KSK Mahanadi Power Company Ltd.

6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01

SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 1 of 1

STANDARD OPERATING INSTRUCTION

FOR

Motor Driven Boiler Feed Pump

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 2 of 1

STANDARD OPERATING PROCEDURE FOR MD-BFP

 OBJECTIVE: For Smooth Operation of MD-BFP.

SCOPE: This SOP is applicable for 1 no. of MD-BFP.

INTRODUCTION: The function of BFP is to transfer the condensate water from deaerator to
the economizer. There are three pumps (1*50% capacity MDBFP) & (2*50% capacity TDBFP).

MD-BFP TECHNICAL DATA:-

TECHNICAL SPECIFICATION FOR MD- BFP MOTOR

S.No. Parameter Unit Data
1 Maker Shanghai/Xiangtan Motor Plant
2 Type YKS1000-4
3 Rated Power kW 12000
4 Rated V. kV 11
5 Synchronous speed r/min 1500
6 Start-up Current A 3736.8
7 Rated Current A 692
8 Frequency Hz 50
9 Efficiency % 96.8
10 Power factor 0.88
11 Blocking torque 0.5
12 Blocking current A 5.4
13 Max. torque 1.8
14 Insulation F
15 Weight kg 37000
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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 3 of 1

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16 Cooling method air-water
17 Rotating(From Motor to pump) Clockwise

TECHNICAL SPECIFICATION FOR MD- BFP Main Pump

S.No. Parameter Unit Data
1 Maker KSB SHANGHAI
2 Type CHTC 6/5
3 Inlet Temp. ºC 181.5
3
4 Inlet density Kg/ m 884.8
5 Inlet Pressure Mpa(g) 1
6 Inlet flow t/h 1195
7 Outlet Flow. t/h 1168
8 Head. mH2O 2545.1
9 Outlet Pressure Mpa(g) 24.25
10 Designed pressure Mpa(g) 40
11 Impellar stage. 5
12 Min. Flow t/h 298
13 Tapping flow t/h 27
14 Tapping pressure Mpa(g) 10.6
15 NPSH (R) mH2O 44
16 Efficiency % 82.8
17 Shaft Power KW 9872
18 Rotating speed r/min 5268
19 Running rotating speed range. r/min 0-5268
20 Rotation Direction Clockwise (from drive end.)

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 TECHNICAL SPECIFICATION FOR BOOSTER PUMP
S.No. Parameter Unit Data
1 Maker KSB SHANGHAI
2 Type
KSK Mahanadi Power Company Ltd. SQN 300-670
3 Inlet Temperature
6 X 600 MW Power Plant º C 181.5
KMPCL / Opr. / MDBFP/ 01
4 SOP FOR Motor
Inlet Pressure Driven Boiler Feed
Mpa (g)Pump 1
Power from knowledge
5 Inlet Flow t/h 1195
Issue No: 1 6 Issue Date: Outlet Pressure.
Revision: 0 Mpa(g)File no:
Revision Date: 2.15 Page 4 of 1
3
7 Inlet Density Kg/ m 884.8
8 Head mH2O `
133.5
9 NPSH(R) m 4.6
10 Efficiency % 82.2
11 Shaft Power. KW 528.5
12 Rotating Speed. r/min 1490
13 Rotation Direction Clockwise(from drive)

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 5 of 1

RESPONSIBILITY: Unit Control Engineer, Field Engineer and Desk Engineer.

 SAFETY PRECAUTIONS:
1. Ensure no permit to work is pending on regarding this system by checking with
EE/MRSE.
2. Operation of local start / stop push button shall be ensured for perfect operation to
facilitate for stopping of equipment in case of emergency.
3. Electrical cable insulation and motor termination to be ensured.

TECHNICAL SPECIFICATION FOR HYDRAULIC COUPLING

S.No. Parameter Unit Data
1 Manufacturer Voith, German
2 Type R18K500M
3 Swith rotating speed. r/min 1490
4 Rated output rotating speed r/min 5268
5 Rated output Power. KW 9872
6 Weight. Kg 9200
7 Speed variation range. % 25-100
8 Rated sliding deviation. % 2.42
Output shaft rotating Anti-clockwise (From main pump
9 direction. coupling)

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 6 of 1

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 SAFTEY PPE’s: Ear Plugs, Safety Goggles, Hand Gloves, etc.

 SPECIAL TOOLS/ EQUIPMENTS: NIL

 Pre-Checks:
PRECHECKS AND ACTION BY FIELD ENGINEER

S No Description Ok Not Ok Remarks

1 All permits and cross permits have been returned.  

2 Area is clear of any other materials.  

3 Check coupling guard is not touching with coupling.  

4 Hydraulic coupling oil level normal.  

5 Auxiliary Oil Pump running or not.  

6 Lube Oil and Working oil pressure normal.  

7 Pump suction Filter drain and pump casing drains are closed
after proper draining.  

8 Main and booster pump discharge vent are crack open and
close it only after water comes properly through it.  

9 HPH’s tube side vent are crack open and close it only after
water comes properly.  

10 Power supply available in all MOV’s and control valves.  

11 Lube oil cooler and working oil cooler, oil and water line
normalized or not.  

12 CCCW and OCCW water pressure normal.  

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 7 of 1

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13 Power supply cable termination proper or not.  

14 Scoop tube position in minimum.  

15 Mechanical sealing, mechanical sealing cooler and jacket

cooling lines are normalized.  

16 Bearing cooling and lubricating lines are normalized.  

17 Motor cooler cooling water line and bearing lube oil line
normalized.  

18 BFP recirculation control valve before and after manual

isolation valve open.  

19 Ammonia and hydrazine dosing valve are normalized.  

20 Boosters pump both bearing oil level normal.  

PRECHECKS AND ACTION BY DESK ENGINEER

S No Description Ok Not Ok Remarks

1 All permits and cross permits have been returned.  

Check open limit of booster pump suction and main pump

2 discharge motorized valve comes on DCS.  

3 Deaerator level is normal.

Check open limit of RH spray motorized valve coming in

4 DCS  

5 Check main pump discharge valve is in closed condition.  

6 Scoop position is minimum.  

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 8 of 1

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BFP recirculation valve is operating normally and is in open
7 condition.  

8 Auxiliary oil pump running and its pressure normal.  

One CCCW and OCCW pump running and its pressure

9 normal.  

All interlocks are tested, Qualified and relevant meters are

10 working.  

Check the Bearing temperature of motor, pump and

10 hydraulic coupling are normal on DCS.  

 OPERATING PROCEDURE -
Sr. RESPONSIBILITY
Description
No. UCE DE FE EE
START PERMISSIVE :

1 Deaerator level normal. √ √

2 Minimum flow recirculation valve full open. √ √

3 hydraulic coupler header lubricating pressure normal

4 M-BFBP inlet motor-operated valve fully opened

5 Motor-operated valve in M-BFP outlet closed or in interlock

6 Lube oil pump and pressure normal. √ √

7 Scoop position < 5%. √ √

8 MDBFP motor, booster pump and main pump bearing temperatures √

normal

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 9 of 1

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9 M-BFP electric motor winding temperature not high

10 Hydraulic coupler bearing temperature < 90 º C. √

11 Emergency push button is in release condition.

12 No interlock trip condition

PUMP START UP SEQUENCE :

1 Start the Auxiliary oil pump and check lube oil pressure and lube oil √
√
filter DP.
2 Check motor bearing inlet oil pressure and return line oil flow. √
3 Ensure that scoop is in minimum position (<6%). √ √
4 Start-up permissive are satisfied. √
5 Start the MDBFP. Increase the scoop slowly to 15 – 18% and run it in √
recirculation mode
6 After starting the BFP, lube oil pump will stop automatically, then √
√
again check oil pressure
7 After sufficient warm-up of the BFP, When Pump discharge pressure √
and main feed water header pressure difference less then 1MPa,
Open pre-operation MOV at discharge valve. Open its pre-operating
valve; load it by opening its discharge valve
8 Then observe the pump vibration, bearing temperature & motor √
√
winding temperature in normal condition.
SHUTDOWN SEQUENCE:

1. PLANNED SHUTDOWN :

1 Unload MDBFP by reducing scoop position and open recirculation √

valve 100% and finally reduce scoop less than 5%.Accordingly take
load on TDBFP
2 Stop MDBFP. √

3 AOP will start in auto(At Lube Oil Pressure 0.1Mpa,),If AOP not start √
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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 10 of 1

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in auto start manually.

4 Close outlet MOV of MDBFP. √ √

4. TRIPPING OF PUMP
1 MDBFP inlet MOV close

2 M-BFP hydraulic coupler header lubricating pressure LL

3 M-BFP inlet pressure low low when M-BFP is running at a period of

30s, delay 5s (1.12 Mpa)

4 When M-BFP is running,M-BFBP outlet feed water flow low low and
M-BFP minimum flow recirculation valve position<60%, delay 8s

5 Deaerator level low low -1500mm.

6 Hydraulic coupling(out of 10 bearings) any one bearing temp HH >95

⁰C

7 Booster pump end bearing temp HH >95⁰C

8 Booster pump coupling end bearing temp. HH > 95⁰C

9 Main pump drive / Coupler end BRG temp HH > 95 0C

10 Main pump free end Radial Brg temp HH > 950C

11 Main pump thrust bearing (Inside) HH >95⁰C

12 Main pump thrust bearing (Outside) HH >95⁰C

13 Lube oil cooler inlet oil temp. HH > 70⁰C

14 Lube oil cooler outlet oil temp. HH >60⁰C

10 | P a g e

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 11 of 1

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15 Working oil cooler inlet oil temp. HH > 130⁰C

16 Working oil cooler outlet oil temp. HH > 85⁰C

17 Mechanical sealing circulating water temperature HH

3. EMERGENCY SHUT DOWN:

1 There is the apparent abnormal noise after starting the pump.. √ √
2 If bearing temperature of MDBFP rises to allowable limit. √ √
3 If there is heavy leakage from the pump. √
4 When endangering the safety of person and equipment. √ √ √ √

INTERLOCKS : Remarks

1 Interlock will stop the auxiliary oil pump when M-BFP is running and
M-BFP hydraulic coupler header lube oil pressure>0.22Mpa（delay
30s）
2 Interlock will start the MDBFP auxiliary oil pump when interlock is cut
in and any of below conditions occurs
a). MDBFP hydraulic coupler header lube oil pressure<0.15Mpa
b). MDBFP stops
3 If MDBFP trips (1MDBFP & 1 TDBFP running), then runback will act
and load will come to 180 MW and all superheater spray valve will
close.
4 When interlock is cut in and any T-BFP trips, interlock will start MD-
BFP
5 When MDBFP is at stopping status, the MDBFP inlet motorized valve
will be closed
6 Interlock will open the MDBFP inlet motorized valve when MDBFP in
interlock

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Signature: Signature: Signature:
Name: Bhupendra Sahu Name: Name:
Designation: Asst. Mgr Designation: Designation:
 KSK Mahanadi Power Company Ltd.
6 X 600 MW Power Plant KMPCL / Opr. / MDBFP/ 01
SOP FOR Motor Driven Boiler Feed Pump
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Issue No: 1 Issue Date: Revision: 0 Revision Date: File no: Page 12 of 1

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7 When MDBFP stops, interlock will close the MDBFP outlet motorized
valve
8 Interlock will open the MDBFP outlet motorized when MDBFP in
interlock

 ABBREVIATIONS / NOTATIONS:-
o SOP: Standard Operating Procedure
o UCE: Unit Control Engineer
o DE: Desk Engineer
o FE: Field Engineer
o DCS: Distributed Control System
o EE: Electrical Shift Engineer
o MFT: Main Fuel Trip.
o RB : Run Back

Important Note:

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Signature: Signature: Signature:
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