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HWA YOUNG LP-GAS

PRESSURE REGULATORS
 HWA YOUNG LP-GAS PRESSURE REGULATORS

Safety is our 1st Prioity

LP-GAS Pressure Regulators

MISSION
Enhance organization value along with co-operation
We’ve been considering our suppliers as our customers as well so that we are listening,
understanding and improving communication between them. Especially, we also try to improve inner
value of corporation and to make efficient interaction, periodic educations and development for goods
conferences are made for certain conditions.

VISION
Hwa-Young united as one to achieve our vision slogan“We, for the comfortable life, build a advance
cooperation through by challenging and creation.”

A GOAL OF QUALITY
● Satisfy customer with non-detective products and best customer services
● Constantly improving quality management
● Promote our supplier
● Achieve customer satisfaction in superior classification.
● Pursuit uncompromising in quality of goods.
 www.hwa-young.com

Contents
LP-GAS REGULATORS
Kind of Gas Pressure Regulator 05

Application Map 06

Single Stage Low Pressure Regulator 08

2ND Stage Low Pressure Regulator For Two Stage Reduction 09

The Guidline of the regualtor Use for 2ND 1Stage 10

Second Stage Reduction 14

Automatic Changeover Pressure Regulator 16

Liquid Changeover Device (HLX-301) 18

AMMONIA Regulator 19

Smart Hose 20

LP & LN Gas Hose 21

Pigtail Hose 21

Quick Coupler 21

Technical References 22

HWA YOUNG 02 03
HWA YOUNG LP-GAS PRESSURE REGULATORS

INDUSTRIAL PART
Gas Control
Technology of
HWA YOUNG

LP-LN Gas Equipments

LPG Regulators
Natural Gas Regulators
Gas Hoses

AUTOMOBILE PART

Alternative Fuel System’

s
Products
High-Low Pressure Regulators
High Pressure Fuel Filters
LPLI Hose Ass'y
Fuel & Air Brake Tube Ass'y
 www.hwa-young.com

HWA YOUNG LP-GAS Pressure Regulators

Kind of Gas Pressure Regulator

Concept of Gas Regulator
A pressure regulator is a valve that automatically cuts off the flow of a liquid or gas at a certain pressure.
Regulators are used to allow high-pressure fluid supply lines or tanks to be reduced to safe and/or usable
pressures for various applications.
Gas pressure regulators are used to regulate gas pressure and are not used for measuring flow rates

The kind of regulator classified by Pressure range

SINGLE STAGE REDUCING
These regulator, as a one-stage pressure-reduction type of regulators, are designed to regulate the pressure
for a proper combustion by reducing the pressure in one stage.
This regulator reduces pressure range 0.07~1.56 MPa to 2.3~30 kPa)

2ND TWO STAGE REDUCING SYSTEM REGULATOR

These regulator are attaced to the secondary part of two-stage pressure
pressure-reducing type of 2nd stage regulator, they are designed to reduce the Inlet pressure to a proper
combustion pressure.

AUTOMATIC CHANGE OVER PRESSURE REGULATOR (Middle low pressure)

It is one of our commonly use regulators. It is feasible for use more than one LPG gas cylinder at the same
time by equipped unitized changeover function with 2nd stage1st reduction regulator and 2nd stage 2nd
reduction regulator in one body. Once the one gas cylinder has run out of gas, the regulator makes
automatically changeover to another cylinder to supply gas at stabilized pressure rate without stop supplying
of gas.

AUTOMATIC CHANEOVER PRESSURE REGULATOR (UNITED TYPE)

The regulator which automatically executes changeover function from the service side to reserve side for two
separate LPG supply lines. Service side gas is empty, indicastor marked red color and reserve side gas is
inflow automatically to burner.
This type is integrated first& second stage pressure reducing portion.
This regulator reduces pressure range 0.1~1.56 Map to 0.057~0.083 MPa (First Reduction) and again reduce it
to 2.5~30 kPa (Second reduction) .

AUTOMATIC CHANEOVER PRESSURE REGULATOR (SEPARATE TYPE)

Two stage reduction system combine with a first-stage and second stage depressurizing regulator in the same
body, called a integration automatic changeover regulator. The other one is called as a separation automatic
changeover regulator which is two stage regulator separated in first and second stage regulators which
combined by each parts. Those are especially suitable for homes, mobile homes, cottages, construction. and
other portable two cylinders installation. Empty containers may be replaced without interrupting customer’
s gas
service.

HWA YOUNG 04 05
 HWA YOUNG LP-GAS PRESSURE REGULATORS

Application Map
HWA YOUNG Regulator's Features

The diaphragm which is certified for KS with its

material NBR can precisely measure the
pressure to high accuracy of supply of setting
flow rate of gas and it is possible for long
lasting use.

The direct operation system and optimized HYR-7 HAC-12 HAC-6

design for gas flow enable quick response to
variation of gas flow.

Anti corrosion parts are used for high durability.

Also this regulator gives quick response to max
flow rate.

The inside of regulator body or head has venturi

effect downstream shape which makes minimum
loss of pressure and capacity.

The aluminum die casting body makes very

neat exterior by precise machining.
The corrosion resistance body makes possible
for semi permanently use.

HYRM-60
HYR-815

HYR-2200
 www.hwa-young.com

Since 1983
HYR2-815

LPLI HOSE ASS'Y

HLX-301A

HY-NGR-400 HY-NGF-2450

HYRM-N30

HWA YOUNG 06 07
 1st Stage Regulator

Single stage regulator

HYR-7 HYR-20

HYR-4
HYR-20

HYR-20
HYR-20

HYR-5
HYR-20

Hwa Young’ s single system regulator is optimized for single system of LP gas system.
Generally, it can be used with connecting directly to the low capacity gas cylinder or pipe and reduce pressure properly.
The application is for cooking at residence and low capacity heating and outdoor appliances with convenient at all time.

Hwa Young’ s single system Regulator is designed for satisfied with quick response and proper pressure to supply of gas.
The regulator works with inlet pressure range (0.07 MPa~1.56 MPa) and outlet pressure range (2.3~33 kPa)
If the pressure is excessive than the setting pressure, the equipped internal relief valve operates to maintain the pressure for safety.

Specification

Model Flow Rate Inet Pressure Outlet Pressure Safety Device Connection Size
(kg/h) (MPa) (kPa) (kPa) Inlet Size Outlet Size
HYR-4 4 0.07~1.56 2.8±0.5 7.0±1.4 Pol Handle L.H W22.5x14T Hose end
0.07~1.56 2.8±0.5 7.0±1.4
6.0±1.0
10.0±2.0 Pol Handle
HYR-5 5 PT1/2B
0.1~1.56 15.0±3.0 - L.H W22.5x14T
20.0±4.0
25.0±5.0
0.07~1.56 2.8±0.5 7.0±1.4
6.0±1.0 Pol Handle
HYR-7 7 PT1/2B
0.1~1.56 15.0±3.0 - L.H W22.5x14T
25.0±5.0
HYR-12 12 0.07~1.56 2.8±0.5 7.0±1.4 PT3/4B
HYR-20 20 0.07~1.56 2.8±0.5 7.0±1.4 PT1/2B
PT1B
HYR-35 35 0.07~1.56 2.8±0.5 7.0±1.4
 2st Stage Regulator www.hwa-young.com

2ND Stage Low pressure regulator

For two stage reduction HYRM-100, 200, -20 400
HYR300,

HYRM-10
HYR-20

HYRM-60 HYR-20

HYRM-35 HYR-20
HYRM-15 HYR-20

HYRM Series Regulator is for the second stage first reduction system that reduces pressure range 14.2~221.52 Psi
(0.1~1.56 MPa) to 0.057~0.25 MPa. This reduced pressure range enable to use second reduction regulator in order to
reduce the pressure for proper use of commercial or industrial application.

Specification

Flow Rate Inet Pressure Outlet Pressure Safety Device Connection Size
Model
(kg/h) (MPa) (MPa) (kPa) Inlet Size Outlet Size
HYRM-10 Max 10 Max 1.56 0.15 - Pol Handle L.H W22.5x14T PT 1/2 or Hose end
HYRM-15 Max 70 Max 1.56 0.15~0.25 - NPT 1/4 NPT 1/4
HYRM-35A Max 180 Max 1.56 0.1~0.2 - PT 3/4 PT 3/4
HYRM-60A Max 220 Max 1.56 0.1~0.2 - PT 3/4 PT 3/4
HYRM-35 50 0.15~1.56 0.057~0.083 - PT 3/4 PT 3/4
HYRM-60 70 0.15~1.56 0.057~0.083 - PT 3/4 PT 3/4
HYRM-100 100 0.15~1.56 0.057~0.083 - PT 1 PT 1
HYRM-200 200 0.3~1.56 0.057~0.083 - PT 1-1/2 PT 1-1/2
HYRM-300 300 0.3~1.56 0.057~0.083 - PT 1-1/2 PT 1-1/2
HYRM-400 400 0.3~1.56 0.057~0.083 - PT 2 PT 2

HWA YOUNG 08 09
 2nd 1Stage

The Guidline of the regualtor

Use for 2ND 1Stage
Manual

HYRM Series Regulator is for the second stage first reduction system that reduces pressure range 14.2~221.52 Psi (0.1~1.56 Mpa)
to 0.057~0.25 MPa.
This reduced pressure range enable to use second reduction regulator in order to reduce the pressure for proper use of
commercial or industrial application.

The regulator are the integrated device of automatic knotting body portion and the scondary regulator.By reducing pressure of
vessel pressure at the automatic knotting body portion for the first time (0.32~0.5 Bar) and reducing pressure to the using
pressure at the secondary regulator (0.57~0.83 Bar), the 2 stage reducing pressure method to adjust to appropriate combustion
pressure in integrated.

The regulator are type that the primary automatic changeover part of the integrated automatic changeover regulator is separated.
Therefore, it must be combined with the 2nd stage regulator for use. (Outlet pressure range : 0.32~0.83 Bar)

The regulator are attached to the secondary part of two-stage pressure -reducing type of 2nd stage regulator, they are designed
to reduce the inlet pressure of 0.05~4 Bar (0.25~0.4 MPa) to a proper combustion pressure.

Specification
Section Product Specification
1ST Stage Medium Pressure Regulator Automatic changeover pressure regulator
Model
HYRM-35 HYRM-60 United Type HAC-50 Separate type HAX-50
Inlet Pressure (P) 0.1~1.56 MPa
Flow 50 kg/h 60 kg/h 50 kg/h 50 kg/h
Perform
Pressure range 0.057~0.083 MPa 2.55~3.30 kPa 0.032~0.083 MPa
ance
Permit Lock
0.095 MPa Below 3.5 kPa Below 0.095 MPa Below
Up Pressure

Lock Inlet 1.8 MPa Above 1.8 MPa Above 1.8 MPa Above
Up Out let 0.15 MPa Above 5.5 kPa Above 0.15 MPa Above

Use Industrial, high capacity facility For commercials and industries 2nd stage regulator for use
 www.hwa-young.com

Automatic Changeover Pressure Regulator

Flow (Q) Inlet pressure (P) Automatic Changeover Pressure(R) Permit lock Up Pressure USE

15.0±3.0 kPa 18.75 kPa Below

50 kg/hr 0.1~1.56 MPa High Capacity Facility,
25.0±5.0 kPa 31.25 kPa Below Industrial

NOTE 1) The quasi-low pressure automatic changeover regulator cannot be used for household
2) Be sure of operating pressure when connecting it to the quasi-low pressure burner

Application of Section
0.8 1.0
0.6
0.4

1.2
0.2

1.4
1.6

0.8 1.0
0.6

0.4

1.2
0.2

1.4
1.6
H H
W

W
A Y

A Y
OU N G

OU N G

C C
O. O. H H

W
A Y

A Y
OU N G

OU N G
C C
O. O.
H L.
W

P. G
A Y

R EGULAT
O U NG

O.
O
C

How to Use

When it is used as first stage for 2ND reduction system, It should be

checked if the inlet pressure is mached with regulator's
specification.

At the condition with full of pressure for both gas cylinders, one
cylinder can be selected by rotating changeover lever.
The direction that appointed by lever end is the supplying
cylinder and another one is reserve side.

Left Supplier Right Supplier

HWA YOUNG 10 11
 2nd 1Stage

The Guidline of the regualtor

Use for 2ND 1Stage
Caution

● All vents should be kept open to permit free flow of gas to the atmosphere. Protect openings against entrance of rain, snow, insects or any
other foreign materials that may get into vent or vent line.
● Before installing the regulator, check the damage which might have occurred in shipment. Also check for dirt or foreign matter which may
have accumulated in the regulator body or in the pipelines. Please check the product in appearances before installation, Failure of product
may cause of hazardous condition.
● Please be aware of that a possibility of foreign substances plug into a regulator, eliminate all unnecessary materials before installation
● Apply pipe compound to the external threads of the pipeline due to prevention of leakage.
WARNING: Without examining a gas leakage, There are high potential explosions and hazardous condition.
● A gas flow should follow the direction of the arrow cast on the body.
● The proper regulator must be used depending on gas allowable inlet and outlet pressure.
● Foreign material lodging between the regulator nozzle and seat disc: When this occurs, the regulator can remain open, allowing high
pressure gas into the system. This material can come from system piping between the container shutoff valve and the regulator. Chips
created during piping installation or dirty piping can create this hazard. Corrosion inside of copper pigtails and piping can cause problems.
This can occur particularly when gas contains high sulfur or excessive moisture. Therefore, Ensure regulator inlet piping is clean at the time
of installation. Periodic inspection should be made to assure piping remains clean without corrosion. Never use old pigtails on new LP-Gas
installations. Old pigtails can also work harden and crack if they have been bent and twisted several times. Also, Avoid uses of inferior
gases. Unless, recommend using a gas filter to maintain performance.

Installation

● The regulator should be installed by qualified and trained technician

● DO NOT install a regulator where flammable materials are loaded or near radiant heat
● Avoid installation where a regulator exposed to salt air, industrial poison, or chemically effective environment. .
● Connecting inlet to a high pressure hose or vent pipe, it should remains balance vertically. Wrongful piping connections occurred at the time
of installation where connections are loose or the regulator may have been overstressed by excessive wrenching
● Use PTFE (Teflon) or flame retardant vent glue on the screw threads, it helps to prevent loose, gas leakage. At the time of installation,
be aware of foreign materials would be inserted.
● Remove scraps, dust, any foreign substances and clean cutting fluid out when connecting unit to a vent pipe..
● Install a gas drain from regulator outlet to a gas meter.
● Regulators should be installed with the vent facing down or protected so their operation .
● Check if the vent is not facing towards sky. If it is facing towards sky, snow, rain, heavy wind, and leaves can be influx to inside of vent to
cause stopping of regulator. Therefore, the vent should be checked regularly if there is any foreign material inside and frozen after rain or
snow when winter season. If there is corrosion or damage on exterior, recommend for replacing to new regulator, and also, in case of
regulator that had been exceeded the guaranteed period, recommend for replacing to new regulator because worn out diaphragm or
corrosion on inside parts can cause safety issue.
● After installation the leakage test must be carried out based on LP gas safety policy.
● Get rid of all air out of pipe after checking if there is no flammables around.
● Under consumption of gas condition, close the valve of cylinder and check the indicator if it is red and automatically being supplied gas
from reserved cylinder.
 www.hwa-young.com

Check before using (Leakage & Operation)

● After installation the leakage test must be carried out based on LP gas safety policy.
● Get rid of all air out of pipe after checking if there is no flammables around.
● Under consumption of gas condition, close the valve of cylinder and check the indicator if it is red and

automatically being supplied gas from reserved cylinder.

Installation Drawing

R1
R1 R2 M B R2 M B
R1

R2

M B

Use examples of 1st stage medium Use examples of Automatic change

pressure regulator over pressure regulator

Maintenance

»Without separating a opening regulator cover from a gas cylinder, spark or ignition causes serious personal
injuries or explosion. When maintenance required, Ensure separation of gas cylinder, release gas from the regulator
to avoid hazardous condition.
Inspection of corrosion by natural environment should follow instruction as follow

A casual inspection for corrosion can be made by examining the surface and looking into the bonnet after the
bonnet cap has been removed. This sometimes will alert the inspector to corrosive conditions. Certainly, the
regulator should be examined in more detail by a qualified and trained technician. For single stage, second stage
and twin stage regulators remove the bonnet cap and examine the inside of the bonnet with a strong flashlight. For
first stage regulators that have a bonnet cap, shut down the system, remove the bonnet cap and spring and
examine the inside of the bonnet with a strong flashlight. After the inspection, the regulator must be adjusted to the
proper pressure.
Please note that if there is any inner corrosion has been occurred, replace a new regulator to avoid further
problem.

HWA YOUNG 12 13
 2st Stage Regulator

2ND Stage Low Pressure regualtor

for two stage reduction HYR-212
HYR-20

HYR-205 HYR-20
HYR-207 HYR-20

This regulator is for the second stage first reduction system that reduces HYR-2100 HYR-20
pressure range 0.01~0.4 MPa to low pressure or middle low pressure.
(2.3~30 kPa)

Specification

Model Flow Rate Inet Pressure Outlet Pressure Safety Device Connection Size
(kg/h) (MPa) (kPa) (kPa) Inlet Size Outlet Size
PT 1/2B PT 1/2B
0.01~0.1 2.8±0.5 7.0±1.4
PT 3/4B PT 3/4B
6.0±1.0
HYR-205 5
10.0±2.0
0.025~0.15 - PT 3/4B PT 3/4B
15.0±3.0
25.0±5.0
0.01~0.1 2.8±0.5 7.0±1.4
6.0±1.0
HYR-207 7 0.025~0.15 PT 3/4B PT 3/4B
15.0±3.0 -
0.03~0.15 25.0±5.0
0.01~0.1 2.8±0.5 7.0±1.4 PT 3/4B PT 3/4B
HYR-212 12 15.0±3.0
0.025~0.15 - PT 3/4B PT 3/4B
25.0±5.0
15.0±3.0
HYR-215C 15 0.04~0.4 - PT 3/4B PT 3/4B
25.0±5.0
0.01~0.1 2.8±0.5 7.0±1.4
HYR-220 20 15.0±3.0 PT 3/4B PT 1B
0.025~0.15
25.0±5.0
15.0±3.0
HYR-220C 20 0.04~0.4 - PT 3/4B PT 1B
25.0±5.0
0.025~0.1 2.8±0.5 7.0±1.4
HYR-235 35 15.0±3.0 PT 3/4B PT 1B
0.025~0.15
25.0±5.0
 2st Stage Regulator www.hwa-young.com

2000 series regulator

HYR-2080C
HYR-20

2000 serie regulator (2ND stage)

The 2000 series Regulator is for second stage for twice reduction system.
This 2000 series regulator reduces the pressure from 0.1~0.4 MPa to 15~25 kPa
HYR-2100C
HYR-20
which is mid-low pressure to provide proper pressure with gas to combustor.

Specification

Model Flow Rate Inet Pressure Outlet Pressure Safety Device Connection Size
(kg/h) (MPa) (kPa) (kPa) Inlet Size Outlet Size
15.0±3.0
HYR-2080C 80 0.1~0.4 - PT 1B PT 1B
25.0±5.0
15.0±3.0
HYR-2100C 100 0.1~0.4 - PT 1B PT 1B
25.0±5.0

15.0±3.0
HYR-235C 35 0.04~0.4 - PT 3/4B PT 1B
25.0±5.0
0.025~0.1 2.8±0.5 7.0±1.4
HYR-250 50 15.0±3.0 PT 3/4B PT 1B
0.04~0.4
25.0±5.0
0.025~0.1 2.8±0.5 7.0±1.4 50-10K Flange 50-10K Flange
HYR-2100 100 15.0±3.0 or or
0.04~0.1 - DN 50 Flange DN 50 Flange
25.0±5.0
15.0±3.0 50-10K Flange 50-10K Flange
HYR-2150C 150 0.1~0.4 -
25.0±5.0 or DN 50 Flange or DN 50 Flange
0.025~0.1 2.8±0.5 7.0±1.4 50-10K Flange 50-10K Flange
HYR-2200 200 15.0±3.0 or or
0.04~0.1 - DN 50 Flange DN 50 Flange
25.0±5.0
15.0±3.0 50-10K Flange 50-10K Flange
HYR-2200C 200 0.1~0.4 -
25.0±5.0 or DN 50 Flange or DN 50 Flange
15.0±3.0 50-10K Flange 50-10K Flange
HYR-2300C 300 0.1~0.4 -
25.0±5.0 or DN 50 Flange or DN 50 Flange

HWA YOUNG 14 15
 Automatic Changeover Device

Automatic changeover pressure

regulator
HAC-61 HYR-20
HAC-50 HYR-20

HAC-12
HYR-20
HAC-81 HYR-20

HAX-10
HYR-20

Automaticchange over device

two stage reduction system combine with a first-stage and second stage
depressurizing regulator in the same body, called a integration automatic
changeover regulator. The other one is called as a separation automatic HAX-20, 35 HYR-20
changeover regulator which is two stage regulator separated in first and
second stage regulators which combined by each parts. Those are
especially suitable for homes, mobile homes, cottages, construction. and
other portable two cylinders installation. Empty containers may be
replaced without interrupting customer’ s gas service.

Specification
Flow Rate Inet Pressure Outlet Pressure Safety Device Connection Size
Model
(kg/h) (MPa) (kPa) (kPa) Inlet Size Outlet Size
HAC-6 6
PT 1/4B
HAC-8 8
2.8±0.5 7.0±1.4 PT 3/4B Union
HAC-12 12 0.1~1.56
15.0±3.0 -
HAC-20 20 PT 1/2B
HAC-35 35 PT 1B Union
HAX-10 10
HAX-15 15
0.1~1.56 32~83 - PT 1/2B PT 1/2B
HAX-20 20
HAX-35 35
 www.hwa-young.com

Automatic changeover pressure regulator(Middle low pressure)

Flow capacity (Q) Inlet pressure (p) pressure range (R) permit lock up pressure Use
6㎏/h
15.0±3.0 kPa 18.75 kPa Below
8㎏/h
Commericial
12㎏/h 0.1~1.56 MPa
(Middle low pressure)
20㎏/h 25.0±5.0 kPa 31.25 kPa Below
35㎏/h
NOTE 1) The quasi-low pressure automatic changeover regulator cannot be used for household
2) Be sure of operating pressure when connecting it to the quasi-low pressure burner

Application of section

Installation Drawing

yX yY t i yX yY t i
yY

t i

HWA YOUNG 16 17
 Liquid Changeover Device

LIQUID CHANGEOVER DEVICE

(HLX-301)
Automatic Changeover regulators prevent gas outages by switching supply cylinders over to the reserve cylinder automatically when the
primary cylinder is near empty. When the primary cylinder is depleted causing the changeover to occur a red indicator will appear signifying
the reserve cylinder in now in use and the primary cylinder can be refilled without loss of service.
Reduced the daamge from the deterioration by metal abrasion, even though use valve often frequencies.
This regulator equipped convert handle which indicates“serve” and“reserve”and diaphragm operation would help adjusting demand pressure.
This compact designed for especially space limitation, and light weight helps to easier installation.

Specification
Model HLX-301A (Compact Type)
Service Liquefied Petroleum Gas (LPG : Liquid condition)
Max. Capacity 300Kg/h
Inlet Pressure Range (Changeover pressure+△P)~1.56MPa
Setting Changeover Pressure 0.05~0.15MPa
Internal Pressure 3.0MPa
Inlet / Outlet Connections KS 20K-20A Flange
Inlet / Outlet Length 315mm
Weight 9.1kg

About inlet pressure △P, please refer to below table.

Capacity(kg/h) 100Below 100~150 151~200 200~250 250Above
△P(MPa) 0.03 0.07 0.11 0.14 0.18
HLX-301A
HYR-20
Example)In case of changeover pressure 0.05MPa, Capacity 190 kg/hr
0.05+0.11 =0.16 MPa (Changeover Pressure +△P) Thus, Inlet Pressure
Range is 0.16 ~ 1.56 MPa

Feature

● surervice side and reserve side is divided with attached convert handle and changeover function is
worked at desired changeover pressure by diaphragm operation.
● Using 3way valves, there is no deterioration caused by metal abrasion.

● Compact and light design allows easy installation and can be used low gas consumption place.
 www.hwa-young.com

AMMONIA Regulator

HTRM-N30
HYR-20

Specification
Model HYRM-N30
Service Ammonia Gas
Max. Capacity 30 Nm³
/h
Inlet Pressure Range 0.3~1.25MPa
Internal Pressure 0.03 ~ 0.15MPa
Pressure range Inlet (0 ~ 3MPa) / Outlet (0 ~ 0.3MPa)
Inlet / Outlet Connections 15A Flange
material STS 304
Diaphragm CR + P.T.F. E

HWA YOUNG 18 19
 GAS HOSE and Accessories

Smart Hose

Feature

Reinforced safety
● Patented optimum connection to prevent gas leakage
with exclusive clamp
● Prevent hose cutting or damage using flexible metal

materials inside hose

● Special yarn middle layer is designated for protecting inside

layer from heating or flame etc

● Safety character is reinforced with 4 layer construction

Elegant external appearance

● As high qualitied gas hose, up-grade kitchen interior design
● Easy to remove hose surface dust or other materials

Working efficient and convenience

● Working efficiency is excellent using exclusive clamp
● Choice 1M/1.3M/1.5M/1.8M/2M/2.5M/3M hose length according to install site.

Specification
Inside Diameter Ø9.5 ± 0.7 mm (Ø 3/8 inch)
Dimensions Outside Diameter Ø22 mm Below
Length 1M / 1.3M / 1.5M / 1.8M / 2M / 2.5M /3M
Working Pressure 0.2 MPa Below
Burst Pressure 4 MPa Above
 www.hwa-young.com

LP & LN-Gas Hose

Specification
Inside Diameter Ø9.5 ± 0.7 mm (Ø 3/8 inch)
Dimensions Outside Diameter Ø22 mm Below
Length 30± 0.5M / 50 ± 0.5M / 45± 0.5M
Working Pressure 0.2 MPa Below
Burst Pressure 4 MPa Above

Pigtail Hose
High pressure rubber hose is designed for use as a direct connection
between cylinders and regulators. Wheel hand type of end hose helps
to use to connect easily on the cylinder. Hwa-Young creates two
different types of high pressure rubber hoses, using for liquid, and air.

Specification
Length 600mm / 1000mm
Working pressure 1.8 MPa Below
Connection Inlet L.H W22.5x14T or M22x1.5
Size Outlet PT¼”
B Twin Hose
USE Collecting Tubes

Quick Coupler
● Applicance using city gas or L.P gas, Mac Pressure of 13 inch W.C (3.3 kPa)
● Easier hose connection & disconnection, thus suitble for portable applicances.
● Engineer plastics material provides high impact, high temperature, flame

retrardant and gas tight characteristics.

HWA YOUNG 20 21
 HWA YOUNG LP-GAS PRESSURE REGULATORS

Technical References

Requirement of customizing
Requirement of customizing (specific information must be
given before manufacturing the regulator)

1. Inlet and outlet specific size.

2. Name of model
3. Demand outlet pressure
4. range of inlet pressure.

Precaution

● The regulator should be installed by qualified and trained technician

● THIS PRODUCT is MADE FOR USING LP-GAS ONLY. Do not use other than LP gas. Unless it can degrade original performance down
● This product is accurate assembled and set so that NEVER disassemble or modified without a professionally trainer’ s permission. Prior
installing the regulator, check the damage which might have occurred in shipment. Also check for dirt or foreign matter which may have
accumulated in the regulator body or in the pipelines. Please check the product in appearances before installation, Failure of product may
cause of hazardous condition.
● Incase of installing indoor, a regulator must avoid rain, snow, or direct sunlight. Set appropriate protection where a product can be expose
long period of time from sunlight and water. indoor installation must be considered proper ventilation system.
● DO NOT install a regulator where flammable materials are loaded or near radiant heat.
● Avoid installation at a place where can be affected on regulator from suspectible gas such as ammonia (NH3), sulfurous acid gas (SO2) etc.
● Connecting inlet to a pigtail or vent pipe, it should remains balance vertically.
● Inappropriate
piping connection can occur at the time of installation when connected loosely or the regulator may have been overstressed
by excessive wrenching.
 www.hwa-young.com

● Screw threads of inlet should be connected with an exclusive adaptor.

● Use PTFE (Teflon) or flame retardant vent glue on the screw threads, it helps to prevent loose, gas leakage.
● At the time of installation, be aware of foreign materials would be inserted.
● Remove scraps, dust, any foreign substances and clean cutting fluid out when connecting unit to a vent pipe.
● Install a gas drain from regulator outlet to a gas meter.
● Regulators should be installed with the vent facing down or protected so their operation will not be affected by the natural elements.
● Before installing the regulator, check the damage which might have occurred in shipment. Also check for dirt or foreign

Unit of Pressure
Unit Conversion value Unit Conversion value
atm 0.967841105 Pa 98066.5
bar 0.980665 psi 14.22334391
torr 735.5590658 mmH2O 10000
2
kgf/cm 1 inchH2O 393.7006452
MPa 0.0980665 mmHg 735.5590658
inchHg 28.95902655

Flow Rate (LPG)

kg/h m3/h kW kcal/h BTU/h
kg/h 1 0.508388409 13.98153066 12030 47738.8896
3
m /h 1.967 1 27.50167081 23663.01 93902.39584
kW 0.071522927 0.036361427 1 860.4208146 3414.425127
kcal/h 8.31255E-05 4.22601E-05 0.001162222 1 3.96832
BTU/h 2.09473E-05 1.06494E-05 0.000292875 0.251995807 1

HWA YOUNG 22 23
 HWA YOUNG high capacity gas pressure regulators

Safety is our 1st Priority

HIGH CAPACITY pressure regulator
MISSION
- Environment protection
Earth is a place where we lived in not only mankind but also all other creatures. To sustain and protect our environment, Hwa-Young
looking forward to producing eco-friendly products. For additional concerns would be consistent investing on eco-friendly products
and research.
- Innovation and leading technology
We consistently improve our technology to achieve our goals and concern in social value
- Guarantee quality
We are prepared to produce products as representative faculties and employee so that we never compromise in quality.
By innovating and quality management, we will keep promise to make own products to achieve customers’ satisfaction.

Core value Management philosophy

We pursuit any actions or decisions are made for our Our management philosophy is to pursuit in creating new value
customers’ value initially and assert that this value is superior based on reliability and communication with customer. And to
of our corporation culture. Though out the communication accomplish what we have to do for the customer. Through out
and cooperation where meet at the agreement lead strong the those facts, we will predominant the world market with
action making to perform own mission. As a result, we still competitive value which is from the customer. Also, we will be
hunger in terms of challenge, and will maintain and grow our ethical and hold a social responsibility constantly.
position as the leading manufacturer of specialty fluid control
instrumentation.
 www.hwa-young.com

Contents
High capacity pressure regulator
High capacity regulator manual 26

HYR-815 Series high capacity regulator 28

HYR2-815 Series high capacity regulator 34

Regulator abnormality cause and settlement 39

HN Series high capacity regultor 40

24 25
 815 Series Pressure Reducing Regulators For high capacity Natural Gas

High capacity regulator manual

HYR series regulator

HYR2-815 regulator

Structure & Feature

1. HYR series regulator (spring operating type) could adjust outlet pressure easily with controlling spring load by adjusting
screw or changing other springs having different pressure range.
2. Installation, maintain etc is very easy because Body (or Head), Regulating case and OPSO (Over Pressure Shut Off) are
assembled with flange type by connecting thread. And, Orifice , Valve seat ,Regulating case, OPSO (Over Pressure Shut
Off)replacement is possible without disconnection of pipe and regulator body (head) .
3. HYR Series Regulator could choice Orifice according to first stage pressure of inlet part and using capacity. Also, easily
can replace Orifice according to using pressure and capacity.
4. HYR Series Regulator built-in Relief valve and prevent accident in case of outlet pressure increasing by attaching OPSO (Over
Pressure Shut Off).
5. It’s possible both verticality and horizontality installation. So, it is convenience to install pipe.
6. Inside construction of body (or Head) have outlet style considering Venturi effect. So, capacity loss is reduced maximally
when gas is flowing.

INLET OUTLET

INLET 2B OUTLET 2B OUTLET 2B

 www.hwa-young.com

Operation
1. Regulator have three function. One is constant supply pressure function. Another is adjusting supply pressure. The third is
lock-up function.
2. Diaphragm movement due to inside pressure is delivered to valve by connecting lever. So, according to using gas volume,
body orifice is opened and closed. At this time, adjusted pressure is keeping balance with spring loading pressure.
3. During operation, outlet pressure is higher thank adjusted pressure, diaphragm move to upward connected valve is closed.
And then, outlet pressure is reduced until reach to spring opening force pressure.
4. Other material inflow to inside valve or damaged valve, outlet pressure is increased continually. At this time, it work relief
valve or OPSO (Over Pressure Shut Off) and prevent second stage pressure increasing or gas supply is cut off.

Safety Device
OPSO (Over Pressure Shut Off)
1. Function
OPSO is automatically operated when outlet pressure is increasing to OPSO setting pressure and gas supply is cut off.
Shut off pressure setting is manufacturer option. But, it can be adjusted according to client demand or installation site.
2. Operation
Inside of OPSO device is included Diaphragm. When outlet pressure is increased, this pressure is delivered to OPSO inside.
Due to this pressure, Diaphragm is moved to up. And this pressure is reach to setting pressure, release valve disc arm. By
releasing valve disc arm, shut off spring and valve disc move to forward and closing lower part of body orifice. And then,
gas supply is cut off.
OPSO Shut Off Device Operation Drawing
A B C

OPSO Shut Off Device \Restoration Drawing

1 2 3

1. Due to abnormal second stage pressure increasing, inlet parts gas supply is cut off (Fig 1=>2=>3)
2. Close inlet part valve and purge second stage pressure.
3. Inspect abnormal pressure increasing reason and settle.
4. Open the Cap of OPSO Valve disc arm (Refer to Fig 4).
5. Grab Arm Knob part and pull until hear certain sound (this is to reset).
6. After re-setting, close cap of arm and fasten lightly by wrench or spanner etc.
7. To supply pressure, slowly open inlet part and must to check regulator function is normal.

Internal Relief Valve

When second stage outlet pressure is increased, relief valve is operated,. And then, over pressure is released. So, installer
must to make relief vent line.

26 27
 HYR-815 Series Pressure Regulator

HYR-815 Series high capacity regulator

HYR-815 Series Feature

high capacity regulator - It is easy to install (verticality and horizontality connecting
HYR-815 series regulator’s stable and reliable design pipe, Case rotate attachment)
makes possible to be properly used for various places - Comprehensive used by choice proper orifice according to first
and conditions based on precise control of gas for stage pressure and capacity.
variety type of gas. It is the best to be used for boiler or - Orifice, Seat disc etc. replacement and maintain are possible
combustor in commercial and industrial building. Also, it without disconnecting regulator body from pipe.
responds at the best to instant increase of gas use and
is possible to avoid hunting by its optimized design.

Specifications
Max Flow Rate 110 Nm³/h(NG) Model Composition
Inlet Pressure Range 0.007~0.99 Mpa HYR-815 NO OPSO
Outlet Pressure Setting Point(P2) 2.0~25 kPa (Connection Size 1” & 1-1/4”) OPSO
Outlet Pressure Range P2±15% HYR-815 M
Built -In Internal OPSO
Lock Up Pressure P2±20% (Connection Size 1” & 1-1/4”)

Working Temperature -20 ˚C ~ -60 ˚C HYR-815 S NO OPSO

Connection Size PT1B, PT1 - 1/4B (Connection Size 1” & 1-1/4”) OPSO
 www.hwa-young.com

HYR-815 M Capacity Table

Connection Size Inlet Size : PT 1” (25A) / Outlet Size : PT 1” (25A) / Spring Color :GRAY
Pressure Setting Outlet Pressure : 2.0 kPa / Outlet Press. Range : 1.6~2.4 kPa
Orifice Size (Inch) Orifice Size (Inch)
Max Inlet Pressure Range
9/32" 9/32"
Psig Bar MPa NG (Nm³/h) LPG (kg/h)
1.0 0.07 0.007 4 5
1.5 0.1 0.01 5 6
2.9 0.2 0.02 7 8
4.4 0.3 0.03 8 9
5.8 0.4 0.04 10 12
7.3 0.5 0.05 11 13
8.7 0.6 0.06 12 14
10.2 0.7 0.07 13 15
11.6 0.8 0.08 13.5 16
13.1 0.9 0.09 14 17
14.5 1 0.1 15 18
29.0 2 0.2 20 24
43.5 3 0.3 28 33
58.0 4 0.4 30 35

HYR-815 Capacity Table

Connection Size Inlet Size : PT 1” (25A) / Outlet Size : PT 1” (25A) / Spring Color :GRAY
Pressure Setting Outlet Pressure : 2.0 kPa / Outlet Press. Range : 1.6~2.4 kPa
Orifice Size (Inch) Orifice Size (Inch)
Max Inlet Pressure Range
1/2" 3/8" 5/16" 1/4" 3/16" 1/8" 1/2" 3/8" 5/16" 1/4" 3/16" 1/8"
Psig Bar MPa NG (Nm³/h) LPG (kg/h)
1.0 0.07 0.007 11 7 6 5 3 - 13 8 7 6 4 -
2.2 0.15 0.015 17 14 10 7 5 3 20 17 12 8 6 4
5.1 0.35 0.035 29 20 19 13 11 6 34 24 22 15 13 7
10.2 0.7 0.07 46 40 37 29 19 11 54 47 44 34 22 13
14.5 1 0.1 58 56 46 46 26 14 68 66 54 54 31 17
29.0 2 0.2 70 67 59 27 19 83 79 70 32 22
58.0 4 0.4 70 70 54 33 83 83 64 39
101.5 7 0.7 67 46 79 54
143.6 9.9 0.99 50 59

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 HYR-815 Series Pressure Regulator

HYR-815 Series high capacity regulator

HYR-815 Capacity Table
Connection Size Inlet Size : PT 1” (25A) / Outlet Size : PT 1” (25A) / Spring Color :GRAY
Pressure Setting Outlet Pressure : 3.0 kPa / Outlet Press. Range : 2.4~3.6 kPa
Orifice Size (Inch) Orifice Size (Inch)
Max Inlet Pressure Range
1/2" 3/8" 5/16" 1/4" 3/16" 1/8" 1/2" 3/8" 5/16" 1/4" 3/16" 1/8"

Psig Bar MPa NG (Nm³/h) LPG (kg/h)

1.0 0.07 0.007 13 8 7 6 4 - 15 9 8 7 5 -

2.2 0.15 0.015 22 17 13 9 6 3 26 20 15 11 7 4

5.1 0.35 0.035 33 24 20 16 13 6 39 28 24 19 15 7

10.2 0.7 0.07 56 49 36 33 20 13 66 58 42 39 24 15

14.5 1 0.1 62 56 54 49 24 17 73 66 64 58 28 20

29.0 2 0.2 70 70 70 58 49 18 83 83 83 68 58 21

58.0 4 0.4 70 70 70 62 56 36 83 83 83 73 66 42

101.5 7 0.7 70 70 54 83 83 64

143.6 9.9 0.99 60 71

HYR-815 Capacity Table

Connection Size Inlet Size : PT 1-1/4” (32A) / Outlet Size : PT 1-1/4” (32A) / Spring Color :GRAY
Pressure Setting Outlet Pressure : 3.0 kPa / Outlet Press. Range : 2.4~3.6 kPa
Orifice Size (Inch) Orifice Size (Inch)
Max Inlet Pressure Range
1/2" 3/8" 5/16" 1/4" 3/16" 1/8" 1/2" 3/8" 5/16" 1/4" 3/16" 1/8"

Psig Bar MPa NG (Nm³/h) LPG (kg/h)

1.0 0.07 0.007 15 8 7 6 4 - 18 9 8 7 5 -

2.2 0.15 0.015 20 17 13 9 6 3 24 20 15 11 7 4

5.1 0.35 0.035 35 24 20 16 13 6 41 28 24 19 15 7

10.2 0.7 0.07 50 49 36 33 20 13 59 58 42 39 24 15

14.5 1 0.1 70 56 54 49 24 17 83 66 64 58 28 20

29.0 2 0.2 90 80 70 58 49 18 106 94 83 68 58 21

58.0 4 0.4 110 110 100 90 70 36 130 130 118 106 83 43

101.5 7 0.7 100 90 54 118 106 64

143.6 9.9 0.99 60 71

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HYR-815 S Capacity Table

Connection Size Inlet Size : PT 1” (25A) / Outlet Size : PT 1” (25A)
Others Orifice Size : 1/2” (12.7mm) / Outlet Press. Range : P2±15%
Outlet Pressure (kPa) Outlet Pressure (kPa)
Max Inlet Pressure Range
15 25 15 25

Psig Bar MPa NG (Nm³/h) LPG (kg/h)

2.9 0.2 0.02 35 - 53 -

5.1 0.35 0.035 35 35 41 41

10.2 0.7 0.07 56 56 66 66

14.5 1 0.1 65 65 77 77

29.0 2 0.2 70 70 83 83

43.5 3 0.3 70 70 83 83

58.0 4 0.4 70 70 83 83

HYR-815 S Capacity Table

Connection Size Inlet Size : PT 1-1/4” (32A) / Outlet Size : PT 1” (25A)
Others Orifice Size : 1/2” (12.7mm) / Outlet Press. Range : P2±15%
Outlet Pressure (kPa) Outlet Pressure (kPa)
Max Inlet Pressure Range
15 25 15 25

Psig Bar MPa NG (Nm³/h) LPG (kg/h)

2.9 0.2 0.02 35 - 41 -

5.1 0.35 0.035 56 56 66 66

10.2 0.7 0.07 62 62 73 73

14.5 1 0.1 70 70 83 83

29.0 2 0.2 90 90 106 106

43.5 3 0.3 100 100 118 118

58.0 4 0.4 110 110 130 130

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 HYR-815 Series Pressure Regulator

HYR-815 Series high capacity regulator

Construction and Dimension

VENT

HWA YOUNG CO.

HYR-815 Series
A

D
B C

Unit: mm

MODEL In & Outlet Size A B C D E

PT 1B Ø 184 232 114 54 149

E
HYR-815
PT 1-1/4B Ø 184 234 142 54 149
HYR-815 M PT 1B Ø 184 232 0 54 122.4
PT 1B Ø 181 232 114 54 138
HYR-815 S
PT 1-1/4B Ø 181 234 142 54 138

MODEL : HYR-815 MODEL : HYR-815 M

Setting Pressure Setting Pressure
Color Part No. Color Part No.
Pressure Range** Pressure Range**
Spring Standard Standard Spring Data
Gray 2 kPa 2- 3 kPa HMR045-W021 Gray 2 kPa 2- 3 kPa HMR045-W021
Gray 3 kPa 2- 3 kPa HMR045-W021 Gray 3 kPa 2- 3 kPa HMR045-W021
Silver 5 kPa 3- 5 kPa HMR045-W074 OPSO Spring Data
Orange 10 kPa 9 - 12 kPa HMR045-W076 Internally Equipped (Working Pressure 3.6 kPa)
White 12 kPa 10- 15 kPa HMR045-W077 Relief Spring
White 15 kPa 10- 15 kPa HMR045-W077 Gray 4.5 kPa P2+(0.5~3 kPa) HMR045-W028
OPSO Spring Gray 5.5 kPa P2+(0.5~3 kPa) HMR045-W028
Green 4 kPa 3- 5 kPa HMR045-W047 Standard Spring Data
Gray 5 kPa 4 - 10 kPa HMR045-W070
Gray 7.5 kPa 4 - 10 kPa HMR045-W070 MODEL : HYR-815 S
Orange 15 kPa 10 -17 kPa HMR300-W053 Setting Pressure
Color Part No.
White 18 kPa 19 -29 kPa HMR300-W016 Pressure Range**
White 22.5 kPa 19 -29 kPa HMR300-W016 WHITE 15 kPa 15~24 kPa HAC035-W009
Relief Spring BLUE 25 kPa 25~28 kPa HAC035-W011
Gray 4.5 kPa P2+(0.5~3 kPa) HMR045-W028 OPSO Spring Data
Gray 5.5 kPa P2+(0.5~3 kPa) HMR045-W028 WHITE 22.5 kPa 19~29 kPa HMR300-W016
Gray 8 kPa P2+(0.5~3 kPa) HMR045-W028 SILVER 37.5 kPa 30~45 kPa HMR300-W019
White 16 kPa P2+( 2~6 kPa) HMR045-W078 Relief Spring
White 20 kPa P2+( 2~6 kPa) HMR045-W078 SILVER 20 kPa P2+5 kPa HMR200-W001
White 24 kPa P2+( 2~6 kPa) HMR045-W078 SILVER 35 kPa P2+5 kPa HMR200-W001
* P2: Lock Up Pressure
 www.hwa-young.com

Type HYR-815 Series Regulator Components

1. BODY 13. STEM ASSEMBLY

2. COVER 14. DIAPHAGM ASSEMBLY
3. HEAD 15. OPSO ASSEMBLY
4. LEVER 16. O-RING
5. CAP 17. SPRING PIN
6. OPERATING SCREW 18. HEXAGON WRENCH BOLT
7. ORIFICE 19. HEXAGON WRENCH BOLT
8. OPERATING SPRING 20. ROUNDHEAD SCREW
9. LEVER PIN 21. SPRING WASHER
10. STRAINER 22. SPRING WASHER
11. VENT PACKING WASHER 23. TRUSS SCREW
12. VENT PACKING 24. TOOTHED WASHER

32 33
 HYR2-815 Series Pressure Regulator

HYR2-815 Series high capacity regulator

Application Character
1. HYR2-815 Series regulator is designed for to use 1. It is easy to install (verticality and horizontality connecting
commmercial place such as restaurant business, pipe, Case rocate attachment)
hotel, school,public building or factory etc to 2. Can choice proper orifice according top first stage pressure and
supply high capacity gas. capacity.
2. It is suit for boiler or burning equipment device, 3. Orifice, Seat disc etc replacement and maintain is possible
small & medium device regulator. without disconnection regulator body to pipe system.

Specifications
Max Flow Rate 1,450 Nm³/h(NG) Model Composition
Inlet Pressure Range 0.01~0.99 Mpa NO OPSO
HYR2-815
Outlet Pressure Setting Point(P2) 2.0~150 kPa OPSO
Outlet Pressure Range P2±15%
HYR-815 W External Sensing
Lock Up Pressure P2±20%
Working Temperature -20 ˚C ~ -60 ˚C
HYR-815 P Internal Sensing
Connection Size DN50 PN10
 www.hwa-young.com

HYR2-815 Capacity Table

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size : DN 50 FLANGE / Spring Color : GRAY
Pressure Setting Outlet Pressure : 2.0 kPa / Outlet Press. Range : 1.6~2.4 kPa
Orifice Size(inch) Orifice Size(inch)
Max Inlet Pressure Range
1" 3/4" 5/8" 1/2" 1/4" 1" 3/4" 5/8" 1/2" 1/4"
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
2.2 0.15 0.015 120 88 53 44 - 141.996 104 63 52 -
3.6 0.25 0.025 135 120 76 61 18 159 142 90 72 21
5.1 0.4 0.04 198 150 120 88 27 197 177 142 104 32
7.3 0.5 0.05 231 167 135 107 29 234 197 159 126 34
10.2 0.7 0.07 260 190 167 135 41 273 224 0.197 159 48
14.5 1 0.1 400 231 189 185 47 307 273 223 218 55
29.0 2 0.2 282 231 215 60 472 333 273 254 71
43.5 3 0.3 390 352 265 88 460 415 323 104
58.0 4 0.4 382 292 120 451 345 142
72.5 5 0.5 352 160 415 189
101.5 7 0.7 187 221
143.6 9.9 0.99 210 248

Connection Size Inlet Size :DN 50 FLANGE) / Outlet Size : DN 50 FLANGE / Spring Color : GRAY
Pressure Setting Outlet Pressure : 3.0 kPa / Outlet Press. Range : 2.4~3.6 kPa
Orifice Size(inch) Orifice Size(inch)
Max Inlet Pressure Range
1" 3/4" 5/8" 1/2" 1/4" 1" 3/4" 5/8" 1/2" 1/4"
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
2.2 0.15 0.015 133 98 59 49 - 157 116 70 58 -
3.6 0.25 0.025 148 133 85 67 20 175 157 100 79 24
5.1 0.4 0.04 184 165 133 98 30 217 195 157 116 35
7.3 0.5 0.05 218 184 149 118 32 257 217 176 139 38
10.2 0.7 0.07 255 209 185 149 46 301 247 218 176 54
14.5 1 0.1 287 255 209 204 52 339 301 247 241 61
29.0 2 0.2 450 311 255 238 66 531 367 301 281 78
43.5 3 0.3 431 388 294 98 509 458 347 116
58.0 4 0.4 421 326 133 497 385 157
72.5 5 0.5 388 177 458 209
101.5 7 0.7 209 247
143.6 9.9 0.99 238 281

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size :DN 50 FLANGE / Spring Color : WHITE
Pressure Setting Outlet Pressure : 15 kPa / Outlet Press. Range : 12~18 kPa
Orifice Size(inch) Orifice Size(inch)
Max Inlet Pressure Range
1" 3/4" 5/8" 1/2" 1" 3/4" 5/8" 1/2"
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
7.3 0.5 0.05 156 108 86 45 184 127 101 53
10.2 0.7 0.07 244 226 157 86 288 267 185 101
14.5 1 0.1 312 244 182 92 368 288 215 109
29.0 2 0.2 419 320 271 146 494 378 320 172
43.5 3 0.3 512 430 375 190 604 507 443 224
58.0 4 0.4 528 480 390 283 623 566 460 334
72.5 5 0.5 528 410 375 623 484 443
101.5 7 0.7 528 419 623 494
143.6 9.9 0.99 528 623

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 HYR2-815 Series Pressure Regulator

HYR2-815 Series high capacity regulator

HYR2-815 Capacity Table
Connection Size Inlet Size : DN 50 FLANGE / Outlet Size :DN 50 FLANGE / Spring Color : BLUE
Pressure Setting Outlet Pressure : 25 kPa / Outlet Press. Range : 20~30 kPa
Orifice Size(inch) Orifice Size(inch)
Max Inlet Pressure Range
1" 3/4" 5/8" 1/2" 1" 3/4" 5/8" 1/2"'
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
7.3 0.5 0.05 140 116 112 79 165 137 132 93
10.2 0.7 0.07 224 180 140 93 264 212 165 110
14.5 1 0.1 392 245 180 140 463 289 212 165
29.0 2 0.2 403 349 282 202 476 412 333 238
43.5 3 0.3 506 455 350 262 597 537 413 309
58.0 4 0.4 540 500 430 300 637 590 507 354
72.5 5 0.5 540 506 348 637 597 411
101.5 7 0.7 608 506 717 597
143.6 9.9 0.99 608 717

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size : DN 50 FLANGE : Spring Color : YELLOW
Pressure Setting Outlet Pressure : 35 kPa / Outlet Press. Range : 20~30 kPa
Orifice Size(inch) Orifice Size(inch)
Max Inlet Pressure Range
1" 3/4" 5/8" 1/2" 1" 3/4" 5/8" 1/2"'
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
10.2 0.7 0.07 184 155 125 70 217 183 148 83
14.5 1 0.1 309 211 155 125 365 249 183 148
29.0 2 0.2 483 309 282 211 570 365 333 249
43.5 3 0.3 622 505 359 282 734 596 424 333
58.0 4 0.4 671 588 390 320 792 694 460 378
72.5 5 0.5 671 422 359 792 498 424
101.5 7 0.7 654 489 772 577
143.6 9.9 0.99 505 596

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size : DN 50 FLANGE / Spring Color : RED
Pressure Setting Outlet Pressure : 40 kPa / Outlet Press. Range : 30~40 kPa
Orifice Size(inch) Orifice Size(inch)
Max Inlet Pressure Range
1" 3/4" 5/8" 1/2" 1" 3/4" 5/8" 1/2"'
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
10.2 0.7 0.07 224 198 154 - 288 234 182 -
14.5 1 0.1 322 271 217 161 380 320 256 190
29.0 2 0.2 462 353 308 271 545 417 363 320
43.5 3 0.3 498 425 392 354 588 502 463 418
58.0 4 0.4 520 480 462 395 614 566 545 466
72.5 5 0.5 520 532 435 614 628 513
101.5 7 0.7 489 577
143.6 9.9 0.99 538 635
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HYR2-815 W Capacity Table

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size : DN 50 FLANGE / Spring Color : BLUE
Others Orifice Size : 1-3/16” / Outlet Press. Range : P2±15%

Max Inlet Pressure Outlet Pressure(kPa) Outlet Pressure(kPa)

Range 3 15 25 40 3 15 25 40
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
1.5 0.1 0.01 65 - - - 77 - - -
2.9 0.2 0.02 180 210 - - 212 248 - -
4.4 0.3 0.03 200 230 260 - 236 271 307 -
5.8 0.4 0.04 250 260 300 - 295 307 354 -
7.3 0.5 0.05 310 300 330 260 366 354 389 307
8.7 0.6 0.06 320 320 370 276 378 378 437 326
10.2 0.7 0.07 360 330 390 320 425 389 460 378
11.6 0.8 0.08 380 370 420 332 448 437 496 392
13.1 0.9 0.09 415 400 450 345 490 472 531 407
14.5 1 0.1 460 420 470 412 543 496 555 486
29 2 0.2 670 670 740 640 791 791 873 755
43.5 3 0.3 800 850 950 867 944 1003 1121 1023
58.0 4 0.4 1000 1170 1200 1045 1180 1381 1416 1233

HYR2-815 P Capacity Table

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size : DN 50 FLANGE / Spring Color : WHITE
Others Orifice Size : 1” (25.4mm) / Outlet Press. Range : P2±15%

Max Inlet Pressure Outlet Pressure(kPa) Outlet Pressure(kPa)

Range 40 50 60 80 90 100 150 40 50 60 80 90 100 150
Psig Bar MPa NG(Nm³/h) LPG(kg/h)
8.7 0.6 0.06 22 - - - - - - 26 - - - - - -
10.2 0.7 0.07 55 50 - - - - - 65 59 - - - - -
11.6 0.8 0.08 120 130 110 - - - - 142 153 130 - - - -
14.5 1 0.1 170 260 220 220 - - - 201 307 260 260 - - -
21.8 1.5 0.15 380 450 480 400 380 390 - 448 531 566 472 448 460 -
29 2 0.2 580 680 730 650 700 620 640 684 802 861 767 826 732 755
43.5 3 0.3 830 1100 1000 900 930 930 870 979 1298 1180 1062 1097 1156 1027
58 4 0.4 1000 1200 1200 1100 1100 1400 1450 1180 1416 1416 1298 1652 1652 1711

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 HYR2-815 Series Pressure Regulator

HYR2-815 Series Regulator Components

Type HYR2-815 Series Regulator Components
26 25 24 23
VENT

322
HWA YOUNG CO.
HYR 2-815 Series
Ø350

267

623

30 29 28 27
448
19
6 5
9

OUT
21 7 13 14 15
8

17

16
11

12 18 20 10 4 22 1

IN
1. BODY 16. DIAPHAGM ASSEMBLY
2. COVER 17. O-RING
3. HEAD 18. OPSO ASSEMBLY
4. LEVER 19. O-RING(U231)
5. CAP 20. O-RING(P11)
6. OPERATING SCREW 21. SPRING PIN(Pitot tube)
7. ORIFICE 22. BOX COVER
8. STEM HOLD BUSHING 23. HEXAGON WRENCH BOLT
9. OPERATING SPRING 24. SPRING WASHER
10. STEM HOLDER 25. HEXAGON HEAD BOLT
11. OPSO VALVE SHEET 26. HEXAGON HEAD BOLT
12. R-TYPE PIN 27. HEXAGON NUT
13. VENT PACKING WASHER 28. PLAT WASHER
14. VENT PACKING 29. HEXAGON WRENCH BOLT
15. STRAINER 30. SPRING WASHER
 815 Series Regulator

Regulator abnormality cause and settlement

1. Second stage outlet Cause
pressure is drop 1. Orifice size is small against to using capacity
2. Gas supply interrupted due to block gas filter
3. Diaphragm is expended due to long time using
4. OPSO is locked up.

Settlement
1. Replace suitable orifice according to using capacity
2. Disassembly gas filter and cleaning inside
3. Disassembly case and replace diaphragm
4. Block inlet & outlet valve and release gas. And then, Reset OPSO.

2. Second stage outlet Cause

pressure is incresing 1. Lock-up condition is bad due to valve seat or orifice wear, crack etc
2. First stage inlet pressure is applied toward OPSO because of OPSO shaft O-ring damage.
3. Assembly lever linked diaphragm operation is not good.
4. Volume changing is happen due to temperature with exposure pipe system.
5. First stage inlet pressure is applied due to orifice sealing condition.

Settlement
1. Disconnection case from pipe and replace valve seat orifice.
2. Disconnection OPSO from pipe and replace shaft O-ring.
3. Disassembly warm the expose pipe.
4. Keeping warm the expose pipe.
5. Re-assembly orifice sealing materials.

3. In case of regulator Cause

hunting 1. Orifice size is too much big against to capacity and pressure
2. First stage pressure is unstable
3. Assembly level linked diaphragm operation is not good.
4. Inflow contamination materials or humidity to inside of second stage pipe
5. Large volume of gas is instantaneously & repeatedly flow and cut off

Settlement
1. Replace suitable orifice according to using capacity and pressure
2. Disassembly and inspect filter
3. Remove inside of contamination material or humidity
4. Disassembly case and inspect and then replace spring and diaphragm
5. Secure sufficient second stage pipe volume

38 39
 HN Series Pressure Regulator

HN Series high capacity regultor

The HN Series Regulator is spring operational
model that can adjust the spring force by
adjusting bolt or replacing spring to change
outlet pressure. It is possible to control gas
flow precisely by balance diaphragm which
equipped at inlet side in order to reduces
incoming pressure.

Operating principle
The range of position of control member depend from actuator assembly(spring-stem-diaphragm) movements.
The diaphragm divides the regulator control head into two chambers.
The lower chambers is connected to regulated pressure Pa, and the other, where the spring regulator is located, is connected
to stmoshperic pressure. When the contrasting actions of the spring and outlet pressure coincide, the diaphragm-stem valve
assembly remains motionless, and the outlet pressure matches spring set point.
An increase in capacity demand will cause a decrease in outlet pressure. This means that the spring’s action will prevail
over outlet pressure’s action, and the valve will open until set point pressure is again reached at outlet. The opposite occurs
whenever outlet pressure increases.
Precision perfect balancing of control member is assured under all operating conditions by the inlet pressure which operates
in the counterbalancing chamber.

Application Specifications
• Industrial
Max Flow Rate 3,500 Nm³/h(NG)
• Commercial
• Structure Inlet Pressure Range 0.01~0.4 MPa
• High capacity City gate Outlet Pressure Setting Point(P2) 2.0 ~ 150 kPa

Character Outlet Pressure range P2±15%

• Replaceable Orifice Lock Up Pressure P2+20%

• Replaceable and Controllable Spring Working Temperature -20 ˚C ~ -60 ˚C

• Ease of installation Connection Size DN50 PN10
• High reliable security system
• Cover a wide outlet pressure Weight 50 kg
 www.hwa-young.com

HN 2000 Capacity Table

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size : DN 50 FLANGE Orifice Size 2 Inch (51mm)
Pressure Max Inlet Pressure Range : 0.4 MPa / Outley Pressure Range : 2~25 kPa
Max Inlet Pressure Outlet Pressure (kPa) Outlet Pressure (kPa)
Range 2 3 7 10 15 25 2 3 7 10 15 25
Psig Bar MPa NG (Nm³/h) LPG (kg/h)
1.5 0.1 0.01 310 300 - - - - 366 354 - - - -
2.9 0.2 0.02 460 460 370 370 - - 543 543 437 437 - -
4.4 0.3 0.03 550 550 490 490 400 280 649 649 578 578 472 331
5.8 0.4 0.04 630 630 600 600 550 470 743 744 708 708 649 555
7.3 0.5 0.05 690 690 670 670 670 670 814 815 791 791 791 791
8.7 0.6 0.06 760 760 740 740 740 740 897 897 874 874 874 874
10.2 0.7 0.1 810 810 800 800 790 790 956 956 944 944 933 933
11.6 0.8 0.1 860 860 860 860 820 820 1015 1015 1015 1015 968 968
14.5 1.0 0.1 940 940 940 940 940 940 1109 1110 1110 1110 1110 1110
29.0 2.0 0.2 1200 1200 1200 1270 1300 1300 1416 1417 1417 1499 1535 1535
43.5 3.0 0.3 1380 1380 1380 1400 1400 1400 1628 1628 1628 1652 1652 1652
58.0 4.0 0.4 1500 1500 1500 1550 1550 1550 1770 1770 1770 1830 1829 1829

HN 2070 Capacity Table

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size : DN 50 FLANGE Orifice Size 2 Inch (51mm)
Pressure Max Inlet Pressure Range : 0.4 MPa / Outley Pressure Range : 30~100 kPa
Max Inlet Pressure Outlet Pressure (kPa) Outlet Pressure (kPa)
Range 30 40 50 70 100 30 40 50 70 100
Psig Bar MPa NG (Nm³/h) LPG (kg/h)
5.8 0.4 0.04 420 - - - - 496 - - - -
7.3 0.5 0.05 580 430 - - - 685 508 - - -
8.7 0.6 0.06 690 600 450 - - 815 708 531 - -
10.2 0.7 0.07 790 720 630 - - 933 850 744 - -
11.6 0.8 0.08 860 820 750 480 - 1015 968 885 567 -
14.5 1 0.1 960 970 940 800 - 1133 1145 1110 944 -
21.8 1.5 0.15 1200 1300 1330 1320 1100 1417 1535 1570 1558 1299
29.0 2.0 0.2 1300 1450 1450 1450 1600 1535 1712 1712 1712 1889
43.5 3.0 0.3 1500 1500 1600 1800 2000 1771 1771 1889 2125 2361
58.0 4.0 0.4 1650 1700 1800 2000 2400 1948 2007 2125 2361 2833

HN 2070 P Capacity Table

Connection Size Inlet Size : DN 50 FLANGE / Outlet Size :DN 50 FLANGE Orifice Size 2 Inch (51mm)
Pressure Max Inlet Pressure Range : 0.4 MPa / Outley Pressure Range : 50~200 kPa
Max Inlet Pressure Outlet Pressure (kPa) Outlet Pressure (kPa)
Range 50 60 80 90 100 150 200 50 60 80 90 100 150 200
Psig Bar MPa NG (Nm³/h) LPG (kg/h)
10.2 0.7 0.07 200 - - - - - - 236 - - - - - -
11.6 0.8 0.08 540 250 - - - - - 638 295 - - - - -
13.1 0.9 0.09 660 300 450 - - - - 779 354 531 - - - -
14.5 1 0.1 750 700 1100 450 - - - 885 826 1299 531 - - -
21.8 1.5 0.15 1000 1100 1600 1400 1200 - - 1181 1299 1889 1653 1417 - -
29.0 2 0.2 1400 1600 2000 1900 1800 1500 - 1653 1889 2361 2243 2125 1771 -
36.3 2.5 0.25 1500 2000 2100 2300 2200 2000 1400 1771 2361 2479 2715 2597 2361 1617
43.5 3.0 0.3 1700 2200 2400 2800 2800 2600 2400 2007 2597 2833 3306 3306 3070 2773
58.0 4.0 0.4 2100 2500 2700 3100 3100 3200 3500 2479 2952 3188 3660 3660 3778 4043

40 41
 HN Series Pressure Regulator

HN Series high capacity regultor

Type HN Series Regulator Components
A

B
IN OUT
C

MODEL A B C D 1. BODY 16. DIAPHRAGM

2. ORIFICE 17. DIAPHRAGM CASE (HEAD)
HN-2000 480 680 111 254
3. UNDER COVER 18. D-P LOCK PLATE
HN-2070 400 680 111 254 4. UPPER COVER 19. SENSING BOLT
5. CONTROL SPRING 20. SENSING NUT
6. CONTROL SCREW CAP 21. OPSO
7. UPPER COVER CAP 22. VALANCE DIAPHRAGM
8. PLUG 23. BALANCE D-P PLATE
9. VALVE DISC 24. VENT BODY
10. VALVE SEAT PLATE 25. VENT O-RING
11. VALVE ROAD 26. VENT CAP
12. VALVE ROAD GUIDE 27. OPSO VALVE SEAT
13. BALANCE D-P CASE 28. OPSO RELIEF SPRING
14. COVER LOCK PLATE 29. OPSO BLOCKED SPRING PLATE
15. DIAPHRAGM CASE (UPPER) 30. OPSO GUIDE
 www.hwa-young.com

CHECK POINT WHEN INSTALLATION

Installation
for proper performance, it is recommended to install a filter upstream of the regulator. Proceed as follows for
proper installation

1. Make sure unite has not been damaged in shipment

2. Clean and beed pipes of any foreign materials.
3. Ensure pipes can bear regulator’s weight. If not, appropriate action should be made.
4. Make sure that regulator is mounted in flow direction as show at the arrow indicated on its body.

CHECK POINT BEFORE OPERATION

1. Check that gas flow speed in the control connection permitted section of the pipe is less than forty meters
per second.
2. For horizontal pipes, control connections should be linked up as figure 2. (However, vertical pipes do not
required any particular link-up configuration)
3. This model requires a link-up should be made downstream of regulator with exthernal impulse connection.
4. Regulator control is needed to be connected with sensing port line. The brass pipe which is provided with
regulator, 8mm ring fitting, or currently used fitting can be used. (Connection size is PT 1/4B.)

Control & Option connection

While HN serious regulators are classified as “prompt response” types, a properly sized amount of gas must
be present between the regulator and combostor when ON-OFF feeed control is employed. This will reduce the
pressure peaks due to sudden swings in capacity.
Especially for low-pressure utilities, gas should be at least 1/1000 of capacity as expressed.

IN HWA YOUNG
OUT

4XDN

6XDN

42 43