AxiomMultixM VertixMT-MPReplacement

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ic

m
o
T

VERTIX MP/MT
AX

Replacements of Parts
VERTIX MP/MT

Bucky Wall Stand

Also for:
VERTIX PRO 38 32 529
VERTIX TOP 83 32 537
08627726
08627650
03832537
03832529

© Siemens AG 2005
The reproduction, transmission or use
of this document or its contents is not
permitted without express written
authority. Offenders will be liable for
damages. All rights, including rights
created by patent grant or registration
of a utility model or design, are
reserved.

Print No.: AXB4-450.841.02.02.02 English


Replaces: AXB4-450.841.02.01.02 Doc. Gen. Date: 08.06
2 Revision / Disclaimer
1Revision / Disclaimer

Document revision level


The document corresponds to the version/revision level effective at the time of system
delivery. Revisions to hardcopy documentation are not automatically distributed.
Please contact your local Siemens office to order current revision levels.

Disclaimer
The installation and service of equipment described herein is to be performed by qualified
personnel who are employed by Siemens or one of its affiliates or who are otherwise
authorized by Siemens or one of its affiliates to provide such services.
Assemblers and other persons who are not employed by or otherwise directly affiliated
with or authorized by Siemens or one of its affiliates are directed to contact one of the
local offices of Siemens or one of its affiliates before attempting installation or service pro-
cedures.

VERTIX MP/MT AXB4-450.841.02.02.02 Page 2 of 80 Siemens AG


08.06 CS PS21 Medical Solutions
Table of Contents 3
0Table of Contents

1 _______ VERTIX PRO/MP and TOP/MT ______________________________________ 5

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General Remarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Replacement of Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Differences between the Individual Stands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Required Tools, Test Equipment and Aids . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Paints (to Touch-up Chips, Scratches) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Removing the Cover Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Vertical Carriage Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Replacing the Support Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Adjusting the Movement Forces of the Vertical Carriage . . . . . . . . . . . . . . . . . . . . . 28
Replacing the Springs for Tilting Weight Compensation. . . . . . . . . . . . . . . . . . . . . . 29
Replacing the Cable with Bowden Cable for Tilt Movement . . . . . . . . . . . . . . . . . . . 32
Removing or Replacing the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Removing or Replacing the IONTOMAT Chamber . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Removing the Detector Insert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Replacing the Detector Insert Tray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Establishing Counterweight Compensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
R1 Potentiometer (only VERTIX TOP/MT), Tracking Control . . . . . . . . . . . . . . . . . . 47
Adjusting the Stop for the 0° Bucky Position (only VERTIX TOP/MT). . . . . . . . . . . . 48
Control of the Movable Grid (only PRO and TOP) . . . . . . . . . . . . . . . . . . . . . . . . . . 49

2 _______ Repair Instructions for Bucky G051G (PRO/TOP)_____________________ 54

General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Defining Terms for the Catapult Bucky . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Contents of the "Bucky N" Replacement Part Kit, Part No. 80 92 962 . . . . . . . . . . . . . . 56
Format Sensing Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Grid Drive Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Cassette Tray Sensing Error. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
CAN Connection Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Replacement of the D30 and D31 Board Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Alignment of the Optical Reflector Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Adjusting the D31 Assembly to the Insert Tray. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Replacing the Profile Rail for the Grid Drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Installing the Glide Piece for SIRESKOP SX/SD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Checking the Function of the Grid Drive with Installed Grid . . . . . . . . . . . . . . . . . . . . . . 69
CAN Bus Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
DIP Switch Settings on the D30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Grid Lead Time, D30.S3 DIP Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Checking Cassette Sensing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Checking the CAN Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75

3 _______ Laying the Cable in the Detector Insert (MP/MT) _____________________ 76

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Medical Solutions 08.06 CS PS21
4 Table of Contents

Laying the Cable in the Detector Insert. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76


Reason for the Improvements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Final Work Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

4 _______ Changes to Previous Version _____________________________________ 80

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08.06 CS PS21 Medical Solutions
VERTIX PRO/MP and TOP/MT 5
1-
Notes
1VERTIX PRO/MP and TOP/MT

Safety Information 0

General Safety Information


The product-specific safety information as well as the general safety information con-
tained in ARTD (General Guidelines for Technical Service) must be observed.

NOTE The particular applicable and current ARTDs (General Guidelines


for Technical Service) can be found on the Intranet.

General Remarks 0

Note Regarding Working with the SSW


Many adjustments are performed using the SSW. A Help text is available for the individual
input screens. Details about the individual adjustment steps are listed in the Help texts.
Select the Help text: "F1” key
End the Help text: "Escape” key

Tolerance Data
General tolerances for linear dimensions in compliance with ISO 2768
These tolerances apply to all dimensions indicated in these instructions, unless other tol-
erances are specifically indicated after the value.

Limit value for over 3 mm over 6 mm over 30 over 120 over 400 over 1000 over 2000
the nominal to 6 mm to 30 mm mm to 120 mm to 400 mm to mm to mm to
range mm mm 1000 mm 2000 mm 4000 mm
Admissible tol- ± 0,5 mm ± 1 mm ± 1,5 mm ± 2,5 mm ± 4 mm ± 6 mm ± 8 mm
erance

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6 VERTIX PRO/MP and TOP/MT

Maximum Torque Values

Nominal thread Screw material Steel per DIN 267 Brass


diameter CuZn
alloy
Hardness rating 4,6 4,8 5,8 8,8 10,9 12,9
M3 0,5 0,67 0,83 1,3 1,9 2,2 0,62
M 3.5 0,76 1,0 1,3 2,0 2,8 3,4 0,95
M4 1,1 1,5 1,9 3,0 4,2 5,1 1,4
M5 2,2 3,0 3,7 6,0 8,4 10,1 2,8
M6 3,8 5,1 6,4 10,2 14,4 17,3 4,8
M8 9,5 12,6 15,8 25,3 35,6 42,7 11,9
M 10 18,7 24,8 31,1 49,8 70,0 84,0 23,3
M 12 32,9 43,8 54,8 87,6 123, 147, 41,1
3 9

When checking the tightness, use the corresponding torque values for hardness rating
8.8.
A tolerance of ± 10% is permitted for torque values.

Conventions and Abbreviations

DHA = Rotation around the horizontal axis


DVA = Rotation around the vertical axis .
FD = Solid state detector
SID = Source-image distance
HCC = Hardcopy Camera
HDD = Hard Disk Drive
ISK = Allen screw
PU = Power Unit (Generator)
RADIS = Radiological Image Station (image station)
SC = System Controller
SPC = Service PC
SSW = Service software
SW = Wrench size
TB = Collimator

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08.06 CS PS21 Medical Solutions
VERTIX PRO/MP and TOP/MT 7

XCU = X-ray Control Unit (system controller)


X = 3D TOP longitudinal direction
Y = 3D TOP transverse direction
Z = 3D TOP vertical movement

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8 VERTIX PRO/MP and TOP/MT

Replacement of Parts 1.1

Differences between the Individual Stands 0

VERTIX PRO VERTIX MP VERTIX TOP VERTIX MT


38 32 529 86 27 726 38 32 537 86 27 650
Bucky X X
Detector insert
X X
(heavier than the Bucky)
Can be operated on the
X X
left and right
Grid or detector insert can
X X
be tilted
Reinforces tilt springs X
Steel safety cable X
Fixed grid X X
Movable grid X X

Required Tools, Test Equipment and Aids 0

• Torque wrench, 20-100 Nm (3/8" drive) 44 30 906


• Spring balance, 30-600 N 44 14 884
• Viscogen KL 300 (50 ml tube) for steel cables and chains 72 79 107
• Memory oscilloscope, Fluke 199 CM 73 92 074

Paints (to Touch-up Chips, Scratches) 0

• White (spray can) 84 27 734


• White textured (paint stick) 34 44 403
• Medical blue (spray can, light blue) 55 07 046
• Medical blue (paint stick) 55 07 087

Removing the Cover Panels 0

• Move the vertical carriage all the way down.

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08.06 CS PS21 Medical Solutions
VERTIX PRO/MP and TOP/MT 9

• Remove the cover (1/Fig. 1 / p. 9) along with the collar (2/Fig. 1 / p. 9).

Fig. 1: New cover


- Remove both M5 nuts (1/Fig. 2 / p. 9) from the mounting bracket from above in the
column head;

Fig. 2: Mounting bracket


- Remove the mounting bracket;
- Slide the top front cover panel (1/Fig. 3 / p. 9) up and out;

Fig. 3: Front cover panels


- Pull out the bottom front cover panel (2/Fig. 3 / p. 9).
• Tilt the grid or detector insert into the horizontal position (+90°) (only VERTIX TOP and
MT).

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10 VERTIX PRO/MP and TOP/MT

• Remove the cover panel on the vertical carriage (1/Fig. 4 / p. 10) along with the stop
plate (2/Fig. 4 / p. 10).

Fig. 4: Cover panel

Vertical Carriage Brake 0

Cover Panel
• To remove the cover panels, see the section (Removing the Cover Panels / p. 8).

Replacing the Vertical Brake Linings


• Move the vertical carriage down until the transport safety screw (1/Fig. 5 / p. 10) can be
inserted.

Fig. 5: Transport safety screw

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08.06 CS PS21 Medical Solutions
VERTIX PRO/MP and TOP/MT 11

• Remove the unit and place it down on the floor; for this, see the Installation Instructions.
• Release the brake and while it is in this condition, secure it with cable ties
(2/Fig. 6 / p. 11).

Fig. 6:
• Open the steel cable clamp (3/Fig. 6 / p. 11) on the brake lever and pull out the steel
cable.
• Remove the detector or Bucky insert from the column by removing the 4 Allen screws
and place it to the side.
• Unhook the support cable and the safety cable (only VERTIX MT); for this, see section
(Removing the Support Cables / p. 20).
• Pull the vertical carriage out of the column.
• Remove the brake; to do this,
- remove the four Allen screws (1/Fig. 7 / p. 11), M4x8, on the two angled plates;

Fig. 7: Brake installation


- Snip off the cable ties;
- Remove the brake components.

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12 VERTIX PRO/MP and TOP/MT

• Remove the set screw (1/Fig. 8 / p. 12) from the brake shoe.

Fig. 8: Brake, disassembled


• Take the springs out of the old brake shoes.

Fig. 9: Brake shoes


• Insert the two springs into the new brake shoes and install the brake shoes with the set
screw.
• Reassemble the brake.

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VERTIX PRO/MP and TOP/MT 13

• Install the brake in the vertical carriage; while doing this, make sure that the brackets
(2/Fig. 10 / p. 13) are correctly in place to prevent scraping the brackets on the cover
panel.

Fig. 10: Brake, installed


• Attach the brake shoes together with a cable tie (1/Fig. 10 / p. 13).
• Reinsert the vertical carriage.
• Reinstall the support cable and the safety cable; for this, see section (Removing the
Support Cables / p. 20).
• Reinstall the grid or the detector insert (4 Allen screws).
• Hook the brake cable back in place (3/Fig. 6 / p. 11).
• Stand the unit up again and secure it in place.
• Remove the cable tie over the brake shoes.

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14 VERTIX PRO/MP and TOP/MT

• Check whether the brake releases one of the handgrips when the unit is raised half
way; adjust using the adjustment screw (1/Fig. 11 / p. 14).

Fig. 11: Pull force adjustment

Adjusting the Vertical Brake


• Loosen the counter nut (1/Fig. 12 / p. 14).

Fig. 12:

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VERTIX PRO/MP and TOP/MT 15

• Adjust the set screw (1/Fig. 13 / p. 15) until the brake just begins to engage.

Fig. 13:
• Turn the set screw approx. 3/4 to 1 turn to the left (counterclockwise). (The brake shoes
are tightly engaged)

NOTE Prior to performing the next work step, all cover panels, the acces-
sories that are normally used and the grid must be installed.
Insert the detector into the detector tray.

• Hook a spring balance into the handle; see the following figure.

Fig. 14: Vertical braking force


• Measure the braking force up and down.
¹ Braking force 250 N - 300 N

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16 VERTIX PRO/MP and TOP/MT

• The adjustment can be performed with the previously mentioned set screw
(1/Fig. 13 / p. 15).
• Secure the position of the set screw with the counter nut (1/Fig. 12 / p. 14); to do this,
use a 10 mm open-end wrench as shown in(2/Fig. 13 / p. 15).

Fig. 15:
• Release the brake and check the movement forces (< 30N); when doing this, make
sure there is even movement; see also section (Adjusting the Movement Forces of the
Vertical Carriage / p. 28).

Replacing the Brake Cable


• Release the brake and while it is in this condition, secure it with cable ties
(2/Fig. 6 / p. 11).

NOTICE Secure the vertical carriage against moving! See also (Removing
the Support Cables / p. 20).
¹ The brake will no longer work.

• Open the steel cable clamp (3/Fig. 6 / p. 11) on the brake lever and pull out the steel
cable.
• Lightly lubricate the new cable with Viscogen KL300 (Part No. 72 79 107).
• Reinstall the cable.

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VERTIX PRO/MP and TOP/MT 17

• Check whether the brake releases one of the handgrips when the unit is raised half
way; adjust using the adjustment screw (1/Fig. 16 / p. 17).

Fig. 16: Pull force adjustment


• To adjust the vertical brake, see section (Adjusting the Vertical Brake / p. 14).

Checking the Tilt Brake


• Tilt the detector insert into the 45° angle.

NOTE Prior to performing the next work step, all cover panels, the acces-
sories that are normally used and the grid must be installed.
Insert the detector into the detector tray.

• Hook the spring balance to the fixed round grip (Fig. 17 / p. 18).

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18 VERTIX PRO/MP and TOP/MT

• Measure the braking force up and down.


¹ Braking force 250 N, ± 5 N

Fig. 17: Tilt braking forces


• If the braking force is not reached, the brake (2/Fig. 18 / p. 18) must be replaced.

Fig. 18: Braking


• Release the brake and check the movement forces (< 30N); when doing this, make
sure there is even movement; see also section (Establishing Tilting Weight
Compensation / p. 31).

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VERTIX PRO/MP and TOP/MT 19

Replacing the Support Cable 0

NOTE If splits are found, replace the steel cable. With the VERTIX
PRO/MP, the support cable must always be replaced after an oper-
ating period of 3 years. See the Maintenance Instructions.

In the following cases, the support cable must be replaced for both VERTIX versions
when:
- 12 or more broken strands in the steel cable can be found in 100 mm.
- 3 or more broken strands in the steel cable can be found in 10 mm.
Even if only one single strand is broken, the operator must be informed that continued use
of the VERTIX can pose a risk to the patient and the operator.
- With the VERTIX PRO/MP, the detector tray and the support plate must be removed to
replace the steel cable.
- With the VERTIX TOP/MT, the steel cable mount is accessible when the Bucky or detec-
tor insert is tilted horizontally and the cover panel is removed on the support plate.

Components Designation Quan- Part No. Cyclical Replace if


tity replace- damaged
ment every
3 years
VERTIX Support cable 1 12 92 031 GE072 X X
PRO/MP
Cable (vertical brake) 1 12 92 114 GE072 n.a. X

Support cable 12 92 031 GE072 X (only


1 X
TOP)
VERTIX Cable (vertical brake) 1 12 92 114 GE072 n.a. X
TOP/MT
Cable (tilt movement) 1 12 92 338 GE072 n.a. X
Safety cable (only 04 75 152
1 n.a. X
VERTIX MT)

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20 VERTIX PRO/MP and TOP/MT

Removing the Support Cables


• Move the vertical carriage down until the transport safety screw can be inserted manu-
ally (approx. 3 - 4 turns) (1/Fig. 19 / p. 20).

Fig. 19: Transport safety screw


• Secure the brake handle with cable ties; see the following figure.

Fig. 20: Brake handle


• Obtain 2 wooden blocks or similar objects (Fig. 21 / p. 21), approx. 200 mm high) on
site.

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08.06 CS PS21 Medical Solutions
VERTIX PRO/MP and TOP/MT 21

• Raise the vertical carriage as shown in the following figures and place the two wooden
blocks (200 mm) under it.
¹ When this is done, the support cable is relieved of tension.

Fig. 21: VERTIX TOP lever


Only with the VERTIX MT
• Temporarily remove the bracket (1/Fig. 22 / p. 21) for better access to the mounting
bolts; to do this,
- Mark the position of the bracket (2/Fig. 22 / p. 21) (otherwise later there will be scrap-
ing against the installed cover panel).

Fig. 22: Securing the steel safety cable


• Remove the safety cable (runs over the green cable pulley), 2 nuts, 2 lock washers.

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22 VERTIX PRO/MP and TOP/MT

• Release the support cable in the vertical carriage; to do this, remove the snap ring on
the shaft and the washer.

Fig. 23: Securing the steel cables


• Remove the head plate with pulleys (1/Fig. 24 / p. 22) by removing the 2 Allen screws.

Fig. 24: New head plate

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VERTIX PRO/MP and TOP/MT 23

• Remove the top 5 weights (6/Fig. 25 / p. 23); to do this, remove the two M6x10 cylinder
head screws.

Fig. 25: Last counterweight


• Remove both cables.
Only with VERTIX PRO/TOP/MP (only support cable)
• Remove the head plate with pulley (1/Fig. 26 / p. 23) by removing the 2 Allen screws.

Fig. 26: VERTIX MP

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24 VERTIX PRO/MP and TOP/MT

• Release the ends of the cables from the counterweight (Fig. 27 / p. 24) and on the verti-
cal carriage (Fig. 28 / p. 24) and remove them.

Fig. 27: Last counterweight

Fig. 28: Laying the cables

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VERTIX PRO/MP and TOP/MT 25

Installing the Cables


Only with VERTIX MT (support and safety cable)
• Lightly lubricate the new cables (incl. the pull eyelets) with Viscogen KL300 (72 29 107).
• Install the cables; while doing so, pay attention to the cable guide, left: Safety cable;
right: Support cable

Fig. 29: Last counterweight


• Reinstall the weights.
• Reinstall the head plate with pulleys.
• Secure the support cable in the vertical carriage; (Fig. 30 / p. 25); to do this,
- Grease the screws well (so that the washer cannot drop);
- Place on the washer and snap ring for the shaft.

Fig. 30: Securing the steel cables

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26 VERTIX PRO/MP and TOP/MT

• Check whether the snap ring is securely engaged in place.

Fig. 31: Securing the steel safety cable


• Loosely install the safety cable (runs over the green cable pulley) (Fig. 31 / p. 26), 2
nuts, 2 lock washers.
• Lower the vertical carriage by removing the wooden blocks.
• Remove the transport safety screw.
• Move the vertical carriage into a suitable working position.
• Adjust the safety cable; to do this,
- Use the threaded stud to set a dimension of 37 mm as shown in the following figure;

Fig. 32: Steel cable tension


- Counter with the nut; apply Loctite.
¹ The cable must be hanging down loosely.
• Reinstall the bracket (1/Fig. 31 / p. 26); when doing this, take note of the mark.
• If present, install the accessories.
• Insert the detector and grid.
Only with VERTIX PRO/TOP/MP
• Lightly lubricate the new cable (incl. the pull eyelets) with Viscogen KL300 (72 29 107).
• Secure the support cable to the counterweight.
• Reinstall the head plate with pulleys.

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VERTIX PRO/MP and TOP/MT 27

• Secure the support cable in the vertical carriage; (Fig. 30 / p. 25); to do this,
- Grease the screws well (so that the washer cannot drop);
- Place on the washer and snap ring for the shaft.

Fig. 33: Securing the steel cables


• Check whether the snap ring is securely engaged in place.
• Lower the vertical carriage by removing the wooden blocks.
• Remove the transport safety screw.
• Move the vertical carriage into a suitable working position.
• If present, install the accessories.
• Insert the detector and grid.

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28 VERTIX PRO/MP and TOP/MT

Adjusting the Movement Forces of the Vertical Carriage 0

• Check whether the brake releases when the handgrip is moved half way; adjust using
the adjustment screw (1/Fig. 34 / p. 28).

Fig. 34: Steel pull cable adjustment


• Attach the brake grips to each other with cable ties;

Fig. 35: Vertical movement forces

NOTE Prior to performing the next work step, all cover panels, the acces-
sories that are normally used and the grid must be installed.
Insert the detector into the detector tray.

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VERTIX PRO/MP and TOP/MT 29

• Hook on a spring balance.


• Check the movement forces up and down, max. 30 N; while doing this, check for even
movement.
¹ For values over 30 N, compensate with the counterweights or fine weights; see
also section (Establishing Counterweight Compensation / p. 42).

Replacing the Springs for Tilting Weight Compensation 0

• Before the spring cartridge is removed, the lever to release the tilt brake must be
secured using a cable tie (1/Fig. 36 / p. 29).

Fig. 36: Cable ties


• Release the tension on the spring (2/Fig. 37 / p. 30); to do this, turn the tensioning
screw with a 13 mm attachment.
• Remove the complete spring cartridge and replace the springs.

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• Install the spring set; to do this,


- turn the springs as shown in the detail (Fig. 37 / p. 30) and secure them in place.
- Apply Loctite to the 4 Allen screws (1/Fig. 37 / p. 30).

Fig. 37: Tensioning screw


• Pre-tension the spring with the tensioning screw as shown in the detail
(2/Fig. 37 / p. 30).
• Remove the cable ties on the lever to release the tilting brake.

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Establishing Tilting Weight Compensation


• Place the spring balance on the lever for the tilting brake as shown in the figure.

Fig. 38: Tilting forces

NOTE Prior to performing the next work step, all cover panels, the acces-
sories that are normally used and the grid must be installed.
Insert the detector into the detector tray.

• Adjust the tilting force with the tensioning screw (2/Fig. 37 / p. 30) so that the tilting
device is weight-compensated in all positions when tilting and max. 30 N results.
• Remove the cable ties.

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Replacing the Cable with Bowden Cable for Tilt Movement 0

• Remove the clamping piece (3/Fig. 39 / p. 32) from the wire.

Fig. 39: Slider


• Remove the spring-loaded cable.
• Remove the complete spring-loaded cable (2/Fig. 39 / p. 32) from the sliding part
(1/Fig. 39 / p. 32).
• Temporarily remove the cover (1/Fig. 40 / p. 32).

Fig. 40: Cover


• Remove the spring-loaded cable (2/Fig. 40 / p. 32) through the housing.

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• Remove the cable guide (3/Fig. 41 / p. 33), cable pulley (2/Fig. 41 / p. 33) and spacer
sleeve.
• Release the ends of the cables on the hex bolts (1/Fig. 41 / p. 33).
• Remove the cable with the Bowden cable.

Fig. 41: Spring-loaded steel cables


• Lightly lubricate the new cable with Viscogen KL300.
• Reinstall the cable in the reverse order of the instructions above.
• Reinstall the cable guide (3/Fig. 41 / p. 33), cable pulley (2/Fig. 41 / p. 33) and spacer
sleeve.
• Secure the M6x40 screw with Loctite; when doing this, make sure that the cable guide
is not against the cover, but is against the pulley.

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34 VERTIX PRO/MP and TOP/MT

• Tension the cable; to do this, pull the cable tight and secure it with the clamping piece
(1/Fig. 42 / p. 34).

Fig. 42: Clamping nipple


• If needed, perform a fine adjustment with the spring-loaded cable adjuster
(1/Fig. 43 / p. 34).

Fig. 43: Spring-loaded cable tensioner


• Shorten the excess cable length to approx. 30 mm (Fig. 42 / p. 34).

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• Grease the guide; see the arrows in the following figure.

Fig. 44: Lubricating the slider

Removing or Replacing the Front Panel 0

• Mark the front panel so that when it is installed later, centering is ensured
(1/Fig. 45 / p. 35).

Fig. 45: Front panel mark

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36 VERTIX PRO/MP and TOP/MT

• Remove the bottom cover (1/Fig. 46 / p. 36); to do this,


- remove the two M5x12 Allen screws; see the arrows in the following figure;
- Disconnect the ground wire.

Fig. 46: Front panel cover


• Remove the front panel; to do this,
- remove the two M5x16 Allen screws (see the arrows in the following figure) with
washers and lock washers;

Fig. 47: Front panel installation, front

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VERTIX PRO/MP and TOP/MT 37

- remove the two top M5x16 Allen screws (1/Fig. 48 / p. 37), when doing this, pay
attention to the spacer plates (2/Fig. 48 / p. 37).

Fig. 48: Spacer plates


• Replace the front panel or, if applicable, reinstall it; when doing this, pay attention to
exact alignment (see the mark that was made).

Removing or Replacing the IONTOMAT Chamber 0

• Unplug the JK1 connector from the chamber.


• Remove the cross piece (1/Fig. 49 / p. 38).
• Remove the IONTOMAT chamber.
• If needed, replace the IONTOMAT chamber and reinstall it.
• Plug the JK1 connector back in.

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38 VERTIX PRO/MP and TOP/MT

• Reinstall the cross piece; when doing this, pay attention to the installation location of
the latch (1/Fig. 49 / p. 38) and (Fig. 50 / p. 38).

Fig. 49: Adjustment screws

Fig. 50: Latch


• Adjust the chamber so that it has no play using the two adjustment screws
(2/Fig. 49 / p. 38).

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Removing the Detector Insert 0

• Unplug the detector insert connections:


- X3, X1, JK2;
- X2 remote controller, if present;
- 2 ground wires
- Remove the bottom plate (1/Fig. 51 / p. 39) and grips (2/Fig. 51 / p. 39) by removing
the two M5x16 screws each (3/Fig. 51 / p. 39) (only VERTIX MT).

Fig. 51: Installing the grip


• Remove the detector insert (1/Fig. 52 / p. 39) (two M5x10 countersunk Allen screws).

Fig. 52: Front panel mounting

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40 VERTIX PRO/MP and TOP/MT

• Unplug the X4 connector on the D30, pull it out through the support opening
(1/Fig. 53 / p. 40).

Fig. 53: X4 cable


• Remove the detector insert from the vertical carriage.

Replacing the D30


• Unplug all cables.
• Remove the D30.
• Replace the D30 and install it; to do this,
- all DIP switches, S1.1 ...8 must be set to OFF
- clamp all cables; see (Fig. 54 / p. 40).

Fig. 54: D30 DIP switches

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Replacing the Detector Insert Tray 0

• Pull out the insert tray from the operator's side.

Fig. 55: VERTIX detector insert tray


• Remove the detector holder (1/Fig. 55 / p. 41).
• Remove 7 nuts on each of the two angled plates (2/Fig. 55 / p. 41) on the telescope
guides.
• Pull out the insert tray.

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Establishing Counterweight Compensation 0

Additional Weights in the VERTIX MP Column

Fig. 56: Additional counterweights

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Fine Weight Adjustment in the VERTIX PRO/MP


• Determine the number of fine weights in the mounting plate (1/Fig. 57 / p. 43) (7 fine
weights are installed in the standard version):
- If the holder grips (left and right) are present, there are 2 fine weights less.
- If the stretch grip is installed, there are 2 fine weights less.

Fig. 57: Fine weights, new


• Insert an appropriate number of fine weights into the mounting plate.
- Additional weights (6th and 7th weight) (1/Fig. 58 / p. 43) can be placed underneath
in the frame.

Fig. 58: Additional fine weights

NOTE Prior to performing the next work step, all cover panels, the acces-
sories that are normally used and the grid must be installed.
Insert the detector into the detector tray.

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44 VERTIX PRO/MP and TOP/MT

• Attach the brake grips to each other with cable ties.

Fig. 59: Vertical movement forces


• Hook on a spring balance.
• Check the movement forces up and down, max. 30 N; while doing this, check for even
movement.
¹ For values over 30 N, compensate with the counterweights or fine weights.
• Remove the cable ties.

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VERTIX PRO/MP and TOP/MT 45

Additional Weight in the VERTIX MT Column

Fig. 60: Additional counterweights

VERTIX MT Fine Weight Compensation


Depending on the accessories, there are approx. 6 fine weights (1/Fig. 61 / p. 46) in the
mounting plates.

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46 VERTIX PRO/MP and TOP/MT

Fig. 61: VERTIX MT fine weights

NOTE Prior to performing the next work step, all cover panels, the
accessories that are normally used and the grid must be installed.
Insert the detector into the detector tray.

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VERTIX PRO/MP and TOP/MT 47

• Attach the brake grips to each other with cable ties.

Fig. 62: Vertical movement forces


• Hook on a spring balance.
• Check the movement forces up and down, max. 30 N; while doing this, check for even
movement.
¹ For values over 30 N, compensate with the counterweights or fine weights.
• Remove the cable ties.

R1 Potentiometer (only VERTIX TOP/MT), Tracking Control 0

Fig. 63: R1 potentiometer

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48 VERTIX PRO/MP and TOP/MT

• The R1 potentiometer (1/Fig. 63 / p. 47) is located at the rear of the vertical carriage
(7/Fig. 64 / p. 48).
• The vertical carriage on the Bucky wall stand must be in the reference position; to find
this, move the vertical carriage against the top stop (if the R1 potentiometer is defec-
tive, replace it in this position).
• Connect the Service PC to the processor board in the MULTIX.
• Select the following routine per the SSW:
- Adjustment > Bucky wall stand > Adjustment of the Bucky wall stand potenti-
ometer
• By loosening the set screw on the toothed belt pinion, separate the potentiometer shaft
from the pinion gear.
• Set the zero adjustment by turning the potentiometer shaft.
¹ If the value is within the tolerance (± 2), a signal sounds on the Service PC.

Adjusting the Stop for the 0° Bucky Position (only VERTIX TOP/MT) 0

Fig. 64:
• Move the Bucky into the 0° position.
• Place a spirit level on the front panel and check the position.
• To correct, move the Bucky into the 90° position.
• The position of the Bucky can be changed by turning the stop disk (1/Fig. 64 / p. 48) To
do this, slightly loosen the clamping screw (2/Fig. 64 / p. 48) and turn the stop screw
accordingly. Check the position on the spirit lever that has been placed on.

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VERTIX PRO/MP and TOP/MT 49

• Tighten the clamping screw (2/Fig. 64 / p. 48) and check the adjustment position in the
0° position; if needed, repeat the adjustment.

Adjusting the S3 / S2 Switches for the 0° / 90° Bucky Positions


• Check play in the switches for (S2) 0° position and (S3) 90° position in the stop posi-
tions.
• The particular switch must actuate positively in the particular position.
• An adjustment of the switch points is possible by bending the switch vanes
(3/Fig. 64 / p. 48).

Catapult Bucky 0°/ 90° Tilt Brake


• The response point of the tilting brake is set to approx. 200 N using the adjustment
screw (5/Fig. 64 / p. 48) for the tension of the Bowden cable.

Control of the Movable Grid (only PRO and TOP) 0

General Settings
For configuration of the DIP switches and jumpers, the Wiring Diagram G051G is defini-
tive:
Set the X4.1-2 "END NOTE" jumper if the Bucky is installed in the VERTIX.
Set the X4.2-3 "NO END NOTE" jumper if the Bucky is installed in the MULTIX.

S3 DIP Switches: D30 (only PRO/TOP)


S3.1 = OFF i.e., automatic mode: defining the lead time for the grid is made in
the SSW. This position must also be selected for the manual MUL-
TIX (with D54), because the lead time is also set in the SSW.
Mixed mode is permissible (see the S3.5 DIP switches)
ON With the man. MULTIX with D55 or VERTIX Solitaire with D55
S3.2 = OFF if grid model 12/40 is used (high speed = installed in the MULTIX)
ON if grid model 17/70 is used (slow speed = installed in the VERTIX)

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S3.3 = ON i.e., the transfer rate must be set to 100 kBaud (see the S3.6 DIP
switches).
S3.4 = OFF Plane A means that the Bucky is installed in the MULTIX.
ON Plane B means that the Bucky is installed in the VERTIX.
S3.5 = ON Mixed mode (cassettes in inches/cm) permitted
OFF Mixed mode is not permitted
S3.6 = ON 125 k Baud (ICONOS)
OFF 100 k Baud/ 300 k Baud

The MANUAL MODE programming is relevant in the MULTIX TOP man. system with D55.
The programming of S3.3 to S3.6 has another meaning with the MULTIX TOP man. (see
grid lead time).

S3 DIP Switches: (only MULTIX TOP manual, system without processor)


S3.2 = OFF if grid model 12/40 is used
(high speed = installation in the MULTIX)
ON if grid model 17/70 is used
(slow speed = installation in the VERTIX)

The grid lead time must be set according to the table in Wiring Diagram G051G, Page 2A
for DIP switches S3.3 to 3.7 (only with the manual system).

NOTE The allocation of the grid speed to the grid model being used is
fundamental for exposures that can be evaluated.
With a switch of the grid model (even at a later time), a change of
the grid speed is absolutely required.

Grid Blurring
For every application unit with movable grid, a check must be performed to determine at
which exposure time, tg, grid stripes no longer can be seen on the film.

NOTE Factory setting: Lead time (default) is 34 ms for POLYDOROS


SX/LX/Lite.
if the system is shipped with a POLYDOROS IT, this value must be
changed (as a starting point) to 0 ms.

Procedure
• Select small focus, 80%, 40 kV and middle IONTOMAT chamber at the generator.

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VERTIX PRO/MP and TOP/MT 51

• Set and SID of 115 cm.


• Insert an 18 x 24 cm cassette without film.
X • Trigger exposure beginning at 40 kV until exposure times of approx. 3 ms result
(increasing kV value -> exposure time becomes smaller).
• Insert an 18 x 24 cm cassette with film.
X • Trigger exposure at the previously determined kV value.
• Use a magnifier on the light box to determine at which switch time grid stripes no longer
can be seen on the film.

NOTE With the MULTIX TOP manual system without processor, the grid
lead time cannot be changed using the Service PC and must be
checked as described below. The programming must be per-
formed as described previously in the section "Bucky". Grid
stripes must be checked using control exposures and must be
eliminated by changing the programming of S3 (D30 Bucky
table/VERTIX).

• If the grid lead time must be changed, the test setup and the measurement must be per-
formed as defined in (Fig. 65 / p. 52).
The generator lead time can be changed using the Service PC under:
Adjustment > Table > Adjustment of Bucky rate time
(with the TOP man., using DIP switches S3.3 - S3.7)
.
- The time that is set is applicable for both the Bucky in the table and the VERTIX.
- Grid stripes with exposure times of ≥ 3 ms are inadmissible.

Grid Drive
The lead time has been set at the factory to a value of 34 ms.

NOTE The check of the lead time that is entered is performed in the
"Check of Grid Blurring" (with the 12/40 grid and faster grid move-
ment).

The relationship between lead time and grid movement and the problem of grid stripes
associated with it is shown in the following graphic (table and BWS). This example is for
the LX / SX generator in the cassette mode for the film technique.

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52 VERTIX PRO/MP and TOP/MT

Fig. 65:
Top chart (Fig. 65 / p. 52): time of grid movement with the time point of radiation release.
Bottom chart (Fig. 65 / p. 52): Enable signal relative to grid movement.

NOTE The programmed lead time applies for both Buckys contained in
the system. If different grid models are used, and thus also grid
speeds, optimization of the lead time makes sense.

No separate check is required for the 17/70 grid.

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Example
Very brief exposure times and slow grid speeds (17/70 grid mode) require a lead time of
virtually 0 to position this grid focused to the film.
The lead time can be changed using the Service PC (except for TOP man. with D55).
• For this, select the following routine per the SSW:
- Adjustment > Table > Adjustment of the Bucky rate time

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Medical Solutions 08.06 CS PS21
54 Repair Instructions for Bucky G051G (PRO/TOP)
2-
General
2Repair Instructions for Bucky G051G (PRO/TOP)

This repair kit should make it possible to repair a catapult Bucky in one session and at the
same time, bring it up to the latest technical status.
Prior to beginning the work, please carefully read the explanations in the error tree.
Install all parts of the repair kit; only then can reliable operation be ensured.

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Repair Instructions for Bucky G051G (PRO/TOP) 55

Defining Terms for the Catapult Bucky 2.1

Tab. 1 Catapult Bucky Terms

Catapult Bucky, left Catapult Bucky, right


04 76 630 04 77 216
D30, connector location for D30, connector location for
D31 is X10/11/12 D31 is X20/21/22

Fig. 66: Catapult Bucky terms

NOTE Catapult Buckys, Part No. 04 76 630 and Part No. 04 77 216, Serial
Nos. 01001 to 03000 must be replaced completely for the reasons
listed below.
If boards or firmware are defective in a malfunction situation,
there are no replacements for them!
Catapult Buckys, Part No. 04 76 630 and Part No. 04 77 216 begin-
ning with Serial No. 03001 must be repaired in a malfunction situ-
ation using the Replacement Part Kit, Part No. 80 92 962.

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56 Repair Instructions for Bucky G051G (PRO/TOP)

Contents of the "Bucky N" Replacement Part Kit, Part No. 80 92


962 2.2

Tab. 2

It. parts Part Number Designation


1 1 38 35 456 D3 board
2 1 57 57 732 D31 board
3 1 57 57 757 VD02C firmware
4 1 57 57 633 Protector, left
5 1 57 57 641 Protector, right
6 1 80 92 954 Outlet grid
7 1 38 32 982 Profile rail, left
8 1 38 32 990 Profile rail, right
9 1 70 97 707 Glide piece for SIRESKOP SX/SD
10 1 RX91-012.841 Repair Instructions, Ger/Eng

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Repair Instructions for Bucky G051G (PRO/TOP) 57

Format Sensing Error 2.3

• To determine the defects described below, the tabletop, grid and IONTOMAT chamber
must be removed.
Tab. 3 Format

Error image Possible Defect Detection of the Correction of the Defect /


Defect Description
Inserted cassette for- Dirt on the opto com- Dirt on the optical Clean the insert, replace the
mat is not recog- ponents. components on the grid rail if wear is detectable.
nized. D31 can be seen
MULTIX
ERROR 213 ERROR
313 Opto components on Visual check, optical Align all optical components
D31 are out of adjust- components on D31 on D31 so they are vertical
SIRESKOP SX/SD ment are bent (Alignment of the Optical
ERROR 38/806 Reflector Sensors / p. 63)
ERROR 38/826
ICONOS with Cover panel out of Visual check, optical (Adjusting the D31 Assembly
VERTIX message: adjustment cover panel is not to the Insert Tray / p. 64)
Detection of the cas- centered regarding
sette format defective the optical compo-
nents on D31
Holes in the insert tray Visual check of the Open the holes
are covered insert tray, holes e.g.
are covered by foreign
Also possible error matter
profile: After switch-
Holes in the cover Visual check of the Open the holes
ing on power, the for-
panel are covered insert tray, holes e.g.
mat is detected, but
are covered by foreign
not after the first
matter
change of the cas-
sette. Black rollers are miss- Visual check of the Replace the black rollers with
ing rollers outlet grid (Adjusting the D31
Assembly to the Insert
Tray / p. 64)
Damage or discolora- Visual check of the Replace the IONTOMAT
tion on the bottom of IONTOMAT chamber chamber, see also (Align-
the IONTOMAT cham- test: Tape white paper ment of the Optical Reflector
ber on the bottom of the Sensors / p. 63).
IONTOMAT chamber.
If there is an error,
then replace the
chamber
D31 assembly defec- None of the above Replace the D31.
tive. causes found.

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58 Repair Instructions for Bucky G051G (PRO/TOP)

Grid Drive Error 2.4

• To determine the defects described below, the tabletop, grid and IONTOMAT chamber
must be removed.
Tab. 4 Grid

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Repair Instructions for Bucky G051G (PRO/TOP) 59

Error Profile Possible Defect Detection of the Correction of the Defect /


Defect Description
No triggering of Motor connector not No grid search run Plug in connector correctly
exposure plugged in correctly when power is
switched on
Visual check of con-
nector
MULTIX with CAN
ERROR 212 Motor defective, motor No grid search run Replace drive
ERROR 312 cable defective, con- when power is
nector for motor defec- switched on
SIRESKOP SX/SD
tive Visual check of
ERROR 38/805
ERROR 38/825 motor, cables, con-
nectors, possibly turn
motor manually (if
ICONOS with brushes are worn)
VERTIX message:
Grid drive defective Tumble bearing jam- Wear on the grid Replace the grid rail,
ming guide, search run or (Replacing the Profile Rail
grid movement stops for the Grid Drive / p. 66)
without reason
Encoder, encoder Short, quick grid Replace drive
cable, encoder connec- movement during
tor defective switch-on
Visual check of
encoder, cable, con-
nector
D30 motor drive defec- No grid search run Replace D30
tive when power is
switched on
Grid runs, but no trig- None of the above Check hardware cable for
gering of radiation causes found. grid contact:
Grid contact "D30.X1.7 and
8"---->Generator
Grid request "D30.X1. 9
and 10" ---->Generator
Sporadically no trigger- Customer reports: no SIRESKOP SX/SD
ing of radiation triggering of exposure Tabletop pressing down,
No error found when possibly by heavy patients
checked. on the grid (Installing the
Glide Piece for SIRESKOP
SX/SD / p. 67)

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60 Repair Instructions for Bucky G051G (PRO/TOP)

Cassette Tray Sensing Error 2.5

Tab. 5 Cassette

Error Profile Possible Defect Detection of the Defect Correction of the


Defect / Description
No triggering of expo- Tray does not reach end Visual Check Remove foreign bodies
sure position because of for-
eign substances

Multix with CAN Mech. switches If the D30 has mechani- Replace the D30 with a
S10/S11/S20/S21 do cal switches: Is clicking new version (optical
SIRESKOP SX/SD
not switch of a switch audible dur- sensing) (Replacement
ICONOS with
ing careful insertion of of the D30 and D31
VERTIX No ERRORs
tray? Board
or messages entered
Assemblies / p. 62)
in the log!
External reflection dis- If the D30 has optical Blacken the nut or
turbing optical sensing sensing, nut close to remove it (Alignment of
(U10/U11) optical sensor the Optical Reflector
Sensors / p. 63)
Optical sensor bent Visual Check Align sensors vertically
(Alignment of the Optical
Reflector
Sensors / p. 63)

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CAN Connection Error 2.6

Tab. 6 CAN

Error Profile Possible Defect Detection of the Defect Correction of the


Defect / Description
No triggering of expo- Processor error on Red V43 LED goes on Replace the D30
sure D30 (Replacement of the
MULTIX with CAN D30 and D31 Board
ERROR 205/206 Assemblies / p. 62)
ERROR 305/306 Error in CAN connec- MULTIX with CAN: Error Check CAN bus in sys-
SIRESKOP SX/SD tor or in the cable memory does NOT contain tem (CAN Bus
ERROR 38/802/808 entry 218/318 (CAN warn- Connection / p. 70)
ERROR 38/822/828 ing limit)
ICONOS with
VERTIX message

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Medical Solutions 08.06 CS PS21
62 Repair Instructions for Bucky G051G (PRO/TOP)

Replacement of the D30 and D31 Board Assemblies 2.7

Fig. 67: Fig. 68:

NOTE Prior to installing a new D30 assembly, clean the catapult Bucky
and remove all foreign substances, e.g. lead markers, from the
insert. The new D31 assembly (1/Fig. 67 / p. 62) must always be
plugged in for correct function of the Bucky, even in manual sys-
tems! For a successful error analysis at the factory, it is also nec-
essary that damage be avoided when removing a defective
assembly.

• When removing and installing the D30 assembly, there is a risk that the conductor
paths on the bottom can be damaged by the mounting screws. Removing and inserting
the assembly in the slot must therefore be done without exerting any force. To ensure
this, slightly lift the catapult Bucky and insert the D30 at an angle into the mounting slot
of the insert (1/Fig. 68 / p. 62).
• The correct DIP positions can be checked with (DIP Switch Settings on the D30 / p. 71).

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08.06 CS PS21 Medical Solutions
Repair Instructions for Bucky G051G (PRO/TOP) 63

Alignment of the Optical Reflector Sensors 2.8

Fig. 69: Fig. 70:

• The reflex sensors (1/Fig. 69 / p. 63) U10,U11,U20,U21 on the D30 must be aligned
vertically to the board assembly. If these have been bend during transport or handling,
their vertical alignment must be reestablished.
• In particular, the function of the sensor for detection of the inserted position of the insert
tray (U11; U21) must be checked. Incorrect alignment can lead to failure of format sens-
ing and to blocking of radiation triggering. While checking the function, the IONTOMAT
chamber must be installed, otherwise external light can lead to a malfunction.
• If the version of the catapult Bucky found at the customer's location has a mounting nut
(1/Fig. 70 / p. 63) for the cable channel directly above the reflex sensor, it must be
blackened (e.g. with paint) or, if needed, removed. In newer inserts, this nut is offset to
the reflex sensor.
• Prior to reinstalling the IONTOMAT chamber, check it for damage, e.g. for scratches,
dirt or discoloration, particularly on the bottom.
• If damage is found, replace the IONTOMAT chamber.

NOTE The bottom of the IONTOMAT chamber is used as reflection sur-


face for the photo-electric cells and can lead to errors in format
sensing if there is damage.

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Medical Solutions 08.06 CS PS21
64 Repair Instructions for Bucky G051G (PRO/TOP)

Adjusting the D31 Assembly to the Insert Tray 2.9

Fig. 71: Fig. 72:

• To do this, loosely secure the D30 (1/Fig. 71 / p. 64) using the spacer studs on the cata-
pult Bucky.
• Plug the D31 assembly (1/Fig. 72 / p. 64) onto the D30 assembly; when doing so, pay
attention to the relationship of the installation slot for left-hand operation
(2/Fig. 71 / p. 64) (X10/11/12) or right-hand operation (3/Fig. 71 / p. 64) (X20/21/22).

NOTE Installation of the supplied black cover plate for the outlet grid and
the electrical connection are not yet necessary.

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08.06 CS PS21 Medical Solutions
Repair Instructions for Bucky G051G (PRO/TOP) 65

• Loosely secure the D31 assembly (1/Fig. 72 / p. 64) in place with 2 screws on the D30
assembly.

Fig. 74:

Fig. 73:

• Completely insert the insert tray (1/Fig. 73 / p. 65) up to the stop.


• By means of a visual check, the centering of the photo diodes and photo transistors on
the D31 assembly to the holes in the insert tray (2/Fig. 73 / p. 65) is checked. If needed,
the D30 and D31 must be slightly offset.
• Secure the D30 and D31 in the centered position. Place the outlet grid
(1/Fig. 74 / p. 65) from the repair kit in place of the individual rollers on the photo-sensi-
tive cells.
• Install a new cover plate over the D30 and D31.

NOTE For correct function of format sensing, the D31 plug-in assembly
and thus also the D30 assembly must be adjusted in the insert tray
relative to the holes.
Even with manual catapult Buckys, the D31 must always be
installed, otherwise it can cause malfunctions.

• Perform a function check as described in (Checking Cassette Sensing / p. 74).

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Medical Solutions 08.06 CS PS21
66 Repair Instructions for Bucky G051G (PRO/TOP)

Replacing the Profile Rail for the Grid Drive 2.10

Fig. 75: Fig. 76:

• Replace the profile rail (1/Fig. 75 / p. 66) with the profile rail included in the shipment;
for this:
- remove the two Allen screws and remove the plate (2/Fig. 75 / p. 66).
- Carefully pull the IONTOMAT chamber connector (3/Fig. 75 / p. 66) forward out of
the slot,
Make sure that this cable does not get damaged.
- Remove the 2 Allen screws (1/Fig. 76 / p. 66) on the grid drive.
- Pull out the profile rail towards the front,
- Remove any black wear that is present in the catapult Bucky.
- Clean, lubricate the bearings (2/Fig. 76 / p. 66) (Longtime PD2) and make sure there
is easy movement.
- Install the profile rail included in the shipment in the reverse order of the above
instructions.

NOTE The contact surfaces on the profile rail may not be lubricated!

• When installing the position plate (3/Fig. 76 / p. 66), make sure that it is straight and the
sides do not interrupt the photo-sensitive cell paths (4/Fig. 76 / p. 66).
• Perform a function check as described in (Checking the Function of the Grid Drive with
Installed Grid / p. 69).

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08.06 CS PS21 Medical Solutions
Repair Instructions for Bucky G051G (PRO/TOP) 67

Installing the Glide Piece for SIRESKOP SX/SD 2.11

Fig. 77: Fig. 78:

For heavier patients, the glide piece prevents the frame of the catapult Bucky guide from
pressing on the grid, which sporadically prevents exposure.
• To gain access to the catapult Bucky, the protective plate under the tabletop must be
removed.
- The description of this can be found in the SIRESKOP SX/SD Online Help under Ser-
vice Tips, Removing the Protective Plate.
• Move the tabletop all the way to the head end.
• Move the catapult Bucky all the way to the foot end.
• Place the update parts so they are ready as shown in (Fig. 77 / p. 67) along with a 2.5
mm Allen wrench.
• Attach a strip (approx. 30 mm) of double-sided adhesive tape (1/Fig. 78 / p. 67) on the
strut of the catapult Bucky as shown in (Fig. 78 / p. 67).
- The adhesive surface must be clean and free of grease.
- Distance to the frame, approx. 15 mm.
• Seal the plastic bag included in the shipment and secure it with two strips of tape as
shown in (Fig. 78 / p. 67).
- This is needed as a spacer for inserting and positioning the glide piece.

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Medical Solutions 08.06 CS PS21
68 Repair Instructions for Bucky G051G (PRO/TOP)

• Remove the protective strips on the double-sided tape (1/Fig. 78 / p. 67).

Fig. 79:
• Place the glide piece behind the adhesive surface (1/Fig. 79 / p. 68), place it on the seal
(2/Fig. 79 / p. 68) of the plastic bag and slide it carefully under the frame.
- To do this, slightly lift the frame (3/Fig. 79 / p. 68).
- Use the edge (4/Fig. 79 / p. 68) as a guide.
- Insert the glide piece until the paneling screw (5/Fig. 79 / p. 68) can be inserted.
- Align the glide piece to the edge.
- Carefully pull the plastic bag under the glide piece; while doing this, press on the glide
piece.
- Remove the paneling screw; in its place, insert an M4x6 countersunk screw.
- Use your hand to firmly press the glide piece against the adhesive surface.
• As a check, move the catapult Bucky over the entire movement path in the table.
• Reinstall the protective panel.

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08.06 CS PS21 Medical Solutions
Repair Instructions for Bucky G051G (PRO/TOP) 69

Checking the Function of the Grid Drive with Installed Grid 2.12

• After switching on the system, the grid first runs into the rear position and then into the
start position (5/Fig. 76 / p. 66) and stops there.
• Mark the grid start position with pencil on the profile rail and Bucky housing.
• After switching the system Off / On, the grid must again move into the marked start
position.
• If there are malfunctions, check the electrical connections, the location of the position
plate, photo-electric cells and the condition of the grid.

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Medical Solutions 08.06 CS PS21
70 Repair Instructions for Bucky G051G (PRO/TOP)

CAN Bus Connection 2.13

Fig. 80:
Fig. 81:

• The X4 jumper (1/Fig. 80 / p. 70) (1/Fig. 81 / p. 70) must must be installed per the sys-
tem documents on "End Node“ or "No End Node“.
• If only one CAN cable is connected to X2/X3 (2/Fig. 80 / p. 70) (2/Fig. 81 / p. 70), then
plug the X4 jumper (1/Fig. 80 / p. 70) (1/Fig. 81 / p. 70) in on "End Node", Pin 1-2.
• If two CAN cables are connected to X2/X3 (2/Fig. 80 / p. 70) (2/Fig. 81 / p. 70), then
plug the X4 jumper (1/Fig. 80 / p. 70) (1/Fig. 81 / p. 70) in on "No End Node", Pin 2-3.
• More information can be found under (Checking the CAN Connection / p. 75).

NOTE Incorrect connection of the CAN bus causes disturbances in CAN


communication.

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08.06 CS PS21 Medical Solutions
Repair Instructions for Bucky G051G (PRO/TOP) 71

DIP Switch Settings on the D30 2.14

• Configure the D30.S3 (3//) DIP switch per the following tables.

Auswahl / Standardeinstellung / Default Option


Selection Settings
S3.1 OFF OFF
S3.2 ON OFF
70 line grid 40 line grid
S3.3 ON OFF
100 kBaud (Standard) 300 kBaud
S3.4 OFF ON
ACSS Mode

Plane A Plane B
z.B. Gerät MULTIX, SIRESKOP z.B. VERTIX
e.g.: MULTIX, SIRESKOP unit e.g.: VERTIX
S3.5 ON OFF
Mischbetrieb inch/cm zulässig; Mischbetrieb inch/cm nicht
mixed mode inch/cm is allowed zulässig, mixed mode
inch/cm is not allowed
S3.6 OFF ON
100 kBaud / 300 kBaud 125 kBaud (ICONOS)
S3.7 n.a. n.a.
S3.8 n.a. n.a.

The lead time can be set in the SSW.


Since only one parameter can be set, the lead time for the VERTIX is used. For times, see
the "Grid Lead Time" table.

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Medical Solutions 08.06 CS PS21
72 Repair Instructions for Bucky G051G (PRO/TOP)

Grid Lead Time, D30.S3 DIP Switch 2.15

Tab. 7

Selection S3.1 S3.2 S3.3 S3.4 S3.5 S3.6 S3.7 S3.8


Manual Mode Grid Lead -- -- -- -- -- -- -- --
Time in (ms)
IT Generator *2 0 ON *1 ON ON ON ON ON n.a.
*1
6 ON ON ON ON ON OFF n.a.
12 ON *1 ON ON ON OFF ON n.a.
18 ON *1 ON ON ON OFF OFF n.a.
*1
24 ON ON ON OFF ON ON n.a.
*1
30 ON ON ON OFF ON OFF n.a.
LX/SX Gen. *2 36 ON *1 ON ON OFF OFF ON n.a.
*1
42 ON ON ON OFF OFF OFF n.a.
*1
48 ON ON OFF ON ON ON n.a.
*1
54 ON ON OFF ON ON OFF n.a.
*1
60 ON ON OFF ON OFF ON n.a.
*1
66 ON ON OFF ON OFF OFF n.a.
*1
72 ON ON OFF OFF ON ON n.a.
IT Generator *3 78 ON *1 ON OFF OFF ON OFF n.a.
*1
84 ON ON OFF OFF OFF ON n.a.
*1
90 ON ON OFF OFF OFF OFF n.a.
*1
96 ON OFF ON ON ON ON n.a.
*1
100 ON OFF ON ON ON OFF n.a.
*1
106 ON OFF ON ON OFF ON n.a.
LX/SX Gen. *3 112 ON *1
OFF ON ON OFF OFF n.a.
IT Generator *4 118 ON *1
OFF ON OFF ON ON n.a.
*1
124 ON OFF ON OFF ON OFF n.a.
*1
132 ON OFF ON OFF OFF ON n.a.
*1
138 ON OFF ON OFF OFF OFF n.a.
*1
144 ON OFF OFF ON ON ON n.a.
*1
150 ON OFF OFF ON ON OFF n.a.
LX/SX Gen. *4 156 ON *1
OFF OFF ON OFF ON n.a.

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08.06 CS PS21 Medical Solutions
Repair Instructions for Bucky G051G (PRO/TOP) 73

162 ON *1 OFF OFF ON OFF OFF n.a.


168 ON *1 OFF OFF OFF ON ON n.a.
174 ON *1 OFF OFF OFF ON OFF n.a.
180 ON *1 OFF OFF OFF OFF ON n.a.
186 ON *1 OFF OFF OFF OFF OFF n.a.

*1
S3.2 same as for ACSS mode, ON = 17/70 grid, OFF = 12/40 grid
*2
film
*3
screen (DLR) slow speed for grid model 17/70 in the VERTIX
*4 screen (DLR) high speed for grid model 12/40 in the table

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Medical Solutions 08.06 CS PS21
74 Repair Instructions for Bucky G051G (PRO/TOP)

Checking Cassette Sensing 2.16

Tab. 8

Installation Location How to proceed


of the Catapult Bucky
MULTIX PRO/TOP table - Switching on the unit
or wall stand Manual - Select exposure station (table or wall stand)
- Oblique beam angle (manual, not ACSS)
- Pull out the cassette tray and insert it again (cassette must
be inserted)
- Release radiation
- Pull out the cassette tray again and insert it again (cassette
must be inserted)
- Release radiation again
If an exposure is made with the second release of radiation,
sensing of the cassette tray position is okay. If a second expo-
sure does not take place, sensing of the cassette tray position
(U10, U11, U20, U21 on the D30) is defective. The catapult
Bucky then prevents the second exposure (possibly even the
first exposure) because the catapult Bucky requires a change
in the cassette and prevents a second exposure of a previ-
ously exposed cassette. However, changing the cassette is
not sensed by the defective sensing.
MULTIX PRO/TOP table - Establish ACSS conditions (standard SID, e.g. 102 cm or
or wall stand ACSS 115 cm), beam path vertical to catapult Bucky, with tiltable
wall stand: 0° or 90° tilt
- Insert a cassette into the catapult Bucky
ACSS is displayed on the collimator.
ICONOS with VERTIX - Pull out the cassette tray and reinsert it with a cassette
SIRESKOP SX/SD table inserted.
or wall stand An acoustic signal sounds:
Brief sound = format sensed.
Long sound = format not sensed.

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08.06 CS PS21 Medical Solutions
Repair Instructions for Bucky G051G (PRO/TOP) 75

Checking the CAN Connection 2.17

Tab. 9

Installation Loca- How to proceed


tion of the Catapult
Bucky
MULTIX, VERTIX, Check the self test of the D30 assembly
SIRESKOP SX/SD, - Switch on the unit; the green V54 LED
ICONOS with (4/Fig. 80 / p. 70)(4/Fig. 81 / p. 70) must go on. If there is a mal-
VERTIX function, measure the 24-35 V voltage at D30.X1.1 and 3.
- If the red V43 LED goes on on the D30
(4/Fig. 80 / p. 70)(4/Fig. 81 / p. 70), the self test has failed and
the assembly is defective.
- If the V43 LED stays off, the self test was successful and there
is no malfunction of the microprocessor.

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Medical Solutions 08.06 CS PS21
76 Laying the Cable in the Detector Insert (MP/MT)
3-
Laying the Cable in the Detector Insert
3Laying the Cable in the Detector Insert (MP/MT)

Reason for the Improvements 0

During analysis of the returned detector cables, it has been found that many cables on the
side of the detector were broken behind the kink protector. The cable break was some-
times caused by incorrectly laying the cable in the detector insert in the VERTIX MP/MT
(too much kink).
As a corrective measure, an improved cable, adhesive labels and instruction labels for
correct laying of the cable in the detector insert have been introduced.
Part No.: 75 55 274, CXDI sensor cable (7 m)
Part No.: 83 94 533 films, laying of detector cable

NOTE The label is standard with:


VERTIX MP, 86 27 726, beginning with Serial Number 1001
VERTIX MT, 86 27 650, beginning with Serial Number 1209

Work Steps 0

To ensure problem-free operation of the detector, it is absolutely necessary to lay the


detector cable in the detector insert as shown on the adhesive labels.
The work instructions for replacing the detector cable can be found in the "MD Image Sys-
tem" On-line Help.

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08.06 CS PS21 Medical Solutions
Laying the Cable in the Detector Insert (MP/MT) 77

Fig. 82: Detector Insert Adhesive Film


Pos. 1 Insert tray label
Pos. 2 Label formed piece, front, left
Pos. 3 Instruction labels

Removing the Instruction Labels


• Remove the instruction labels (3/Fig. 83 / p. 78).

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Medical Solutions 08.06 CS PS21
78 Laying the Cable in the Detector Insert (MP/MT)

Placing on the Adhesive Labels


• Remove the two corner stops (1/Fig. 83 / p. 78).

Fig. 83: VERTIX MP/MT detector insert tray


• Clean the detector insert.

Fig. 84: Films adhered in place


• Place on the supplied large label (1/Fig. 84 / p. 78).
Tip: Temporarily secure the bottom of the label with the corner stops. Pull off the pro-
tective film approx. 5 cm from the top and secure the label. Then remove the corner
stops and place on the label so that there are no trapped air bubbles.
• Reinstall the two corner stops.
• Place on the supplied small label (2/Fig. 84 / p. 78) as shown in the above illustration;
when doing this, make sure that the label is placed on without any trapped air bubbles.

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08.06 CS PS21 Medical Solutions
Laying the Cable in the Detector Insert (MP/MT) 79

Placing on the Instruction Labels


• Place on the two supplied instruction labels on the right and left (3/Fig. 84 / p. 78).

Laying the Detector Cable


• Make absolutely sure to lay the detector cable as shown on the labels that have been
placed on the detector.

Final Work Steps 0

• Inform the customer about correct laying of the cable.

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Medical Solutions 08.06 CS PS21
80 Changes to Previous Version
4Changes to Previous Version 4-

Chapter Section Changes


Laying the Cable in the Note added.
Detector Insert

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08.06 CS PS21 Medical Solutions

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