Jsae Jaso c615-1989
Jsae Jaso c615-1989
Jsae Jaso c615-1989
3. Types of Testing
Oscillation angle test
Torque test
Rigidity test
Extrusion and drawing strength test
Ball stud static strength test
Dust cover drag strength test
Fatigue strength test
Applicable Standards: JIS K 6301-75 Physical Testing Methods for Vulcanized Rubber
JIS Z 8901-74 Dusts and Aerosols for Industrial Testing
JASO 2 213-76 Glossary of Terms Relating to Steering Systems
of Automobiles
JASO C 715-88 Bench Test Procedures of Steering Ball Joint for
Rack and Pinion Type
Reference Standards: JASO C 710-87 Test Code of Strength and Rigidity for Steering
Column
JASO F 981-70 Ball Studs and Sockets
JASO M 322-85 Heat Aging and Low Temperature Tests for
Automotive Rubber Parts
JASO Z 204-84 Glossary of Terms to Suspension of Automobiles
SAE J 193 SEP 79 Ball Stud and Socket Assembly Test Procedure
1
JAS0 C615-89
Fig. 1
B
t
A
Oscillation angle
k-----Y
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Fig. 2
Goniometer
Normal dimensions
for installation
2
JAS0 C615-89
As shown in Fig. 3, an oscillation angle interfere with any part but a stable
is so related with an oscillation torque service torque is available.
that the torque may rise at the end of Note: ('1 Oscillatable angle may be taken
as the maximu oscillation angle
oscillation. An angle up to the starting as agreed b e a e n both parties
point of such rising torque, therefore, concerned t o delivery.
shall be taken tactually as the maxi-
mum oscillation angle. 5.2 Torque Test
This test shall be conducted to evaluate the
(4) Measurement items and records rotating and oscillating torques of a ball joint
(See Fig. 3) -as follows:
(a) Oscillation angle ('1: (1) Test setup
An oscillation angle mechanically As shown in Fig. 4, for instance, mount
osci I I atab I e the ball joint onto the jig. To determine
(b) Maximum oscillation angle: a torque, use a torque gauge or any
Maximum uniformly oscillatable measuring instrument that may satisfy
angle a t which the ball stud does not the test conditions specified in 5.2 (*l.
Fig. 3
Oscillation angle
7
Maximum
oscillation angle
Rise
- 4 Oscillation angle
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-1- Jr
Torque
Fig. 4
-
application vehiclesiz)
IR;
v i
I. A.
I l
Rotation V I
for installation
3
JAS0 C615-89
Measure the torques upon recipro- Measure the torque upon recipro-
Measuring method cally rotating at the position where cally oscillating in directions A and B
the ball stud stands vertically as from the position where the ball stud
shown in Fig. 4. stands vertically as shown in Fig. 4.
Measuring rate
Atmospheric temperature
Note 12) Tensile or compressive load in an axial direction loaded onto a ball joint when a static load is applied
on a vehicle.
Start-up torque
\Service torque
i z- Oscillation angle
\ Start
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4
JAS0 C615-89
(4) Measurement items and records t o the axis shall be measured upon
Test conditions referred to in (2) loading the static load(*) on an appli-
Torque - angle curve(3) (see Fig. 5) cation vehicles.
Start-up torque Note: (5) Specified applicable load value
shall be determined upon agreed
Service torques between the both parties con-
(maximum, minimum and average = cerned to delivery.
max. + min.)(4) (31 Test Steps
(a) A test piece shall be left for 24 hours
2 or more after completion of the
Note : (3) When the torque values are
directly read with a torque wrench, assembly.
this item may be omitted. (b) After loaded up to the specified value
(4) In case of measurements by using
a torque wrench, stable values are of load in one (11 cycle, the specified
taken as average values for the loads (5) shall be applied in both
representation, while the maxi-
mum and minimum values may tensile and compressive directions.
be omitted. Then the displacements of the ball
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stud shall be measured.
5.3 Rigidity Test (4) Measurement items and record
This test shall be conducted to evaluate the (a) Loads - displacement curves (see
rigidity of a ball joint as follows: Fig. 7)
(1) Test setup (b) Specified load and displacement
As shown in Fig. 6, for instance, mount amount
the ball joint onto the jig. 5.4 Extrusion and Drawing Strength Test
(2) Test Conditions This test shall be conducted to evaluate the
(a) Loads: With the ball stud vertically breaking strength of a socket body or a caulked
standing, apply tensile and compres- portion of a ball joint as follows:
sive loads to the ball stud both axi- (1) Test setup
ally and rectangularly to the axis up As shown in Fig. 8, mount the ball joint
to the specified load valueJ5) The onto the jig.
rigidity in the direction rectangular
Fig. 6
I
I A
I l
ci
Normal dimension
for installation
I
i Load right-angled
to the axis
w
5
JAS0 C615-89
Load
b
Specified load
Displacement
amount
*H+
Displacement
t
Fig. 8
Extrusion Drawing
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Load Load
i t
-
Fig. 9 Load Displacement Curve
Displacement
6
JAS0 C615-89
5.5 Static Strength Test of Ball Stud rectangular to the axis. Preferably the
parties concerned should mutually
This test shall be conducted to evaluate the
agree upon the jig's material and hard-
strength of a ball stud of a ball joint in the
ness, as well as the tightening torque
direction rectangular to the axis as follows:
of the nut, all of which may affect the
(1) Test setup
test result.
As shown in Fig. 10, mount the ball
stud onto the jig.
(4) Measurement items and records
(2) Test conditions
(a) Load - displacement curve (see
(a) Load direction: Direction rectangu-
Fig. 11)
lar to the axis of a bail stud.
(b) Yield load
(b) Load:O to the maximum load (NI
(c) Maximum load
(kgf1
(d) Condition of deformatiodbreak-
(31 Test procedures
down.
Fixing the ball stud onto the jig, apply
the load to the ball stud in the direction
Fig. 10
Load
Normal dimension
Fig. 11 Load-DisplacementCurve
Yield load
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JAS0 C615-89
5.6 Dust Cover Drag Strength Test (4) Measurement items and records
This test shall be conducted to evaluate the (a) Load - displacement curve (see
Fig. 13)
drag strength of a dust cover fixed onto a
socket body of a ball joint as follows: (b) Drawing or breaking load of dust
(1) Test setup
cover.
As shown in Fig. 12, mount the dust (c) State of drawing or breakdown.
cover onto the socket body after in-
stalled the drawing jig. 5.7 Fatigue Strength Test
(2) Test conditions This test shall be conducted to evaluate the
(a) Load direction: Drawing direction of fatigue strength of a socket body and of a
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a dust cover ball stud of a ball joint as follows:
(b) Load: O to a point at which the dust (1) Test setup
cover is pulled out of the socket body As shown in Fig. 14, mount the ball
or broken. (NI (kgf1 joint onto the jig. The mounting angle,
(3) Test procedures however, may be determined upon
Fixing the socket body, apply the load agreed between both parties concerned
to the drawing jig being installed onto to delivery as required.
the dust cover.
Fig. 12 -
Fig. 13 Load Displacement Curve
Load
Drawing or breaking
Displacement
Fig. 14
5 Normal dimension
for installation
-
Load
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JAS0 C615-89
-
Fig. 15 Load Repetitive Cycle Curve
Load!
Fig. 16
Oscillation
Rotation
4
Load along with axial direction
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JAS0 C615-89
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(b) Since the bail joint may generate heat of the ball joint shall be so arranged
depending o n the test condition that muddy water is splashed over such
applied, it should be necessary to portions.
Fig. 17
Oscillation
Rotation
Muddy water
Load rectangular
J
Axial load
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JAS0 C615-89
Fig. 18
II
JAS0 C615-89
(3) Test procedures cover onto the jig and let the ball
(a) As shown in Fig. 19, fix the dust cover stud vertically stand up.
onto the jig and let the ball stud ver- (b) Upon leaving in the environmental
tically stand up. tank under the conditions specified
Fig. 19 Fig. 20
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JAS0 C615-89
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in (2) above, expose the ball joint ing angle or the rotation angle of
for three hours or longer at the room lt40'.
temperature. Thereafter, as shown in (4) Measurement items and records
Fig. 20, rapidly apply six (6) or more (a) Test conditions specified in (2).
strokes with the maximum oscilla- (b) Examination for cracks
tion angle of the ball joint as well as (c) Examination for grease leakage from
six (6) or more strokes with the the caulked and sealed portions
vehicle's designed maximum steer- (d) Any other possible abnormality
13
JASO C615-89
Explanatory Note
on
JASO C 615-89 Bench Test Procedures of Suspension Ball Joint for
Independent Type
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5. Ball Joint Test Method method, it is preferably recommended
5.1 Oscillation Angle Test t o use an appropriate measuring device
if a detailed record is required. When a
(3)Test procedures friction torque of a spherical surface of
(a) The way of taking the oscillation a ball stud is taken as the torque of a
angle was taken as the same method ball joint excluding a torque generated
with t h a t specified in Fig. 2 of 6.1 (3) in a dust cover, a determination shall
(a) in JASO C 715. be agreed upon between both parties
concerned to delivery.
Muddy water durability test Muddy water durability test (Durability test with a solution
mixture of brine and dust)
Dust cover ozone-deterioration test Dust cover ozone-deterioration test (Durabilin/ test in an Ozone
atmosphere)
Dust cover low temperature test I Dust cover low temperature test I -
Dust cover heat resistance test 1 Dust cover heat resistance test 1 {Durability test with steam)
Remark: The test conditions parenthesized have not been described concretely.
14
JAS0 C615-89
r-l n
Explanatory Fig. 3
Rotation
Normal dimension
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icillation
JI
Static load on application vehicle
15
JASO C615-89
after assembling. SAE takes 48 hours the same hardness as those of the
for this purpose. The time l e f t for application vehicle. It is preferable t o si-
the stabilization may be omitted for multaneously replace along with the ball
such a ball joint constructed of joint.
metallic materials which is free from On the other hand, in the case of loads
a secular change. along with the axial direction of the ball
stud, the jig on the other end to which
5.4 Extrusion and Drawing Strength Test the socket is mounted shall have the
same constraint condition as those of
(4) Measurement items and records
the application vehicle for the opening
(a) Load - displacement curve: Various or caulked portion of the socket.
different features are represented
(2)Test conditions
according to constructions of ball
(c) Repeating rate
joints. Peculiarities appeared in a
Since an exothermic behavior will be
process lead to the maximum load
arisen under high frequency in this
shall be preferably analyzed, if nec-
test, the rate in the order of 3 t o 15
essary, in comparison with the ball
Hz was taken.
joint's warking conditions. (See
Explanatory Fig. 4)
5.9 Muddy Water Durability Test
5.5 Static Strength Test of Ball Stud Test setup
The mounting condition and direction
(4) Measurement items and records
of the ball joint shall be determined in
ta) Load - displacement curve: Various
such manner similar to the application
different features are represented
vehicle upon considering conditions
according to materials of ball studs,
suck as drip, etc. when muddy water is
conditions for heat treatment and so
splashed.
forth. Peculiarities appeared in a proc-
Test conditions
ess lead to the maximum load shall
The test conditions have been defined
be preferably analyzed, if necessary,
upon referring t o the requirements
in comparison with the ball joint's
specified in 6.8 (2) of JASO C 715.
working conditions.
However, in SAE J 193, a condition of
continuously spraying muddy water of
5.7 Fatigue Strength Test
0.15 kg mixed in 50% saturated salt
(1) Test setup water of four (4) litres is specified.
In the case of loads along with the Accordingly, necessity of addition of
direction rectangular to the ball stud's salinity shall be determined upon agreed
axis, the jig on the other end of the ball between both parties concerned to
stud shall have the same materials with delivery.
Load
e --`,```,,,``,,,,,``,,,,```,,,-`-`,,`,,`,`,,`---
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JAS0 C615-89
5.11 Low Temperature Test of Dust Cover 5.12 Heat Resistance Test of Dust Cover
(3) Test procedures (3)Test procedures
(b) The minimum number of stroke shall (b) The minimum number of stroke shall
be taken as six (61, and a further re- be taken as six ( 6 ) cycles, and a fur-
quirement for number of stroke shall ther requirement for number of
be determined upon agreed between stroke shall be determined upon
both parties concerned to delivery. agreed between both parties con-
cerned to delivery.
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JAS0 C615-89
Published by
The Societv ofAutomotive Engineers of Japan, Inc.
10-2, Goban-Cho, Chiyoda-ku, Tokyo 102, Japan