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INTERNATIONAL ISO
STANDARD 10721-2

First edition
1999-05-01

Steel structures —
Part 2:
Fabrication and erection
Structures en acier —
Part 2: Fabrication et montage

A Reference number
ISO 10721-2:1999(E)
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ISO 10721-2:1999(E)

Contents

1 Scope ........................................................................................................................................................................ 1

2 Normative references .............................................................................................................................................. 1

3 Materials ................................................................................................................................................................... 2

4 Fabrication workmanship ....................................................................................................................................... 3

4.1 Material identification ........................................................................................................................................... 3

4.2 Bending and pressing .......................................................................................................................................... 3

4.3 Straightening and flattening ................................................................................................................................ 3

4.4 Forging................................................................................................................................................................... 3

4.5 Preparation of edges, ends and surfaces .......................................................................................................... 3

4.6 Holes for bolts and pins....................................................................................................................................... 4

4.7 Bolts, nuts and washers ...................................................................................................................................... 5

4.8 Welding .................................................................................................................................................................. 8

5 Fabrication tolerances........................................................................................................................................... 13

5.1 General................................................................................................................................................................. 13

5.2 Cross-section of rolled sections ....................................................................................................................... 14

5.3 Cross-section of members fabricated from plates (or built up from sections) ............................................ 14

5.4 Length .................................................................................................................................................................. 17

5.5 Straightness in both axes .................................................................................................................................. 17

5.6 Camber................................................................................................................................................................. 17

6 Erection................................................................................................................................................................... 18

6.1 Accuracy of construction .................................................................................................................................. 18

6.2 Marking for erection ........................................................................................................................................... 18

6.3 Delivery, storage and handling ......................................................................................................................... 18

© ISO 1999
All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic
or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
International Organization for Standardization
Case postale 56 • CH-1211 Genève 20 • Switzerland
Internet [email protected]
Printed in Switzerland

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© ISO ISO 10721-2:1999(E)

6.4 Erection of structural steelwork........................................................................................................................ 18

6.5 Alignment ............................................................................................................................................................ 18

6.6 Protective treatment — Site application........................................................................................................... 18

7 Supports and foundations.................................................................................................................................... 18

7.1 Foundation anchor bolts ................................................................................................................................... 18

7.2 Shims ................................................................................................................................................................... 19

7.3 Bedding and grouting ........................................................................................................................................ 19

8 Erection tolerances ............................................................................................................................................... 19

8.1 General ................................................................................................................................................................ 19

8.2 Connection to concrete foundations................................................................................................................ 20

8.3 Column bases ..................................................................................................................................................... 20

8.4 Plumbing and alignment of columns................................................................................................................ 20

8.5 Alignment of beams ........................................................................................................................................... 22

8.6 Fit of compression joints ................................................................................................................................... 22

9 Corrosion protection of steelwork....................................................................................................................... 22

9.1 General ................................................................................................................................................................ 22

9.2 Surface preparation............................................................................................................................................ 22

9.3 Protective treatment ........................................................................................................................................... 26

10 Control in fabrication .......................................................................................................................................... 26

10.1 Certification....................................................................................................................................................... 26

10.2 Control of works ............................................................................................................................................... 27

11 Control and inspection during erection ............................................................................................................ 28

11.1 General .............................................................................................................................................................. 28

11.2 Inspection.......................................................................................................................................................... 28

11.3 Temporary works and supports ...................................................................................................................... 28

Annex A (informative) Guidance for control of distortion and shrinkage ........................................................... 29

Annex B (informative) Guidance for repair of welds ............................................................................................. 30

Annex C (informative) Guidance for the qualification of personnel .................................................................... 31

Annex D (informative) Testing and inspection of welds ....................................................................................... 32

Bibliography.............................................................................................................................................................. 44

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ISO 10721-2:1999(E) © ISO

Foreword

ISO (the International Organization for Standardization) is a worldwide federation of national standards bodies (ISO
member bodies). The work of preparing International Standards is normally carried out through ISO technical
committees. Each member body interested in a subject for which a technical committee has been established has
the right to be represented on that committee. International organizations, governmental and non-governmental, in
liaison with ISO, also take part in the work. ISO collaborates closely with the International Electrotechnical
Commission (IEC) on all matters of electrotechnical standardization.

International Standards are drafted in accordance with the rules given in the ISO/IEC Directives, Part 3.

Draft International Standards adopted by the technical committees are circulated to the member bodies for voting.
Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote.

International Standard ISO 10721-2 was prepared by Technical Committee ISO/TC 167, Steel and aluminium
structures, Subcommittee SC 2, Steel: Fabrication and erection.

ISO 10721 consists of the following parts, under the general title Steel structures :

 Part 1: Materials and design

 Part 2: Fabrication and erection

Annexes A to D are for information only.

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© ISO ISO 10721-2:1999(E)

Introduction

This part of ISO 10721 establishes a common basis for drafting national standards for the fabrication and erection of
steel structures, in order to ensure an adequate and consistent treatment of safety and serviceability compatible
with ISO 10721-1. The specific and numerate requirements for the achievement of structures which are optimal with
respect to the state of the economy, development and general values of a nation are given in the appropriate
national standard.

NOTE Those concerned with a construction project may need to take into account the safety and health of the construction
workers in accordance with national laws, regulations and practice. Thus, fabricators, clients, designers, constructors,
employers, self-employed persons and employees may be concerned with this matter.

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INTERNATIONAL STANDARD © ISO ISO 10721-2:1999(E)

Steel structures —
Part 2:
Fabrication and erection

1 Scope

This part of ISO 10721 specifies the requirements for the fabrication, erection and inspection of structural steelwork
in buildings designed in accordance with ISO 10721-1, including steelwork in composite steel and concrete
structures.

This part of ISO 10721 is also applicable to bridges, off-shore and other civil engineering and related structures, but
for such structures it may be necessary to consider other requirements.

NOTE For welded connections and for structures subject to fatigue, special considerations regarding scope and field of
application are presented in 8.9 and 10.1 respectively of ISO 10721-1.

2 Normative references

The following normative documents contain provisions which, through reference in this text, constitute provisions of
this part of ISO 10721. For dated references, subsequent amendments to, or revisions of, any of these publications
do not apply. However, parties to agreements based on this part of ISO 10721 are encouraged to investigate the
possibility of applying the most recent editions of the normative documents indicated below. For undated
references, the latest edition of the normative document referred to applies. Members of ISO and IEC maintain
registers of currently valid International Standards.

ISO R615, Methods for determining the mechanical properties of the weld metal deposited by electrodes 3,15 mm
or more in diameter.

ISO 630, Structural steel — Plates, wide flats, bars, sections and profiles.

ISO 657 (all parts), Dimensions of hot rolled steel sections.

ISO 700, Power sources for manual metal arc welding with covered electrodes and for the TIG process.

ISO 1461, Metallic coatings — Hot dip galvanized coatings on fabricated ferrous products — Requirements.

ISO 2063, Metallic coatings — Protection of iron and steel structures against corrosion — Metal spraying of zinc
and aluminium.

ISO 2081, Metallic coatings — Electroplated coatings of zinc on iron or steel.

ISO 2082, Metallic coatings — Electroplated coatings of cadmium on iron or steel.

ISO 2400, Welds in steel — Reference block for the calibration of equipment for ultrasonic examination.

ISO 2553, Welded, brazed and soldered joints — Symbolic representation on drawings.

ISO 3690, Welding — Determination of hydrogen in deposited weld metal arising from the use of covered
electrodes for welding mild and low alloy steels.

ISO 4063, Welding and allied processes — Nomenclature of processes and reference numbers.

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ISO 10721-2:1999(E) © ISO

ISO 7415, Plain washers for high-strength and structural bolting, hardened and tempered.

ISO 7963, Welds in steel — Calibration block No. 2 for ultrasonic examination of welds.

ISO 8501-1, Preparation of steel substrates before application of paints and related products — Visual assessment
of surface cleanliness — Part 1: Rust grades and preparation grades of uncoated steel substrates and of steel
substrates after overall removal of previous coatings.

ISO 8501-2, Preparation of steel substrates before the application of paints and related products — Visual
assessment of surface cleanliness — Part 2: Preparation grades of previously coated steel substrates after
localized removal of previous coatings.

ISO 8503-1, Preparation of steel substrates before application of paints and related products — Surface roughness
characteristics of blast-cleaned steel substrates — Part 1: Specifications and definitions for ISO surface profile
comparators for the assessment of abrasive blast-cleaned surfaces.

ISO 8503-2, Preparation of steel substrates before application of paints and related products — Surface roughness
characteristics of blast-cleaned steel substrates — Part 2: Method for the grading of surface profile of abrasive
blast-cleaned steel — Comparator procedure.

ISO 9000 (all parts), Quality management and quality assurance standards.

ISO 9002, Quality systems — Model for quality assurance in production and installation.

ISO 9606-1, Approval testing of welders — Fusion welding — Part 1: Steels.

ISO 9692, Metal-arc welding with covered electrode, gas-shielded metal-arc welding and gas welding — Joint
preparations for steel.

ISO 9956-1, Specification and approval of welding procedures for metallic materials — Part 1: General rules for
fusion welding.

ISO 9956-2, Specification and approval of welding procedures for metallic materials — Part 2: Welding procedure
specification for arc welding.

ISO 9956-3, Specification and approval of welding procedures for metallic materials — Part 3: Welding procedure
tests for the arc welding of steels.

ISO 10721-1:1997, Steel structures — Part 1: Materials and design.

ISO 12944-4, Paints and varnishes — Corrosion protection of steel structures by protective paint systems — Part 4:
Types of surface and surface preparation.

ISO 14713, Protection against corrosion of iron and steel in structures — Zinc and aluminium coatings guidelines.

3 Materials

All materials should comply with the requirements of 6.3 of ISO 10721-1:1997.

For steels not complying with 6.3 of ISO 10721-1:1997, other requirements may be necessary.

Where no suitable International Standard exists, reference shall be made to appropriate national standards,
certification schemes and agreements.

Unless stated otherwise, the national standards to be adopted are those of the country in which the structure is to
be built.

Where no standards exist, the proprietary manufacturer's recommendations shall be adopted.

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4 Fabrication workmanship

4.1 Material identification

The fabricator shall demonstrate the means used to effectively identify steel materials prior to fabrication and
assembly of members. Hard stamping may be used except where otherwise specified by the designer, such as for
elements subject to sudden impact or fatigue criteria or in regions where plastic hinges may occur.

4.2 Bending and pressing

Steel may be bent or pressed to the required shape by either the hot or the cold process, provided the properties of
the material are not affected beyond the limits specified in the relevant steel standard.

For cold bending of plates and flats, the internal radius of bends shall be within tolerances given in the design
documents and shall not be less than the bend testing radius specified for the material thickness in the relevant
steel standard.

For hot bending, the temperature, timing and cooling rate shall be appropriate to the particular type of steel. Bending
in the blue heat range (290 °C to 380 °C) shall be avoided.

4.3 Straightening and flattening

Straightening and flattening shall be carried out by the application of heat or by the slow application of mechanical
pressure; hammering is not permitted.

When straightening and flattening by the application of localized heat, the recommendations of clause B.4 in
annex B should be followed.

4.4 Forging

Forging shall be carried out in such a manner that it will not impair the properties of the material.

4.5 Preparation of edges, ends and surfaces

4.5.1 General

Cutting shall be by sawing, shearing and machine thermal or laser cutting. Unguided flame cutting shall only be
used for notching or the completion of the formation of slotted holes. Re-entrant corners shall be rounded by
grinding and be free of overcutting.

4.5.2 Preparation of material

The preparation of the material shall be in accordance with the following requirements:

a) parent metal surfaces within 25 mm of the weld shall be smooth, uniform and free from cracks, loose or thick
scale and other contaminants which would adversely affect the strength or quality of the weld;

b) where small notches or irregularities in gas-cut edges occur on otherwise satisfactory surfaces, they shall be
removed by grinding or machining to a smooth profile.

Notches in excess of 5 mm in depth or other discontinuities considered unacceptable shall be repaired by

c) re-entrant corners shall be filleted to a radius of not less than 10 mm;

NOTE A re-entrant corner is a corner in which the open angle between the cut faces is less than 180°.

d) methods other than those given in 4.5 may be used for joint preparation, back-gouging or for the removal of
unacceptable material except that thermal gouging shall not be used on quenched and tempered steels;

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ISO 10721-2:1999(E) © ISO

e) edges of built-up beam and girder webs shall be cut to the prescribed camber with suitable allowance for
shrinkage due to cutting and welding. Deviations from the specified camber tolerance may be corrected by the
use of an appropriate heating procedure;

f) steel surfaces shall:

1) on rolled surfaces, be no worse than Grade C in accordance with ISO 8501-1 and be free from surface
defects in accordance with ISO 630,

2) on cut surfaces, have a suitable surface roughness and be free from sharp arrises which prevent the
attainment of the surface conditions required for the painting system specified.

4.5.3 Flame cutting and shearing

Flame cutting and shearing shall be permitted for elements subject to consideration of the following:

a) where a fatigue quality is specified (see D.5.2 in annex D);

b) the cut edge is completely incorporated in the weld;

c) when specified, the maximum hardness of the cut edge does not exceed the levels given in the appropriate
national standard;

d) the roughness of the cut edge does not exceed the value specified in the appropriate national standard.

4.5.4 Machining butted joints

Joint surfaces dependent on contact for the transmission of load shall be within the tolerances specified (see 8.6).
No machining need be carried out on a bearing face which is to be grouted directly to a foundation.

Compression joints which depend on contact bearing shall have the bearing surfaces of individual fabricated pieces
prepared to a common plane by sawing or machining.

4.5.5 Contact surfaces for slip-resistant connections

All contact surfaces shall, at the time of assembly, be as specified and free of any contaminant.

When the joint is assembled, the contact surfaces shall be free from dust, oil, paint or other deleterious materials,
except for a planned slip-resistant coating. Spots of oil which cannot be removed by flame cleaning without leaving
harmful residues shall be removed by suitable chemical means. If rust forms on the contact surfaces before they
have been assembled, it will be sufficient to remove any thin films of rust or other loose material by brushing with a
steel brush. During this process the roughened surface shall not be damaged or made smooth.

4.6 Holes for bolts and pins

4.6.1 Forming holes

Round holes for bolts shall be formed either by drilling or punching. Slotted holes shall be either punched in one
operation or incrementally punched, or formed by drilling or punching two holes and completing by hand flame
cutting. Countersinking shall be carried out by drilling. All holes shall be free from significant burrs.

Where holes are drilled in one operation through parts clamped together which would not otherwise be separated
after drilling, they need not be separated to remove the burrs.

Holes through more than one plate should be punched in the same direction. Punching is allowed for a material up
to 25 mm in thickness provided that the hole diameter is not less than the thickness of the material, and distortion of
the hole is within 10 % of its specified diameter.

Anchor bolt holes in baseplates may be formed by thermal cutting.

Holes in elements subject to fatigue, or where specified, shall either be drilled or subpunched 2 mm undersize in
diameter for preloaded bolts and 4 mm undersize for ordinary bolts and reamed.

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4.6.2 Holes for general purpose and structural bolts

Except as permitted by 4.6.3, the diameter of the hole shall not exceed the nominal diameter of the bolt by more
than:

a) 1 mm for bolts up to and including 14 mm in diameter;

b) 2 mm for bolts over 14 mm but less than 27 mm in diameter;

c) 3 mm for bolts 27 mm in diameter and larger.

4.6.3 Oversize and slotted holes

In accordance with A.8.8.2.2 in ISO 10721-1:1997, the hole dimensions given in Table 1 should apply.

In the case of oversize holes, greater attention shall be taken to ensure resistance to shear and tension when
applicable.

4.6.4 Holes for pins

Pin holes shall be bored smooth, straight and true to gauge and at right angles to the axis of the member. Boring
shall be undertaken only after the member is finally bolted or welded, unless otherwise permitted.

For pins up to and including 250 mm diameter, the diameter of the pins shall be within a tolerance of – 0,25 mm to
– 0,40 mm and the diameter of the pin hole shall be within a tolerance of 0 mm to + 0,15 mm.

For pins exceeding 250 mm diameter, the clearance between the pin and the pin hole shall be not less than
0,40 mm and not more than 0,75 mm.

Table 1 — Dimensions for oversize and slotted holes

Hole type Hole dimension for bolt diameter d of

⭓ 16 mm and ⭐ 22 mm 24 mm ⭓ 27 mm

a) Oversize
Maximum dia. d + 4 mm d + 6 mm d + 8 mm

b) Short slotted

Width d + 2 mm 26 mm d + 3 mm
Length (maximum) d + 6 mm 32 mm d + 10 mm

c) Long slotted

Width d + 2 mm 26 mm d + 3 mm
Length (maximum) 2,5 d 60 mm 2,5 d

4.7 Bolts, nuts and washers

4.7.1 General purpose and non-preloaded structural bolts

The connected parts shall be firmly drawn together. All bolted splices shall be provided with steel packing plates in
order to ensure that the total remaining step between adjacent plates does not exceed 2 mm.

The tip of the bolt shall be flush with or outside the face of the nut when installed. The thread may be included in the
shear plane.

4.7.2 Countersunk bolts

Countersunk bolts shall comply with the requirements of the appropriate national standard.