FPFF Handout2
FPFF Handout2
FPFF Handout2
FIRE FIGHTING
(FPFF)
PREFACE
Fire Prevention and Fire Fighting (FPFF) course is one of the four basic familiarization courses,
which a prospective seafarer must undergo before proceeding to the sea.
These courses under the STCW Convention (Standards of Training Certification and Watch
keeping) are IMO (International Maritime Organization) requirements and cover the basic
knowledge about the Safety & Fire Prevention.
The present course fully covers the syllabus as prescribed in IMO model course on Fire
Prevention and Fire Fighting and meets the STCW 2010 requirements.
All those prospective seafarers and those already seafaring whose business takes them across
the seas should posses knowledge of the means available to them to save themselves and assist
in saving lives in an event of fire out break on board ship.
This handbook in addition to providing a reading material for Fire Prevention and Fire Fighting
course is also recommended for use on board. It is hoped that knowledge and experience
gained on completion of the course will enable a prospective seafarer to respond in an efficient
manner to emergency situations and which will contribute towards enhancement of safety of
life at sea.
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OBJECTIVES
The learning objectives of this course have been designed to provide a sound Knowledge
for the student
The methods of, evaluation have been chosen to assess a student for his knowledge
comprehension and application of the course content. The methods that are intended to
be used, include question & answer discussions, objective tests, matching items and supply
of short/long answers to prepared questions. Where the course content is aimed at the
acquisition of practical skills & practical demonstration test for the trainee would be
conversed with appropriate equipment/tools.
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INDEX
3. THEORY OF FIRE 6- 11
6. 18-23
SHIP BOARD FIRE FIGHTING ORGANIZATIONS
7. 24-26
KNOWLEDGE OF FIRE SAFETY ARRANGEMENT
8. 27-34
FIRE AND SMOKE DETECTION SYSTEM
9. 35-36
CLASSIFICATION OF FIRE AND APPLICABLE
EXTINGUISHING AGENTS
10 37-53
FIRE FIGHTING APPLIANCES AND EQUIPMENT
11 54-77
FIXED FIRE FIGHTING SYSTEM- PRECAUTION FOR
AND USE OF FIXED INSTALLATION
12 78-82
USE OF BREATHING APPARATUS FOR FIGHTING
FIRES
13 83-84
PRACTICAL KNOWLEDGE OF RESCUSITATION
METHOD
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CHAPTER 1
INTRODUCTION
This Basic Fire Prevention and Fire Fighting Course has been developed to fulfil the requirement
of Annex 1 of Resolution A 437 (XI) of the IMO and the provision of Regulation of Section A-VI/I-
2 STCW Code.IMO model course 1.20
Fire can be devastating on a ship - particularly on a passenger ship, where large numbers of
people may need to be evacuated, or on a ship carrying inflammable cargo, with serious risks to
crewmembers or to ports and harbours.
The regulations are designed to ensure that fires are first of all prevented from occurring - for
example by making sure that materials such as carpets and wall coverings are strictly controlled
to reduce the fire risk; secondly, that any fires are rapidly detected; and thirdly; that any fire is
contained and extinguished.
Designing ships to ensure easy evacuation routes for crew and passengers are a key element of
the chapter.
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CHAPTER 2
SAFETY RULES:
ON JOINING SHIP:
1.Learn as much as you can from the ship’s regular training and drills
2.Locate the ship’s fire fighting equipment and learn how to operate it
3.Know what to do when you are called to a fire station
4.Learn the location of the escape routes on board your vessel
5.Know the hazardous area on ship
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CHAPTER 3
THEORY OF FIRE
Fire is a chemical reaction involving rapid oxidation(burning) of fuel the following three
elements must be present at the same time in order for a fire to start
Therefore, to prevent or to fight fire one of the above three elements must be removed or
isolated. Fires can be controlled and extinguished by the removal of heat, fuel or O2 (air). The
main aim when fighting fires must therefore be to reduce the temperature or to remove the
fuel or to exclude the supply of air with the greatest possible Fire takes place due to a chemical
reaction in between fuel and oxygen in presence of heat, Combustible or flammable
substances give off vapour which if ignited when mixed with an appropriate quantity of
oxygen(Air).
To move into a slightly more advanced theory of fires, there is a fourth ingredient necessary
for fire, and the "fire tetrahedron" more accurately demonstrates the combustion process.
A tetrahedron is a solid figure with four triangular faces. It contains the four things required for
combustion; fuel (to vaporize and burn), oxygen (to combine with the fuel vapour), heat (to
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raise the vapour ignition point) and the chain reaction (the chemical reaction among fuel,
oxygen, and heat). Remove any of these four and you have no fire
Removal of oxygen:
Except in those substance that contain their own oxygen, the removal of sufficient oxygen will
extinguish a fire, removing of air is called smothering.
Small fire can be smothered with sand from a fire bucket or blanket can be used to smother
flames from a person’s clothes. it is imperative to ensure the door is properly closed when
leaving a fire to burn in compartment or room
Fire in cargo holds can be starved of oxygen by closing hatches and blanking off ventilators. In
all spaces affected by fire, ventilation fans should be shut down and doors and other openings
closed. In fire extinguishing operations, oxygen is extinguished by smothering the fire with a
layer of foam. Oxygen is also cut off during the operation of portable carbon dioxide
extinguishers and to some extent, during the operation of dry powder extinguishers, but for
CO2 and Dry powder, the smothering action is temporary and there is a possibility for
reignition. In total flooding by fixed extinguishing system on board ships, carbon dioxide
displaces the air inside the compartment and fire is extinguished due to insufficient oxygen.
Removal of Heat:
A reduction in temperature is achieved by the use of a suitable cooling medium, normally
water, at sufficient rate the rate at which heat is removed by the cooling medium must be
greater than the produced by the fire. cooling of boundary bulkheads will reduce the
possibility of igniting material outside the affected compartment. The source of power should
be cut off in electrical insulation and galley fire
Removal of Fuel:
The removal of fuel is not always possible and it’s called starving. However, in the case of
liquid fuel fires caused by fuel fires caused by leaking pipes or fittings. the fuel supply should
be closed. It may also be possible to drain the fuel from a burning tank.
It is particularly important to shut off the supply in a gas fire. However, gas could be left
burning in a controlled manner to exhaust itself.
In accommodation spaces, combustible materials should be removed from the vicinity of fire,
including any adjacent compartment affected by the heat. on some occasions, it may be
prudent to dump burning or potentially dangerous material overboard.
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prior to ignition or in the final product of combustion) unless the heat is removed, there is a
danger of re ignition of the concentration
Inhibiting: Certain materials when a fire does not extinguish despite smothering because the
02 is contained in the material itself; e. g. Nitro (TNT). Gunpowder, RDX etc. Such fires are due
to self-sustaining. Heat produced continuously by chemical reactions (exothermic). In such
fires. Where extinguishing is possible only by breaking the chemical reaction chain. It is called
“INHIBITING”.
Important Terminology:
Foam (also referred to Froth’) - An aerated solution, which is used for fire prevention and fire
fighting.
Gas free – A tank, compartment or container is gas free when sufficient fresh air has been
introduced into it to lower the level of any flammable. Toxic or insert gas to the required for
a specific purpose e.g. hot work entry etc.
Threshold limit (TLV) – The Time weighted average concentration of a substances to which
nearly all workers may be repeatedly exposed, for a normal 8-hour workday or 48-hour
work week, day after day, without adverse effect.
Lower Flammable limit (LFL)- Hydrocarbon gas in air below which there is insufficient
hydrocarbon to support and propagate combustion. It is also referred to as Lower Explosive
Limit (LFL).
Upper Flammable limit (UFL) – The Concentration of a hydrocarbon gas in air above, which
there is insufficient air to support and propagate combustion. It is also referred to as upper
explosive limit (UFL).
Flammable Range (Also referred to as “Explosive Range”) – The range of hydrocarbon gas
concentration in air between the lower and upper flammable (Explosive) limits. Mixtures
within this range are capable of being ignited and of burning.
Flash Point – The lowest temperature at and above which a liquid gives off enough
flammable vapour to form a mixture with air that can be ignited by contact with a hot
surface, spark or flame
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Burning Speed – Burning speed or flame speed is the speed of rapid propagation of the flame
front through a clamber vapour and air mixture. When flammable vapour and oxygen are
present in the
right quantity required to oxidize it completely, then the mixture is said to do stoichiometric
and any ignition will produce the most rapid propagation of flame.
Thermal Value – Thermal Value or Calorific Value is the quantity of heat produced per unit
weight of fuel. It is expressed in joules per gram or K Cal per gram (1J=0.000239 K Cal).
Hot work – The work involving sources of ignition. Or temperatures sufficiently high to cause
the ignition of a flammable gas mixture. This includes any work requiring the use of welding,
burning or soldering equipment, blow torches, some power-driven tools, portable electrical
equipment is not intrinsically safe or contained within an approved explosion proof housing,
sand blasting equipment and internal combustion engines.
Water Fog – A suspension in the atmosphere of very fine droplets of water usually delivered at
a high pressure through a fog nozzle for use in fire fighting.
Water Spray – A suspension in the atmosphere of water divided into coarse drops by
delivery through a special nozzle for used in fire fighting.
Inert Gas – A gas or a mixture of gases such as flue gases from a boiler which will extinguish
burning hydro carbons as it is has very little or insufficient oxygen to support combustion.
SOURCES OF HEAT AND IGNITION: For fire to occur, heat or ignition or spark is essential.
Therefore, for fire prevention and for fire fighting/ extinction control of heat
energy/spark/ignition is must. The various sources of heat/ignition spark are:
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a) Chemical sources
b) Electrical sources
c) Physical / Mechanical source
d) Biological sources
Chemical heat energy: Chemical heat energy is the amount of heat released during
substances completed oxidation called heat of combustion or calorific value and is expressed
in Joule/gram or Kilo calorie/gram [ one Joule =0.000239 Kilo calories]
Spontaneous Combustion/Ignition: is type of combustion which occurs by self –heating
(increase in the process of increase in temperature due to exothermic internal reactions)
followed by thermal runaway (self-heating which rapidly accelerates to high temperatures) and
finally, auto ignition.
A substance with a relatively low ignition temperature (hay, straw, peat, etc) begins to release
heat. This may occur in several ways, either by oxidation in the presence of moisture and air, or
bacterial fermentation, which generates heat.
The heat is unable escape (hay, straw, peat etc. are good thermal insulators), and the
temperature of the material rises above its ignition point (even though much of the bacteria
are destroyed by ignition temperature)
Combustion begins if sufficient oxidizer, such as oxygen, and fuel are present to maintain the
reaction into thermal runaway.
Heat of solution: The heat evolved or absorbed when a substance dissolves specifically, the
amount involved when one mole or sometimes one-gram dissolves in a large excess of solvent.
Heat is released when some material like sulphuric acid is dissolved in water.
The heat evolved may be sufficient to ignite nearby combustible material.
Electrical Sources – The various sources of electrical heat energy are resistance heating
dielectric heating, induction heating, and heat from arcing and static electric heating/sparking.
Static electric heating - An electric charge accumulates on the surface of two materials that
have been brought together and they separated. One surface gets charged positively, the
other negatively. If they are not bounded or grounded, they will accumulate sufficient electric
charge, so that a park will appear on their discharge, which can ignite flammable vapours and
gases. Fuel flowing in pipe can generate enough static charge of electricity to ignite a
flammable mixture
Mechanical Sources-A large number of fires on board are due to mechanical heat energy,
which may in the form of frictional heat, frictional spark or heat of compression (in the diesel
engine).
Biological Sources – The main biological source of spark/ignition is the ship’s personnel
themselves. Carelessness on their part while smoking, handling electrical gadgets/instruments
by passing safety check lists and procedures, consumption of alcohol and drugs lack of
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knowledge, training, experience, drills, interest and incentive are some of the major causes of
on-board fires.
Spread Of fire
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CHAPTER 4
FIRE HAZARDS
Cigarette Smoking – Lighting of Agarbattis & Dhoop Bhattis, Cigarettes, Bidis, Cigars Etc.
Oil soaked Insulation – Oily rags, leaks of fuel & oils into bilges, main engine and diesel
generator lagging and exhaust pipes.
Hot Surfaces – Due to overheating of any machinery or failure of lubrication to bearing and
other moving parts in main engine and other machinery.
Hot Work – Welding cutting poor electrical wiring or damaged electrical insulation.
Hot Surfaces – Exhaust space fire due to accumulation of oil and carbon, keeping hot plates
“ON” when not required.
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Electrical Equipment –Poor electrical wiring over heating of electrical equipment hot plates
unattended heating pans, oils.
Fires on board ships can be prevented by finding and rectifying leakages of fuel oil, lubricating
oil, and exhaust gases.
A fire onboard may happen in any vessel and has to be managed not only successfully, but
also quickly, in order to prevent larger damages or even loss of vessel and crew, which
could happen if the fire spreads. Fire on board is one of the most dangerous emergencies
for a vessel. But what are the most usual causes and the preventive actions to be taken?
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CHAPTER 5
There are numerous ways in which a fire can start on aboard ship at the same time
A detailed analysis of various accidents and incidents of fire and explosion on board ships over
the past many years revealed some major common causes. These are outlined in this chapter.
Oil Leakage in Engine Room- There are many types of oils present in any engine room. Basic
engine fuel and various kinds of lubricants are also present. Oil leakage is an ever-present fire
hazard this may result from:
a) Corroded pipelines
b) Old and worn out oil seals
c) Malfunction of fuel separators.
d) Repairs.
Cigarettes: Smoking is a well known and the most common cause of fire any here. On board
ships smoking is to be restricted to marked areas only. It may be noted that on board certain
ships such as oil tankers no smoking is permitted anywhere on the weather decks.
Overheating of bearings: A ship contains Large number of running machinery. Poor lubrication
may result in over heating of bearings leading to fire. It is mandatory to, have a safety device or
cut out for the machinery to stop in case of failure of lubrication of bearings.
Galley Appliances: Almost all ships have hot plates for cooking – food in the galley. In addition,
fat fryers and hot cases are also provided in each of these galley appliances is potential fire
hazard if not carefully exploited. They must be switched off when not in use. Their electrical
wiring must have classified insulation to prevent overheating and burning.
Hot work: Any hot work such as welding, cutting or brazing is another potential
Fire hazard. No hot work to be carried out without completing the required checklists and
clearance from Chief Engineers and Chief Officer respectively. In port approval of the port
authority is mandatory prior to commencement of hot work. Whenever hot work is carried out,
portable fire extinguishers and water bucket must be readily available.
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Electrical Apparatus: All electrical apparatus must be strictly used as per the operating
instructions only. Electrical equipment not in use must be kept off. In particular lights and fans
in cabins, pantries, stores and saloons must be switched off when not in use. Most
accommodation fires have begun due to short circuiting or overheating of lights and domestic
electrical appliance.
Reaction Self Heating & Auto Ignition: Certain cargo are incompatible for stowage together.
These must be stowed separately as laid down in the regulation. Some goods require to be
protected from water moisture and rise of temperature to prevent self- reaction and auto
ignition.
Arson: Though not a very common caused a ship is susceptible to damage arson by
unscrupulous elements. There should be strict security in terms of access to ship. All visitors
must be screened. Personnel who have no work on board should not be permitted on board.
Static electricity: Is a very serious and neglected hazard on board ships, particularly on oil
tankers and gas carries. All laid down checks and precautions must be strictly adhered to during
various cargo operations and general ship work.
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FIRE PREVENTION
Fire is the cause of many accidents and loss of lives on a ship. Everyone on the ship should be
alert to avoid any fire from taking place when doing any job on the ship you must always think
whether work carried out by you can cause fire and if fire breakouts, how you would fight it.
You must make it habit on your ship to think of fire all the time.
Fire in Engine Room: - Heat, oil, gas all are present in the engine room and therefore there is a
greater risk of fire in engine room than anywhere else.
a) Engine room must always be kept clean, leaking pipes and oil in the trays can cause fire.
b) Oily cotton waste and rags should be stored in closed boxes and burnt in the incinerator at
the end of the day.
c) Paint, oil, diesel, wooden articles stock, not be kept near the boiler or hot places.
d) Cleaning cloth should not be kept on hot pipes, steam pipes.
e) All steam and exhaust pipe should be lagged.
f) If you see a leak in any pipe, you must immediately report it the officer on duty. If oil falls on
a hot pipe or in a hot place it will catch fire.
g) Oil should not be permitted to accumulate in the bilge.
h) Never keep sounding pipes open. Oil may spill out of it and may fall on a hot plate or pipe
and catch fire.
Welding
a) Special care should be taken when welding or gas cutting such work must not be carried out
on oily or greasy plates.
b) When welding or cutting check if there is Something that can catch fire on the other side of
the bulkhead or on deck below e.g. Insulation, garbage, etc.
c) Fire extinguishers and fire hoses must be kept in readiness where cutting/-welding work is
going on.
d) No welding cutting should be done until the tank or compartment is gas free and certified by
the inspector fit for hot work.
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f) Everyone on the ship (including cooks and G.S.) must know how & from where the exhausts
and ventilators are shut off as in case of galley fire, first thing to do is to shut off all the
fans.
g) Fire extinguisher, fire hoses, blankets etc. Are inside as well as outside the galley.
h) Everyone particularly cooks and saloon personnel should know how to use all fire fighting
equipment well.
i) When in galley if your clothes catch fire use the blanket and roll on the ground.
Paint room/store
a) Paint is highly flammable.
b) Always keep paint tins/drums closed.
c) Keep the paint room clean and free from rags and jute (cotton waste).
d) No smoking in or around paint store.
e) Paint store should be well ventilated.
Cabin
Cargo Fire
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Chapter 6
A fire can occur at any time on a ship. The ship must have a definitive plan of response to
tackle such fire. The organization on board for fire fighting is discussed in this chapter.
Fire Alarm.
The fire alarm is initiated by a continuous ringing of the ship’s bell. The operation of this alarm
is automatic which can be operated manually by either pressing or depressing normal call
points. Both above alarms can be activated from bridge for altering the crew about the
emergency and also to summon them to muster station
The fire control plans are located at main deck (accommodation) near port side and starboard
side Gangway. It is very much essential to check the fire control plan once in a while, to ensure
that control Plan is properly legible and not damaged so that it serves its purpose when
required.
Muster List:
Muster list is displayed on notice board in crew’s and officers Smoke room. Alleyway’s, Bridge,
Engine control room. This muster list describes the duties of individual officer’s crew members
to perform in case of emergency
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Muster station:
The Primary muster station and secondary muster station of various teams should be made
after due consideration of the layout of particular ship.
f) The command team is responsible for the command and control of the emergency situation.
They institute search for any person not accounted for and establish internal and external
communication and maintain safe navigation and time event record.
g) Emergency team must first muster and report to the command team and prepare equipment
as ordered and report readiness. This team is the first one to tackle the emergency.
h) The support team master at a pre determined location and advise their readiness to command
team and emergency team on walkie talkie. They provide support to the emergency team in
preparing survival craft, breathing apparatus, additional firefighting equipment, maintain
security patrol, boundary cooling and shut of ventilation.
i) The technical team report readiness to the command team and give status of machinery and
other emergency systems and advise if any machinery has to be shut down for safety and
attend to fixed installation if necessary.
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a) In any emergency on board an Emergency Response Plan (ERP)goes into action. Under
ERP a small well-trained team tackles an emergency that may arise. The main features
of ERP are as following.
b) It defines a response to an alarm, ensure safety of life facilities, effective
communication, comply with standards procedures, selects team as required for
further tackling the emergency starts training and drill sessions. The ERP is normally
posted following locations.
c) Navigating bridge, Engine room, Crew accommodation and muster stations.
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SHIP AT SEA:
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Training and Drills: On joining the ship every individual must know his fire station and
boat station. He must familiarize himself with the general layout of the ship and with the
fire fighting appliances and life saving appliances on board.
Fire Drills
a) A fire drill must be realistic to fight fire as may be expected in actual situations.
b) Every individual must be familiar with his fire and boat station and his duties in case
of emergency.
c) One fire pump must be started and two fire hoses nozzles must be rigged up to
ensure the system working.
d) Fire mans outfit and other personal rescue equipments be checked and maintained.
e) The relevant communication should be checked established between the bridge and
all teams.
f) The operation of watertight doors, fire doors and fire dampers are checked.
g) The necessary arrangements, which may be required in future for abandonment of
ship to be checked.
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The teams are formed as per pattern given blew depending on the total number of personnel
borne on board of a particular ship.
Emergency Team
Support Team:
Technical Team:
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CHAPTER 7
CONSTRUCTION ARRANGEMENTS
Basic Principles
Considering that fire prevention is far more effective and wiser alternative it is vital to
understand the basic principles involved at the ship construction stage itself. These includes:
a) A Ship is to be divided into prescribed main vertical zones by thermal and structural
boundaries.
b) Accommodation spaces are to separated from the reminder of the ship by thermal
structural boundaries.
c) Use of combustible materials is to be restricted.
d) Fire must be detected in the zone of origin.
e) Fire must be contained and extinguished in the zone of origin.
f) Means of escape and access for fire fighting are to be adequately protected.
g) Fire extinguishing appliances are to be readily available.
h) The possibility of ignition of flammable cargo vapour is to be minimized.
Classification of Division
“A” class division they are divisions formed by bulkheads and decks, which comply with the
following.
e) In accordance with the fire test procedure, a test of prototype bulkhead or deck may be
required to ensure that it meet the above requirement for integrity and temperature rise
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“B” Class Division: Divisions formed by bulkheads, decks Ceiling or linings, which comply
with the following:
a) Capable of preventing the passage of flame to the end of the first half hour of the
standard fire test.
b) Constructed of approved non-combustible material
c) Insulated with material such that the average temperature of the unexposed side will
not rise more than 140 C above original temperature at any one point, including any
joint, rise more than 225 C above the original temperature.
Class “B-15 “15 min
Class “B-0” 0 min
Means of escape
Stairways and ladders shall be so arranged as to provide from all accommodation’s
spaces and from spaces in which the crew is normally employed, other than machinery
spaces, ready means of escape to the open deck and hence to the lifeboats and life rafts.
In particular the following general provisions shall be compiled with:
a) At all levels of accommodations there shall be provided at least two widely
separated means of escape from each restricted space or group of spaces.
b) Below the lowest open deck, the main means of escape shall be a stairway and the
second escape may be a trunk or a stairway.
c) Above the lowest open deck the means of escape shall be stairways or doors to an
open deck or a combination thereof.
d) Exceptionally the Administration may dispense with one of the means of escape, due
regard being paid to the nature and location of spaces and to the numbers of persons
who normally might be quartered or employed there.
e) No dead-end corridor is a corridor or part of a corridor from which there is only one
escape route.
f) If a radiotelegraph station has no direct access to the open deck, two means of access
to such station shall be provided. One of these may be a porthole or window of
sufficient size or other means to the satisfaction of the Administration, to provide an
emergency escape.
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a) Two sets of steel ladders as widely separated as possible leading to deck, the upper
part of the space similarly separated and from which access provided to the open
deck. In general, one of these ladders shall be continues fire shelter from the lower
part of the space to a safe position on the space.
b) One steel ladder leading to a door in the upper part of the space from the access is
provided to the open deck. Additionally, in the lower part of the space and in a
position well separated from the ladder a steel door shall be provided capable of
being operated from the lower part of the space to the open & close.
From machinery spaces other than those of category A, escape routes; be provided
to the satisfaction of the Administration having regard to the new and location of the
space and whether persons are normally employed in space.
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CHAPTER 8
A fire detector is a device that gives a warning when fire occurs in the area protected by the
device/fire detector .whenever fire starts, it produces variety of environmental changes ,that can
be used to detect its presence .Human senses ,like smell, sight and touch ,are the best detectors
but they are very unreliable due to the need of frequent rest and relaxation .Also, due to the
development of unmanned ship ,it is necessary to have automatic fire detection system for
machinery spaces, accommodation and for cargo spaces so that same is detected at the earliest in
order to have its effect minimum. If the detection of fire is delayed, then a small fire may grow
into a large fire and its effect is catastrophic
a) Smoke detector
b) Heat detector
c) Flame detector
Smoke Detector
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• Light Obscuration:
It consists of light source light beam collimating system and a photo sensitive
device. When smoke particles enter the Light beam this light reaching the photo
sensitive device is reduced, imitating the alarm
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Heat detector:
Purpose: To detect heat created by fire in the compartment.
Heat actuated fire detector sense the heat of fire, in this,
there are two types of detectors
Bimetallic type:
Metal have different co-efficient of thermal expansion .When two metals having different co-
efficient of thermal expansion are bonded together and then heated, differential expansion
causes bending or flexing towards the metal having lower expansion rate .This action is utilised to
close a normally a open alarm circuit to activate the alarm .These detectors are generally of two
types the bimetal strip and coil type
Fusible Metal: A fusible metal is one that melts at some present temperature. In afire detector, a
fusible metal part is used to hold back a movable switch contact, when the fusible part melts, the
contact moves to close the circuit and sound the alarm
Dis-Advantage:
It is not of resetting type to put the system into operation fused metal has to be replaced
Liquid expansions:
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Advantage:
1.Slow rise in temperature will not activate the alarm
2. It can be used in low temperature areas as well as high temperature areas
3.It Usually responds more quickly than fixed temperature devices
4. self resetting type
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Flame Detectors:
Flame consists of three parts, namely infra red rays, visible light and ultra violet rays,Infrared rays
and ultra violet rays are not visible to naked eye.Like light ,flame also travels in the form of electro
magnetic vanes ,which is called electro radition .The infrared rays radition and ultra violet rays can
also be used to detect fire or combustion .Visible light is not used for detection of fire or
combustion as the flame detector can not differentiate between visible light of fire and from
other source.Hence invisible infrared rays and ultra violet rays radition only used to detect fire or
combustion .These infra red radition and ultra violet radition have particular frequency
(25hz).Infrared flame detector lense/filter unit allow only infrared rays to pass through and focus
on photo electric cell .The signal from cell goes to amplifier unit and time delay unit and before
passing into alarm circuit .This time delay unit minimise the incidence of false alarms due to
heating elements and other naked flames like from match sticks flame or lighting to tourches for
firing boiler ,or flames from blowlamp
Advantage :
1. The combustion products need not reach the detector like heat and flame detector like
heat and flame detector like heat and flame detector like heat and flame detector in order
to activate the alarm.
2. Useful in open space
3. Very quick in detection
Disadvantage
1.The Presence of smoke can reduce the effectiveness of the detector as smoke give mask over
the flame.
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CHAPTER 9
CLASSIFICATION OF FIRES AND EXTINGUISHING AGENTS
Fires have been classified into four types namely A, B, C, D and E fire:
CLASSIFICATION OF FIRE AND APPLICABLE EXTINGUISHING AGENTS.
a) CLASS A FIRES
Examples of such fires are bedding clothing cleaning rags, wood canvas rope and paper fires.
b) CLASS B FIRES
Class B fires or liquid fuel fire: - Foam Is an efficient agent for fighting most liquid fuel
‘firs. This method is also called smothering. Foam is directed in the form of a jet against any
vertical surface adjacent to the fire to build up an unbroken smothering blanket. The
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principle is not to allow fresh air to the liquid/oil fire and if oxygen can be sufficiently
reduced, the fire will extinguish. The foam forms a coating over liquid
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burning fuel, which besides limiting the supply of air also slows down, or stops forming of
flammable fuel vapor. Liquid fuel fire or “class ‘B’ fires can also be fought by a method
called “STARVATION” i.e. cutting of the fuel supply to the scene of fire by draining of fuel
from burning tank, by closing the concerned fuel supply valve or by stopping the fuel
pump. If the fuel line is leaking from a flange join or Is holed.
c) CLASS C FIRE
Class C fire or gas fires/Liquified petroleum gas fires where possible such fires are
extinguished by stopping the gas flow. If the flow of gas cannot be stopped, then the
best way may be to cool and control the effect of radiant heat by water spray.
In order to reach and close the valve controlling the flow of gas. It may be necessary to
extinguish flames from small leaks In It ‘vicinity. In this case dry Chemical powder
extinguisher should be used.
Water jets should never be used directly into a liquefied petroleum gas fire. Also,
foam cannot and will not extinguish such fires.
CLASS D FIRES OR METAL FIRES. Such fires can be extinguished by Powdered Graphite,
Powdered Talc, Soda Ash Limestone and Dry Sand. The powder mixtures are directed on such
fires under pressure (mostly CO2 In Portable extinguishers.)
Electrical equipment fires. Such fires may be class A, C, D this may be caused by short circuit,
over heating or the spreading of a fire elsewhere. The Immediate action should be to de-
energies the equipment (i.e. switch off supply from the immediate switch or junction Box or
from main switchboard). Then non-conducting agents such as carbon dioxide, or dry
chemical powder should be used to extinguish the fire.
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CHAPTER 10
Each hose should be provided with a nozzle and the necessary couplings. Fire-hoses, together
with any necessary fittings and tools, should be kept ready for use in conspicuous positions
near the water service hydrants or connections.
For vessel less than 150 GT, one hose should be provided for each hydrant. In addition, one
spare hose should be provided onboard.
Vessel equal or greater than 150 GT should be provided with fire hoses the number of which
should be one for each 30 m length of the ship and one spare, but in no case less than three in
all. Unless one hose and nozzle are provided for each hydrant in the ship, there should be
complete interchangeability of hose couplings and nozzles.
At interior locations in vessels carrying more than 36 passengers, the fire hoses are to be
connected to the hydrants at all times.
The most common being constructed from synthetic woven textiles, bound with rubber and
coated with P.V.C. these hoses are strong, not affected by oils, most chemicals, mildew and
extreme of climate. The male coupling is attached to the hydrants and female coupling to the
nozzle. These coupling to the nozzle. These coupling are instantaneous type, means just push
and gets engaged.
The fire hoses should be washed with fresh water and dried. If not properly dried, the trapped
moisture cause mildew and possibly resulting in failure under pressure. In addition, heat and
sea water tend to weaken the hose.
The fire hoses should be inspected visually each week every hose on board should be pressure
tested monthly, through actual use under the pressure required to produce a substantial water
stream
Fire hoses shall have a length of at least 10 m, but not more than:
• 15 m in machinery spaces;
• 20 m in other spaces and open decks; and
• 25 m for open decks on ships with a maximum breadth in excess of 30 m.
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1, Check the hose to make sure it’s completely drained. Wet hoses should not be racked.
3. Hose should always be coupled with hydrant and nozzle connected to hose. In passenger ship
at least one fire hose for each of the hydrants and these hoses to be used only for fire fighting
or testing the fire extinguishing apparatus at fire drill and surveys.
Nozzles:
• For accommodation and service spaces, the nozzle size need not exceed 12 mm.
• The size of nozzles used in conjunction with a portable fire pump need not exceed
12mm.
• All nozzles should be of an approved dual-purpose type (i.e. spray/jet type incorporating
a shut-off.
• Note:
The approximate discharges in m3 /hour, (which for practical purposes may be considered
equivalent to tonnes/hour), through well designed plain nozzles of 12 mm, 16 mm and 19 mm
for pressure drops of 2.1, 2.5, 2.7, 3.1 and 4 bars are given in the following table:
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Where dual purpose nozzles are provided, they should be capable of a performance in the plain
jet setting as indicated above, without undue spread, and have a throw of at least 12 m. The
spray setting should produce a reasonably
fine spray, which can be arranged to form a curtain, behind which, it would be possible to
approach a fire. An acceptable diameter of the cone of spray would be 5 m at a distance of 2 m
from the end of the nozzle.
Mobile Apparatus:
Mobile fire extinguisher is mounted on trolley and can be moved from one place to near seat of
fire. Most commonly used mobile fire extinguisher are:
1) Carbon–di-oxide
2) Dry chemical powder with propelling gas
3) Foam making equipment
4) Foam extinguisher
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Approved foam fire extinguisher each at least 45 ltr. capacity or equivalent sufficient in number
to enable foam or its equivalent to be directed on any part of the pressure lubricant system,
engine, or associated gearing and any other fire hazards. above protection is not required if
space is protected by a fixed fire fighting extinguishing system.
Carbon di oxide:
These contain only pressurised carbon dioxide gas and therefore leave no residue. They are
suitable for use on fires involving burning liquids (Class B), and electrical fires, such as of large
computer equipment, so are practical in offices. CO2 works by suffocating the fire and does not
cause damage to the electrical items or cause the system to short circuit therefore suitable for
server rooms and factories. However, CO2 extinguishers get very cold during discharge, and
those that are not fitted with double-lined, frost-free swivel horns may cause fingers to freeze
to the horn during deployment. Fires can quickly re-ignite once the CO2 has dissipated into the
atmosphere, so they do not offer post-fire security.
▪ The extinguishing powders used in the extinguishing effect of the powder is mainly by
inhibition (chain reaction breaking) and effective mainly against fires in flammable liquid, gases
and electrical equipment.
DCP extinguishing systems are highly efficient, quick-acting extinguishants. The sudden
extinguishing effect of the powder cloud is caused by the suffocation effect and the
anticatalytic effect, a chemical intervention into the combustion process. Extinguishing powders
mainly consist of non-poisonous inorganic salts mixed with waterproofing and pouring agents.
They are used for fires with solid, liquid or gaseous substances and for metal fires, thus, they
are used for fire classification A, B, C and D.
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Portable fire extinguishers are for immediate use in the early stages of a fire. They should not
be expected to deal with large fires since they have a limited duration of use and capacity.
The capacities of portable extinguisher vary from 9 Litres to 13.5 litres. The choice of portable
fire extinguisher, which is to be used for a particular risk, is to be decided in relation to the
nature of the fire anticipated. Portable fire extinguishers are located in conspicuous positions
where they can be readily seen by persons following the escape route. They are sited near to
room exits and in corridors and stairways. A portable extinguisher is stored near places
containing major fire risk. Spare charges are provided for each type of extinguisher.
Every portable extinguisher is marked to indicate:
a) Name of manufacturer
b) Type of fire on which the extinguisher is suitable
c) Type and quantity of extinguishing medium
d) Approval details
e) Instructions for use and recharge
f) Year of manufactures
g) Temperature range over which the extinguisher will operate satisfactory
h) Test pressure.
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• All of approved type and design capacity of portable extinguisher not more than 13.5
litres and not less than 9 litres.
• Spare charges for 100 % of extinguishers.
• Portable foam applicator consists of an air foam nozzle of an inductor type capable of
being connected to the fire main by a fire hose and a portable tank of at least 20 litres.
• Foam making liquid and one spare tank.
• Rate of foam 1.5 m3 / minute.
• One of the portable fire extinguishers intended for use in any space to be stowed
outside the entrance.
The number of portable fire extinguishers required by regulation 6.7 is the number required to
satisfy classification society rules and in no case less than 5 for ships of 1000 gross tonnage
and Upwards.
1. For fire extinguishers of the same type, capable of being recharged on board, the spare
charges should be provided as follows: 100% for the first 10 extinguishers and 50% for
the remaining extinguishers but not more than 60 (fractions to be rounded off to next
whole number).
2. For extinguishers which cannot be recharged by the crew, additional portable fire
extinguishers of the same quantity, type, capacity and number as determined in
paragraph a above should be provided in lieu of spare charges.
3. Instructions for recharging the extinguishers should be carried on board. Periodic
refilling of the cylinders should be in accordance with the manufacturer’s
recommendations. Lacking same, refill is required when the extinguishing media starts
to lose effectiveness. Partially emptied extinguishers should also be recharged. Only
refills approved for the fire extinguisher in question may be used for recharging.
Note:
• If the loss of gas from a carbon dioxide extinguisher or propellant bottle of any other
type of extinguisher exceeds by 10% of the original charge as stamped on the
extinguisher or bottle, then extinguisher or bottle should be recharged. Any extinguisher
or bottle which has excessive external corrosion should be replaced.
• In surveying the safety equipment on a vessel classification society should verify that:
o The manufacturer’s instructions for recharging extinguishers are on board;
o The extinguishers have been inspected and maintained in accordance with the
manufacturer’s instructions and the foregoing requirements;
o Records of inspections, maintenance and pressure tests are maintained.
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Working
Water extinguishes the fire by cooling it.Water is a very important extinguishing agent
on board. It is cheap and easily available in large quantities. The water extinguishers having an
outer container filled with water and Inner container (Co2 cartridge) filled
with pressurized CO2. When the plunger pierce into the co2 cartridge, which forces the water
out of the container with pressure.
Procedure to Use
1. Identify the fire (Class A)
2. Carry extinguisher nearby the fire
3. Keep Extinguisher towards the fire
4. Remove the safety pin and strike the plunger to pierce the co2 cartridge
5. Extinguish the fire
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Maintenance
1) Check nozzle
2) Check relief hole
3) Check safety pin in A. Check plunger
position B. Check spring • 1.pressure test at 35
4) Check exterior for C. Check gas cartridge bar before recharging
crack or any damage D. Check internal
and clean it E. Weighing the cylinder
5) Check the label are on
place
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Working
Mechanical Foam extinguishers are extinguishing the fire by removing/cutting off the
oxygen. CO2 gas is used for pushing water out of the cylinder. The pressure inside it is around
10 bars and it is enough to expel water and foam mixture out of the equipment with great
force.
Procedure to Use
1.Identify the fire (Class A or B)
2.Carry extinguisher nearby the fire
3.Keep Extinguisher towards the fire
4.Remove the safety pin and strike the plunger to pierce the co2 cartridge
5.Do not allow foam to strike on the surface of burning liquid
6.direct the form to vertical walls so that foam runs down side and blanket the liquid.
7.Extinguish the fire
Maintenance
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This fire extinguisher used the inhibition method to stop the fire. They are always
marked in ‘Black’ and this provides distinction to them. They are usually used in the
galley, Bridge and engine roam spaces.
Procedure to Use
1. Identify the fire (Class B)
2. Carry extinguisher nearby the fire
3. Keep Extinguisher towards the fire
4. Remove the safety pin direct the hose at the base of the fire
5. If the fire is on electrical equipment switch-off current
6. Careful of direction of wind
Maintenance:
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Procedure to Use
1.Identify the fire
2.Carry extinguisher nearby the fire
3.Keep Extinguisher towards the fire
4.Remove the safety pin and strike the plunger to pierce the co2 cartridge
5.Co2 will escape to main shell and push out powder in the form of FOG
6.Extinguish the fire
7.Careful of wind direction
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Maintenance:
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Required according to SOLAS regulations Chapter II Regulation 17. “All ships shall carry at least
two fireman’s outfits complying with the requirements.”
According to SOLAS requirements the minimum number of fireman’s outfit required on board
are as follows:
1) For vessels between 500-2500 tons minimum two sets are required.
2) For vessels between 2500-4000 tons minimum three sets are required.
3) For vessels 4000 tons and above minimum four sets are required.
In addition, two fireman’s outfits shall be provided for tankers. One set contains Protective
Clothing, Boots, Gloves, Helmets, Electric Safety Lamp and Axe. However, electric safety lamp
and axe are not included in the unit.
2. Fireman Suit
Required according to SOLAS regulations Chapter II Regulation 17. “All ships shall carry at least
two fireman’s outfits complying with the requirements.”
In addition, two fireman’s outfits shall be provided for tankers. One set contains Protective
Clothing, Boots, Gloves, Helmets, Electric Safety Lamp and Axe. However, electric safety lamp
and axe are not included in the unit.
3. Fireman Helmet
Fireman helmet made from the helmet shell, mask(visor), shawl, buffer layer and other
components, with characters of half-helmet design, fashionable, with anti-sharp objects impact,
anti-corrosion, heat radiation, reflective, insulation.
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7. Fire Axe
Required with fire fighting gear by SOLAS regulation Chapter III number 17. “The axe has a pick
head with a wood or insulated handle.”
Breathing apparatus
▪ Changes to SOLAS regulation II-2/10.10.1 and the FSS Code mean that: “Compressed air
breathing apparatus shall be fitted with an audible alarm and a visual or other device which
will alert the user before the volume of the air in the cylinder has been reduced to no less
than 200 litres.”
▪ This applies to ship’s constructed (keel laid) on or after 1 July, 2014. Ships constructed (keel
laid) before 1 July, 2014 must comply no later than 1 July, 2019.
▪ New SOLAS regulation II-2/15.2.2.6, relating to ‘Onboard training and drills’ requires that:
“An onboard means of recharging breathing apparatus cylinders used during drills shall be
provided or a suitable number of spare cylinders shall be carried on board to replace those
used.”
▪ This applies to all ships on or after 1 July, 2014.
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Fire blanket:
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Fires in small utensils containing cooking fats can be extinguished by smothering with Asbestos
blanket or door mat (which has been wetted first).
The Fire Blanket is a highly flame-retardant blanket that can be used either to extinguish a small
fire directly or to wrap around a person to safely escape a burning home or building. The
optional high visibility fluorescent fire blanket bag is a completely hemmed nylon, reinforced
vinyl bag with a carry handle that features 4 mounting holes with brass grommets plus a hook
and loop closure that opens in one quick motion.
In other words, we can define it as:
fire blanket is a piece of fire extinguishing equipment or gear designed to extinguish A small
fire or any fire at its initial stage. It is a blanket-like sheet typically made of wool or specially
woven fiberglass fabric treated with flame-resistant chemicals. Some old models used to be
made of asbestos, but are no longer produced as the use of such material poses significant
health risk
Since fire on board is very dangerous and Shore Professional Fire Brigade cannot be call at sea,
fire prevention is vital on ships. Fire fighting arrangement to be well maintained on ships. Fire
prevention included regular fire drills on board with proper training.
Cleanliness
1. No oils, oily rags and wastes should allow in the vicinity of the heat source such as
the places of (Boiler, Heaters and M/E exhaust system). They are liable to ignite
spontaneously.
2. No oil leak should be tolerated such as from oil tank’s trays and drip pan, fuel and lube oil
separator’s trays, fuel and lube oil valves, oil burners and piping connection.
3. Tank top and bilges should be cleaned and hose down frequently. Cleaning could be done
with some chemical if oil is accumulated considerably.
4. Tank tops and bilges should be painted white and these place illuminations to be provided.
Heat Sources
1. No naked lights and smoking should be allowed inside the engine room and near the
bunker.
2. Paint should be stored in special well ventilated stored away from machinery space or
heat source and automatic water sprinkler system to be provided as per regulation.
3. Welding practice should be done only in workshop and away from combustible material
storing spaces carefully, then all the protective cloths to be put on and earthing should be
ensured.
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1. All portable extinguishers and semi portable one to be ensured in good working order
and properly placed inside the machinery space and always made handy.
2. Fixed fire fighting installation should be test once a week and its maintenance to be
done periodically such as compress air blowing of lines and discharge nozzle and alarm
testing and function testing. The contents inside the unit to be weighed or checked
periodically.
3. Emergency fire pump should be kept in good working order and test run to be done
weekly without any failure.
4. Fire detection, monitoring alarm system to be tested to weekly without any failure.
5. All fire hydrants and their connection should be kept in very good order also to the
sandboxes and scoop.
6. Fire men outfits two numbers should be also kept in good order and handy at all time.
7. International shore connection should be placed at proper location and to be in good
order.
8. All engine room members should be properly educated about fire fighting appliances
and their operation.
9. Fire drill should be carried out at least once a month.
Small Fire
Find the origin of fire, inform to chief engineer and all engine room member, restrict fire to
prevent spread out if possible and extinct it on the spot with portable extinguisher or by
another means. (In practice, as soon as, noticing of the break out of fire, the fire alarm or
emergency alarm must be activated before taking any action.)
Big Fire
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CHAPTER 10
In a ship fire can take place anytime and anywhere. Initially the fire may be minor but it can
convert into a major fire. This may be a result of carelessness or failure to appreciate and
adopt correct fire fighting techniques. To meet such eventualities every ship is fitted with
fixed fire fighting installations, which are described in this chapter.
In Engine Room, Pump Room, Cargo holds, control Room and paint store.
Engine Room, Cargo Holds, Boiler Room, Pump Room, Paint Store.
For interrupting the chemical reaction in metals, gas fires, electrical and electronic
equipment fires. Used as fixed fire fighting system in GAS (LPG) carriers.
a) Ship is fitted with 2 or 3 motor driven pump fire and bilge pump diesel driven pumps as
emergency pumps at various locations.
b) Pump take suction directly from sea through sea chest.
c) Discharge of these pumps is fed in one line known as fire main line.
d) Fire main line is spread all over the ship.
e) Fire main line is connected with the hydrants all over the ship.
f) It is provided with a coupling and a valve.
g) Every fire hydrant has got a hose basket fitted at its side.
h) Hoses are kept either in a flaked manner or in rolled position in the hose basket.
i) Hoses are connected to the hydrants and nozzle is attached to the other end of the
hose.
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Purpose: Whenever the fire main pump cannot be started due to total power supply failure
and also diesel driven pump is not operational, then fireman is to be taken from shore!
Another vessel. Couplings and flange sizes may be different. Thus, International Shore
Coupling would need to be used.
Description:
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Co2, Flooding System: This is designed to fight fires in the engine room, boiler room, pump
room, control room, electrical supply room/ switch board.
In Engine Room, Pump Room, Cargo holds, control Room and paint
CO2 flooding system or central bank CO2 system is one of the common fixed fire fighting
system installed on most of the ships. It releases carbon dioxide (CO2) in bulk quantity to a
protected space (such as engine room, cargo hold, purifier room, pump room, etc.) under fire.
Smothering action of CO2 extinguishes the fire thereby preventing spreading of fire to other
parts of the ship. It consists of several CO2 cylinders located in a separate room, called CO2
room. These bottles contain CO2 in liquid state. When the fire in a protected space goes out of
control or in a situation when the fire is not able to extinguish by local fire fighting media, CO2
flooding system comes into picture. CO2 from the bottles directed via common manifold, main
valve and distribution pipe lines to nozzles through which it is released to the protected space
for fire extinction. Due to safety reasons, the CO2 flooding system is manually released from a
release cabinet located outside the protected space.
Carbon dioxide is the fire extinguishing medium used in CO2 flooding system. It is an effective
fire suppression agent applicable to a wide range of fire hazards. It has a high rate of expansion
which allows it to work fast. When applied to a fire, CO2 provides a heavy blanket of gas that
reduces the oxygen level to a point where combustion cannot occur. Since carbon dioxide is a
gas, there is no clean up associated with a system discharge. CO2, a compound of carbon and
oxygen, is a colourless gas which cause coughing to occur when inhaled. At higher
concentrations it is acutely toxic. Low- and high-pressure CO2 is used for the fire protection of
machinery spaces, pump rooms, cargo holds, paint stores and galley exhaust ventilation ducts
on board ships.
There are several advantages for the CO2 as a fire fighting medium. They are:
▪ Density is 1.5 times higher than air. So, CO2 settles down and displaces air.
▪ It can be easily liquefied and bottled.
▪ 20% – 30% CO2 concentration extinguishes fire by smothering
▪ Non-corrosive
▪ Non- conductor of electricity
▪ No residues left after application
▪ No deterioration with age
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As mentioned earlier CO2 flooding system floods the protected space under fire with carbon
dioxide, which displaces air, thereby removing one leg of fire triangle for the extinction of fire.
CO2 flooding system consist of main CO2 bottles, common manifold, master valve or
distribution valve and distribution pipe lines with nozzles as
Main CO2 bottles contain carbon dioxide in liquid state with a pressure of 56 bar at 20 degree
Celsius. Pressure of CO2 at 25 and 30 degree Celsius are 64 bar and 71 bars respectively. So, it is
important to keep the temperature of CO2 bottles low for limiting the pressure inside bottles.
CO2 from the main bottle is released by a ‘CO2 release cabinet’ as shown in the figure. As soon
as the release cabinet door is opened, a micro switch is activated. The micro switch will ensure
the activation of CO2 warning alarms and ventilation shut off. CO2 release cabinet or release
box consist of two pilot CO2 cylinders or bottles containing CO2 gas inside. The pressure of CO2
inside these pilot bottles is same as that of main CO2 bottles. Only quantity of gas is different.
For releasing CO2 to the protected space, one of the pilot bottle valves is opened. Now CO2
reaches two valves marked 1 and 2. First valve 1 is to be opened. Then CO2 passes through a
non return valve and opens pneumatically operated master valve. Now master valve is opened.
Next, open valve 2 in the release cabinet, which supply CO2 to main CO2 bottle head assembly
through a non return valve and ‘time delay unit’. Function of the time delay unit is explained
below. Head assembly consist of a pressure operated cylinder valve. This pressure operated
cylinder valve prevents CO2 from bottle coming to the common manifold. As CO2 reaches the
head assembly from pilot bottle, pneumatic actuator in the head moves and opens the pressure
operated cylinder valve. Then CO2 from main bottle escapes to the common manifold via non
return valve as shown. Each of the main CO2 cylinder have a head assembly and non return
valve. The pilot CO2 line is connected to all these heads. All the CO2 from the main bottles now
release to common manifold. Since the master valve is already open before, CO2 from manifold
is released to the protected space through distribution pipe lines and nozzles.
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There are two CO2 release cabinets. One is local release cabinet and is located in the CO2 room
itself. One more remote release cabinet is used, which is located in a remote place such as fire
control station. This facilitates operation of CO2 flooding system from a remote place other
than CO2 room. Both release cabinets are connected in parallel and non return valves fitted in
the lines prevent back flow of CO2. Also, two pilot CO2 bottles are placed in the release cabinet.
Only one is sufficient for the operation of both master valve and CO2 bottle head assembly.
CO2 flooding system explained here protects only a single space. There are systems which can
protect multiple spaces such as engine room and pump room together. In that case separate
release cabinets will be there for engine room and pump room. Main CO2 bottles are shared for
engine room and pump room according to the volume of the spaces.
CO2 from the pilot bottles in release cabinet reaches main CO2 bottle head assembly through a
time delay unit. Function of this time delay unit is to delay the supply of CO2 to the head
assembly for 60 – 90 seconds. In other words, when valve 2 in the release cabinet is opened,
CO2 reaches only after 60 to 90 seconds to the head assembly. Reasons for providing such a s
delay in CO2 flooding system are given below.
1. As soon as CO2 release cabinet opens, alarm is sounded in the protected space. A time
delay of 60 to 90 seconds gives sufficient time for any personnel in the protected space to
escape, even after the operation of both valves in the release cabinet.
2. If CO2 is released from main bottles to the common manifold before opening master valve,
there may be difficulty in opening master valve because of the bulk CO2 pressure acting on
it. Because of the time delay, positive opening of the master valve is ensured before
releasing CO2.
3. Regulation per International Code for Fire Safety System (FSS Code) 2.1.3.2 says, “The pre-
discharge alarm can be automatically activated (e. g. by opening the release cabinet door).
The alarm shall operate for the length of time needed to evacuate the space, but in no case
less than 20 seconds before the medium is released.”
The time delay can be achieved in different ways. Out of these, two types of time delay unit are
commonly used in CO2 flooding system on board ships. One is electrical type, which has an AC
220 V power supply, a pressure switch, timer and a solenoid valve as shown in the figure below.
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Power
source is
always
available
for the
unit.
Solenoid
valve is
Power source is always available for the unit. Solenoid valve is normally
in closed position. When CO2 from pilot cylinder (CO2 release cabinet) reaches the time delay
unit, the pressure acts on the pressure switch. This closes the pressure switch. But the timer
allows power supply to the solenoid only after 60-90 seconds, the timing can be adjusted as
required. As soon as the specified time is reached, solenoid becomes energize and the solenoid
valve will open. This allow passage of CO2 to the pressure operated cylinder valve of main
bottle. Normally a bypass valve is also fitted across this time delay unit which can be used in
case the unit goes defective.
Another type of time delay unit uses an empty bottle fitted just before the head assembly. This
empty bottle fills first before supplying pressurised CO2 to the head assembly. This is more
reliable since there is no electrical components involved. shows two-time delay units, one for
engine room and the other for purifier room.
Head assembly mainly consist of a cylinder valve, which is operated by a pneumatic actuator
and linkages as shown in the figure below. CO2 from the release cabinet reaches the pneumatic
actuator through time delay unit and actuator operates the cylinder valve to release CO2 from
main bottles to the common manifold.
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The pressure operated cylinder valve shown in the figure above can also be manually operated
by use of a lever inserted into the top of the valve. Free space above the valve should be
minimum 200 mm. The closing nut is to be screwed tight to the valve outlet during transport
and storing of cylinders with valve fitted. The cylinder valve is always supplied with a cotter pin
or split pin as shown for securing cylinder after filling and during any maintenance on the CO2
flooding system.
The pressure of CO2 inside the bottle depends on the temperature of the surroundings. As
temperature increases, pressure also increases. Therefore, to safeguard against abnormally
high pressures inside the bottle, a bursting disc is provided on the head assembly as shown in
the figure above. When the CO2 pressure inside the bottle increases to about 200 bar, bursting
disc burst and releases CO2 to the CO2 room. Pressure inside the bottle build up to such a high
value means there is a fire inside CO2 room. Here, CO2 released from the bottle itself
extinguishes fire inside the room. For better understanding have a look at the pressure-
temperature relationship at different filling densities from the graph below.
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Pressure switch is fitted in the common manifold to identify any leakage of CO2 gas from
bottles to the manifold. The pressure switch activates warning alarm for the leakage. Similarly,
pressure switch will activate alarms while actual operation of CO2 flooding system. A pressure
gauge is also fitted on the manifold to read any gas pressure inside. A valve for pressure testing
of the system is also connected to the pressure gauge connection as shown in CO2 line
diagram.
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There is a relief valve fitted in the manifold of CO2 flooding system. Function of the relief valve
is to release the CO2 pressure in the manifold to the atmosphere outside CO2 room. Such a
situation arises when CO2 get released from the bottle and master valve is still closed. Set
pressure of relief valve is about 180 bar. Again, set pressure varies with the system design and
regulations. A relief valve is required for two
1. If the pressure of fluid in a pipe line increases beyond the designed working pressure, there
must be a pressure relief mechanism for bringing down the pressure to safe guard the
system. In the case of CO2 flooding system, CO2 will accumulate in the manifold when it is
released from the bottle and master valve is closed. Pressure of CO2 is 55 bars at 20 degree
Celsius. As CO2 takes temperature from surroundings, its pressure also increases to
dangerous levels. Since these pipes are pressure tested to 190 bar only, a relief valve is
necessary in the manifold.
2. Any pressure accumulate in the manifold may release other CO2 bottles which are intact, if
the non return valve between bottle and manifold is damaged.
Whether it is portable CO2 fire extinguisher or cylinder in CO2 flooding system, a siphon tube or
dip tube is necessary inside bottle.
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The function of dip tube is to deliver liquid carbon dioxide outside the bottle. If dip tube in not
provided, CO2 evaporates from the surface while discharge taking latent heat of vaporization
and remaining liquid CO2 will freeze inside and hence failure of CO2 discharge. Therefore, it is
necessary to operate CO2 fire extinguishers in upright position.
In CO2 flooding system, carbon dioxide bottles are placed in a separate room called CO2 room.
The requirements for location, accessibility, use and ventilation of CO2 storage spaces as per
IMO are:
1. Spaces for storage of cylinders or tanks for extinguishing gas should not be used for
other purposes.
2. These spaces should not be located in front of the forward collision bulkhead.
3. Access to these spaces should be possible from the open deck.
4. Spaces situated below the deck should be directly accessible by a stairway or ladder
from the open deck.
5. The space should be located no more than one deck below the open deck.
6. Spaces where entrance from the open deck is not provided or which are located below
deck are to be fitted with mechanical ventilation.
7. The exhaust duct (suction) should be led to the bottom of the space.
8. Such spaces should be ventilated with at least 6 air changes per hour.
A. Discharge requirement is, at least 50% of CO2 discharge to be carried out in 1 minute
and at least 85% discharge in 2 minutes.
B. Capacity of CO2 in the system to be, 1.) 30% of the gross volume of the largest
protected cargo space, 2.) 40% of the gross volume of machinery space excluding engine
casings, 2.) 35% of the gross volume of machinery space including engine casings for
vessels GT < 20000. Total amount of CO2 cylinders depends on the highest gross volume
out of above 1,2,3 in a particular ship.
C. Safety procedures must be there against unauthorized use of the system.
D. Machinery space to be fitted with audio-visual alarm and ventilation blower trip.
E. Alarm must trigger well before operation of CO2 flooding system.
F. Permanent piping arrangements should be made.
G. Manifold, distribution piping to be pressure tested. See Pressure Testing of CO2
Flooding System below.
H. Diameter of associated pipe lines in the system should not be less than 20 mm.
I. Copper and flexible pipes are allowed between CO2 cylinder and common manifold.
J. Distribution pipes to cargo spaces should not pass through engine room.
K. All stop valves to be checked every month to ensure their working and position.
L. The CO2 flooding system installation to be checked monthly for any leakages.
M. All control valves to be tested annually.
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Note: The air reservoir in engine room space is not included in the above calculation since the
outlet of safety valve shall be led to atmosphere outside engine room
Galvanized Seamless
Low Pressure Section Branch Pipe to Nozzles Manganese Steel 7 Bar Air Blowing Test
Pilot Control Line Control Lines Copper Tube 58 Bar Pressure Test
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Fixed carbon dioxide fire extinguishing systems should be kept in good working order and
readily available for immediate use. Maintenance and inspections should be carried out in
accordance with the ship’s maintenance plan having due regard to ensuring the reliability of the
system. The on-board maintenance plan should be included in the ship’s safety management
system and should be based on the system manufacturer’s recommendations.
Monthly
▪ Alarms, Machinery trips, Door alarm, Quick closing valves, Flaps, Skylights, Ventilation fan
trips to be tested.
Yearly
▪ General inspection of the installation, pipe lines to be checked.
2 Yearly
1+
▪ Verify CO2 contents by mechanical advantage lever, ultrasonic liquid level
measurement or radioactive liquid level measurement. Equipment for measuring
CO2 content must be available on-board ships. A maximum reduction of 5% in
CO2 content may be allowed provided total CO2 quantity on board is not less
than the required amount.
▪ Blow through the system with 6-7 bar air with plastic air bags at the nozzle ends.
5 Yearly
1+2+
• The servo cylinders and any remote-controlled stop valves to be tested by
opening one pilot cylinder. The main CO2 bottles must be uncoupled for this
purpose.
• Spring loaded relief valves to be checked and pressure tested at 180 bar.
• Checking of HP alarms which operate with gas pressure.
• Section of CO2 which can be shut off must be tested with air at 25 bar.
10 Yearly
1+2+5+
• CO2 bottles to be inspected internally. Siphon tube or dip tube to be checked.
Cylinders to be pressure tested at 250 bar. If permanent change in volume is
observed, those cylinders to be discarded. After 20 years of installation of CO2
flooding system, these tests to be carried out every 5 years thereafter.
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▪ CO2 flooding is the final course of action, used only when all else has failed. Proper sealing
of the engine room is essential for effective extinction of fire. There were incidents like CO2
is released, effective smothering did not occur due to improper sealing of engine room and
fire remained unextinguished.
▪ To obtain a total flooding of engine room, about 35% by volume of CO2 is required in 2
minutes. This will reduce the oxygen content of the air in engine room to less than 15% to
extinguish the fire. At this CO2 concentration human life cannot be supported.
▪ Typically, it takes about 15-20 seconds after release of CO2 before the concentration in
engine room reaches a dangerous level.
After CO2 flooding system is operated efficiently, engine room fire will extinguish by
smothering action. But before engine room entry is made or space ventilated, it is
recommended to obtain expert advice from shore. Nearest coast guard can be contacted for
getting assistance for the same.
1. The first question is, how to make sure that CO2 is actually released after the operation of
CO2 flooding system. When Co2 is released there will be a loud noise of gas escaping to the
protected space. CO2 bottles can be felt cold after releasing. Visual inspection of the
operation of, pressure operated cylinder valves also can be carried out.
2. CO2 has very little cooling effect. So, there is a danger of re-ignition of fire when engine
room is ventilated immediately. Keep the boundary cooling running to reduce the
temperature of the engine room.
3. Ventilation of engine room should not be started until it has been definitely established
that the fire has been extinguished completely, which will take several hours.
4. Engine room to be sufficiently ventilated before entering.
5. Entry to be carried out by trained personnel wearing breathing apparatus.
6. Even after fire has been extinguished completely, never bring bare flame such as candle
light or lighted cigarette into the burnt room, otherwise fire may break out again due to
explosion of combustible gases, if any.
7. In order to allow persons to get away quickly and safely in case of fire, entrances and exits
shall be always kept clear.
8. Back up team or support team to be ready in case any difficulties happen in side.
9. An attendant should be instructed to remain at the entrance of the engine room.
10. An agreed and tested system of communication to be established between attendant and
team inside engine room.
11. In case any emergency occurs to the team inside engine room, the attendant is not
supposed to enter inside before the help has arrived.
12. In the event of ventilation system fails, the personnel in the space should leave
immediately.
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KEY FEATURES
• The low expansion foam quickly blankets the fire and prevents further outbreak
• A balanced pressure proportional guarantees reliable foam mixing from 1-3 % ratio
• Foam monitors and portable applicators can be used individually or in conjunction
• Fixed foam monitors are used to fight fire from a predetermined safe distance, while
portable applicators and nozzles cover shadow areas not reachable by the monitors
• Sturdy and compact foam monitors are adjustable and can be used in two modes: jet or
fog
• It comes in two operating options: manual or remotely controlled with hydraulics
BENEFITS
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The control station is suitably located outside the protected area, adjacent to the areas
protected and readily accessible and operable in the event of fire.
On deck
The monitors are located along the deck, with two monitors mounted on the poop deck. They
can be operated manually or remote hydraulically. The number and spacing of the monitors,
foam tank capacity and system pressure/capacity is dependent upon vessel type and the area
to be protected. For maximum effectiveness, a balanced pressure proportioner guarantees
reliable foam mixing. Foam applicators are provided for flexibility during fire fighting on deck
areas and to cover areas shielded from monitors.
In machinery spaces
In machinery spaces where a fixed low expansion foam system is fitted in addition to a total
flooding system, the system discharges foam through fixed foam spray nozzles. In addition,
inductor type portable foam applicators are required.
On helidecks
Survitec fixed low expansion foam system can be used for any size of helidecks and helicopter
landing areas. It can be a combination of deck integrated pop-up nozzles or fixed foam
monitors. In addition, the system consists of hose reels fitted with foam-making branch pipe
and non-collapsible hose.
Activation of the system
System is activated from control panel. It can be either an automatically controlled or a
manually operated system. For an automatic system two alternatives are available: electric
controlled and hydraulic controlled. In case of electric controlled system, valves are electrically
actuated, while foam monitors are manually operated. A hydraulically controlled system
requires a hydraulic power pack, which is usually installed in the machinery space. Valves and
monitors are then hydraulically controlled from a remote location with joystick connected to
the control cabinet.
Extinguishing fire using Deck Foam
The fire fighting foam concentrate is a collection of bubbles that consists of water, air and
special chemicals. The bubbles float on top of flammable liquids and work to extinguish
flammable liquid fires.
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Survitec Deck Foam system uses either Fluor protein or synthetic foam concentrates.
Depending on application, it can be alcohol resistant for polar solvent fi res or regular ones for
hydrocarbon fi res. Foam concentrates offered are MED, IMO MSC.1/Circ.1312 approved. Some
foam liquids are HOCNF and ICAO approved. Based on extreme applications, foam concentrates
can be freeze protected down to -45 °C.
System Configuration
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SYSTEM APPLICATIONS
The Survitec Deck Foam system is predominantly designed for installation and use for open
deck areas on oil and chemical tankers. Portable foam equipment is normally used in addition
to Survitec total flooding system in enclosed spaces such as
machinery space. The system can also be installed on off shore installations for the protection
of helidecks and other open areas.
The system can be applied to:
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a) INTRODUCTION
1.Installed to fight major B class (oil/Liquid fuel fires) in E/R, Boiler Areas, Helicopter
decks, paint store etc.
2.This system is based on “Bernoulli’s Principle.
3.A convergent – divergent nozzle is used to create partial vacuum by increasing velocity. Of
driving fluid (seawater from ships fire main system it pressures 7- 9 KG/CM2) at the neck,
thereby allowing the driven fluid (foam) to be sucked into the neck of the nozzle
and mixes the driving liquid (sea water).
b) DESCRIPTION
1) A foam tank installed on upper deck of capacity 450-5000 Itrs.
2) Foam from Tank gets lifted into sea water line through ejector/educator.
3) Foams gets mixed in sea water line and goes to the area of oil fire through a manifold
valves and pipelines.
4) In case of E/R, the foam pipe is provided with nozzles, which helps in sucking away 02
in the fire areas, thereby increasing the smothering effect by reducing 02 content.
5) The reduction of 02 content help for expansion of the foam.
6) The expansion of foam may be as high as 1:2500 in E/R. Enclosed is restricted to 1: 150
only.
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BENEFITS
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Standard Configuration)
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SYSTEM APPLICATIONS
The system can be applied on merchant marine and offshore structures as design is in
accordance to IGC or IBC code and IMO MODU Code
In addition the DCP system is tested down to -28°C and in 190 meters + 33-meter pipes and
hoses.
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A network of sprinkler heads is arranged throughout the spaces to be protected. Each sprinkler
head is normally kept closed by a quartzoid bulb which is almost filled with a liquid having a
high expansion ratio. When the liquid is exposed to abnormal heat it expands rapidly to
completely fill the bulb. Further expansion is sufficient to shatter the bulb. Water, maintained
under pressure by compressed air, is then expelled from the sprinkler head or heads in the
form of a heavy spray. Each head adequately showers a deck area of 16 mz and the heads are
arranged so that every part of each space requiring protection, can be covered by water spray.
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Figure :14.28 a (b) Section alarm valve the system shown (Figure 14.27) has a pressure tank
which is kept part-filled with fresh water and pressurized to 8 bars by compressed air. When
the pressure drops below 5.5 bar, a salt water pump cuts in automatically so that if the
sprinklers operate a supply of water is maintained. Each installation is divided into sections
containing up to 200 sprinkler heads and each section has an alarm valve (Figure 14.28b).
When a sprinkler comes into operation water flows through the section alarm valve. The water
lifts the non-return valve exposing an annular groove which connects to a diaphragm alarm
switch. This switch is coupled to an alarm and to an indicator panel on the bridge which gives
audible and visual warning that a sprinkler has operated and fire has probably broken out in the
section indicated.
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Fires have frequently been found to have been extinguished by the system alone. When any
occurrence has been dealt with the stop valve, which is usually locked open, may be closed to
replace the sprinkler head which has operated and to enable the section to be drained of salt
water before being filled with fresh from the system. Any maintenance on a section is carried
out with the stop valve closed. The test valve can be opened to create flow and cause the non-
return section alarm valve to open, to test the alarm.
Regular maintenance of the system consists of greasing the various valves and checking their
freedom of movement, logging the pressure gauge reading, before and after each alarm valve
(thus checking the tightness of the non-return valves) and checking the alarm system. The latter
is done by opening the test valves and checking that the audible and visual alarms work. The
pressure tank level is checked and recharged, if necessary, with fresh water and air.
The centrifugal salt-water pump should also be tested by closing the isolating valves and
draining the pressure switch circuit, when the pump should start automatically. Delivery
pressure should be logged. In the event of a fire, when a normal situation is recovered the
section and system are drained and flushed out; then recharged with fresh water and air.
1) Purpose
a. Installed in accommodation spaces, alleyways, saloons etc.
b. Fixed device to fight fire automatically by sprinkling water.
c. The sprinkling system clears the smoke by washing it out.
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CHAPTER 11
A breathing apparatus normally known as the BA set or the SCBA (Self contained Breathing
apparatus) or CABA (Compressed air breathing apparatus) is an equipment used to supply fresh
air for human breathing when a person is entering any space where the atmosphere is a
suspect and may not support human life. i.e.
• When entering into an enclosed space or
• When entering into a space to fight fire
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Light
Work 12 – 20 100 – 60 150 – 90
Moderate
Work 20 – 40 60 – 30 90 – 45
Heavy
Work 40 – 60 30 – 20 45 – 30
Please note in the above table the total full duration is given. Reduce the safety margin (10
MIN) from the above table to get the nominal working duration.
• Here we have taken an average consumption of 40 ltrs of air per minute being required by
human being when doing heavy work.
• If we have a 1200 ltrs of fully charged cylinder then:
• Nominal work duration= 1200/40= 30 min. – 10 min (safety margin taken as the alarm
whistle will start blowing indicating the wearer to come out to safe atmosphere) so it is 20
min.
Body Parts
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LIFE LINE SIGNALS: When a person has been sent in with caba set, certain communication is
required to set up with that person. This communication is set up in the form of signals these
signals are known as lifeline signals.
INTRODUCTION: This set is a life saving equipment. To be used only for life saving purpose.
Not to be used for fire fighting. To be used for escaping from smoke.
A) Description:
I) Comprises of cylinder having 200 bar pressure.
II) Pressure gauge (already showing pressure)
III) Main valve.
IV) Air supply hose (supplying positive pressure in the mask)
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d) Description:
I) Fitted with one face mask
II) An asbestos insulated hose (hose length 120ft.)
III) Hose one end connected to mask and other end to bellow/foot pump
IV) Works on pumping principle
V) Supplies air in the mask directly
VI) Shoulder strap with back & waist
C) Signals of lifeline
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CHAPTER -12
1) Remove any oblivious obstructions over the face or constructions around the neck, open the
airway and remove any debris seen in the mouth and throat.
2) Open your mouth wide, take a deep breath, pinch the casualty’s nostrils together with your
fingers and seal your lips around his mouth.
3) flow into the casualty’s lungs looking along his chest until you can see his chest rise to
maximum expansion. Note: If the casualty’s chest fails to rise, first assume his airway is not
fully open. Adjust the position of his head and jaw and try again if there is still no ventilation
his airway may be blocked and you will have to treat him choking.
4) Remove your mouth well way from the casualty’s mouth and breath out any excess air
while watching his chest fall. Take a deep breath Repeat inflation.
5) After two inflation check the pulse to make sure the heart is blow if the heart is breathing and
a pulse is felt continue to give inflation the rate of 12 to 16 a minute until natural breathing is
assisting it when necessary and adjusting it to the casually breathing rate. When the
casualty’s is breathing independently place recovery position. If the heart is not beating
perform external Compression immediately.
1. Lay the casually on his back on a firm surface kneel alongside him facing his chest and in line
with his heart. Find the junction of his rib margins at the bottom of his breast bone place
the heel on one hand along the line of the breast one two finger breadth above this point
keeping your fingers off the ribs.
2. Cover this hand with the heel of your other hand and interlock your shoulders should be
directly above the casualty’s breasted bone and your arms straight.
3. Keeping your arms straight press down vertically on the lower half of his breast bone to
move it 4-5 cm (1 ½-2 inch) for the average adults. Release pressure, Complete
4. compression at the rate of 80 compression per minute.
Compressions should be regular and smooth not jerky and jabbing. (To find the
correct speed, count one and two and tree and so on)
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