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    Plastic Product Design With NX

    Uploaded by

    Tungdinh Nguyen
    The document discusses plastic product design with NX software. It covers plastic materials and their properties, design considerations for injection molded parts like wall thickness and draft angles, tooling surface design, and implementation in NX. This includes analyzing molded parts, defining the cavity and core, designing the parting surface, adding standard mold components, and creating sliders, gates, runners and a cooling system layout. The goal is a detailed mold design in NX that considers the plastic material and injection molding process.

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    © All Rights Reserved
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    Plastic Product Design With NX

    Uploaded by

    Tungdinh Nguyen
    305 views8 pages
    The document discusses plastic product design with NX software. It covers plastic materials and their properties, design considerations for injection molded parts like wall thickness and draft angles, tooling surface design, and implementation in NX. This includes analyzing molded parts, defining the cavity and core, designing the parting surface, adding standard mold components, and creating sliders, gates, runners and a cooling system layout. The goal is a detailed mold design in NX that considers the plastic material and injection molding process.

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    Design

    Original Title

    Nx

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    The document discusses plastic product design with NX software. It covers plastic materials and their properties, design considerations for injection molded parts like wall thickness and draft angles, tooling surface design, and implementation in NX. This includes analyzing molded parts, defining the cavity and core, designing the parting surface, adding standard mold components, and creating sliders, gates, runners and a cooling system layout. The goal is a detailed mold design in NX that considers the plastic material and injection molding process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    305 views8 pages

    Plastic Product Design With NX

    Uploaded by

    Tungdinh Nguyen
    The document discusses plastic product design with NX software. It covers plastic materials and their properties, design considerations for injection molded parts like wall thickness and draft angles, tooling surface design, and implementation in NX. This includes analyzing molded parts, defining the cavity and core, designing the parting surface, adding standard mold components, and creating sliders, gates, runners and a cooling system layout. The goal is a detailed mold design in NX that considers the plastic material and injection molding process.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Plastic Product Design with NX

    Plastic Product Design with NX

    1. Introduction to plastic

    2. Plastics Materials – An Overview

     Classification
     Thermoplastics
     Thermosets Crystalline
     Amorphous, and Liquid
     Crystalline Polymers
     Copolymers
     Alloys
     Elastomers
     Additives
     Reinforcements and Fillers

    3. Physical, Mechanical, Thermal, Electrical properties

    4. Environmental Considerations

    5. Structural Analysis
    6. Design Considerations for Injection-Molded Parts
     Injection Molding Process
     Design Strategy
     Efficient and Functional Design
     Material Selection
     Nominal Wall Thickness
     Normal Ranges of Wall Thickness
     Structural Requirements of the Nominal Wall
     Insulation Characteristics of the Nominal Wall
     Impact Response of the Nominal Wall
     Draft
     Structural Reinforcement
     Ribs
     Other Geometric Reinforcement
     Bosses
     Coring
     Fillets and Radii
     Undercuts

    7. Checking different problems in tooling and solutions

    8. Basic Tooling considerations: Lifters-Undercut & Draft analysis

    9. Sharp edges on tools & parts


    PRODUCT DESIGN WITH NX:
    1. Feasibility study of surface with environment

    2. ‘A’ surface analysis

     Visual Analysis
     Visually Analysis
     Joint & tangency Analysis
     Draft Analysis/Slope Analysis
     Curvature Analysis (Radius Analysis)
     Develop length & feasibility checking
     Section study
     Thickness mapping

    3. Visible Surface Design procedure

    4. Non visible surface design procedure (B-Surface)

    5. Tooling Surface Design

    6. Sample product study


    Injection Mould Design with NX
    1. Introduction to plastic

    2. Plastics Materials – An Overview

     Classification,
     Thermoplastics
     Thermosets Crystalline
     Amorphous and Liquid
     Crystalline Polymers
     Copolymers, Alloys, Elastomers, Additives, Reinforcements, and Fillers.

    3. Physical, Mechanical, Thermal, Electrical properties

    4. Injection Molding process

    5. Basic understanding of Core, Cavity, Runner, gate, sprue, Shot capacity, Plasticizing capacity, Injection
    velocity, Injection pressure, purging, Daylight.

    6. Calculation of No. of cavities


    7. Shrinkage

    8. Feed System:

     Sprue Design
     Runner design & different runner layouts
     Type of Gates

    9. Mold Layout explanation

    10.Ejection systems & different types of ejectors

    11.Undercut molding

    12.Design concept of Two Plate Mold

    13.Design concept of Split Mold & actuation techniques

    14.Design concept of Side core Side cavity mold & actuation techniques

    15.Design concept of under feed & Runner less Mold

    16.Design concept of three plate Mold & actuation techniques


    17.Design concept of Unscrewing Mold & actuation techniques

    Implementation in NX

    1. Component Analysis

    2. Molded part Validation

    3. Project Initialization

    4. Mold part shrinkage

    5. Cavity lay-out

    6. Work piece & Core cavity extraction

    7. Mold Parting

     Region Analysis
     Patching
     How to define core & cavity region
     Design parting surface
     Edit parting surface
     Core & Cavity Definition

    8. Mold Tools For patching

    9. Mold Base selection.

    10. Standard part including Register ring, sprue bush, ejector pins, retaining pins, Guide pillar & guide bush.
    Etc

    11. Slider & lifter design

    12. Gate & runner Tools

    13. Cooling systems

    14. Electrode creation

    15. Bill of Material

    16. Project work

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