“Preparation of general arrangements engineering drawings of energy efficient typical top fired

pusher hearth re-heating furnace with furnace oil firing”

for the project

“Upscaling energy efficient production in small scale steel industry in India”

Submitted to:

United Nations Development Programme

55, Lodhi Estate, New Delhi 110003

Submitted by:

Mr. V. B. Mahendra,
Director
ENCON Thermal Engineers (P) Ltd.

Submission on:

10th May, 2014

ABBREVIATIONS:

mm millimeter
tph tonne per hour
kg/h kilogram per hour
l litre
l/h litre per hour
l/t litre per tonne
nm3/h Normal cubic meter per hour
kW kilo watt
NB nominal bore
mmWC millimeter of water column
Rs. Indian Rupee

1
CONTENTS

EXECUTIVE SUMMARY………………………………………………………………………………………………4
1. INTRODUCTION………………………………………………………………………………………………...5
2. FURNACE DESIGN PARAMETRERS……………………………………………………………………..5
3. ENERGY EFFICIENT MEASURES IN THE RE-HEATING FURNCAE……………………….10
4. COST CONSIDERATION…………………………………………………………………………………….11
5. PERFORMANCE INDICATORS AND PAY-BACK…………………………………………………..11
6. GENERAL ARRANGEMENT DRAWING: LAYOUT & AUXILIARY…………………………..13
7. GENERAL ARRANGEMENT DRAWING: STRUCTURAL………………………………………..14
8. GENERAL ARRANGEMENT DRAWING: PIPING NETWORK ………………………………..15
9. GENERAL ARRANGEMENT DRAWING: REFRACTORY LINING……………………………16
10. P & I DIAGRAM………………………………………………………………………………………………...17
11. SINGLE LINE DIAGRAM……………………………………………………………………………………18
12. GENERAL ARRANGEMENT DRAWING: RECUPERATOR…………………………………..…19
13. GENERAL ARRANGEMENT DRAWING: CHIMNEY……………………………………………...20

LIST OF TABLES

Table 1: Design parameters of the furnace ......................................................................................... 6

Table 2 : Productivity of the furnace for MS billet heating ................................................................ 6

Table 3 : Broad dimensions of the furnace .......................................................................................... 7

Table 4 : Details of combustion system ............................................................................................... 7

2
EXECUTIVE SUMMARY

UNDP in association with Australian Aid Programme & Ministry of Steel, Government of
India is implementing a project titled “Upscaling energy efficient production in small
scale steel industry in India”. The objective of this project, which was launched in July
2013, is to scale-up adoption of energy efficient technologies in small scale steel
industry in India. In line with project’s continuous endeavor to provide inputs on energy
conservation, a typical design of re-heating furnace, based on pulverized coal as fuel,
was developed.

Re-heating furnace was designed based on most commonly prevailing operational

practices in small scale steel industry in India. The basic design has been carried out
considering “state of the art” technology and accessories. The capacity for design was
considered as 15 tph as it was the mean average of varying capacity of re-heating
furnaces in small scale steel industry in India and to provide inputs to larger section of
the sector on ideal scenario. The overall designing and development of general
arrangement drawings were done by aiming the best possible specific furnace oil
consumption of 32 l/t. Further consideration on design of various systems of re-heating
furnace is depicted in below table.

Parameter Design consideration

To attain temperature of 1250 OC in soaking zone &

Heat load & location of burners heating zone-1 and 850 OC in preheating zone
(unfired zone)

To achieve flow of 7,000 nm3/h & discharge

Combustion air supply system
pressure of 1,000 mmWC

To overcome hydraulic resistance of its path &

Flue gas system
attain required draft

To achieve combustion air temperature of 400 OC

Waste heat recovery system
after waste heat recovery system

To attain skin temperature of furnace close to

Refractory & insulation ambient temperature and to achieve targeted
specific fuel consumption

3
As compared to conventional furnace oil fired furnace, this energy efficient furnace
would ensure saving of atleast 8 l/t in specific furnace oil consumption. And such saving
is projected by incorporating various energy conservation measures in re-heating
furnace viz. installation of PID controller system for air fuel control ratio in soaking zone
& heating zone-1 and on-off control system in heating zone-2, waste heating recovery
system, optimum refractory & insulation etc. Overall investment for installing energy
efficient furnace is arrived at by considering prevailing market rates for various
equipment, structural steel & civil works. It is estimated that the investment for re-
heating furnace can be recovered in 26 months and such calculation is done by
considering difference in specific fuel consumption of conventional furnace & energy
efficient furnace.

4
1. INTRODUCTION

1.1 Background:
UNDP in association with Australian Aid Programme & Ministry of Steel,
Government of India is implementing a project titled “Upscaling energy efficient
production in small scale steel industry in India”. The objective of this project, which
was launched in July 2013, is to scale-up adoption of energy efficient technologies in
small scale steel industry in India.

The project seeks to facilitate the diffusion of energy efficient low carbon
technologies in the Steel Re-rolling Mill (SRRM) sector to bring down end-use energy
level, improve productivity and cost competitiveness, and to reduce associated
emissions of Green-House Gases (GHG) and related pollutant levels. There exists
enormous potential for energy efficiency measures in the existing units and the new
units. Almost 70% of the energy (thermal energy) is consumed in re-heating furnace.
Thus the re-heating furnace forms the key area for energy efficiency intervention in a
typical SRRM unit.

Considering a large potential for energy conservation in the SRRM sector, the
project has identified a number of energy efficient technology options & packages,
suitable for implementation in the small and medium scale SRRM sector. One of the core
objectives of this project is to create an access for adopting energy efficient technologies
for the SRRM units.

In view of the above, general arrangement drawings (with dimensions) for

typical energy efficient furnace with furnace oil as fuel has been prepared, which will
help to proliferate energy efficiency measures by extending support & facilitating
knowledge inputs to the SRRM units and allow them to adopt energy efficiency in re-
heating furnace area.

2. FURNACE DESIGN PARAMETRERS

2.1 Design criteria:

A capacity of 15.0 TPH has been considered for designing the furnace. Nominal
capacity of the furnace is related to (i) Size of the billets, (ii) Discharge temperature, (iii)
Permitted temperature gradient across the billet height, (iv) Type of material (thermal
conductivity) and (v) Heating regime. Therefore, the furnace has been designed taking

5
 into consideration, certain typical operational practices prevailing in the SRRM sector.
The basic design data considered are as below:

Table 1: Design parameters of the furnace

Sl. No. Parameter Unit Dimension

a. Design capacity of the furnace tph 15

b. Biller cross-section mm 100X100X1500

c. Material - MS Grades

d. Discharge temperature OC 1100.

e. Permissible temperature OC < 30

gradient from top to bottom

f. Fuel - Furnace oil with the following

composition by weight (%):
C=84.7; H2=11.7; O2=0.8; N2=0.4;
S=0.4; Water content=0.2%

2.2 Discharge Capacity of the Furnace:

Depending up on the variations of the input parameters, the discharge capacity
can be higher or lower than the specified 15 TPH, as mentioned in table 2.1 below:

Table 2 : Productivity of the furnace for MS billet heating

Billet CS, Produ Dischar Temp Heating regimes, OC

mm ction ge grad,
rate, temp, OC Pre heating Heating Soaking
t/h OC

100X100 15.5 1,130 15.0 850 to 1,050 1,150 to 1,250 1,230 to 1,240

100X100 18.5 1,117 25.6 850 to 1,050 1,150 to 1,250 1,230 to 1,240

125X125 15.5 1,130 21.6 850 to 1,050 1,150 to 1,250 1,230 to 1,240

1 125X125 18.5 1,101 38.0 850 to 1,050 1,150 to 1,250 1,230 to 1,240

6
 The furnace can also be used for heating of alloy and SS grades. However, in such
case production capacity will be lower.

2.3 Broad dimensions of the furnace:

The broad dimensions of the furnace are given below:

Table 3 : Broad dimensions of the furnace

Sl. No. Parameter Unit Dimension

1. Overall length of the furnace m 20.23

2. Effective length of the furnace m 17.38

3. Length of the soaking zone m 3.20

4. Length of the heating zone (two control zones

m 7.6
heating Zone-1 = 4.0 & heating Zone-2 = 3.6)

5. Length of the pre-heating zone m 6.58

6. Overall width of the furnace m 4.982

7. Inside width of the furnace m 3.6

8. Height of the roof above the hearth

At soaking & heating zones 1,250
mm
At pre-heating zones (unfired zone) 850

2.4 Type of roof: Flat roof with hanger bricks

2.5 Combustion system:

The combustion system is divided into three zones viz. soaking zone, heating
zone and pre-heating zone. Details are below:
Table 4 : Details of combustion system

Sl. No. Parameter

1. Total heat load as per the heat balance: 510 kg/h of furnace oil

2. Designed heat load : 600 kg/h of furnace oil

7
Sl. No. Parameter

3. No. of burners:
Soaking zone: 4 (Size: 45 l/h )
Heating zone-1: 6 (Size: 40 l/h )
Heating zone-2: 4 (Size: 40 l/h )

4. Location of the Burners:

Soaking zone : On the discharge end wall
Heating zones: On the side walls; 5 burners on each side with staggering
arrangement.

5. Types of burners: IIP ENCON Film burners have been considered which
works on low excess air with a large turn down ratio. They have a long and
bushy flame which is most suited to such applications. In general, a saving of
5%-10% in such applications can be achieved over the normal LAP burners

6. Combustion air supply: Combustion air will be supplied by a centrifugal fan

of below specifications:
Capacity of the fan: 7,000 nm3/h
Discharge pressure: 1,000 mmWC
Motor capacity: 35 kW

Pipelines: Pipelines for supply of combustion air are designed with sufficient
reserve capacity so that pressure drop will meet the blower discharge
7.
capacity. Pipeline layout is done for easy access to orifices and control valves.
The dimensions for various pipelines are as follows
Air pipeline (main header): 600 NB
Air pipeline (branch pipes for burners): 1. soaking zone: 300 NB
2. heating zone-1: 350 NB
3. heating zone-2: 250 NB
Oil pipeline (main header): 40 NB
Oil Pipeline (branch pipes for burners): 25 NB

8. Flue system: Exhaust system for evacuating flue gases is designed taking
into account the hydraulic resistance of the flue path, as envisaged in the
general layout.
Flue port is taken from the roof and the flue line will be above the ground

8
Sl. No. Parameter
level. The flue duct before the recuperator is insulated with ceramic fibre
board inside for minimizing heat loss.
For 15 tph furnace, the dimensions of flue duct is :
Circular 1,250 mm Dia
The chimney has been designed considering pollution control norms’. The
broad dimensions of the chimney are as follows:
Height : 33,000 mm; Dia:1,000 mm

9. Waste heat recovery: Waste heat recovery is done through a convective

type two pass metallic u-tube type recuperator with a capacity for preheating
air to a temperature of 4000C. The recuperator will be located above the
ground level. Detailed specifications are provided in the recuperator drawing

10. Refractory & insulation: Refractory & insulations forms a major role in
minimizing heat losses from the side walls and roof. An optimum refractory
& insulation pattern has been suggested to minimize the heat loss due to
radiation.
High temperature zones (soaking & heating zones): For the soaking and
heating zone sidewalls, a refractory lining consisting of 230 mm thick H.H.D.
firebricks (60% Alumina) followed by 115 mm thick light weight firebricks
(hot face insulation) backed by 115 mm thick Mica insulation bricks (cold
face insulation) backed by 75 mm thick Calcium Silicate block insulation has
been considered.

Low temperature zones (Preheating Zone): For the pre-heating zone, 230
mm thick H.D. firebricks (50% Alumina) backed by 115 mm thick light
weight firebricks (hot face insulation) backed by 115 mm thick Mica
insulation bricks (cold face insulation) backed by 75 mm thick Calcium
Silicate block insulation has been considered.

Roof: For the re-heating furnace roof, high alumina firebricks 58% Al2O3 340
mm for anchored bricks and 225 mm for unanchored bricks partly backed by
65 mm thick Ceramic fiber blanket (128 kg/m³), 50 mm thick insulation
castable and 50 mm thick Calcium Silicate block insulation has been
considered.

9
 Sl. No. Parameter

11. Control system: The furnace has been provided with controls for the
following.
1. Temperature control for all the three zones
2. Air to fuel ratio control.
3. Furnace pressure control
The furnace has been designed with three control zones. All the three zones
will be with controls for temperature and air to fuel ratio. The control
strategy is on proportionate basis for soaking zone and heating zone 1. For
the heating zone 2, ON-OFF control strategy has been used. All the burners of
this zone will be either in full firing mode or will be in totally off mode. By
this firing strategy, cost will be minimized. The furnace has been provided
with pressure control. All the instrumentation system will be located in a
separate control room.

3. ENERGY EFFICIENT MEASURES IN THE RE-HEATING FURNCAE

Furnace design is based on the scientific calculations using established
mathematical models. Some of the energy efficient measures incorporated in the design
are:
● Furnace length has been determined by heat transfer calculations. The
furnace length chosen is neither too large nor too short. This selection will
minimize cost and flue gases will be available at recuperator entry with
good temperature for preheating the combustion air to 400 OC.
● Soaking zone firing will be axial and heating zones firing will be on the
side walls. The location of the burners will create good turbulence and
heat transfer inside the furnace.
● Three firing zones are chosen so that one firing zone (heating zone 2) can
be stopped during short delays for minimizing fuel consumption. This
zone is provided with ON-OFF control for easy operation and monitoring
by the operators.
● Low thermal mass and low conductivity ceramic fiber is used as back up
insulation for walls and total roof insulation in the preheating zone. This
measure will minimize heat losses through walls and roof.
● PID based control system is provided in the design for precise control of
temperatures in all the zones. This will provide temperature regimes for
different operating conditions.

10
 ● Furnace pressure control has been envisaged for elimination of ingress of
cold air into the furnace. Ingress of cold air not only cools down the
furnace leading to higher fuel firing but also damages various equipments.
● Chimney height is selected for evacuating all the flue gases through the
flue line with recuperator. This will ensure preheating of combustion air
to the designed level of 400 OC.
 Optimum refractories and insulation has been suggested to minimize the
radiation heat loss from the side walls and roof.
 High efficiency U-tube type cross-flow metallic recuperator has been
suggested to maximize the combustion pre-heat temperature thus leading
to optimum fuel consumption.
4. COST CONSIDERATION
The furnace cost consideration and its difference vis-à-vis a typical re-heating
furnace of similar capacity is provided below:
(i) Control System: Expenditure towards control system will be about Rs
20.0 lakhs. Benefits of this facility are (a) reduction of fuel consumption
by about Rs 15.5 lakhs and (b) reduction of burning losses about Rs 20.0
lakhs annually.
(ii) Better insulation of walls will lead reduction of heat losses through walls
by about 1.25% of heat input. This reduction will lead to a benefit of Rs
9.0 lakhs annually. Additional cost of 75mm thick calcium silicate
required for reducing heat losses through walls will be Rs 0.65 lakhs.
(iii) Through high performance recuperator air preheat temperature can be
increased by about 150 OC. This increase in air preheat temperature can
be realized by an investment of Rs 8.0 lakhs, which is likely to give a
benefit of Rs 40.0 lakhs.
The total cost will of the energy efficient re-heating furnace will come to approx.
Rs 1.85 crore.
5. PERFORMANCE INDICATORS AND PAY-BACK
On successful operations the furnace will be rated to produce within 10% of its rated
capacity.
 The specific fuel consumptions shall be within 32 l/t of steel heated,
during normal operation of the furnace.
 The availability of the furnace will be over 90%.
 The hearth life will be more than 2 years and the roof life will be around 3
years.
 Scale losses shall be less than 1.5% in ingots and 1.25% in billets.

11
 Compared to typical furnace, the saving potential envisaged for the energy
efficient furnace is approximately 20%. Considering specific fuel
consumption of 40 l/t in a typical furnace, conversion to energy efficient
furnace will lead to a saving of 8 l/t.

 Considering the cost of furnace oil at Rs 40 / l, the investment towards

energy efficiency can be recovered within 26 months.

12
 Д/...

16

33000
CASTABLE
17380 INSULATION CASTABLE
150 MM THK. 14
Д/ 100 MM THK. 17 150 MM THK.
03
.
?GP NGNC Д3.7V2,3KK RFI

Д//..

875
13000 1805 5505

1651
11
600 1550 (TYP) 08
INSPECTION WINDOW
11
1083

3500
01 07 26 06 X

3680
WIRE ROPE DRUM

300
27
750 500

750 500

18
3105

MOTOR
1250

1250

1350
10
3865

850

1830
M C 150X75
EL. + 500

845

813
09 EL. + 300
450 772

CJ, ç.,. CJ, ç.,.

600
665 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200

Д/6..
2000 PCD 1970
TYP DISCHARGE DOOR INSPECTION DOOR BURNER
Д00..
SZ 3200 HZ 7599 PHZ 6580 2800 SQ.
EL.-1500 4982
20395 4576 2820
11400
ELEVATION VIEW
-BLOWER 35KW, 1000MM WC VIEW -X

12
?GP NGNC Д4.7V2,3 KK RFI,

2049 1100 16500

2334
.

2820
/.
Д/

2800
Д//..
15
TO OIL PUMPING & HEATING STATION

06
2883
1735 3200 1600 1600 2000 1600 1000

300
500

750
19
20
1291

01 1490
INSPECTION DOOR OIL LINE 25 NB
LEGEND :-
DISCHARGE DOOR 27 INSPECTION DOOR 04 Nos.
800 800 800

AIR PIPE 600 O.D

HYD. CYLINDER

OIL RETURN LINE 1 No.

26 MAN HOLE

170
950

AIR PIPE 150 NB

X5 MM THK.

1 No.
4230
25 BUTTERFLY VALVE 14" NB
4982

3600

24 CONTROL DISK FOR EJECTOR 1 No.

AIR PIPE 150 NB 23 EJECTOR 1 No.
950

OIL LINE 25 NB AIR PIPE 150 NB HYD. CYLINDER

22 COMBINATION VALVE 8" 1 No.
21 COMBINATION VALVE 12" 2 Nos.

Д/44
1300
G.M. BUSH

OIL NIPPLE

20 CONTROL DISK FOR PUSHER 1 No.

19 HYD.POWER PACK FOR PUSHER 2 Nos.
1291

18 PUSHER 2 Nos.
17 DAMPER 1 No.
19 16 CHIMNEY 1 No.
200

15 HEATING & PUMPING UNIT 48 kw 1 No.

500

INSPECTION DOOR INSPECTION DOOR 14 RECUPERATOR ( 70 F S ) 1 No.

17380 13 FLUE UPTAKE
12 BLOWER (35 kw/1000" WC.) 1 No.
20195 800 1760 11 CHARGING DOOR LIFTING ARRANGEMENT 1 No.
10 CHARGING DOOR (WINCH OPERATED ) 1 No.
PLAN 9 HYD. CYLINDER FOR DISCCHARGE DOOR 2 Nos.
8 DISCHARGE DOOR LIFTING ARRANGEMENT 2 Nos.
CERAMIC FIBRE 4" THK 7 DISCHARGE DOOR 2 Nos.
AIR PIPE 6 IIP ENCON FILM BURNER 4A SIDE WALL 5+5Nos.
Д 0/.V3KK RFI OIL PIPE ?GP NGNC Д 1/.V3KK RFI 5 OIL MICRO VALVE 3/4 NB 14 Nos.
23 Д26V03 14 Nos.
4 Y-STAINER 3/4 NB
EL. + 3985 3 GATE VALVE 3/4 NB 14 Nos.
EL.+3730
7250

2 AIR BUTTERFLY VALVE 4" NB 14 Nos.

829

CERAMIC 1 IIP ENCON FILM BURNER 4A FRONT SIDE 04 Nos.

576

FIBRE 4" THK EL. + 3155 S.NO. DESCRIPTION Ref. DRAWING NO. QTY.
EL. + 2750 NOTE :-
OIL PIPE 3/4 NB 01. ALL DIMENSION IN MM.
950 950
04 AIR HOSE PIPE 02. FURNACE NOMINAL CAPACITY 15-TPH FOR 100X100X3000mm BILLET RE HEATING FURNACE.
3
4" NB X1 Mtr. LONG .1, AMK@SQRGML ?GP @JMUCP 5...Lkł-FP $ BGQAF?PEC NPCQQSPC /... UA,

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EL. + 575
15 TPH REHEATING FURNACE WITH
CJ, ç.,. MGJ NGNC Д26V3 KK RFI,
FROM H & P UNIT
REFERENCE DRAWING NO. :- FURNACE OIL FIRING
01. CHIMNEY - VBMC/UNDP/RHF/04/01.01
02. RECUPERATOR - VBMC/UNDP/RHF/05/01.01
SECTION : A-A 03. ELECTRICAL - VBMC/UNDP/RHF/06/01.01 GENERAL ARRANGEMENT: LAYOUT & AUXILIARY

13
 1735 17380

600 1550 (TYP)

1083

3680
1000
3105

2830
1250

1830
SKID SKID

1322
800 800 800

845
772

600
665 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200

200
TYP DISCHARGE DOOR INSPECTION DOOR BURNER

20395
4982
ELEVATION VIEW
VIEW -XY
6580
IIP ENCON FILM BURNER 4A INSPECTION DOOR INSPECTION DOOR
1735 3200 1600 1600 2000 1600 8415
X
1291

SKID

1200 17380
800
4982

3600
800
800
1291

MAN HOLE

725
1735 4000 1600 1600 2000 1600
INSPECTION DOOR INSPECTION DOOR
Y
20395
PLAN VIEW

NOTE:
1. ALL DIMENSION ARE IN MM UNLESS OTHERWISE SPECIFIED.
2. IIP ENCON FILM BURNERS CAPACITIES:
SOAKING ZONE : 4A (NOMINAL FIRING RATE 45Lt/hr
HEATING & PREHEATING ZONES : 4A (NOMINAL FIRING RATE 40Lt/hr
REFERENCE DRAWING NO. :- VBMC/UNDP/RHF/02/01.01

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15 TPH REHEATING FURNACE WITH
FURNACE OIL FIRING

GENERAL ARRANGEMENT: STRUCTURAL

14
 21
?GP NGNC Д4.7V2,3 KK RFI,

1600 1600 100 NB 1600 100 NB

15 NB 800 800 800 15 NB 15 NB 2049 1100

2334

2820
VIEW - A VIEW - B
VIEW - E

A B

4577
2883
1000

300
500

750
19
20

1490
800

HYD. CYLINDER

AIR PIPE 600 NB

40 NB

170
950
AIR PIPE 250 NB
E 25 NB
4657
5130

25 NB
AIR PIPE 300 NB

950
HYD. CYLINDER

1300

Д/44
25 NB G.M. BUSH

OIL NIPPLE

AIR PIPE 350 NB

19

200
800 1760
C D

15 NB
1600 1600 100 NB 1600 100 NB
15 NB

VIEW - C VIEW - D

25 NB

100 NB 100 NB 800 800 800 100 NB

1600 1600 100 NB 1600 1600 1600 15 NB 1600

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15 NB 15 NB
UNDP
15 TPH REHEATING FURNACE
WITH FURNACE OIL FIRING
VIEW - A VIEW - B VIEW - C VIEW - D VIEW - E

GENERAL ARRANGEMENT: PIPING

15
 CASTABLE

600 1550 1550 1550 1550 1550 1550 1550 1550

1850
332

250
1251

H100
H100

3880
H100
H100
100

H100
H100
500

H100
H100
H100
H100
3105

3030
H100

1250
1250

850
750
115

2030
75
115
115

75
115

115
115
1522
100

695 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1330
200

SECTIONAL ELEVATION VIEW

SZ 3200 HZ 7600 PHZ 6580 1120

1735 3200 1600 1600 2000 1600 8500
75
230
115

115
115
230

75
115

2
1291

1
800

1200 17380
4982

3600
800

RED BRICKS
800

MICA INSULATION BRICK

2
3 1
1291

HOT FACE INSULATION BRICK

FIRE BRICK H/A 50%

1735 4000 1600 1600 2000 1600 7700

20395 INSULATION BRICK
SECTIONAL PLAN VIEW

IS-6 FIRE BRICK

616 750 750 750 750 750

4982 CALCIUM SILICATE BLOCK
NOTE:-

1. ALL DIMENSIONS ARE IN MM UNLESS SPECIFIED OTHERWISE. FIRE BRICK H/A 70%
1083

2. FIRE AND INSULATION BRICKS REQUIRED PER IS STANDARD

SPECIFICATION FOR FIRE BRICKS IS:1526, CERAMIC FIBER
INSULATION IS:2042-1972
500

3. ALL CUT TO BRICKS TO BE CUT WITH BRICKS CUTTING MACHINE

3105

4. MORTAR USED FOR LINING THE BRICKS SHOULD NOT BE

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SKID THINK MORE THEN 1MM

3600 UNDP
5. SPECIFICATIONS OF BRICKS ARE GIVEN IN SEPERATE BOM (WORD DOCUMENT).
15 TPH REHEATING FURNACE
772

WITH FURNACE OIL FIRING

GENERAL ARRANGEMENT: REFRACTORY
& INSULATION
1291 800 800 800 1291

SIDE VIEW

16
 BFV-1 BFV-1
BFV-1 BFV-1
BFV-1

BFV-1

BFV-1

BFV-1

150 NB
PV-1

TC HZ TC SZ

150 NB
TC PHZ BFV-1
S

FM SZ
PV-1

FM HZ CV-1
PV-1 BFV-1

DP-1

BFV-1

PT

BFV-1
BFV-1
PV-1 PV-1
PV-1 BFV-1 PV-1
BFV-1 PV-1
BFV-1 BFV-1
TT PHZ TT SZ

150 NB 150 NB

25 NB 25 NB
FUEL: OIL.

PID PID PID PID PID PT

TEMP. TEMP. RATIO TEMP. RATIO

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15 TPH REHEATING FURNACE
WITH FURNACE OIL FIRING

P&I DIAGRAM

17
'BNMRTKS@MS(
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15 TPH REHEATING FURNACE
WITH FURNACE OIL FIRING

SINGLE LINE POWER SUPPLY

18
'BNMRTKS@MS(
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UHRGUD
UNDP
15 TPH REHEATING FURNACE
WITH FURNACE OIL FIRING

GENERAL ARRANGEMENT: RECUPERATOR

19
 33000

RECUPERATOR

EL. + 500

CJ, ç.,.
Д/6..
* THE DRAWINGS SHOWN ARE INDICATIVE HOWEVER
2000 PCD ACTUAL WILL BE PROVIDED DURING MANUFACTURING

Д00..
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2800 SQ. EL.-1500 UNDP
15 TPH REHEATING FURNACE
WITH FURNACE OIL FIRING

GENERAL ARRANGEMENT: CHIMNEY

20
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