Materials: Experimentation and Predictive Models For Properties of Concrete Added With Active and Inactive Sio Fillers
Materials: Experimentation and Predictive Models For Properties of Concrete Added With Active and Inactive Sio Fillers
Materials: Experimentation and Predictive Models For Properties of Concrete Added With Active and Inactive Sio Fillers
Article
Experimentation and Predictive Models for
Properties of Concrete Added with Active and
Inactive SiO2 Fillers
Wasim Abbass, Mohammad Iqbal Khan * and Shehab Mourad
Department of Civil Engineering, King Saud University, Riyadh 800-11421, Saudi Arabia;
[email protected] (W.A.); [email protected] (S.M.)
* Correspondence: [email protected]; Tel.: +966-1467-6920; Fax: +966-1467-7008
Received: 26 December 2018; Accepted: 16 January 2019; Published: 18 January 2019
Abstract: Cement is one of the main constituents of concrete material and it is one of the main
sources of carbon dioxide emissions in the environment. Fillers within a range of 5–7% from different
sources can be used as a replacement of cement without compromising the properties of concrete
or even tailoring for required property. This paper investigates the influence of inactive silica filler
and silica fume on the mechanical- and durability-related properties of concrete with different
strengths. The investigated mechanical properties focused on compressive strength at different ages
up to 400 days, while the durability-related properties focused on porosity and rapid chloride ion
penetrability (RCPT). Two types of ultrafines, namely quartz ultrafine and silica fume, were used.
Concrete mixtures with four different water/binder ratios (0.25, 0.30, 0.35, 0.40) were prepared for
various dosages of quartz ultrafine (0%, 5%, 8%, 10%, 15%, 25%, and 35%) and different dosages of
silica fume (0%, 8%, 10%, and 12%). The results revealed that the compressive strength and durability
related properties of concrete with different dosages of ultrafines and silica fume were significantly
affected; however, there was a negative impact of ultrafine filler on the compressive strength after
replacement of more than 8% of ultrafines. The strength relationships for the concrete with different
water-to-cement ratio were assessed and certain modifications were proposed for ultrafines and silica
fume. Predictive models were proposed for predicting the compressive strength of concrete in terms
of RCPT and porosity for different levels of replacements of ultrafines and silica fume.
Keywords: ultrafines; silica fume; mechanical properties; chloride ion penetrability; predictive models
1. Introduction
Concrete is a heterogeneous material composed itself of different materials such as coarse
aggregate, fine aggregate, cement, etc. The physical and chemical properties of these materials
significantly affect the properties of concrete. One of the most important parts of such materials
are fine fillers which compensate for the irregularities of aggregates available in concrete [1]. Fine
fillers can be a better alternate for the replacement of cement, and consequently, can aid in reducing
emissions of carbon dioxide in atmosphere. Almost one ton of carbon dioxide is generated through
the production of one ton of cement, i.e., clinker fabrication releases around 825 kg CO2 per ton of
clinker [2]. Consequently, higher levels of replacement of cement will reduce emission of CO2 in
the environment. Concrete with higher mechanical and durability properties are prepared through
dense structure of matrix. The densification of matrix is achieved by addition of ultrafine minerals
and chemical actions. Physical densifying through properly grading material in the matrix will also
prepare more compacted structures [3]. The chemical action (pozzolanic reaction) is explained by fixing
of lime release during cement hydration to form a new generation of more compact C–S–H, which
improves the performance and long-term durability of concrete [4–6]. Consequently, the use of mineral
admixture which is chemically active or inert in the concrete material has increased in recent years
due its environmental benefits (reduced cement consumption) and technical advantages (improved
mechanical and durability related properties). Silica fume is one of the major mineral admixtures
which has been widely used in construction since the 1970s and which is still the focus of research due
to its physical and chemical properties [7–11].
In the last few years, the use of mineral admixtures which are either inert or having very low
reactivity in cement-based material, along with very fine sizes, has captured the attention of researchers
due to the increase in demand of new mineral additives. In addition, researchers have focused on
utilizing fine by-products such as blast furnace slag and fly ash for use as fine fillers for concrete,
especially when they are already available in some regions. Utilizing such fine fillers in concrete has
reported positive effects. As one example, grinding of sugarcane bagasse ash with high levels of
quartz with reduction in its particle size has caused increase in pozzolanic activity [12,13]. In addition,
increase in the degree of hydration of mortar with inclusion of quartz particles (10–75%) was observed
with respect to reference mortar [14,15]. Moreover, reduced particle size of mineral admixtures affects
hydration along with improving nucleation sites; these nucleation sites enhance with the reduction in
particle size of mineral admixtures [16].
It was reported that ultrafine filler improves the strength properties of concrete by using quartz
filler and higher water-to-cement ratios [17]. The results of adding ultrafines to concrete has different
effects on its strength properties based on the particle size of the ultrafines. Quartz ultrafines with a
size less than 5 µm needs further investigation to understand its effect on the hardened properties
of concrete. Until now, researchers have used quartz ultrafine as inert filler for strength, but how it
affects the strength properties with time and permeation-related properties still needs to be explored
in comparison with high pozzolanic active silica, i.e., silica fume.
In this research work, the use of ultrafine quartz and silica as a partial replacement of cement
in concrete mixtures with different water-to-cementitious ratios were examined extensively to
investigate its effect on the compressive strength at different ages and durability related properties.
The durability-related properties focused on were chloride ion penetrability, porosity, and rapid
chloride ion penetrability (RCPT). Wider ranges of ultrafine ratios were used to find out the optimal
content of ultrafine quartz and silica fume as partial replacements of cement with respect to the strength
and durability related properties of concrete. Two types of ultrafines, namely quartz ultrafine and
silica fume, were used. Concrete mixtures with four different water/binder ratios (0.25, 0.30, 0.35,
0.40) were prepared for various dosages of quartz ultrafine (0%, 5%, 8%, 10%, 15%, 25%, and 35%) and
different dosages of silica fume (0%, 8%, 10%, and 12%).
2. Materials
OxideTable
Composition Ordinary
1. Physical and chemical Portlandof cementitious
properties Silica Fume Ultrafine
materials.
(%) Cement (S) (C)
Oxide Composition (%)
SiO2 Ordinary Portland Cement
20.2 Silica Fume
93.2 (S) Ultrafine
99.5 (C)
SiO2 Al2O3 20.2 5.49 93.20.2 0.2099.5
Al2 O3 Fe2O3 5.49 4.12 0.2
0.03 0.030.20
Fe2 O3 4.12 0.03 0.03
CaO CaO 65.43 65.43 0.72
0.72 0.010.01
MgO MgO 0.71 0.71 0.14
0.14 - -
Na2 OeqNa2Oeq 0.26 0.26 0.07
0.07 - -
SO3 SO3 2.61 2.61 <0.01
<0.01 - -
Loss on ignition (%) 1.38 5.4 -
Loss on ignition (%) 1.38 5.4 -
Specific gravity 3.14 2.27 -
FinenessSpecific
(m2 /kg)gravity 373 3.14 2.27
19,000 - 16,500
Fineness (m2/kg) 373 19,000 16,500
100
80
Percentage Passing (%)
60
S particle size
20
C particle size
0
0.1 1 10 100 1000 10000
(a) (b)
Figure 2. Cont.
(c)
Materials 2019, 12, 299 4 of 19
(a) (b)
(c)
2. Scanning electron microscopy (SEM) images of fine materials.
Figure 2. materials. (a) Ultrafine (C); (b) Silica
fume (S); (c) Cement.
Table 3. Mix proportions of silica fume (SF) and ultrafine (UF) for all mixtures.
All aggregates were added to the mixer and mixed for a few revolutions with absorption water
and then the fines were added and mixed in dry state for few minutes. Premixed super plasticizer
in water was added to aggregates and mixed for three minutes followed by a rest for three minutes,
then mixed again for two minutes. The mixer was stopped followed by casting of the specimen in
molds. Concrete cylinders of 100 × 200 mm were casted for standard compressive strength tests in
rigid plastic molds, while concrete discs 100 mm in diameter and 50-mm thick were casted in molds
for durability according to ASTM 1202 [19] and porosity tests.
where Wss is the weight of the saturated sample in air, Wd is the weight of oven-dried sample, Ww is
the weight of sample in water, and P is the porosity of concrete in percentage.
0.30, the matrix structure was already been well compacted while achieving the workability of material
by the addition of superplasticizer, but still these finer particles were enhancing the strength properties
of Materials
concrete as shown in Figure 4b.
2018, 11, x FOR PEER REVIEW 8 of 21
100
90 Con C5 C8 C10 C15 C25 C35
Compressive Strength (MPa)
80
70
60
50
40
30
20
10
0
0.25 0.3 0.35 0.4
w/c ratio
(a)
120
Con S8 S10 S12
100
Compressive Strength (MPa)
80
60
40
20
0
0.25 0.3 0.35 0.4
w/c ratio
(b)
100
90
80
70
Passing (%)
60
50 PSD of mixture
40
30
20
10
0
10 1 0.1 0.01
Particle Size (mm)
(c)
Figure
Figure 4. 4. Compressivestrength
Compressive strengthvs.
vs.w/c
w/c ratio for
for ultrafine
ultrafineand
andsilica
silicafume
fumedosages.
dosages.(a)(a)
Compressive
Compressive
strength vs. w/c ratio for UF dosages; (b) compressive strength vs. w/c ratio for SF dosages;
strength vs. w/c ratio for UF dosages; (b) compressive strength vs. w/c ratio for SF dosages; (c)(c)
particle
particle
size distribution of concrete mixtures.
size distribution of concrete mixtures.
where f cm (t) means compressive strength at age t days; f c (28) means 28-day compressive strength;
s = coefficient depending on the cement type, such as s = 0.20 for high early strength cements, s = 0.25
for normal hardening cements; s = 0.38 for slow hardening cements and t1 = 1 day. For control mix
with water to cement ratio 0.25, as shown in Figure 5a, the increase in compressive strength with age
after 28 days was observed to be lesser than the ACI-209 Model and CEB-FIP model. The addition of
ultrafine has shown positive improvement in strength as the curing period increases. The addition of
ultrafines even at higher dosages of replacement with cement has gained compressive strength with
time. However, for a water-to-cement ratio of 0.30 as shown in Figure 5b, the gain in compressive
strength was almost similar to both ACI-209 and CEB-FIP Models without addition of ultrafines.
The major gain in compressive strength was observed by the addition of ultrafine at later ages after
90 days even with higher dosages. Figure 5c,d at water-to-cement ratios of 0.35 and 0.40 has shown
gain of strength of concrete with time. At the early age of 28 days, with an increase in ultrafines, the
compressive strength of concrete decreased. The general trend of rate of gain of strength with time
increased for all dosages of ultrafines, which may be attributed due to hydration of anhydrous particles
of cement and very slow hydration of ultrafine quartz leading to a drastic increase in compressive
strength. It can also be observed from Figure 5 that compressive strength for almost 10% percent
replacement of ultrafines with cement has no negative effect on the strength properties of concrete.
It may be due to packing of ultrafine grain particles in between the cement and achieving maximum
packing of material at the micro-level of mixture to attained gain in compressive strength. The rate of
gain of strength with all water-to-cement ratios was observed from all the dosages of ultrafines.
Materials 2019, 12, 299 9 of 19
Materials 2018, 11, x FOR PEER REVIEW 10 of 21
120 120
W30
Compressive Strength (MPa)
80 80
W25
60 60
40 Con25 5 40 Con30 5
8 10 8 10
20 15 25 15 25
20
35 ACI 35 ACI
CEB-FIP CEB-FIP
0 0
0 100 200 300 400 0 100 200 300 400
Age (days) Age (days)
(a) (b)
100 100
W40
Compressive Strength (MPa)
60 60
W35
40 40 Con40 5
Con35 5
8 10 8 10
20 15 25 20 15 25
35 ACI 35 ACI
CEB-FIP CEB-FIP
0 0
0 100 200 300 400 0 100 200 300 400
Age (days) Age (days)
(c) (d)
Figure
Figure 5.5. Compressive
Compressivestrength
strengthvs.
vs.age
ageforfor
different
differentultrafine dosages
ultrafine dosages with different
with w/cw/c
different ratios: (a)
ratios:
compressive strength vs. age for different ultrafine dosages at w/c 0.25; (b) compressive strength
(a) compressive strength vs. age for different ultrafine dosages at w/c 0.25; (b) compressive strength vs. vs.
age
age for
for different ultrafine dosages
different ultrafine dosages at
at w/c
w/c 0.30;
0.30; (c)
(c) compressive
compressive strength
strength vs.
vs. age
age for
for different
different ultrafine
ultrafine
dosages
dosages atat w/c
w/c0.35;
0.35;(d)
(d)compressive
compressivestrength
strength vs.
vs. age
agefor
fordifferent
different ultrafine
ultrafine dosages
dosages at
at w/c
w/c0.40.
0.40.
(MPa)
120 100
(MPa)
100
(MPa) 80
W30
(MPa)
Strength
100 W25 80
Strength
80 60 W30
Strength
W25
Strength
80 60
Compressive
60 40
Compressive
Compressive
60 Con25 8 40 Con30 8
Compressive
40 20
10 12 10
Con30 8 12
Con25 8
40 ACI CEB-FIP 20
10 12 10ACI 12CEB-FIP
20 ACI CEB-FIP 0
0 100 200 300 400 0 ACI
100 200 300 CEB-FIP
400
20 0
Age (days) Age (days)
0 100 200 300 400 0 100 200 300 400
Age (days)
(a) Age (days)
(b)
90 (a) 90 (b)
(MPa)
(MPa)
90
80 90
80
(MPa)
(MPa)
80
70 80
70
Strength
W35
Strength
70
60 70
60
W40
Strength
W35
Strength
60 60
50 50 W40
50 50
Compressive
40 40
Compressive
Compressive
40 40
Compressive
30 30
Con35 8 Con40 8
30 30
20 Con35 8 20 Con40 8
10 12 10 12
20 20
10 10 12 10 10 12
ACI CEB-FIP ACI CEB-FIP
10 10 ACI CEB-FIP
0 ACI CEB-FIP 0
00 100 200 300 400 0 0 100 200 300 400
0 100 Age (days)
200 300 400 0 100 Age (days)
200 300 400
Age (days) Age (days)
(c) (d)
(c) (d)
Figure 6. Compressive strength vs. age for different silica fume dosages with different w/c ratios: (a)
Figure
6. 6. Compressivestrength
Compressive strength vs. ageageforfor
different silica fume dosages with different w/c ratios: (a)
Figure
compressive strength vs. age forvs. different different
silica silica
fume dosages fume dosages
at w/c with
0.25; (b) different
compressive w/c ratios:
strength
compressive
(a)vs.
compressive strength
strength vs. age
vs.fume for different
age dosages
for different silica fume
silica dosages at w/c 0.25; (b) compressive strength
age for different silica at w/c 0.30;fume dosages at strength
(c) compressive w/c 0.25; vs.(b)
agecompressive
for differentstrength
silica
vs. age for different silica fume dosages at w/c 0.30; (c) compressive strength vs. age for different silica
vs.fume
age for different
dosages silica
at w/c fume
0.35; (d)dosages at w/c
compressive 0.30; (c)
strength vs.compressive strength
age for different vs.fume
silica age for different
dosages silica
at w/c
fume dosages at w/c 0.35; (d) compressive strength vs. age for different silica fume dosages at w/c
fume dosages
0.40. at w/c 0.35; (d) compressive strength vs. age for different silica fume dosages at w/c 0.40.
0.40.
Failure of
Failure of
aggregate
aggregate
Improvedpacking
Improved packing
ofaggregate.
of aggregate.
Improved
Improved
packing
packing of
of Failure
Failure ofof
aggregate.
aggregate. aggregate
aggregate
(a) (b)
(b)
Figure
Figure 7. 7.
Figure 7.Typical
Typical
Typical failureofof
failure
failure concreteunder
ofconcrete under compression:
under compression:(a)
compression: (a) failure
(a)failure ofofof
failure silica
silica fume
fume
silica concrete;
concrete;
fume (b)(b)
concrete; typical
typical
(b) typical
failure
failure of
of concrete
concrete with
with ultrafines.
ultrafines.
failure of concrete with ultrafines.
4.3.
4.3.4.3. Rapid
Rapid Chloride
Chloride
Rapid Ion
Chloride Ion
Ion PenetrabilityofofConcrete
Penetrability
Penetrability Concrete
Concrete
The effect of adding ultrafine and silica fume on the chloride ion penetrability of concrete
according to ASTM 1202 are presented by rapid chloride permeability test (RCPT) values for different
Materials 2019, 12, 299 11 of 19
water-to-cement ratios as shown in Figure 8. Mixtures with higher water-to-cement ratios have shown
higher charge passes through the matrix. Maximum charge pass was observed through the higher
water-to-cement ratio of 0.4. It is observed from Figure 8a that the increase in dosage of ultrafines has
significantly reduced the passing charge through the matrix. The ASTM 1202 limits are also represented
in Figure 8a to show the range of material for passing charge through the matrix. It can clearly be
observed from the results that adding 8% ultrafine in the matrix for all water to cementitious ratios
reduced the passing charge through the concrete to be lesser than the low limit of ASTM 1202. Also,
it can be observed that for water-to-cement ratios of 0.3 and 0.25 with the addition of 8% ultrafines or
more, the charge pass through concrete material is below the very low limit as per the ASTM 1202.
In addition, it can be noted that using more than 15% ultrafines with all water-to-cement ratios resulted
in significant reduction in RCPT below the very low limit. The reduction in the charge passes through
the matrix caused by the increased dosage of ultrafines may be attributed to the fact that micro-level
pores in between cement particles have been filled with ultrafines, achieving maximum packing of
material at the ultrafine level. The concrete mixtures with all the water-to-cement ratios followed a
general trend of logarithmic function, and replacement dosages of ultrafines is shown in Figure 8a.
In general, the RCPT was influenced by addition of ultrafines, even for higher water-to-cement
Materials 2018, 11, x FOR PEER REVIEW 13 of 21
ratios.
5000
W40 W35
W30 W25
4000
Negligible Limit Very Low Limit
RCPT (Coulombs)
Low Limit
3000
y = −1534ln(x) + 3501.6
R² = 0.99
2000
1000
0
0 5 8 10 15 25 35
%age Replacement of UF (by cement weight)
(a)
2000
Con40 Con35
Con30 Con25
1500
RCPT (Coulombs)
1000
500
0
8 10 12
%age Replacement of SF (by cement weight)
(b)
FigureFigure 8. Rapid
8. Rapid chloride
chloride ionion penetrability(coulombs)
penetrability (coulombs) for
fordifferent
differentdosages of UF
dosages of and
UF SF with
and SF different
with different
w/c ratios: (a) RCPT (coulombs) for different dosages ultrafines with different w/c ratios; (b) RCPT
w/c ratios: (a) RCPT (coulombs) for different dosages ultrafines with different w/c ratios; (b) RCPT
(coulombs) for different dosages SF with different w/c ratios.
(coulombs) for different dosages SF with different w/c ratios.
4.4. Porosity
The effect of adding ultrafine and silica fume in the concrete on the porosity according to RIlEM
CPC 11.3 with different water-to-cement ratios are shown in Figure 9a and 9b, respectively. Concrete
mixtures with higher water-to-cement ratios have shown higher porosity through the matrix.
Maximum porosity was observed through the higher water-to-cement ratio of 0.4. It can be observed
Materials 2019, 12, 299 12 of 19
The addition of silica fume on the chloride ion penetrability of concrete according to ASTM
1202 with different water-to-cement ratios is shown in Figure 8b. Concrete mixtures with higher
water-to-cement ratios have shown higher charge passes through the matrix, as can be observed for
the water-to-cement ratio of 0.4. It can be observed from Figure 8b that the addition of silica fume has
significantly reduced the passing charge through the matrix. The ASTM 1202 limits are also represented
in Figure 8b to show the range of material for passing charge through the matrix. It can clearly be
observed from the results that adding 8% silica fume in the matrix for all water-to-cementitious ratios
reduced the passing charge through the concrete to be lesser than the very low limit of ASTM 1202.
It can also be observed that the increase in dosage of silica fume has reduced the charge passing
through matrix, which may be attributed because micro-level pores in between cement particles have
been filled with silica fume, achieving maximum packing of material at the micro-level. The second
reason may be attributed to the pozzolanic reaction, which improves the microstructure of concrete,
making concrete denser. Many other researchers [36–38] who investigated the pozzolanic effect of
silica fume have confirmed this improvement in the microstructure. With the increase in dosage of
silica fume from 8% to 12%, there is no significant improvement in charge pass. A general trend of
logarithmic function governing the behavior of all mixtures with different levels of replacements of
silica fume is shown in Figure 8b. In general, the RCPT was influenced by the addition of silica fume,
even for higher water-to-cement ratios.
4.4. Porosity
The effect of adding ultrafine and silica fume in the concrete on the porosity according to RIlEM
CPC 11.3 with different water-to-cement ratios are shown in Figure 9a,b, respectively. Concrete
mixtures with higher water-to-cement ratios have shown higher porosity through the matrix.
Maximum porosity was observed through the higher water-to-cement ratio of 0.4. It can be observed
from Figure 9a,b that the increase in dosage of ultrafines and silica fume has significantly reduced
the porosity of the matrix for all water-to-cement ratios. At higher water-to-cement ratios, there was
lesser improvement in porosity due to the addition of ultrafines (Figure 9a) and silica fume (Figure 9b),
which may be attributed due to lesser available micro-pores due to lower amounts of cement quantities
in the concrete mixtures. However, better improvements in the porosity was observed for the lower
water-to-cement ratios of 0.25 and 0.3; the decrease in porosity was observed to be even 50% at a
replacement dosage of 25 to 35% of ultrafine in concrete. Addition of silica fume reduced porosity in the
range of 40–60% for water-to-cement ratios of 0.25–0.3 and in the range of 25–40% for water-to-cement
ratios of 0.35–0.4. Such improvement can be attributed due to the fact that ultrafines are filling
the micro-pores resulting in increasing the density of paste at the micro-level. This reduction of
porosity becomes more significant at higher cement content or high paste volume mixtures with lower
water-to-cement ratios that can reach 60%, whereas at higher water-to-cement ratios of 0.35 and 0.4,
maximum reduction in porosity is observed to be around 35%, as shown in Figure 9a. A general trend
of exponential function showing the reduction in porosity for all concrete mixtures and replacement
dosages of ultrafines and silica fume are shown in Figure 9a,b, respectively. By the comparison of
Figure 9a,b, it can clearly be observed that 8% silica fume has reduced porosity by even more than 25%
replacement of ultrafines, which lead to the fact that it has double effect on the microstructure. This
is due firstly to improvement in packing of material at the micro-level because of finer particles and
secondly to improvement of the microstructure due to pozzolanic reaction of silica fume.
mixtures and replacement dosages of ultrafines and silica fume are shown in Figure 9a and 9b,
respectively. By the comparison of Figure 9a and 9b, it can clearly be observed that 8% silica fume
has reduced porosity by even more than 25% replacement of ultrafines, which lead to the fact that it
has double effect on the microstructure. This is due firstly to improvement in packing of material at
the micro-level
Materials because of finer particles and secondly to improvement of the microstructure due
2019, 12, 299 to19
13 of
pozzolanic reaction of silica fume.
12.0
W40 W35 W30 W25
10.0
y = 11.94e−0.07x
R² = 0.99
8.0
Porosity (%)
6.0
4.0
2.0
0.0
0 5 8 10 15 25 35
%age Replacement of UF (by cement weight)
(a)
12.0
10.0
W40 W35 W30 W25
y = −0.38ln(x) + 7.36
8.0 R² = 0.99
Porosity (%)
6.0
4.0
2.0
0.0
8 10 12
%age Replacement of SF (by cement weight)
(b)
Figure 9. Porosity
Porosity (%)
(%) for
for different
different dosages
dosages of
ofUF
UFand
andSFSFwith
withdifferent
differentw/c
w/cratios:
ratios:(a)(a)
porosity (%)
porosity (%)forfor
different dosages
dosages of ultrafines with different w/c ratios; (b) porosity (%) for different dosages
ultrafines with different w/c ratios; (b) porosity (%) for different dosages of of SFSF
with
with different w/c ratios.
w/c ratios.
4.5.
4.5. Relationship between RCPT
Relationship between RCPT and
and Porosity
Porosity
There
There isis aa link
link between
between RCPT
RCPT and
and porosity
porosity ofof concrete.
concrete. The
The porosity
porosityisisthe
thetotal
totalpores
poresavailable
availablein
the concrete whereas RCPT is the total charge pass through the concrete mixture.
in the concrete whereas RCPT is the total charge pass through the concrete mixture. Figure 10 Figure 10 shows
shows the
relationship between
the relationship RCPTRCPT
between and porosity of concrete
and porosity with different
of concrete water-to-cement
with different ratios and
water-to-cement different
ratios and
dosages
differentofdosages
replacements of ultrafines
of replacements ofand silica fume.
ultrafines It is worth
and silica fume.noting that higher
It is worth notingdosages of replacement
that higher dosages
of ultrafines has shown to reduce both porosity and RCPT values. A power function is a governing
trend between porosity and RCPT values of all replacements of ultrafines in all water-to-cement ratios
of concrete as shown in Figure 10a, with an R2 of more than 0.8. Figure 10b shows the relationship of
different dosages of silica fume in different water-to-cement ratios with an R2 of more than 0.9. It shows a
strong relationship between porosity and RCPT values for silica fume concrete. The data was plotted and
a best-fit relationship between porosity and RCPT values was a power function. It clearly shows that an
increase in porosity shows an increase in RCPT values for all replacement levels of silica fume.
to-cement ratios of concrete
of replacement as has
of ultrafines shownshownin Figure
to reduce 10a, with
both an Rand
porosity of more
RCPT than
values.0.8. Figurefunction
A power 10b shows
the relationship
is a governing of trend
different dosages
between of silica
porosity fumevalues
and RCPT in different water-to-cement
of all replacements ratiosinwith
of ultrafines an R2 of
all water-
more to-cement
than 0.9. ratios
It shows a strong
of concrete relationship
as shown in Figurebetween
10a, withporosity
an R2 of and
moreRCPT
than 0.8.values
Figurefor10bsilica
shows fume
concrete. The data was
the relationship plotted dosages
of different and a best-fit
of silicarelationship between
fume in different porosity and
water-to-cement RCPT
ratios with values
an R was
2 of a
power more than 0.9.
function. It It shows
clearly a strong
shows that relationship
an increase between
in porosity
porosity shows and
an RCPT values
increase in for silica
RCPT fume
values
Materials 2019, 12, 299 14 of 19 all
for
concrete. The data was
replacement levels of silica fume. plotted and a best-fit relationship between porosity and RCPT values was a
power function. It clearly shows that an increase in porosity shows an increase in RCPT values for all
replacement levels of12.0
silica fume.
12.0
10.0
10.0
8.0 y = 0.9323x0.301
R² = 0.8156
Porosity (%)
8.0 y = 0.9323x0.301
6.0 R² = 0.8156
Porosity (%)
6.0
4.0
4.0
C5 C8 C10
2.0 C5 C8 C10
2.0
C15 C25 C35
C15 C25 C35
0.0
0.0
0 0 500500 1000
1000 1500
1500 2000
2000 2500
2500 3000
3000
RCPT
RCPT(Coulombs)
(Coulombs)
(a)
(a)
12 12
10 10
8
8
Porosity (%)
Porosity (%)
6
6
y = 0.21x0.54
4 yR²
= =0.21x
0.90
0.54
4 R² = 0.90
2 S8 S10 S12
2 S8 S10 S12
0
0 200 400 600 800 1000
0
0 200 RCPT
400 (Coulombs)
600 800 1000
RCPT(b)
(Coulombs)
Figure 10. Porosity
Figure (%) vs.
10. Porosity (%)RCPT (Coulombs)
vs. RCPT relationship
(Coulombs) for different
relationship
(b) dosages
for different SF andSF
dosages UF:and
(a) UF:
porosity
(a)
porosity
(%) vs. RCPT(%) vs. RCPT relationship
(Coulombs) (Coulombs) relationship
for differentfor different
dosages UF;dosages UF; (b)
(b) porosity (%)porosity
vs. RCPT(%)(Coulombs)
vs. RCPT
Figure 10. Porosity
(Coulombs)
relationship (%) vs.
for relationship
different RCPT
for
dosages SF.(Coulombs)
different dosages SF.relationship for different dosages SF and UF: (a)
porosity (%) vs. RCPT (Coulombs) relationship for different dosages UF; (b) porosity (%) vs. RCPT
5. Predictive
(Coulombs) Models
5. Predictive Models for different dosages SF.
relationship
where f c0 is compressive strength of concrete, A and B are empirical constants catering effects of
aggregate, type of cementitious matrix, admixture, curing, testing condition, and age of concrete.
Materials 2019, 12, 299 15 of 19
Parameters A and B were given as 96.55 and 8.2 for Abram’s model [29,30]. To utilize this formula into
this present study, a modification factor w is introduced in Equation (5) as follow:
A
f c0 = (5)
Bx
A modification factor, w, is computed by the best-fit of experimental data of compressive strength
versus the water-to-cementitious ratio for all the mixtures at the age of 28 days. Figures 5b and 11a
show the experimental and proposed trends with upper limit (UL) and lower limit (LL) for the silica
fume and ultrafine effect on the different water-to-cement ratios. The w-value for ultrafines with
different dosages in different water-to-cement ratios was 1.39. The w-value for concrete with different
dosage of silica fume with different water-to-cementitious ratio was 1.63. Finally, the w-value for
upper limit (UL) and lower limit (LL) for concrete with ultrafines are 1.05 and 1.65, respectively, and
the Materials
upper limit (UL)
2018, 11, and
x FOR lower
PEER limit (LL) of w-value for silica fume are 1.45 and 1.75, respectively.
REVIEW 17 of 21
120
100
Comp. Str. (MPa)
80
60
40 Con C5
C8 C10
C15 C25
20 C35 Abram Model
Proposed UF Mod UL Proposed
LL Proposed
0
0.20 0.25 0.30 0.35 0.40 0.45
w/c ratio
(a)
120
100
Comp. Str. (MPa)
80
60
40
Con S8
S10 S12
20
Abram Model Proposed SF Mod
UL Proposed LL Proposed
0
0.20 0.25 0.30 0.35 0.40 0.45
w/c ratio
(b)
Figure
Figure 11. 11. Strength
Strength vs.vs.
w/cw/cratio
ratiofor
fordifferent
differentultrafine
ultrafine dosages
dosages atat 28
28 days:
days:(a)
(a)strength
strengthvs.
vs.w/c
w/cratio
ratio
for different UF dosages at 28 days; (b) strength vs. w/c ratio for different SF dosages at 28
for different UF dosages at 28 days; (b) strength vs. w/c ratio for different SF dosages at 28 days. days.
5.2.5.2.
Predictive Models
Predictive forfor
Models RCPT
RCPTand
andPorosity
PorosityBased
Basedon
on Compressive Strength
Compressive Strength
It isItalso
is also very
very importanttotoknow
important knowthe
therelationship
relationship between
between permeation-related
permeation-relatedproperties and
properties and
compressive strength of concrete because usually, quality of concrete and its fitness for construction
compressive strength of concrete because usually, quality of concrete and its fitness for construction
is judged based on the compressive strength. So, it is important to have a relationship between
compressive strength and permeation-related properties. Figure 12 shows relationships between
compressive strength and permeation-related properties of ultrafines and silica fume with different
replacement dosages. A predictive model has been proposed to find the compressive strength by
using RCPT and porosity of concrete for different levels of replacements of ultrafines fillers as given
Materials 2019, 12, 299 16 of 19
is judged based on the compressive strength. So, it is important to have a relationship between
compressive strength and permeation-related properties. Figure 12 shows relationships between
compressive strength and permeation-related properties of ultrafines and silica fume with different
replacement dosages. A predictive model has been proposed to find the compressive strength by
using RCPT and porosity of concrete for different levels of replacements of ultrafines fillers as given in
Equation (6).
(1 + 4α)
R, P = w (6)
f c0 (1+4α)
R stands for RCPT and P for porosity value, whereas w is constant which varies for different
dosages of ultrafines for RCPT and porosity of concrete. α is the percentage replacement of ultrafines
in the concrete. The predictive proposed model is drawn in Figure 12a with the upper and lower
bound values. The relationship between RCPT and compressive strength for ultrafine dosages is
shown in Figure 12a. It can be observed that the developed model is in good agreement with the
available literature [41], as shown in Figure 12a. The developed model has different values of w for
RCPT and compressive strength with different replacement dosages of ultrafines with R2 ranging
from 0.80 to 0.95. The value of w for RCPT varies from 250 × 103 to 1150 × 103 from low replacement
levels of 5% to 35% of ultrafines in concrete, respectively. The relationship porosity and compressive
strength for ultrafine dosages is shown in Figure 12b. The developed predictive model is the governing
relationship for porosity and compressive strength with different replacement dosages of ultrafines
with R2 ranging from 0.80 to 0.95. The value of w for porosity varies from 1.1 × 103 to 28 × 103 from
low replacement levels of 5% to 35% of ultrafines in concrete, respectively. A predictive model has
been proposed to find the compressive strength by using RCPT and porosity of concrete for different
levels of replacements of silica fume as shown in Equation (7).
(w)
R, P = (7)
f c0 B(1+4α)
R and P stands for RCPT and porosity value, respectively, whereas w and B are constants which
vary for different dosages of silica fume for RCPT and porosity of concrete. α is the percentage
replacement of silica fume in the concrete. The proposed predictive model for compressive strength
and RCPT value for different dosages of silica fume is drawn in Figure 12c with the upper and lower
bound values. The relationship between RCPT and compressive strength for silica fume dosages
is shown in Figure 12c. The developed model has different values of w for RCPT and compressive
strength with different replacement dosages of ultrafines with R2 ranging from 0.96 to 0.98. The value
of w for RCPT varies from 2.23 × 108 to 1.47 × 1011 with replacement levels of 8% to 12% of silica fume
in concrete, respectively. Comparison of the results with other researchers shows good agreement with
developed predictive models [7], as shown in Figure 12d. The value of B for RCPT varies from 2.27
to 3.04 from replacement level of 8% to 12% of silica fume in concrete, respectively. The relationship
porosity and compressive strength for ultrafine dosages is shown in Figure 12d. The developed
predictive model is the governing relationship for porosity and compressive strength with different
replacement dosages of ultrafines with R2 ranging from 0.93 to 0.95. The value of w for porosity varies
from 3.7 × 103 to 30 × 103 with replacement levels of 8% to 12% of silica fume in concrete, respectively.
The value of B for RCPT varies from 1.13 to 1.42 with replacement levels of 8% to 12% of silica fume in
concrete, respectively.
Materials 2019, 12, 299 17 of 19
Materials 2018, 11, x FOR PEER REVIEW 19 of 21
(a) (b)
(c) (d)
Figure 12. Compressive
Compressivestrength
strengthvs.vs.permeation-related
permeation-relatedproperties of SF
properties of and UF UF
SF and particle: (a)
particle:
compressive strength vs. RCPT (Coulombs) relationship for different dosages UF;
(a) compressive strength vs. RCPT (Coulombs) relationship for different dosages UF; (b) (b) compressive
strength vs. porosity
porosity (%) relationship for different dosages UF; (c) compressive
compressive strength
strength vs.
vs. RCPT
(Coulombs) relationship
(Coulombs) relationship
forfor different
different dosages
dosages SF; (d)SF; (d) compressive
compressive strength
strength vs. vs.(%)porosity
porosity (%)
relationship
relationship
for for different
different dosages SF. dosages SF.
6. Conclusions
6. Conclusions
The conclusions of the work can be summarized as follow:
The conclusions of the work can be summarized as follow:
â Maximum increase of 12% in compressive strength with 12% partial replacement of silica fume
wasMaximum
observed,increase
whereasofpartial
12% in compressive
replacement ofstrength
cement withwith 35%
12% dosage
partial of
replacement of silica
ultrafines showed
fume
about was decrease
a 28% observed,inwhereas
compressivepartial replacement
strength. of cement
This decrease in with 35% dosagestrength
the compressive of ultrafines
was
showed about a 28% decrease in compressive strength. This decrease in the
attributed to a non-pozzolanic activity of inactive ultrafine filler. However, partial replacement ofcompressive
strength
cement withwas attributed
ultrafine to ashowed
up to 8% non-pozzolanic
around a activity
5% increaseof inactive ultrafinestrength.
in compressive filler. However,
partial replacement of cement with ultrafine up to 8% showed
â All the mixtures with silica fume and ultrafines have produced higher compressive around a 5% increase
strengthin
compressive
than strength.
given by Abram’s predictive model, and the increase in compressive strength with partial
replacement
All the mixtures
of silicawith
fumesilica
and fume andwas
ultrafine ultrafines
63% and have
38%,produced higher
respectively, compressive
as compared strength
to Abram’s
than given by
predictive equation. Abram’s predictive model, and the increase in compressive strength with
â Thepartial replacement
partial replacement of of
silica
8% fume andfume
of silica ultrafine
has was 63%the
yielded andRCPT
38%, respectively,
value to a very as compared
low limit
to Abram’s predictive equation.
and low porosity for all water-to-cement ratios. However, the partial replacement with 8%
of ultrafines
The partialhas
replacement
yielded RCPTof 8%toofasilica
very fume has yielded
low limit the RCPT value
at a water-to-cement to aof
ratio very
0.3,low
butlimit
at a
and low porosity
replacement level of for
15%allultrafines.
water-to-cement
Concrete ratios. However,
mixture with allthe partial replacement
water-to-cement ratioswith 8% of
yielded a
ultrafines has yielded
very low limit of RCPT value. RCPT to a very low limit at a water-to-cement ratio of 0.3, but at a
Materials 2019, 12, 299 18 of 19
â The relationships for RCPT and porosity of all mixtures was attained which suggested that there
is strong correlation between porosity and RCPT for both ultrafines and silica fume, as expected.
â Predictive models have been proposed for RCPT and porosity by compressive strength with
consideration of dosage of replacements of ultrafines and silica fume using experimental data.
Author Contributions: Conceptualization, M.I.K. and W.A.; methodology, M.I.K., W.A. and S.M.; validation,
M.I.K., W.A. and S.M.; formal analysis, W.A.; investigation, W.A.; resources, M.I.K., and S.M.; writing—original
draft preparation, W.A.; writing—review and editing, M.I.K., and S.M.; supervision, M.I.K., and S.M.; project
administration, M.I.K.; funding acquisition, M.I.K.
Funding: This research was funded by Deanship of Scientific Research, KING SAUD UNIVERSITY, grant
number RGP-VPP-105.
Acknowledgments: The Authors extend their appreciation to the Deanship of Scientific Research at King Saud
University for funding the work through the research group project No. RGP-VPP-105.
Conflicts of Interest: The authors declare no conflict of interest.
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