Installation Manual: TG-13/-17 Governor and TG-13E/-17E Actuator
Installation Manual: TG-13/-17 Governor and TG-13E/-17E Actuator
Installation Manual: TG-13/-17 Governor and TG-13E/-17E Actuator
IMPORTANT DEFINITIONS
• A WARNING indicates a potentially hazardous situation which, if not avoided, could result in
death or serious injury.
• A CAUTION indicates a potentially hazardous situation which, if not avoided, could result in
damage to equipment or property.
• A NOTE provides other helpful information that does not fall under the warning or caution
categories.
Woodward Governor Company reserves the right to update any portion of this publication at any time. Information
provided by Woodward Governor Company is believed to be correct and reliable. However, no responsibility is
assumed by Woodward Governor Company unless otherwise expressly undertaken.
© Woodward 1985
All Rights Reserved
Manual 54045 TG Governor & Actuator Installation
Contents
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TG Governor & Actuator Installation Manual 54045
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Manual 54045 TG Governor & Actuator Installation
Chapter 1.
TG Governor & Actuator Installation
General
During the installation of the TG-13/-17 Governor, or the TG-13E/-17E Actuator,
do not drop or set the TG on the drive shaft, terminal shafts, speed setting shaft
or adjusting screw as the case may be. Abuse can damage seals, internal parts,
and factory adjustments.
NOTE
For horizontal operation, the TG governor or actuator must be installed with
the oil sight gauge at the top of the governor, as shown in Figure 1-2.
NOTE
Correct direction of the TG drive-shaft-rotation, and the maximum governor
speed setting is stamped on the data plate.
If the TG oil pump rotates in the wrong direction, there will be no oil
pressure. Without oil pressure, pump parts will heat up, and seizure of
rotating parts will result.
4. Use a gasket between the TG and the mounting pad. Using a drive coupling
of the correct length, and a No. 5 woodruff key, install the TG on the
mounting pad. Tighten the four mounting bolts equally.
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Actuators Only
Unless otherwise specified, TG-13E/17E actuators are calibrated for horizontal
operation. When used in a vertical application, these actuators will have an
approximately five-to six-degree shift in terminal shaft calibration. Changing the
actuator from horizontal to vertical installation, or vice-versa, requires a
recalibration of the TG actuator. See Manual 04045, Chapter 4, Calibration
Procedure.
NOTE
Refer to the turbine manufacturers specifications for torque limits when
tightening the four TG mounting bolts.
Linkage Attachments
TG Governor and Actuator Terminal Shaft
The TG terminal shaft extends from both sides of the case and provides 40
degrees of full TG travel. Recommended travel between no load and full load is
2/3 of full TG travel.
See Figure 1-1 for a graphic representation of maximum work capacity for the
TG and related terminal shaft travel information.
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Manual 54045 TG Governor & Actuator Installation
Linkage should be free of any friction or binding. All lost motion should be
eliminated. Terminal shaft connections should be a 0.625 to 0.636 serration
clamped to the output shaft. Refer to Figure 1-2, for typical linkage arrangement.
Governor Only
If the TG Governor is equipped with optional lever speed setting, linkage to the
speed-setting shaft on either side must be installed. Lever speed setting requires
30 degrees travel for full governor speed range. An internal return spring with a
maximum torque of 22 lb-in (2.5 Nxm) is acting on the speed-setting shaft.
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The pipe must be sized to minimize pipe-pressure losses which must not exceed
15 psi (103 kPa). Oil flow from the oil to cooler inlet tap (0.125 -27 NPTF) on a
TG-13 governor, operating at 6000 rpm and using a 0.188 thick gerotor pump
(0.188 is standard thickness on high-speed) is 1 US gal/min (3.8 L/min) at 150
psi (1034 kPa). For the TG-17 governor, it is 1.2 US gal/min (4.5 L/min) at 200
psi (1379 kPa).
Install a governor oil drain in the oil-from-cooler outlet pipe at the lowest point in
the system. See Figure 1-4.
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Manual 54045 TG Governor & Actuator Installation
Make the required piping connections to the cooler and the actuator. The cooler
must be installed in the line to the cover filter (see Figure 1-5).
Use a pipe size that minimizes pipe pressure losses to less than 15 psi (103
kPa). Oil flow for the oil to cooler inlet tap (0.125-27 NPTF) is 1 US gal/min (3.8
L/min) at 150 psi (1034 kPa) on an actuator operating at 6000 rpm and using a
0.250 thick gerotor pump (0.250 is standard thickness on high speed actuators).
For the TG-17E, it is 1.2 US gal/min (4.5 L/min) at 200 psi (1379 kPa).
TG oil viscosity at operating temperature must stay within the 50 to 3000 SUS
(Saybolt Universal Seconds) range. Ideal oil viscosity at operating temperature is
between 100 to 300 SUS.
WARNING—OVERSPEED
A loss of stable TG control and possible turbine overspeed may result if the
oil viscosity is not within the 50 to 3000 SUS range.
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The recommended continuous operating temperature of the oil for the TG is 140
to 200 °F (60 to 93 °C). The ambient temperature limits are –20 to +200 °F (–29
to +93 °C).
Measure the temperature of the TG on the outside lower part of the case. The
actual oil temperature will be slightly warmer by approximately 10 °F (6 °C).
TG oil must be compatible with seal materials such as nitrile, polyacrylic, and
fluorocarbon.
TG Actuator Only
For TG actuators which do not require a drive, but require a customer-supplied
oil pressure source, see Figure 1-6 for oil line connections. External oil pressure
source must supply 1 to 4 US gal/min (4 to 15 L/min) flow to regulate
accumulator between 150 and 170 psi (1034 to 1172 kPa). Supply oil must be
filtered to 25 µm (absolute). The TG actuator is fitted with a –6 filter fitting (70 µm
absolute) and a –10 drain fitting.
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Manual 54045 TG Governor & Actuator Installation
Figure 1-6. Oil Line Connections for TG Actuators which do not Require a Drive
WARNING—START-UP
Be prepared to make an emergency shutdown when starting the engine,
turbine, or other type of prime mover, to protect against runaway or
overspeed with possible personal injury, loss of life, or property damage.
Normally, the only requirements for putting a new TG into service are to fill the
governor or actuator with oil and adjust the rated speed setting.
TG Governor Only
TG Governor speed setting is factory set to give governor rated speed at initial
start-up. This setting may be different than the rated turbine speed. It is
recommended that the speed setting be decreased before start-up by turning the
manual speed-setting screw, or by turning the high speed stop screw clockwise
on lever speed setting models, to give LOW SPEED at initial start-up.
Open the steam valve slowly. Check the turbine speed, and adjust as necessary
to bring the turbine to rated speed. Make sure the terminal-shaft linkage to the
valve is correctly adjusted to allow maximum and minimum steam-flow
requirement.
Check the TG Governor for stable operation by manually disturbing the terminal
shaft linkage or speed setting. Stability is satisfactory when the turbine returns to
speed with only a slight overshoot or undershoot.
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TG Governor instability indicates the need for adjustment of speed droop on the
TG Governor (see Droop Adjustment) below.
Speed Droop
Speed droop, or droop is a method for creating stability in a governor. It is the
decrease in speed taking place when the governor terminal shaft moves from the
minimum-fuel to the maximum-fuel position in response to a load increase,
expressed as a percentage of rated speed.
Droop Adjustment
Adjustment of droop may be required during TG governor operation if the
governor shows instability or difficulty in responding to a load change. Instability,
in the form of hunting or surging, indicates insufficient droop and the droop-
adjusting lever should be positioned to increase droop. If the TG governor shows
difficulty in accepting load, or becomes unstable after a load change, excessive
droop is indicated.
NOTE
Droop is required for stability in the TG governor. Never try to obtain “zero”
droop.
In cases where the droop setting of the governor must be changed on the
engine, use the following droop-adjusting procedure:
1. Shut down the turbine. If the governor is mounted in the horizontal position,
drain the oil. Remove the cover assembly to gain access to the droop-
adjusting lever (see Figure 1-7). While removing the cover, do not damage
the cover gasket. If the governor is horizontally mounted, be careful not to
let any part drop out of the governor as the cover also secures some
internal parts.
Moving the droop-adjusting lever away or towards the terminal shaft center
line increases or decreases droop, respectively.
CAUTION—DROOP
Do not move the droop-adjusting lever in the decrease-droop direction too
far toward the point of zero droop (the center line of the terminal shaft). This
will result in unstable governor operation.
3. Tighten the screw, install the cover, and fill the governor with oil to a level
visible on the oil sight gauge.
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Manual 54045 TG Governor & Actuator Installation
TG Actuator Only
If the installation is using a TG actuator, all adjustments are accomplished during
factory testing according to the turbine-manufacturer specifications and should
not require further adjustments.
Select a LOW SPEED setting on the electronic control, to give low speed at initial
start-up.
Start the turbine, following the turbine manufacturer’s instructions. Adjust the
selected speed setting on the electronic control as necessary to bring the turbine
to rated speed.
Check the actuator for stable operation by manually disturbing the terminal shaft
linkage or speed setting. Stability is satisfactory when the turbine returns to
speed with only a slight overshoot or undershoot.
All operating adjustments are made to the actuator during factory calibration. The
TG actuator is calibrated to specifications provided by the customer, and does
not require further adjustment.
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Governor Terminal Shaft Jiggles: (“Jiggle” is a high-frequency vibration of the
governor output shaft.)
b. If there is too much droop, position the droop-adjusting lever for decreased
droop.
c. Be sure the steam valve is not too large for the governor or actuator.
NOTE
TG Governor droop and its stabilizing effect are a function of governor
terminal shaft travel. If the linkage is arranged so that only a small
percentage of travel is used from no load to full load, droop and its
stabilizing effect is reduced proportionately.
d. If there is dirt in the oil, or the oil is dirty, drain, flush, and refill the governor
or actuator. Clean actuator cover filter.
a. If the governor speed setting is too low, increase governor speed setting.
b. Governor or actuator oil too hot. Oil viscosity is too low. Use higher viscosity
oil and/or an oil cooler.
c. Be sure the governor or actuator terminal shaft linkage uses the full 2/3
travel from no load to full load.
d. Make sure the governor or actuator speed range is correct for the turbine.
a. Verify that the governor or actuator drive shaft is engaged. Make sure that
the No. 5 Woodruff key is properly installed.
d. Make sure the electronic control voltage output to the actuator is correct.
Verify that the polarity is correct.
Speed setting is too high. Reduce speed setting until the governor controls,
then adjust for desired speed.
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Manual 54045 TG Governor & Actuator Installation
Chapter 2.
Service Options
Replacement/Exchange
Replacement/Exchange is a premium program designed for the user who is in
need of immediate service. It allows you to request and receive a like-new
replacement unit in minimum time (usually within 24 hours of the request),
providing a suitable unit is available at the time of the request, thereby
minimizing costly downtime. This is also a flat rate structured program and
includes the full standard Woodward product warranty (Woodward Product and
Service Warranty 5-01-1205).
Charges for the Replacement/Exchange service are based on a flat rate plus
shipping expenses. You are invoiced the flat rate replacement/exchange charge
plus a core charge at the time the replacement unit is shipped. If the core (field
unit) is returned to Woodward within 60 days, Woodward will issue a credit for
the core charge. [The core charge is the average difference between the flat rate
replacement/exchange charge and the current list price of a new unit.]
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CAUTION—ELECTROSTATIC DISCHARGE
To prevent damage to electronic components caused by improper handling,
read and observe the precautions in Woodward manual 82715, Guide for
Handling and Protection of Electronic Controls, Printed Circuit Boards, and
Modules.
Packing a Control
Use the following materials when returning a complete control:
• protective caps on any connectors;
• antistatic protective bags on all electronic modules;
• packing materials that will not damage the surface of the unit;
• at least 100 mm (4 inches) of tightly packed, industry-approved packing
material;
• a packing carton with double walls;
• a strong tape around the outside of the carton for increased strength.
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Manual 54045 TG Governor & Actuator Installation
NOTE
We highly recommend that you make arrangement in advance for return
shipments. Contact a Woodward customer service representative at
1 (800) 523-2831 in North America or +1 (970) 482-5811 for instructions and
for a Return Authorization Number.
Replacement Parts
When ordering replacement parts for controls, include the following information:
• the part number(s) (XXXX-XXXX) that is on the enclosure nameplate;
• the unit serial number, which is also on the nameplate.
For assistance outside North America, call one of the following international
Woodward facilities to obtain the address and phone number of the facility
nearest your location where you will be able to get information and service.
You can also contact the Woodward Customer Service Department or consult
our worldwide directory on Woodward’s website (www.woodward.com) for the
name of your nearest Woodward distributor or service facility.
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Engineering Services
Woodward Industrial Controls Engineering Services offers the following after-
sales support for Woodward products. For these services, you can contact us by
telephone, by email, or through the Woodward website.
• Technical Support
• Product Training
• Field Service
Contact information:
Telephone—+1 (970) 482-5811
Toll-free Phone (in North America)—1 (800) 523-2831
Email—[email protected]
Website—www.woodward.com
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Manual 54045 TG Governor & Actuator Installation
Technical Assistance
If you need to telephone for technical assistance, you will need to provide the following information.
Please write it down here before phoning:
General
Your Name
Site Location
Phone Number
Fax Number
Control/Governor Information
Please list all Woodward governors, actuators, and electronic controls in your system:
Serial Number
Serial Number
Serial Number
If you have an electronic or programmable control, please have the adjustment setting positions or
the menu settings written down and with you at the time of the call.
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Please include the manual number from the front cover of this publication.
06/6/F