12M Motorgrader PDF
12M Motorgrader PDF
12M Motorgrader PDF
Motor Grader
Operator Station Steering and Implement Controls Structures, Drawbar, Circle and
Moldboard
✔ A technologically advanced cab, ✔ Two joysticks offer precise control
featuring joystick controls, provides and unparalleled ease of operation. ✔ The 12M frame provides a solid
unmatched comfort and visibility. This advanced technology makes the working platform, and the DCM
pg. 4 12M the most operator-friendly motor delivers service ease and precise blade
grader in the world. pg. 6 control for maximum productivity.
pg. 8
2
Power Train Engine Hydraulics
✔ An electronically controlled power shift ✔ The Cat® C6.6 engine combines power ✔ The electro-hydraulic load-sensing
transmission assures smooth shifting management with ACERT™ Technology system provides the foundation for
and maximum power to the ground. to deliver maximum power and efficiency advanced machine controls, enabling
A modular rear axle and hydraulic in every gear while reducing the superior controllability and precise and
brakes simplify serviceability and environmental impact. pg. 12 predictable hydraulic movements, with
reduce operating costs. pg. 10 the reliability you expect from
Caterpillar. pg. 13
✔ New Feature
3
Operator Station
The 12M features a revolutionary cab design that provides unmatched comfort, visibility
and ease of use, making the operator more confident and productive.
4
Advanced Joystick Controls. In-Dash Instrument Cluster.
Two electro-hydraulic joysticks reduce The instrument panel, with easy-to-
hand and wrist movement as much as read, high-visibility gauges and warning
78% compared to conventional lever lamps, keeps the operator aware of
controls for greatly enhanced operator critical system information.
efficiency. The intuitive pattern is
Cat Messenger. Cat Messenger provides
easy to learn and provides the precise
real-time machine performance and
implement control you expect from
diagnostic data. You can quickly view
Caterpillar.
critical performance and operating
Auxiliary Pod and Ripper Control. information, in multiple languages,
The optional ripper control and helping to maximize the life and
auxiliary control pod are ergonomically productivity of the machine.
positioned to allow simple, comfortable
Controls and Switches. Reliable, long-
operation for the multiple hydraulic
life rocker switches are located on the
options.
right side cab post and front instrument
Visibility. The 12M boasts excellent cluster, within easy reach for the operator.
visibility to the work area, made possible
Comfort and Convenience. Caterpillar
with angled cab doors, a tapered engine
has built the most comfortable cab in
enclosure and a patented sloped rear
the industry by replacing the control
window.
levers and steering wheel with two
joystick controls, and lengthening the Optional HVAC. The optional heating,
cab to give more leg room. ventilation and air conditioning system
uses intelligent vent placement for
Multiple adjustment capabilities for the consistent climate control and clear
arm rest, wrist rests and joystick pods windows for every condition. The high-
help keep the operator comfortable capacity system dehumidifies air and
throughout a long shift. pressurizes the cab, circulating fresh air
Low Interior Sound and Vibration and sealing out dust. An easily accessible
Levels. Isolation mounts for the cab, fresh air filter is located outside the cab
engine and transmission, in addition at ground level for quick replacement
to the relocation of the hydraulic pump or cleaning.
and valves, provide significant sound Optional HVAC Precleaner. Increases
and vibration reductions. The low the service interval of the HVAC fresh
vibration levels and quiet interior provide air filter by up to ten times.
Cat Comfort Series Seat. The Cat ® a comfortable work environment.
Additional Cab Features. Additional cab
Comfort Series suspension seat has an
features include cup holder, lighter and
ergonomic high-back design, with extra
ashtray, coat hook, storage area, night
thick contoured cushions and infinitely
time light, power port and heater.
adjustable lumbar support that evenly
Optional rearview camera, 25 amp
distributes the operator’s weight.
power converter and satellite radio are
Multiple seat controls and armrests
also available.
are easy to adjust for optimal support
and comfort all day. The optional air
suspension seat enhances ride quality
for additional comfort.
5
Steering and Implement Controls
The 12M sets the new standard for motor grader operational efficiency.
Ease of Operation. The revolutionary Intuitive Steering Control. The 12M Electronic Throttle Control. Electronic
joystick controls and exceptional introduces a breakthrough in joystick Throttle Control (ETC) provides the
visibility make the 12M easier to steering control. This technology operator with easy, precise, and consistent
operate without sacrificing control. creates a direct relationship between throttle operation. An automatic and
the lean angle of the joystick and the manual mode on a single switch offers
The intuitive joystick control pattern
turning angle of the steer tires. flexibility for different applications and
allows both new and experienced
operator preferences.
operators to become productive quickly. A brake tensioning system holds the
joystick in position until the operator
Logical grouping of hydraulic functions
moves it. In addition, the steering
in the joysticks allow any operator to
control automatically reduces steering
easily control several functions at the
sensitivity at higher ground speeds for
same time. This allows the operator
comfortable and predictable control.
to be more productive and remain
comfortable throughout the work shift.
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1
1 1
7
4 6 4
3
6 2
Left Joystick Functions. The left Right Joystick Functions. The right 2 – Programmable Auxiliary Hydraulic
joystick primarily controls the machine joystick primarily controls the Drawbar, Pod. Four fingertip controls and a
direction and speed. Circle and Moldboard functions. mini joystick maximize hydraulic
control flexibility, accommodating
1 – Steering: Lean joystick left and right 1 – Right moldboard lift cylinder: up to six hydraulic circuits. Individual
2 – Articulation: Twist joystick left Push joystick to lower, pull joystick functions are easily programmable
and right to raise through Cat ET to meet the configuration
3 – Articulation Return to Center: 7 – Right moldboard lift cylinder float: you need.
Yellow thumb button Pushing joystick through detent The optional auxiliary hydraulic pod is
4 – Wheel Lean: Two black thumb engages float provided in addition to the ripper control
buttons 2 – Moldboard slide: Lean joystick left pod when the machine is configured
5 – Direction: Index trigger shifts and right with three or more auxiliary functions.
transmission to forward, neutral 3 – Circle turn: Twist joystick left
or reverse and right
6 – Gear Selection: Two yellow thumb
4 – Moldboard tip: Thumb switch fore
buttons upshift and downshift
and aft
7 – Left moldboard lift cylinder:
Push joystick to lower, pull joystick 5 – Drawbar center shift: Thumb switch
to raise left and right
7 – Left moldboard lift cylinder float: 6 – Electronic Throttle Control: Trigger
Pushing joystick through detent switch is resume and decrement
engages float 7 – Differential Lock/Unlock:
Articulation Return-to-Center. Yellow button
This exclusive feature automatically
returns the machine to a straight frame
position from any articulation angle
with the touch of a single button.
Return-to-Center helps improve
productivity and safety by allowing
the operator to focus on controlling
the moldboard.
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Structures, Drawbar, Circle and Moldboard
Durable structures with fast and simple DCM adjustments deliver precise material control
while lowering operating costs.
Front Frame Structure. The 12M front Articulation Hitch. A large tapered Drawbar Construction. The A-frame
frame is a formed structural carbon steel roller bearing at the lower pivot carries drawbar features a tubular design for
tube. Advanced fabrication technology loads evenly and smoothly. This joint is high strength and optimum durability.
significantly reduces the number of weld sealed to prevent contamination in this
Aggressive Blade Angle. With a long
joints, which more evenly distributes critical area.
wheelbase the operator can obtain
stress loads. The result is a robust
A mechanical locking pin prevents aggressive moldboard angles, so material
machine that delivers the durability
frame articulation to help ensure safety rolls more freely along the length of the
you expect from Caterpillar.
when servicing or transporting the blade. This is particularly helpful when
Rear Frame Structure. The box- machine. handling very dry materials or cohesive
sectioned hitch design helps resist soils. Better material control gets the
Circle Construction. Our one-piece
torsion loads and ensure structural job done faster, requires less power
forged steel circle is built to stand up to
durability. The integrated bumper ties and saves fuel.
high stress loads and provide structural
the rear frame together as a single, solid
durability. The front 240° of circle teeth
unit, so the frame can withstand heavy-
are hardened to reduce wear and ensure
duty applications such as ripping and
component reliability.
winging snow.
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Moldboard. The optimal curvature and
large throat clearance help move material
quickly and efficiently. Heat-treated
moldboard rails, hardened cutting edges
and end bits, and large diameter bolts
assure reliability and longer service life.
The moldboard side shift cylinder is
positioned on the left side to eliminate
snow wing interference.
Moldboard Positioning. The blade link
bar design extends the possibilities for
moldboard positioning, most beneficial
in mid-range bank sloping and in ditch
cutting and cleaning.
Shimless Moldboard Retention System.
The unique shimless moldboard
retention system reduces the potential
for blade chatter. Vertical and horizontal
adjusting screws keep the moldboard’s
wear strips aligned for precise blade
control and dramatic reductions in
service time.
Top-adjust drawbar wear strips
9
Power Train
Integrated, electronically controlled systems, deliver smooth reliable performance with
reduced operating costs.
Smooth Shifting Transmission. The 12M Load Compensation. This standard Power Shift Countershaft Transmission.
combines several key innovations to feature ensures consistent shift quality Designed and manufactured specifically
ensure smooth, powerful shifts regardless of blade or machine load. for the 12M motor grader, the direct
throughout the gear range. drive countershaft transmission is
Controlled Throttle Shifting.
matched with the powerful Cat C6.6
Electronically Controlled Shifting. This standard feature helps to smooth
engine to maximize power to the ground.
The full Electronic Clutch Pressure directional and gear changes without
Control (ECPC) system optimizes use of the inching pedal. Modular Rear Axle. The 12M
inching modulation and smooths incorporates a bolt-on modular rear
Engine Over-Speed Protection.
shifting between all gears and directional axle design, which offers easy access
Helps protect the transmission and
changes. This provides outstanding to differential components, improves
extend component life by preventing
control and also extends the life of the serviceability and contamination
downshifting until a safe travel speed
transmission by reducing stress on gears. control, and lowers maintenance time
has been established.
and operating costs. The result is a
rugged machine you can rely on for
years to come.
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Inching Pedal. Allows precise control
of machine movements in any gear
with low pedal effort and excellent
modulation, critical in close-quarter
work or finish grading.
Hydraulic Brakes. The oil bathed,
multi-disc service brakes are
hydraulically actuated (1), providing
2 2 smooth predictable braking and lower
operating costs. With brakes located at
each tandem wheel, the 12M offers the
largest total brake surface area in the
1 industry (2), delivering dependable
stopping power and longer brake life.
Brake Serviceability and Reliability.
An easily accessible brake wear
indicator/compensator system (3)
maintains consistent brake performance
and indicates brake wear without
disassembly. This system cuts service
time and extends brake service life.
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Engine
The 12M combines power management with ACERT™ Technology to deliver maximum
power and efficiency while reducing the environmental impact.
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Hydraulics
The 12M electro-hydraulics enable advanced machine controls with precise and
predictable movements.
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Integrated Electronic Solutions
Full systems integration optimizes machine performance and availability.
14
Work Tools and Attachments
The Work Tools and optional attachments for the 12M expand machine versatility, utilization
and performance.
Rear Ripper/Scarifier. The 12M optional Front Mounted Groups. A front mounted
ripper/scarifier is made to penetrate push plate/counterweight or front lift
tough material fast and rip thoroughly group can be ordered on the 12M.
for easier material movement with the The Caterpillar Work Tools front lift
moldboard. The ripper includes three group can be combined with a front
shanks with the ability to add two more dozer blade or front scarifier for added
if needed. Nine scarifier shanks can also versatility.
be added for additional versatility. Moldboard Options. A 3.7 m (12 ft)
Automatic Lubrication System.
Ground Engaging Tools (GET). A wide The optional Lincoln Automatic moldboard is standard on the 12M,
variety of Caterpillar GET is available Lubrication System maintains the with an optional 4.3 m (14 ft) moldboard
on the 12M, including cutting edges, proper grease lubrication on working available from the factory. Left and
graderbits and end bits, all designed for surfaces, significantly extending right side moldboard extensions are
maximum service life and productivity. component life. Contaminants are also available, increasing versatility.
purged from open pins and bushings
to help prevent dirt from damaging
critical components.
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Safety
Safety is an integral part of all machine and system designs.
Operator Presence System. The Operator Low Sound and Vibration Levels. Drop-Down Rear Lights. Optional drop-
Presence System keeps the parking Isolation mounts for the cab, engine down lights fold out from the rear of the
brake engaged and hydraulic implements and transmission maximize operator machine. This creates a wider, lower
disabled until the operator is seated and comfort and help to minimize sound profile to be better aligned with
the machine is ready for safe operation. and vibration. These modifications passenger cars.
provide a quieter and more comfortable
Secondary Steering System. The standard Rearview Camera. Visibility is further
working environment, optimizing
secondary steering system automatically enhanced with an optional Work Area
operator focus.
engages an electric hydraulic pump in Vision System (WAVS) through a
case of a drop in steering pressure, Hydraulic Lockout. A simple switch 178 mm (7 in) LCD color monitor
allowing the operator to steer the located in the cab disables all implement in the cab. Developed specifically for
machine to a stop. functions while still providing machine rugged applications, this durable camera
steering control. This safety feature is improves productivity and increases
Speed Sensitive Steering. The steering
especially useful while the machine operator awareness of surroundings.
software automatically provides an
is roading.
infinitely variable ratio between the High Intensity Discharge (HID) Lighting.
joystick and the steer tires, resulting Brake Systems. Brakes are located at Optional HID lights can replace the
in less sensitive steering as the ground each tandem wheel to eliminate braking standard halogen lamps. The powerful
speed increases. loads on the power train. In addition, HID lights are four times brighter,
the brake systems are redundant and improving night time visibility and safety.
utilize accumulators to enable stopping
in case of machine failure, further
increasing operational safety.
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Circle Drive Slip Clutch. This standard Electrical Disconnect Switch. A battery
feature protects the drawbar, circle and disconnect switch, located inside the
moldboard from shock loads when the left rear enclosure, provides ground-
blade encounters an immovable object. level lockout of the electrical system
It also reduces the possibility of abrupt to prevent inadvertent starting of
directional changes in poor traction the machine.
conditions, protecting the machine,
operator and surroundings.
Blade Lift Accumulators. This optional
feature uses accumulators to help absorb
impact loads to the moldboard by
allowing vertical blade travel. Blade lift
accumulators reduce unnecessary wear
and help to avoid unintended machine
movement for increased operator safety.
Engine Shutoff Switch. An engine
shutoff switch is located at ground level
on the left rear of the machine, allowing
anyone nearby to shut it down in case
of an emergency.
Steel Tandem Walkways. Perforated
raised steel walkways cover the tandems.
This provides a sturdy platform for
standing and walking, and additional
protection for the brake lines.
ROPS/FOPS Cab. Isolation mounted to
the frame to reduce vibration and sound, Fenders. To help reduce objects flying
the integral ROPS/FOPS structure from the tires, as well as build-up of
meets ISO and SAE criteria for operator mud, snow and debris, optional fenders
protection. can be added.
Additional Safety Features. The 12M
has many additional standard safety
features, including laminated glass on
the front windows and doors, lockable
doors, back-up lights and sounding
alarm, black glare-reducing paint on
the front frame and engine enclosure,
and conveniently located grab rails
for added safety.
17
Serviceability and Customer Support
Simplified service, world-class product support and Cat® dealer-trained experts keep your
fleet up and running, maximizing your equipment investment.
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Engine
Engine Model Cat® C6.6 ACERT™ VHP Std – Fan speed – max 1,150 rpm
Base Power (1st gear) – Net 118 kW 158 hp Std – Fan speed – min 550 rpm
VHP range – Net 118-129 kW 158-173 hp Std – Ambient Capability 43° C 109° F
VHP Plus range – Net 118-144 kW 158-193 hp Hi Ambient – Fan speed – max 1,650 rpm
Displacement 6.6 L 403 in3 Hi Ambient – Fan speed – min 550 rpm
Bore 105 mm 4.13 in Hi Ambient Capability 50° C 122° F
Stroke 125 mm 4.92 in • Max torque (VHP Plus) measured at 1,400 rpm.
Torque rise (VHP Plus) 40%
• Net power is tested per ISO 9249, SAE J1349, and EEC 80/1269
Max Torque (VHP Plus) 859 N·m 690 lb ft Standards in effect at the time of manufacture.
Speed @ rated power 2,000 rpm • VHP Plus is an optional attachment.
Number of cylinders 6
• Net power advertised is the power available at rated speed
Derating altitude 3505 m 11,500 ft of 2,000 rpm, measured at the flywheel when engine is
equipped with fan running at minimum speed, air cleaner,
muffler and alternator.
• No engine derating required up to 3505 m (11,500 ft).
Top Speed – Fwd. 44.5 km/h 27.7 mph Height 502 mm 19.76 in
Top Speed – Rev. 37.8 km/h 23.5 mph Width 172 mm 6.76 in
Turning radius, outside front tires 7.46 m 24 ft 6 in Sidewall thickness – inner 14 mm 0.5 in
Steering range – left/right 47.5° Sidewall thickness – outer 16 mm 0.6 in
Articulation angle – left/right 20° Drive chain pitch 44.5 mm 1.8 in
Fwd. 1st 3.9 km/h 2.4 mph Wheel axle spacing 1510 mm 59.5 in
Fwd. 2nd 5.3 km/h 3.3 mph Tandem oscillation – front up 15°
Fwd. 3rd 7.6 km/h 4.75 mph Tandem oscillation – front down 25°
Fwd. 4th 10.5 km/h 6.5 mph
Fwd. 5th 16.4 km/h 10.2 mph
Fwd. 6th 22.2 km/h 13.8 mph Moldboard
Fwd. 7th 30.6 km/h 19 mph
Blade width 3.668 m 12 ft
Fwd. 8th 44.5 km/h 27.7 mph
Moldboard – height 609.6 mm 24 in
Rev. 1st 3.3 km/h 2 mph
Moldboard – thickness 22 mm 0.87 in
Rev. 2nd 6.2 km/h 3.8 mph
Arc radius 413 mm 16.3 in
Rev. 3rd 8.9 km/h 5.6 mph
Throat clearance 124 mm 4.88 in
Rev. 4th 13.9 km/h 8.6 mph
Cutting edge – width 152.4 mm 6 in
Rev. 5th 26 km/h 16.1 mph
Cutting edge – thickness 16 mm 0.6 in
Rev. 6th 37.8 km/h 23.5 mph
End Bit – width 152.4 mm 6 in
End Bit – thickness 16 mm 0.6 in
Service Refill Blade Pull – base GVW 9463 kg 20,862 lb
Blade Pull – max GVW 12 004 kg 26,465 lb
Fuel Capacity 340 L 90 gal Down Pressure – base GVW 7098 kg 15,649 lb
Cooling system 40 L 10.4 gal Down Pressure – max GVW 12 277 kg 27,067 lb
Hydraulic system – tank 60 L 16 gal • Blade pull calculated at 0.9 traction coefficient, which is
Engine Oil 15.5 L 4.1 gal equal to ideal no-slip conditions, and Gross Machine Weight.
Trans./Diff./Final Drives 50 L 13.2 gal
Tandem housing (each) 61 L 16.9 gal
Front wheel spindle 0.5 L 0.1 gal Blade Range
bearing housing
Circle drive housing 7L 1.8 gal Circle centershift – right 656 mm 25.8 in
Circle centershift – left 656 mm 25.8 in
Moldboard sideshift – right 660 mm 26 in
Frame Moldboard sideshift – left 510 mm 20.1 in
Maximum blade position angle 90°
Circle – diameter 1530 mm 60.2 in Blade tip range – forward 40°
Circle – blade beam thickness 35 mm 1.4 in Blade tip range – backward 5°
Drawbar – height 152 mm 6 in Maximum shoulder reach outside of tires
Drawbar – width 76.2 mm 3 in – right 1905 mm 75 in
Drawbar – thickness 9.5 mm 0.4 in – left 1742 mm 68.6 in
Drawbar – yoke bar thickness 19.1 mm 0.75 in Maximum lift above ground 427 mm 16.8 in
Front frame structure Maximum depth of cut 720 mm 28.3 in
– height 254 mm 10 in
– width 254 mm 10 in
– thickness 16 mm 0.63 in
Front axle
– height to center 572 mm 22.5 in
– wheel lean, left/right 18°
– total oscillation per side 32°
1
10 9
2
8
11 3 4
12 5
13 6
1 Height – top of cab 3278 mm 129 in 8 Ground clearance at rear axle 347 mm 13.6 in
2 Height – front axle center 572 mm 22.5 in 9 Height to top of cylinders 2890 mm 113.7 in
3 Length – between tandem axles 1511 mm 59.5 in 10 Height to exhaust stack 2855 mm 112.4 in
4 Length – front axle to moldboard 2511 mm 98.9 in 11 Width – tire center lines 2136 mm 84.1 in
5 Length – front axle to mid tandem 5915 mm 232.8 in 12 Width – outside rear tires 2481 mm 97.7 in
6 Length – front tire to rear of machine 8488 mm 334.1 in 13 Width – outside front tires 2481 mm 97.7 in
7 Length – counterweight to ripper 9889 mm 389.3 in
kg lb kg lb
ELECTRICAL OTHER ATTACHMENTS
Alternator, 150 ampere 2 5 AccuGrade ARO 39 85
Batteries: Accumulators, blade lift 77 170
extreme duty, 1400 CCA 44 96 AutoLube, Lincoln 23 50
heavy duty, 1125 CCA 44 96 AutoLube, Lincoln, ripper enhancement 5 10
Converter, communication (CB) 5 11 Camera, rearview 9 20
Lights: Caterpillar Product Link 321SR 5 10
13 lighting arrangements, including Compressor/tank, Air 23 50
HID options and rear roading, Drain, ecology, engine Wiggins 2 5
drop down Fenders, front, AWD 56 124
Warning: Beacon or Strobe 2 5 Fenders, rear 119 262
Heater, engine coolant:
GUARDS 120V 1 3
covers, screen 4 9 220V 1 3
debris 9 20 Hydraulic arrangements with one or
sound 110 243 more additional hydraulic valves
transmission 141 310 are available for rear ripper, dozer,
snow plow and snow wing.
OPERATOR ENVIRONMENT Ladder, cab, right hand side 7 15
Air conditioner with heater 49 107 Security system 2 5
Door, cab, right hand side 11 25 Snow wing mounting, frame ready 91 200
Fan, defroster, rear window 2 4 Sound suppression 15 32
Mirrors, outside: Starting aid, Ether 0.5 1
heated 24V 15 33
mounted 10 22 WORK TOOLS/G.E.T.
Precleaner, HVAC 5 10 Blade extension, 610 mm (2 ft)
Radio ready, AM/FM or Satellite 9 20 right or left hand 147 325
Seat, air suspension, cloth 2 5 Cutting Edges, curved 43 95
Shade, sun 2 5 Endbits, overlay 24 52
Wiper, each side 0 1 Front lift group, manual 680 1,500
Wiper/washer, rear 0 1 Grader bit, narrow and super penetration 181 400
Mid Mount Scarifier, Mounting 612 1,350
POWER TRAIN Moldboard
Engine, variable horsepower plus (VHP Plus) 4267 mm 610 mm 22 mm
Fuel tank, fast fill 14 31 (14 ft 24 in 7/8 in)
Oil, Hydraulic, Biodegradable Synthetic 4267 mm 686 mm 25 mm
Precleaner, Sy-Klone 9 20 (14 ft 27 in 1 in)
Transmission, autoshift 2 5 Push plate, counterweight 907 2,000
Ripper, mounting 32 70
Ripper, rear 962 2,120
Ripper tooth 28 61
Scarifier, front 434 956
MACHINE ARRANGEMENTS
European Arrangement
Roading Arrangement, European
Snow Arrangement
© 2007 Caterpillar
All Rights Reserved
Printed in U.S.A.
AEHQ5730-01 (5-07) CAT, CATERPILLAR, their respective logos, ACERT, AccuGrade, XT, “Caterpillar Yellow”
and the POWER EDGE trade dress, as well as corporate and product identity used herein,
Replaces AEHQ5730 are trademarks of Caterpillar and may not be used without permission.