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Maintenance Expert Guide
Solutions for all bonding, sealing, cleaning

and lubricating tasks
Solutions for Maintenance Experts
At Henkel, we understand the challenges you face in maintaining

and repairing industrial equipment. To make sure your operations run
smoothly, you need the right people – and the right tools.
Loctite® offers maintenance experts solutions for all bonding, sealing,
cleaning and lubricating tasks. Whatever your task is – you make it
work with Loctite®.
Making the right choice

This Maintenance Expert Guide has been developed to make your
product selection quick, easy and right the first time. It covers the most
relevant products you need in your everyday maintenance work.
• Search by product category or by task
• Get useful application hints in the “How to apply” sections
To discover our full product portfolio visit www.loctite.co.uk or contact

your Henkel Engineer.
2|
Table of Contents
8 | Loctite® Maintenance Heroes
10 | Health & Safety Products
12 | Threadlocking Adhesives
16 | Thread Sealants
20 | Gasketing Products
24 | Retaining Compounds
28 | Instant Adhesives
32 | Structural Bonding
40 | Flexible Sealing and Bonding
44 | Metal-filled Compounds
48 | Protective Coatings and Compounds
52 | Cleaners
58 | Lubricants
62 | Surface Treatment and Rust Prevention Products
66 | Emergency Repair Products
70 | Equipment
74 | Maintenance Expert Training
76 | Specific Maintenance Solutions
|3
What’s Your Task?
Prevent loosening of
Seal threads / pipes
threaded parts
12 16
Threadlocking Adhesives Thread Sealants
Strong, durable joints

Fast fixturing small parts
large parts
28 32
Instant Adhesives Structural Bonding
4|
Seal bolted flanges Join cylindrical parts
20 24
Gasketing Products Retaining Compounds
Impact and vibration-

Repair and rebuild metal parts
resistant joints
40 44
Flexible Sealing and Bonding Metal-filled Compounds
|5
What’s Your Task?
Protect equipment against

Remove oil, grease and dirt
abrasion and corrosion
48 52
Protective Coatings and

Cleaners
Compounds
Protect surfaces against

Fix leakages or other damages
external environment
62 66
Surface Treatment and Rust

Emergency Repair Products
Prevention Products
6|
Prevent seizing and corrosion
Product Approvals
of moving parts
Within certain industries product

58 approvals are required and have to
be considered for product selection.
Some of the most important
approvals are:
• WRAS – Potable water approval,

United Kingdom
• KTW – Potable water approval,
Germany
Lubricants • DVGW – Gas approval, Germany
• NSF – Food and potable water
approvals, United States
• VDI 6022 – Anti-fungus approval,
Germany
Easy and accurate adhesive

dispensing
70
Available approvals are listed for each
product on the respective pages.
For further details please visit
www.loctite.co.uk or contact your
Henkel Technical Service Team.
Equipment
|7
Loctite® Maintenance Heroes
Loose threads, leaking pipes – many repair tasks occur unexpectedly.
Be prepared – with our Loctite® Maintenance Heroes; products every
maintenance expert should have at hand.
Loctite® 243
• Medium strength threadlocker
• Oil tolerant
Loctite® 55
• Thread sealing cord
• Alllows reliable re-adjustments
Loctite® SI 5980
• Ready-to-use flange sealant
• Oil resistant
Loctite® 3090
• Gap filling instant adhesive
• Bonds variety of substrates
8|
Loctite® 401
• General purpose instant adhesive
• Excellent adhesion on multiple substrates
Loctite® 3463
• Steel-filled kneadable stick
• Ideal for emergency sealing of tanks and
pipes
Loctite® 7063
• Parts cleaner
• Degrease and clean surfaces prior to bonding
Loctite® 8201
• Multi-purpose oil
Moisture dispersant
Loctite® 8150
• Aluminium anti-seize
• Protect against seizing and corrosion
|9
Health & Safety Products
Henkel’s Health & Safety products improve

your safety at work while ensuring exceptional
performance.
Anaerobic products
• White MSDS*
• No hazard symbols, risk or safety phrases Retaining Threadlocking
• Proven performance
Thread Sealing
Gasketing
Instant adhesives
• No Health & Safety related risk phrases in the MSDS
• Classified as non-irritant
• Low odour, low bloom
• Improved product performance
High viscosity
Low viscosity Very low viscosity
*No entries in section 2, 3, 15 & 16 of Material Safety Data Sheet acc. to (EC) No. 1907/2006 – ISO 11014-1.
10 |
Gasketing products
• No hazard symbols
• Low odour
Water and glycol resistance
Oil resistance
High temperature resistance
Heavy-duty maintenance cleaners

• No or limited hazardous substances
• Low toxicity to water organisms and biodegradable surfactants
• Low volatile organic substances (VOC)
Fountain cleaning Bonderite C-MC 1030

Floor cleaning Bonderite C-MC NEXO SOL
High pressure cleaning Bonderite C-MC N DB
Spray cleaning Bonderite C-MC 352
Hand cleaning Bonderite C-MC 50120
| 11
Threadlocking Adhesives
What strength do you require?
Low
Solution Loctite® 222
Easy Disassembly
Size of thread (up to) M36
Service temperature range (°C) -55 to +150°C
Approvals P1 NSF
Comments • Use when low

disassembly torque is
required
• Slow curing – longer
adjustment time
Technology Benefits
• Resist vibration loosening
• Threads are completely sealed eliminating fretting corrosion
• Clean and easy to apply
• Replace mechanical threadlocking devices – lower costs and inventory
12 |
Medium High
Loctite® 243 Loctite® 248 Stick Loctite® 270
The Allrounder Non Dripping Permanent Locking
M36 M50 M20
-55 to +180°C -55 to +150°C -55 to +180°C
P1 NSF – P1 NSF
• General purpose • Easy-to-use stick • For permanent locking

• Good performance even • For overhead applications if regular removal for
on plated and stainless maintenance is not
steel fasteners required
• Oil tolerant
| 13
Threadlocking Adhesives
How to apply Loctite® 222, 243, 248, 270
1. Preparation
Cleaning
It is recommended to use Loctite® 7063 to degrease and
clean surfaces prior to applying the adhesive.
Activation
If cure speed is too slow due to passive metals (stainless
steal, aluminum and plated metals) or low temperature
(below 5°C), use activator Loctite® 7240 or Loctite®
7649 (see cure speed vs. activator graph in the TDS).
2. Application
A Loctite® 222, 243, 270
Apply liquid threadlocker to the engagement area.
Through hole: Blind hole: Post assembly:

Assemble bolt first and then Apply into lower third of Assemble nut and bolt, dis-
apply threadlocker. Apply nut blind hole. pense product at the edge of
and tighten to correct torque nut and bolt.
Equipment
Recommended dispensing equipment: IDH 608966 or IDH 88631 (see chapter
Equipment).
14 |
B Loctite® 248
Apply threadlocker to the engagement area.
• Twist stick to the amount

required
• Apply sufficient product
around the thread of the
bolt
3. Assembly
• Assemble and tighten
• If several bolts are being assembled, torque them down to the correct value within the
fixture time of the product or use a slow curing product
4. Disassembly
• Disassemble with standard hand tools

• If not possible, apply localised heat to approximately 250°C, disassemble while hot
• For corroded or seized parts use Loctite® 8040 Freeze & Release
For detailed information please refer to the Technical Datasheet or contact your Henkel Technical Service Team.
| 15
Thread Sealants
Are the threads / pipes metal or plastic?
Metal, plastic or a combination of both
Thread Sealing Cord
Max. pipe size (inch) 4"
Approvals DVGW, KTW, WRAS
Comments • Immediate full pressure sealing

• Allows reliable re-adjustments
Technology Benefits
• Prevent leakage of gases and liquids
• Resist vibration and shock loads
• Clean and easy to apply
• Replace all tapes and hemp & paste
16 |
Metal
Are the threads coarse or fine?
Coarse Fine
Loctite® 577 Loctite® 542
The Allrounder Fine Threads
3" 3/4"
-55 to +150°C -55 to +150°C
P1 NSF, DVGW DVGW
• General purpose • For fine threads in hydraulic, pneumatic

• For overhead applications and general fittings
• Slow curing • Fast curing
| 17
Thread Sealants
How to apply Loctite® 577, 542
1. Preparation
Cleaning
Activation
If cure speed is too slow due to passive metals or low temperature (below 5°C), use
activator Loctite® 7240 or Loctite® 7649 (see cure speed vs. activator graph in TDS).
2. Application
• Apply a 360° bead to the leading male thread, leaving
the first thread free
• For bigger threads, apply both on male and female
thread
Equipment
Equipment).
3. Assembly
Assemble fittings using wrench tightening in accordance to manufacturers‘
recommendations.
4. Disassembly
• Disassemble with standard hand tools. If not possible, apply localised heat to
approximately 250°C, disassemble while hot
• For corroded or seized parts use Loctite® 8040 Freeze & Release
18 |
How to apply Loctite® 55
1. Preparation
Cleaning
Clean threads if necessary and roughen smooth threads.
2. Application
• Wind the cord onto the pipe thread in the same
direction as the thread, starting from the end of the
pipe
• For recommended number of wraps see label, apply in
a criss-cross manner.
• Cut off the cord with the integrated cutting tool at the
top of the tube
3. Assembly
• Assemble using accepted trade practices
• Adjustment of 45° is possible after tightening
| 19
Gasketing Products
Is your flange rigid or flexible?
Rigid
The Allrounder
Substrate to be sealed Metal
Max. gap (mm) 0.25mm
Approvals –
Comments • General purpose

• Excellent chemical
resistance
• Oil tolerant
Technology Benefits
• Prevent leakage and failure by filling all voids
• No need for re-torquing
• One product fits all shapes – low costs and inventory
20 |
Flexible
Loctite® 510 Loctite® Sl 5980 Loctite® SI 5990
High Temperature The Allrounder High Temperature
Metal Metal, plastic or both Metal, plastic or both
0.25mm 1mm 1mm
-55 to +200°C -55 to +200°C -55 to + 350°C
P1 NSF – –
• For high temperature • General purpose • For high temperature

applications • Oil resistant applications
• Easy dispensing • Easy dispensing
• Leading in Health & • Leading in Health &
Safety Safety
| 21
Gasketing Products
How to apply Loctite® 5188, 510, SI 5980, SI 5990
1. Preparation
Cleaning
• Apply Loctite® 7200 on old gasketing adhesive and
use a wood or plastic scraper to remove residues.
Remove burrs
• It is recommended to use Loctite® 7063 to degrease
and clean surfaces prior to applying the adhesive
Activation
• If cure speed of Loctite® 5188 and Loctite® 510 is too slow due to passive metals or
low temperature (below 5°C), use activator Loctite® 7240 or Loctite® 7649 (see cure
speed vs. activator graph in the TDS)
• Loctite® SI 5980 and Loctite® SI 5990 do not need an activator
2. Application
• Apply as a continuous closed bead onto one flange
surface. Place the bead close to the inner rim of the
flange and encircle all holes. Small scratches can be
filled by the adhesive
• Loctite® 510 and Loctite® 5188 can also be applied by

roller onto large flanges
Equipment
Equipment).
22 |
3. Assembly
Assemble flanges and tighten bolts as soon as possible.
4. Disassembly
• Disassemble bolts with standard hand tools
• Use jacking-screws, cast-on bosses or recesses to lift flanges apart
• For corroded or seized parts, use Loctite® 8040 Freeze & Release
| 23
Retaining Compounds
How large is the gap?
< 0.1 mm
Ideal for Bearings
Handling strength after (min.)1 8 min.
Approvals P1 NSF, WRAS
Comments • For use on close fitting cylindrical parts

• High oil tolerance
1
At room temperature (20°C) on steel joints.
Technology Benefits
• Fill all voids to prevent loosening, corrosion and fretting
• Suitable for high loads even with existing design
• 100 % contact – even stress distribution across the joint
24 |
0.1 to 0.25 mm 0.25 to 0.5 mm
The Allrounder Gap Filling
4 min. 15 min.
-55 to +150°C -55 to +150°C
P1 NSF, WRAS P1 NSF
• High Strength • For repair of worn out seats, keys,

• Fast curing splines, bearings or tapers without
remachining
• To be used with activator Loctite® 7240
| 25
Retaining Compounds
How to apply Loctite® 603, 638, 660
1. Preparation
Cleaning
• Use Loctite® 7200 for easier removal of residues in
case of old retaining adhesive
and clean surfaces prior to applying the adhesive
• For gaps larger than 0.5mm or worn out shafts,
bearing seats or keyways, use Loctite® metal-filled compounds (see chapter
Metal-filled Compounds)
Activation
If cure speed is too slow due to passive metals or low
temperature (below 5°C), use activator Loctite® 7240
or Loctite® 7649 (see cure speed vs. activator graph in
the TDS).
2. Application
A For slip fitted assemblies:
Loctite® 603, 638, 660
Apply adhesive around the leading edge of the male
component and the inside of the female component and
use a rotating motion during assembly to ensure good
coverage.
B For press fitted assemblies:

Loctite® 603
Apply adhesive thoroughly to both bond surfaces and
assemble at high press on rates.
26 |
C For shrink fitted assemblies:
Apply the adhesive onto the shaft, heat the collar to
create sufficient clearance for free assembly.
For product selection contact your Henkel Technical
Service Team.
Equipment
Equipment).
3. Disassembly
• Apply localised heat to approximately 250°C,
dissasemble while hot
• For corroded or seized parts, use Loctite® 8040
Freeze & Release
| 27
Instant Adhesives
Do you need a non-drip / non-run product?
No
Gaps < 0.15 mm
The Allrounder
Fixture time (sec.) 3 – 10 sec.
Approvals P1 NSF

• Low viscosity
Technology Benefits
• Excellent adhesion on multiple substrates especially plastics and rubbers
• Very fast fixturing of parts
• Small parts bonding
• High temperature resistance
28 |
Yes
Gaps < 0.15 mm Gaps ≤ 5 mm
Gel Gap Filling
5 – 10 sec. 90 – 150 sec.
-40 to +120°C -40 to +80°C
P1 NSF –
• High viscosity gel • Multi-purpose

• For overhead applications • Highly gap filling (5mm)
• Professional repairs
| 29
Instant Adhesives
1. Preparation
Cleaning
Priming
To improve adhesion on difficult to bond plastic surfaces,
apply Loctite® 7239 or Loctite® 770 to the bond area by
brushing or dipping. Avoid applying excess primer. Allow
the primer to dry.
Activation
If cure speed is too slow, use appropriate activator
Loctite® 7458 or Loctite® 7455 (see cure speed vs. acti-
vator graph in the TDS). Apply activator to one bond sur-
face by spray, brush or dipping (not to primed surfaces).
Allow the activator to dry.
Mixing
Mixing with static mixer (Loctite® 3090):
Before mounting the static mixer onto the cartridge, push
out a small amount of product to equalise pistons. Mount
static mixer and push some mixed product out. The
static mixer will then dispense correctly mixed product.
30 |
2. Application
Apply adhesive by drop or bead to one of the bond
surfaces (not to activated surfaces).
Equipment
Recommended dispensing equipment: (see chapter Equipment)
• For precise dispensing of small amounts of adhesive use dispensing needles
• Spare static mixers for Loctite® 3090: IDH 1453183
3. Assembly
Assemble the parts immediately. The parts should be
accurately located as the short fixture time leaves lit-
tle opportunity for adjustment. Bond should be held or
clamped until the adhesive has fixtured.
Hint:
If necessary excess product can be cured by activator
Loctite® 7458 or Loctite® 7455. Spray or drop activator
onto excess product.
| 31
Structural Bonding – Acrylics and
What is your focus?
General bonding
Solution Teroson PU 6700
The Allrounder
Technology 2K-PU
Fixture time (min.) 30 min.
Shear strength (GBMS N/mm²) >12N/mm²

• Suitable for painted surfaces
• Gap filling
• Slightly flexible
Technology Benefits
• Rigid to slightly flexible structural bonding
• High strength
• Good chemical resistance
32 |
Polyurethanes
Difficult to bond plastics Cosmetic appearance
Loctite® 3038 Loctite® V5004
Polyolefin Bonder Clear Bondline
2K-Acrylic 2K-Acrylic
> 40 min. 3 min.
13 (PBT) 21N/mm²
-50 to +100°C -50 to +80°C
• Very good adhesion to difficult to bond • Fast curing

plastics like PE, PP • High strength
• Clear bondline
| 33
Structural Bonding – Acrylics and
How to apply Teroson PU 6700, Loctite® 3038, V5004
1. Preparation
Cleaning
Priming
To improve adhesion of Teroson PU 6700 on difficult to bond plastics apply
Teroson RB 150 to the bond area. Avoid applying excess primer. Allow the primer to dry.
Mixing
With static mixer:
Before mounting the static mixer onto the cartridge, push out a small amount of product
to equalise pistons. Mount static mixer and push some mixed product out until a uniform
colour is reached, the static mixer will then dispence correctly mixed product.
34 |
Polyurethanes
2. Application
Apply product directly after mixing to the bonding area.
Hint:
After use, leave the static mixer in place and use it as
a cap.
Equipment
Recommended dispensing equipment: (see chapter Equipment)
Dispensing equipment Mixers / nozzles
Teroson PU 6700 • IDH 267452 • IDH 1487440
Loctite® 3038 • IDH 1034026 • IDH 1034575
Loctite® V5004 • IDH 267452 • IDH 1467955
3. Assembly
• Parts should be assembled immediately
• Prevent the assembled parts from moving during cure
• The joint should be allowed to be develop full strength before subjecting to service
loads
| 35
Structural Bonding – Epoxies
What is your focus?
High technical performance
High Temperature
Colour White
Fixture time (min.) 75 min.
Shear strength (GBMS N/mm²) 20N/mm²
Comments • High temperature resistance

• High chemical resistance
Technology Benefits
• Rigid structural bonding
• Very high strength
• Very good chemical resistance
36 |
General bonding
Loctite® 3430 Loctite® Double Bubble
The Allrounder Easy to Use
Ultra clear Clear
15 min. 5 min.
22N/mm² 9N/mm²
-55 to +100°C -55 to +100°C
• Five-minute epoxy • For small and quick repairs

• Water resistance • Fast curing
• Clear Bondline • Handy Sachet
| 37
Structural Bonding – Epoxies
How to apply Loctite® 9492, 3430, Double Bubble
1. Preparation
Cleaning
Mixing
• Hand mixing (Loctite® 3430, Double Bubble):
Mix A and B components according to the specified
mixing ratio. Thorougly mix the two components
before use
• With static mixer (Loctite® 9492):

Before mounting the static mixer onto the cartridge, push out a small amount of
product to equalise pistons. Mount static mixer and push some mixed product out
until a uniform colour is reached, the static mixer will then dispense correctly mixed
product
38 |
2. Application
Apply product directly after mixing to the bonding area.
Hint:
After use, leave the static mixer in place and use it as
a cap.
Equipment
• Recommended dispensing equipment for Loctite® 9492 (see chapter Equipment):
IDH 267452
• Spare static mixers: IDH 1487440
3. Assembly
• Parts should be assembled immediately
• Prevent the assembled parts from moving during cure
• The joint should be allowed to develop full strength before subjecting to any service
load
Hint:
Excess uncured product can be wiped away with Loctite® 7063.
| 39
Flexible Sealing and Bonding
What is your focus?
Elastic sealing
Solution Teroson MS 930 Loctite® 5366

known as Terostat MS 930
The Allrounder Transparent
Technology 1K-SMP 1K-Silicone
Skin formation time (min.) 18 min. 5 min.
Service temperature range

-40 to +80°C -50 to +250°C
(°C)
Approvals BSS 7239 –
Comments • General purpose • Transparent

• Very high temperature
resistance
Technology Benefits
• Withstand impact shock, vibration and bending
• Good weathering resistance
• Wide temperature range
40 |
Elastic bonding Seam Sealing
Teroson MS 9399 Loctite® SI 5616 Teroson MS 9320 SF

known as Terostat MS 9399 known as Terostat 9320 SF
The Allrounder Fast Curing Sprayable Sealant
2K-SMP 2K-Silicone 1K-SMP
35 min. – 12 min.
-40 to +100°C -50 to +180°C -40 to +100°C
ASTM E 662/E 162

– –
VDI 6022
• General purpose • Very fast curing • Fast curing
• Fast curing • High temperature • No cracks, no rust
resistance penetration
| 41
Flexible Sealing and Bonding
How to apply Teroson MS 930, Loctite® 5366, Teroson MS 9399,
Loctite® SI 5616, Teroson MS 9320 SF
1. Preparation
Cleaning
It is recommended to use Teroson 450 to degrease and
clean surfaces prior to applying the adhesive. It also
improves adhesion on difficult to bond materials.
Mixing
With static mixer (Loctite® SI 5616, Teroson MS 9399):
Before mounting the static mixer onto the cartridge, push out a small amount of product
to equalise pistons. Mount static mixer and push some mixed product out until a uniform
colour is reached, then the static mixer will then dispence correctly mixed product.
Hint:
If you see crumbles on the bead surface the product is already partly cured and the final
properties will not be reached.
2. Application
• Apply product with suitable dispensing equipment
• Where full surface bonding is necessary please use
2 component products
• For large area bonding applications where both

substrates are non water vapour transmitting, do not
cover complete bonding area with product
42 |
Hints:
• Application on plastics such as PMMA or PC may cause stress cracking of the plastic;
suitability for these materials should be tested prior to use
• After use, leave the static mixer in place and use it as a cap
Equipment
• Recommended dispensing equipment: (see chapter Equipment)
Dispensing equipment Mixer / nozzle
Teroson MS 930 • IDH 142240 • IDH 581582
Loctite® 5366 • IDH 142240 • IDH 1118785
Teroson MS 9399 • IDH 150035 • IDH 1487440
Loctite® SI 5616 • IDH 142240 • IDH 874905
Teroson MS 9320 SF • IDH 142241 • IDH 547882

(for spraying) (for spraying)
• IDH 142240 • IDH 581582
(for standard bead) (for standard bead)
| 43
Metal-filled Compounds
What type of repair?
Emergency repair
Metal Magic Steel™ Stick
Fixture time at 20 °C (min.) 10°C
Compressive strength (N/mm²) 83N/mm²
Comments • Steel-filled kneadable

stick
• For emergency repair of
tanks, pipes and castings
Technology Benefits
• Repair and rebuild worn metal parts
• No need to heat or weld
• Can be drilled, tapped or machined after cure
44 |
Shaft repair General rebuilding of metal parts
Loctite® 3478 Loctite® 3471 Loctite® 3475
High Compressive Strength Steel Rebuilding Aluminium Rebuilding
360°C 180°C 180°C
125N/mm² 70N/mm² 70N/mm²
-30 to +120°C -20 to +120°C -20 to +120°C
• Rebuild worn steel shafts • Repair worn steel parts • Repair worn aluminium
and bearings • Non-sagging putty parts
• High compressive • Non-sagging putty
strength
| 45
Metal-filled Compounds
1. Preparation
• Thoroughly clean and abrade surfaces. Finally clean
with Loctite® 7063
• Cut required product quantity and then remove plastic
film. Twist and knead until material is smooth and
colour is consistent
2. Application
Firmly apply to bond area and form to desired shape. For smooth finish wipe over with
a wet cloth.
1. Preparation
Machine damaged area of shaft and reduce by minimum 3mm compared to nominal
diameter.
Cleaning
Mixing
Stir each component separately. Mix A and B components according to the specified
mixing ratio by volume or weight. Thorougly mix for up to two minutes until an even mix
is achieved.
46 |
2. Application
• Turn shaft and apply a thin layer of Loctite® 3478. Then build up product layer, until
there is an excess compared to the nominal shaft diameter
• After full cure, machine repair area and reduce to nominal diameter
How to apply Loctite® 3471, 3475
1. Preparation
Cleaning
It is recommended to use Loctite® 7063 to degrease and clean surfaces prior to applying
the adhesive.
Mixing
Stir each component separately. Mix A and B
components according to the specified mixing ratio by
volume or weight. Thorougly mix for up to two minutes
until an even mix is achieved.
2. Application
• Apply the product to the working area with the spatula
provided
• Prevent the repaired parts from moving during cure
• Full cure is achieved at room temperature after
72 hours; heating the part to 40°C will reduce the time
span to 24 hours
• Due to heat generation during the curing process larger quantities tend to cure more
rapidly
| 47
Protective Coatings and Compounds
Particle size of abrasive material?
Coarse particles
Trowelable Ceramic
Mix ratio by volume / weight (A:B) 2:1 / 100:50
Recommended layer thickness (mm) 6mm
Approvals –
Comments • High wear resistance

• High build
When choosing the right Loctite® Protective Coating or Compound key factors such as particle size,
temperature resistance and chemical / corrosion resistance need to be considered. Please contact your
Henkel Technical Engineer for consultancy.
Technology Benefits
• Restore worn surfaces
• Protect parts against abrasion, erosion, chemical attack and corrosion
• Extend part life and increase part efficiency
• Save cost by avoiding part replacement and reducing spare part inventories
48 |
Fine particles
Sprayable Ceramic Brushable Ceramic
2:1 / 100:50 3.34:1 / 100:16
0.5mm 0.5mm
-30 to +95°C -30 to +95°C
WRAS –
• General purpose • General purpose

• Ultra-smooth • High gloss, low friction
| 49
Protective Coatings and Compounds
1. Preparation
Cleaning
• Thoroughly clean and abrade surfaces, if possible grit
blast. Finally clean with Loctite® 7063. If necessary
rebuild badly worn surfaces using trowelable
metal-filled compounds
• For temporary corrosion protection for up to 48 hours
apply Loctite® 7515 after surface preparation
Mixing
• If supplied in ready-to-use packages mix the entire
contents of resin and hardener
• If smaller amounts are required, mix A and B
components according to the specified mixing ratio by
volume or weight (for mixing ratios refer to technical
product data sheet or product label)
• Thorougly mix for up to two minutes until an even mix is achieved
2. Application
• Apply fully mixed product to prepared surface by
brush, trowel or spray
• Consider working and cure time (see selection table on
previous pages)
• For Loctite® 7255 and Loctite® 7117 apply minimum
2 layers to achieve a total layer thickness
50 |
Hints:
• Pre-coating the surface by rubbing the mixed polymer composite into the substrate
helps the repair material to fill all crevices, creating a superior bond between the
composite and substrate
• Smooth out the uncured product with a warm trowel to achieve a glossy finish
• Use products with different colours when applying more than one coat. When the
first coat begins to wear the second coat will show through, providing an accurate
indicator of wear
Special recommendations for sprayable

products (Loctite® 7255):
• Best coating results are obtained by applying the prod-
uct specific layer thickness. This is especially impor-
tant for spray applications on vertical surfaces. For
best results in corners and edges, it is recommended
to smooth angles to a radius of 3mm
• When using Loctite® 7255 it is recommended to heat the product prior to application
to ensure easy spraying and a smoother surface
Equipment
• Recommended dispensing equipment for Loctite® 7255: IDH 1175530 (see chapter
Equipment)
| 51
Cleaners – Heavy-duty Maintenance
Which type of heavy-duty maintenance cleaner is required?
Floor cleaner
Solution Bonderite C-MC 80

known as Loctite® 7861
Heavy-duty Floor Cleaner
Application concentration (g/l) 50 to 200g/l
Application temperature range (°C) +15 to +100°C
Comments • For concrete floors

• Solvent-free
For application of heavy-duty maintenance cleaners please refer to the Technical Data Sheet and instructions
for use of your cleaning equipment.
Technology Benefits
• High quality water-based alkaline, acidic and neutral cleaners
• Clean parts and assemblies in all types of industry
• For metals, plastics, concrete, stone, ceramics, glass, painted surfaces etc.
52 |
Cleaners
Parts cleaner
Bonderite C-MC 1030 Bonderite C-MC 352 Bonderite C-MC 3000

known as Loctite® 7013 known as Loctite® 7014 known as P3 Grato 3000
Fountain Cleaner Spray Cleaner High Pressure Cleaner
Ready-to-use 20 to 60g/l 20 to 200g/l
Room temperature +50 to +75°C +10 to +50°C
• For all kinds of cleaning • For dirt, oil and grease • For dirt, oil and grease
• Solvent-free • For spray cleaning • Provide temporary rust
• Biodegradable equipment protection
• Solvent-free • Solvent-free
• Biodegradable
| 53
Cleaners – Parts and Hands Cleaners
What do you want to clean?
Hands
Hand Cleaner
Base Natural extracts
Comments • Biodegradable
• Use with or without
water
Technology Benefits
• For various cleaning demands in the workshop
• One cleaner suitable for surface preparation prior to bonding
54 |
Parts
Prior to Bonding Gasket Remover General Cleaner
Solvent Solvent Water
• For use prior to bonding • Removes old gaskets • Biodegradable

and sealing applications • Minimal scraping • Can be diluted with water
• Leaves no residue
| 55
Cleaners – Parts and Hands Cleaners
Application
• Rub into dry hands until dirt or grease is dissolved
• Wipe hands dry or rinse with water
• Repeat procedure if necessary
Application
• Treat surfaces to be cleaned by generously spraying with
Loctite® 7063
• Wipe surface when still wet with a clean paper towel
• Repeat if necessary until contamination is removed
• Allow solvent to evaporate until surface is completely dry
Note:
Loctite® 7063 can cause stress cracks on sensitive substrates.
56 |
Application
• Before applying protect painted surfaces as Loctite® 7200
may attack the paint
• Spray a heavy coat onto flange or surface. Wait
10 to 15 minutes for the gasket to soften (for silicone
gaskets 30 min.)
• Remove gasket with soft scraper and wipe flange clean
• Repeat procedure if necessary
• Wear protective gloves and glasses
Application
• Dilute Loctite® 7840 with water
• Soak or spray parts and wipe or rinse clean
Hint:
Effectiveness can be enhanced by diluting with warm water
| 57
Lubricants
What part movements / loads are you dealing with?
Slow movements /
high loads
Aluminium Anti-seize
Base Aluminium, graphite
Viscosity –
Comments • Protect threaded

connections
• Prevent seizing and
corrosion
Technology Benefits
• Protect against corrosion, friction and wear withstanding extreme pressure
• General lubrication
58 |
Medium speed / Fast movements / small loads
medium loads
Multi-purpose Grease Dry Film Lubricant Multi-purpose Oil
Mineral oil MoS2 Mineral oil
– 11 s (cup 4) 17.5 cSt (+50°C)
-20 to +150°C -40 to +340°C -20 to +120°C
• Odourless • Fast-drying • Free assemblies

• Neutral appearance • Enhance the • Lubricate metal
performance of oils • Clean parts
and greases • Displace moisture
• Prevent corrosion
| 59
Lubricants
How to apply Loctite® 8150, 8105, 8191, 8201
1. Preparation
Cleaning
and clean surfaces
• Surfaces should be free from scale, oxides and
lubricant residues
2. Application
Shake well before use.
A Loctite® 8150
• Apply a thin layer by brushing evenly over the whole
surface
• Do not dilute
B Loctite® 8105
• Check compatibility with other grease residues
• Apply to clean parts by brush, spatula or grease gun
Hint:
Product may be suitable for use in automatic application
systems.
60 |
C Loctite® 8191
• Product should be sprayed on cleaned parts from a
distance of about 20cm to give a uniform coating
• Let parts dry for 15 to 30 minutes at ambient
temperature
D Loctite® 8021
• Choose between jet and spray (based on application
needs)
• Spray consistently onto parts to give a uniform film
| 61
What kind of treatment do you require?
Rust treatment
Rust Converter
Colour Matt black
Service temperature range (°C) –
Comments • Convert rust into a stable

base
• Cured product acts as
primer ready for painting
Technology Benefits
• Solutions for all types of surface treatments or preparations
62 |
Prevention Products
Protection of welding
Corrosion protection Tamper proofing
equipment
Loctite® 7800 Loctite® SF 7900 Loctite® 7414
Zinc Spray Ceramic Shield Movement Detector
Grey White Blue
-50 to +550°C – -35 to +145°C
• Excellent cathodic • Prevent adhesion of • Visually detect movement

corrosion protection on welding spatter of parts
ferrous metal • Long-term protection of • For outdoor applications
• Restore protection to welding equipment
galvanised parts • Silicone-free
| 63
1. Preparation
Use a wire brush to remove flaky rust and loose scale. It is recommended to use
Loctite® 7063 to remove oil, grease and dirt. Shake well before use.
2. Application
Brush or sponge on liberally. Apply two coats (recoat
time: 60 to 120 minutes). Uneven colour indicates need
for additional coats. Allow minimum 24 hours to dry
before painting.
Hint:
Do not apply in direct sunlight or on wet surfaces.
1. Preparation
Remove rust, old coats of paint etc. from surface. Gritblast surface if possible. It is
recommended to use Loctite® 7063 to finally remove oil, grease and dust. Shake well
before use.
2. Application
• Spray on to clean parts from 20 to 30cm to give a
uniform film
• The coating becomes dry to touch after 30 to 60
minutes. Allow 24 hours to dry completely
64 |
Prevention Products
How to apply Loctite® SF 7900 Ceramic Shield
1. Preparation
Clean contact tip and shroud from adhering spatter. For best results, use a new contact
tip and shroud. Shake well before use.
2. Application
• Place the contact tip on the welding torch and apply
from a distance of 10 – 15cm. Fit the shroud to the
welding torch and coat the exterior and interior. Let the
coating dry for several seconds
• After the application invert the can and spray for
several seconds to prevent clogging of the nozzle
1. Preparation
It is recommended to use Loctite® 7063 to degrease, clean and dry surfaces.
2. Application
Squeeze the tube to extrude the paste and form a narrow
bead across the parts. Let product dry for 60 seconds.
| 65
What is your application?
O-Ring Free corroded Detect pipe leaks

replacement parts
Loctite®
Solution Loctite® 8040 Loctite® 7100
O-RING KIT
O-Ring Kit Freeze & Release Leak Detector
Service
temperature range – – +10 to +50°C
(°C)
Comments • Contains • Shock freezing • Produce bubbles

rubber cords, (-40°C) at leakages
Loctite® 406 and • Releases • For all gases and
tools to create rusted, corroded gas mixtures
customised and seized except for oxygen
O-rings components • Non-toxic / non-
• Allows ‘o’ rings • Wicks directly flammable
to be made in into the rust by
situ reducing the capillary action
degree of
dismantling
required
66 |
Seal pipe leaks Taping
Teroson Tape
Loctite® 3463 Loctite® 5070 Loctite® 5075 FIX & REPAIR
Metal Magic Steel™ Insulating and
Pipe Repair Kit High Strength Tape
Stick Sealing Wrap
-30 to +120°C – -54 to +260°C up to +70°C
• Steel-filled • Easy-to-use • Insulating and • Fabric reinforced

kneadable stick repair kit for Sealing Wrap tape
• For emergency temporary repair • Withstand • Easy to tear by
repair of tanks, of weak areas on extreme hand
pipes and pipes conditions • Repair, reinforce,
castings • Water tight seal fix, seal and
protect
| 67
1. Preparation
Remove loose dirt and rust. Shake well before use.
2. Application
• Spray onto parts from a distance of 10 – 15cm for 5 to 10 seconds
• After 1 to 2 minutes disassemble parts. If necessary repeat procedure
5 – 10 sec. -43°C Active ingredient

minimum
Corrosion layer
1. Preparation
• Turn off pressure in pipe system
• Thoroughly clean and abrade surfaces. Finally clean with Loctite® 7063
2. Application
• Mix required amount of Loctite® 3463 (details see
chapter Metal-filled Compounds). Firmly press
product into the crack, hole or void
• Activate tape by soaking into water at room
temperature for 20 seconds. Wrap tape tightly around
repair, building up at least 4 layers
68 |
How to use Loctite® O-Ring KIT
1. Preparation
• Clean cutting blade using Loctite® 7063
• Cut the required approximate length of cord. Use the
O-Ring cutting fixture to cut at both ends to achieve
clean bonding surfaces at required length
2. Application
• Apply a small drop of Loctite® 406 to one end of the
O-Ring
• Immediately join the two ends using the V-groove
on the end of the cutting fixture. Hold in place for
30 seconds, then O-Ring is ready for service
1. Preparation
Shake well before use.
2. Application
• Spray product from 15 to 20cm onto suspect area
• A leak will be clearly visible, as the product will start
foaming at the leaking area
| 69
Equipment – Dispensers
Manual applicators
IDH number For product For pack size
• Loctite® 5188, 510, • 300 ml

5366, SI 5980, SI 5990, • 310 ml
SI 5616 • 250 ml (1:1)
• Teroson MS 930, • 265 ml (2:1)
MS 9320 SF, PU 6700
IDH 142240
• Teroson MS 9399 • 50 ml (1:1)
IDH 150035
• Loctite® 9492 • 400 ml (2:1)
IDH 218312
• Loctite® 9492, V5004 • 50 ml (1:1, 2:1)
• Teroson PU 6700
IDH 267452
• Loctite® 5188, 510, • 50 ml
SI 5980, SI 5990
IDH 363544
• Loctite® 3038 • 50 ml (10:1)
IDH 1034026
70 |
Peristaltic dispensers
• Loctite® 222, 243, 270, • 50 ml

542, 603, 638
IDH 608966
• Loctite® 222, 243, 270, • 250 ml
542, 603, 638
IDH 88631
Pneumatic applicators
• Teroson MS 9320 SF • 310 ml

(for spraying)
IDH 142241
• Loctite® 7255 • 900 ml
IDH 1175530
| 71
Equipment – Accessories
Mixers
• Teroson PU 6700 • 250 ml (1:1)
IDH 780805
• Loctite® 3038 • 50 ml (10:1)
IDH 1034575
• Loctite® 3090 • 10 ml (10:1)
IDH 1453183
• Loctite® V5004 • 50 ml (1:1)
IDH 1467955
• Loctite® 9492 • 400 ml (2:1)
IDH 1487439
• Loctite® 9492 • 50 ml (1:1; 2:1)
• Teroson PU 6700,
MS 9399
IDH 1487440
• Loctite® SI 5616 • 265 ml (2:1)
IDH 874905
72 |
Nozzles
• Teroson MS 9320 SF • 310 ml

(for spraying)
IDH 1395025
• Teroson MS 930, • 310 ml
MS 9320 SF
IDH 581582
• Loctite® 5366, SI 5980, • 310 ml
SI 5990
IDH 546017
Needles

®
• Loctite 401 • 18 Gauge (= Green)
ID 0.84 mm
IDH 88661
• Loctite® 401 • 20 Gauge (= Pink)
ID 0.61 mm
IDH 88662
| 73
Maintenance Expert Training
High-quality products can be only as good as the people who use them.
That is why we offer hands-on training on the use of our products in
maintenance and repair environments.
Our trainers are familiar with the day-to-day problems you may encoun-
ter and will give you the tools and practical know-how for successful
application of our products.
The training content is based on the product categories of this
Maintenance Expert Guide and can be tailored to your needs.
Features
• Pre-plant survey
• Hands-on training
• Conducted on site
• Training materials supplied
• Review of common failure causes and prevention
• In-plant follow up
74 |
Your benefits
The training will provide you with knowledge and tools to do the
following:
Increase Reliability
and avoid downtime of your industrial equipment and machinery with regu-
lar maintenance
Improve Safety
at work by increasing reliability of your machinery and by using non-
hazardous products
Save Time
by using innovative technologies that reduce downtimes and increase
service intervals
Reduce Costs
by repairing worn or damaged parts instead of replacing them
Contact your Henkel Engineer for more details and to arrange

training for your maintenance and repair team.
| 75
Specific Maintenance Solutions
Industry expertise and equipment know-how

Years of experience has enabled us to build up knowledge of the typical
maintenance and repair tasks in all major industries and industrial
equipment.
Industry programs
Our industry programs cover the typical maintenance and repair chal-
lenges in your industry. Learn how your specific repair task was solved
in a comparable situation.
Power Plants Mining Petrochemical
Marine Railway Water Utilities
76 |
Device programs
Our device programs go even deeper into the specific maintenance
and repair tasks of the industrial component. They include specific
application solutions for any repair tasks and suitable product
suggestions. We will bring the solution so you could concentrate on
other matters.
Pump Shaft Centrifuge
Loctite® 7063 Loctite® SI 5980
Gear Box
Find more information on the programs on www.loctite.co.uk/maintenance and contact

your Henkel Engineer for a workshop tailored to your needs.
| 77
Find the right product and discover
additional features. Check out our mobile
Maintenance Expert Guide:
m.loctite-repairs.co.uk
Henkel Ltd
Wood Lane End
Hemel Hempstead
Hertfordshire HP2 4RQ
Tel: 01442 278100
Fax: 01442 278071
www.loctite.co.uk/maintenance
The data contained herein are intended

as reference only. Please contact Henkel
Technical Support Group for assistance and
recommendation on specifications for these
products.
® designates a trademark of Henkel AG & Co. KGaA

or its affiliates, registered in Germany and elsewhere
© Henkel AG & Co. KGaA, 2013

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Maintenance Expert Guide

Solutions for all bonding, sealing, cleaning

At Henkel, we understand the challenges you face in maintaining

Making the right choice

To discover our full product portfolio visit www.loctite.co.uk or contact

8 | Loctite® Maintenance Heroes

10 | Health & Safety Products

40 | Flexible Sealing and Bonding

48 | Protective Coatings and Compounds

62 | Surface Treatment and Rust Prevention Products

66 | Emergency Repair Products

74 | Maintenance Expert Training

76 | Specific Maintenance Solutions

Threadlocking Adhesives Thread Sealants

Strong, durable joints

Instant Adhesives Structural Bonding

Gasketing Products Retaining Compounds

Impact and vibration-

Flexible Sealing and Bonding Metal-filled Compounds

Protect equipment against

Protective Coatings and

Protect surfaces against

Surface Treatment and Rust

Within certain industries product

• WRAS – Potable water approval,

Easy and accurate adhesive

Henkel’s Health & Safety products improve

Low viscosity Very low viscosity

Water and glycol resistance

High temperature resistance

Heavy-duty maintenance cleaners

Fountain cleaning Bonderite C-MC 1030

What strength do you require?

Solution Loctite® 222

Size of thread (up to) M36

Service temperature range (°C) -55 to +150°C

Comments • Use when low

Loctite® 243 Loctite® 248 Stick Loctite® 270

The Allrounder Non Dripping Permanent Locking

M36 M50 M20

-55 to +180°C -55 to +150°C -55 to +180°C

• General purpose • Easy-to-use stick • For permanent locking

Through hole: Blind hole: Post assembly:

• Twist stick to the amount

• Disassemble with standard hand tools

Are the threads / pipes metal or plastic?

Metal, plastic or a combination of both

Thread Sealing Cord

Max. pipe size (inch) 4"

Service temperature range (°C) -55 to +149°C

Approvals DVGW, KTW, WRAS

Comments • Immediate full pressure sealing

Are the threads coarse or fine?

Loctite® 577 Loctite® 542

The Allrounder Fine Threads

-55 to +150°C -55 to +150°C

P1 NSF, DVGW DVGW

• General purpose • For fine threads in hydraulic, pneumatic

Is your flange rigid or flexible?