Ais 007
Ais 007
Ais 007
5):2014
(Revision 5)
PRINTED BY
THE AUTOMOTIVE RESEARCH ASSOCIATION OF INDIA
P.B. NO. 832, PUNE 411 004
ON BEHALF OF
AUTOMOTIVE INDUSTRY STANDARDS COMMITTEE
UNDER
CENTRAL MOTOR VEHICLE RULES – TECHNICAL STANDING COMMITTEE
SET-UP BY
MINISTRY OF ROAD TRANSPORT and HIGHWAYS
(DEPARTMENT OF ROAD TRANSPORT and HIGHWAYS)
GOVERNMENT OF INDIA
June 2014
!I
AIS-007 (Rev.5):2014
Status chart of the Standard to be used by the purchaser for updating the
record
General remarks:
!II
AIS-007 (Rev.5):2014
1! /227
u) OBD- II requirements for BS-IV Emission norms
v) IS 14664- Brake 2 & 3 Wheeler with ABS
The technical specifications for the 2 & 3 wheelers (L1, L2 and L5
category) have been aligned to 2002/24/EC of 18th march 2002 repealing
Council Directive 92/61/EEC, to the fullest extent possible. The Automotive
Industry Standards Committee responsible for preparation of this standard is
given in Annex I
While applying for the Type Approval, the application shall be accompanied
by the following documents, as applicable to the provisions for which such
compliance is sought:
a) List of provisions for which compliance is sought to be established.
b) The Technical Specifications as per formats given in Table 1 to 13 as
applicable.
c) Details of location of Chassis number and code for month and year of
manufacture as per Rule 122 of CMVR, in Table –11.
d) Copies of certificates or test reports of compliance to various
provisions, which may have already been obtained from authorized
Testing Agencies. This may be attached along with Table–8.
d) Information indicated in Table-10, regarding the Criteria for
Extension of Approval (CEA) for selecting the model/(s) to be tested,
in case variant/(s) are to be approved.
e) Copies of previous certificates or test reports for other models, if any,
which can be used for establishing compliance of the model to be type
approved, with a note explaining the details. (Refer Table-9)
f) The details of CNG components for CNG OE vehicles as per Table-20.
g) The details of LPG components for LPG OE vehicles as per Table-21.
h) Publications available (Owner's Manual and service manual)
2! /227
Agencies. This may be attached along with the Table-18. (Refer Table –
18).
e) Copies of previous certificates or test reports for other models, if any,
which can be used for establishing compliance of the model to be type
approved, with a note explaining the details.(Refer Table - 19).
f) Publications available (Owner’s Manual and service manual)
Note: In case these publications are not available at the time of submitting
the prototype vehicle, they shall be submitted by the manufacturer as
and when they are ready but not later than beginning of commercial
production. In case these publications are not available at the time of
prototype testing, the relevant information required by the test
agency, shall be provided by the manufacturer.
2.3 Application for Type Approval of Agricultural Tractors:
Note: In case these publications are not available at the time of submitting
the prototype vehicle, they shall be submitted by the manufacturer as
and when they are ready but not later than beginning of commercial
production. In case these publications are not available at the time of
prototype testing, the relevant information required by the test
agency, shall be provided by the manufacturer.
3.1. Motor Vehicles: The format for brief technical specifications to be submitted
by the manufacturer is given in Table - 7, which is essentially an enclosure to
the certificate of CMVR compliance. The details of all the variant to be
3! /227
covered in one certificate shall be included in one document. In case more
information is to be provided separate Tables and Annexures could be
included.
4.1. Motor vehicles: The format for detailed technical specifications for two and
three wheelers is given in Table-1. The formats for detailed specifications for
four wheelers and above are given in Tables-2 to 6. In case the application is
being made for establishing conformity against specific provision, the details
specified in the standard/document for that provision shall be submitted. This
may be in the format specified in the applicable standard or a combination of
Tables -2 and Tables - 3 to 6, as appropriate by which the information needed
is complete.
4.3. Agricultural Tractors: The format for detailed technical specifications for
agricultural tractors is given in Table - 17. In case the application is being
made for establishing conformity against specific provision, like engine
testing / type approval, the details specified as per this format shall be
submitted to the testing agencies. The details of the test reports of the safety
critical components shall be submitted in Table -18 format to the testing
agencies.
4.4. Application for approval of Bus bodies as per AIS-052 (Rev. 1) : The
format of technical specifications to be submitted by the Bus Body Builder or
the Bus Manufacturer for approval of the bus body are as given in Table - 22
and Table - 22A. The Original Equipment Manufacturers who have already
4! /227
submitted the component or system approval details during the certification
of their Chassis variants (Drive Away Chassis / Cowl and Chassis/ Cabin and
Chassis/ Chassis with Front End Structure etc.,) in Table - 8 need not
submit the information in Table - 22A format.
5. GENERAL INFORMATION :
5.3 Information, for which the space provided in the format is not sufficient,
may be submitted in a separate document. Such a document should have a
unique identification number, indicating the modification status, and this
number should be referred in the Technical Specifications appropriately.
5. If the item in any clause is not applicable, for any particular model, the
manufacturer should indicate “Not Applicable” or “NA” against the main
heading and sub-clauses need not be answered in such cases. The serial
numbers indicated against each entry shall not be changed.
6. The technical specifications of CNG and LPG kits shall be provided to the
testing agencies as per the format specified in the relevant AIS-024 and
AIS-025 standards respectively.
5! /227
6. OTHER INFORMATION :
6.3 Information regarding the Worst Case Criteria for selecting the model/(s) to
be tested, in case variant/(s) are to be approved, is given in Table -10. This
would apply to the category of vehicles for which the worst case criteria is
available as per the respective standards.
6.4 The format for declaring the location of chassis number and code for the
year and month of manufacture is given in Table-11. This would apply to
motor vehicles, construction equipment vehicles and agricultural tractors.
5. The changes in the technical specifications for the already certified models or
new variants with slight engineering changes shall be intimated in the format
given in Table -12 and Table -12 A.
6.7 The agricultural tractor manufacturer or the engine manufacturer shall submit
their application to the test agency for testing or approval of the agricultural
tractor engine, as per Table-4D format.
7. TRANSITORY PROVISIONS :
1. For all items, for which the compliance is to be established to the notified
standard, the requirement of “Identification Number” has been called for.
This may be filled up to the extent possible.
2. This revised format takes into account all the requisite technical parameters
for the respective standards that were finalized by AISC and decided to be
implemented by CMVR-Technical Standing Committee after April 2011.
The vehicle manufacturer may not fill the data for those technical
requirements which are not notified, as applicable at the time of submitting
their application to the testing agencies.
6! /227
Table 1 AIS-007 (Revision 5)
DETAILED TECHNICAL SPECIFICATIONS
INFORMATION RELATING JOINTLY TO L1, L2 AND L5 CATEGORY VEHICLES
( 2 and 3 Wheelers)
0.0 General
0.1 Make :
0.2 Type (state any possible variants :
and versions: each variant and
each version must be identified
by a code consisting of numbers
or a combination of letters and
numbers)
0.2.1 Commercial name (s) :
0.3 Means of type identification if :
stated on vehicle
0.3.1 Location of that means of :
identification
0.4 Vehicle category (AIS-053) :
0.5 Name and address of :
manufacturer with contact
persons’ name, designation, e-
mail, phone nos. etc.
Provide details of importer, if
applicable.
0.5.1 Name(s) and address (es) of :
assembly plants
0.5.2 Name and address of the vehicle
importer
0.6 Name and address of :
manufacturer's authorized
representative. if any
0.7 Method of inscription of VIN on :
the chassis
0.7.1 The serial numbering (of :
production vehicles) of the type
begins with No
0.8 Position and method of affixing :
the component type-approval
mark for components and
separate technical units
1.0 General arrangement of the vehicle
1.1 Photos and/or drawings of a :
typical vehicle
Manufacturer : Document No : Test Agency : Cert No :
Table 1 AIS-007 (Revision 5)
Signature Signature
Name
Name
3.2 Spark- or compression-ignition
Name
engine Sheet No Designation !
Signature Signature
Name
3.2.4.2.4 Regulator
3.2.4.2.4.1 Type :
3.2.4.2.4.2 Cut-off point
3.2.4.2.4.2.1 Cut-off point under load: .......... :
min-
3.2.4.2.4.2.2 Cut-off point under no load: ..... :
min-1
3.2.4.2.4.3 Idling speed: min-1 :
3.2.4.2.5 Injection pipe work
3.2.4.2.5.1 Length: ...................................... :
mm
3.2.4.2.5.2 Internal diameter: ...................... :
mm
3.2.4.2.6 Injector(s)
either :
3.2.4.2.6.1 Make: :
3.2.4.2.6.2 Type: :
or :
3.2.4.2.6.3 Description of system :
3.2.4.3 By fuel injection (solely in the :
case of spark-ignition): yes/no
either: :
3.2.4.3.1 Description of system :
3.2.4.3.2 Operating principle: injection
into induction manifold (single/
multiple point) (1) /
direct injection/other
(state which)
or :
3.2.4.3.2.1 Make(s) of the injection pump :
3.2.4.3.2.2 Type(s) of the injection pump :
3.2.4.3.3 Injectors: opening pressure :
(state tolerance) kPa
or characteristic diagram :
(state tolerance)
3.2.4.3.4 :
Manufacturer Injection advance
Document No : : Test Agency : Cert No :
3.2.6.10.1
Name
Make Sheet No Designation !
3.2.7.5.1 No of blades :
Manufacturer :
3.2.7.5.2 Diameter Document
of fan No : : Test Agency : Cert No :
Signature Signature
Table 1 AIS-007 (Revision 5)
Name
Name
3.2.10. Minimum cross-section of the :
Name inlet and exhaust
Sheet No ports Designation !
3.6.3
Signature EGR Valve : Signature
: !
3.6.3.2
Name
Type Sheet No Designation
3.7.2 Make :
4.0 Transmission(8)
4.1. Diagram of transmission system :
4.2. Type (mechanical, hydraulic, :
electrical, etc.) (1):
4.3. Clutch (type) :
4.4. Gearbox
4.4.1. Type: automatic/manual(1) :
4.4.2. Method of selection: by hand/ :
foot(1)
4.4.2.1 Gear shifting pattern :
4.4.3. Gear ratios
Signature Signature
4.4.3.3.6
Name Sixth gear Sheet No : Designation !
5.2.
Signature Tyres (standard type): (Enclose Signature
Manufacturer : Document No :
Table 1 AIS-007 Test Agency :
(Revision 5) Cert No :
Signature Signature
7.0 Braking
Name
7.1 Diagram of braking devices : !
Name Sheet No Designation
7.7
Signature Brake fluid – make(s) : Signature
Signature Signature
Name
9.0 Equipment
9.1 Coupling devices
(where applicable)
9.1.1 Type: hook/ring/other(1) :
9.1.2 Photograph and/or drawings :
showing the position and the
construction of the coupling devices
9.2 Arrangement and identification of
controls, tell-tales and indicators
(as per AIS-071as applicable)
9.2.1 Photographs and/or drawings of the :
arrangement of the symbols,
controls, tell-tales and indicators
9.3 Statutory inscriptions
9.3.1 Photographs and/or drawings :
showing the location of VIN.
9.3.2 Height of VIN characters. :
9.4 Device(s) to protect against
unauthorized use
9.4.1 Type of device(s) as per AIS-074 :
9.4.1.1 Make(s)
Footnotes: -
1) State as appropriate
Manufacturer : Document No : Test Agency : Cert No :
2) Where a device has been component type-approved, the description may be replaced by a reference to that component type-
approval. Likewise, no description is needed where a component's
Signature structure is clear from the diagrams or drawings attached to
Signature
the certificate. State the numbers of the corresponding Annexes for each heading where photographs and drawings must be
attached. Name
Where used, means of identification may appear only on vehicles, separate technical units or components falling within the scope
of the AIS / IS governing components
Name type-approval.
Sheet No Designation !
3) Classification in accordance with AIS-053.
Signature Signature
A1.7 Plant/(s) of manufacture
A1.7.1 Name and address of vehicle manufacturingName
plant
Name Sheet No Designation !
Clause Description
No.
B1.0 Vehicle Dimensions :
B1.1 Length mm
B1.1.1 Total length (mm) (for articulated/combination vehicles)
B1.2 Width mm
B1.3 Height (Unladen) (mm)
B1.4 Wheel base (mm)
B1.4.1 Axle spacing in case of multi axle vehicles.
B1.5 Wheel track (mm)
B1.5.1 Front
B1.5.2 Rear
Manufacturer : Document No : Test Agency : Cert No :
B1.5.3 Other axles (for articulated/combination vehicles)
Signature Signature
B1.6 Body overhang (mm)
Name
B1.6.1 Front end !
Name Sheet No Designation
!
B6.0
Name
Front axle : Sheet No Designation
Manufacturer : Document No :
B8.4 Details of single / multiple combinationsTesttoAgency :
be given in the form of an Cert No :
Annexure with
Signature reference to IS 11939:1996 Signature
Signature Signature
B11.1.2 Rear
Name
B15.1
Name
Head lamp – upper / lower control
Sheet No Designation !
Signature
2.5mm the scaled drawing of folds contour and H value as per IS 13942 is required to
Signature
be submitted)
Name
B18.5 Radius of curvature of lateral Rain/Air deflector !
Name Sheet No Designation
Upper anchorage
Left-hand seat
Lower anchorage
Outboard Inboard
Upper anchorage
Name
B22.1.2.2 Drawings, diagrams and plans of the seats, their anchorages on the vehicle, the
adjustment and displacement system of the seats and their parts, and their locking devices
and of additional occupant protection system against displacement of luggage.
B22.1.2.3 In the case of seats fitted with head restraints, the head restraint shall be shown on all
drawings, diagrams and photographs.
B22.1.3 Seat Drawings showing ‘H point co-ordinates with respect to reference point on body
shell
B22.1.4 All designed positions i.e. Slider, Height Adjuster, Manikin settings, Torso Angle etc.
B22.1.5 Seat Identification No. / Part No.
B22.2 Seats, their anchorages and head restrains (for passenger vehicles of categories other
than M1 and goods vehicles of category N).
B22.2.1 Make
B22.2.2 Brief description of the seat type, its attachment fittings and its adjustment,
displacement and locking systems including the minimum distance between fitting points.
B22.2.3 Position and arrangement of seats including seat layout.
B22.2.4 Seats if any which incorporate a safety belt anchorage.
B22.2.5 Seat Identification No./ Part No.
B23.0 Rear Under run Protective device
B23.1 Height of lower edge of the device from the ground (mm).
B23.2 Width of the device (mm).
Manufacturer : Document No : Test Agency : Cert No :
B23.3 Drawing of the rear under-run protective device with dimensions.
Signature Signature
B23.4 Installation drawing showing rear extremity of vehicle, chassis rear overhang, chassis
cross section details etc. Name
B23.5
Name Material (MetalSheet
/ Fibre
No / etc.) Designation !
B26.2.4
Name Thickness mm Sheet No Designation !
B27.5.3
Signature
Area and radius of curvature of the mirror glass reflecting surface
Signature
B27.6.1
Name Make Sheet No Designation !
B28.2.4 Drawings of the relevant parts of the vehicle structure and any seat anchorage
reinforcements
B28.2.5 Drawings of the seat, showing its structure, adjustment system and fixing
components, with an indication of the materials used.
B28.2.6 Drawing or photograph of the restraint system as installed.
B28.2.7 Drawing showing the installation of belts on the vehicle.
B28.3 Safety belts and / or other restraint systems :
Signature Signature
Name
Signature Signature
Name
B32.1.5
Signature Detailed dimensional drawing along with material specifications
Signature
!
B32.2.1
Name
Detailed dimensional
Sheet No
drawing along with press fit diameter as applicable
Designation
B36.5
Name Additional details for interior fitting tests
Sheet No !
to be given (if test is already conducted,
Designation this
information need not be submitted).
Designation Date Date of Issue Page No of
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42
B36.5.1 Instrument Panel Variants with photographs (With / without Airbag, Music system, AC)
B36.5.2 Material used for instrument Panel
B36.5.3 Drawings
B36.5.3.1 Instrument Panel mounting (With hardware details)
B36.5.3.2 ‘H’ point co-ordinates for each seating position
B36.5.3.3 Cross sectional drawings for each projection more than 3.2
B 38.4.1
Signature Make. Signature
B 38.4.3
Name
Identification No. / Part No./Drawing No.
Sheet No Designation !
B39.2.5
Signature Size Signature
B42.3 Detailed Brief dimensional drawing of emergency exit indicating its location(s)
B42.4 Number of passenger compartment doors provided in addition to driver’s door.
B42.5 Dimensions Emergency exit identification
B42.5.1 Number(s) and Dimensions of Roof Exit (if provided)
B42.6
Manufacturer : Dimensions ofDocument
the instructions
No : describing
Testeach
Agencymotion
: necessary to unlatch and
Cert No : open the
exit are provided from the release mechanism.
Signature Signature
B 43.0 Front Under run Protective devices as per AIS-069
Name
B 48.2
Signature Details of CRS (To be provided if the CRS is not of Universal category (U/UF))
Signature
B 48.4
Name Belt type: (adult)
Sheetthree-point
No lap belt/ special type belt/retractor;!
belt (adult)Designation
B 49.0 Head-On Collision as per AIS-096 and Off-set frontal collision as per AIS-098
B 49.1 Brief description of the vehicle type as regards its structure, dimensions, lines and
constituent materials:
B 49.2 Description of the protective system installed in the vehicle:
B 49.3 Description of interior arrangements or fittings that might affect the tests:
B 49.4 (Photographs and/or diagrams and drawings permitting the basic identification of the
type(s) of vehicle and its possible variants which are covered by the approval)
B 50.0 Side-Impact resistance as per AIS-099
B 50.1 A detailed description, including photographs and/or drawings, of the vehicle type with
respect to the structure, the dimensions, the design and the constituent materials, the side
walls of the passenger compartment (exterior and interior), including specific details of
the protection system, where applicable:
B 51.0 Pedestrian protection as per AIS-100 :
B 51.1 A detailed description, including photographs and/or drawings, of the vehicle with
respect to the structure, the dimensions, the relevant reference lines and the constituent
materials of the frontal part of the vehicle (interior and exterior) shall be provided. This
description should include detail of any active protection system installed.
B 53.4
Name Windshield type
Sheet No Designation !
Signature Signature
Name
C3.4
Signature CDI Signature
C3.6 Ignition advance curve (specify tolerance) & enclose the curve
C3.7 Ignition timing (specify tolerance)
C3.8 Contact point gap and dwell angle (specify tolerance)
C3.9 Type and make of distributor
C3.10 Sparking plugs
C3.10.1 Make
C3.10.2 Type and designation
C3.10.3 Spark-gap setting
C3.10.4 Nominal resistance (kilo ohm) (if resistive type)
C3.11 Ignition coil
C3.11.1 Make
C3.11.2 Type
C3.11.3 Identification
C3.12 Ignition condenser
C3.12.1 Make
C3.12.2 Type
C3.12.3 Identification
C3.13 EMI suppressor cap / Device / Electronic unit
C3.13.1 Make
C3.13.2 Type (Resistive/Capacitive)
C3.13.3 identification
C3.13.4 Nominal resistance (kilo ohm)
C3.13.5 Terminology and Drawing of interference Suppression equipment
C3.14 H.T. Cable
C3.14.1 Make and Place
C3.14.2 Type (Resistive/Non-resistive)
C3.14.3 Length mm (if resistive type)
C3.14.4 Outside dia. mm (if resistive type)
Manufacturer : Document No : Test Agency : Cert No :
C3.14.5
Signature
Nominal resistance kilo ohm, (if resistive type)
Signature
C4.1
Name Liquid cooling system
Sheet No Designation !
C5.1
Signature
Max. temp. at engine outlet Signature
Signature Signature
Name
C9.5
Signature
Inter cooler Signature
C9.5.2
Name Identification No
Sheet No / Part No./ DrawingDesignation
No. !
Signature Signature
Name
Signature Signature
Name
C13.0 Governor
C13.1 Type(s)
C13.2 Speed at which Cut off starts under load (rev/min)
C13.3 Max. speed without load (rev/min)
C13.4 Idle Speed (rev/min)
C14.0 Cold start device (starting aid)
C14.1 Make
C14.2 Type(s)
C14.3 System description
C15.0 Starting System :
C15.1 Type(s)
C15.2 System description
C16.0 Valve timing / Port timing or equivalent data
C16.1 Max. lift of valves
C16.1.1 Inlet mm
C16.1.2 Exhaust mm
C16.2 Angle of valves / port (w.r.t. top dead center)
C16.3 Inlet
C16.3.1 Opening
C16.3.2 Closing
C16.4 Exhaust
C16.4.1 Opening
C16.4.2 Closing
C16.5 Transfer
C16.5.1 Opening
C16.5.2 Closing
C16.6 Reference or setting ranges
Manufacturer : Document No : Test Agency : Cert No :
C16.7 Valve gap (Hot or Cold as applicable)
Signature Signature
C16.7.1 Inlet
Name
C16.7.2 Exhaust !
Name Sheet No Designation
Signature Signature
Name
Signature
when no gear is engaged Signature
C21.6
Name Minimum rated speed (Specify the tolerance)
Sheet No Designation !
Note: In case, if data regarding the Moment of Inertia, is required by the test agency for
carrying out the Full Throttle performance test for both the CI / SI engines, the
same shall be provided by the manufacturer.
C22.0 Exhaust system
C22.1 Silencer
C22.1.1 Type
C22.1.2 Make
C22.1.3 Number
C22.1.4 Silencer identification No. / Part No.
C22.2 Internal diameter of exhaust pipe (mm)
C22.3 Description with general arrangement of exhaust system along with its routing
Manufacturer :
indicating theDocument
lengths of exhaust pipe, Test
No :
tailAgency
pipe: and exhaust outlet location, indicated in
Cert No :
a Schematic dimensional drawing.
Signature Signature
C22.4 Minimum distance between exhaust pipe(s) and the fuel line
C22.5 Auxiliary Noise shields for complianceName
to IS 3028 and / OR AIS-020 (If Provided)
Name Sheet No Designation !
C22.5.1 Material
C 25.3
Signature Written description (general working principles)
Signature for ;
C 25.3.1 Positive-ignition engines. Name
Catalyst P0420 Oxygen sensor 1 and 2 signals 3rd cycle Engine speed, engine load,
A/F mode, catalyst temperature Two type 1 cycles Type 1’
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
Signature Signature
Name
C 25.7 Torque limiter (yes/No) (for vehicles with GVW above 3500 kg)
C25.7.1 Description of the torque limiter activation
C25.7.2 Description of the full load curve limitation
C 26.0 Particulate trap ( Yes / No)
C 26.1 Dimensions and shape of the particulate trap (capacity):
C 26.2 Type of particulate trap and design:
C 26.3 Location of the particulate trap (reference distances in the exhaust system):
C 26.4 Regeneration system/method - Description and Drawing:
C 26.4.1 The number of Type I operating cycles, or equivalent engine test bench cycle,
between two cycles where regeneration phases occur under the conditions
equivalent to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP
Document) :
C 26.4.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C 26.4.3 Parameters to determine the level of loading required before regeneration occurs
(i.e. temperature, pressure, etc.):
C 26.4.4 Description of method used to load system in the test procedure described in
paragraph 3.1., Chapter 15 of TAP Document :
Signature Signature
Name
Essential Characteristics of the Engine family–For Engines fitted on vehicles with GVW
greater than 3500 kg specifically for BS-IV compliance
C 2.1.1
Manufacturer : Specifications of engines
Document No : within the family
Test Agency : Cert No :
Signature Signature
Name
C3.4
Signature Operating Principle Signature
Name
C13.0 Governor
C13.1 Make(s)
C13.2 Type(s)
C13.3 Speed at which Cut off starts under load (rev/min)
C13.4 Max. speed without load (rev/min)
C13.5 Idle Speed (rev/min)
C14.0 Cold start device (starting aid)
C14.1 Make
C14.2 Type(s)
C14.3 System description
C15.0 Starting System :
C15.1 Make
C15.2 Type(s)
C15.3 System description
C16.0 Valve timing / Port timing or equivalent data
C16.1 Max. lift of valves
C16.1.1 Inlet mm
C16.1.2 Exhaust mm
C16.2 Angle of valves / port (w.r.t. top dead center)
C16.3 Inlet
C16.3.1 Opening
C16.3.2 Closing
C16.4 Exhaust
C16.4.1 Opening
C16.4.2 Closing
C16.5 Transfer
C16.5.1 Opening
C16.5.2 Closing
C16.6 Reference or setting ranges
C16.7 Valve gap (Hot or Cold as applicable)
C16.7.1 Inlet
C16.7.2
Manufacturer : Exhaust Document No : Test Agency : Cert No :
C16.8
Signature Distribution by ports Signature
C16.8.2
Name Reed valve fitted ( Yes / No )
Sheet No Designation !
C21.4
Signature
Moment of inertia of combined flywheel & transmission at condition
Signature
when no gear is engaged
Name
C21.5 Maximum rated speed (Specify the tolerance)
Name Sheet No Designation !
C21.6 Minimum rated speed (Specify the tolerance)
* See Chapter 3 of Part IV of Doc. MoRTH/CMVR/TAP115/116 Issue No.4
** Net power according to Chapter 6 of Part IV of Doc
MoRTH/CMVR/TAP115/116 Issue No.4.
Note: In case, if data regarding the Moment of Inertia, is required by the test agency for
carrying out the Full Throttle performance test for both the CI / SI engines, the
same shall be provided by the manufacturer.
C22.4
Name
Minimum distance
Sheet No
between exhaust pipe(s)
Designation !
and the fuel line
Designation Date Date of Issue Page No of
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76
Table 4B of AIS-007 (Revision 5)
C23.10.4
Signature Description of method used to load system
Signature in the test procedure described in
paragraph 3.1., ( Refer Chapter 15 of TAP Document) :
Name
C 23.11 Oxygen sensor: type !
Name Sheet No Designation
C 25.6.2
Signature
A description of the type of the OBD demonstration cycle used for the original
Signature
Signature Signature
Name
C 25.7 Torque limiter (yes/No) (for vehicles with GVW above 3500 kg)
C25.7.1 Description of the torque limiter activation
C25.7.2 Description of the full load curve limitation
C 26.0 Particulate trap ( Yes / No)
C 26.1 Dimensions and shape of the particulate trap (capacity):
C 26.2 Type of particulate trap and design:
C 26.3 Location of the particulate trap (reference distances in the exhaust system):
C 26.4 Regeneration system/method - Description and Drawing:
C 26.4.1 The number of Type I operating cycles, or equivalent engine test bench cycle,
between two cycles where regeneration phases occur under the conditions equivalent
to Type I test (Distance 'D' in figure 1 in Chapter 15 of TAP Document) :
C 26.4.2 Description of method employed to determine the number of cycles between two
cycles where regenerative phases occur:
C 26.4.3 Parameters to determine the level of loading required before regeneration occurs (i.e.
temperature, pressure, etc.):
C 26.4.4 Description of method used to load system in the test procedure described in
paragraph 3.1., Chapter 15 of TAP Document :
Name !
C1.0 DescriptionSheet No
of Engine: Designation
Signature Signature
C5.0 Temperature permitted by manufacturer in 0C for liquid cooling
(Location of measurement be specified)
Name
C5.1
Name Max. temp.Sheet
at engine
No outlet Designation !
C9.3.4
Name
Schematic dimensional
Sheet No
drawing Designation !
C11.2
Signature
Working principle: intake manifold/ direct
Signature
injection / indirect injection / swirl
chamber/others
Name
C11.3 Fuel Pump !
Name Sheet No Designation
Signature Signature
Name
Signature Signature
Table 4C of AIS-007 (Revision 5)
Name
Note: In case, if data regarding the Moment of Inertia, is required by the test agency
for carrying out the Full Throttle performance test for both the CI / SI engines,
the same shall be provided by the manufacturer.
Signature Signature
Name
Signature Signature
Signature Signature
C23.14.4.1 Make
Name
C23.14.4.2 Identification No / Part No./ Drawing No.
Name Sheet No Designation !
Table 4C of AIS-007 (Revision 5)
Designation Date Date of Issue Page No of
! /227
92
C24.0 Additional information for evaporative emission
C24.1 Evaporative emission control system
C24.2 Type
C24.3 Make
C24.4 Complete detailed description of devices and their state of tune
C24.5 Drawing of the evaporative control system
C24.6 Drawing of the fuel tank with indication of capacity and material
C24.7 Canister
C24.7.1 Working capacity
C24.7.2 Make
C24.7.3 Identification No / Part No./ Drawing No.
C24.7.4 Schematic diagram
C24.7.5 Canister bed volume (1)
C 25.0 On Board Diagnosis (OBD )
C 25.1 Written description and/or drawing of the Malfunction Indicator(MI).
C 25.2 List and purpose of all components monitored by the OBD system.
C 25.3 Written description (general working principles) for ;
C 25.3.1 Positive-ignition engines.
C 25.3.1.1 Catalyst monitoring
C 25.3.1.2 Misfire detection
C 25.3.1.3 Oxygen sensor monitoring
C 25.3.1.4 Other components monitored by the OBD system
C 25.3.2 Compression-ignition engines
C 25.3.2.1 (Catalyst monitoring)
C 25.3.2.2 Particulate trap monitoring
C 25.3.2.3 Electronic fuelling system monitoring
C 25.3.2.4 deNox system monitoring
C 25.3.2.5 Other components monitored by the OBD system
C 25.4
Manufacturer : Criteria for MI activation
Document No : (fixed number of driving
Test Agency : cycles or statistical method)
Cert No :
Signature Signature
Name
C 25.5 List of all OBD output codes and formats used (with explanation of each).
C 25.6 The following additional information shall be provided by the vehicle manufacturer
for the purposes of enabling the manufacture of OBD-compatible replacement or
service parts and diagnostic tools and test equipment, unless such information is
covered by intellectual property rights or constitutes specific know-how of the
manufacturer or the OEM supplier(s).
C 25.6.1 A description of the type and number of the pre-conditioning cycles used for the
original type approval of the vehicle.
C 25.6.2 A description of the type of the OBD demonstration cycle used for the original type-
approval of the vehicle for the component monitored by the OBD system.
C 25.6.3 A comprehensive document describing all sensed components with the strategy for
fault detection and MI activation (fixed number of driving cycles or statistical
method), including a list of relevant secondary sensed parameters for each component
monitored by the OBD system. A list of all OBD output codes and format used (with
an explanation of each) associated with individual emission related power-train
components and individual non-emission related components, where monitoring of
the component is used to determine MI activation. In particular, a comprehensive
explanation for the data given in service $05 Test ID $21 to FF and the data given in
service $06 must be provided. In the case of vehicle types that use a communication
link in accordance with ISO 15765-4 “Road vehicles, diagnostics on controller area
network (CAN) – part 4: requirements for emissions-related systems”, a
comprehensive explanation for the data given in service $06 Test ID $00 to FF, for
each OBD monitor ID supported, must be provided.
This information may be defined in the form of a table, as follows:
Component Fault code Monitoring strategy MI activation criteria Secondary
parameters Pre-condit-ioning Demonstr- ation test
Catalyst P0420 Oxygen sensor 1 and 2 signals 3rd cycle Engine speed, engine load, A/F
mode, catalyst temperature Two type 1 cycles Type 1’
Signature Signature
Name
Signature Signature
Name
Signature Signature
Table-4D of AIS-007 (Revision 5)
Name
5.2
Name SpecificationsSheet
of Engine
No within this family
Designation !
Signature Signature
Table-4D of AIS-007 (Revision 5)
Name
7.0
Name Combustion : Sheet No Designation !
Signature Signature
Table-4D of AIS-007Name
(Revision 5)
Name Sheet No Designation !
Manufacturer : Document No :
Table-4D of AIS-007Test Agency :
(Revision 5) Cert No :
Signature Signature
19.1.2
Signature Exhaust mm Signature
19.3
Name Inlet Sheet No Designation !
Signature Signature
Table-4D of AIS-007 (Revision 5)
Name
Signature Signature
Table 5 of AIS-007 (Revision 5)
TECHNICAL SPECIFICATION – FOUR Name
WHEELERS AND ABOVE
Name Sheet No
PART D – BRAKES
Designation !
Signature Signature
Name
D5.1.1
Name
Front Sheet No Designation !
D6.0 Booster :
D6.1 Make
D6.2 Type
D6.3 Boost ratio
D6.4 Size of the booster (mm) (diameter)
D7.0 Vacuum or air assistance
D7.1 Pressure
D7.1.1 Nominal (P2 as per IS 11852)
D7.1.2 Cut in
D7.1.3 Cut out
D7.2 Type of vacuum pump or air compressor
D 7.2.1 Air compressor cubic capacity (cc)
D7.3 Type of pressure regulator
D7.4 No. of tanks
D7.5 Tank Capacity (l) Description Capacity
D7.5.1 Tank 1
D7.5.2 Tank 2
D7.5.3 Tank 3
D7.5.4 Tank 4
D7.6 Brake Chamber Front Rear Parking
D7.6.1 Make and type
Size mm
D7.6.2
Inner diameter mm
D7.6.3 Stroke mm
Manufacturer : Document No : Test Agency : Cert No :
D7.6.4
Signature Signature
D8.1
Name
Make, and Identification
Sheet No
No. Designation !
Signature Signature
Name
Signature Signature
D19.1 Function
Name
D19.2 Make
Name Sheet No Designation !
E3.1
Signature Make Signature
E3.3
Name Operating voltage
Sheet No Designation !
E5.3.2
Signature A list, specifying the parts which constitute the headlamp cleaner and drawings thereof,
Signature
E9.0
Signature Registration Plate lamp Signature
E9.2
Name Identification:Sheet
TAC No No. / BIS License No. / E- Marking
Designation !
E15.1
Signature Front Signature
E15.1.2
Name Identification:Sheet
TAC No No. / BIS License No. / E- Marking
Designation !
E16.2 Rear
E16.2.1 Make
E16.2.2 Identification: TAC No. / BIS License No. / E- Marking
E16.2.3 Number and Colour of Lens
E16.3 Side
E16.3.1 Make
E16.3.2 Identification: TAC No. / BIS License No. / E- Marking
E16.3.3 Number and Colour of Lens
E17.0 Reflector
E17.1 Front
E17.1.1 Make
E17.1.2 Type
E17.1.3 Identification: TAC No. / BIS License No. / E- Marking
E17.1.4 Number and Colour of Lens
Manufacturer : Document No : Test Agency : Cert No :
E17.1.5 Reflective surface Area
Signature Signature
E17.1.6 Shape (Square / rectangular / circular / elliptical /other)
Name
E17.2 Rear
Name Sheet No Designation !
E17.2.1 Make
E19.8.3
Signature Identification: TAC No. / BIS License No. / E- Marking
Signature
E19.9.1
Name Make Sheet No Designation !
E19.17
Signature Cornering lamp bulb (if provided) Signature
E19.17.2
Name
Designation Category
Sheet No
as per AIS-034 Designation !
Signature Signature
Name
!
E 22.6 Vehicle equipped with 24 GHz short-range radar equipment: yes/no/optional
E 23.0 Any other features (As declared by the vehicle manufacturer)
Signature Signature
Name
Vehicle data
Basic model
Type / Description
Category of the vehicle
Variant(s)
Type / Description
Category of variant(s)
Engine
Make
Model
Type
Bore x stroke (mm)
No. of cylinders
Displacement
Compression ratio
Max. Engine output (kW @ rpm)
Max. Torque (Nm @ rpm)
Air cleaner type
Clutch
Type
Gear box
Make model
Type
No. of gears
Gear ratio
1st
2nd
3rd
4th
Manufacturer : Document No : Test Agency : Cert No :
5th
Signature 6th Signature
Reverse Name
Signature Signature
Name
Signature Signature
Name
Dimensions
Wheel base (mm)
Overall width (mm)
Overall length (mm)
Overall height (mm)
Front track (mm)
Rear track (mm)
Min. ground clearance (mm)
Cargo box dimensions (mm)
Load body platform area
Weights
Maximum GVW kg (for rigid vehicles)
Maximum GCW kg (for articulated / combination
vehicles)
Maximum FAW (kg)
Maximum RAW (kg)
Kerb weight with 90% fuel
(with spare wheel , tools, etc.) (kg)
Maximum gradeability in 1st gear
Seating
Seating capacity
Sketch showing seating layout with dimensions
Signature Signature
Name
Signature Signature
Name
Rule Subject Name of the TAC No. / BIS Possible date CoP Cert
No. Manufacturer License No / of submission No. with
( Please give Te s t R e p o r t of required validity
information for No. as approval, if d a t e
every supplier / applicable. the same is in (where
vendor under (indicate process e v e r
the same para, validity date ) applicable
separate lines ) (Application )
Ref No.
allotted by
concerned Test
Agency, If
approval is in
the process )
95 Tyres
(Compliance to IS 15633 /
IS 15627/IS 15636)
Front
Rear
Spare wheel (as applicable)
100 Safety Glass
a) Windscreen
b) Side
c) Rear
(For 3 & 4 Wheeler)
101 Windscreen Wiping
System
a) Wiping System
b) Washing System
c) Wiper Blade
(For 3 & 4 Wheelers)
104 Reflex Reflector
a) Front, White
b) Rear, Red
c) Side, Amber
CNG / LPG Kit
Components
Cylinder (as per Gas
Cylinder Rule, 2004)
Cylinder Valve / Multi
Function Valve (as per Gas
Cylinder Rule, 2004)
CNG / LPG Pressure
Manufacturer : Document No : Test Agency : Cert No :
Regulator
Signature Signature
CNG / LPG Gas Solenoid
Valve Name
Name
CNG / LPG Gas Air Mixer
Sheet No Designation !
Cornering Lamp
Signature
Side Marker lamp Signature
Name
Stop Lamp
Name Sheet No Designation !
Reversing Lamp
Note :
1) Please enclose copies for TAC / CoP / BIS License / ECE Certificate / Test Reports wherever required by
the testing agency.
2) Fill all the columns. If any clause is not applicable, mention “NA” in corresponding column. Do not keep it
blank.
3) In case samples are submitted to testing agency, please provide Reference No. if the approval is in process.)
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
Name
* Xerox copies of the certificates to be submitted in case if it is from another testing agency or whenever necessary.
Signature Signature
Name
Name
(13) Sheet No Designation !
Additional information required in the case of application for extension based on an already
tested model:
1. Test report No:
2. Specification No.
3. Detailed justification and logic for applicability of CEA.
4. Copies of Test report and specification should be enclosed in case they are not already
available with the Test Agency.
5. Column (1) should indicate the parameters for the tested model.
Note: Where practically not possible to provide the information in the above form, it may be
given in separate sheets / tables with designated sheet nos.
January
Name Sheet No Designation !
Example of Chassis No. (Vehicle Identification Number) with Month & Year of Manufacture:-
3.2
Signature Signature
!
Name
4.1 Dated Sheet No Designation
3.1.9
Signature Maximum Power (kW) Signature
3.1.11
Name Maximum Thirty Minutes
Sheet No speed km/h (Reference !
Designation in AIS-039/2003 and AIS-040/2003)
5.2
Signature
Specifications of circuit breakers/ fusesSignature
used for protection of batteries / power-train
(Reference in AIS-038/ 2003 Clause 3.1.3)
Name
5.2.1 IS / IEC specifications !
Name Sheet No Designation
Basic model
Signature Signature
Name
Type (Brief description)
Name Sheet No Designation !
Variant(s)
Designation Date Date of Issue Page No of
! 142 /227
Type (Brief description)
Implements / Attachments (Brief description)
Engine No.
Chassis No.
Engine
Make
Model and identification
Type
Bore x stroke (mm)
No. of cylinders
Displacement
Compression ratio
Max. Engine output (kW@rpm)
Max. Torque (Nm@rpm)
Air cleaner
Oil filter
Fuel filter
Capacity of cooling system
Oil sump capacity (l)
Weight of engine (kg) (complete)
Radiator frontal area (core area)
Catalytic converter details, if fitted
Clutch
Type
Outside diameter
Gear box
Make
Model & identification
Type
Manufacturer : Document No : Test Agency : Cert No :
Signature Signature
No. of gears
Name
Signature Signature
Wheel rim size
Name
Tyre size and ply rating
Name Sheet No Designation !
Fuel tank
Material
Capacity (l)
Dimensions in travel mode
Wheel base (mm)
Overall width (mm)
Overall length (mm)
Overall height (mm)
Front track (mm)
Rear track (mm)
Min. ground clearance (mm)
Min. turning circle diameter (m)
Max. clearance circle diameter (m)
Weights
Unladen FAW, kg (FAW1, FAW2 etc.)
Unladen RAW, kg (RAW1, RAW2 etc.)
Unladen weight, kg (weight in travel mode with
90% fuel, accessoriesDocument
Manufacturer : and tools)
No : Test Agency : Cert No :
Name
Maximum speed (kmph)
Name Sheet No Designation !
Seating capacity and layout
Designation Date Date of Issue Page No of
! 145 /227
Table 15 of AIS-007 (Revision 5)
Signature
3.2 Stopping distance (m) (From initial speed
Signature
kmph)
Name
3.3 Parking brake performance !
Name Sheet No Designation
7.0 Combustion
7.1 Type of combustion chamber (Hemispherical /
squish/others)
7.2 Drawings of combustion chamber and piston
crown (mention drawing no)
7.3 Minimum cross section area of ports
7.3.1 Inlet (mm2)
7.3.2
Manufacturer : Outlet (mm2) Document No : Test Agency : Cert No :
8.0
Signature Liquid cooling system Signature
Name
8.1 Nature of liquid and capacity
Name Sheet No Designation !
8.2 Circulating pump yes/no
Designation Date Date of Issue Page No of
! 148 /227
8.3 Characteristics of Circulating pump or make(s) &
type(s)
8.3.1 Drive ratio
8.4 Thermostat type and setting
8.5 Air ducting (std production)
9.0 Air Cooling system
9.1 Blower characteristics
9.1.1 Make(s)
9.1.2 Type(s)
9.1.3 Drive ratio(s)
10.0 Temperature regulating system (yes/no)
10.1 Brief description
11.0 Temperature permitted by manufacturer (0C)
11.1 Liquid cooling :-
11.1.1 Max. temp. at engine Outlet
11.2 Air cooling:-
11.2.1 Reference point
11.2.2 Max. temperature at reference point
11.3 Max. outlet temperature of the intercooled-air
( Location of measurement be specified )
11.4 Max. exhaust temperature
(in case of diesel engines, at the point in the exhaust pipe(s) adjacent in outlet
flange(s) of exhaust manifolds)
13.2
Name Maximum Sheet No Designation !
Name
20.0 Valve timing / Port timing or equivalent data !
Name Sheet No Designation
21.5
Signature
Feed system (pump, injection in to intake
Signature
mixing with fuel etc.)
Name
21.6 Lubricating pump !
Name Sheet No Designation
25.7
Signature Power absorbed by fan kW (specify theSignature
tolerance)
Name
A6.6
Name No.& Layout of cylinders
Sheet No & firing orderDesignation !
A7.0 Combustion :
A7.1 Type of combustion chamber (Hemispherical /
squish/others)
A7.2 Drawings of combustion chamber and piston
crown (mention drawing no)
A7.3 Minimum cross section area of ports
A7.3.1 Inlet mm2
A7.3.2 Outlet mm2
A8.0 Liquid cooling system
A8.1 Nature of liquid and capacity
A8.2 Circulating pump yes/no
A8.3 Characteristics of Circulating pump or make(s) &
type(s)
A8.3.1 Drive ratio
A8.4 Thermostat type and setting
Manufacturer : Document No : Test Agency : Cert No :
A9.0 Air Cooling system
Signature Signature
A9.1.1
Name Make(s) Sheet No Designation !
A14.3
Signature Air filter Signature
A14.3.2
Name Type & Part No.
Sheet No Designation !
A20.8.2
Signature Description of reed valve if any with drawing
Signature
Name
Name
A25.2 Exhaust back pressure at maximum Gross power
Name and location of measurement
Sheet No (kPa) Designation
!
A26.5
Signature Minimum distance between exhaust pipe(s)
Signatureand the
28.1
Signature
Name of producer Signature
28.3
Name Capacity Sheet No Designation !
30.6.1 Type
30.6.2 Number
30.7 Crown wheel
30.7.1 Type
30.7.2 Reduction ratio
30.8 Differential
30.8.1 Type
30.9 Running system
30.9.1 Front axle
30.9.1.1 Type
30.9.1.2 Toe-in (mm)
30.9.1.3 Camber angle
30.9.1.4 Caster angle
30.9.1.5 King pin angle
30.9.1.6 Trial (mm)
30.9.2 Rear axle
30.9.2.1 Type
Manufacturer : Document No : Test Agency : Cert No :
30.9.2.2 Toe-in (mm)
Signature Signature
30.9.2.4
Name Caster angle Sheet No Designation !
33.1.2 Rear
33.1.3 Others
33.2 Name of manufacturer
33.3 Identification mark
33.4
Manufacturer :
Pitch circle dia. of mounting bolts (mm)
Document No : Test Agency : Cert No :
33.5
Signature Number of mounting bolts Signature
34.24.1
Signature
Type Signature
34.26
Name Type of safetySheet
device
No Designation !
35.1.3.1
Name Stack Sheet No Designation !
Signature Signature
Name
Signature Signature
37.11 Type
Name
37.12 Make
Name Sheet No Designation !
38.1.2 Type
38.1.3 Number
38.2.2 Type
38.2.3 Number
38.3.2 Type
38.3.3 Number
39.1.2 Type
39.1.3 Thickness, mm
39.1.4
Manufacturer :
Radius of curvature if curved
Document No : Test Agency : Cert No :
Signature Signature
39.2 Glasses other than front wind shield
Name
39.2.1 Name of producer
Name Sheet No Designation !
39.2.3 Thickness
40.1 Left
40.1.2 Type
40.2 Right
40.2.2 Type
40.3 Inside
Signature Signature
Name
43.14 Odometer
Table 15 of AIS-007 (Revision 5)
45.1.1.3
Name
Identification Sheet
No.No/ Part No. Designation !
45.6
Signature Position lamp / Parking Lamp - Front
Signature
Name
45.6.1 Front Position Lamp
Name Sheet No Designation !
45.6.1.1 Make
Designation Date Date of Issue Page No of
! 177 /227
45.6.1.2 Type of lens (Glass / Plastic)
45.6.1.3 Identification No. / Part No.
45.6.1.4 Number and colour of Lens
45.6.2 Front Parking Lamp
45.6.2.1 Make
45.6.2.2 Type of lens (Glass / Plastic)
45.6.2.3 Identification No. / Part No.
45.6.2.4 Number and colour of Lens
45.7 Position lamp / Parking Lamp - Rear
45.7.1 Rear Position Lamp
45.7.1.1 Make
45.7.1.2 Type of lens (Glass / Plastic)
45.7.1.3 Identification No. / Part No.
45.7.1.4 Number and colour of Lens
45.7.2 Rear Parking Lamp
45.7.2.1 Make
45.7.2.2 Type of lens (Glass / Plastic)
45.7.2.3 Identification No. / Part No.
45.7.2.4 Number and colour of Lens
Table 15 of AIS-007 (Revision 5)
Signature Signature
45.9.4 Number and colour of lens
Name
45.10 Reversing lamp
Name Sheet No Designation !
Signature
Table 15 of AIS-007Signature
(Revision 5)
Signature Signature
46.5.1 Name of producer
Name
46.5.2 Type & identification
Name Sheet No Designation !
47.1.2 Model
47.1.3 Type
47.1.4 Performance & error
47.2 Odometer
47.2.1 Name of producer
47.2.2 Model
47.2.3 Type
47.2.4 Performance & error
47.3 Tachograph
47.3.1 Name of producer
47.3.2 Model
47.3.3 Type
47.3.4 Performance & error
47.4 Pressure gauge
47.4.1 Name of producer
47.4.2 Model
47.4.3 Type
47.4.4 Performance
47.5 Engine speed indicator
47.5.1 Name of producer
47.5.2 Model
Manufacturer : Document No : Test Agency : Cert No :
47.5.3
Signature
Type Signature
47.6
Name Fire extinguisher
Sheet No Designation !
Annexure I
1.2.3
Name Fax number(s) Sheet No Designation !
3.12.1
Signature Make Signature
!
3.13
Name
Turbocharger (if fitted):
Sheet No Designation
Signature Signature
10 .0 Brakes :
Name
10.1 Service brake
Name Sheet No Designation !
Signature Signature
Name
Applicant / Manufacturer :
Name :
Designation :
Place:
Date:
Countersigned:
Signature Signature
Name
1.1 General
1.1.1 Name of Manufacturer / Importer
1.1.2 Address
1.1.3 Name of the contact Person
1.1.4 Telephone Numbers
1.1.5 Fax No.
1.1.6 Email
1.2 List of Imported components (% By value)
(Attach list separately indicating Name and Part
Number)
1.3 Method of selection (by Testing Authority or by
the manufacturer / applicant)
1.4 Recommended duration and Schedule of
Running-In by manufacturer
1.4.1 Engine
1.4.2 Transmission
2.0 Tractor
2.1 Type
2.1.1 Make
2.1.2 Model No.
2.1.3 Brand name, if any
2.1.4. Indian Trade name
2.1.5 Chassis Number and its place of location on the
tractor
2.1.6 Serial No.
2.1.7
2.1.8
Manufacturer : Year of Manufacture
Document No : Test Agency : Cert No :
2.1.9
Signature
Variant(s), if any (Variant name andSignature
variant
features, also Include a model wise Name
separate
sheet for necessary details) !
Name Sheet No Designation
3.2.14.1
Signature
- Make and Type Signature
3.2.14.3
Name - Diameter ofSheet
impeller
No (mm) Designation !
3.4.1 -Make
3.4.2 -Model
3.4.3 -Type
3.5.1 Make
3.5.2 Type
3.5.3 Location
3.6.1 - Make
3.6.2 - Type
3.6.3 - Location
3.9.1.1 - Make
3.9.1.2 - Material
3.9.1.3 - Capacity, ( l )
3.9.1.4
Manufacturer : - Location Document No : Test Agency : Cert No :
Signature Signature
3.9.1.5 - Type of mounting
Name
3.9.1.6 - Provision for draining of sediments/water
Name Sheet No Designation !
3.12.1
Signature Make(s), Signature
Name
3.12.2 Type(s)
Name Sheet No Designation !
3.12.3 Model and Identification No.
Designation Date Date of Issue Page No of
! 194 /227
3.12.4 Fuel Delivery : mm3/stroke at a pump speed
of_____ rpm
3.14.6
Signature Rated speed Signature
!
3.15
Name
Cold start device
Sheet No Designation
3.20
Name Lub. oil filterSheet
(s):No Designation !
3.22.4
Signature Details of Instruments panel: Signature
Name
3.22.4.1 Engine speed –cum-cumulative run hour meter.
Name Sheet No Designation !
3.22.4.2 Lubricant oil pressure gauge/ indicator lamp
Designation Date Date of Issue Page No of
! 197 /227
3.22.4.3 Coolant (water) temperature gauge (with colour
zones).
3.22.4.4 Fuel level gauge (with colour zones).
3.22.4.5 Main switch (key-turn type).
3.22.4.6 Light switch (rotary type).
3.22.4.7 Turn indicator light switch
3.22.4.8 Hazard light switch
3.22.4.9 Head light (long beam) indicator lamp.
3.22.4.10 Battery charging indicator lamp.
3.22.4.11 Turn indicator-cum-hazard indicator tell-tale
3.22.4.12 Fuel shut-off knob
3.22.4.13 Horn push button.
3.22.4.14 Specify other if any
3.22.5 Lighting Installation requirements
Positio
n in
Identi-
width Geo
No. Arra fication
(from m-
Produc and - Orienta Tell Mark
Description Type outer etric
er colou ngem tion tale (if
edge), visib
r ent availab
height, ility
le)
Length
(mm)
1 2 3 4 5 6 7 8 9 10
Head lamps:
Manufacturer : Document No : Test Agency : Cert No :
- Main beam
(optional)
Signature Signature
Signature Signature
Name
6.2.1
Signature Name of manufacturer Signature
10.12
Name At Hitch Points
Sheet No Designation !
13.3 Location
13.4 Method of Operation
13.5 Diameter of Steering Wheel (mm)
13.6 Steering Housing Oil Capacity (I)
14.0 Brakes
14.1 Service Brake
14.1.1
Manufacturer :
Make Type Document No : Test Agency : Cert No :
Signature Signature
14.1.2 Location
Name
14.1.3 Thickness of Brake Lining (mm)
Name Sheet No Designation !
15.2.8
Name For Field Sheet No Designation !
19.1.12
Signature
Other (Brake etc ) Signature
19.2
Name Number of lubricating
Sheet No points: Designation !
Name
Front - Location of C.I. ballast
22.1.6
Name
weights Sheet No Designation !
Signature
hpSignature
26.1.2 Power at rated engine speed, (kW) --do--
Name
Signature Signature
I,…………………………………………………….of M/s
……………………………………………… hereby declare that information given above in page
no. 1 to 21 is as per design / drawings of the prototype/commercial model of tractor submitted for
Confidential/Commercial test and is correct to the best of my knowledge and belief.
Applicant / Manufacturer :
Signature of Authorised Signatory :
Name :
Designation :
Place:
Date:
Signature Signature
PRE-TEST CONDITION
NameCERTIFICATE
!
Name
FOR COMMERCIAL
Sheet No
TEST (I.C.T./VARIANT/SUPPLIMENTARY)
Designation
(a) The selection procedure followed for submitting the tractor meets the requirement of
clause 4.3 of Indian Standard 5994-1998.
(b) It is certify that the specification of machine submitted for test conforms to the
production model, which we propose to introduce.
(c) It is also understood that the test will be carried out on the machine as it stands together
with accessories and attachments essential to the satisfactory performance of the
machine. We will not be allowed to introduce alternations or modifications on the
machine which should affect its normal performance during the progress of tests. If any
major modifications or alterations are considered necessary, we shall withdraw the
machine from tests and submit another machine of same make and model with fresh
application for testing.
I / We do hereby abide by the above preconditions referred to at (a), (b) & (c) above in
respect of the test sample submitted for confidential / commercial Test at this Institute and in
case of any violation we shall withdraw the tractor from test.
Signature of Applicant/Authorized :
signatory
Name & Designation :
Address: :
Telephone No.
Fax No. :
Date :
Signature
Table 18 of AIS-007 (Revision 5)
Signature
a) White, Front
b) Amber, side
c) Red, Rear
Retro Reflective Tape or Paint
104B(2) Reflex Reflector
d) Rear, Red
119 Horns
Horn Installation
124(A)1 Automotive Lamps
Bulbs used for:
a) Head light main & dip.
b) Parking light
c) Direction indicator lamp
d) Tail lamp
e) Reversing lamp
f) Stop lamp
g) Rear registration mark
indicating lamp
h) Top light
124A(2) Lighting Signalling & Indicating
Systems:
Head Light:
Fog Light:
Rear Licence Plate Light:
Rear Position Light:
Tail Light:
Stop Light:
Directional Indicator Light:
Front :
Rear :
Side :
Signature Signature
Name
Signature Signature
Name
Signature Signature
Name
* Xerox copies of the certificates to be submitted in case if it is from another testing agency or
whenever necessary.
Signature Signature
Name
Table 20 of AIS-007 (Revision 5)
Name Sheet No Designation !
6.0
Name
Refilling valve Sheet No Designation !
Name
22.0
Manufacturer :
Conduit Document No : Test Agency : Cert No :
22.1
Signature Name of manufacturer Signature
22.3
Name Inner & outer diameter
Sheet No Designation !
Signature Signature
Name
Name
4.0 LPG Solenoid Valve
Name Sheet No Designation !
Signature Signature
Name
9.1
Signature
Name of manufacturer Signature
9.3
Name Type Sheet No Designation !
14.3
Signature
Type Signature
Name
15.0 Timing advancer !
Name Sheet No Designation
18.0 Compartment/Sub-compartment/Gas
tight housing
18.1 Name of manufacturer
18.2 Identification No.
18.3 Type
19.0 Conduit
19.1 Name of manufacturer
19.2 Identification No.
19.3 Inner & outer diameter
19.4 Type
Signature Signature
Name
Signature Signature
Manufacturer :
(As per Seat Layout)
Document No : Test Agency : Cert No :
3.11
Signature
Passenger capacity : Signature
Maximum (Including driver) :
Name
Crew (Including driver) :
Name Sheet No Designation !
Name
Width : Name
10.0
Name
Emergency Exit
Sheet No Designation !
Signature Signature
Name
Signature Signature
Name
18.1.2 Type
22.7
Signature Radius of curvature of lateral Rain/Air Signature
deflector:
Name
Hinges : !
Name Sheet No Designation
Handles :
Designation Date Date of Issue Page No of
! 237 /227
23.0 Power Operated Service door
23.1 Name of the Manufacturer :
23.2 Identification :
23.3 Position of control :
27.2.2
Signature
Identification Signature
Signature Signature
Name
36.1 Type :
36.2 Name of manufacturer :
36.3 Capacity :
36.4 Identification Number
37.0 Automotive bulbs :
37.1 Head lamp bulb (main and dip)
37.1.1 Make
37.1.2 Designation as per AIS-034
37.2 Parking Lamp bulb – Front
37.2.1 Make
37.2.2 Designation as per AIS-034
37.3 Parking Lamp bulb - Rear
37.3.1 Make
37.3.2 Designation as per AIS-034
37.4 Direction indicator lamp bulb - front
37.4.1 Make
37.4.2 Designation as per AIS-034
37.5 Direction indicator lamp bulb – rear
37.5.1 Make
37.5.2 Designation as per AIS-034
37.6 Direction indicator lamp bulb – side
37.6.1
Manufacturer : Make Document No : Test Agency : Cert No :
37.6.2
Signature Designation as per AIS-034 Signature
37.7.1
Name Make Sheet No Designation !
53.1.2
Signature Material Grade Signature
53.1.4
Name Component PartSheet
No. No and Batch No. Designation !
57.6.3.5
Signature Drawing of Grab handle with cross section
Signature
Foot Note:- The technical specification details for Sr. Nos.7.0 ( tyres ) , 28.0 ( RVM), 29.0 ( Wiper),
31.0 ( seat belt and seat belt anchorages), 37.0 (automotive bulbs),38.0 (head lamp),
39.0 (tail lamp), 40.0 (parking lamp), 41.0 (stop lamp) , 42.0 (reversing lamp), 43.0
(indicator lamp), 44.0 (number plate lamp), 45.0 (emergency signaling equipment), 46.0
(reflector), 47.0 (top light), 53.0 (Flammability), 54.0 (RUPD), 55.0 (LPD), and 56.0
(Interior fittings ) need not be filled by the applicant, if there is no change in basically
approved specification issued during the certification of chassis (Drive away chassis/
Cowl & chassis/Cab & Chassis/Chassis with FES)
Signature Signature
Name
Signature
Bulbs for Rear direction Signature
indicator lamp
Name
Bulbs for Side repeater lamp
Name Sheet No Designation !
Bulbs for Hazard warning lamp
! 220 /227
Bulbs for High mount stop lamp
Bulbs for Top light lamp
Signature Signature
Name
Signature Signature
Name
2.8.1.4 Model
2.8.2 Indication of state of charge of battery reaches a level at which driving vehicle further
may cause damage to batteries
2.8.2.1 Indication format.
2.8.2.2 Relationship of state of charge indicator and the indication.
2.9 Battery Mass, kg
2.10 Brief description of maintenance procedure, if any
3.0 Description of the Drive Train
3.1 General
3.1.1 Make
3.1.2 Type
3.1.3 Use : Mono motor / multi motors (number)
3.1.4 Transmission Arrangement parallel / transaxial / others
3.1.5 Test Voltage , V
3.1.6 Motor Nominal Speed , Min -1
3.1.7 Motor Maximum Speed, Min –1 or by default reducer outlet shaft / gear box speed
(specify gear engaged )
3.1.8 Maximum Power Speed , Min –1 and km/h
3.1.9 Maximum Power , kW
3.1.10 Maximum Thirty Minutes Power, kW
3.1.11 Maximum Thirty Minutes speed km/h
3.1.12 Range
3.1.13 Speed at the beginning of the range, Min –1
3.1.14 Speed at the end of the range , Min –1
3.2 Traction Motor
3.2.1 Make
3.2.2 Working Principle
3.2.2.1 Direct current / alternating current / number of phases
3.2.2.2 Separate excitation / series / compound
3.2.2.3 Synchron / asynchron
3.2.2.4 Coiled rotor / with permanent magnets / with housing
3.2.2.5 Number of Poles of the Motor
3.2.3 Motor power curve (kW) with motor RPM (min-1) / vehicle speed in km/h
Manufacturer : Document No : Test Agency : Cert No :
3.3 Power Controller
Signature Signature
3.3.1 Make
Name
3.3.2 Type
Name Sheet No Designation !
4.4 Reset period recommended between the end of the discharge and the start of the
charge
4.5 Recommended duration of a complete charge
4.6 In case of on-board charger
4.6.1 Continuous rating of charger socket (A) :
4.6.2 Time rating (h) of charger socket, if any :
4.6.3 Whether soft-start facility Yes / No :
4.6.4 Maximum initial in-rush current (A)
5.0 Electrical Details of Vehicle for Functional Safety
5.1 Schematic diagram showing the electrical layout giving all major electrical items along
with their physical location in the vehicle. It shall include batteries, power-train
components, protection fuses, circuit breakers etc. (Reference in AIS-038 clause 3.1.3)
5.2 Specifications of circuit breakers/ fuses used for protection of batteries / power-train
(Reference in AIS-038 clause 3.1.3)
5.2.1 IS / IEC specifications
5.2.2 Rating (A)
5.2.3 Opening time (ms)
5.3 Working voltage V (Reference in AIS-038 clause 3.2)
5.4 Schematic highlighting physical location of live parts having working voltage greater
than 60 V DC or 25 V AC (Reference in AIS-038 clause 3.2.1.2)
5.5 Electric cables / connectors / wiring harness (Reference in AIS-038 clause 3.2.2.2)
5.5.1 IEC protection class
5.5.2 Insulation material used
5.5.3 Conduits provided Yes / No
5.6 List of exposed conductive parts of on-board equipment. (Reference in AIS-038
clause 3.2.2.3)
5.6.1 Any potential equalization resistance used to electrically connect these parts Yes/ No
5.6.2 If yes, give details
5.7 List of failures due to which the vehicle will come to standstill (Reference in AIS-038
Manufacturer :
clause 3.3.6) Document No : Test Agency : Cert No :
5.8
Signature
List of conditions under which the performance
Signature
of vehicle is limited and how.
(Reference in AIS-038 clause 3.3.13 )
Name
5.9 Declaration regarding Design guidelines followed with respect to various requirements
Name Sheet No Designation !
Signature Signature
Name
(See introduction)
COMMITTEE COMPOSITION *
Automotive Industry Standards Committee
Chairman
Shri Shrikant R. Marathe Director,
The Automotive Research Association of India, Pune
Members Representing
Representative from Ministry of Road Transport & Highways
(Dept. of Road Transport & Highways), New Delhi
Representative from Ministry of Heavy Industries & Public Enterprises
(Department of Heavy Industry), New Delhi
Member Secretary
Mrs. Rashmi Urdhwareshe
Sr. Deputy Director
The Automotive Research Association of India, Pune
227/227