Irjet V5i9209 PDF
Irjet V5i9209 PDF
Irjet V5i9209 PDF
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1125
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
The D.C. motor is act as prime mover which drive the screw
to raise the load. We select 12V, 2.5A, 100rpm, 100Kgcm
motor
3.5 Wheels-
The wheels rolls and moves the forklift from one place to
another place. We use four wheels two at front side attached
at bottom at support legs and two are at rear side. At front
side Caster wheels and at rear side Rubber wheels are used.
3.6 Battery-
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1126
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
Total Load (W) = Mass (m) × Acceleration due to gravity (g) α = 4.666º
It is assumed that the screw has single start threads. = π/4 × 〖17〗^2
l = p = 5 mm = 226.98 〖mm〗^2
6. Helix angle (α) –
tan α = l/(πd_m )
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1127
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1128
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
Output torque of motor 100 Kgcm C_s= (Starting Torque )/(Rated Torque)
Input voltage and current 12 V 0.7A- at No load C_s= 1.5
2.5 A- at maximum
Load 2.4 Bending stress (σ_b)-
σ_b= S_ut/3
4.5 Selection of Gear –
Changed Motor Speed (N)= 100 rpm 2.6 Find module (m)-
Starting Torque = 150% Rated Torque m= [(60 × 〖10〗^6)/π {((KW)C_s (FS))/(z_p NC_v
(b/m)(S_ut/3)Y)}]^(1/3)
Factor of safety (FS)= 1.5
m= 2.5 mm
Material = Plain Carbon Steel {S_ut= 600N/〖mm〗^2}
2.7 Selection of module –
Assume Pitch line velocity (v) = 5 m/s
For m= 2.5 mm
(b/m) = 10
d_p^' = mz_p= 45mm
1. Gear ratio (G) –
d_g^' = mz_g= 225mm
We assuming ratio G = 5, & motor speed = 100 rpm and
Torque 100 Kg-cm but with help of gearing arrangement, we b= 10m= 25mm
getting of 500 Kg-cm torque & speed 20 rpm.
2.8 Tangential Force (P_t) –
Gear ratio (G) = T_g/T_p
P_t=(2〖(M〗_t))/(d_p^' )
= 5/1
P_t= 444.44 N
G = 5:1
2.9 Pitch Velocity (v)-
2. Estimation of Module Based on Beam strength (m) –
v= (πd_p^' N)/(60× 〖10〗^3 )
2.1 Minimum No. of teeths (z) –
v= 0.235 m/s
The minimum no. of teeths for 20° pressure angle is 18.
Therefore, 2.10 velocity factor (C_v) –
z_p = 18 C_v= 3/(3+v)
z_g = Gz = 5(18) = 90 C_v= 0.927
The Lewis form factor (Y) is 0.308 for 18 teeth. 2.11 Effective Load (P_eff)-
2.2 Power Rating (KW) – P_eff= C_s/C_v ×P_t
S_b = mbσ_bY
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1129
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
From battery available range in market we assume battery d = 12mm, D = 37mm, B = 12mm
capacity 12V, 7.2 Ah
But, from available bearing range in market, we are
Required battery capacity = V × I assuming suitable bearing –
But Consider deep cycle of battery is 80% of total capacity of 4.8 Design of Fork –
battery
Outer face height (D) = 50.8 mm
Running capacity of battery = 0.80 × required battery
capacity Outer face width (B) = 50.8 mm
= 1/12 [6659702.81-4028209.56]
L_10=(60 ×50×12000)/〖10〗^6
I = 219291.10 〖mm〗^4
L_10 = 36 million rev.
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1130
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
W/mm = W/L
= 2450/600
M_A = (-W×L^2)/2
I = I_1+I_2
= 219291.10 + 219291.10
I = 438582.2 〖mm〗^4
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1131
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
A = [D×B]- [d ×b]
A = 725 mm
Fig-8: Elbow rest Fig-9: Width of elbow
2. Moment of Inertia (I) – height standing
I = [(B× D^3 )/12] – [(b × d^3)/12] 1. Determine Height of Handle from Base-
997.9mm Mean
I = 605.26 × 〖10〗^3 〖mm〗^4
1185.0mm Maximum
3. ind -
856.0mm Minimum
y = t d/2
Male-
= 5 + 65/2
1072.5 mm Mean
y = 37.5 mm
1261.0 mm Maximum
4. Section modulus (z) –
888.0 mm Minimum
z = I/y
1.1 Taking average of male & female mean-
= (605.26 × 〖10〗^3)/37.5
(997.9+1072.5)/2=1035.2 mm
z = 16140.26 〖mm〗^3 As we know in workplaces workers always wears shoes or
any kind of footwear so the thickness of footwear is also to
5. Equivalent length (L_e) – be taken into account. So considering normal shoe sole is
approximately 25.4mm.
L_e = L/√2
1.2 Adding this extra height in average-
= 1320/√2
1035.2 + 25.4 = 1060.6mm
L_e = 933.38 mm
So the height of handle from base is 1060mm.
6. Maximum B.M. –
2. Determine Width of Handle –
M_max = P × e × sec[L_e/2 √(P/EI)]
Female-
=2450×600×sec[933.38/2√(2450/(210
×〖10〗^3×605.26 ×〖10〗^3 ))] 468.5 mm Mean
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1132
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1133
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
11. Bar for rubber wheel shaft = 25, L= 1 100 2. Roller shaft 2
15” 3. Roller Box Drilling 1
12. Pinion ID= 19mm, No. of teeth= 25, 1 75 4. Bearing Cap Machining 4
m=1.5
5. Pinion Boring 1
13. Bull Gear ID= 19 mm, No. of teeth= 1 381
127, m=1.5 6. Gearbox shaft machining 2
20. Roller chain L= 15” (Rs 120/ft) 1 160 12. Sheet metal Bending 2 490
22. Guide column and Handle bar support 1 150 14. Grinding -
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1134
International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
ACKNOWLEDGEMENT
REFERENCES
A) Research Papers-
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International Research Journal of Engineering and Technology (IRJET) e-ISSN: 2395-0056
Volume: 05 Issue: 03 | Mar-2018 www.irjet.net p-ISSN: 2395-0072
B) Books-
© 2018, IRJET | Impact Factor value: 7.211 | ISO 9001:2008 Certified Journal | Page 1136