3. DOCUMENTATION: Seller shall provide Buyer with
resulting from Quotations. Additional or different the data/documentation which is specifically referenced
terms of Buyer’s purchase order or other form of in the quotation. Additional copies of standard
acceptance or any other form of Buyer are rejected in data/documentation or requests for special
advance and shall not become a part of any Orders. All data/documentation will be made available to Buyer at
offers to purchase from Buyer or orders or contracts of additional cost.
sale resulting from Quotations are subject to final
acceptance in writing by an authorized representative Documentation includes, but is not restricted to:
of Cornell Pump Company. drawings, specifications, instruction manuals, training
materials, and other such data or artwork furnished to
Seller may suspend its performance of Orders if Buyer the Buyer or the Buyer’s subcontractors. The
defaults in the performance of its duties under the definitions and restrictions set forth in the following
Orders or under any other agreement between the subparagraphs apply regardless of the type of media on
Buyer and Seller. which the documents are provided.
No employee, agent, dealer, or distributor of Seller has A. DOCUMENT CLASSES Documentation shall
any authority to change or enlarge the terms of any comprise two classes: Class 1 shall include all
Quotation or Order. No change shall be valid unless it documents describing the standard functionality
is in writing and signed by an authorized officer of and operation of the Seller’s products, commonly
Seller. referred to as Installation, Operational and
Maintenance manuals, which are not produced
2. ACCEPTANCE: The price quoted in the quotation exclusively for the Buyer. Class 2 shall include all
shall be the Purchase Price unless otherwise agreed in documents produced by the Seller specifically for
the purchase order. The purchase price for equipment the Buyer for the purpose of facilitating the fair
shall include standard packaging for ground shipment. use of the goods and services provided under this
Field services shall be provided at seller’s standard contract.
rates. All other costs, including packaging for storage,
freight, insurance, taxes, customs duties and B. COPYRIGHTS: Ownership of copyrights for all
import/export fees, or any other item not specified in documents in all classes is retained by the Seller.
the contract, shall be paid by Buyer unless separately The Buyer is granted a license to make, without
stated in the quotation and included in the price quoted. further approval by the Seller, as many as 25
Any sales, use, or other taxes and duties imposed on copies of any portion of a Class 1 documents so
the transaction(s) or the equipment supplied shall be long as the copied portion includes the copyright
paid by the Buyer. and trademark statements found on the title page of
the original document and does not exceed more
The sale of goods and services is expressly conditional than 50 percent of the document content. The
on Buyer’s acceptance of Seller’s terms and conditions Buyer is further granted a license to make as many
as stated herein and on the typed portion of the as 25 copies, in whole or in part, of any Class 2
attendant quotation. Unless otherwise specified in document so long as the copied portion includes
writing, all quoted prices are firm for thirty (30) days the copyright and trademark statements found on
from the date of offer. Provided that Seller’s terms and the title page or title block of the original
conditions have not been previously accepted by Buyer, document.
Buyer’s receipt of goods or services shipped under this
CORNELL PUMP COMPANY Page 1 of 6

P.O. Box 6334 August 1999
PORTLAND, OR 97228-6334
C. TRANSLATIONS: Any translation of either class the purchase price; and (ii) any damages and
1 or class 2 documents is subject to review by the expenses described in this paragraph that
Seller. exceed 15 percent of the purchase price.
D. TRADEMARKS: The Buyer is granted a license CORNELL PUMP COMPANY

to use the Seller’s trademarks in documentation CANCELLATION CHARGES
produced by the Buyer for the purpose of
% OF PURCHASE ORDER VALUE

100%
facilitating the fair use of the goods and services 90%

80%
provided under this contract so long as the 70%
trademarks are treated in a manner that is 60%
consistent with applicable United States trademark 50%
laws and clearly identified as trademarks of the 40%

30%
Seller. A list of said trademarks is available upon 20%
"S"
request of the Buyer. 10%

0%
0% 20% 40% 60% 80% 100%
Documents provided to the Buyer, or copies of % OF CONTRACT SHIPMENT TIME
copyrighted material(s) made by the Buyer under the
provisions set forth in subparagraph “B” above, may be
used by the Buyer or the Buyer’s subcontractors only
for the purpose of facilitating the fair use of the goods b. On all Orders over $250,000.00, if the Buyer
and services provided under this contract. Said cancels the Order, buyer shall pay the Seller (i)
documents contain information considered to be under minimum cancellation charges determined per
this contract. Said documents contain information graph above; and (ii) any damages or
considered to be the Seller’s confidential and expenses described in this paragraph that
proprietary property, and may not be disclosed to any exceed minimum cancellation charges
other third party without written permission of the determined per graph above.
Seller.
6. TAX: All government charges upon the services
4. CHANGES: Buyer’s changes made after formation of tendered by this Agreement, including, but not limited
this Agreement that affect the schedule or requirements to, use, occupation, VAT, income, export and import
for services or otherwise affect the scope of this taxes, shall be paid by Buyer or, in lieu threreof, Buyer
Agreement shall be submitted in writing by Buyer and shall furnish Seller with a tax exemption certificate
shall become binding only if approved in writing by acceptable to the authority imposing the tax on Seller.
Seller’s cognizant representative. All charges and
delays resulting from such changes shall be solely Any applicable customs fees, visa fees, brokerage fees,
determined by Seller and shall be binding upon Buyer. work permits, work taxes, or other taxes related to the
project will be invoiced at cost.
5. TERMINATION AND SUSPENSION: Provided that
Seller receives adequate written notice from Buyer, 7. CREDIT: The amount of credit offered by Seller to
Buyer may terminate or suspend performance at Buyer is contingent upon Seller’s opinion of Buyer’s
Buyer’s convenience subject to all reasonable charges, capacity, ability, and willingness to promptly pay for
which charges shall be solely determined by Seller. goods and services received under the terms of this
Agreement. Provided that, in Seller’s opinion, there is
Buyer cannot cancel or alter Orders without the Sellers a material adverse change in Buyer’s financial
written consent. If Seller grants such consent, Buyer condition and/or Buyer has not, within the agreed time,
will reimburse Seller for all of Seller's losses and fully paid for goods and services previously supplied
expenses caused by such cancellation or alteration, under this and/or another Agreement(s) with Seller,
including without limitation all of Sellers additional Seller reserves the right to revoke Buyer’s credit and/or
costs caused by changes in design or specifications, or suspend performance on this and/or other orders for
by product revisions, and all consequential damages goods and services.
incurred by Seller as a result of such cancellation or
alteration. Cancellation charges shall be as follows: Customers who do not qualify for a line of credit, or
who are in default on a line of credit may qualify for
a. On all Orders under $250,000.00, if Buyer other payment alternatives such as cash in advance,
cancels the Order, Buyer shall pay Seller (i) a irrevocable letter of credit or other third party financing
minimum cancellation charge of 15 percent of solely at the discretion of the Seller.

as lawfully may be conferred upon Seller by contract
8. PAYMENTS: Standard terms for customers who under any applicable provision of law. Buyer agrees to
qualify for credit are ½% (one half of one percent) 15 cooperate fully with Seller in the filing of any
days, net 30 except as noted below. A monthly service financing statements, including Uniform Commercial
charge of 1.5% may be charged on amounts owed by Code (UCC) filings or other documents necessary to
Buyer to Seller that have not been paid within by the perfect such interests and liens. If Buyer defaults in its
due date, subject to the maximum amount permitted by obligations under the Orders before the price (including
law. any notes given therefore) of the equipment has been
fully paid in cash, Seller may take any and all actions
Periodic invoices for Milestone Payments shall be permitted by law to protect its interests including,
issued when the contract price exceeds $100,000. In where permissible, repossession of such equipment.
such cases, invoices shall be issued based on the
following milestones: 10. INSPECTIONS: Buyer may make reasonable
inspections of goods at Seller’s factory. Seller reserves
On all Orders over $100,000, as follows: the right to determine the reasonableness of the request
15% on submittal of drawings and to select an appropriate time and location for such
25% on release to manufacture inspection. All costs of inspection shall be solely
50% at time of shipment determined by Seller and shall be to Buyer’s account.
10% 30 days after shipment No inspection or expediting by Buyer at the facilities of
Seller’s suppliers is authorized.
On all Orders over $250,000, as follows:
25% upon receipt of order Additional tests including Factory Acceptance Tests or
10% upon submittal of drawings demonstrations requested by Buyer are not part of any
15% upon receipt of approved drawings contract unless separately identified and priced. Unless
50% at time of shipment Buyer objects in writing at the conclusion of such tests
or demonstrations, specifying the nature of its
Changes as provided in Clause 4 entitled “Changes” objections, Buyer shall be deemed to have accepted
may cause additional periodic invoices to be issued. the System.
These terms apply to partial and complete shipments. Buyer shall be responsible for receiving, storing,
Buyer agrees to make full payment under these terms installing, commissioning and maintaining all
without setoff. Company shall have the absolute right equipment.
to require payment under an irrevocable letter of credit
in such form as is specified by Company at the time of 11. SHIPMENTS: With the exception of resale products
its acceptance of Distributor’s orders for Products, or as defined in Clause 12 below, all sales are Ex-Works
by any other means specified by Company. Factory. Shipping contracts made by Seller shall be to
Buyer’s account. All claims for loss or damage after
If any proceeding is initiated by or against Buyer under risk of loss has passed to Buyer shall be filed by Buyer
any bankruptcy or insolvency law, or if, in Seller’s with the carrier. Buyer shall be liable to Seller for the
judgement, Buyer’s financial condition at the time the full price of the goods, irrespective of loss or damage
equipment is ready for shipment does not warrant the in transit. Seller shall not be required to provide freight
extension of credit to Buyer, Seller may require full cost receipts to Buyer at the time of invoice.
payment, in cash, prior to making shipment. If Seller
does not receive full cash payment within fifteen (15) A. TRANSPORTATION: Transportation
days after it notifies Buyer that such payment is expenses shall be paid by the Buyer.
required and that the equipment is ready for shipment, Seller shall select the carrier and freight
Seller may cancel the Order as to any unshipped item. forwarder. Fully insurable values shall be
In that event, Buyer will pay Seller the cancellation declared with the resultant insurance
charges, damages and expenses, as described in Clause premiums being paid by Buyer. Shipping
5 entitled “Termination and Suspension”. and insurance charges shall be prepaid by
Seller and added to the Buyer’s invoice at
9. TITLE AND LIEN RIGHTS: The equipment will cost, unless otherwise specified by Buyer.
remain personal property, regardless of how it is
installed or affixed to any realty or structure. After B. SCHEDULES: Dates quoted by Seller
delivery to Buyer, Seller will have all such rights, are estimated based upon Buyer’s
including security interests and liens, in the equipment specified requirements at time of order

acceptance. Delays in receipt of shall be only as supplied by the resale product
approvals and/or information, changes manufacturer.
that result in delays, or requested
deferment of schedules may cause SELLER MAKES NO WARRANTY FOR RESALE
additional expense to Seller. Accordingly, PRODUCTS, EITHER EXPRESS OR IMPLIED,
in addition to the escalation provisions of INCLUDING WARRANTIES OF
subparagraph “C” below, Seller shall be MERCHANTIBILITY AND FITNESS FOR A
entitled to an extension of time, and PARTICULAR PURPOSE. THE SOLE
reimbursement of costs as defined in WARRANTY SHALL BE THAT OF THE RESALE
Clause 4 entitled “Changes”. The change PRODUCT MANUFACTURER.
in price shall be evenly divided among
any invoices remaining to be issued. Buyer agrees that Seller shall not be liable for delays
Further, the Buyer will take delivery of caused by resale product manufacturer. Buyer further
the shipment of the goods within fifteen agrees that Buyer’s SOLE AND EXCLUSIVE
(15) days of notification by the Seller that REMEDY for Seller’s breach of the stated
the goods are ready for shipment. Failure responsibility shall be limited to the difference between
to take delivery of the goods within the the resale product manufacturer’s price to Seller and
specified time frame may result in a Seller’s price to Buyer for resale products in such
storage fee of $100.00 per day per pump. breach.
C. ESCALATION: All prices quoted are 13. LIMITED WARRANTY: Seller warrants, to its
based on scheduled shipments within six original Buyer, that goods manufactured by Seller are
(6) months from date of order acceptance. free from defects in material and workmanship for 36
Delays caused solely by Seller beyond the months from date of shipment. If a failure to conform
quoted delivery date shall not be subject to specifications or a defect in materials or
to escalation. If shipments requested are workmanship is discovered within this period, Seller
to be made after six (6) months from date must promptly be notified in writing within thirty (30)
this Agreement is formed, the invoiced days, which notification, in any event must be received
balance of the contract price shall be no later than 37 months from the date of shipment.
subject to price escalation at a rate of one Within a reasonable time after such notification, Seller
percent (1% ) per month for each month will correct any failure to conform to specifications or
in excess of six (6) months up to a any defect in materials or workmanship, or in lieu of
maximum of 6% per year. such repair, and at its sole option, shall replace the
equipment. THE ABOVE ARE THE BUYER’S
D. SALES FOR EXPORT: In the case of EXCLUSIVE REMEDIES FOR BREACH OF
sales for export, Buyer or Seller, WARRANTY.
whichever is the proper party under the
applicable statute or regulation, will Seller does not warrant: (a) defects caused by failure to
procure, and arrange for any necessary provide a suitable installation environment for the
extensions of, all required export, import product, (b) damage caused by use of the product for
or other licenses or authorizations. If purposes other than those for which it was purchased,
Buyer, as the proper party, fails to arrange (c) damage caused by disasters such as fire, flood,
for such licenses or authorizations prior to wind, and lightning, (d) damage caused by
or by the scheduled date of shipment, unauthorized attachments or modification, (e) any other
Seller may at its option treat any such abuse or misuse by the Buyer, including improper
failure as a cancellation of the Order (s) installation.
and, upon notice from Seller, Buyer will
pay Seller the cancellation charges, THE FOREGOING LIMITED WARRANTIES AND
damages and expenses, as described in REMEDIES ARE IN LIEU OF ALL OTHER
Clause 5 “Terminations and Suspension”. WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO THE
IMPLIED WARRANTIES OF MERCHANTIBILITY
12. RESALE PRODUCTS: Resale products are goods (that AND FITNESS FOR A PARTICULAR PURPOSE,
are sold with Seller’s goods) which are not AND REMEDIES. IN NO CASE SHALL SELLER
manufactured by Seller and which are supplied as an BE LIABLE FOR ANY SPECIAL, INCIDENTAL,
accommodation to Buyer. Standard documentation OR CONSEQUENTIAL DAMAGES BASED UPON

ANY LEGAL THEORY. SUCH DAMAGES such action and their use is enjoined, Seller shall, at
INCLUDE, BUT ARE NOT LIMITED TO LOSS OF Seller’s expense, modify goods so they become non-
PROFITS, LOSS OF SAVINGS OR REVENUE, infringing, or, if modification is not possible, refund
LOSS OF USE OF THE PRODUCT OR ANY the Buyer’s purchase price for the hardware items that
ASSOCIATED EQUIPMENT, COST OF CAPITAL, are infringing and remove them at Seller’s sole
COST OF ANY SUBSTITUTE EQUIPMENT, expense. Buyer agrees that Seller shall not be liable
FACILITIES OR SERVICES, DOWNTIME, THE and the Buyer shall fully indemnify Seller if
CLAIMS OF THIRD PARTIES INCLUDING infringement is based upon the use of the goods in
CUSTOMERS, INJURY TO PROPERTY AND, connection with goods not manufactured by Seller or in
UNLESS PRECLUDED UNDER APPLICABLE a manner for which the goods were not designed by the
STATE LAW, BODILY AND PERSONAL INJURY. Seller or if the goods were designed by the Buyer or
were modified by or for the Buyer in a manner to cause
If Buyer is in default (including, but not limited to, the them to become infringing.
failure of Buyer to maintain a current account with
Seller) under the Order of any other agreement between 17. GENERAL PROVISIONS: (a) Neither party shall
Buyer and Seller, Buyer’s rights under the warranty have the right to assign its rights or obligations under
shall be suspended and the original warranty period this Agreement except with the written consent of the
will not be extended. other party, provided, however, that a successor in
interest by merger, by operation of law, assignment,
Equipment performance is not warranted or guaranteed purchase, or otherwise of the entire business or either
unless separately agreed to by Seller in accordance party, shall acquire all interest of such party hereunder.
with its guarantee policy. Performance curves and Any prohibited assignment shall be null and void. (b)
other information submitted to Buyer are approximate There are no understandings, Agreements or
and no warranty or guarantee shall be deemed to arise representations, expressed or implied, not specified in
as a result of such submittal. All testing shall be done this Agreement. (c) No action, regardless of form
in accordance with Seller’s standard policy. arising out of transactions under this Agreement, may
be brought by either party more than two (2) years after
14. EQUIPMENT RETURNS: Equipment returns must the cause of action has occurred. (d) No representative
have prior written authorization by the Seller. of Seller has any authority to modify these terms and
Returned equipment must be shipped “PREPAID” and conditions unless the modification is contained in a
must be tagged with a RGA Number. Equipment written instrument signed by a duly authorized Vice
manufactured to the Buyer’s specification will be President of Seller. (e) This Agreement is formed and
credited only to the extent of the reuse value. Only shall be construed under the laws of the State of
unused and current materials purchased within one (1) Oregon. (f) All stenographic, typographical and
year of return request will be considered. All clerical errors in quotations or pump curves and
equipment returns are subject to a minimum 15% specifications may be corrected at any time by the
restocking charge. Seller.
15. FORCE MAJEuRE: Seller shall in no event be liable 18. INSURANCE: Buyer shall bear all risk of and
for delays in delivery of the equipment or other failures responsibility for damage or loss to the equipment after
to perform caused by fires, acts of God, strikes, labor Seller delivers the equipment to the carrier at its point
difficulties, acts of governmental or military of shipment. Buyer agrees to provide and maintain
authorities, delays in transportation or procuring adequate insurance for the equipment supplied under
materials, or causes of any kind beyond Seller’s the Orders to fully protect Seller’s interest during the
control. time between delivery and final payment. Loss or
damage by fire or other causes during such period shall
16. PATENTS: Seller shall defend and indemnify the not relieve Buyer from its obligations under the Order.
Buyer against any actions of third parties based on
claims that the goods manufactured by Seller constitute 19. LIMITATION OF LIABILITY: Seller’s total liability
an infringement of a valid patent of the United States for any and all losses and damages arising out of any
for the benefit of such third parties, provided that and all causes whatsoever including, without limitation,
Buyer notifies Seller in writing of any such claim defects in the goods, services, software, documentation,
within five days thereof and thereafter gives necessary or supplied under this Agreement, shall in no event
authority, information and assistance to Seller for the exceed the purchase price of the applicable item(s).
defense of such action. In the event that the goods
manufactured by Seller are held to be infringing in

20. GENERAL INDEMNIFICATION: Seller agrees to under a “Travel Warning Status” as determined by the
defend, indemnify, and save harmless Buyer from any U.S. Department of State. Seller reserves the right to
claims for bodily injury or property damage, and any recall personnel if the worksite does not meet
costs, expenses, or damages incurred as a result reasonable health and safety standards. Time spent in
thereof, which are based solely on the negligence, gross hazardous locations will be billed at applicable
negligence or intentional misconduct of Seller’s hazardous location rates.
employees, agents, contractors, or subcontractors.
25. DRUG TESTING: Seller has a drug-free workplace
Buyer agrees to defend, indemnify, and save harmless policy in effect.
Seller from any claims for bodily injury or property
damage, and any costs, expenses, or damages incurred 26. LIVING CONDITIONS: If meals and living
as a result thereof, which are based solely on the accommodations are provided by the Buyer, Seller
negligence, gross negligence or intentional misconduct reserves the right to recall the Seller’s personnel if the
of Buyer’s employees, agents, contractors, or accommodations and meals are not suitable (as
subcontractors. determined by the Seller’s management). Seller
reserves the right to make alternate arrangements at the
21. NONWAIVER: Any failure by any party to strictly cost of the Buyer if other accommodations are
enforce the terms and conditions as stated in this available.
Agreement or to exercise any rights acquired hereunder
shall not constitute a waiver of such terms or rights and 27. MAXIMUM TIME ON THE WORKSITE: Seller
shall not affect the right of the party to enforce or reserves the right to replace personnel after two weeks
exercise such terms or rights in the future. for North American (includes Canada and Mexico)
locations and four weeks for international locations at
22. SEVERABILITY: If any one or more of the the Buyer’s expense.
provisions or subjects contained in the Agreement shall
for any reason be held invalid, illegal, or 28. SELLER’S PERSONNEL ON THE WORKSITE:
unenforceable, it shall not affect the validity and Seller reserves the right to determine the number of
enforceability of any other provisions or subjects. Seller’s personnel required for implementation of a
project. All costs for the Seller’s personnel on worksite
23. SAFETY: Buyer shall ensure that Seller’s personnel shall be paid by the Buyer.
are not exposed to unreasonable hazards on or in the
vicinity of the worksite. Buyer shall be responsible for 29. COMMUNICATION ACCESS: Buyer shall provide at
initiating, maintaining, and supervising all safety no cost to Seller unlimited access to telephone, fax, and
precautions and programs in connection with the data transmission lines to the Seller’s personnel on
worksite. Seller shall ensure that Seller’s personnel worksite for communicating with the Seller’s office for
will comply with the Buyer’s documented safety purposes associated with the required work.
regulations provided to the Seller while on the
worksite.
Seller shall ensure that Seller’s personnel are provided

with basic safety training for the normal work
environment. Site specific training shall be provided at
the Buyer’s expense.
24. HAZARDOUS LOCATIONS: Seller reserves the right

to refuse to dispatch personnel to worksites threatened
by warfare, terrorist activities, or other unsafe
conditions as determined by the Seller’s management.
A variety of factors will be considered in determining
whether a location is hazardous, including whether the
country within which the work is to be performed is

Supersedes 3500-2
Nov., ‘97 July, ‘01
CAUTION/WARNING PAGE
START-UP INSTRUCTIONS – PAGE 3200-326
CAUTION: Single port impellers (food pumps) have threaded shafts. Improper rotation will cause failure.
WARNING: Never operate electric motors or pumps without protective cover, etc. Before disconnecting any
electrical wiring, shut off the main switch, or serious personal injury may result.
CAUTION: If pumpage does not start immediately, no amount of additional pumping will solve the problem.
WARNING: Do not run pumps equipped with mechanical seal dry.
PRESSURE TESTING – PAGE 3200-353
WARNING: Failure to follow instructions on this may damage pump or cause serious personal injury.
CAUTION: Do not operate pump when at test pressure.
CAUTION: For mechanical seal only. Do not run dry.
IMPELLER LOCKSCREW INSTALLATION – PAGE 3200-14
CAUTION: Lockscrew failure can damage impeller and volute. Proper torque during installation is important.
BELT DRIVES/FLEXIBLE COUPLINGS – PAGE 3200-311
CAUTION: All rotating parts should be properly protected. Guards should be installed. Do not operate pumps
when the guards are removed.
INSTRUCTIONS FOR MECHANICAL SEAL – PAGE 3200-632
CAUTION: Do not run pump dry unless pump is equipped with Run-Dry option.
CAUTION: Once the rotating portion has been placed on the shaft, the rest of the installation must be made at
once.
DISMANTLING AND ASSEMBLING F18 AND EM18 CORNELL PUMP FRAMES – PAGE
3200-821
CAUTION: Never hammer the shaft or parts attached to the shaft or you will ruin both the shaft and the
bearings.
DISMANTLING AND ASSEMBLING F18DB, EM18DB, AND F18DBK – PAGE 3200-826
bearings.

Supersedes 3500-2
Nov., ‘97 July, ‘01
DISMANTLE AND REASSEMBLE A CORNELL PUMP WITH THREADED SHAFT – PAGE

3200-417
CAUTION: If the sleeve has an “O” ring it should not be heated.
DISMANTLING AND ASSEMBLING EM5/F5 AND EM5K/F5K CORNELL FRAME PUMPS –

PAGE 3200-459
bearings.
DISMANTLING AND ASSEMBLING F16 AND F16K CORNELL FRAME PUMPS – PAGE
3200-810
bearings.
MOUNTING PUMPS TO ENGINES – PAGE 3200-12
CAUTION: All engine driven pumps must be supported and alignment must be assured before bolting frame to
engine flywheel housing.

Supersedes 3200-326
April, ‘92 Nov., 1997
STARTUP CHECKLIST
BEFORE THE STARTUP OF ANY PUMP, A CAREFUL CHECK MUST BE MADE TO ENSURE THAT ALL IS IN ORDER
1. Reread all instructions and check for compliance on each point.

2. Make sure:
a. Belts and couplings (shaft) are properly adjusted, aligned, and guards are in place.
b. All thrust blocks and supports are adequate.
c. The pump and/or baseplate is bolted securely to a solid foundation. There must be no piping loads
on the pump casing, support suction or discharge piping, and piping must be clean and free of debris
and obstruction, gaskets in place and all joints secure.
d. That all electrical connections and electrical equipment are installed by a qualified and
licensed electrical contractor.
e. The pump rotates freely by hand. Then check the pump rotational direction with very
short on/off power pulses on the starter switch.
f. Pumps with mechanical seal must not run dry.
CAUTION
Food Pumps (single port impellers) have threaded shafts. Improper rotation will cause failure
and costly repairs.
3. Check the valves for proper position. If the system has a discharge gate valve, start with valve closed.
The speed of opening depends upon the size and length of your discharge pipe and capacity of the pump.
The valve should not be more than .25" open until the line is filled. The purpose of this procedure is to
reduce the possibility of a water hammer or shock if filling is too rapid.
4. For Stuffing Box with Packing
When first starting the pump, there should be a leakage. If the packing is too loose, air will suck in
around the packing and the pump will not prime. After the pump is primed, back off on packing gland
nuts to free leakage. Several minutes later, gradually and evenly tighten packing gland nuts until
leakage is reduced to a trickle. Do not attempt to shut off all the leakage.
For Stuffing Box with Mechanical Seal
Read and comply with all seal instructions within manual. During shipment a seal may be jolted, which
could cause leakage. However, any leak should stop after a brief period of operation.
5. Instructions For Pumps with Balance Line and Wear Rings
Wear rings and balance lines are vital for a successful pump operation. They perform two important
functions. First, they reduce the pressure at the stuffing box. Second, they reduce axial thrust loads.
Wear rings should be replaced if the clearance has increased to about .03" per side. Balance lines should
be kept free of obstructions and they should be replaced if they are pinched, bent, or corroded.

Supersedes 3200-326
April, ‘92 Nov., 1997
6. Motors
Check the power supply voltage, amperage, temperature and RPM with the motor nameplate. Review
item 2E with respect to rotation.
NOTE: Large motors must not be started and stopped more than five times per hour.
CAUTION
Whether placed inside our outside, the motor should be mounted on a base four to six inches
higher than surrounding floor level.
7. Cornell Bearing Frames

In general, the considerations for a bearing frame are the same for that of electric motors.
NOTE: If a frame is oil lubed (denoted by AK@ on serial number plate and sight gauge on the side of the
frame), put appropriate oil in per lubrication instructions. Make sure support systems are in place and
working such as special lubricants, seal water, etc.
If the pump is used in winter, provisions must be made for protection of the pump and piping from
freezing. Add a heater if necessary. If the pump is not used in the winter, the volute should be drained to
prevent damage.
WARNING
Never operate electric motors or pump equipment without all protective covers, screens and
guards properly in place. Before disconnecting any electrical wiring, shut off the main
switch and lock it out.
8. Check to make sure the screens are in place. A screen or strainer should have a free opening at least
three times the area of the suction pipe.
9. Start the driver. If primed or filled with liquid, the pumping will start immediately.
Cornell Centrifugal Pump Priming
A centrifugal pump is primed when all the internal passages of the pump are filled with the liquid to be
pumped. Do not operate any pump without being properly primed unless it has been specifically
designed for such operation.
When the pump is primed and the unit is started, the pumpage will start to flow immediately. If it does
not, recheck the system for complete prime and possible air leaks. Correct the deficiencies and restart.
CAUTION
If the pumpage does not start immediately, no amount of additional pumping will solve the
problem.

Supersedes 3200-311
Aug. 1985 April, 1988
INSTRUCTIONS
ALIGNMENT OF FLEXIBLE COUPLINGS AND BELT DRIVES
It is not commercially feasible to furnish bed plates which, when placed on an uneven foundation, will not
spring and cause misalignment. It is, therefore, necessary to support them on foundations that can furnish the
required regidity.
Misalignment causes whipping of the shaft, adds thrust to bearings, leads to excessive maintenance and
potential failure of equipment. It is imperative that alignment be carefully checked prior to placing pump in
operation. This is done after securing to bed plate or foundation and making pipe connections.
Flexible couplings must permit some lateral floating of the shaft to take care of thermal expansion and so move
without excessive thrust on bearings.
Numerous types of flexible couplings are available. Some are easier to align than others, but all serve the
purpose of connecting two shafts capable of transmitting torque while allowing for minor misalignment
(angular, parallel or a combination).
DO NOT assume the word flexible means the couplings are designed for misalignment. Couplings can be lined
up by use of a straight edge, inside caliper, thickness gauge or outside caliper. The two ends of the couplings
must be concentric and the sides parallel with no angular misalignment.
INCORRECT ALIGNMENT CORRECT ALIGNMENT
STRAIGHT EDGE
STRAIGHT EDGE
WARNING
All rotating parts should be properly protected. Guards should be installed to prevent the operator from coming
in contact with shafts, drives, or other rotating elements. Do not operate pumps when the guards are removed or
serious personal injury may result.

Supersedes 3200-311
Aug. 1985 April, 1988
INSTRUCTIONS
BELT DRIVES
1. Use a matched set of V-Belts.
2. Clean oil and grease from sheaves.
Remove rust and burrs.
3. Slack off on take-up until belts can be placed in grooves without forcing.
4. Tighten the take-up until the belts are snug.
5. Align sheave grooves like this - - - - - - - - - - - - - - - - - - - - - - - - - - -
NOT THIS - -
6. Align shafts like this
NOT THIS - -
7. Run drive at full speed and adjust take-up until only slight bow appears in slack side of belts. Vertical
drives, drives with extremely short centers, and drives carrying pulsating loads must be operated tighter than
others.
Never use belt dressing.
8. Give belts a few days running time to become seated in sheave grooves, then readjust take-up.
9. Store belts in clean, cool, dark place.
WARNING
All rotating parts should be properly protected. Guards should be installed to prevent the operator from
coming in contact with shafts, drives, or other rotating elements. Do not operate pumps when the guards are
removed.

Supersedes 3200-353
June, ‘88 March, 1990
PRESSURE TESTING
CAUTION: DO NOT OPERATE PUMP WHEN AT TEST PRESSURE
WARNING: Failure to follow instructions may damage pump and/or result in serious personal injury.
MAXIMUM TEST PRESSURE

Maximum test pressure should not exceed 125% of shutoff pressure or 150% of design pressure, whichever is
greater.
TEST FLUID
Liquid may be pumpage or water or any liquid compatible with pump materials.
For pumps equipped with packing:
a. Fill pump gradually with liquid by gravity flow (10 PSI max. pressure).
b. Vent air from volute and close vent valve.
c. Raise pressure gradually to required test pressure. See “Maximum Test Pressure.”
d. Allow packing to leak freely (special protection of motor may be necessary).
e. If packing is tightened to reduce leakage, lubricant may be squeezed out of packing. Loss of packing
lubricant may require replacement of the packing.
FOR PUMPS EQUIPPED WITH SINGLE SEAL:

CAUTION: DO NOT RUN SEAL DRY – SEE SEAL INSTRUCTIONS
a. Open vent valves on volute or seal gland if shaft vertical (the seal gland in a horizontal pump will not have a
vent valve).
b. Fill pump gradually with liquid by gravity flow (10 PSI max. pressure).
c. Vent air from volute and close vent valve.
d. Vent air from seal gland (If shaft vertical) and close vent valve.
e. Raise pressure gradually to required test pressure. See “Maximum Test Pressure.”
VENT ON SEAL
GLAND VENT ON VOLUTE

Supersedes 3200-353
PRESSURE TESTING
CAUTION: DO NOT OPERATE PUMP WHEN AT TEST PRESSURE
FOR PUMPS EQUIPPED WITH DOUBLE SEAL, OUTSIDE SEAL WATER SUPPLY.
A. Turn on supply water to seal chamber, close drain valve.
B. Open vent valve in seal gland and vent off air.

C. Close vent valve.
D. Raise pressure of supply water to pressure at which hydrostatic testing will be done. If water supply cannot
be raised to required test pressure, close valve in supply line to trap all seal water in seal chamber.
E. Fill pump gradually with liquid by gravity flow (10 PSI max. pressure).
F. Vent air from volute and close vent valve.
G. Raise pressure gradually to required test pressure. See “Maximum Test Pressure.”
For pumps equipped with double seal, pumpage lubricated (from line containing filter
from volute to seal chamber).
A. Open vent valve in seal gland and volute. (Horizontal pump has vent valve on volute only).
B. Open valves in line from volute to seal chamber on each side of filter.
C. Fill pump gradually with liquid by gravity flow (10 PSI max. pressure).
D. Vent air from volute and close vent valve.
E. When liquid without bubble is flowing steadily from the vent valve on the seal gland, close vent valve.
F. If filter has glass or plastic bowl and test pressure is over 50 PSI, close valves on both sides of filter.
G. Raise pressure gradually to required test pressure. See “Maximum Test Pressure.”
Supersedes 3200-705
Nov., 1984 May, 1989
Pump Support Assembly

(For Volutes with Lifting Lugs)
The pump support assembly for the volute with lugs have been designed to allow the greatest versatility during
installation. Variations of as much as 2 inches in height are possible.
Recommended installation:
Bolt the feet of the frame to the rear support and place shims under the volute until the entire unit is
approximately level. At this point make the final shimming adjustments to align the sheaves, couplings, or
other drivers.
Bolt two pump support risers to each of the two lower lifting lugs, use the one-inch diameter bolts provided.
Bolt two pump support bases to the support area you have provided. Weld each corner to secure into place.
Repeat this process for the other side.
PUMP SUPPORT ASSEMBLY

(2 Required)

Supersedes 3200-3 3200-401
July, 1965 May, 1979
DISMANTLING METHODS
TIGHTEN EACH NUT

SIDE PLATE
EVENLY
SHAFT
1 METHOD PIPE (OPTIONAL)
IMPELLER

Supersedes 3200-3 3200-401
July, 1965 May, 1979
DISMANTLING METHODS

Supersedes 3200-632
Apr., 1988 Aug, 2001
INSTRUCTIONS FOR MECHANICAL SEAL

JOHN CRANE TYPE 1, TYPE 2, AND TYPE 21 SINGLE MECHANICAL SEAL
For Cornell Solids Handling Pumps
SPRING
O-RING SEAT RETAINER BELLOWS
STATIONARY
SEAT
STATIONARY ROTATING SEAL DISC DRIVING BAND

SEAL FACE FACE
The location of the mechanical seal in your pump is shown in the cross-section drawing of the pump. The
stationary seat is held in the backplate. All other parts of the seal rotate with the shaft and impeller.
STARTING
The seal chamber must be full of liquid before operating the pump. If the shaft is vertical open the vent until
liquid comes out to be sure chamber is full (not necessary for pumps with Cycloseal as seal chamber is self-
venting). CAUTION: DO NOT RUN PUMP DRY unless pump is equipped with Run-Dry option.
MAINTENANCE
No maintenance is required. However, the pump should be examined at regular intervals for leakage resulting
from wear of the sealing faces. Occasionally new installations will leak for a short time. These must be
inspected daily. If the leakage does not reduce to almost zero, the assembly should be examined for proper seal
installation.

Supersedes 3200-632
Apr., 1988 Aug, 2001
DISMANTLING THE MECHANICAL SEAL
If seal is to be removed, remove the impeller according to the instructions for dismantling the pump. The
rotating portion of the seal may now be seen. Slide off the seal spring. Lubricate the shaft and remove the
reminder of the rotating portion being careful to avoid damaging the primary seal. The rubber bellows will be
firmly attached to the shaft and considerable pressure will be required to remove it.
REMOVING SEAT
If the seal is being replaced, remove gland and press out the stationary seat. For pumps with double seals
remove the seat from the stuffing box also.
INSTALLING THE MECHANICAL SEAL
Clean all parts of the pump before starting reassembly. Special attention should be given to the backplate and
the impeller hub.
- Clean and lubricate the shaft.
- Install the stationary seat in the backplate.
- Oil the outer surface of the seat and the “O” ring with a light oil (not grease). Place a cardboard disc on the
sealing face to avoid damage. Press the seat into the gland or stuffing box using firm steady pressure. Make
sure the seat is all the way in. Slide the gland with the gasket over the shaft.
- Wipe the lapped sealing faces of the seat and the primary seal perfectly clean. Use extreme care to avoid
marking the sealing face or the primary seal. Slide the rotating portion of the seal, including spring on the
shaft.
CAUTION: Once the rotating portion has been placed on the shaft, the rest of the installation must be made at
once. Delay may result in the rubber bellows seizing on the shaft in the wrong position.
Install the impeller. For pumps with Cycloseal, be sure that the spring slides over the impeller hub and pushes
against the backshroud of the impeller (on some Cycloseal models, a spring retainer or spacer is used to hold the
spring. Refer to pump sectional drawing)
BACKPLATE
O-RING SEAT
IMPELLER
BACKSHROUD
SHAFT SLEEVE
STATIONARY ROTATING ELEMENT SPRING

SEAT
Typical assembly for Cycloseal pumps

Supersedes 3200-14
Dec., 96 July, 2001
IMPELLER LOCKSCREW INSTALLATION

Impeller lockscrews are always right hand socket head capscrews. Stainless steel lockscrews are supplied with
Loctite 262, which should be applied to lockscrew thread and shaft thread prior to installation.
Torque for Impeller Lockscrews
First determine size and material of lockscrew, then torque to the appropriate value listed in the table below.
Stainless Steel Lockscrew
Nonmagnetic
Size (302, 303, 304, 316 Series)
.38 – 16UNC 20 Ft-lb
.50 – 13UNC 40 Ft-lb
.62 – 11UNC 90 Ft-lb
.75 – 10UNC 135 Ft-lb
1.00 – 8UNC 265 Ft-lb
1.12 – 7UNC 360 Ft-lb
1.25 – 7UNC 510 Ft-lb
1.50 – 6UNC 875 Ft-lb
Lubrication
Do not lubricate impeller lockscrew or tapped hole or between the lockscrew and the impeller washer or
between the impeller washer and the impeller. Make sure parts are clean and dry; however, it is not necessary
to remove the protective coating from the screw. Lubricated bolts can be overstressed with the torques
indicated.
DO NOT USE LOCKSCREW TO INSTALL THE IMPELLER
CAUTION
Lockscrew failure can damage impeller and volute.

The impeller screw must be of the best material, properly forged and machined to rigid specifications not
available from local suppliers.
Buy only lockscrews available from Cornell to be sure of quality.

Supersedes 3200-625
Nov., 1997 Aug., 2001
Run-Dry Seal Instructions and Parts Page
Pumps equipped with Cornell’s patented Cycloseal® (patent # 5,489,187) system have an optional run-dry
feature. The run-dry feature employs an auxiliary gland and reservoir mounted to the backplate. The rotation
of the drive shaft circulates lubricant from the reservoir to the gland, then back to the reservoir. The lubricant
serves to cool the seal faces even when there is no liquid in the pump casing.
THE RUN-DRY RESERVOIR LUBRICANT LEVEL SHOULD BE MAINTAINED TO THE TOP SIGHT
GLASS; however, lubricant will circulate as long as the lubricant level is above the bottom sight glass. When
filling the reservoir with lubricant, be sure the air has been purged out of the upper circulation hose to prevent
vapor locking.
Oil changes recommended every 1000 hours or once a year.
The reservoir lubricant should be a non-volatile substance that is compatible with the mechanical seal
elastomers, will not caused rusting, and will not freeze in cold climates.
Lubricant can be added either during pump operation or while shutdown.
If water begins to accumulate in the reservoir, or the oil level depletes rapidly, this may indicate mechanical seal
failure. Leakage of oil from the gland would indicate a damaged or worn lip seal.
The optional run-dry feature is used for 2 different applications:
1. Backup Run-Dry Applications

With the backup run-dry feature, the pump can operate for a short period of time with no liquid in the pump
casing without causing damage to the mechanical seal. The run-dry option is not intended for extended periods
of operation without liquid in the pump casing, but rather as a safety feature to save the mechanical seal should
the pump unexpectedly lose prime or inadvertently be started without being primed.
Recommended reservoir lubricants:
Chevron Turbine Oil GST 32 (or other ISO viscosity grade 32 or below) (synthetic oil recommended)
Transmission fluid or Hydraulic oil
2. Extended Service Run-Dry Applications (Large Capacity Reservoir/Redi-Prime® Reservoir)

(NOTE: Internal pump tolerances have been modified for this application refers to BOM).
With the extended service run-dry feature, the pump can operate for several hours with no liquid in the pump
casing without causing damage to the mechanical seal.
Recommended reservoir lubricants:
Royal Purple Barrier Fluid FDA 22,
Synthetic White Oil (or other ISO viscosity grade 22 or lower synthetic oil)

Supersedes 3200-20.1
Nov., 1984 May, 1989
INSTRUCTIONS FOR PACKING

Stuffing box maintenance consists of tightening packing to reduce the leakage to a trickle. Install additional
packing rings or replace packing.
If adding a new packing ring to an old packing does not reduce the leakage to an acceptable level, remove the
old packing completely. Inspect the shaft sleeve. Installing new packing against a worn sleeve will not give
satisfactory service.
To remove packing, twist two packing pullers (see drawing 3200-401) into the exposed packing ring 1800 apart.
Next pull ring out of the stuffing box cavity. Pull subsequent exposed packing ring until all rings are removed.
The lantern ring has two holes 1800 apart and it can be removed with the same two packing pullers.
Before installing packing into the box, insert the packing gland to make sure it enters freely to the full depth of
the gland.
Make sure that each ring is cut square on a mandrel of correct size and length and insert each ring of packing
separately, pushing it squarely into the box. Successive rings of packing should be rotated so the points are
1200 apart. Install lantern ring (if required) in proper position to the packing rings as shown on the parts page.
Install packing gland so that it just begins to enter the stuffing box without cocking and so the full packing is
under uniform pressure. Tighten the gland only enough to draw the necessary vacuum for priming. Start the
pump with the gland loose so there will be initial leakage. Tighten up slightly and evenly on the gland nuts at
15 or 20-minute intervals so leakage is reduced to a trickle. Do not stop leakage completely.
LUBRICATION OF PACKING WITH LANTERN RING AND GREASE CUP
If your pump has a lantern ring and grease cup for lubricating the packing it will contain “Insoluble pump and
packing lubricant.” This compound reduces friction and prolongs the life of the graphited packing. Do not use
standard multi-purpose grease. It will wash out the graphite particles, increase friction and heat. Refill grease
cup with “Insoluble pump and packing lubricant” as required. If you’re repacking a pump, apply a liberal
coating of this compound to all surfaces of the packing before installing each ring. Replenish grease cup as
required.

Supersedes 3200-20.5
June, 1985 Jan., 1992
LUBRICATION INSTRUCTIONS – ELECTRIC MOTORS

BALL BEARING LUBRICATION
NOTE: If lubrication instructions are shown on motor, they will supersede these general instructions.
Bearings in motors are greased at the factory before shipment.
Lubrication requirements vary with speed, power, load, ambient temperatures, exposure to contamination and
moisture, seasonal or continuous operation and other factors. The brief recommendations which follow are
general in nature and must be coupled with good judgement and consideration of the application conditions.
For regreasing periods refer to table below. When adding grease be sure the grease and fittings are absolutely
clean.
Grease used for these bearings should be equivalent to one of the following manufacturer’s products:
G.E. Long Life Grease No. D6A2C5
Mobil Mobilux No. EP2
Shell Alvania EP2
Texaco Multifak AFB 2
To lubricate electric motor bearings, use a hand-operated grease gun only. Pump grease into fitting until new
grease appears at pressure relief plug. For minimum possibility of over-greasing, and for best results, lubricate
when the motor is not running.
Bearings will become unusually hot until excess grease escapes from the relief plug.
End of season: Pump in grease until old grease is expelled from relief plug. Store.
Beginning of season: Start up motor. Let motor run until surplus grease is expelled.
RECOMMENDED REGREASING PERIODS FOR MOTORS
HORSEPOWER
1.5 TO 7.5 10 TO 40 50 TO 150 200+
Total Running Time 2,000 hours 1,500 hours 1,000 hours 750 hours
8-Hour Day 36 weeks 27 weeks 18 weeks 13 weeks
24-Hour Day 12 weeks 9 weeks 6 weeks 4 weeks

Supersedes 3200-901
Dec., 1999 Aug., 2001
LUBRICATION INSTRUCTIONS
GREASE LUBRICATED FRAME PUMPS
If frame is oil lubricated (denoted by a ‘K’ on the serial number plate and view gauge on side of frame), see
“Lubrication Instructions – Oil Lubricated Frame Pumps,” page 3200-902.
Bearing in all frames are greased at the factory before shipment.
Lubrication requirements vary with speed, power, load, ambient temperatures, exposure to contamination and
moisture, seasonal or continuous operation and other factors. The brief recommendations which follow are
general in nature and must be coupled with good judgement and consideration of the application conditions.
For regreasing periods refer to table below. When adding grease be sure the grease and fittings are absolutely
clean.
Grease used for these bearings should be equivalent to one of the following manufacturer’s products:
G.E. Long Life Grease No. D682C5
Mobil Mobilux No. EP2
Shell Alvania EP2
Texaco Multifak AFB 2
To lubricate frame bearings, remove plastic cover from zerk fittings and be sure the fitting and end of grease
gun are clean. Use hand-operated grease gun only and pump a small amount of grease into each bearing cavity.
The surplus grease will go through the bearing and into the center part of the frame.
For regreasing periods and approximate quantity, refer to table below.
First determine frame size (located on serial number plate).
Example: 5HH-65B4 4NNT-VF16 10YB-F18DB 6NHTA-VC18 4RB-EM16
RECOMMENDED REGREASING PERIODS FOR FRAMES
FRAME SIZE
6-7-8-16 10-12
2-5-11 and EM309 20 30
60B4 through 68B4 18-18D
Total Running Time 2,000 hours 1,500 hours 1,000 hours 1,350 hours 2,000 hours
8-Hour Day Service 36 weeks 27 weeks 18 weeks 24 weeks 36 weeks
24-Hour Day Service 12 weeks 9 weeks 6 weeks 8 weeks 12 weeks
Approximate Amount of
.5 cubic inch 1.25 cubic inch 2 cubic inches 3 cubic inches 4 cubic inches
Grease per Line Fitting
3 pumps with grease 23 pumps with grease
Approximately 6 pumps 12 pumps 18 pumps
gun hand operated gun hand operated

Supersedes 3200-902
Jan., 1993 Dec., 1999
LUBRICATION INSTRUCTIONS
OIL LUBRICATED FRAME PUMPS
If frame is grease lubricated, see “Lubrication Instructions – Grease Lubricated Frame Pumps,” page 3200-902.
The ball bearings are lubricated by the oil in the frame housing.
Add oil through the pipe plug opening at the top of the housing and fill to the level indicated on the side of the
housing.
Be careful to keep out dirt and moisture. The oil level must be maintained; check and fill when pump is not
operating.
The type and grade of oil used is very important for maintenance-free operation.
Oil used should be a turbine oil equivalent to one of the following manufacturer’s products:
Oil Temperature to 1500F Oil Temperature Over 1500F

ISO VG32 ISO VG68
Mobil DTE 797 Mobil DTE Oil Heavy Medium
Lubriplate HO-0 Lubriplate HO-2
Chevron Turbine Oil GST 32 Chevron Turbine Oil GST 68
Shell Turbo T Oil 32 Shell Turbo T Oil 68
If checking oil temperature is not feasible, measure the bearing frame temperature at the drain connection.
In general, the bearing frame temperature will be approximately 100F lower than the oil temperature.
Oil recommendation is based on a minimum of 70 SSU at operating temperature.
Lip Seals (grease)
All oil-filled frames will have lip seals in their bearing covers. All lip seals must be lubricated through the
grease fittings placed in the bearing cover at either end of the frame. Lubricate with a small amount of
multiple-purpose grease after every two to six months, depending upon environment.

Supersedes 3200-380
PUMP TROUBLE SHOOTING GUIDE

SYMPTOMS CAUSES CORRECTIONS
Failure to pump Pump not properly primed. Prime pump correctly.
Speed too low or head too high. Consult Cornell Factory.
Not enough head to open check valve. Consult Cornell Factory.
Air leak. Check and rework suction line.
Plugged suction. Unplug suction.
Too high a suction lift. Consult Cornell Factory.
Reduced performance Air pockets or small air leaks in suction line. Locate and correct.
Obstruction in suction line or impeller. Remove obstruction.
Insufficient submergence of the suction pipe. Consult Cornell Factory.
Excessively worn impeller or wear ring. Replace impeller and/or wear ring.
Too high a suction lift. Consult Cornell Factory.
Wrong direction of rotation. See start-up instructions.
Driver overloaded Speed higher than planned. Reduce speed.
Liquid specific gravity too high. Consult Cornell Factory.
Liquid handled of greater viscosity than water. Consult Cornell Factory.
Too large an impeller diameter. Trim impeller.
Low voltage. Consult power company.
Stress in pipe connection to pump. Support piping properly.
Packing too tight. Loosen packing gland nuts.
Excessive noise Misalignment. Align all rotating parts.
Excessive suction lift. Consult Cornell Factory.
Material lodged in impeller. Dislodge.
Worn bearings. Replace bearings.
Impeller screw loose or broken. Replace.
Cavitation (improper suction design). Correct suction piping.
Wrong direction of rotation. See start-up instructions.
Premature bearing failure Balance line plugged or pinched. Unplug or replace.
Worn wear rings. Replace.
Misalignment. Align all rotating parts.
Suction or discharge pipe not properly supported. Correct supports.
Bent shaft. Replace shaft.
Water or contaminates entering bearings. Protect pump from environment.
Lubrication to bearings not adequate. See Lubrication Instr. (O&M Manual).
Wrong type of lubrication. See Lubrication Instr. (O&M Manual).
Electric motor failure High or low voltage. Check voltage with voltage meter.
High electric surge. Monitor voltage and consult power co.
Poor electric connection. Turn power off, clean and check
connections.
Overloads. Check amperage. Do not exceed
nameplate full load amperage.
Bearing failure. Change bearings in motor.
Cooling vent plugged (roden, leaves, dirt, etc.) Install proper screens.
Water is sucked into motor. Protect pump from environment.
Rapid wear on coupling Misalignment. Align.
cushion Bent shaft. Replace shaft.

Supersedes 3200-412
Mar., 88 Sept., 1991
How to Dismantle and Reassemble

A Cornell W or Y Series and NL Series-Threaded Shaft
(Packing and Seal)
Some parts may be mentioned in these instructions that do not apply to your pump. Refer to specific parts page for part
names.
DISMANTLING
1. Remove balance line if applicable.
2. Remove screws from suction cover and tap cover lightly with hammer. Insert two of these screws into tapped holes in
the cover. Tighten screws to jack the cover free.
3. Impeller threads are right hand. To remove impeller, attach flat bar to drive hub or coupling flange on the drive end
of shaft (see page 3200-401). Looking from the impeller end, have the lever rest to your left on the table or floor.
Hold impeller firmly and lift lever, then rapidly reverse and ram the lever onto table or floor. Repeat this operation
with increased intensity until the impeller thread unlocks. If this method does not unlock the impeller, use an impeller
pry-bar, see page 3200-401. With the flat bar-drive hub used in the previous method, unscrew and remove impeller.
4. If pump has a mechanical seal, remove any flush lines to seal gland. Remove gland capscrews evenly until capscrews
are free of volute. If pump has packing, loosen gland capscrews. Then apply impeller pulling tool (see page 3200-
401) to free both impeller and volute.
5. Remove volute and shaft key.
6. Remove sleeve only if necessary. Install sleeve puller outside diameter of sleeve and lock puller to sleeve with set
screws (see sleeve page puller on page 3200-401). Remove puller and sleeve with standard gear puller. If parts page
shows an “O” ring groove in sleeve then sleeve can be pulled off by hand.
7. The suction wear ring can be removed by drilling the ring longitudinally in three places to relieve compression
and “collapsing” the three sections together. Use care not to drill into the volute casting. Better control is
obtained if small pilot holes are first drilled and then enlarged to “cut” the ring. This same technique is used to
remove the hub wear ring.
REASSEMBLE
1. To replace sleeve, heat new sleeve uniformly to about 4000 for about 10 minutes. Slide it on the shaft quickly.
However, if the sleeve has an “O” ring, it should not be heated.
NOTE: Remove burrs on shaft around keyway before replacing sleeve.
2a. Pump with mechanical seal: Each seal has its own particular assembly procedure. Read instructions for the
particular seal type before proceeding, or damage to seal parts will result. When applicable, follow instructions
for mechanical seal.
2b. Pump with packing: To repack stuffing box, remove the gland and pull out the old packing. Insert an extra
sleeve in the stuffing box to insure proper alignment of new packing, which is then slipped into the stuffing
box, ring by ring. Stagger the splits in the packing rings 1200. To insure proper pressure on each ring, push
all the way down and tap lightly.
3. Replace volute by sliding it carefully over shaft. Bolt volute to bracket or frame.
4. Thread impeller onto shaft hand tight.
5. For seals, bring the gland and gasket against the face at the seal chamber and tighten the bolts evenly. For packing,
replace packing gland.
6. Use new gaskets. For emergency use, old gaskets should be moist and flat.
7. Replace suction cover and reconnect any balance or flush lines.

Supersedes 3200-417
Mar., 88 May, 1990
How to Dismantle and Reassemble a Cornell Pump

With Threaded Shaft (Packing and Seal)
Some parts may be mentioned in these instructions that do not apply to your pumps. Refer to your specific parts page for
parts names.
Dismantling:
1. Remove balance line if applicable.
2. Remove all capscrews from volute. Insert two of these screws into tapped holes in back side of plate. Tighten screws
to jack the volute free from the back side plate exposing the impeller. Remove volute. Make sure volute doesn’t fall
on to impeller.
3. Impeller threads are right hand. To remove impeller, attach flat bar to drive hub or coupling flange on drive end of
shaft. (See page 3200-401). Looking from the impeller end have the lever rest to your left on the table or floor. Hold
impeller firmly and lift lever, then rapidly reverse and ram the lever onto table or floor. Repeat this operation with
increased intensity until the impeller thread unlocks. If this method does not unlock the impeller use an impeller pry-
bar (see 3200-401). With the flat bar-drive hub used in the previous method, unscrew and remove impeller.
4. If pump has a mechanical seal, remove any flush lines to seal gland. Remove gland capscrews evenly until capscrews
are free. If pump has packing, loosen gland capscrews.
5. Unbolt and remove back side plate from frame or bracket.
6. Remove sleeve only if necessary. Install sleeve puller over outside diameter of sleeve and lock puller to sleeve with
set screws. See sleeve puller on page 3200-401. Remove puller and sleeve with standard gear puller. If parts page
shows an “O” ring groove in sleeve, then sleeve can be pulled off by hand.
7. The suction wear ring can be removed by drilling the ring longitudinally in three places to relieve compression and
“collapsing” the three sections together. Use care not to drill into the volute casting. Better control is obtained if
small pilot holes are first drilled and then enlarged to “cut” the ring. This same technique is used to remove the hub
wear ring.
REASSEMBLING:
1. To replace sleeve: Heat new sleeve very uniformly to about 4000F for about ten minutes. Slide it on the shaft
quickly. CAUTION: If the sleeve has an “O” ring it should not be heated. NOTE: Remove burrs on shaft around
keyway before replacing sleeve.
2a. Pump with mechanical seal: Each seal has its own particular assembly procedures. Read instructions for
the particular seal before proceeding or damage to seal parts will result. Where applicable, follow
instructions for mechanical seal.
2b. Pump with packing: To repack stuffing box, remove the gland and pull out the old packing. Insert an extra
sleeve in the stuffing box to insure proper alignment of new packing, which is then slipped into the stuffing
box, ring by ring. Stagger the splits in the packing rings 1200. To ensure proper pressure on each ring,
push all the way down and tap lightly.
3. Replace back side plate.
4. Use new gaskets. For emergency use, old gaskets should be moist and flat.
5. Add thrust washer and thread impeller onto shaft, hand tight.
6. Replace packing gland.
7. Replace volute, sliding it carefully over register. Bolt volute to back side plate.
8. Reconnect any lines that may have been removed (balance, flush, or etc.).

Supersedes 3200-459
Sept., 1991 Jan., 1999
Dismantling and Assembling Cornell Frame Pumps

EM5/F5 Grease Lube and EM5K/F5K Oil Lube Frames
Oil lubricated frames are denoted by a “K” on the serial plate and an oil level sight on the side of the frame.
Dismantling (refer to parts page for names and locations of parts)
1. Remove the deflectors from the shaft.
2. Remove drive end shaft key.
3. Remove capscrews from drive end bearing cover, engine bracket, and pump end bracket.
NOTE: Oil lubricated frames have double lip seals at drive and pump ends. Grease lubricated frames have
a single lip seal at the drive and pump ends. If the lip seals are to be saved, the shaft should be
cleared of burrs or sharp protrusions that would cut the seal. If the seals are removed or replaced,
see parts page for orientation of the lips. Paired seals have a grease passageway between them and
are arranged so that the grease will move through the inner and outer seal. Slide the bearing cover
and bracket off the shaft.
4. The shaft and bearing can now be removed by pressing on the drive end of the shaft.
5. Remove bearings from the shaft with a bearing puller. If the bearings are to be saved, keep them
absolutely clean. If contaminated, wash only in clean fluid.
CAUTION: Never hammer the shaft or parts attached to the shaft or you will ruin both the shaft and
the bearings.
Assembling
1. Press the drive end and pump end bearings onto the shaft.
2. Press the shaft into the frame through the drive end until the pump end bearing is approximately flush with
the pump end of the housing.
3. Install the pump end lip seals into the bracket as shown on the parts page. Hot oil pumps do not use pump
end lip seals. Place the bracket O-ring in the counterbore of the bracket as shown on the parts page. The
O-ring can be held in place with a bead of grease or STP.
4. Slide the bracket over the shaft, taking care not to damage or fold the lip seals and bolt the bracket in place.
Tighten the bracket bolts so that the bracket comes up against the frame face, metal to metal. Torque to
30 foot pounds.
5. Install the drive end lip seals into the bearing cover. Re-install shims in drive end bearing bore (if present
when disassembled). If new shaft, bracket, frame, engine bracket, bearings or bearing cover are being
installed, insert shims to maintain 0.002" to 0.010" shaft endplay. Place gasket on drive end bearing cover
and slide bearing cover over shaft, taking care not to damage lip seals. Bolt the bearing cover down.
6. Replace the deflectors and lubricate per page 3200-901 for grease lubricated frames; page 3200-902 for
oil lubricated frames.

Supersedes 3200-459
Sept., 1991 Jan., 1999

F5 Grease Lube Frame for Nautilus
Dismantling: (Refer to parts page for names and locations of parts).
3. Remove capscrews from drive end bearing cover and pump end bracket. F5 frames for the Nautilus pumps
have a single lip seal at the drive end and a labyrinth seal in the bracket at the pump end. If the lip seal is to
be saved, the shaft should be cleared of burrs or sharp protrusions which would cut the seal. If the seals are
removed or replaced, see parts page for orientation of the lip. Slide the bearing cover and bracket off the
shaft. Remove the wavespring.
4. The shaft and bearings can now be removed by pressing on the drive end of the shaft.
5. Remove bearings from the shaft with a bearing puller. If the bearings are to be saved, keep them absolutely
clean. If contaminated, wash only in clean fluid.
bearings.
Assembly:
1. Press the drive end and pump end bearings onto the shaft.
2. Press the shaft into the frame through the drive end until the pump end bearing is approximately flush with
the pump end of the housing.
3. Place the wavespring over the drive end of the shaft, and position it against the drive end bearing.
4. Slide the bracket over the shfat, and bolt the bracket in place. Tighten the bracket bolts so that the bracket
comes up against the frame face, metal to metal. Torque to 30 foot pounds.
5. Install the drive end lip seal into the bearing cover. Place gasket on drive end bearing cover and slide
bearing cover over shaft, taking care not to damage the lip seal. Bolt the bearing cover down.
6. Replace the deflectors and lubricate per manual page 3200-901 or 3200-902.

Supersedes 3200-474
3200-18/.2 May, 1979

Horizontal F12 Oil/Grease and VF12 Grease Lubrication
Dismantling: (Refer to parts drawing for names of parts)
1. Remove the deflector from the shaft.
3. Remove capscrews from both bearing covers. Observe the lip seals in each cover. If these are to be saved,
the shaft should be cleared of burrs or sharp protrusions which would cut the seal. If the seals are removed
or replaced, make a note on the “Direction” of sealing. The “Direction” of sealing is important if the lip
seals are replaced. Remove both bearing covers.
4. Remove bearing locknut and lockwasher.
5. Press shaft out toward pump end. Drive end bearings will remain in frame.
6. Press drive end bearings out of frame toward drive end. Note: Snap ring in drive end need not be replaced
or removed unless damaged. Pull pump end bearing off shaft with suitable puller.
If the bearings are to be saved, keep absolutely clean. If there is reason to believe that they may be
contaminated and need cleaning, wash only in clean fluid.
NEVER hammer the shaft or parts attached to the shaft or you will ruin both the shaft and bearings.
Assembly:
1. Press pump end bearing into frame. Press bearing 1/8 of an inch into the bore.
2. For Horizontal F12 Oil: Replace bearing cover gasket and then replace pump end bearing cover with grease
fitting on horizontal centerline and same side of frame as sight gage (less lip seals). Tighten cover bolts
evenly.
For Horizontal and Vertical F12 Grease: Replace bearing cover gasket and then replace pump end bearing
cover with grease fitting on left side horizontal and vertical centerline as viewed from driver (less lip seal).
Tighten cover bolts evenly.
3. Press drive end bearing onto shaft (back to back orientation). Replace lockwasher and locknut.
4. If snap ring is removed replace before pressing shaft into frame.
5. Press shaft into housing until drive end bearing comes firmly against snap ring.
6. Remove pump end bearing cover and press lip seals into cover. Replace gasket and bearing cover.
7. Install drive end bearing cover without gaskets or lip seals and check for clearance between cover and face.
Shims between drive end bearing cover and bearing may be required to maintain a gap of .025 to .045.
8. For Horizontal F12 Oil: Replace drive end bearing cover gasket, then replace drive end bearing cover with
grease fitting on horizontal centerline and same side of frame as sight gage and lip seals.
For Horizontal and Vertical F12 Grease: Replace drive end bearing cover gasket, then replace drive end
bearing cover with grease fitting on left side horizontal and vertical centerline as viewed from driver and lip
seal.
9. Replace deflector.
10. Replace drive end key and lube frame per page 3200-901 for grease lubricated frames, or page 3200-902
for oil lubricated frames.

Supersedes 3200-810
Sept., ‘90 April, 1992
Dismantling and Assembling Cornell Frames

F16 and EM16 Grease Lubed and F16K Oil Lubed
Oil lubricated frames are denoted by a “K” on the serial plate and an oil level sight gauge on the side of the
frame.
Dismantling (refer to parts page for names and locations of parts)

2. Remove the drive end shaft key.
3. Remove the capscrews from the bearing cover or drive end bracket.
Note: Oil lubricated frames have double lip seals at the drive and pump ends. Grease lubricated
frames have a single lip seal at the drive and pump ends. If the lip seals are to be saved, the
shaft should be cleared of burrs or sharp protrusions which would cut the seal. If the seals are
removed or replaced, see parts page for orientation of the lips. Paired seals have a grease
passageway between them and are arranged so that the grease will move through the inner and
outer seal.
Slide the bearing cover or drive end bracket off the shaft. Remove the capscrews from the pump
bracket. Slide the pump bracket off the shaft.
4. The shaft and bearings can now be removed by pressing on the drive end of the shaft.
5. Remove the bearings from the shaft with a bearing puller. If the bearings are to be saved, keep them
absolutely clean. If contaminated, wash only in clean fluid.
CAUTION: Never hammer the shaft or parts attached to the shaft or you will ruin both the
shaft and the bearings.
Assembling
1. Press the drive end and pump end bearings onto the shaft. Pressure should be applied to the inner
race.
2. Press the shaft into the frame through the drive end until the pump end bearing is approximately
flush with the pump end of the frame.
3. Install the pump end lip seal(s) into the bracket as shown on the parts page. Slide the pump bracket
(with gasket for oil lubed frames) over the shaft, taking care not to damage or fold the lip seal(s).
Install and tighten the capscrews.
4. Install the lip seal(s) in the bearing cover or drive end bracket as shown on the parts page. Reinstall
the shims in the drive end of the frame (if present when disassembled). If new shaft, bearings,
frame, bearing cover or drive end bracket are being installed, insert shims to maintain 0.003” to
0.010” shaft end play. Slide the bearing cover (with gasket for oil lubed frames) or drive end bracket
over the shaft. Install and tighten the capscrews.
5. Install the deflector and lubricate per section 3200-901 for grease lubed frames, or section 3200-902
for oil lubed frames.

NEW PAGE 3200-821
Sept., ‘94

F18 and EM18 Grease Lubed and F18K Oil Lubed
Oil lubricated frames are denoted by a “K” on the serial plate and an oil level sight gauge on the side of the frame.
DISMANTLING (refer to parts page for names and locations of parts)
Note: Oil lubricated frames have double lip seals at the drive and pump ends. Grease lubricated frames have a single
lip seal at the drive and pump ends. If the lip seals are to be saved, the shaft should be cleared of burrs or sharp
protrusions which would cut the seal. If the seals are removed or replaced, see parts page for orientation of the lips.
Paired seals have a grease passageway between them and are arranged so that the grease will move through the inner
and outer seal.
Slide the bearing cover or drive end bracket off the shaft. Remove the capscrews from the pump bracket.
Slide the pump bracket off the shaft.
4. Press the shaft out toward the drive end. The pump end bearing remains in the frame and can now be removed. The
drive end bearing is still on the shaft. Remove the bearing lock nut and washer. Remove the bearing with a bearing
puller.
If the bearings are to be saved, keep them absolutely clean. If contaminated, wash only in clean fluid.
the bearings.
ASSEMBLING
1. Press the shaft bearing spacer and the drive end bearing onto the shaft. Pressure should be applied to the inner race.
Replace the lock washer and locknut.
2. Press the pump end bearing into the frame. Place a shim on the bearing and install the pump bracket. Do not include
gasket.
3. Press the frame bearing spacer in the drive end of the frame. Press the shaft in the drive end of the frame until the
bearing contact the frame bearing spacer.
4. Remove the pump bracket and shim.
5. Install the pump end lip seal(s) in the bracket as shown on the parts page. Slide the pump bracket (with gasket for oil
lubed frames) over the shaft, taking care not to damage or fold the lip seal(s). Install and tighten the capscrews.
6. Install the lip seal(s) in the bearing cover or drive end bracket as shown on the parts page. Reinstall the shims in the
drive end of the frame (if present when disassembled). If new bearings, frame, bearing cover or drive end bracket are
being installed, insert shims to maintain 0.021” maximum shaft endplay. (Axial of the bearing is approximately
.017”. Shaft endplay cannot be less). Slide the bearing cover (with gasket for oil lubed frames) or drive end bracket
over the shaft. Install and tighten the capscrews.shaft endplay.
7. Install the deflector and lubricate per page 3200-901 for grease lubed frames, or page 3200-902 for oil lubed frames.

NEW PAGE 3200-826
Sept., 1994

F18DB and EM18DB Grease Lubed and F18DBK Oil Lubed
Oil lubricated frames are denoted by a “K” on the serial plate and an oil level sight gauge on the side of the frame.
DISMANTLING (refer to parts page for names and locations of parts)
Note: Oil lubricated frames have double lip seals at the drive and pump ends. Grease lubricated frames have a single
lip seal at the drive and pump ends. If the lip seals are to be saved, the shaft should be cleared of burrs or sharp
protrusions which would cut the seal. If the seals are removed or replaced, see parts page for orientation of the lips.
Paired seals have a grease passageway between them and are arranged so that the grease will move through the inner
and outer seal.
Slide the bearing cover or drive end bracket off the shaft. Remove the capscrews from the pump bracket.
Slide the pump bracket off the shaft.
4. Press the shaft out toward the drive end. The pump end bearing remains in the frame and can now be removed. The
drive end bearing is still on the shaft. Remove the bearing lock nut and washer. Remove the bearing with a bearing
puller.
If the bearings are to be saved, keep them absolutely clean. If contaminated, wash only in clean fluid.
the bearings.
ASSEMBLING
1. Press the drive end bearings onto the shaft (back to back). Pressure should be applied to the inner race. Replace the
lock washer and locknut.
2. Press the pump end bearing into the frame. Place a shim on the bearing and install the pump bracket. Do not include
gasket.
3. Press the shaft in the drive end of the frame until the drive end bearing contacts the frame shoulder.
4. Remove the pump bracket and shim.
5. Install the pump end lip seal(s) in the bracket as shown on the parts page. Slide the pump bracket (with gasket for oil
lubed frames) over the shaft, taking care not to damage or fold the lip seal(s). Install and tighten the capscrews.
6. Install the lip seal(s) in the bearing cover or drive end bracket as shown on the parts page. Reinstall the shims in the
drive end of the frame (if present when disassembled). If new bearings, frame, bearing cover or drive end bracket are
being installed, insert shims to maintain 0.003” to 0.010” shaft endplay. Slide the bearing cover (with gasket for oil
lubed frames) or drive end bracket over the shaft. Install and tighten the capscrews.
7. Install the deflector and lubricate per page 3200-901 for grease lubed frames, or page 3200-902 for oil lubed frames.
NOTE: Replace wear ring when there is a noticeable reduction in pump discharge pressure.
Case wear ring inside diameter = 13.786”
Impeller wear ring outside diameter = 13.7486”
Nominal wear ring clearance = 0.38”

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FOOD HANDLING PUMP

PLEASE READ CAREFULLY

YOUR WARRANTY MAY BE VOID IF

Note: when ordering parts give pump

Cornell Pump Co.

CORNELL FOOD HANDLING PUMPS

INDEX DESCRIPTION PAGE NO.

1 TITLE PAGE 3200-300

4 CAUTION/WARNING PAGE 3500-2

5 START-UP INSTRUCTIONS (CAUTION/WARNING) 3200-326

6 FLEXIBLE COUPLING - BELT DRIVE INSTR. (WARNING) 3200-311

7 PRESSURE TESTING (WARNING/CAUTION) 3200-353

8 PUMP SUPPORT ASSEMBLY 3200-705

9 DISMANTLING METHODS 3200-401

10 INSTRUCTION FOR MECHANICAL SEAL (CAUTION) 3200-632

11 IMPELLER LOCKSCREW INSTALLATION (CAUTION) 3200-14

12 RUN-DRY SEAL INSTRUCTIONS AND PARTS PAGE 3200-625

13 INSTRUCTIONS FOR PACKING 3200-20.1

14 ELECTRIC MOTOR LUBRICATION INSTRUCTIONS 3200-20.5

15 FRAME LUBRICATION INSTRUCTIONS - GREASE & OIL 3200-901/902

16 PUMP TROUBLESHOOTING GUIDE 3200-380

PUMP DISMANTLE & REASSEMBLE INSTRUCTIONS

17 CORNELL W OR Y SERIES AND NL SERIES THREADED SHAFT (3NLP) 3200-412

18 CORNELL PUMP W/THREADED SHAFT 3200-417

FRAME DISMANTLE & REASSEMBLE INSTRUCTIONS

19 CORNELL F5/F5K AND EM5/EM5K FRAME 3200-459

20 CORNELL F12/F12K AND VF12 FRAME 3200-474

21 CORNELL F16/F16K AND EM16 FRAME 3200-810

Cornell Pump Company

INDEX NO. DESCRIPTION PAGE NUMBER

Cornell Pump Company

THIS AGREEMENT, CONSISTING OF THESE TERMS AND CONDITIONS AND ORDER

CORNELL PUMP COMPANY Page 1 of 6

D. TRADEMARKS: The Buyer is granted a license CORNELL PUMP COMPANY

% OF PURCHASE ORDER VALUE

facilitating the fair use of the goods and services 90%

laws and clearly identified as trademarks of the 40%

request of the Buyer. 10%

CORNELL PUMP COMPANY Page 2 of 6

CORNELL PUMP COMPANY Page 3 of 6

CORNELL PUMP COMPANY Page 4 of 6

CORNELL PUMP COMPANY Page 5 of 6

Seller shall ensure that Seller’s personnel are provided

24. HAZARDOUS LOCATIONS: Seller reserves the right

CORNELL PUMP COMPANY Page 6 of 6

START-UP INSTRUCTIONS – PAGE 3200-326

PRESSURE TESTING – PAGE 3200-353

IMPELLER LOCKSCREW INSTALLATION – PAGE 3200-14

BELT DRIVES/FLEXIBLE COUPLINGS – PAGE 3200-311

INSTRUCTIONS FOR MECHANICAL SEAL – PAGE 3200-632

DISMANTLING AND ASSEMBLING F18DB, EM18DB, AND F18DBK – PAGE 3200-826

Cornell Pump Company

DISMANTLE AND REASSEMBLE A CORNELL PUMP WITH THREADED SHAFT – PAGE

CAUTION: If the sleeve has an “O” ring it should not be heated.

DISMANTLING AND ASSEMBLING EM5/F5 AND EM5K/F5K CORNELL FRAME PUMPS –