Advanced Pm2000b Monitor SERVICE MANUAL
Advanced Pm2000b Monitor SERVICE MANUAL
Advanced Pm2000b Monitor SERVICE MANUAL
MPN: 01.54.455516012
Statement
This manual will help you understand the operation and maintenance of the product better. It is
reminded that the product shall be used strictly complying with this manual. User‘s operation
failing to comply with this manual may result in malfunction or accident for which
ADVANCED INSTRUMENTS, INC. (hereinafter called ADVANCED) cannot be held liable.
ADVANCED owns the copyrights of this manual. Without prior written consent of
ADVANCED, any materials contained in this manual shall not be photocopied, reproduced or
translated into other languages.
Materials protected by the copyright law, including but not limited to confidential information
such as technical information and patent information are contained in this manual, the user shall
not disclose such information to any irrelevant third party.
The user shall understand that nothing in this manual grants him, expressly or implicitly, any
right or license to use any of the intellectual properties of ADVANCED.
ADVANCED holds the rights to modify, update, and ultimately explain this manual.
The electrical installation of the relevant room complies with national standards, and
Upon request, ADVANCED may provide, with compensation, necessary circuit diagrams,
and other information to help qualified technician to maintain and repair some parts, which
ADVANCED may define as user serviceable.
I
Terms Used in this Manual
This guide is designed to give key concepts on safety precautions.
WARNING
A WARNING label advises against certain actions or situations that could result in personal
injury or death.
CAUTION
A CAUTION label advises against actions or situations that could damage equipment, produce
inaccurate data, or invalidate a procedure.
NOTE
II
Table of Contents
Chapter 1 Warranty and Service .................................................................................................. 1
Chapter 2 Safety Guidance ............................................................................................................ 4
2.1 Introduction ......................................................................................................................... 4
2.2 General Information ............................................................................................................ 5
2.3 Safety Precautions ............................................................................................................... 5
2.4 Explanation of Symbols on the Monitor.............................................................................. 6
Chapter 3 Installation .................................................................................................................... 9
3.1 Environment Requirements ................................................................................................. 9
3.2 Electrical Requirements ...................................................................................................... 9
3.3 Safety Requirements.......................................................................................................... 10
3.4 Installing the Monitor ........................................................................................................ 10
3.5 Connecting to AC Power ................................................................................................... 10
Chapter 4 Test and Maintenance................................................................................................. 11
4.1 Routine Test ................................................................................................................................. 11
4.1.1 Visual Inspection ..................................................................................................... 11
4.1.2 Power- on Test .................................................................................................................. 11
4.1.3 Key Test............................................................................................................................. 11
4.1.4 Recording Test .................................................................................................................. 11
4.1.5 Alarm Test ......................................................................................................................... 12
4.2 Functional Tests and Accuracy Tests ........................................................................................ 12
4.2.1 ECG Functional Test........................................................................................................ 12
4.2.2 SpO2 Functional Test ...................................................................................................... 12
4.2.3 NIBP Functional Test ....................................................................................................... 13
4.2.4 NIBP Leakage Test........................................................................................................... 13
4.2.5 NIBP Calibration ..................................................................................................... 14
4.2.6 TEMP Accuracy Test ....................................................................................................... 15
4.2.7 CO2 Functional Test ........................................................................................................ 15
4.2.8 IBP Functional Test .......................................................................................................... 15
4.2.9 C.O. Functional Test ........................................................................................................ 16
4.3 Safety Test .................................................................................................................................... 16
4.3.1 Safety Test Procedures .......................................................................................... 16
4.3.2 Protective Earth Resistance ..................................................................................... 17
4.3.3 Enclosure Leakage Current ..................................................................................... 18
4.3.4 Patient Leakage current ........................................................................................... 19
4.3.5 Patient Leakage Current- Single Fault Condition (S.F.C) Mains on Applied Part . 20
4.4 Maintenance ...................................................................................................................... 22
4.4.1 Cleaning the Monitor and Accessories .................................................................... 22
4.4.2 Maintaining the Battery ........................................................................................... 22
Chapter 5 Principle Introduction ................................................................................................ 23
3
5.1 System Principle Block Diagram....................................................................................... 23
5.1.1 Main Control Board................................................................................................. 23
5.1.2 Parameter Modules .................................................................................................. 24
5.1.3 Key Board and Alarm LED......................................................................................... 24
5.1.4 Display Screen ......................................................................................................... 25
5.1.5 Interface Board ........................................................................................................ 26
5.1.6 Power Module ......................................................................................................... 26
5.2 Interfaces ........................................................................................................................... 27
5.2.1 USB Port ................................................................................................................. 27
5.2.2 Network / Nurse Call Interface ................................................................................ 27
Chapter 6 Troubleshooting .............................................................................................................. 28
6.1 Device Failures .................................................................................................................. 28
6.2 Display Failures................................................................................................................. 29
6.3 Operation, Recording and Networking Failures ................................................................ 29
6.4 Alarm Failures ................................................................................................................... 30
6.5 Parameter Monitoring Failures .......................................................................................... 31
6.6 Data Storage Failures......................................................................................................... 34
6.7 Technological Alarms ........................................................................................................ 34
Chapter 7 Disassembling the Monitor ........................................................................................ 35
7.1 Tools Required................................................................................................................... 35
7.2 Replacing Fuses ................................................................................................................. 35
7.3 Disassembling the Main Unit ............................................................................................ 36
7.4 Disassembling the Front Assembly ................................................................................... 40
7.4.1 Replacing the Protective Screen .............................................................................. 41
7.4.2 Replacing the Key Board......................................................................................... 41
7.4.3 Replacing the Alarm LED ........................................................................................... 41
7.4.4 Replacing the Trim Knob ........................................................................................ 41
7.5 Disassembling the LCD Assembly .................................................................................... 41
7.5.1 Replacing the LCD ...................................................................................................... 42
7.5.2 Replacing the Inverter ............................................................................................. 43
7.6 Disassembling the Main Frame Assembly ........................................................................ 43
7.6.1 Replacing the Main Board ....................................................................................... 44
7.6.2 Replacing the Parameter Modules ........................................................................... 44
7.6.3 Replacing the Battery Interface Board..................................................................... 45
7.6.4 Replacing the Power Module .................................................................................. 45
7.6.5 Replacing the USB Interface Board, Ethernet Interface Board ................................ 46
7.6.6 Replacing ADVANCED EtCO2 Module................................................................. 47
7.7 Disassembling the Rear Housing Assembly ...................................................................... 48
7.7.1 Replacing the Speaker ............................................................................................. 48
7.7.2 Replacing the Fan .................................................................................................... 48
Appendix 1 Renewal Parts........................................................................................................... 49
4
Patient Monitor Service Manual Warranty and Service
Limitation of Warranty
Direct, indirect or final damage and delay caused by the following situations for which
ADVANCED is not responsible may void the warranty:
Service Procedure
Fill in the SCF with detailed information including: Model Name, Serial Number (SN) and
Problem Phenomena.
ADVANCED should not have any obligation to take over the case without this
information. The form can be downloaded at: http://www.ADVANCED.com.cn or obtained
from ADVANCED‘s Service Department.
Once the service department receives the fully filled SCF, ADVANCED‘s engineer will
offer a solution in three working days. ADVANCED will follow out the case based on the
two conditions below:
Within Warranty:
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Patient Monitor Service Manual Warranty and Service
i) After receiving the Return Material Authorization (RMA) form from ADVANCED
service department, the customer sends ADVANCED the defective parts and informs
about the shipment tracking number. Then we will dispatch new part(s) to your confirmed
address with confirmed shipping invoice.
ii) The customer signs the Declaration Form and sends it back by email or fax. This form is
legally certificated to make sure the customer or end-user will return the defective parts to
ADVANCED on time. We will, at this option, dispatch the replacement one(s) with
confirmed shipping invoice.
NOTES:
(1) Both Return Material Authorization Form and Declaration Form are offered by
ADVANCED service department once the SCF is confirmed by service engineer.
(2) The customer is responsible for freight & insurance charges when the equipment is
shipped to ADVANCED for service, including custom charges. ADVANCED is
responsible for the freight, insurance & custom charges from ADVANCED to the
customer.
Out of Warranty:
After receiving the RMA form from the service department, the customer sends defective
parts to ADVANCED in advance. We will analyze the problems and discuss with the
customer about either repairing or replacing the part(s). Once the maintenance fee is
invoiced and paid, we will make sure to dispatch good part(s) to the confirmed address.
NOTE: The customer is responsible for any freight & insurance charge for the
returned product.
Before the shipment of the materials, the customer must obtain an RMA form from our
service department, in which the RMA number, description of returning parts and shipping
instructions are included. The RMA number should be indicated on the outside of the
shipping container.
NOTE:
ADVANCED should not have any obligation to the end-user or customer who returns the
goods without the notification by ADVANCED’s service department. The sender takes full
responsibility for the accounted fee.
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Patient Monitor Service Manual Warranty and Service
Please disassemble the parts with anti-static facility, do not touch the parts with naked hand.
Please describe the returned parts as ‗sample of *****‘ and put the total value on the invoice,
and note on the invoice as ‗sample, no commercial value‘.
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Patient Monitor Service Manual Safety Guidance
2.1 Introduction
This service manual is a reference for periodic preventive maintenance and corrective service
procedures for the PM2000B series patient monitors. It provides information on troubleshooting,
assembly procedures, and instructions for functional testing as well as performance verification.
The manual is intended for use only by technically qualified service personnel.
WARNING
Please follow the instructions exactly in accordance with this manual during service.
Failure to do so might result in damage to the monitor or personal injury.
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Patient Monitor Service Manual Safety Guidance
Degree of Safety in Presence of Not suitable for use in presence of flammable gases
Flammable Gases
WARNING
1 The monitor must be serviced only by authorized and qualified personnel.
ADVANCED does not assume any responsibility for damage or injury if
modifications or repairs are carried out by unauthorized personnel.
2 Use and replace the substitutive parts provided or recommended by ADVANCED only.
3 The service personnel must be familiar with the operation of this monitor. Refer to
Patient Monitor User Manual for details.
4 Perform periodic safety test to ensure patient safety. Safety tests should include
leakage current measurement and insulation testing. It is recommended to perform
the safety test every two years. You are responsible for any requirements specific to
your country.
5 Disconnect the monitor from power before replacing the fuses which are with the
identical specifications.
6 SHOCK HAZARD – Do not remove the top panel cover during operation or while
power is on. The unit cover must be removed only by authorized service personnel.
7 Do not remove the battery while AC power is on.
8 Only connect the device with accessories supplied or recommenced by ADVANCED.
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Patient Monitor Service Manual Safety Guidance
WARNING
9 SHOCK HAZARD – Do not attempt to connect or disconnect the power cord with wet
hands. Make sure that your hands are clean and dry before touching the power cord.
10 Accessory equipment connected to the analog and digital interface must be certified
according to the respective IEC/ EN standards (e.g. IEC/ EN 60950 for data
processing equipment and IEC/ EN 60601-1 for medical equipment). Furthermore, all
configurations shall comply with the valid version of the system standard IEC/ EN
60601-1.Anybody that connects additional equipment to the signal input connector or
signal output connector to configure a medical system must ensure that the system
complies with the requirements of the valid version of the system standard IEC/ EN
6060-1-1. If you have any question, please consult our technical service department
or your local distributor.
11 Do not directly solder the lead wire and the battery terminal.
CAUTION
1 The device is designed for continuous operation. Avoid splashing water over the
device.
2 Do not operate the device when it is damp or wet. Avoid using the device immediately
after relocating it from a cold environment to a warm and humid environment. If the
monitor gets damp or liquid pours on the monitor, please contact the service
personnel of ADVANCED.
3 While the battery is charged, used or stored, keep it away from objects or materials
with static electric charges.
Caution
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Patient Monitor Service Manual Safety Guidance
Operating instructions
Equipotential grounding
Gas inlet
DO NOT REUSE
SERIAL NUMBER
CE marking
Date of manufacture
MANUFACTURER
Part Number
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Patient Monitor Service Manual Safety Guidance
Disposal method
Warning
( Background: yellow; Symbol and outline: black )
NOTE:
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Patient Monitor Service Manual Installation
Chapter 3 Installation
WARNING
Only qualified service engineers should install this equipment.
Temperature
Humidity
Altitude
NOTE:
1 Do not install the monitor in close proximity to flammable anesthetics.
2 Keep the environment clean and keep the device away from corrosive medicine.
Prevent the device from vibration, high temperature, humidity and exposure to the
sun.
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Patient Monitor Service Manual Installation
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Patient Monitor Service Manual Test and Maintenance
If the power indicator is in green; if the battery indicator lights up (when battery is inserted);
If there are bright spots and dark shadows on the LCD screen;
If the waveforms, fonts and symbols displayed on the LCD screen are normal.
If any failure is detected, refer to section Device Failures and Display Failures for details.
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Patient Monitor Service Manual Test and Maintenance
NOTE:
Please make sure paper is well loaded and the setting is correct before printing.
If any failure is detected, refer to section Alarm Failures for defective details.
WARNING
1 Functional tests and accuracy tests must only be carried out by qualified service
personnel.
2 If function of the monitor is in question, conduct an overall test on the function and
accuracy of the monitor according to the instructions offered by the manufacturer.
3 A functional tester, such as ECG simulator, SpO2 simulator, NIBP simulator and IBP
simulator, can only be used to assess the parameter consistency and function but not
to be used to assess the clinical measurement accuracy.
A functional check should be performed once possible device malfunction emerges or after
servicing the device.
It is unnecessary to open the device case for functional checks.
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Patient Monitor Service Manual Test and Maintenance
Procedure:
1. Connect the monitor and the SpO2 simulator with a SpO2 cable.
2. Switch on the monitor and the simulator.
3. Set the simulator to the following configuration:
- SpO2 = 70%.
4. Check the displayed SpO2 value against the simulator configuration. The value should be
70% ±2%.
Procedure:
1. Connect the NIBP simulator to the monitor.
2. Switch on the monitor and the simulator. Calibrate the simulator before using it.
3. Set the patient type on the monitor to adult; set the simulator to the following configuration:
- Patient type: adult;
- Systolic pressure=255 mmHg;
- Diastolic pressure=195 mmHg;
- Mean pressure=215 mmHg.
And then start a NIBP measurement.
4. Check the displayed values against the simulator configuration. A tolerance of ±8 mmHg is
reasonable.
Procedure:
1. Connect the cuff securely with the socket for NIBP air hole.
4. Access SYSTEM MENU > MAINTAIN > USER MAINTAIN by inputting the password
ABC. Start a leakage test by selecting NIBP MAINTAIN > LEAK TEST.
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Patient Monitor Service Manual Test and Maintenance
The system will automatically inflate the pneumatic system to 180 mmHg. After 20 seconds, the
system will automatically open the deflating valve, which marks the completion of a pneumatic
measurement.
If the prompt of Leak Test OK appears, it indicates that the airway is in good situation and no air
leaks exist. However if the alarm information of NIBP Cuff Leak appears, it indicates that the
airway may have air leaks. In this case, the user should check for loose connection. After
confirming secure connections, the user should re-perform the pneumatic test. If the failure
prompt still appears, please contact the manufacturer for repair.
NOTE:
NIBP calibration can influence measurement results. Incorrect operation may influence
measurement accuracy.
Tools required:
• T-fitting;
• NIBP extension tubes;
• Cylinder;
• Manometer.
Procedure:
1. Access SYSTEM MENU > MAINTAIN > USER MAINTAIN by inputting the password ABC.
2. Connect the equipment as shown below:
Manometer
Tube
NIBP module
Tube / Patient
Cylinder T-fitting monitor
NIBP
extension
tube or hose
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Patient Monitor Service Manual Test and Maintenance
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Patient Monitor Service Manual Test and Maintenance
When performing a safety test, you must use a standard safety analyzer such as Fluke 601Pro
Series safety analyzer or equivalent; perform the test according to your local regulations, for
example, in Europe according to IEC/EN60601-1, in USA according to UL60601-1. For the test
setup, please refer to the Instructions for Use of the test equipment used.
NOTE:
1 When testing according to IEC 60601-1, system must be tested and not individual
devices.
4 With devices that are connected to other devices by means of a data cable, this
connection must be disconnected prior to performing the electrical safety check, in
order to avoid incorrect measurements.
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Patient Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety analyzer.
This measures impendence of Protective Earth (PE) terminal to accessible metal part of Device
under test (DUT) which is protectively earthed. A current of 25A is passed for 5s to 10s through
the protective terminal and each accessible metal part which is protectively earthed.
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Patient Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety Analyzer.
This measures leakage current of exposed metal parts of Device under test (DUT) and parts of the
system within the patient environment; normal and reversed polarity using S2 test performed both
in normal condition and single fault conditions.
Single fault condition (SFC): S1, S3 open (one for each time) and S5 closed, S2, S4 variable.
Allowable value:
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Patient Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety Analyzer.
This test measure the leakage current flowing between the selected applied part and the mains PE;
the test with normal and reverse polarity, in normal condition and single fault condition.
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Patient Monitor Service Manual Test and Maintenance
Leakage Current
Applied Part
NOTE:
The following test is based on test with the Fluke 601 pro series safety analyzer. This
device allows applying a 110% mains voltage between the applied part and the device
PE. When testing with other device, you may need to apply the 110% mains voltage
manually.
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Patient Monitor Service Manual Test and Maintenance
NOTE:
The circuit diagram is based on the Fluke 601Pro series safety Analyzer.
This test measure the current flowing between the applied part and the mains PE in response to an
isolate mains voltage (110% of the mains voltage) applied to applied part. This test is performed
with normal and reverse polarity of the mains voltage using S2, and normal and reverse polarity
of the isolate voltage using S4.
Single fault condition: S1, S3, S5 closed, S2, S4, S6 variable.
Allowable value:
Single fault condition (110% mains voltage on applied part):
5000µA (BF applied part), 50µA (CF applied part)
(IEC/EN 60601-1, UL 60601-1)
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Patient Monitor Service Manual Test and Maintenance
4.4 Maintenance
For details about basic cleaning and maintenance methods, refer to relevant sections in Patient
Monitor User Manual. For further technical support, contact service engineers of ADVANCED.
Users are responsible for preventive maintenance and periodic inspection for the monitor.
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Patient Monitor Service Manual Principle Introduction
SpO2 sensor
Fan
Battery
Power control board NIBP and SpO2
AC NIBP module
module module
Battery
IBP sensor
Speaker IBP-C.O.
IBP sensor
board
C.O. sensor
Nurse call/
RJ45
Network interface
interface
board
iM9 Main control board CO2 isolating
CO2 module
board
USB USB interface
port board
AG module
interface AG module
board
ECG lead
ECG module
TEMP sensor
Recorder Alarm
indicator
The system operation principle is illustrated in the block diagram above (Figure 5-1). The main
CPU, an ARM9 chip, realizes extension of main memory, data input (network, USB), audio
output, and provides display interface, man-machine interface (keyboard, alarm indicator),
physiological parameter module interface.
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Patient Monitor Service Manual Principle Introduction
The key board is the indispensable part of the device. PM2000B series patient monitors adopt
free-standing key board. The key board works with the trim knob to perform information
communication between the user and the device. The module circuit connected with the key
board includes the trim knob and alarm LED. Six functional keys on the key board are alarm
pause, NIBP, trend graph, freeze, recording and menu. Besides, two LEDs with different colors
are on the board. One LED indicates the status of AC power and the other indicates the status of
battery charging.
The structure of the key board is shown in Figure 5-2. The main MCU of the key board
communicates with the host system via the serial interface, transmitting information of key sets
and trim knob to the host system.
Besides, the switch-on key and two power status LEDs are connected to the host system via
another connector.
The alarm LED, whose signal wires will be simply transferred to the key board, is the LED unit
directly controlled by the main board.
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Patient Monitor Service Manual Principle Introduction
Trim
knob
MCU
6 Function
Encoder
Alarm
LED
LED
keys
Switch
J21 J20
LCD
Inverter
screen
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Patient Monitor Service Manual Principle Introduction
The network interface board is connected with the main board which controls the relay on the
interface and controls the switch-on-and-off of the outlying nurse call indicator. Ethernet signals,
which are insulated by the transformer on the interface board, are transmitted through the
network interface; consequently, the monitor is able to be networked via network cable.
Main board
interface
Network signals
Network
interface Network cable
board
Main board
interface
Nurse call
USB signal transformation is realized on the USB interface board which is connected to the main
board via the connector, and a USB port is reserved for external connection.
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Patient Monitor Service Manual Principle Introduction
5.2 Interfaces
1 USB port
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Patient Monitor Service Manual Troubleshooting
Chapter 6 Troubleshooting
ADVANCED supports replacement of PCBs and major subassemblies for this product.
When replacement is needed, follow the procedures described in chapter 7 Disassembling the
Monitor.
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Patient Monitor Service Manual Troubleshooting
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Patient Monitor Service Manual Troubleshooting
Record paper goes out on the Recorder is installed or Adjust the installation of
skew positioned badly recorder
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Patient Monitor Service Manual Troubleshooting
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Patient Monitor Service Manual Troubleshooting
HR value is inaccurate; ECG waveform is not good Adjust the connection to make the
Arr. and ST analysis are ECG waveform normal
incorrect
NIBP cuff cannot be Air way is folded or leakage Adjust or repair the air way
inflated. exists
Blood pressure cann ot Cuff becomes loose or patient Keep the patient quiet; bind the
be measured is moving cuff correctly and safely
occasionally
Error of blood pressure Cuff size does not fit the patient Use the cuff of appropriate size
measurement is too
NIBP module defective Replace NIBP module
great.
No CO2 waveform Poor connection of the CO2 Turn off the monitor and
module reconnect the CO2 module
The CO2 waveform is a The CO2 module is in Change the STANDBY mode to
beeline STANDBY mode MEASURE mode
The sample line is blocked or Draw off the sample line, clear it
disconnected or replace it to another one.
The CO2 waveform is Long time no zero calibration, Enter the CO2 SETUP, do CO2
abnormal, values are the measured values are calibration by ZERO CAL
incorrect incorrect
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Patient Monitor Service Manual Troubleshooting
The measured CO2 The CO2 module is in Change the STANDBY mode to
values are displayed as STANDBY mode MEASURE mode
―---‖
Prompts for CO2 The CO2 sample line is blocked Draw o f f t h e CO2 sample
catheter is blocked on line, clear it or replace it to
screen another one.
The CO2 measured No zero calibration for a long Enter the CO2 SETUP, do CO2
value has error time; the measured value is calibration by ZERO CAL
incorrect
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Patient Monitor Service Manual Troubleshooting
When using AION 02 module, For using AION 02 module, set the
The AGENT in AG setup menu AGENT in AG setup menu
has not been set
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Patient Monitor Service Manual Disassembling the Monitor
1 – A cross-head screwdriver
2 – A flat-head screwdriver
3 – A M3 nut driver
4 – A pair of pliers
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Patient Monitor Service Manual Disassembling the Monitor
4) Replace the old fuse with a new one that is supplied by ADVANCED or with
the same specifications. (Dimensions: Ф5mm*20mm; model: T3.15AH250VP)
5) Put back the cartridge and turn it clockwise until it is secured.
Recorder assembly
Front housing assembly LCD assembly Main frame assembly Rear housing assembly
As shown in Figure 7-1, the main unit of the monitor consists of the front housing assembly, rear
housing assembly, LCD assembly, main frame assembly and recorder assembly. Some function
modules are optional, such as the recorder. If you have not purchased the recorder, the
corresponding position will be covered by a lid. Prior to disassembly, you should understand the
configuration of your purchased monitor. For the modules not purchased or installed, you can
skip the corresponding steps.
Refer to the table below and follow the steps to disassemble the main unit.
To get the front Alarm LED, key board, trim knob, screen protective
Step 2 housing assembly film
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Patient Monitor Service Manual Disassembling the Monitor
To get the LCD LCD screen, inverter, main board, battery board, ECG
Step 3 assembly module, NIBP pump and valve
Procedure:
Step 1: Remove the screws inside the recorder with a screwdriver; the recorder assembly will be
disassembled from the main unit. Disconnect the wires linking the recorder, and the recorder
assembly is totally separated from the monitor.
Step 2: Remove the screws securing the front and rear housings as well as the bottom panel; the
front and rear assemblies are unfolded. Disconnect the wires linking the front and rear housing,
namely, the key board wires, and the front housing assembly is totally separated from the rear
housing assembly.
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Patient Monitor Service Manual Disassembling the Monitor
Step 3: Remove the screws securing the screen holder with a cross-head screwdriver and
disconnect the wires linking the screen assembly and main board so that the screen holder is
separated from the main unit and rear housing. And the LCD assembly is get.
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Patient Monitor Service Manual Disassembling the Monitor
Step 4: Remove the screws securing the main frame on the bottom panel and inside the unit, and
the main frame assembly is separated. To totally disassemble the main frame from the rear
housing assembly, disconnect the wires linking the speaker, the fan and the sensor board and
remove the NIBP tube.
(1) Remove the screws
3 ‐ φ 3X12 Tapping
screws + washer
(2) Disconnect the wires; separate the main frame and rear housing
As shown below, disconnect the wires linking the main frame and rear housing; the main frame
and rear housing assembly are separated.
NOTE:
1 After disconnecting the wires linking the speaker and the ones linking the fan, the
main frame can be pulled out. To separate the main frame from the rear housing,
there is no need to completely remove the wires linking the sensor board and main
frame unless it is necessary, since the sensor board and especially the NIBP tube
are relatively hard to disassemble and assemble.
2 The wire linking the speaker is the one that is threaded through the hole on the main
frame and connected to the main board in the front of the main frame.
3 The two IBP sensor wires should be connected to the board in order as illustrated.
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Patient Monitor Service Manual Disassembling the Monitor
4 In the illustration below, the demonstrated SpO2 sensor wire is for monitor outfitted
with SpO2 module. For monitor outfitted with SpO2 and NIBP module which is
installed in the front of the main frame, the SpO2 sensor wire, as the NIBP tube,
should be threaded through the main frame and connected to the front.
Tube
C.O.
CO2
Fan wire
Speaker wire
Alarm LED
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Patient Monitor Service Manual Disassembling the Monitor
Disassemble the main unit following Remove the Take the protective screen
instructions in the section 7.3 and get protective screen out after removing the
the front housing assembly outwards double-side tape on it
Assemble the protective screen in the reversed order; connect the wires and assemble the main
unit. Refer to 7.3 Disassembling the Main Unit for details.
Disassemble the main unit following Remove the screws securing Replace the
instructions in the section 7.3 and get the key board with a cross- key board
the front housing assembly head screwdriver
Assemble the key board in the reversed order; connect the wires and assemble the main unit.
Refer to 7.3 Disassembling the Main Unit for details.
Disassemble the main unit following Remove the screws securing Replace the
instructions in the section 7.3 and get the alarm LED with a alarm LED
the front housing assembly cross-head screwdriver
Assemble the alarm LED in the reversed order; connect the wires and assemble the main unit.
Refer to 7.3 Disassembling the Main Unit for details
Assemble the trim knob in the reversed order; connect the wires and assemble the main unit.
Refer to 7.3 Disassembling the Main Unit for details.
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Patient Monitor Service Manual Disassembling the Monitor
12.1-inch Screen for PM2000BPatient Monitor:
Disassemble the main unit following Remove the screws securing Replace
instructions in the section 7.3 and get the LCD assembly and the LCD
the screen holder assembly disconnect the wires
Assemble the LCD in the reversed order; connect the wires and assemble the main unit. Refer to
7.3 Disassembling the Main Unit for details.
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Patient Monitor Service Manual Disassembling the Monitor
Disassemble the main unit following Disconnect the wires linking Replace the
instructions in the section 7.3 and get the inverter and remove the inverter
the screen holder assembly screws securing the inverter
Assemble the inverter in the reversed order; connect the wires and assemble the main unit. Refer
to 7.3 Disassembling the Main Unit for details.
Figure 7-3
NOTE:
To avoid wrong connection, note down relation between the wires and the corresponding
connectors during disassembly.
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Patient Monitor Service Manual Disassembling the Monitor
Disassemble the LCD Disconnect the Remove the screws Replace the main
assembly following wires on the main on the main board board
instructions in the section board with a cross-head
7.3 screwdriver
Assemble the main board in the reversed order; connect the wires and assemble the main unit.
Refer to 7.3 Disassembling the Main Unit for details.
Disassemble the main frame Disconnect the Release the modules Replace the
following instructions in the wires linking the with a cross-head modules
section 7.3 module sensor and screwdriver
main board
Assemble the parameter modules in the reversed order; connect the wires and assemble the main
unit. Refer to 7.3 Disassembling the Main Unit for details.
NOTE:
The specifications of the screws are as follows:
For SpO2 module: 4-M3*6 round head screws
For NIBP module/ SpO2 and NIBP module: 4-M3*6 cross recessed semi-round screws
For ECG module: 4-M3*6 round head screws
For C.O.-IBP module: 3-M3*6 cross recessed round head screws
For CO2 isolating power converter board: 4-M3*6 cross recessed round head screws
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Patient Monitor Service Manual Disassembling the Monitor
Remove the LCD Disconnect the wire Release the board Replace the
assembly following linking the battery with a cross-head battery interface
instructions in the interface board and screwdriver board
section 7.3 the main board
Assemble the battery interface board in the reversed order; connect the wires and assemble the
main unit. Refer to 7.3 Disassembling the Main Unit for details.
Disassemble the main unit Disconnect the Remove the screws Replace the
securing the power power module
following instructions in wire connecting
the section 7.3 and get the the power module module with a cross-
head screwdriver
main frame assembly
Assemble the power module in the reversed order; connect the wires and assemble the main unit.
Refer to 7.3 Disassembling the Main Unit for details.
NOTE:
The specifications of the screws are: 4-M3*7 cross recessed pan head screws with flat
washers and spring washers.
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Patient Monitor Service Manual Disassembling the Monitor
Disassemble the main unit Remove the Disconnect the Remove the
following instructions in screws securing corresponding corresponding
the section 7.3 and get the the rear panel wires of the screws securing the
main frame assembly assembly interface board which needs
to be replaced
Assemble the boards in the reversed order; connect the wires and assemble the main unit. Refer
to 7.3 Disassembling the Main Unit for details.
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Patient Monitor Service Manual Disassembling the Monitor
M3X6 screws
1
Connecting exhausted Wire for connecting
gas inlet water trap test board
2
Connecting the gas
inlet
Assemble the ADVANCED EtCO2 module in the reversed order; connect the wires and tubes,
and fix the screws. Refer to 7.3 Disassembling the Main Unit for details.
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Patient Monitor Service Manual Disassembling the Monitor
2 ‐ φ 3*8 Cross
recessed cutting
screws
Speaker
Fan 4-M3X25 Cross recessed
countersunk screws plus
M3 nuts
2‐φ 3*6 Round head
tapping screws
Sensor
bracket
Disassemble the main unit following Remove the screws Replace the
instructions in the section 7.3 and get securing the speaker with speaker
the rear housing assembly a cross-head screwdriver
Assemble the speaker in the reversed order; connect the wires and assemble the main unit. Refer
to 7.3 Disassembling the Main Unit for details.
Disassemble the main unit Remove the screws securing Remove the screws and
following instructions in the the fan assembly with a nuts securing the fan
section 7.3 and get the rear cross-head screwdriver with a cross-head
housing assembly screwdriver
Assemble the fan assembly in the reversed order; connect the wires and assemble the main unit.
Refer to 7.3 Disassembling the Main Unit for details.
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Patient Monitor Service Manual Renewal Parts
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