FZ6RD (C) : Owner'S Manual

Read this manual carefully before operating this vehicle.
OWNER’S MANUAL
FZ6RD(C)
LIT-11626-26-42 36P-28199-14
DIC183
U36P14E0.book Page 1 Thursday, August 2, 2012 2:13 PM
EAU10042
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
INTRODUCTION
EAU10083
Congratulations on your purchase of the Yamaha FZ6RD(C). This model is the result of Yamaha’s vast experience in the
production of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and
reliability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at
the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the
recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA10011
WARNING
Please read this manual and the “YOU AND YOUR MOTORCYCLE: RIDING TIPS” booklet carefully before operating
this motorcycle. Do not attempt to operate this motorcycle until you have attained adequate knowledge of its con-
trols and operating features. Regular inspections and careful maintenance, along with good operating techniques,
will help ensure that you safely enjoy the capabilities and reliability of this motorcycle.
IMPORTANT MANUAL INFORMATION

EAU10133
Particularly important information is distinguished in this manual by the following notations:

This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.
A WARNING indicates a hazardous situation which, if not avoided, could result in

WARNING death or serious injury.
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
TIP A TIP provides key information to make procedures easier or clearer.
*Product and specifications are subject to change without notice.

IMPORTANT MANUAL INFORMATION
EAU10193
FZ6RD(C)
OWNER’S MANUAL
©2012 by Yamaha Motor Corporation, U.S.A.
1st edition, August 2012
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-26-42
TABLE OF CONTENTS
LOCATION OF IMPORTANT Rear view mirrors ......................... 4-19 Checking the engine idling
LABELS .............................................1-1 Adjusting the shock absorber speed ........................................ 7-20
assembly ................................... 4-19 Checking the throttle grip
SAFETY INFORMATION ..................2-1 Sidestand ..................................... 4-20 free play .................................... 7-21
Ignition circuit cut-off system ........ 4-21 Valve clearance ........................... 7-21
DESCRIPTION ..................................3-1 Tires ............................................. 7-21
Left view ..........................................3-1 FOR YOUR SAFETY – Cast wheels ................................. 7-24
Right view ........................................3-2 PRE-OPERATION CHECKS ............. 5-1 Adjusting the clutch lever
Controls and instruments.................3-3 free play .................................... 7-24
OPERATION AND IMPORTANT Checking the brake lever
INSTRUMENT AND CONTROL RIDING POINTS................................. 6-1 free play .................................... 7-25
FUNCTIONS .......................................4-1 Starting the engine ......................... 6-1 Brake light switches ..................... 7-26
Main switch/steering lock ................4-1 Shifting ........................................... 6-2 Checking the front and rear
Indicator lights and Engine break-in .............................. 6-3 brake pads ................................ 7-26
warning lights ..............................4-2 Parking ........................................... 6-4 Checking the brake fluid level ...... 7-27
Multi-function meter unit .................4-5 Changing the brake fluid .............. 7-28
Handlebar switches ........................4-8 PERIODIC MAINTENANCE AND Drive chain slack .......................... 7-29
Clutch lever .....................................4-9 ADJUSTMENT ................................... 7-1 Cleaning and lubricating the
Shift pedal .....................................4-10 Owner’s tool kit ............................... 7-2 drive chain ................................ 7-30
Brake lever ...................................4-10 Periodic maintenance chart for the Checking and lubricating the
Brake pedal ..................................4-10 emission control system ............. 7-3 cables ....................................... 7-31
Fuel tank cap ................................4-11 General maintenance and Checking and lubricating the
Fuel ...............................................4-11 lubrication chart .......................... 7-5 throttle grip and cable ............... 7-31
Fuel tank breather hose and Removing and installing Checking and lubricating the
overflow hose ............................4-13 cowlings and panels ................... 7-9 brake and shift pedals .............. 7-31
Catalytic converter ........................4-13 Checking the spark plugs ............. 7-12 Checking and lubricating the
Seats ............................................4-14 Canister (for California only) ........ 7-13 brake and clutch levers ............ 7-32
Adjusting the rider seat height ......4-15 Engine oil and oil filter cartridge ... 7-13 Checking and lubricating the
Helmet holder ...............................4-17 Coolant ......................................... 7-16 sidestand .................................. 7-33
Storage compartment ...................4-18 Replacing the air filter element ..... 7-19 Lubricating the swingarm
Handlebar position ........................4-18 pivots ........................................ 7-33
TABLE OF CONTENTS
Checking the front fork .................7-33 YAMAHA MOTOR
Checking the steering ...................7-34 CORPORATION, U.S.A.
Checking the wheel bearings .......7-34 STREET AND ENDURO
Battery ..........................................7-35 MOTORCYCLE LIMITED
Replacing the fuses ......................7-36 WARRANTY ............................. 10-7
Replacing the headlight bulb ........7-37 YAMAHA EXTENDED SERVICE
Replacing the tail/ (Y.E.S.) ..................................... 10-9
brake light bulb ..........................7-38
Replacing a turn signal light
bulb ...........................................7-39
Replacing the license plate light
bulb ...........................................7-39
Supporting the motorcycle ............7-40
Front wheel ...................................7-41
Rear wheel ...................................7-42
Troubleshooting ............................7-44
Troubleshooting charts .................7-45
MOTORCYCLE CARE AND

STORAGE ..........................................8-1
Matte color caution .........................8-1
Care ................................................8-1
Storage ...........................................8-4
SPECIFICATIONS .............................9-1
CONSUMER INFORMATION...........10-1
Identification numbers ..................10-1
Reporting safety defects ...............10-3
Motorcycle noise regulation ..........10-4
Maintenance record ......................10-5
LOCATION OF IMPORTANT LABELS

EAU10384
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
1 your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label
is available from your Yamaha dealer.
1 2 3 4 5,6,7
1-1
1 NOTICE 4
Cleaning with alkaline or
acid cleaner, gasoline or 1
solvent will damage
windshield.
Use neutral detergent.
4B5-2815K-00
2
5
WARNING
Improper loading can cause loss of control.
Read owner’s manual for proper loading.
3JJ-28446-A1
3
6
1-2
7 California only
1
1-3
1-4
1 California only
1
1-5
SAFETY INFORMATION
EAU1028A
● Never operate a motorcycle with- yourself conspicuous appears to
out proper training or instruction. be very effective in reducing the
Take a training course. Beginners chance of this type of accident.
Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are respon- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sible for the safe and proper operation rized motorcycle dealer to find out • Use extra caution when you are
of your motorcycle. 2
about the training courses nearest approaching and passing
Motorcycles are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for motorcycle accidents
techniques as well as the expertise of Perform the pre-operation checks each to occur.
the operator. Every operator should time you use the vehicle to make sure it • Ride where other motorists can
know the following requirements before is in safe operating condition. Failure to see you. Avoid riding in another
riding this motorcycle. inspect or maintain the vehicle properly motorist’s blind spot.
He or she should: increases the possibility of an accident • Never maintain a motorcycle
● Obtain thorough instructions from or equipment damage. See page 5-1 without proper knowledge. Con-
a competent source on all aspects for a list of pre-operation checks. tact an authorized motorcycle
of motorcycle operation. ● This motorcycle is designed to car- dealer to inform you on basic
● Observe the warnings and mainte- ry the operator and a passenger. motorcycle maintenance. Cer-
nance requirements in this Own- ● The failure of motorists to detect tain maintenance can only be
er’s Manual. and recognize motorcycles in traf- carried out by certified staff.
● Obtain qualified training in safe fic is the predominating cause of
and proper riding techniques. automobile/motorcycle accidents.
● Obtain professional technical ser- Many accidents have been caused
vice as indicated in this Owner’s by an automobile driver who did
Manual and/or when made neces- not see the motorcycle. Making
sary by mechanical conditions.
2-1
SAFETY INFORMATION
● Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from motorcy-
erators who have been involved in other motorists can see you. cle accidents are the result of head in-
accidents do not even have a cur- ● The posture of the operator and juries. The use of a safety helmet is the
rent motorcycle license. passenger is important for proper single most critical factor in the preven-
2 • Make sure that you are qualified control. tion or reduction of head injuries.
and that you only lend your mo- • The operator should keep both ● Always wear an approved helmet.
torcycle to other qualified opera- hands on the handlebar and ● Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the motorcycle. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat ● The use of a jacket, heavy boots,
tice riding your motorcycle strap or grab bar, if equipped, trousers, gloves, etc., is effective in
where there is no traffic until you with both hands and keep both preventing or reducing abrasions
have become thoroughly famil- feet on the passenger footrests. or lacerations.
iar with the motorcycle and all of Never carry a passenger unless ● Never wear loose-fitting clothes,
its controls. he or she can firmly place both otherwise they could catch on the
● Many accidents have been caused feet on the passenger footrests. control levers, footrests, or wheels
by error of the motorcycle opera- ● Never ride under the influence of and cause injury or an accident.
tor. A typical error made by the op- alcohol or other drugs. ● Always wear protective clothing
erator is veering wide on a turn ● This motorcycle is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause burns.
• Always obey the speed limit and ● A passenger should also observe
never travel faster than warrant- the above precautions.
ed by road and traffic conditions.
2-2
SAFETY INFORMATION
Avoid Carbon Monoxide Poisoning ● Do not run engine outdoors where When loading within this weight limit,
All engine exhaust contains carbon engine exhaust can be drawn into keep the following in mind:
monoxide, a deadly gas. Breathing car- a building through openings such ● Cargo and accessory weight
bon monoxide can cause headaches, as windows and doors. should be kept as low and close to
dizziness, drowsiness, nausea, confu- the motorcycle as possible. Se-
sion, and eventually death. Loading curely pack your heaviest items as 2
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your close to the center of the vehicle as
less, tasteless gas which may be motorcycle can adversely affect stabili- possible and make sure to distrib-
present even if you do not see or smell ty and handling if the weight distribution ute the weight as evenly as possi-
any engine exhaust. Deadly levels of of the motorcycle is changed. To avoid ble on both sides of the motorcycle
carbon monoxide can collect rapidly the possibility of an accident, use ex- to minimize imbalance or instabili-
and you can quickly be overcome and treme caution when adding cargo or ty.
unable to save yourself. Also, deadly accessories to your motorcycle. Use ● Shifting weights can create a sud-
levels of carbon monoxide can linger extra care when riding a motorcycle den imbalance. Make sure that ac-
for hours or days in enclosed or poorly that has added cargo or accessories. cessories and cargo are securely
ventilated areas. If you experience any Here, along with the information about attached to the motorcycle before
symptoms of carbon monoxide poison- accessories below, are some general riding. Check accessory mounts
ing, leave the area immediately, get guidelines to follow if loading cargo to and cargo restraints frequently.
fresh air, and SEEK MEDICAL TREAT- your motorcycle: • Properly adjust the suspension
MENT. The total weight of the operator, pas- for your load (suspension-ad-
● Do not run engine indoors. Even if senger, accessories and cargo must justable models only), and
you try to ventilate engine exhaust not exceed the maximum load limit. check the condition and pres-
with fans or open windows and Operation of an overloaded vehicle sure of your tires.
doors, carbon monoxide can rap- could cause an accident. • Never attach any large or heavy
idly reach dangerous levels. items to the handlebar, front
● Do not run engine in poorly venti- Maximum load: fork, or front fender. These
lated or partially enclosed areas FZ6RD 188 kg (414 lb) items, including such cargo as
FZ6RDC 187 kg (412 lb)
such as barns, garages, or car- sleeping bags, duffel bags, or
ports.
2-3
SAFETY INFORMATION
tents, can create unstable han- Aftermarket Parts, Accessories, and limit suspension travel, steering
dling or a slow steering re- Modifications travel or control operation, or ob-
sponse. While you may find aftermarket prod- scure lights or reflectors.
● This vehicle is not designed to ucts similar in design and quality to • Accessories fitted to the handle-
pull a trailer or to be attached to genuine Yamaha accessories, recog- bar or the front fork area can
2 a sidecar. nize that some aftermarket accessories create instability due to improper
or modifications are not suitable be- weight distribution or aerody-
Genuine Yamaha Accessories cause of potential safety hazards to you namic changes. If accessories
Choosing accessories for your vehicle or others. Installing aftermarket prod- are added to the handlebar or
is an important decision. Genuine ucts or having other modifications per- front fork area, they must be as
Yamaha accessories, which are avail- formed to your vehicle that change any lightweight as possible and
able only from a Yamaha dealer, have of the vehicle’s design or operation should be kept to a minimum.
been designed, tested, and approved characteristics can put you and others • Bulky or large accessories may
by Yamaha for use on your vehicle. at greater risk of serious injury or death. seriously affect the stability of
Many companies with no connection to You are responsible for injuries related the motorcycle due to aerody-
Yamaha manufacture parts and acces- to changes in the vehicle. namic effects. Wind may at-
sories or offer other modifications for Keep the following guidelines in mind, tempt to lift the motorcycle, or
Yamaha vehicles. Yamaha is not in a as well as those provided under “Load- the motorcycle may become un-
position to test the products that these ing” when mounting accessories. stable in cross winds. These ac-
aftermarket companies produce. ● Never install accessories or carry cessories may also cause
Therefore, Yamaha can neither en- cargo that would impair the perfor- instability when passing or being
dorse nor recommend the use of ac- mance of your motorcycle. Care- passed by large vehicles.
cessories not sold by Yamaha or fully inspect the accessory before • Certain accessories can dis-
modifications not specifically recom- using it to make sure that it does place the operator from his or
mended by Yamaha, even if sold and not in any way reduce ground her normal riding position. This
installed by a Yamaha dealer. clearance or cornering clearance, improper position limits the free-
dom of movement of the opera-
2-4
SAFETY INFORMATION
tor and may limit control ability, ● Check that the fuel cock (if
therefore, such accessories are equipped) is in the “OFF” position
not recommended. and that there are no fuel leaks.
● Use caution when adding electri- ● Point the front wheel straight
cal accessories. If electrical acces- ahead on the trailer or in the truck
sories exceed the capacity of the bed, and choke it in a rail to pre- 2
motorcycle’s electrical system, an vent movement.
electric failure could result, which ● Shift the transmission in gear (for
could cause a dangerous loss of models with a manual transmis-
lights or engine power. sion).
● Secure the motorcycle with tie-
Aftermarket Tires and Rims downs or suitable straps that are
The tires and rims that came with your attached to solid parts of the mo-
motorcycle were designed to match the torcycle, such as the frame or up-
performance capabilities and to provide per front fork triple clamp (and not,
the best combination of handling, brak- for example, to rubber-mounted
ing, and comfort. Other tires, rims, siz- handlebars or turn signals, or parts
es, and combinations may not be that could break). Choose the lo-
appropriate. Refer to page 7-21 for tire cation for the straps carefully so
specifications and more information on the straps will not rub against
replacing your tires. painted surfaces during transport.
● The suspension should be com-
Transporting the Motorcycle pressed somewhat by the tie-
Be sure to observe following instruc- downs, if possible, so that the mo-
tions before transporting the motorcy- torcycle will not bounce excessive-
cle in another vehicle. ly during transport.
● Remove all loose items from the
motorcycle.
2-5
DESCRIPTION
EAU10410
Left view
1 2 3,4 5 6
9 8 7
1. Air filter element (page 7-19) 9. Engine oil drain bolt (page 7-13)
2. Seat lock (page 4-14)
3. Main fuse (page 7-36)
4. Fuse box (page 7-36)
5. Storage compartment (page 4-18)
6. Owner’s tool kit (page 7-2)
7. Shift pedal (page 4-10)
8. Engine oil filter cartridge (page 7-13)
3-1
DESCRIPTION
EAU10420
Right view
1 2 3 4 5
10 9 8 7 6
1. Helmet holder (page 4-17) 9. Brake pedal (page 4-10)
2. Battery (page 7-35) 10.Shock absorber assembly spring preload adjusting ring (page 4-19)
3. Rear brake fluid reservoir (page 7-27)
4. Engine oil filler cap (page 7-13)
5. Radiator cap (page 7-16)
6. Coolant reservoir (page 7-16)
7. Coolant drain bolt (page 7-17)
8. Engine oil dipstick (page 7-13)
3-2
DESCRIPTION
EAU10430
Controls and instruments

1 2 3 4 5 6 7 8
1. Clutch lever (page 4-9)

2. Left handlebar switches (page 4-8)
3. Main switch/steering lock (page 4-1)
4. Multi-function meter unit (page 4-5)
5. Front brake fluid reservoir (page 7-27)
6. Right handlebar switches (page 4-8)
7. Throttle grip (page 7-21)
8. Brake lever (page 4-10)
3-3
INSTRUMENT AND CONTROL FUNCTIONS

EAU10461 EAU10661
To lock the steering
Main switch/steering lock OFF
All electrical systems are off. The key 1 2
can be removed.
EWA10061
WARNING
Never turn the key to “OFF” or
“LOCK” while the vehicle is moving.
Otherwise the electrical systems will
be switched off, which may result in
loss of control or an accident.
1. Push. 4
The main switch/steering lock controls EAU10684 2. Turn.
the ignition and lighting systems, and is LOCK
The steering is locked, and all electrical 1. Turn the handlebars all the way to
used to lock the steering. The various the left.
positions are described below. systems are off. The key can be re-
moved. 2. Push the key in from the “OFF” po-
EAU10540
sition, and then turn it to “LOCK”
ON while still pushing it.
All electrical circuits are supplied with 3. Remove the key.
power, and the meter lighting, taillight,
license plate light and position lights
come on, and the engine can be start-
ed. The key cannot be removed.
TIP
The headlight comes on automatically
when the engine is started and stays on
until the key is turned to “OFF”, even if
the engine stalls.
4-1

To unlock the steering EAU49392 EAU11080
Indicator lights and warning High beam indicator light “ ”

1 2 lights This indicator light comes on when the
high beam of the headlight is switched
1 234 on.
EAU11254
Oil level warning light “ ”
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
4 1. Push. can be checked by turning the key to
2. Turn. 65 “ON”. The warning light should come
1. Turn signal indicator light “ ” on for a few seconds, and then go off.
Push the key in, and then turn it to 2. Neutral indicator light “ ” If the warning light does not come on
“OFF” while still pushing it. 3. High beam indicator light “ ” initially when the key is turned to “ON”,
4. Engine trouble warning light “ ” or if the warning light remains on, have
5. Oil level warning light “ ” a Yamaha dealer check the electrical
6. Coolant temperature warning light “ ” circuit.
EAU11020 TIP
Turn signal indicator light “ ” ● Even if the oil level is sufficient, the
This indicator light flashes when the warning light may flicker when
turn signal switch is pushed to the left or riding on a slope or during sudden
right. acceleration or deceleration, but
this is not a malfunction.
EAU11060
Neutral indicator light “ ” ● This model is also equipped with a
This indicator light comes on when the self-diagnosis device for the oil
transmission is in the neutral position. level detection circuit. If a problem
is detected in the oil level detection
4-2

circuit, the following cycle will be
TIP
repeated until the malfunction is
● For radiator-fan-equipped vehi-
corrected: The oil level warning
cles, the radiator fan(s) automati-
light will flash ten times, then go off
cally switch on or off according to
for 2.5 seconds. If this occurs,
the coolant temperature in the ra-
have a Yamaha dealer check the
diator.
vehicle.
● If the engine overheats, see page
EAU1142A
7-46 for further instructions.
Coolant temperature warning
light “ ” 4
This warning light comes on if the en-
gine overheats. If this occurs, stop the
engine immediately and allow the en-
gine to cool.
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
ECA10021
NOTICE
Do not continue to operate the en-
gine if it is overheating.
4-3

Display Conditions What to do
Under 39 °C
Message “Lo” is displayed. OK. Go ahead with riding.
(Under 103 °F)
40–116 °C Coolant temperature is dis-

OK. Go ahead with riding.
(104–242 °F) played.
4
Stop the vehicle and allow it to idle until

117–134 °C Coolant temperature flashes. the coolant temperature goes down.
(243–274 °F) Warning light comes on. If the temperature does not go down,
stop the engine. (See page 7-46.)
Above 135 °C Message “HI” flashes. Stop the engine and allow it to cool.
(Above 275 °F) Warning light comes on. (See page 7-46.)
4-4

EAU11534 EAU47342
The multi-function meter unit is
Engine trouble warning light “ ” Multi-function meter unit equipped with the following:
This warning light comes on or flashes
1 2 3 4 ● a speedometer
if a problem is detected in the electrical
● a tachometer
circuit monitoring the engine. If this oc-
● an odometer
curs, have a Yamaha dealer check the
● two tripmeters (which show the
self-diagnosis system. (See page 4-8
distance traveled since they were
for an explanation of the self-diagnosis
last set to zero)
device.)
● a fuel reserve tripmeter (which
shows the distance traveled since
can be checked by turning the key to
“ON”. The warning light should come
8 7 6 5 the left segment of the fuel meter 4
1. Fuel meter started flashing)
on for a few seconds, and then go off. 2. Coolant temperature display ● a clock
If the warning light does not come on 3. Speedometer ● a fuel meter
initially when the key is turned to “ON”, 4. Tachometer ● a coolant temperature display
or if the warning light remains on, have 5. Odometer/tripmeter/fuel reserve tripmeter
● a self-diagnosis device
a Yamaha dealer check the electrical 6. “SELECT” button
circuit. 7. “RESET” button TIP
8. Clock ● Be sure to turn the key to “ON” be-
EWA12422 fore using the “SELECT” and “RE-
WARNING SET” buttons.
● To switch the speedometer and
Be sure to stop the vehicle before
odometer/tripmeter displays be-
making any setting changes to the
tween kilometers and miles, press
multi-function meter unit. Changing
the “SELECT” button for at least
settings while riding can distract the
one second.
operator and increase the risk of an
accident.
4-5

Tachometer Clock 5. Push the “RESET” button to set
the minutes.
1
6. Push the “SELECT” button and
then release it to start the clock.
Odometer and tripmeter modes

1
2
4 1. Tachometer 1. Clock
2. Tachometer red zone
The clock displays when the key is
The electric tachometer allows the rider turned to “ON”. In addition, the clock
to monitor the engine speed and keep it can be displayed for 10 seconds by 1
within the ideal power range. pushing the “SELECT” button when the
1. Odometer/tripmeter/fuel reserve tripmeter
When the key is turned to “ON”, the ta- main switch is in the “OFF” or “LOCK”
chometer needle will sweep once position. Push the “SELECT” button to switch
across the r/min range and then return the display between the odometer
to zero r/min in order to test the electri- To set the clock mode “ODO” and the tripmeter modes
cal circuit. 1. Turn the key to “ON”. “TRIP A” and “TRIP B” in the following
ECA10031
2. Push the “SELECT” button and order:
NOTICE “RESET” button together for at TRIP A → TRIP B → ODO → TRIP A
Do not operate the engine in the ta- least two seconds. When the fuel amount in the fuel tank
chometer red zone. 3. When the hour digits start flashing, decreases to 3.2 L (0.85 US gal,
Red zone: 11666 r/min and above push the “RESET” button to set the 0.70 Imp.gal), the left segment of the
hours. fuel meter will start flashing, and the
4. Push the “SELECT” button, and odometer display will automatically
the minute digits will start flashing. change to the fuel reserve tripmeter
4-6

mode “F-TRIP” and start counting the The fuel meter indicates the amount of Coolant temperature display
distance traveled from that point. In that fuel in the fuel tank. The display seg-
case, push the “SELECT” button to ments of the fuel meter disappear to-
1
switch the display between the various wards “E” (Empty) as the fuel level
tripmeter and odometer modes in the decreases. When the last segment on
following order: the left starts flashing, refuel as soon as
F-TRIP → TRIP A → TRIP B → ODO possible.
→ F-TRIP
TIP
To reset a tripmeter, select it by push-
This fuel meter is equipped with a self-
ing the “SELECT” button, and then
diagnosis system. If a problem is de-
push the “RESET” button for at least 1. Coolant temperature display 4
tected in the electrical circuit, the follow-
one second. If you do not reset the fuel
ing cycle is repeated until the The coolant temperature display indi-
reserve tripmeter manually, it will reset
malfunction is corrected: fuel level seg- cates the temperature of the coolant.
itself automatically and the display will
ments and symbol “ ” flash eight ECA10021
return to the prior mode after refueling
times, then go off for approximately 3 NOTICE
and traveling 5 km (3 mi).
seconds. If this occurs, have a Yamaha Do not continue to operate the en-
dealer check the electrical circuit. gine if it is overheating.
Fuel meter
1. Fuel meter
4-7

Self-diagnosis device ECA11590 EAU1234B
NOTICE Handlebar switches

1 2
If the display indicates an error Left
code, the vehicle should be checked
as soon as possible in order to avoid
engine damage.
2
4 3
1. Error code display
2. Engine trouble warning light “ ”
1. Dimmer switch “ / ”
This model is equipped with a self-diag- 2. Turn signal switch “ / ”
nosis device for various electrical cir- 3. Horn switch “ ”
cuits.
If a problem is detected in any of those Right
circuits, the engine trouble warning light
will come on and the display will indi-
cate an error code.
If the display indicates any error codes,
note the code number, and then have a
Yamaha dealer check the vehicle.
1. Engine stop switch “ / ”

2. Start switch “ ”
4-8

EAU12400 EAU12711 EAU12820
Dimmer switch “ / ” Start switch “ ” Clutch lever
Set this switch to “ ” for the high Push this switch to crank the engine
beam and to “ ” for the low beam. with the starter. See page 6-1 for start-
ing instructions prior to starting the en-
EAU12460
gine.
Turn signal switch “ / ”
To signal a right-hand turn, push this EAU41700
switch to “ ”. To signal a left-hand The engine trouble warning light will
turn, push this switch to “ ”. When re- come on when the key is turned to “ON”
leased, the switch returns to the center and the start switch is pushed, but this
position. To cancel the turn signal does not indicate a malfunction. 4
lights, push the switch in after it has re- 1. Clutch lever
turned to the center position.
The clutch lever is located at the left
EAU12500
handlebar grip. To disengage the
Horn switch “ ” clutch, pull the lever toward the handle-
Press this switch to sound the horn. bar grip. To engage the clutch, release
the lever. The lever should be pulled
EAU12660
rapidly and released slowly for smooth
Engine stop switch “ / ”
clutch operation.
Set this switch to “ ” before starting
The clutch lever is equipped with a
the engine. Set this switch to “ ” to
clutch switch, which is part of the igni-
stop the engine in case of an emergen-
tion circuit cut-off system. (See page
cy, such as when the vehicle overturns
4-21.)
or when the throttle cable is stuck.
4-9

EAU12871 EAU26824 EAU12941
Shift pedal Brake lever Brake pedal

The brake lever is located on the right
side of the handlebar. To apply the front
brake, pull the lever toward the throttle
grip.
1 1
4
1. Shift pedal 1. Brake pedal
The shift pedal is located on the left The brake pedal is on the right side of
side of the motorcycle and is used in the motorcycle. To apply the rear
combination with the clutch lever when brake, press down on the brake pedal.
1. Brake lever
shifting the gears of the 6-speed con- 2. Brake lever position adjusting dial
stant-mesh transmission equipped on 3. “ ” mark
this motorcycle. 4. Distance between brake lever and throttle
grip
The brake lever is equipped with a

brake lever position adjusting dial. To
adjust the distance between the brake
lever and the throttle grip, turn the ad-
justing dial while holding the lever
pushed away from the throttle grip.
Make sure that the appropriate setting
on the adjusting dial is aligned with
the “ ” mark on the brake lever.
4-10

EAU13074 EAU13221
Fuel tank cap TIP Fuel

The fuel tank cap cannot be closed un- Make sure there is sufficient gasoline in
less the key is in the lock. In addition, the tank.
the key cannot be removed if the cap is EWA10881
not properly closed and locked. WARNING

EWA11091 Gasoline and gasoline vapors are
WARNING extremely flammable. To avoid fires
Make sure that the fuel tank cap is and explosions and to reduce the
properly closed after filling fuel. risk of injury when refueling, follow
Leaking fuel is a fire hazard. these instructions. 4
1. Fuel tank cap lock cover 1. Before refueling, turn off the en-
2. Unlock. gine and be sure that no one is sit-
ting on the vehicle. Never refuel
To open the fuel tank cap while smoking, or while in the vi-
Open the fuel tank cap lock cover, in- cinity of sparks, open flames, or
sert the key into the lock, and then turn other sources of ignition such as
it 1/4 turn clockwise. The lock will be re- the pilot lights of water heaters and
leased and the fuel tank cap can be clothes dryers.
opened. 2. Do not overfill the fuel tank. When
refueling, be sure to insert the
To close the fuel tank cap pump nozzle into the fuel tank filler
1. Push the fuel tank cap into position hole. Stop filling when the fuel
with the key inserted in the lock. reaches the bottom of the filler
2. Turn the key counterclockwise to tube. Because fuel expands when
the original position, remove it, and it heats up, heat from the engine or
then close the lock cover. the sun can cause fuel to spill out
of the fuel tank.
4-11

ately. If gasoline spills on your skin, or premium unleaded fuel. Use of un-
1 wash with soap and water. If gaso- leaded fuel will extend spark plug life
2
line spills on your clothing, change and reduce maintenance costs.
your clothes. Gasohol
There are two types of gasohol: gaso-
EAU53060 hol containing ethanol and that contain-
ing methanol. Gasohol containing
ethanol can be used if the ethanol con-
Recommended fuel:
Unleaded gasoline only tent does not exceed 10% (E10). Gas-
1. Fuel tank filler tube Fuel tank capacity: ohol containing methanol is not
4 2. Maximum fuel level 17.3 L (4.57 US gal, 3.81 Imp.gal) recommended by Yamaha because it
Fuel reserve amount: can cause damage to the fuel system
3. Wipe up any spilled fuel immedi- 3.2 L (0.85 US gal, 0.70 Imp.gal) or vehicle performance problems.
ately. NOTICE: Immediately wipe
ECA11400
off spilled fuel with a clean, dry,
NOTICE
soft cloth, since fuel may deteri-
orate painted surfaces or plastic Use only unleaded gasoline. The use
parts. [ECA10071] of leaded gasoline will cause severe
4. Be sure to securely close the fuel damage to internal engine parts,
tank cap. such as the valves and piston rings,
EWA15151 as well as to the exhaust system.
WARNING
Your Yamaha engine has been de-
Gasoline is poisonous and can signed to use unleaded gasoline with a
cause injury or death. Handle gaso- pump octane number [(R+M)/2] of 86 or
line with care. Never siphon gaso- higher, or a research octane number of
line by mouth. If you should swallow 91 or higher. If knocking (or pinging) oc-
some gasoline or inhale a lot of gas- curs, use a gasoline of a different brand
oline vapor, or get some gasoline in
your eyes, see your doctor immedi-
4-12

EAU51180 EAU13433 ECA10701
Fuel tank breather hose and Catalytic converter NOTICE

overflow hose This model is equipped with a catalytic Use only unleaded gasoline. The use
converter in the exhaust system. of leaded gasoline will cause unre-
EWA10862
WARNING pairable damage to the catalytic

converter.
The exhaust system is hot after op-
eration. To prevent a fire hazard or
2 burns:
● Do not park the vehicle near
possible fire hazards such as 4
1 grass or other materials that
easily burn.
1. Fuel tank breather hose and overflow hose
● Park the vehicle in a place
2. Clamp
where pedestrians or children
TIP are not likely to touch the hot
exhaust system.
For California: See page 7-13 for
● Make sure that the exhaust sys-
breather hose information.
tem has cooled down before do-
Before operating the motorcycle: ing any maintenance work.
● Check each hose connection. ● Do not allow the engine to idle
● Check each hose for cracks or more than a few minutes. Long
damage, and replace if damaged. idling can cause a build-up of
● Make sure that the end of each heat.
hose is not blocked, and clean if
necessary.
● Make sure that the end of each
hose is positioned inside of the
clamp.
4-13

EAU47362
Seats 1 1
Passenger seat
2
2
To remove the passenger seat
1. Insert the key into the seat lock,
and then turn it counterclockwise.
1. Projection 1. Rider seat

4 2
2. Seat holder 2. Bolt
2. Remove the key.

To install the rider seat
1. Insert the projection on the front of
Rider seat
the rider seat into the seat holder
as shown, place the seat in the
1 To remove the rider seat
original position, and then tighten
1. Seat lock 1. Remove the passenger seat.
the bolts.
2. Unlock. 2. Remove the bolts, and then pull
the rider seat off.
2. Lift the front of the passenger seat
and pull it forward.
To install the passenger seat

1. Insert the projection on the rear of
the passenger seat into the seat
holder as shown, and then push
the front of the seat down to lock it
in place.
4-14

EAU47450
2 Adjusting the rider seat height 1 2

1
The rider seat height can be adjusted to
one of two positions to suit the rider’s
preference.
The rider seat height was adjusted to
the lower position at delivery.
1 2
1. Seat holder 1. Rider seat height position adjuster

2. Projection 2. Adjuster bolt 4
2. Install the passenger seat. 3. Install the rider seat height position
adjuster so that its bolt holes
TIP
marked “H” are aligned with the
● Make sure that the seats are prop-
bolt holes of the adjuster brackets,
erly secured before riding.
1. Low position and then install the adjuster bolts.
● The rider seat height can be ad-
2. High position
justed to change the riding posi- 2
tion. (See the “Adjusting the rider
seat height” section.) To change the rider seat height to 1
the high position
1. Remove the passenger and rider
seats. (See page 4-14.)
2. Remove the rider seat height posi-
tion adjuster by removing the ad-
juster bolts. 3
1. Rider seat height position adjuster
2. “H” mark
3. Adjuster bracket
4-15

4. Insert the projection on the front of
2
the rider seat into seat holder B as
shown. 1
1
1
2
3
1. Bolt 1. Rider seat height position adjuster
4 2. “L” mark
6. Install the passenger seat. 3. Adjuster bracket
1. Projection
To change the rider seat height to 4. Insert the projection on the front of
2. Seat holder B (for high position)
the low position the rider seat into seat holder A as
5. Align the lower bolt holes in the rid- 1. Remove the passenger and rider shown.
er seat with the bolt holes in the seats. (See page 4-14.)
seat brackets, and then install the 2. Remove the rider seat height posi-
1
bolts. tion adjuster by removing the ad-
juster bolts.
3. Install the rider seat height position
adjuster so that its bolt holes
marked “L” are aligned with the 2
bolt holes of the adjuster brackets,
and then install the adjuster bolts.
1. Projection
2. Seat holder A (for low position)
4-16

5. Align the upper bolt holes in the EAU47351
rider seat with the bolt holes in the Helmet holder 1 2 3

seat brackets, and then install the 2
bolts.
1
3
1. Helmet
2. Helmet holding cable 4
1
1. Helmet holder 3. Helmet holder
2. Owner’s tool kit
3. Helmet holding cable 3. Place the helmet on the right side
1. Bolt
of the vehicle, and then install the
The helmet holder is located under the passenger seat. WARNING! Nev-
6. Install the passenger seat.
passenger seat. A helmet holding cable er ride with a helmet attached to
TIP is provided in the owner’s tool kit to se- the helmet holder, since the hel-
Make sure that the seats are properly cure a helmet to the helmet holder. met may hit objects, causing
secured before riding. loss of control and possibly an
To secure a helmet to the helmet accident. [EWA10161]
holder
1. Remove the passenger seat. (See To release the helmet from the hel-
page 4-14.) met holder
2. Pass the helmet holding cable Remove the passenger seat, remove
through the buckle on the helmet the helmet holding cable from the hel-
strap as shown, and then hook the met holder and the helmet, and then in-
cable loops over the helmet hold- stall the passenger seat.
er.
4-17

EAU14463
● Do not exceed the maximum EAU46831
Storage compartment load of FZ6RD 188 kg (414 lb) Handlebar position

FZ6RDC 187 kg (412 lb) for the The handlebar can be adjusted to one
1 vehicle. of two positions to suit the rider’s pref-
erence. Have a Yamaha dealer adjust
the position of the handlebar.
4
1. Storage compartment
The storage compartment is located 1

under the passenger seat. (See page
4-14.)
1. Handlebar
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.
EWA10961
WARNING
● Do not exceed the load limit of 3
kg (7 lb) for the storage com-
partment.
4-18

EAU47260 EAU47000
Rear view mirrors Adjusting the shock absorber

The rear view mirrors of this vehicle can assembly 3 (b)
be folded forward for parking in narrow This shock absorber assembly is 2
spaces. Fold the mirrors back to their equipped with a spring preload adjust- 1 (a)
original position before riding. ing ring.
ECA10101
1 2 2 1 NOTICE
To avoid damaging the mechanism, 4
do not attempt to turn beyond the
1. Extension bar
maximum or minimum settings. 2. Special wrench 4
Adjust the spring preload as follows. 3. Spring preload adjusting ring
To increase the spring preload and 4. Position indicator
thereby harden the suspension, turn
Spring preload setting:
the adjusting ring in direction (a). To de-
1. Riding position Minimum (soft):
crease the spring preload and thereby 1
2. Parking position
soften the suspension, turn the adjust- Standard:
EWA14371 ing ring in direction (b). 3
WARNING ● Align the appropriate notch in the Maximum (hard):
7
Be sure to fold the rear view mirrors adjusting ring with the position in-
back to their original position before dicator on the shock absorber. EWA10221
riding. ● Use the special wrench and exten- WARNING

sion bar included in the owner’s
This shock absorber assembly con-
tool kit to make the adjustment.
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
4-19

● Do not tamper with or attempt to EAU15305
this system regularly and have a
open the cylinder assembly. Sidestand Yamaha dealer repair it if it does not
● Do not subject the shock ab- The sidestand is located on the left side function properly.
sorber assembly to an open of the frame. Raise the sidestand or
flame or other high heat source. lower it with your foot while holding the
This may cause the unit to ex- vehicle upright.
plode due to excessive gas TIP
pressure. The built-in sidestand switch is part of
● Do not deform or damage the the ignition circuit cut-off system, which
cylinder in any way. Cylinder cuts the ignition in certain situations.
4 damage will result in poor (See the following section for an expla-
damping performance. nation of the ignition circuit cut-off sys-
● Do not dispose of a damaged or tem.)
worn-out shock absorber as- EWA10241
sembly yourself. Take the shock WARNING
absorber assembly to a Yamaha
dealer for any service. The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
4-20

EAU44892
Ignition circuit cut-off system

The ignition circuit cut-off system (com-
prising the sidestand switch, clutch
switch and neutral switch) has the fol-
lowing functions.
● It prevents starting when the trans-
mission is in gear and the side-
stand is up, but the clutch lever is
not pulled.
● It prevents starting when the trans-
4
mission is in gear and the clutch le-
ver is pulled, but the sidestand is
still down.
● It cuts the running engine when the
transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system according
to the following procedure.
4-21
With the engine turned off: WARNING

1. Move the sidestand down. If a malfunction is noted, have a Yamaha
2. Make sure that the engine stop switch is set to “ ”. dealer check the system before riding.
3. Turn the key on.
4. Shift the transmission into the neutral position.
5. Push the start switch.
Does the engine start?
The neutral switch may not be working correctly.
YES NO The motorcycle should not be ridden until
checked by a Yamaha dealer.
4
With the engine still running:
6. Move the sidestand up.
7. Keep the clutch lever pulled.
8. Shift the transmission into gear.
9. Move the sidestand down.
Does the engine stall?
The sidestand switch may not be working correctly.
After the engine has stalled:
10. Move the sidestand up.
11. Keep the clutch lever pulled.
12. Push the start switch.
Does the engine start?
The clutch switch may not be working correctly.
The system is OK. The motorcycle can be ridden.
4-22
FOR YOUR SAFETY – PRE-OPERATION CHECKS

EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11151
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
• Check fuel level in fuel tank.

• Refuel if necessary. 5
Fuel • Check fuel line for leakage. 4-11, 4-13
• Check fuel tank breather hose and overflow hose for obstructions, cracks or dam-
age, and check hose connections.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-13
• Check vehicle for oil leakage.
• Check coolant level in reservoir.
Coolant • If necessary, add recommended coolant to specified level. 7-16
• Check cooling system for leakage.
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-26, 7-27
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
5-1

ITEM CHECKS PAGE
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Rear brake • Replace if necessary. 7-26, 7-27
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Lubricate cable if necessary.
Clutch 7-24
• Check lever free play.
• Adjust if necessary.
• Make sure that operation is smooth.
• Check throttle grip free play.
Throttle grip 7-21, 7-31
5 • If necessary, have Yamaha dealer adjust throttle grip free play and lubricate cable
and grip housing.
Control cables 7-31
• Lubricate if necessary.
• Check chain slack.
• Adjust if necessary.
Drive chain 7-29, 7-30
• Check chain condition.
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-21, 7-24
• Check air pressure.
• Correct if necessary.
Brake and shift pedals 7-31
• Lubricate pedal pivoting points if necessary.
Brake and clutch levers 7-32
• Lubricate lever pivoting points if necessary.
Sidestand 7-33
• Lubricate pivot if necessary.
5-2

ITEM CHECKS PAGE
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.
—
and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-20
• If system is not working correctly, have Yamaha dealer check vehicle.
5-3
OPERATION AND IMPORTANT RIDING POINTS

EAU15951 EAU47150 EAU40199
Starting the engine

Read the Owner’s Manual carefully to In order for the ignition circuit cut-off
TIP
become familiar with all controls. If system to enable starting, one of the
This model is equipped with:
there is a control or function you do not following conditions must be met.
● a lean angle sensor to stop the en-
understand, ask your Yamaha dealer. ● The transmission is in the neutral
gine in case of a turnover. In this
EWA10271
position.
WARNING case, the multi-function meter unit
● The transmission is in gear with
indicates error code 30, but this is
Failure to familiarize yourself with the clutch lever pulled and the
not a malfunction. Turn the key to
the controls can lead to loss of con- sidestand up.
“OFF” and then to “ON” to clear the
trol, which could cause an accident See page 4-21 for more informa-
error code. Failing to do so will pre-
or injury. tion.
vent the engine from starting even
1. Turn the key to “ON” and make
though the engine will crank when
sure that the engine stop switch is
pushing the start switch.
set to “ ”.
● an engine auto-stop system. The
6 The following warning lights
engine stops automatically if left
should come on for a few seconds,
idling for 20 minutes. In this case,
then go off.
the multi-function meter unit indi-
● Oil level warning light
cates error code 70, but this is not
● Coolant temperature warning
a malfunction. Push the start
light
switch to clear the error code and
● Engine trouble warning light
to restart the engine. ECA15484
NOTICE
If a warning light does not come on
initially when the key is turned to
“ON”, or if a warning light remains
on, see page 4-2 for the correspond-
ing warning light circuit check.
6-1

2. Shift the transmission into the neu- EAU16671 ECA10260
tral position. The neutral indicator Shifting NOTICE

light should come on. If not, ask a ● Even with the transmission in
Yamaha dealer to check the elec- 6 the neutral position, do not
trical circuit. 5 coast for long periods of time
3. Start the engine by pushing the 4 with the engine off, and do not
start switch.
3
tow the motorcycle for long dis-
2
If the engine fails to start, release tances. The transmission is
the start switch, wait a few sec- N properly lubricated only when
onds, and then try again. Each 1 2 1 the engine is running. Inade-
starting attempt should be as short quate lubrication may damage
as possible to preserve the bat- 1. Shift pedal the transmission.
tery. Do not crank the engine more 2. Neutral position ● Always use the clutch while
than 10 seconds on any one at- changing gears to avoid damag-
Shifting gears lets you control the
tempt. ing the engine, transmission,
ECA11042
amount of engine power available for 6
starting off, accelerating, climbing hills, and drive train, which are not
NOTICE designed to withstand the
etc.
For maximum engine life, never ac- The gear positions are shown in the il- shock of forced shifting.
celerate hard when the engine is lustration.
cold! EAU16681
TIP To start out and accelerate

To shift the transmission into the neu- 1. Pull the clutch lever to disengage
tral position, press the shift pedal down the clutch.
repeatedly until it reaches the end of its 2. Shift the transmission into first
travel, and then slightly raise it. gear. The neutral indicator light
should go out.
3. Open the throttle gradually, and at
the same time, release the clutch
lever slowly.
6-2

4. At the recommended shift points 3. Shift the transmission into the neu- EAU16841
shown in the following table, close tral position when the motorcycle Engine break-in
the throttle, and at the same time, is almost completely stopped. The There is never a more important period
quickly pull the clutch lever in. neutral indicator light should come in the life of your engine than the period
5. Shift the transmission into second on. between 0 and 1600 km (1000 mi). For
gear. (Make sure not to shift the this reason, you should read the follow-
transmission into the neutral posi- EAU16740 ing material carefully.
Recommended shift points Since the engine is brand new, do not
tion.)
The recommended shift points during put an excessive load on it for the first
6. Open the throttle part way and
acceleration and deceleration are 1600 km (1000 mi). The various parts in
gradually release the clutch lever.
shown in the table below. the engine wear and polish themselves
7. Follow the same procedure when
shifting to the next higher gear. to the correct operating clearances.
Shift up points: During this period, prolonged full-throt-
TIP 1st → 2nd: 20 km/h (12 mi/h)
2nd → 3rd: 30 km/h (19 mi/h) tle operation or any condition that might
When shifting gears in normal operat- 3rd → 4th: 40 km/h (25 mi/h) result in engine overheating must be
6 ing conditions, use the recommended 4th → 5th: 50 km/h (31 mi/h) avoided.
shift points. 5th → 6th: 60 km/h (37 mi/h)
Shift down points: EAU17093
EAU16700 6th → 5th: 25 km/h (16 mi/h)

To decelerate 5th → 4th: 25 km/h (16 mi/h)
1. Apply both the front and the rear 4th → 3rd: 25 km/h (16 mi/h) 0–1000 km (0–600 mi)
3rd → 2nd: 25 km/h (16 mi/h)
brakes to slow the motorcycle. 2nd → 1st: — Avoid prolonged operation above 5800
2. Shift the transmission into first r/min. NOTICE: After 1000 km (600
gear when the motorcycle reaches mi) of operation, the engine oil must
25 km/h (16 mi/h). If the engine is be changed and the oil filter car-
about to stall or runs very roughly, tridge or element replaced. [ECA10302]
pull the clutch lever in and use the
brakes to stop the motorcycle. 1000–1600 km (600–1000 mi)
Avoid prolonged operation above 7000
r/min.
6-3

1600 km (1000 mi) and beyond EAU17213
The vehicle can now be operated nor- Parking

mally. When parking, stop the engine, and
ECA10310 then remove the key from the main
NOTICE switch.
EWA10311
● Keep the engine speed out of WARNING
the tachometer red zone.
● Since the engine and exhaust
● If any engine trouble should oc-
cur during the engine break-in system can become very hot,
period, immediately have a park in a place where pedestri-
Yamaha dealer check the vehi- ans or children are not likely to
cle. touch them and be burned.
● Do not park on a slope or on soft
ground, otherwise the vehicle
may overturn, increasing the
risk of a fuel leak and fire. 6
● Do not park near grass or other
flammable materials which
might catch fire.
6-4
PERIODIC MAINTENANCE AND ADJUSTMENT

EAU17244 EWA15122 EAU17302
WARNING
Periodic inspection, adjustment, and lu- Turn off the engine when performing Emission controls not only function to
brication will keep your vehicle in the maintenance unless otherwise ensure cleaner air, but are also vital to
safest and most efficient condition pos- specified. proper engine operation and maximum
sible. Safety is an obligation of the vehi- ● A running engine has moving
performance. In the following periodic
cle owner/operator. The most important parts that can catch on body maintenance charts, the services relat-
points of vehicle inspection, adjust- parts or clothing and electrical ed to emissions control are grouped
ment, and lubrication are explained on parts that can cause shocks or separately. These services require
the following pages. fires. specialized data, knowledge, and
The intervals given in the periodic ● Running the engine while ser-
equipment. Maintenance, replacement,
maintenance charts should be simply vicing can lead to eye injury, or repair of the emission control devic-
considered as a general guide under burns, fire, or carbon monoxide es and systems may be performed by
normal riding conditions. However, de- poisoning – possibly leading to any repair establishment or individual
pending on the weather, terrain, geo- death. See page 2-3 for more in- that is certified (if applicable). Yamaha
graphical location, and individual use, formation about carbon monox- dealers are trained and equipped to
the maintenance intervals may need to ide. perform these particular services.
be shortened.
7 EWA10321 EWA15460
WARNING WARNING
Failure to properly maintain the ve- Brake discs, calipers, drums, and
hicle or performing maintenance ac- linings can become very hot during
tivities incorrectly may increase use. To avoid possible burns, let
your risk of injury or death during brake components cool before
service or while using the vehicle. If touching them.
you are not familiar with vehicle ser-
vice, have a Yamaha dealer perform
service.
7-1

EAU17542
Owner’s tool kit

1
1. Owner’s tool kit
The owner’s tool kit is located under the

passenger seat. (See page 4-14.)
The service information included in this
manual and the tools provided in the
owner’s tool kit are intended to assist
you in the performance of preventive 7
maintenance and minor repairs. How-
ever, additional tools such as a torque
wrench may be necessary to perform
certain maintenance work correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
a Yamaha dealer perform it for you.
7-2

EAU48490
TIP
● From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12
months.
● Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service.
EAU17601
Periodic maintenance chart for the emission control system

INITIAL ODOMETER READINGS
600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
No. ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
• Check fuel hoses for cracks or

1 * Fuel line damage. √ √ √ √ √
• Replace if necessary.
• Check condition.
7 • Adjust gap and clean.
2 * Spark plugs √ Replace. √ Replace. √
• Replace every 8000 mi (13000
km) or 12 months.
• Check and adjust valve clearance
3 * Valve clearance Every 26600 mi (42000 km)
when engine is cold.
• Check breather hose for cracks or
Crankcase breather
4 * damage. √ √ √ √ √
system
• Check and adjust engine idle
5 * Fuel injection √ √ √ √ √ √
speed and synchronization.
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √ √
• Replace gasket(s) if necessary.
7-3

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
Evaporative emis- • Check control system for dam-

7 * sion control system age. √ √
(for California only) • Replace if necessary.
• Check the air cut-off valve, reed
Air induction sys- valve, and hose for damage.
8 * √ √
tem • Replace any damaged parts if
necessary.
7-4

EAU32188
General maintenance and lubrication chart

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
1 Air filter element • Replace. Every 24000 mi (37000 km)

2 * Clutch √ √ √ √ √ √
• Adjust or replace cable.
• Check operation, fluid level, and
3 * Front brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check operation, fluid level, and
4 * Rear brake for fluid leakage. √ √ √ √ √ √
• Replace brake pads if necessary.
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
5 * Brake hoses clamping.
7
• Replace. Every 4 years
6 * Brake fluid • Replace. Every 2 years
• Check runout and for damage.
7 * Wheels √ √ √ √ √
• Check tread depth and for dam-
age.
8 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Check bearings for smooth oper-
9 * Wheel bearings ation. √ √ √ √ √
7-5

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
• Check operation and for exces-

√ √ √ √ √
Swingarm pivot sive play.
10 *
bearings • Moderately repack with lithium-
Every 32000 mi (50000 km)
soap-based grease.
• Check chain slack, alignment and
condition.
Every 600 mi (1000 km) and after washing the motorcycle, riding in the rain or
11 Drive chain • Adjust and lubricate chain with a
riding in wet areas
special O-ring chain lubricant
thoroughly.
• Check bearing assemblies for
√ √ √ √ √ √
looseness.
12 * Steering bearings
• Moderately repack with lithium-
Every 12000 mi (19000 km)
soap-based grease.
• Check all chassis fitting and fas- 7
13 * Chassis fasteners teners. √ √ √ √ √
Brake lever pivot
14 • Apply silicone grease lightly. √ √ √ √ √
shaft
Brake pedal pivot • Apply lithium-soap-based grease
15 √ √ √ √ √
shaft lightly.
Clutch lever pivot • Apply lithium-soap-based grease
16 √ √ √ √ √
shaft lightly.
Shift pedal pivot • Apply lithium-soap-based grease
17 √ √ √ √ √
shaft lightly.
7-6

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
18 Sidestand pivot • Apply lithium-soap-based grease √ √ √ √ √
lightly.
• Check operation and replace if
19 * Sidestand switch √ √ √ √ √ √
necessary.
• Check operation and for oil leak-
20 * Front fork age. √ √ √ √ √
• Check operation and for oil leak-
Shock absorber as-
21 * age. √ √ √ √ √
sembly
• Change (warm engine before
22 Engine oil √ √ √ √ √ √
draining).
7 Engine oil filter car-

23 * • Replace. √ √ √
tridge
• Check hoses for cracks or dam-
age. √ √ √ √ √
24 * Cooling system • Replace if necessary.
• Change coolant. √
Front and rear brake
25 * • Check operation. √ √ √ √ √ √
switches
• Apply Yamaha chain and cable
26 * Control cables √ √ √ √ √ √
lube or engine oil thoroughly.
7-7

600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi
or or or or or or
• Check throttle grip free play, and
27 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
28 * √ √ √ √ √ √
switches • Adjust headlight beam.
EAU17650
TIP
● Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas. 7
● Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
7-8

EAU18712 EAU46740
Removing and installing cowl- 1 Cowling A

ings and panels
The cowlings and panels shown need To remove the cowling
to be removed to perform some of the Remove the bolts, and then take the
maintenance jobs described in this cowling off.
chapter. Refer to this section each time
a cowling or panel needs to be re-
moved and installed.
2
1 2 1. Cowling C 2
2. Panel A
2 1
1 2 1. Cowling A
2. Bolt
7
1. Cowling A
To install the cowling
2. Cowling B Place the cowling in the original posi-
tion, and then install the bolts.
1. Panel B
EAU47381
2. Panel C Cowlings B and C
To remove a cowling
1. Remove cowling A.
7-9

2. Remove the quick fastener and
1
the bolts, and then take the cowl-
ing off.
2
3
1
3
3
1. Turn signal light lead

3. Install cowling A.
2. Guide
2 3. Turn signal light lead coupler
EAU46770
1. Cowling B Panel A
2. Quick fastener To install a cowling
3. Bolt 1. Connect the turn signal light cou- To remove the panel
pler, and then route the turn signal Remove the bolt and the quick fasten-
3. Remove the turn signal light lead
light lead through the guide. er, and then take the panel off.
from the guide, and then discon-
2. Place the cowling in the original 7
nect the turn signal light lead cou-
position, and then install the bolts
pler.
and the quick fastener.
7-10

1
2 1
3
3
1. Panel A 1. Panel B
3. Pull the panel backward to remove
2. Bolt 2. Quick fastener
3. Quick fastener 3. Bolt
it.
2. Slide the panel backward, and

To install the panel
then lift up the rear of the panel
Place the panel in the original position,
slightly.
and then install the bolt and the quick
fastener.
7
EAU47371
Panels B and C
To remove a panel
1. Remove the quick fastener and To install a panel
the bolt. 1. Fit the projections on the panel into
the slots and slide it forward.
7-11

EAU19642
Before installing a spark plug, the spark
Checking the spark plugs plug gap should be measured with a
The spark plugs are important engine wire thickness gauge and, if necessary,
components, which should be checked adjusted to specification.
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
they should be removed and checked
in accordance with the periodic mainte-
nance and lubrication chart. In addition,
2. Install the bolt and the quick fas- the condition of the spark plugs can re-
tener. veal the condition of the engine.
The porcelain insulator around the cen-
ter electrode of each spark plug should
1. Spark plug gap
be a medium-to-light tan (the ideal color
when the vehicle is ridden normally),
Spark plug gap:
and all spark plugs installed in the en- 0.7–0.8 mm (0.028–0.031 in)
gine should have the same color. If any
7
spark plug shows a distinctly different Clean the surface of the spark plug
color, the engine could be operating im- gasket and its mating surface, and then
properly. Do not attempt to diagnose wipe off any grime from the spark plug
such problems yourself. Instead, have threads.
a Yamaha dealer check the vehicle.
If a spark plug shows signs of electrode Tightening torque:
erosion and excessive carbon or other Spark plug:
deposits, it should be replaced. 13 Nm (1.3 m·kgf, 9.4 ft·lbf)
Specified spark plug:

NGK/CR9E
7-12

EAU19681 EAU46721
TIP Canister (for California only) Engine oil and oil filter car-
If a torque wrench is not available when tridge
installing a spark plug, a good estimate The engine oil level should be checked
of the correct torque is 1/4–1/2 turn before each ride. In addition, the oil
past finger tight. However, the spark must be changed and the oil filter car-
plug should be tightened to the speci- tridge replaced at the intervals speci-
fied torque as soon as possible. fied in the periodic maintenance and
lubrication chart.
To check the engine oil level

1. Place the vehicle on a level sur-
This model is equipped with a canister face and hold it in an upright posi-
to prevent the discharging of fuel vapor tion. A slight tilt to the side can
into the atmosphere. Before operating result in a false reading.
this vehicle, make sure to check the fol- 2. Start the engine, warm it up for
lowing: several minutes, and then turn it
● Check each hose connection.
7 off.
● Check each hose and canister for
3. Wait a few minutes until the oil set-
cracks or damage. Replace if dam- tles.
aged. 4. Remove the engine oil dipstick and
● Make sure that the canister breath-
wipe it clean, insert it back into the
er is not blocked, and if necessary, hole (without screwing it in), and
clean it. then remove it again to check the
oil level.
TIP
The engine oil should be between the
minimum and maximum level marks.
7-13

6. Insert and tighten the engine oil
dipstick, and then install and tight-
en the oil filler cap.
To change the engine oil (with or

1 without oil filter cartridge replace- 2 1
2 ment)
1. Remove cowling B. (See page
3 7-9.)
1. Engine oil dipstick 2. Start the engine, warm it up for 1. Engine oil drain bolt
2. Maximum level mark several minutes, and then turn it 2. Gasket
3. Minimum level mark off.
3. Place an oil pan under the engine TIP
5. If the engine oil is at or below the to collect the used oil.
minimum level mark, remove the Skip steps 5–7 if the oil filter cartridge is
4. Remove the engine oil filler cap, not being replaced.
oil filler cap, and then add sufficient the engine oil drain bolt and its
oil of the recommended type to gasket to drain the oil from the 5. Remove the oil filter cartridge with
raise it to the correct level. crankcase. an oil filter wrench. 7
2
1. Engine oil filler cap 1. Oil filter cartridge
2. Oil filter wrench
7-14

TIP Recommended engine oil:
An oil filter wrench is available at a See page 9-1.
Oil quantity:
Yamaha dealer. Without oil filter cartridge replace-
6. Apply a thin coat of clean engine ment:
2.50 L (2.64 US qt, 2.20 Imp.qt)
oil to the O-ring of the new oil filter With oil filter cartridge replacement:
cartridge. 2.80 L (2.96 US qt, 2.46 Imp.qt)
1
TIP
1. Torque wrench Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
Tightening torque: tem have cooled down.
Oil filter cartridge:
17 Nm (1.7 m·kgf, 12 ft·lbf) ECA11620
NOTICE
8. Install the engine oil drain bolt and ● In order to prevent clutch slip-
its new gasket, and then tighten page (since the engine oil also
1. O-ring
the bolt to the specified torque. lubricates the clutch), do not
7
TIP mix any chemical additives. Do
Tightening torque:
Make sure that the O-ring is properly Engine oil drain bolt: not use oils with a diesel speci-
seated. 43 Nm (4.3 m·kgf, 31 ft·lbf) fication of “CD” or oils of a high-
er quality than specified. In
7. Install the new oil filter cartridge 9. Refill with the specified amount of addition, do not use oils labeled
with an oil filter wrench, and then the recommended engine oil, and “ENERGY CONSERVING II” or
tighten it to the specified torque then install and tighten the oil filler higher.
with a torque wrench. cap. ● Make sure that no foreign mate-
rial enters the crankcase.
7-15

10. Start the engine, and then let it idle EAU20070
Coolant TIP
for several minutes while checking
The coolant level should be checked The coolant should be between the
it for oil leakage. If oil is leaking, im-
before each ride. In addition, the cool- minimum and maximum level marks.
mediately turn the engine off and
check for the cause. ant must be changed at the intervals
specified in the periodic maintenance
TIP and lubrication chart.
After the engine is started, the engine
2
oil level warning light should go off if the EAU47331
oil level is sufficient. To check the coolant level

1. Place the vehicle on a level sur- 3
ECA10401
face.
NOTICE
2. Remove cowling A. (See page
If the oil level warning light flickers 7-9.) 1
or remains on even if the oil level is 3. Hold the vehicle in an upright posi- 1. Coolant reservoir
correct, immediately turn the engine tion. 2. Maximum level mark
off and have a Yamaha dealer check 3. Minimum level mark
the vehicle. TIP
● The coolant level must be checked 5. If the coolant is at or below the
11. Turn the engine off, wait a few min- 7
on a cold engine since the level minimum level mark, remove cowl-
utes until the oil settles, and then varies with engine temperature. ing C. (See page 7-9.)
check the oil level and correct it if ● Make sure that the vehicle is posi- 6. Remove the coolant reservoir
necessary. tioned straight up when checking breather hose from the guide, and
12. Install the cowling. the coolant level. A slight tilt to the then remove the coolant reservoir
side can result in a false reading. cap.
4. Check the coolant level in the cool-
ant reservoir.
7-16

against frost and corrosion. If EAU47321
1 To change the coolant
water has been added to the
coolant, have a Yamaha dealer
face and let the engine cool if nec-
check the antifreeze content of
2 the coolant as soon as possible,
essary.
3 2. Remove cowlings A and C. (See
otherwise the effectiveness of
page 7-9.)
the coolant will be reduced.
3. Place a container under the engine
[ECA10472]
to collect the used coolant.
Coolant reservoir capacity (up to 4. Remove the radiator cap.
1. Coolant reservoir cap WARNING! Never attempt to re-
the maximum level mark):
2. Coolant reservoir breather hose 0.25 L (0.26 US qt, 0.22 Imp.qt) move the radiator cap when the
3. Guide
engine is hot. [EWA10381]
7. Add coolant to the maximum level 8. Route the coolant reservoir breath-
mark, and then install the coolant er hose through the guide as 1
reservoir cap. WARNING! Re- shown.
move only the coolant reservoir
cap. Never attempt to remove
7
the radiator cap when the en-
gine is hot. [EWA15161] NOTICE: If 1
coolant is not available, use dis-
tilled water or soft tap water in-
2
stead. Do not use hard water or 1. Radiator cap
salt water since it is harmful to
the engine. If water has been 5. Remove the coolant reservoir
used instead of coolant, replace 1. Coolant reservoir breather hose breather hose from the guide, and
it with coolant as soon as possi- 2. Guide then remove the coolant reservoir
ble, otherwise the cooling sys- cap.
9. Install the cowlings.
tem will not be protected
7-17

7. Drain the coolant from the coolant 11. Install the coolant reservoir and its
1
reservoir by turning it upside down. cover by placing them in the origi-
8. Remove the coolant drain bolt and nal position, and then installing the
its gasket to drain the cooling sys- bolts.
2 tem. 12. Pour the specified amount of the
3 recommended coolant into the ra-
1 2 diator and reservoir.
Antifreeze/water mixture ratio:

1:1
1. Coolant reservoir cap Recommended antifreeze:
2. Coolant reservoir breather hose High-quality ethylene glycol anti-
3. Guide freeze containing corrosion inhibi-
tors for aluminum engines
6. Remove the coolant reservoir cov- Coolant quantity:
er and coolant reservoir by remov- Radiator capacity (including all
1. Coolant drain bolt routes):
ing the bolts.
2. Gasket 2.00 L (2.11 US qt, 1.76 Imp.qt)
1 Coolant reservoir capacity (up to the
9. After the coolant is completely maximum level mark): 7
drained, thoroughly flush the cool- 0.25 L (0.26 US qt, 0.22 Imp.qt)
ing system with clean tap water.
10. Install the coolant drain bolt and its 13. Install the radiator cap.
2 new gasket, and then tighten the 14. Install the coolant reservoir cap.
bolt to the specified torque. 15. Start the engine, let it idle for sev-
eral minutes, and then turn it off.
3 Tightening torque: 16. Remove the radiator cap to check
Coolant drain bolt: the coolant level in the radiator. If
1. Bolt 10 Nm (1.0 m·kgf, 7.2 ft·lbf)
2. Coolant reservoir cover necessary, add sufficient coolant
3. Coolant reservoir
7-18

until it reaches the top of the radia- EAU47460
case cover, be careful not to al-
tor, and then install the radiator Replacing the air filter element low foreign objects to drop into
cap. The air filter element should be re- the air intake manifold. [ECA12881]
17. Check the coolant level in the res- placed at the intervals specified in the
periodic maintenance and lubrication 2 2
ervoir. If necessary, remove the
coolant reservoir cap, add coolant chart. Replace the air filter element
to the maximum level mark, and more frequently if you are riding in un- 1
then install the cap. usually wet or dusty areas.
18. Route the coolant reservoir breath- 1. Remove the rider seat. (See page
er hose through the guide as 4-14.)
shown. 2. Remove panels B and C. (See
page 7-9.)
3. Remove the fuel tank bolts, and 2
1. Air filter case cover
then lift the fuel tank away from the
2. Screw
air filter case.
1 5. Pull the air filter element out.
2
7
1
1. Coolant reservoir breather hose 1

2. Guide
2
19. Start the engine, and then check
the vehicle for coolant leakage. If 1. Fuel tank bolt
coolant is leaking, have a Yamaha 1. Air filter element
dealer check the cooling system. 4. Remove the air filter case cover by
2. Air intake manifold
20. Install the cowlings. removing the screws. NOTICE:
When removing the air filter
7-19

6. Insert a new air filter element into the engine, otherwise fuel may EAU44734
the air filter case. NOTICE: Make leak, creating a fire hazard. Checking the engine idling
sure that the air filter element is [EWA12463]
speed
properly seated in the air filter Check the engine idling speed and, if
case. The engine should never necessary, have it corrected by a
be operated without the air filter Yamaha dealer.
element installed, otherwise the
piston(s) and/or cylinder(s) may Engine idling speed:
1250–1350 r/min
become excessively worn.
[ECA10481] 1
7. Install the air filter case cover by in-
stalling the screws.
8. Place the fuel tank in its original 1. Hose
position. Make sure that the fuel
hoses are properly connected and
routed, and are not pinched. Be
sure to place the hoses in their
original position. WARNING! Be- 7
fore placing the fuel tank in the
original position, make sure that
all hoses (i.e., fuel hose, fuel
tank breather hose, fuel tank
overflow hose) are not dam- 1
aged, that they are properly con- 1. Original position (paint mark)
nected and routed, and that they
are not pinched. If any hose is 9. Install the fuel tank bolts.
damaged, have a Yamaha dealer 10. Install the panels.
replace the hose before starting 11. Install the rider seat.
7-20

EAU21384 EAU21401 EAU21756
Checking the throttle grip free Valve clearance Tires

play The valve clearance changes with use, Tires are the only contact between the
resulting in improper air-fuel mixture vehicle and the road. Safety in all con-
and/or engine noise. To prevent this ditions of riding depends on a relatively
from occurring, the valve clearance small area of road contact. Therefore, it
must be adjusted by a Yamaha dealer is essential to maintain the tires in good
at the intervals specified in the periodic condition at all times and replace them
maintenance and lubrication chart. at the appropriate time with the speci-
fied tires.
Tire air pressure

The tire air pressure should be checked
1. Throttle grip free play
and, if necessary, adjusted before each
The throttle grip free play should mea- ride.
sure 3.0–5.0 mm (0.12–0.20 in) at the EWA10503
inner edge of the throttle grip. Periodi- WARNING

cally check the throttle grip free play Operation of this vehicle with im-
7
and, if necessary, have a Yamaha deal- proper tire pressure may cause se-
er adjust it. vere injury or death from loss of
control.
● The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
● The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
7-21

weight of rider, passenger, car- EWA10511
Minimum tire tread depth (front and
go, and accessories approved WARNING
rear):
for this model. Never overload your vehicle. Opera- 1.0 mm (0.04 in)
tion of an overloaded vehicle could
EWA10581
Tire air pressure (measured on cold cause an accident.
tires): WARNING
0–90 kg (0–198 lb): ● It is dangerous to ride with a
Front: Tire inspection
worn-out tire. When a tire tread
225 kPa (2.25 kgf/cm², 33 psi)
Rear: begins to show crosswise lines,
250 kPa (2.50 kgf/cm², 36 psi) have a Yamaha dealer replace
FZ6RD 90–188 kg (198–414 lb) the tire immediately.
FZ6RDC 90–187 kg (198–412 lb): ● The replacement of all wheel-
Front: and brake-related parts, includ-
250 kPa (2.50 kgf/cm², 36 psi)
Rear: ing the tires, should be left to a
290 kPa (2.90 kgf/cm², 42 psi) Yamaha dealer, who has the
High-speed riding: necessary professional knowl-
Front: edge and experience to do so.
225 kPa (2.25 kgf/cm², 33 psi) 1. Tire sidewall
● Ride at moderate speeds after
Rear: 2. Tire wear indicator 7
250 kPa (2.50 kgf/cm², 36 psi) changing a tire since the tire
3. Tire tread depth
Maximum load*: surface must first be “broken
FZ6RD 188 kg (414 lb) Always check the tires before operating in” for it to develop its optimal
FZ6RDC 187 kg (412 lb) the motorcycle. If a tire tread shows characteristics.
* Total weight of rider, passenger, car- crosswise lines (minimum tread depth),
go and accessories
if the tire has a nail or glass fragments
in it, or if the sidewall is cracked, con-
tact a Yamaha dealer immediately and
have the tire replaced.
7-22

Tire information EWA10481
Front tire:
WARNING
Size:
● The front and rear tires should 120/70 ZR17M/C (58W)
be of the same make and de- Manufacturer/model:
sign, otherwise the handling BRIDGESTONE/BT021
DUNLOP/ROADSMART
characteristics of the motorcy- Rear tire:
cle may be different, which Size:
could lead to an accident. 160/60 ZR17M/C (69W)
● Always make sure that the valve Manufacturer/model:
caps are securely installed to BRIDGESTONE/BT021
DUNLOP/ROADSMART
1. Tire air valve prevent air pressure leakage. FRONT and REAR:
2. Tire air valve core ● Use only the tire valves and Tire air valve:
3. Tire air valve cap with seal valve cores listed below to TR412
avoid tire deflation during a Valve core:
This motorcycle is equipped with tube- high-speed ride. #9100 (original)
less tires, tire air valves and cast
wheels. After extensive tests, only the tires list- EWA10600
Tires age, even if they have not been ed below have been approved for this WARNING
7 model by Yamaha Motor Co., Ltd. This motorcycle is fitted with super-
used or have only been used occasion-
ally. Cracking of the tread and sidewall high-speed tires. Note the following
rubber, sometimes accompanied by points in order to make the most ef-
carcass deformation, is an evidence of ficient use of these tires.
ageing. Old and aged tires shall be ● Use only the specified replace-
checked by tire specialists to ascertain ment tires. Other tires may run
their suitability for further use. the danger of bursting at super
high speeds.
● Brand-new tires can have a rela-
tively poor grip on certain road
surfaces until they have been
7-23

“broken in”. Therefore, it is ad- EAU21962 EAU47390
visable before doing any high- Cast wheels Adjusting the clutch lever free
speed riding to ride conserva- To maximize the performance, durabil- play
tively for approximately 100 km ity, and safe operation of your vehicle,
(60 mi) after installing a new tire. note the following points regarding the 2
● The tires must be warmed up specified wheels.
before a high-speed run. ● The wheel rims should be checked
● Always adjust the tire air pres- for cracks, bends, warpage or oth-
sure according to the operating er damage before each ride. If any
conditions. damage is found, have a Yamaha
dealer replace the wheel. Do not
attempt even the smallest repair to
the wheel. A deformed or cracked
1. Clutch lever free play adjusting bolt
wheel must be replaced. 2. Clutch lever free play
● The wheel should be balanced
whenever either the tire or wheel The clutch lever free play should mea-
has been changed or replaced. An sure 10.0–15.0 mm (0.39–0.59 in) as
unbalanced wheel can result in shown. Periodically check the clutch le-
7
poor performance, adverse han- ver free play and, if necessary, adjust it
dling characteristics, and a short- as follows.
ened tire life. To increase the clutch lever free play,
turn the clutch lever free play adjusting
bolt at the clutch lever in direction (a).
To decrease the clutch lever free play,
turn the adjusting bolt in direction (b).
7-24

EAU37913
TIP Checking the brake lever free
1 2
If the specified clutch lever free play play
cannot be obtained as described
above, proceed as follows. 1
(a)
1. Fully turn the adjusting bolt at the
clutch lever in direction (a) to loos-
en the clutch cable. (b)
2. Remove cowlings A and B. (See
page 7-9.) 1. Locknut
3. Loosen the locknut further down 2. Clutch lever free play adjusting nut
the clutch cable.
4. To increase the clutch lever free 5. Tighten the locknut. 1. No brake lever free play
play, turn the clutch lever free play 6. Install the cowlings.
adjusting nut in direction (a). To There should be no free play at the
decrease the clutch lever free play, brake lever end. If there is free play,
turn the adjusting nut in direction have a Yamaha dealer inspect the
(b). brake system.
7 EWA14211
WARNING
A soft or spongy feeling in the brake
lever can indicate the presence of air
in the hydraulic system. If there is air
in the hydraulic system, have a
Yamaha dealer bleed the system be-
fore operating the vehicle. Air in the
hydraulic system will diminish the
7-25

braking performance, which may re- EAU22273 EAU22392
sult in loss of control and an acci- Brake light switches Checking the front and rear
dent. brake pads
2 1 The front and rear brake pads must be
checked for wear at the intervals spec-
(a) ified in the periodic maintenance and
(b) lubrication chart.
EAU22420
Front brake pads
1. Rear brake light switch

2. Rear brake light switch adjusting nut
The brake light, which is activated by 1 1

the brake pedal and brake lever, should
come on just before braking takes ef-
fect. If necessary, adjust the rear brake
light switch as follows, but the front 7
brake light switch should be adjusted 1. Brake pad wear indicator groove
by a Yamaha dealer.
Turn the rear brake light switch adjust- Each front brake pad is provided with a
ing nut while holding the rear brake light wear indicator groove, which allows
switch in place. To make the brake light you to check the brake pad wear with-
come on earlier, turn the adjusting nut out having to disassemble the brake.
in direction (a). To make the brake light To check the brake pad wear, check
come on later, turn the adjusting nut in the wear indicator groove. If a brake
direction (b). pad has worn to the point that the wear
7-26

indicator groove has almost disap- EAU39372
Rear brake
peared, have a Yamaha dealer replace Checking the brake fluid level
the brake pads as a set. Before riding, check that the brake fluid
is above the minimum level mark.
EAU46291 Check the brake fluid level with the top
Rear brake pads of the reservoir level. Replenish the
brake fluid if necessary. 1
Front brake
1. Minimum level mark

1 1
TIP
The rear brake fluid reservoir is located
behind panel A. (See page 7-9.)
1. Brake pad wear indicator groove
Each rear brake pad is provided with Specified brake fluid:

7 1. Minimum level mark DOT 4
wear indicator grooves, which allow
you to check the brake pad wear with- EWA15990
out having to disassemble the brake. WARNING

To check the brake pad wear, check Improper maintenance can result in
the wear indicator grooves. If a brake loss of braking ability. Observe
pad has worn to the point that a wear these precautions:
indicator groove almost appears, have ● Insufficient brake fluid may al-
a Yamaha dealer replace the brake low air to enter the brake sys-
pads as a set. tem, reducing braking
performance.
7-27

● Clean the filler cap before re- brake system for leakage. If the brake EAU22732
moving. Use only DOT 4 brake fluid level goes down suddenly, have a Changing the brake fluid
fluid from a sealed container. Yamaha dealer check the cause before Have a Yamaha dealer change the
● Use only the specified brake flu- further riding. brake fluid at the intervals specified in
id; otherwise, the rubber seals the periodic maintenance and lubrica-
may deteriorate, causing leak- tion chart. In addition, have the oil seals
age. of the master cylinders and calipers as
● Refill with the same type of well as the brake hoses replaced at the
brake fluid. Adding a brake fluid intervals listed below or whenever they
other than DOT 4 may result in a are damaged or leaking.
harmful chemical reaction. ● Oil seals: Replace every two
● Be careful that water does not years.

enter the brake fluid reservoir ● Brake hoses: Replace every four
when refilling. Water will signifi- years.

cantly lower the boiling point of
the fluid and may result in vapor
lock.
ECA17640 7
NOTICE
Brake fluid may damage painted sur-
faces or plastic parts. Always clean
up spilled fluid immediately.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake sys-
tem leakage; therefore, be sure to
check the brake pads for wear and the
7-28

EAU22760
chain slack will overload the en-
Drive chain slack gine as well as other vital parts
The drive chain slack should be of the motorcycle and can lead
checked before each ride and adjusted to chain slippage or breakage.
if necessary. To prevent this from occurring,
EAU22774
keep the drive chain slack with-
To check the drive chain slack in the specified limits. [ECA10571]
1. Place the motorcycle on the side- 1 TIP
stand. Using the alignment marks on each
1. Drive chain slack drive chain puller, make sure that both
TIP
When checking and adjusting the drive 4. If the drive chain slack is incorrect, chain pullers are in the same position
chain slack, there should be no weight adjust it as follows. for proper wheel alignment.
on the motorcycle.
EAU53910 1
2. Shift the transmission into the neu- To adjust the drive chain slack
tral position. Consult a Yamaha dealer before ad-
3. Measure the drive chain slack as justing the drive chain slack. (a)
7 shown. 1. Loosen the locknut at each end of 2
the swingarm, and then loosen the
Drive chain slack: axle nut.
45.0–55.0 mm (1.77–2.17 in) (b) 3
2. To tighten the drive chain, turn the
drive chain slack adjusting nut at
each end of the swingarm in direc- 1. Axle nut
tion (a). To loosen the drive chain, 2. Drive chain slack adjusting nut
turn the adjusting nut at each end 3. Locknut
of the swingarm in direction (b),
and then push the rear wheel for-
ward. NOTICE: Improper drive
7-29

EAU23025
may contain substances that
Cleaning and lubricating the could damage the O-rings.
drive chain [ECA11111]
2 The drive chain must be cleaned and

lubricated at the intervals specified in
1 the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.
1. Drive chain puller ECA10583
2. Alignment marks
NOTICE
3. Tighten the axle nut, and then The drive chain must be lubricated
tighten the locknuts to the speci- after washing the motorcycle, riding
fied torques. in the rain or riding in wet areas.
Tightening torques: 1. Clean the drive chain with kero-

Axle nut: sene and a small soft brush.
90 Nm (9.0 m·kgf, 65 ft·lbf) NOTICE: To prevent damaging 7
Locknut: the O-rings, do not clean the
16 Nm (1.6 m·kgf, 12 ft·lbf)
drive chain with steam cleaners,
4. Make sure that the drive chain pull- high-pressure washers or inap-
ers are in the same position, the propriate solvents. [ECA11121]
drive chain slack is correct, and 2. Wipe the drive chain dry.
the drive chain moves smoothly. 3. Thoroughly lubricate the drive
chain with a special O-ring chain
lubricant. NOTICE: Do not use
engine oil or any other lubri-
cants for the drive chain, as they
7-30

EAU23095 EAU49920 EAU44273
Checking and lubricating the Checking and lubricating the Checking and lubricating the
cables throttle grip and cable brake and shift pedals
The operation of all control cables and The operation of the throttle grip should The operation of the brake and shift
the condition of the cables should be be checked before each ride. In addi- pedals should be checked before each
checked before each ride, and the cation, the cable should be lubricated by a ride, and the pedal pivots should be lu-
bles and cable ends should be lubricat- Yamaha dealer at the intervals speci- bricated if necessary.
ed if necessary. If a cable is damaged fied in the periodic maintenance chart.
Brake pedal
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING! Damage to the outer
housing of cables may result in in-
ternal rusting and cause interfer-
ence with cable movement. Replace
damaged cables as soon as possi-
ble to prevent unsafe conditions.
[EWA10711]
7
Recommended lubricant: Shift pedal
Yamaha Chain and Cable Lube or
engine oil
7-31

EAU23143
Recommended lubricant: Checking and lubricating the Recommended lubricants:
Lithium-soap-based grease Brake lever:
brake and clutch levers Silicone grease
The operation of the brake and clutch Clutch lever:
levers should be checked before each Lithium-soap-based grease
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever
7
Clutch lever
7-32

EAU23202 EAUM1652 EAU23272
Checking and lubricating the Lubricating the swingarm piv- Checking the front fork
sidestand ots The condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition

Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation

The operation of the sidestand should The swingarm pivots must be lubricat- face and hold it in an upright posi-
be checked before each ride, and the ed by a Yamaha dealer at the intervals tion. WARNING! To avoid injury,
sidestand pivot and metal-to-metal specified in the periodic maintenance securely support the vehicle so
contact surfaces should be lubricated if and lubrication chart. there is no danger of it falling
necessary. over. [EWA10751]
7 EWA10731 Recommended lubricant: 2. While applying the front brake,
WARNING Lithium-soap-based grease
push down hard on the handlebars
If the sidestand does not move up several times to check if the front
and down smoothly, have a Yamaha fork compresses and rebounds
dealer check or repair it. Otherwise, smoothly.
the sidestand could contact the
ground and distract the operator, re-
sulting in a possible loss of control.
Recommended lubricant:
Lithium-soap-based grease
7-33

EAU23283 EAU23291
Checking the steering Checking the wheel bearings

Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ECA10590 ground. (See page 7-40 for more
NOTICE information.) WARNING! To
If any damage is found or the front avoid injury, securely support The front and rear wheel bearings must
fork does not operate smoothly, the vehicle so there is no danger be checked at the intervals specified in
have a Yamaha dealer check or re- of it falling over. [EWA10751] the periodic maintenance and lubrica-
pair it. 2. Hold the lower ends of the front tion chart. If there is play in the wheel
fork legs and try to move them for- hub or if the wheel does not turn
ward and backward. If any free smoothly, have a Yamaha dealer check
the wheel bearings. 7
play can be felt, have a Yamaha
dealer check or repair the steering.
7-34

EAU50210
skin, eyes or clothing and al- battery tends to discharge more quickly
Battery ways shield your eyes when if the vehicle is equipped with optional
2 working near batteries. In case electrical accessories.
3 of contact, administer the fol- ECA16521
1 lowing FIRST AID. NOTICE

• EXTERNAL: Flush with plenty To charge a VRLA (Valve Regulated
of water. Lead Acid) battery, a special (con-
• INTERNAL: Drink large quan- stant-voltage) battery charger is re-
tities of water or milk and im- quired. Using a conventional battery
mediately call a physician. charger will damage the battery.
• EYES: Flush with water for 15
1. Battery minutes and seek prompt To store the battery
2. Negative battery lead (black) medical attention. 1. If the vehicle will not be used for
3. Positive battery lead (red) ● Batteries produce explosive hy- more than one month, remove the
The battery is located under the rider drogen gas. Therefore, keep battery, fully charge it, and then
seat. (See page 4-14.) sparks, flames, cigarettes, etc., place it in a cool, dry place.
This model is equipped with a VRLA away from the battery and pro- NOTICE: When removing the
7 (Valve Regulated Lead Acid) battery. vide sufficient ventilation when battery, be sure the key is
There is no need to check the electro- charging it in an enclosed turned to “OFF”, then discon-
lyte or to add distilled water. However, space. nect the negative lead before
the battery lead connections need to be ● KEEP THIS AND ALL BATTER- disconnecting the positive lead.
checked and, if necessary, tightened. IES OUT OF THE REACH OF [ECA16302]
EWA10760 CHILDREN. 2. If the battery will be stored for more

WARNING than two months, check it at least
● Electrolyte is poisonous and To charge the battery once a month and fully charge it if
dangerous since it contains sul- Have a Yamaha dealer charge the bat- necessary.
furic acid, which causes severe tery as soon as possible if it seems to 3. Fully charge the battery before in-
burns. Avoid any contact with have discharged. Keep in mind that the stallation. NOTICE: When install-
ing the battery, be sure the key
7-35

is turned to “OFF”, then con- EAU47470
nect the positive lead before Replacing the fuses

The main fuse and the fuse box, which 1
connecting the negative lead.
[ECA16840]
contains the fuses for the individual cir-
4. After installation, make sure that cuits, are located under the rider seat.
the battery leads are properly con- (See page 4-14.)
nected to the battery terminals. TIP 2
43
ECA16530
To access the main fuse, remove the
NOTICE
starter relay cover as shown.
7 65
Always keep the battery charged. 1. Spare fuse
Storing a discharged battery can 1 2 2. Headlight fuse
cause permanent battery damage. 3. Ignition fuse
4. Signaling system fuse
3
5. Backup fuse (for clock)
6. Fuel injection system fuse
7. Radiator fan fuse
If a fuse is blown, replace it as follows.

1. Turn the key to “OFF” and turn off 7
4
the electrical circuit in question.
1. Starter relay cover
2. Remove the blown fuse, and then
2. Main fuse
install a new fuse of the specified
3. Spare main fuse
4. Fuse box
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire. [EWA15131]
7-36

EAU47411
Specified fuses: Replacing the headlight bulb
Main fuse:
30.0 A This model is equipped with a halogen
Headlight fuse: bulb headlight. If the headlight bulb
15.0 A burns out, replace it as follows.
Signaling system fuse: ECA10650
15.0 A NOTICE
Ignition fuse:
10.0 A Take care not to damage the follow-
Radiator fan fuse: ing parts:
20.0 A ● Headlight bulb
Fuel injection system fuse: 1. Do not touch the glass part of the bulb.
Do not touch the glass part of
10.0 A the headlight bulb to keep it free
Backup fuse: 1. Remove cowlings A and C. (See
10.0 A from oil, otherwise the transpar- page 7-9.)
ency of the glass, the luminosity 2. Disconnect the headlight coupler,
3. Turn the key to “ON” and turn on of the bulb, and the bulb life will and then remove the headlight
the electrical circuit in question to be adversely affected. Thor- bulb cover.
check if the device operates. oughly clean off any dirt and fin-
7 4. If the fuse immediately blows gerprints on the headlight bulb 1
using a cloth moistened with al- 2
again, have a Yamaha dealer
check the electrical system. cohol or thinner.
● Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of a
wattage higher than specified.
1. Headlight bulb cover
2. Headlight coupler
7-37

3. Unhook the headlight bulb holder, EAU47401
and then remove the burnt-out Replacing the tail/brake light

bulb. bulb
1. Remove the passenger seat. (See 2
1
1 page 4-14.)
2. Remove the owner’s tool kit.
3. Remove the tail/brake light bulb
socket (together with the bulb) by
turning it counterclockwise.
1 1. Tail/brake light bulb
2 2. Tail/brake light bulb socket
5. Insert a new bulb into the socket.

1. Headlight bulb holder
6. Install the socket (together with the
2. Headlight bulb
bulb) by turning it clockwise.
4. Place a new headlight bulb into po- 7. Install the owner’s tool kit.
sition, and then secure it with the 8. Install the passenger seat.
bulb holder. 7
5. Install the headlight bulb cover, 1. Tail/brake light bulb socket
and then connect the coupler.
6. Install the cowlings. 4. Remove the burnt-out bulb by pull-
7. Have a Yamaha dealer adjust the ing it out.
headlight beam if necessary.
7-38

EAU43004 EAU24313
Replacing a turn signal light Replacing the license plate

bulb light bulb
1. Remove the turn signal light unit 1. Remove the license plate light unit
by removing the screw. by removing the screws.
1
1 1
1. Turn signal light bulb socket
3. Remove the burnt-out bulb by pull-

2
2 ing it out.
1. Turn signal light unit 1. License plate light unit

2. Screw 2. Screw
2. Remove the turn signal light bulb 2. Remove the license plate light bulb
7
socket (together with the bulb) by socket (together with the bulb) by
turning it counterclockwise. pulling it out.
1
1. Turn signal light bulb
4. Insert a new bulb into the socket.

5. Install the socket (together with the
bulb) by turning it clockwise.
6. Install the turn signal light unit by
installing the screw.
7-39

EAU24350
a jack either under each side of the
Supporting the motorcycle frame in front of the rear wheel or under
Since this model is not equipped with a each side of the swingarm.
centerstand, follow these precautions
1 when removing the front and rear
wheel or performing other maintenance
2 requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
1. License plate light bulb socket
box can be placed under the engine for
2. License plate light bulb
added stability.
3. Remove the burnt-out bulb by pull-
ing it out. To service the front wheel
4. Insert a new bulb into the socket. 1. Stabilize the rear of the motorcycle
5. Install the socket (together with the by using a motorcycle stand or, if
bulb) by pushing it in. an additional motorcycle stand is
6. Install the license plate light unit by not available, by placing a jack un-
7
installing the screws. der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel

Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
7-40

EAU24360
2. Lift the front wheel off the ground EAU43101
Front wheel according to the procedure in the

To install the front wheel
1. Lift the wheel up between the fork
previous section “Supporting the
EAU47421 legs.
To remove the front wheel motorcycle”.
2. Insert the wheel axle.
EWA10821 3. Remove the brake caliper (togeth-
3. Install the brake caliper (together
WARNING er with the reflector) on each side
with the reflector) on each side by
To avoid injury, securely support the by removing the bolts. NOTICE:
installing the bolts.
vehicle so there is no danger of it Do not apply the brake after the
falling over. brake calipers have been re- TIP
moved, otherwise the brake Make sure that there is enough space
1. Loosen the front wheel axle pinch pads will be forced shut. [ECA11051] between the brake pads before install-
bolt, then the wheel axle and the ing the brake calipers onto the brake
brake caliper bolts. 1 discs.
4. Lower the front wheel so that it is
on the ground, and then put the
3 sidestand down.
2 5. Tighten the wheel axle, the front
7 wheel axle pinch bolt and the
brake caliper bolts to the specified
2 1 3 torques.
1. Reflector
2. Brake caliper bolt Tightening torques:
1. Front wheel axle pinch bolt 3. Brake caliper Wheel axle:
2. Wheel axle 65 Nm (6.5 m·kgf, 47 ft·lbf)
3. Brake caliper bolt 4. Pull the wheel axle out, and then Front wheel axle pinch bolt:
remove the wheel. 19 Nm (1.9 m·kgf, 14 ft·lbf)
Brake caliper bolt:
40 Nm (4.0 m·kgf, 29 ft·lbf)
7-41

6. Push down hard on the handlebar EAU25080
3. Lift the rear wheel off the ground
several times to check for proper Rear wheel according to the procedure on
fork operation. EAU34414
page 7-40.
To remove the rear wheel 4. Remove the axle nut.
EWA10821 5. Push the wheel forward, and then
WARNING remove the drive chain from the
To avoid injury, securely support the rear sprocket.
vehicle so there is no danger of it
falling over.
1. Loosen the locknut and drive chain
slack adjusting nut on each side of
the swingarm.
2. Loosen the axle nut.
1 2
3
TIP 7
● If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
1. Axle nut ● The drive chain does not need to
2. Drive chain slack adjusting nut
be disassembled in order to re-
3. Locknut
move and install the rear wheel.
7-42

6. While supporting the brake caliper EAU34434
4. Lower the rear wheel so that it is
To install the rear wheel
and slightly lifting the wheel, pull on the ground, and then put the
1. Install the wheel and the brake cal-
the wheel axle out. sidestand down.
iper bracket by inserting the wheel
5. Adjust the drive chain slack. (See
1 axle from the right-hand side.
page 7-29.)
TIP 6. Tighten the axle nut, and then
2
● Make sure that the slot in the brake tighten the locknuts to the speci-
caliper bracket is fit over the retain- fied torques.
er on the swingarm.
● Make sure that there is enough Tightening torques:
space between the brake pads be- Axle nut:
90 Nm (9.0 m·kgf, 65 ft·lbf)
fore installing the wheel. Locknut:
1. Brake caliper 16 Nm (1.6 m·kgf, 12 ft·lbf)
2. Wheel axle
1 3
TIP 2
A rubber mallet may be useful to tap the
7 wheel axle out.
7. Remove the wheel. NOTICE: Do
not apply the brake after the
wheel has been removed to-
gether with the brake disc, oth- 1. Brake caliper bracket
erwise the brake pads will be 2. Slot
forced shut. [ECA11071] 3. Retainer
2. Install the drive chain onto the rear

sprocket.
3. Install the axle nut.
7-43

EAU25871
heaters or furnaces. Gasoline or
Troubleshooting gasoline vapors can ignite or ex-
Although Yamaha motorcycles receive plode, causing severe injury or
a thorough inspection before shipment property damage.
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
7
Use only genuine Yamaha replace-
ment parts. Imitation parts may look like
Yamaha parts, but they are often inferi-
or, have a shorter service life and can
lead to expensive repair bills.
EWA15141
WARNING
When checking the fuel system, do
not smoke, and make sure there are
no open flames or sparks in the ar-
ea, including pilot lights from water
7-44

EAU42504
Troubleshooting charts
Starting problems or poor engine performance
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
2. Battery The engine turns over

The battery is good.
quickly.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.
3. Ignition Wipe off with a dry cloth and correct the

Wet Operate the electric starter.
spark plug gaps, or replace the spark plugs.
7 Remove the spark plugs
and check the electrodes.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.
4. Compression The engine does not start.

There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.
There is no compression. Have a Yamaha dealer check the vehicle.
7-45

Engine overheating
EWAT1040
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● Place a thick rag, like a towel, over the radiator cap, and then slowly rotate the cap counterclockwise to the de-
tent to allow any residual pressure to escape. When the hissing sound has stopped, press down on the cap
while turning it counterclockwise, and then remove the cap.
There is Have a Yamaha dealer check

The coolant level is low. leakage. and repair the cooling system.
Check the cooling system
for leakage.
There is
Add coolant. (See TIP.)
Wait until the Check the coolant level in the no leakage.
engine has cooled. reservoir and radiator.
The coolant level Start the engine. If the engine overheats again, have a
is OK. Yamaha dealer check and repair the cooling system. 7
TIP
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant
as soon as possible.
7-46
MOTORCYCLE CARE AND STORAGE

EAU37833 EAU54660
ucts onto seals, gaskets, sprock-
Matte color caution Care ets, the drive chain and wheel
ECA15192
While the open design of a motorcycle axles. Always rinse the dirt and de-
NOTICE reveals the attractiveness of the tech- greaser off with water.
Some models are equipped with nology, it also makes it more vulnera-
matte colored finished parts. Be ble. Rust and corrosion can develop Cleaning
sure to consult a Yamaha dealer for even if high-quality components are ECA10772
advice on what products to use be- used. A rusty exhaust pipe may go un- NOTICE
fore cleaning the vehicle. Using a noticed on a car, however, it detracts ● Avoid using strong acidic wheel
brush, harsh chemical products or from the overall appearance of a motor- cleaners, especially on spoked
cleaning compounds when cleaning cycle. Frequent and proper care does wheels. If such products are
these parts will scratch or damage not only comply with the terms of the used on hard-to-remove dirt, do
their surface. Wax also should not warranty, but it will also keep your mo- not leave the cleaner on the af-
be applied to any matte colored fin- torcycle looking good, extend its life fected area any longer than in-
ished parts. and optimize its performance. structed. Also, thoroughly rinse
the area off with water, immedi-
Before cleaning ately dry it, and then apply a cor-
1. Cover the muffler outlet with a rosion protection spray.
plastic bag after the engine has ● Improper cleaning can damage
cooled down. plastic parts (such as cowlings,
8 2. Make sure that all caps and covers panels, windshields, headlight
as well as all electrical couplers lenses, meter lenses, etc.) and
and connectors, including the the mufflers. Use only a soft,
spark plug caps, are tightly in- clean cloth or sponge with wa-
stalled. ter to clean plastic. However, if
3. Remove extremely stubborn dirt, the plastic parts cannot be thor-
like oil burnt onto the crankcase, oughly cleaned with water, di-
with a degreasing agent and a luted mild detergent with water
brush, but never apply such prod- may be used. Be sure to rinse
8-1

off any detergent residue using Test the product on a small hid-
TIP
plenty of water, as it is harmful den part of the windshield to
Salt sprayed on roads in the winter may
to plastic parts. make sure that it does not leave
remain well into spring.
● Do not use any harsh chemical any marks. If the windshield is
products on plastic parts. Be scratched, use a quality plastic 1. Clean the motorcycle with cold wa-
sure to avoid using cloths or polishing compound after ter and a mild detergent, after the
sponges which have been in washing. engine has cooled down.
contact with strong or abrasive NOTICE: Do not use warm water
cleaning products, solvent or After normal use since it increases the corrosive
thinner, fuel (gasoline), rust re- Remove dirt with warm water, a mild action of the salt. [ECA10791]
movers or inhibitors, brake flu- detergent, and a soft, clean sponge, 2. Apply a corrosion protection spray
id, antifreeze or electrolyte. and then rinse thoroughly with clean on all metal, including chrome- and
● Do not use high-pressure wash- water. Use a toothbrush or bottlebrush nickel-plated, surfaces to prevent
ers or steam-jet cleaners since for hard-to-reach areas. Stubborn dirt corrosion.
they cause water seepage and and insects will come off more easily if
deterioration in the following ar- the area is covered with a wet cloth for Cleaning the windshield
eas: seals (of wheel and swing- a few minutes before cleaning. Avoid using any alkaline or strong acid
arm bearings, fork and brakes), cleaner, gasoline, brake fluid, or any
electric components (couplers, After riding in the rain, near the sea or other solvent. Clean the windshield with
connectors, instruments, on salt-sprayed roads a cloth or sponge dampened with a mild
8
switches and lights), breather Since sea salt or salt sprayed on roads detergent, and then wash it off thor-
hoses and vents. during winter are extremely corrosive in oughly with water. For additional clean-
● For motorcycles equipped with combination with water, carry out the ing, use Yamaha Windshield Cleaner
a windshield: Do not use strong following steps after each ride in the or another high-quality windshield
cleaners or hard sponges as rain, near the sea or on salt-sprayed cleaner. Some cleaning compounds for
they will cause dulling or roads. plastics may leave scratches on the
scratching. Some cleaning com- windshield. Before using such clean-
pounds for plastic may leave
scratches on the windshield.
8-2

ers, test an area of the windshield EWA11131
WARNING TIP
which does not affect your visibility and
● Consult a Yamaha dealer for ad-
which cannot be easily recognized. Contaminants on the brakes or tires
vice on what products to use.
can cause loss of control.
● Washing, rainy weather or humid
After cleaning ● Make sure that there is no oil or
climates can cause the headlight
1. Dry the motorcycle with a chamois wax on the brakes or tires.
lens to fog. Turning the headlight
or an absorbing cloth. ● If necessary, clean the brake
on for a short period of time will
2. Immediately dry the drive chain discs and brake linings with a
help remove the moisture from the
and lubricate it to prevent it from regular brake disc cleaner or ac-
lens.
rusting. etone, and wash the tires with
3. Use a chrome polish to shine warm water and a mild deter-
chrome, aluminum and stainless- gent. Before riding at higher
steel parts, including the exhaust speeds, test the motorcycle’s
system. (Even the thermally in- braking performance and cor-
duced discoloring of stainless- nering behavior.
steel exhaust systems can be re- ECA10800
moved through polishing.) NOTICE
4. To prevent corrosion, it is recom-
● Apply spray oil and wax spar-
mended to apply a corrosion pro-
ingly and make sure to wipe off
tection spray on all metal,
8 any excess.
including chrome- and nickel-plat-
● Never apply oil or wax to any
ed, surfaces.
rubber and plastic parts, but
5. Use spray oil as a universal clean-
treat them with a suitable care
er to remove any remaining dirt.
product.
6. Touch up minor paint damage
● Avoid using abrasive polishing
caused by stones, etc.
compounds as they will wear
7. Wax all painted surfaces.
away the paint.
8. Let the motorcycle dry completely
before storing or covering it.
8-3

EAU26182
2. Fill up the fuel tank and add fuel e. Remove the spark plug caps
Storage stabilizer (if available) to prevent from the spark plugs, and then
the fuel tank from rusting and the install the spark plugs and the
Short-term fuel from deteriorating. spark plug caps.
Always store your motorcycle in a cool, 3. Perform the following steps to pro- 4. Lubricate all control cables and the
dry place and, if necessary, protect it tect the cylinders, piston rings, etc. pivoting points of all levers and
against dust with a porous cover. Be from corrosion. pedals as well as of the side-
sure the engine and the exhaust sys- a. Remove the spark plug caps stand/centerstand.
tem are cool before covering the motor- and spark plugs. 5. Check and, if necessary, correct
cycle. b. Pour a teaspoonful of engine oil the tire air pressure, and then lift
ECA10810
into each spark plug bore. the motorcycle so that both of its
NOTICE
c. Install the spark plug caps onto wheels are off the ground. Alterna-
● Storing the motorcycle in a the spark plugs, and then place tively, turn the wheels a little every
poorly ventilated room or cover- the spark plugs on the cylinder month in order to prevent the tires
ing it with a tarp, while it is still head so that the electrodes are from becoming degraded in one
wet, will allow water and humid- grounded. (This will limit spark- spot.
ity to seep in and cause rust. ing during the next step.) 6. Cover the muffler outlet with a
● To prevent corrosion, avoid d. Turn the engine over several plastic bag to prevent moisture
damp cellars, stables (because times with the starter. (This will from entering it.
of the presence of ammonia) coat the cylinder walls with oil.) 7. Remove the battery and fully
and areas where strong chemi- 8
WARNING! To prevent dam- charge it. Store it in a cool, dry
cals are stored. age or injury from sparking, place and charge it once a month.
make sure to ground the Do not store the battery in an ex-
Long-term spark plug electrodes while cessively cold or warm place [less
Before storing your motorcycle for sev- turning the engine over. than 0 °C (30 °F) or more than 30
eral months: [EWA10951] °C (90 °F)]. For more information
1. Follow all the instructions in the on storing the battery, see page
“Care” section of this chapter. 7-35.
8-4

TIP
Make any necessary repairs before
storing the motorcycle.
8-5
SPECIFICATIONS
Dimensions: Engine oil: Fuel:
Overall length: Recommended brand: Recommended fuel:
2120 mm (83.5 in) YAMALUBE Unleaded gasoline only
Overall width: Type: Fuel tank capacity:
770 mm (30.3 in) SAE 10W-30, 10W-40, 10W-50, 15W-40, 17.3 L (4.57 US gal, 3.81 Imp.gal)
Overall height: 20W-40 or 20W-50 Fuel reserve amount:
1185 mm (46.7 in) 3.2 L (0.85 US gal, 0.70 Imp.gal)
0 10 30 50 70 90 110 130 ˚F
Seat height: Fuel injection:
785 mm (30.9 in) SAE 10W-30 Throttle body:
Wheelbase: ID mark:
SAE 10W-40
1440 mm (56.7 in) FZ6RD 20SF 20
Ground clearance: SAE 10W-50 FZ6RDC 36PT 10
140 mm (5.51 in) SAE 15W-40 Spark plug(s):
Minimum turning radius: Manufacturer/model:
SAE 20W-40
2800 mm (110.2 in) NGK/CR9E
Weight: SAE 20W-50
Spark plug gap:
Curb weight: –20 –10 0 10 20 30 40 50 ˚C 0.7–0.8 mm (0.028–0.031 in)
FZ6RD 212 kg (467 lb) Clutch:
Recommended engine oil grade:
FZ6RDC 213 kg (470 lb) Clutch type:
API service SG type or higher, JASO
Engine: Wet, multiple-disc
standard MA
Engine type: Transmission:
Engine oil quantity:
Liquid cooled 4-stroke, DOHC Primary reduction ratio:
Without oil filter cartridge replacement:
Cylinder arrangement: 1.955 (86/44)
2.50 L (2.64 US qt, 2.20 Imp.qt)
Inline 4-cylinder Final drive:
With oil filter cartridge replacement:
Displacement: Chain
2.80 L (2.96 US qt, 2.46 Imp.qt)
600 cm³ Secondary reduction ratio:
Bore × stroke:
Cooling system:
2.875 (46/16) 9
Coolant reservoir capacity (up to the
65.5 × 44.5 mm (2.58 × 1.75 in) Transmission type:
maximum level mark):
Compression ratio: Constant mesh 6-speed
0.25 L (0.26 US qt, 0.22 Imp.qt)
12.20 : 1 Operation:
Radiator capacity (including all routes):
Starting system: Left foot operation
2.00 L (2.11 US qt, 1.76 Imp.qt)
Electric starter Gear ratio:
Lubrication system: Air filter:
1st:
Wet sump Air filter element:
2.846 (37/13)
Oil-coated paper element
9-1
SPECIFICATIONS
2nd: Manufacturer/model: Rear wheel:
1.947 (37/19) DUNLOP/ROADSMART Wheel type:
3rd: Loading: Cast wheel
1.556 (28/18) Maximum load: Rim size:
4th: FZ6RD 188 kg (414 lb) 17M/C x MT4.50
1.333 (32/24) FZ6RDC 187 kg (412 lb) Front brake:
5th: (Total weight of rider, passenger, cargo and Type:
1.190 (25/21) accessories) Dual disc brake
6th: Tire air pressure (measured on cold Operation:
1.083 (26/24) tires): Right hand operation
Chassis: Loading condition: Specified brake fluid:
Frame type: 0–90 kg (0–198 lb) DOT 4
Diamond Front: Rear brake:
Caster angle: 225 kPa (2.25 kgf/cm², 33 psi) Type:
26.00 ° Rear: Single disc brake
Trail: 250 kPa (2.50 kgf/cm², 36 psi) Operation:
103 mm (4.1 in) Loading condition: Right foot operation
Front tire: FZ6RD 90–188 kg (198–414 lb) Specified brake fluid:
Type: FZ6RDC 90–187 kg (198–412 lb) DOT 4
Tubeless Front: Front suspension:
Size: 250 kPa (2.50 kgf/cm², 36 psi) Type:
120/70 ZR17M/C (58W) Rear: Telescopic fork
Manufacturer/model: 290 kPa (2.90 kgf/cm², 42 psi) Spring/shock absorber type:
BRIDGESTONE/BT021 High-speed riding: Coil spring/oil damper
Manufacturer/model: Front: Wheel travel:
DUNLOP/ROADSMART 225 kPa (2.25 kgf/cm², 33 psi) 130.0 mm (5.12 in)
9 Rear tire: Rear: Rear suspension:
Type: 250 kPa (2.50 kgf/cm², 36 psi) Type:
Tubeless Front wheel: Swingarm
Size: Wheel type: Spring/shock absorber type:
160/60 ZR17M/C (69W) Cast wheel Coil spring/gas-oil damper
Manufacturer/model: Rim size: Wheel travel:
BRIDGESTONE/BT021 17M/C x MT3.50 130.0 mm (5.12 in)
9-2
SPECIFICATIONS
Electrical system: Coolant temperature warning light:
Ignition system: LED
TCI Engine trouble warning light:
Charging system: LED
AC magneto Fuses:
Battery: Main fuse:
Model: 30.0 A
GT12B-4 Headlight fuse:
Voltage, capacity: 15.0 A
12 V, 10.0 Ah Signaling system fuse:
Headlight: 15.0 A
Bulb type: Ignition fuse:
Halogen bulb 10.0 A
Bulb voltage, wattage × quantity: Radiator fan fuse:
Headlight: 20.0 A
12 V, 60.0 W/55.0 W × 1 Fuel injection system fuse:
Tail/brake light: 10.0 A
12 V, 5.0 W/21.0 W × 1 Backup fuse:
Front turn signal/position light: 10.0 A
12 V, 21.0 W/5.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light: 9
LED
High beam indicator light:
LED
Oil level warning light:
LED
Turn signal indicator light:
LED
9-3
CONSUMER INFORMATION
EAU26353 EAU26381 EAU26400
Identification numbers Key identification number Vehicle identification number

Record the key identification number,
vehicle identification number and mod-
el label information in the spaces pro-
vided below for assistance when
ordering spare parts from a Yamaha
dealer or for reference in case the vehi-
cle is stolen. 1
KEY IDENTIFICATION NUMBER:
1. Key identification number 1. Vehicle identification number
The key identification number is The vehicle identification number is

stamped into the key tag. Record this stamped into the steering head pipe.
number in the space provided and use Record this number in the space pro-
VEHICLE IDENTIFICATION it for reference when ordering a new vided.
NUMBER: key.
TIP
The vehicle identification number is
used to identify your motorcycle and
may be used to register your motorcy-
cle with the licensing authority in your
MODEL LABEL INFORMATION: area.
10
10-1
EAU26520 EAU48270
Model label Vehicle Emission Control Informa-
tion label
1
1. Model label
1. Vehicle Emission Control Information label
The model label is affixed to the frame
under the passenger seat. (See page The Vehicle Emission Control Informa-
4-14.) Record the information on this la- tion label is affixed at the location in the
bel in the space provided. This informa- illustration. This label shows specifica-
tion will be needed when ordering tions related to exhaust emissions as
spare parts from a Yamaha dealer. required by federal law, state law and
Environment Canada.
10
10-2
EAU26551
Reporting safety defects

If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately
inform the National Highway Traffic Safety Administration (NHTSA) in addition to notifying Yamaha Motor Corporation,
U.S.A. If NHTSA receives similar complaints, it may open an investigation, and if it finds that a safety defect exists in a group
of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems
between you, your dealer, or Yamaha Motor Corporation, U.S.A.
To contact NHTSA, you may call the Vehicle Safety Hotline toll-free at 1-888-327-4236 (TTY: 1-800-424-9153); go to
http://www.safercar.gov; or write to: Administrator, NHTSA, 400 Seventh Street, SW., Washington, DC 20590. You can also
obtain other information about motor vehicle safety from http://www.safercar.gov.
10
10-3
EAU26560
Motorcycle noise regulation

TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED:
Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other
than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve-
hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of
the vehicle after such device or element of design has been removed or rendered inoperative by any person.
“AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW”.
These acts include tampering with the following systems; i.e., modification, removal, etc.
Exhaust system
• Muffler
• Exhaust pipe
• Silencer
Intake system
• Air cleaner case
• Air cleaner element
• Intake duct
10
10-4
EAU26632
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
600 mi
(1000 km) or
1 month
4000 mi
(7000 km) or
6 months
8000 mi
(13000 km) or
12 months
12000 mi
(19000 km) or
18 months
16000 mi
(25000 km) or
24 months
20000 mi
(31000 km) or
30 months
24000 mi
(37000 km) or
36 months
28000 mi
10 (43000 km) or
42 months
32000 mi
(49000 km) or
48 months
10-5
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
36000 mi
(55000 km) or
54 months
40000 mi
(61000 km) or
60 months
10
10-6
EAU26663
YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED

WARRANTY
Yamaha Motor Corporation, U.S.A. hereby warrants that THE CUSTOMER’S RESPONSIBILITY under this Engine
new Yamaha motorcycles will be free from defects in warranty shall be to: Displacement Period
material and workmanship for the period of time stated 1. Operate and maintain the motorcycle as specified in Under 50cc 6,000 km (3,750 miles)
herein, subject to certain stated limitations. the appropriate Owner’s Manual, and or five years, whichever occurs first
2. Give notice to an authorized Yamaha motorcycle
THE PERIOD OF WARRANTY for Yamaha motorcycles dealer of any and all apparent defects within ten (10) 50cc to 169cc 12,000 km (7,465 miles)
originally equipped with headlight, stoplight, and turn days after discovery, and make the machine available or five years whichever occurs first
signals shall be one (1) year from the date of purchase, at that time for inspection and repairs at such dealer’s
with no mileage limitation. place of business. 170cc to 279cc 18,000 km (11,185 miles)
or five years, whichever occurs first
MODELS EXCLUDED FROM WARRANTY include WARRANTY TRANSFER: To transfer the warranty from
those used for non-Yamaha-authorized renting, leasing the original purchaser to any subsequent purchaser, it is 280cc and over 30,000 km (18,641 miles)
or other commercial purposes, and TZ models. imperative that the machine be inspected and registered or five years, whichever occurs first
for warranty by an authorized Yamaha motorcycle dealer.
DURING THE PERIOD OF WARRANTY, any authorized In order for this warranty to remain in effect, this YAMAHA MOTOR CORPORATION, U.S.A. MAKES NO
Yamaha motorcycle dealer will, free of charge, repair or inspection and registration must take place within ten OTHER WARRANTY OF ANY KIND, EXPRESSED OR
replace any part adjudged defective by Yamaha due to (10) days after transfer. An inspection and registration fee IMPLIED. ALL IMPLIED WARRANTIES OF
faulty workmanship or material from the factory. Parts used will be charged for this service. MERCHANTABILITY AND FITNESS FOR A
in warranty repairs will be warranted for the balance of the PARTICULAR PURPOSE WHICH EXCEED THE
product’s warranty period. All parts replaced under EMISSION CONTROL SYSTEM WARRANTY: OBLIGATIONS AND TIME LIMITS STATED IN THIS
warranty become property of Yamaha Motor Corporation, Yamaha Motor Corporation, U.S.A. also warrants to the WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA
U.S.A. ultimate purchaser and each subsequent purchaser of MOTOR CORPORATION, U.S.A. AND EXCLUDED
each Yamaha motorcycle covered by this warranty with a FROM THIS WARRANTY.
GENERAL EXCLUSIONS from this warranty shall displacement of 50cc or greater, that the vehicle is
include any failures caused by: designed, built, and equipped so as to conform at the SOME STATES DO NOT ALLOW LIMITATIONS ON
a) Competition or racing use. time of sale with all U.S. emissions standards applicable HOW LONG AN IMPLIED WARRANTY LASTS, SO THE
b) Installation of parts or accessories that are not at the time of manufacture and that it is free from defects ABOVE LIMITATION MAY NOT APPLY TO YOU. ALSO
qualitatively equivalent to genuine Yamaha parts. in materials and workmanship which would cause it not EXCLUDED FROM THIS WARRANTY ARE ANY
c) Abnormal strain, neglect, or abuse. to meet these standards within the period listed INCIDENTAL OR CONSEQUENTIAL DAMAGES
d) Lack of proper maintenance. immediately below. Failures other than those resulting INCLUDING LOSS OF USE. SOME STATES DO NOT
e) Accident or collision damage. from defects in material or workmanship, which arise ALLOW THE EXCLUSION OR LIMITATION OF
f) Modification to original parts. solely as a result of owner abuse and/or lack of proper INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO
maintenance, are not covered by this warranty. THE ABOVE EXCLUSION MAY NOT APPLY TO YOU.
SPECIFIC EXCLUSIONS from this warranty shall
include parts replaced due to normal wear or routine THIS WARRANTY GIVES YOU SPECIFIC LEGAL
maintenance. RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS
10 WHICH VARY FROM STATE TO STATE.
YAMAHA MOTOR CORPORATION, U.S.A.

P.O. Box 6555
Cypress, California 90630
10-7
WARRANTY QUESTIONS AND ANSWERS CUSTOMER SERVICE

Q. What costs are my responsibility during the warranty period? If your machine requires warranty service, you must take it to any authorized Yamaha
A. The customer’s responsibility includes all costs of normal maintenance services, motorcycle dealer within the continental United States. Be sure to bring your warranty
non-warranty repairs, accident and collision damages, and oil, oil filters, air filters, registration card or other valid proof of the original date of purchase. If a question or
spark plugs, and brake shoes. problem arises regarding the warranty, first contact the owner of the dealership. Since
all warranty matters are handled at the dealer level, this person is in the best position to
Q. What are some examples of “abnormal” strain, neglect, or abuse? help you. IF you are still not satisfied and require additional assistance, please write to:
A. These terms are general and overlap each other in areas. Specific examples
include: Running the machine out of oil, sustained high rpm, full-throttle, operating YAMAHA MOTOR CORPORATION, U.S.A.
the machine with a broken or damaged part which causes another part to fail, CUSTOMER RELATIONS DEPARTMENT
damage or failure due to improper or careless transportation and/or tie-down. If P.O. Box 6555
you have any specific questions on operation or maintenance, please contact your Cypress, California 90630
dealer for advice.
When contacting Yamaha Motor Corporation, U.S.A., don’t forget to include any
Q. Does the warranty cover incidental costs such as towing or transportation due to important information such as names, addresses, model, V.I.N. (frame number),
a failure? dates, and receipts.
A. No. The warranty is limited to repair of the machine itself.
CHANGE OF ADDRESS
Q. May I perform any or all of the recommended maintenance shown in the Owner’s
Manual instead of having the dealer do them? The federal government requires each manufacturer of a motor vehicle to maintain a
A. Yes, if you are a qualified mechanic and follow the procedures specified in the complete, up-to-date list of all first purchasers against the possibility of a safety-
Owner’s and Service Manual. We do recommend, however, that items requiring related defect and recall. This list is compiled from the purchase registrations sent to
special tools or equipment be done by a Yamaha motorcycle dealer. Yamaha Motor Corporation, U.S.A. by the selling dealer at the time of your purchase.
Q. Will the warranty be void or cancelled if I do not operate or maintain my new If you should move after you have purchased your new motorcycle, please advise us
motorcycle exactly as specified in the Owner’s Manual? of your new address by sending a postcard listing your motorcycle model name, V.I.N.
A. No. The warranty on a new motorcycle cannot be “voided” or “cancelled.” However, (frame number), dealer number (or dealer’s name) as it is shown on your warranty
if a particular failure is caused by operation or maintenance other than as card, your name and new mailing address. Mail to:
described in the Owner’s Manual, that failure may not be covered under
warranty. YAMAHA MOTOR CORPORATION, U.S.A.
P.O. Box 6555
Q. What responsibility does my dealer have under this warranty? Cypress, California 90630
A. Each Yamaha motorcycle dealer is expected to: Attention: Warranty Department
1. Completely set up every new machine before sale.
2. Explain the operation, maintenance, and warranty requirements to your This will ensure that Yamaha Motor Corporation, U.S.A. has an up-to-date registration
satisfaction at the time of sale, and upon your request at any later date. record in accordance with federal law.
3. Each Yamaha motorcycle dealer is held responsible for his setup, service and
warranty repair work.
10
Q. Is the warranty transferable to second owners?
A. Yes. The remainder of the existing warranty can be transferred upon request. The
unit has to be inspected and re-registered by an authorized Yamaha motorcycle
dealer for the policy to remain effective.
10-8
EAU26751
YAMAHA EXTENDED SERVICE (Y.E.S.)

Keep your Yamaha protected even after your warranty In addition, Travel and Recreation Interruption Protection
expires with genuine Yamaha Extended Service (Y.E.S.). (TRIP) is included at no extra cost. TRIP gives you up to
$250 reimbursement per occurrence for any reasonable
Y.E.S. is designed and administered by Yamaha Motor
expenses you incur because your Yamaha needs
Corporation to provide maximum owner satisfaction. You
covered service: replacement vehicle rental, emergency
get uninterrupted factory-backed coverage for extra
towing, phone calls, even food and lodging when you are
peace of mind.
away from home. This superb coverage goes into effect
Y.E.S. is flexible. You choose the plan that’s right for when you purchase Y.E.S., so it applies to any warranty
you: 12 months, 24 months, 36 months or, on certain repairs as well as covered repairs during your entire
models, even 48 months beyond your warranty period. Y.E.S. plan period.
Y.E.S. is designed and administered by the same Y.E.S. coverage is honored at any authorized Yamaha
Yamaha people who handle your warranty – and it dealer nationwide.
shows in the comprehensive coverage benefits. There
Y.E.S. coverage is transferable to a new owner if you
are no mileage limitations. Coverage isn’t limited to
sell or trade-in. That can make your Yamaha much more
“moving parts” or the “drive train” like many other plans.
valuable!
And Y.E.S. covers manufacturing defects just like the
warranty. See the sample contract at your Yamaha This excellent Y.E.S. plan coverage is only available to
dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still
backed protection can be. within the Yamaha Limited Warranty period. So visit your
authorized Yamaha dealer to get all the facts. He can show
You don’t have to pay anything for covered repairs.
you how easy it is to protect your investment with Yamaha
There’s no deductible to pay, and repairs aren’t
Extended Service.
“pro-rated.” You don’t have any “out-of-pocket” expenses
for covered repairs.
10
10-9
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
10
10-10
INDEX
A Engine trouble warning light ................... 4-5 N
Air filter element, replacing ................... 7-19 F Neutral indicator light .............................. 4-2
B Front and rear brake pads, checking.... 7-26 Noise regulation .................................... 10-4
Battery................................................... 7-35 Front fork, checking .............................. 7-33 O
Brake and clutch levers, Fuel....................................................... 4-11 Oil level warning light .............................. 4-2
checking and lubricating ..................... 7-32 Fuel tank breather hose and P
Brake and shift pedals, overflow hose ..................................... 4-13 Parking ....................................................6-4
checking and lubricating ..................... 7-31 Fuel tank cap ........................................ 4-11 Part locations .......................................... 3-1
Brake fluid, changing ............................ 7-28 Fuses, replacing ................................... 7-36 R
Brake fluid level, checking .................... 7-27 H Rear view mirrors .................................. 4-19
Brake lever............................................ 4-10 Handlebar position, adjusting ............... 4-18 Rider seat height, adjusting................... 4-15
Brake lever free play, checking............. 7-25 Handlebar switches ................................ 4-8 S
Brake light switches .............................. 7-26 Headlight bulb, replacing ...................... 7-37 Safety defects, reporting .......................10-3
Brake pedal........................................... 4-10 Helmet holder ....................................... 4-17 Safety information ...................................2-1
C High beam indicator light ........................ 4-2 Seats ..................................................... 4-14
Cables, checking and lubricating .......... 7-31 Horn switch............................................. 4-9 Shifting ....................................................6-2
Canister (for California only) ................. 7-13 I Shift pedal ............................................. 4-10
Care ........................................................ 8-1 Identification numbers .......................... 10-1 Shock absorber assembly, adjusting ....4-19
Catalytic converter ................................ 4-13 Ignition circuit cut-off system ................ 4-21 Sidestand ..............................................4-20
Clutch lever ............................................. 4-9 Indicator lights and warning lights .......... 4-2 Sidestand, checking and lubricating......7-33
Clutch lever free play, adjusting............ 7-24 K Spark plugs, checking ...........................7-12
Coolant.................................................. 7-16 Key identification number ..................... 10-1 Specifications .......................................... 9-1
Coolant temperature warning light .......... 4-3 L Starting the engine .................................. 6-1
Cowlings and panels, removing and Labels, location....................................... 1-1 Start switch..............................................4-9
installing................................................ 7-9 License plate light bulb, replacing ........ 7-39 Steering, checking.................................7-34
D M Storage....................................................8-4
Dimmer switch ........................................ 4-9 Main switch/steering lock........................ 4-1 Storage compartment............................ 4-18
Drive chain, cleaning and lubricating .... 7-30 Maintenance and lubrication, periodic .... 7-5 Supporting the motorcycle .................... 7-40
Drive chain slack................................... 7-29 Maintenance, emission control system... 7-3 Swingarm pivots, lubricating ................. 7-33
E Maintenance record.............................. 10-5 T
Engine break-in....................................... 6-3 Matte color, caution ................................ 8-1 Tail/brake light bulb, replacing ..............7-38
Engine idling speed, checking .............. 7-20 Model label ........................................... 10-2 Throttle grip and cable,
Engine oil and oil filter cartridge............ 7-13 Multi-function meter unit ......................... 4-5 checking and lubricating ..................... 7-31
Engine stop switch .................................. 4-9 Throttle grip free play, checking ............7-21
INDEX
Tires...................................................... 7-21
Tool kit .................................................... 7-2
Troubleshooting.................................... 7-44
Troubleshooting charts ......................... 7-45
Turn signal indicator light........................ 4-2
Turn signal light bulb, replacing............ 7-39
Turn signal switch................................... 4-9
V
Valve clearance .................................... 7-21
Vehicle Emission Control Information
label.................................................... 10-2
Vehicle identification number................ 10-1
W
Warranty, extended .............................. 10-9
Warranty, limited................................... 10-7
Wheel bearings, checking .................... 7-34
Wheel (front) ......................................... 7-41
Wheel (rear).......................................... 7-42
Wheels.................................................. 7-24
EAU51390
For your best ownership experience, think Genuine Yamaha!
Genuine Yamaha Parts – Genuine Yamaha replacement parts are the exact same parts as the ones originally
equipped on your vehicle, providing you with the performance and durability you have come to expect. Why settle for
aftermarket parts that may not provide full confidence and satisfaction?
Genuine Yamaha Accessories – Yamaha only offers accessories that meet our high standards for quality and
performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right
out of the box.
Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products. They’re formulated
and approved by the toughest judges we know: the Yamaha engineering teams that know your Yamaha from the inside
out.
Genuine Yamaha Service Manuals – Get the same factory manual for your vehicle that the technicians at your
authorized Yamaha dealer use. Service manuals are available through your Yamaha dealer or you can order them
directly through yamahapubs.com.
Genuine Yamaha products are available only from your Yamaha dealer.
Find out more at yamaha-motor.com

PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2012.08-0.9×1 CR
(E)
DIC183

FZ6RD (C) : Owner'S Manual

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Read this manual carefully before operating this vehicle.

IMPORTANT MANUAL INFORMATION

Particularly important information is distinguished in this manual by the following notations:

A WARNING indicates a hazardous situation which, if not avoided, could result in

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.

IMPORTANT MANUAL INFORMATION

MOTORCYCLE CARE AND

LOCATION OF IMPORTANT LABELS

LOCATION OF IMPORTANT LABELS

LOCATION OF IMPORTANT LABELS

LOCATION OF IMPORTANT LABELS

LOCATION OF IMPORTANT LABELS

Controls and instruments

1. Clutch lever (page 4-9)

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Indicator lights and warning High beam indicator light “ ”

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

40–116 °C Coolant temperature is dis-

Stop the vehicle and allow it to idle until

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Odometer and tripmeter modes

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

NOTICE Handlebar switches

1. Engine stop switch “ / ”

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Shift pedal Brake lever Brake pedal

The brake lever is equipped with a

INSTRUMENT AND CONTROL FUNCTIONS

Fuel tank cap TIP Fuel

not properly closed and locked. WARNING

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Fuel tank breather hose and Catalytic converter NOTICE

WARNING pairable damage to the catalytic

INSTRUMENT AND CONTROL FUNCTIONS

1. Projection 1. Rider seat

2. Remove the key.

To install the passenger seat

INSTRUMENT AND CONTROL FUNCTIONS

2 Adjusting the rider seat height 1 2

1. Seat holder 1. Rider seat height position adjuster

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

rider seat with the bolt holes in the Helmet holder 1 2 3

INSTRUMENT AND CONTROL FUNCTIONS

Storage compartment load of FZ6RD 188 kg (414 lb) Handlebar position

The storage compartment is located 1

INSTRUMENT AND CONTROL FUNCTIONS

Rear view mirrors Adjusting the shock absorber

riding. ● Use the special wrench and exten- WARNING

INSTRUMENT AND CONTROL FUNCTIONS

INSTRUMENT AND CONTROL FUNCTIONS

Ignition circuit cut-off system