80442783

Revision G
June 2012

Nirvana Cycling Refrigerated Dryer

Models 500-800

Operator’s Manual

EN Operator’s Manual
ES Manual Del Operador
FR
Manuel De L’opérateur
PT Manual do Operador

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Contents Operators Manual

1.0 Contents
2.0 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.0 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.0 REFRIGERATED DRYER NOMENCLATURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
5.0 RECEIVING AND INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.1 INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
5.2 UNPACKING AND HANDLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
6.0 SAFETY AND OPERATION PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
OSHA Heading Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
7.0 PRINCIPLES OF OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.2 AIR SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3 MOISTURE REMOVAL SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3.1 SOLENOID DRAIN (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
7.3.2 NO AIR LOSS DRAIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.4 REFRIGERATION SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.5 THERMAL MASS CIRCULATING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.6 CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7.6.1 BASIC USER INTERFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.6.2 EXCHANGER TEMPERATURE SET POINT AND ALARMS . . . . . . . . . . . . . . 11
7.6.3 ADJUSTING SET POINTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.6.4 ALARMS AND THEIR FUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.6.5 ALERT MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.6.6 START MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.6.6.1 Manual Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
7.6.6.2 Remote Mode (Optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
7.6.6.3 Auto Restart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.0 INSTALLATION AND INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.1 LOCATION AND MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.2 PIPING AND VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.3 FILTRATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.4 ELECTRICAL CONNECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.5 INITIAL START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
8.5.1 START- UP SEQUENCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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Operators Manual Contents

Contents (contd...)

9.0 SCHEDULED MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

9.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.2 REFRIGERANT CONDENSER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.3 CONDENSATE DISCHARGE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.3.1 SOLENOID DRAIN (STANDARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
9.3.1.1 Cleaning Instructions - Solenoid Drain . . . . . . . . . . . . . . . . . . . . . . . 14
9.3.2 NO AIR LOSS DRAIN (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.4 PANEL FILTER ELEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
9.5 PRE-FILTERS AND POST-FILTERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
10.0 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
10.2 PROBLEM / ACTION GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
11.0 WIRING DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
12.0 GENERAL ARRANGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
13.0 REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PARTS FOR AIR COOLED DRYERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PARTS FOR WATER COOLED DRYERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
COMPRESSORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
MISCELLANEOUS PARTS FOR NEMA 4 DRYERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
GLYCOL PUMPS, AUTOTRANSFORMERS & SOLENOIDS . . . . . . . . . . . . . . . . . . . . . . . 25
14.0 ENGINEERING SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
AIR COOLED CONDENSERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

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 2.0 INTRODUCTION
Ingersoll Rand Nirvana™ Cycling refrigerated air dryer from the air stream. The temperature the air is cooled to,
removes moisture, oil vapor, and other contaminants from normally between 36° and 40°F (2° and 4°C), is known as
compressed air. These contaminants are detrimental to dew point. This dryer can be easily installed into various
pneumatically operated appliances, controls, instruments, pneumatic systems in which dry air is required or desired.
machinery and tools. This removal is accomplished by Please refer to Principles of Operation for complete
cooling the air with a refrigeration unit to a temperature operating details.
at which moisture in the air is condensed and separated

3.0 WARRANTY
The Company warrants that the equipment manufactured performance warranties are limited to specified tests, the
by it and delivered hereunder will be free of defects in Company’s obligation shall be to correct in the manner and
material and workmanship for a period of twelve months for the period of time provided above.
from the date of placing the Equipment in operation or
THE COMPANY MAKES NO OTHER WARRANTY OR
eighteen months from the date of shipment from the
REPRESENTATION OF ANY KIND WHATSOEVER, EXPRESSED
factory, whichever shall first occur. The Purchaser shall
OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED
be obligated to promptly report any failure to conform
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
to this warranty, in writing to the Company in said
PARTICULAR PURPOSE, ARE HERBY DISCLAIMED.
period, whereupon the Company shall, at its option,
correct such nonconformity, by suitable repair to such Correction by the Company of nonconformities whether
equipment or, furnish a replacement part F.O.B. point of patent or latent, in the manner and for the period of time
shipment, provided the Purchaser has stored, installed, provided above, shall constitute fulfillment of all liabilities
maintained and operated such Equipment in accordance of the Company for such nonconformities whether
with good industry practices and has complied with based on contract, warranty negligence, indemnity, strict
specific recommendations of the Company. Accessories or liability or otherwise with respect to or arising out of such
equipment furnished by the Company, but manufactured Equipment.
by others, shall carry whatever warranty the manufacturers
The Purchaser shall not operate Equipment which is
have conveyed to the Company and which can be passed
considered to be defective, without first notifying the
on to the Purchaser. The Company shall not be liable for any
Company in writing of its intention to do so. Any such use
repairs, replacements, or adjustments to the Equipment
of Equipment will be at Purchaser’s sole risk and liability.
or any costs of labor performed by the Purchaser or others
without Company’s prior written approval. Note that this is Ingersoll Rand standard warranty. Any
warranty in force at the time of purchase of the equipment
The effects of corrosion, erosion and normal wear and or negotiated as part of the purchase order may take prec-
tear are specifically excluded. Performance warranties are edence over this warranty.
limited to those specifically stated within the Company’s
proposal. Unless responsibility for meeting such

4.0 REFRIGERATED DRYER NOMENCLATURE

PREFIX NOMINAL* CONDENSER POWER RATING
FLOW TYPE
(SCFM)
NVC 500-800 A = AIR 4 = 460-3-60 0 = NEMA 1
W = WATER 5 = 230-3-60 H = NEMA 4
6 = 575-3-60
7 = 380-3-50
8 = 220-3-50
* Nominal Flows indicated are for 100°F inlet temperature, 100°F ambient temperature and 100 psig compressed air
pressure.

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 5.0 RECEIVING AND INSPECTION
5.1 INSPECTION To facilitate handling during shipment, all dryer packages
have been mounted on a base that provides for forklifting
Upon receiving your Ingersoll Rand air dryer, please between two base channels. Forks should extend all the
inspect the unit closely. If rough handling has been way through forklift channels to reduce unnecessary forces
detected, please note it on your delivery receipt, especially to the dryer during moving. Slings can be used to lift the
if the dryer will not be uncrated immediately. Obtaining the crates, but spreader bars must be used to prevent the slings
delivery person’s signed agreement to any noted damages from exerting a force against the sides of the crates or the
will facilitate any insurance claims. dryer.
5.2 UNPACKING AND HANDLING

WARNING
Under no circumstances should any person
attempt to lift heavy objects without proper lifting
equipment (i.e., crane, hoist, slings or fork truck).
Lifting any unit without proper lifting equipment,
may cause serious injury.

6.0 SAFETY AND OPERATION PRECAUTIONS

Because an air dryer is pressurized and contains rotating OSHA Heading Descriptions
parts, the same precautions should be observed as with
any piece of machinery of this type where carelessness in WARNING
operation or maintenance could be hazardous to personnel. “Warning” is used to indicate a hazardous situation
In addition to obvious safety rules that should be followed which has some probability of death or severe
with this type of machinery, safety precautions as listed injury. Warning should not be considered for
below must be observed: property damage accidents unless personal injury
1. Only qualified personnel shall be permitted to adjust, risk is present.
perform maintenance or repair this air dryer.
2. Read all instructions completely before operating CAUTION
unit. “Caution” is used to indicate a hazardous situation
. Pull main electrical disconnect switch and which may result in minor or moderate injury.
disconnect any separate control lines, if used, before
attempting to work or perform maintenance on the
unit.
NOTICE
“Notice” is used to indicate a statement of company
. Do not attempt to service any part while machine is policy as the message relates directly or indirectly
in an operational mode. to the safety of personnel or protection of
5. Do not attempt to remove any parts without first property. Notice should not be associated directly
relieving the entire air system of pressure. with a hazard or hazardous situation and must
not be used in place of “Danger,” “Warning,” or
6. Do not attempt to remove any part of the “Caution.”
refrigeration system without removing and
containing refrigerant in accordance with the EPA
and local regulations. NOTICE
7. Do not operate the dryer at pressures in excess of its The user of any air dryer manufactured by Ingersoll
rating. Rand, is hereby warned that failure to follow the
above Safety and Operation Precautions may
8. Do not operate the dryer without guards, shields and
result in personal injury or equipment damage.
screen in place.
However, Ingersoll Rand does not state as fact, nor
. Inspect unit daily to observe and correct any unsafe does it mean to imply, that the preceding list of
operating conditions. Safety and Operating Precautions is all inclusive,
and further, that the observance of this list will
prevent all personal injury or equipment damage.

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 6.0 SAFETY AND OPERATION PRECAUTIONS

ELECTRICAL CONNECTION BOX

CONTAINS HIGH VOLTAGE
• Turn Off Power And Lock Out At ALL Sources Before Opening
To Perform Service.
• Remote Alarm Contact Wiring Has Control Power From
Separate Source.

READ TECHNICAL MANUAL

ELECTRICAL CONNECTION BOX

Air Under Pressure Will Cause
Injury, Death Or Property Damage.
• All Customer Connections To Be Made At This Location.
• Do Not Exceed Pressure Rating.
• See Terminal Connection Diagrams, below.
• Relieve Press. Before Servicing.
• Be Certain To Follow All NEC, State, Local and Other Applicable
Codes During Installation.
• Do Not Modify/Repair/Rework
100-125VAC / 1 PH 200-240VAC / 1 PH 200-575VAC / 3 PH
ASME Coded Pressure Vessels 1 1 1
As Insurance Rating Affected. GRN G
2
INCOMING GRN G
2
INCOMING GRN G
2
INCOMING
FACTORY 3 LINE VOLTAGE FACTORY 3 LINE VOLTAGE FACTORY 3 LINE VOLTAGE
WIRING WHT N 100-125VAC WIRING 200-240VAC WIRING RED L1 200-575VAC
4 4 4
1PH/50-60HZ 1PH/50-60HZ 3PH/50-60HZ
BLK L1 (BY OTHERS) BLK L1 (BY OTHERS) WHT L2 (BY OTHERS)
5 5 5
READ TECHNICAL MANUAL 6
(REFER TO UNIT
NAMEPLATE FOR RED L2
6
(REFER TO UNIT
NAMEPLATE FOR BLK L3
6
(REFER TO UNIT
NAMEPLATE FOR
POWER POWER POWER
REQUIREMENTS) REQUIREMENTS) REQUIREMENTS)

Removing fuses will not disconnect

power from dryer. Always disconnect
power from ALL sources before
performing service.
READ TECHNICAL MANUAL
Air Under Pressure Will Cause
Injury, Death Or Property Damage.
• Relieve Press. Before Servicing.
• Condensate Drain Discharges
Under Pressure.
• Drain Requires Periodic
Cleaning (Service).

FAN MAY AUTOMATICALLY READ TECHNICAL MANUAL

START AT ANY TIME

This unit is charged with

refrigerant under high pressure. HIGH VOLTAGE

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 7.0 PRINCIPLES OF OPERATION
7.1 INTRODUCTION the compressor enters the precooler/reheater where the air
temperature is reduced prior to entering the chiller by the
Ingersoll Rand Nirvana™ Cycling dryers remove moisture cool air exiting the air/moisture separator. This precooling
From compressed air by cooling the air temperature to allows for the use of a smaller refrigeration system. The air
between 36° and 40°F (2 and 4°C). This causes vapors to then goes into the chiller section where it is further cooled
condense into liquid droplets which can then be easily to the desired dew point by a thermal mass fluid. The
removed from the air. The major systems of the dryer which temperature of the thermal mass fluid is maintained by the
contribute to its operation are the Air System, the Moisture refrigeration circuit and controls. The air continues to the
Removal System, the Refrigeration System, the Thermal separator where moisture is removed, thereby, allowing the
Mass Circulating System and the Controls. The following cool, dry air to return back to the precooler/reheater to be
paragraphs describe each of the systems in greater detail. heated by the incoming moist hot air. The air exiting the
“reheater” portion of the dryer should be approximately
7.2 AIR SYSTEM 15°- 20°F lower than the inlet air temperature based on
The air system consists of the dryer components which are standard conditions at full rated flow.
in contact with the compressed air. Referring to Figure 1
and following the bold “AIR FLOW,” hot saturated air from

FAN MOTOR (S)

( 1 REQ ) D2000NP ( 1 REQ ) 500-600 NVC
( 2 REQ ) D2700NP ( 2 REQ ) 700-800 NVC

FILTER AIR COOLED

AIR OUTLET AIR INLET
DRYER CONDENSER REFRIG EXPANSION
COMPRESSOR VALVE
EVAPORATOR
PRECOOLER / REHEATER

CHILLER
SEPARATOR

CONDENSATE
DRAIN CIRCULATING PUMP THERMAL MASS RESERVOIR

WATER-COOLED CONDENSER
LEGEND
WATER IN

AIR FLOW
REFRIG ( R404A) FLOW
THERMAL MASS FLUID
CONDENSATE LINE PROCESS AND INSTRUMENTATION DIAGRAM
WATER FLOW NVC500-800 AIR AND WATER COOLED
WATER OUT 550036 C
CHILLER ( EXCHANGER) TEMPERATURE
DIGITAL DISPLAY
WATER REGULATING
CONTROL ENCLOSURE VALVE

fIGURE 1 - FLOW DIAGRAM

7.3 MOISTURE REMOVAL SYSTEM 7.3.1 SOLENOID DRAIN (STANDARD)

Ingersoll Rand condensate drains discharge condensed The Drain Open time and Drain Closed time are accessed
moisture and lubricants (condensate) from compressed air by depressing the appropriate button and using the up and
equipment. down arrows to change the value. The Drain Open value is
seconds; the Drain Closed value is minutes.
Liquid droplets are removed from the air stream in the
separator. As the air and liquid mixture passes through the • To obtain the optimum time values for operation of
separator it spins, slows down and then changes direction. the electric drain valve, set the drain closed time to
This causes condensate to fall out of the air stream and five minutes and the open time to ten seconds.
collect in the bottom of the separator. The collected
liquid is removed from the separator by a timed electric
• After running the unit under full rated flow for
approximately 30 minutes, verify that when the
drain(standard) which is controlled by the Controller OR an electric drain opens, all of the accumulated liquid is
optional No-Air Loss drain. discharged and then followed by a small burst of air.

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 7.0 PRINCIPLES OF OPERATION
• If a small amount of liquid and a large amount of a permanent filter dryer that ensures the refrigeration
air is discharged, decrease the on-time setting or system is free of contaminants. A small diameter capillary
increase the off-time setting. If there is all liquid and tube (expansion valve on water-cooled dryers) meters
no air has been discharged, increase the on-time the refrigerant for introduction into the evaporator.
setting or decrease the off-time setting. The refrigerant pressure is reduced upon entering the
• The on/off-time settings will vary accordingly to evaporator where as it evaporates, removes heat from the
thermal mass fluid.
seasonal conditions. During the summer when
more moisture is present in the air system, a shorter 7.5 THERMAL MASS CIRCULATING SYSTEM
ontime that increases the valve opening frequency is
required. A longer off-time may be used during the The thermal mass fluid in a Ingersoll Rand Nirvana™ Cycling
winter months when moisture levels are lower. dryer is continuously circulated in a closed pump loop
system. Referring to Figure 1 and following the dashed
7.3.2 NO AIR LOSS DRAIN (OPTIONAL) “THERMAL FLUID” line, the heat is removed from the fluid
The condensate drain operates as a zero-air-loss drain, in the evaporator by the refrigeration system. The thermal
returning air that is displaced in the drain bowl back into mass reservoir is sized to minimize refrigeration cycles
the compressed air system. Consistent discharging of during reduced air load periods. The thermal mass fluid
condensate from compressed air equipment is essential for is pulled from the bottom of the reservoir and pumped
proper equipment operation and performance. through the chiller, removing heat from the air and then
returned to the evaporator. The pump utilized on the
The condensate drain uses a unique sensing method to Ingersoll Rand Nirvana™ Cycling dryer is a maintenance-
determine the level of condensate in the drain bowl. A free, quiet cartridge circulator pump similar to those
transducer located in the drain bowl continuously sends used in residential water systems. While the refrigeration
out a signal 50 times per second. Once the transducer system cycles on and off based on loading conditions,
determines that the level of condensate has reached a the circulating pump runs continuously to maintain flow
predetermined level within the drain bowl, a signal is sent through the chiller at all times. Note that when the power
to the no-loss drain valve to open. This operation permits switch is set to the off position, the circulating pump will
removal of condensate of up to 80 gallons per hour. not operate.
The drain also features a test button that permits manual
7.6 CONTROLS
operation of the no-loss drain valve. Depressing the test
button illuminates the LED and energizes the solenoid The Ingersoll Rand NVC500-800 Series dryers incorporate
valve. The LED illuminates to indicate “POWER ON” and automatic controls for proper operation. The thermal mass
goes off when the no-loss drain valve is operated by the fluid temperature is maintained by a microprocessor control
transducer or manual test button. that monitors the temperature and cycles the refrigeration
The condensate flows through the feed line into the drain system in response to varying air flow and temperature.
unit and accumulates in the container. A capacitive sensor Upon an increase in the temperature of the thermal mass
continuously registers the liquid level and passes a signal fluid, the refrigeration compressor is cycled on. When the
to the electronic control as soon as the container is filled. fluid is cooled to two deg.F below its control set point, the
The pilot valve is then activated and the diaphragm opens refrigerant compressor is cycled off. The thermal mass fluid
the outlet line for discharging the condensate. When the functions as a thermal storage mass in the NVC Series dryer.
drain unit has been emptied, the outlet line is closed again A low pressure cut out (LPCO) switch is provided for all NVC
quickly and tightly without wasting compressed air.” series dryers. This switch is factory set to open at 20 psig. If
the refrigerant suction pressure draws below 20 psig, the
7.4 REFRIGERATION SYSTEM LPCO opens to shut off the refrigerant compressor. Once
The Refrigeration System consists of all the components the switch has opened, it will prevent the compressor from
which handle R-404A. This is a hermetically sealed closed- running until the suction pressure rises above 60 psig and
loop system. Referring to Figure 1 and following the the LPCO has been manually reset.
phantom “REFRIG(R-404A) FLOW,” refrigerant is shown All water cooled units come with a high pressure cut out
leaving the evaporator section where, in the process of (HPCO) switch. This switch is set to open at 320 psig and
removing heat, it is changed from a low pressure liquid into close at 270 psig. To compensate for water temperature
a low pressure gas. This gas enters the suction side of the variation, it may be necessary to adjust the water
compressor where it is compressed into a high pressure gas. regulating valve to maintain a 250 psig discharge pressure.
The high pressure gas is cooled in the condenser section Adjustment can be done by rotating the adjusting screw
until it becomes a high pressure liquid. It then goes through counterclockwise for an increase in discharge pressure.

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 7.0 PRINCIPLES OF OPERATION

For conditions where low water temperature and/or high • °F / °C

water pressure are expected it is advisable to install a water Toggles the LED temperature indicators between
pressure regulator ahead of the condenser. Fahrenheit and Celsius units of measure.
• +/-
Allows user to modify set point values. Set point
values cycle through a fixed range.

ADJUSTMENT
• DRAIN OPEN (SOLENOID DRAIN ONLY)
SCREW Press this button to set the length of time in seconds
that the condensate drain will be open. This is
adjustable from one (1) to sixty (60) seconds.
• DRAIN CLOSED (SOLENOID DRAIN ONLY)
Press this button to set the amount of time in
minutes that the condensate drain will be closed.
FIGURE 2 - WATER REGULATING VALVE This is adjustable from one (1) to sixty (60) minutes.
7.6.1 BASIC USER INTERFACE • DRAIN TEST (SOLENOID DRAIN ONLY)
Press this button to open the drain to verify
The Controller provides the user with information about the operation.
dryer’s operation and alarms.
LIGHTS
The following illustration summarizes the keypad functions.
• LCD Display
Displays exchanger temperature during normal
operation. Also used to display exchanger
temperature set point, alarm condition and timing
functions.
• SYSTEM ENERGIZED
Indicates when power is applied to unit.
• DRYER ON
Illuminated when the On/Off switch has been
TYPICAL-May vary with drain pressed to place the unit in operation. The
refrigerant system may start at any time when the
BUTTONS light is on.
• ON / OFF • REFRIGERATION COMPRESSOR ON
Toggles the dryer operation between “On Line” Indicates that the refrigeration system is operating.
and “Off Line” status; Energizes glycol pump. Note
that the refrigeration system will operate based on • DEGREES F / DEGREES C
temperature. Indicates the temperature units of measure.

• EXCH SET • HIGH TEMP ALARM

When depressed, will display the current exchanger Indicates that the exchanger temperature has risen
set point in the LCD window. While the exchanger to 10°F or 5°C above the exchanger temperature set
set point is displayed, the up and down arrows may point.
be used to increase or decrease the exchanger set • LOW TEMP ALARM
point temperature. When activated, indicates that the exchanger
• ALARM RESET temperature has dropped below 29°F or -2°C. This
Pressing once clears the local alarm indication and condition stops the compressor. The compressor
de-energizes the remote alarm contact. Should the will not restart until the temperature has risen two
alarm condition persist, the alarm will return after degrees above exchanger set point.
the alarm inhibit time has expired. • DRAIN OPEN (SOLENOID DRAIN ONLY)
• % SAVINGS This light comes on when power is applied to open
Depressing once changes LCD display to indicate the time solenoid drain.
ratio of refrigeration system running time vs. total
dryer ON time.

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 7.0 PRINCIPLES OF OPERATION
7.6.2 EXCHANGER TEMPERATURE SET POINT AND The alarm names and a brief description of each are
ALARMS described in detail below.

The Controller allows the user to configure the dryer’s HIGH TEMPERATURE ALARM
Exchanger Temperature Setpoint to operate according to When the thermal mass (glycol) temperature reaches the
site conditions. The Controller is shipped from the factory alarm set point, the alarm will be activated. This alarm
with the exchanger temperature having a default value of condition may not necessarily damage the dryer when
38 deg. subjected to long-term exposure. It may, however, have
a significant impact on downstream processes and thus
7.6.3 ADJUSTING SET POINTS
should be investigated upon detection. Note that this alarm
Accessing and manipulating the Exchanger Temperature will not shut down the dryer. This alarm will activate the
Setpoint is accomplished as follows. remote alarm contact and reset automatically once the
alarm condition is rectified.

EXCH.
SET 36 LOW TEMPERATURE SAFETY ALARM
If the dryer chiller temperature falls below the factory set
Pressing EXCHANGER SETPOINT button will change the point, the alarm routine will activate. This alarm condition
display to show the current setpoint. may cause damage to the dryer when subjected to
continuous or long-term exposure. Note that this alarm

37
will shut down the dryer after a response time delay. This
alarm will activate the remote alarm contact and reset
automatically once the alarm condition is rectified.
Pressing the UP or DOWN arrows modifies the EXCHANGER 7.6.5 ALERT MESSAGES
SETPOINT in one degree increment.
The Controller features the following readouts to

38 communicate the status of the dryer’s operation.
Indicates a probe failure. This condition
Pressing the UP or DOWN arrows modifies the EXCHANGER PF is usually caused by a probe being
unplugged, damage to the probe lead or
SETPOINT in one degree increment. a defective probe.

38
Indicates that the refrigerant compressor

CD will not start until the end of a three
minute safety delay. The display of “cd” is
immediately followed by the number of
The Controller accepts the last setpoint. After 5 seconds,
minutes left in the delay. This is a normal
the readout will return to displaying the current Exchanger
function of the controller and not a fault
Temperature.
indication.
CAUTION
7.6.6 START MODES
Do not set the Exchanger Temperature greater
than 50 deg.F. Running dryer at an Exchanger The NVC500-800 dryers are capable of starting in one of the
Temperature higher than 50 deg.F may damage following start modes:
refrigeration system.
7.6.6.1 Manual Mode
7.6.4 ALARMS AND THEIR FUNCTIONS
After power is supplied to the dryer, the LCD display
The Controller indicates critical alarms to alert the user of will indicate the chiller temperature as well as the time
an out of tolerance condition. Once each alarm condition is remaining for the safety delay. Once the delay has
detected, the appropriate LED indicator will illuminate and timed out, depressing the On/Off button will permit
the remote alarm contact will close. the refrigeration system to operate. Should the chiller
temperature be greater than the set point, the refrigeration
Alarm Display Alarm Set Point system will energize. Should the chiller temperature be
HIGH TEMPERATURE HI TEMP ALARM EXCH SETPOINT below the set point, the refrigeration system will remain off
ALARM + 10 °F until the chiller temperature rises to the setpoint.
LOW TEMPERATURE LOW TEMP 28 °F
ALARM ALARM

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 7.0 PRINCIPLES OF OPERATION

7.6.6.2 Remote Mode (Optional) 7.6.6.3 Auto Restart

This mode of operation allows the user to control the Should the dryer lose power while in the “On” mode, the
dryer remotely and requires the installation of a customer- dryer will revert to the “On” mode once power is restored.
supplied contact. With power applied to the dryer and once Similarly, should power be removed from the dryer while
the safety delay has timed out, the dryer will start once the the dryer is in the “Off” mode, the dryer will remain in the
remote switch is closed. In addition, this mode of operation “Off” mode once power is restored until the On/Off switch is
still permits manual control of the dryer via the On/Off depressed or the remote switch is closed.
pushbutton on the local control panel. Note that if the dryer
was turned “On” from the remote switch and then turned
“Off” via the local control panel, the remote switch must be
turned “Off” and then “On” to reinstate the dryer.

8.0 INSTALLATION AND INITIAL START-UP

8.1 LOCATION AND MOUNTING 8.2 PIPING AND VALVES

The dryer should not be located in an area where ambient Install piping, fittings and accessories as required for
temperature is likely to exceed 113°F (45°C) or be less specific site conditions and requirements. Figure 3 indicates
than 50°F (10°C). The dryer must be located in an area a typical piping arrangement for a refrigerated dryer,
that provides sufficient clearance from walls and other including dryer and filter bypasses. This figure can be used
adjoining equipment to allow easy access for servicing as a guide for valve and accessory placement in the system.
and maintenance requirements. A minimum of 18 inches is
Ingersoll Rand NVC500-800 models come factory installed
required to allow free flow of air to the condenser inlet.
with a drain isolation valve (D). The isolation valve permits
On installations with a relatively steady flow rate, the maintenance of the automatic drain without isolating
dryer is normally connected after the air receiver. If loads air flow to the dryer. To operate dryer, all valves shown in
fluctuate widely, the dryer should be positioned ahead of Figure 3 are to be closed except valves (B), (C) and (D). Valve
the receiver and sufficient storage capacity downstream is (A) is used for bypass purposes and valve (E) is for test and
necessary to prevent excessive air flow through the dryer. manual drain purposes.
When installed after any compressor that causes 8.3 FILTRATION
significant vibration or air pulsation, such as reciprocating
compressors, proper vibration isolation and pulsation To protect the air dryer from gross contamination
dampening devices should be added to protect the dryer. associated with compressor oil and debris and ensure
maximum dryer performance, a pre-filter is recommended.
NOTICE Pre-filters and post-filters sized to your drying application
Failure to comply to the above instructions may can be provided by Ingersoll Rand and are available
result in equipment malfunction and will void factory installed. Call your local distributor to select the
warranty. filter that best suits your filtration requirements. In addition
to air filtration, condensate discharge oil/water separators
NOTICE are also available to address stringent EPA regulations.
Always use a backup wrench when making any
threaded connection to the dryer. Failure to use a
backup wrench may result in damaged tubing and
components internal to the cabinet.

NOTICE
Condensate drain assembly requires final
connection prior to commissioning dryer. Connect
drain inlet and if required, plug drain into the
provided electrical receptacle prior to pressurizing
or starting unit.

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 8.0 INSTALLATION AND INITIAL START-UP

AIR
B DRYER C
AIR IN PRE-FILTER AIR OUT

E D

OIL
DRAIN DRAIN
SEPERATOR
VALVE VALVE

CHECK CHECK CHECK CHECK

VALVE VALVE VALVE VALVE

UNIT AS DELIVERED
OPTIONAL ACCESSORY ITEMS
NOTE: DRAIN TUBE MUST NOT RISE OR BE CONNECTED TO
EXCESSIVELY LONG PIPE WHICH MAY CREATE BACK PRESSURE
A CONNECTION TO OPEN FLOOR DRAIN IS REQUIRED

FIGURE 3 - TYPICAL PIPING ARRANGEMENT

8.4 ELECTRICAL CONNECTION 8.5.1 START- UP SEQUENCE

Equipment is available in various electrical configurations. • Apply power to dryer. LCD Panel will illuminate. The
All customer connections can be made at the terminal Anti- Short Cycle delay will commence counting
connections located in the customer electrical connection down.
box on the rear of the dryer. (Refer to General Arrangement
and appropriate Wiring Diagrams.) NOTICE
After installation or a prolonged shutdown,
A suitable fused disconnect switch or circuit breaker, in
start the dryer with no air load (no air flow). This
accordance with national and local code requirements, is
enables the dryer to reach its proper operating
recommended for all Ingersoll Rand equipment. Refer to
temperature in the shortest time possible
Section 13 for voltage requirements and load.
(typically within 30 minutes for Nirvana™ Cycling
CAUTION dryers).
Never wire directly or connect any additional wires • Start Dryer, using one of the following methods,
to the compressor junction box. This will cause depending on Start Mode setting:
severe system malfunction.
Manual Mode - Press the ON pushbutton.
8.5 INITIAL START-UP Auto Restart Mode - No additional action required

NOTICE Remote Automatic Mode - Close the remote contact.

For water cooled models, the water valve must be

manually opened to ensure that the condenser is
full of water prior to start-up.

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 9.0 SCHEDULED MAINTENANCE
9.1 INTRODUCTION • Reassemble all drain components after the drain has
been cleaned and inspected. Reposition the orifice
Ingersoll Rand Nirvana™ Cycling refrigerated air dryers hole on the rubber gasket of the orifice cup in the line
require little maintenance. These dryers utilize hermetically and closest to the arrow indicated on the valve body.
sealed compressors which do not require any lubrication.
Fan motors require lubrication at both oil ports every • Reassemble valve and install in reverse order as
six months. Ingersoll Rand recommends component described above.
inspection and service at regular intervals to obtain RETAINER NUT PROFILE GASKET

maximum performance from your dryer. SPRING WASHER

WASHER
ELECTRICAL CONNECTOR

SCREW
9.2 REFRIGERANT CONDENSER
D.I.N. UNIT SOLENOID
For standard dryers, regular inspection and cleaning of the APPLIANCE SOCKET
condenser is recommended. Ingersoll Rand dryers may
be equipped with an optional ambient air filter designed SEAL

to protect the condenser from dirt and debris that can WASHER

accumulate on the condenser. For proper operation with PLUNGER TUBE ASSY.
CABLE GLAND
this option, it is imperative that this filter be inspected and
cleaned on a regular basis. Annual replacement of the filter
is recommended. For applications where excessive dirt, dust THREADED FLANGE
GASKET
or debris is encountered, more frequent inspection and PLUNGER W/ SPRING
SOLENOID VALVE

cleaning may be required. ASSEMBLY

9.3 CONDENSATE DISCHARGE SYSTEM ORIFICE CUP

9.3.1 SOLENOID DRAIN (STANDARD) BEVELLED WASHER

STRAINER

On a minimum of a monthly basis, the operation of the BODY

drain should be checked. Periodically, the drain should be
removed and cleaned to ensure no debris from the system
is trapped inside. Ingersoll Rand dryers are equipped with
a drain isolation valve, enabling the valves to be cleaned Figure-4 Solenoid Drain Assembly
during dryer operation after the drain isolation valve has
been manually closed. The drain valve is located near the
solenoid valve and requires a quarter turn to isolate the
drain from system pressure.

9.3.1.1 Cleaning Instructions - Solenoid Drain

• Be sure dryer is depressurized or isolation valve is

closed.
• Disconnect drain body from filter stop.
• Loosen connector screw to allow the electrical
connector assembly to be removed from the D.I.N.
unit solenoid.
• Remove retainer nut and separate the valve body
from the D.I.N. unit solenoid. Unthread the plunger
tube assembly in a counterclockwise direction until
plunger separates from valve body.
• Clean beveled washer, thread gasket, spring assembly
and strainer with soap and water. Do NOT use solvents
of any kind, as failure to the seals will occur.
Be especially careful to clean the center brass orifice
and the rubber gasket orifice on the orifice cup with
a straight pin
.

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 9.0 SCHEDULED MAINTENANCE
9.3.2 NO AIR LOSS DRAIN (OPTIONAL) • Open drain isolation ball valve. Press drain test
button to verify proper drain operation.
1
1 2
4
1
1
2 5
6
2 3

3 4

4 2
3
5

6
7
Assembly Control unit onto service unit:
8 9 4 10
3 Check if service unit (3) matches control unit (1) (type
5 6 7 designation and colour of latching hook)
1 Check if sensor tube plate (5) with contact
springs (4) is clean, dry and free from foreign
matter.
8 9
9 2 Insert sensor (2) into sensor tube plate (5).

Figure-5 No Air Loss Drain 3 Fit latching hook (6) of control unit (1) into
=
sensor tube plate (5).
WARNING 4 Press control unit (1) against service unit (3) and
Before drain maintenance work, always close the snap into place
drain isolation ball valves and ensure that the
device is pressureless and de-energized.
• Open drain isolation ball valve. Press drain test
button to verify proper drain operation.
Maintenance recommendations
9.4 PANEL FILTER ELEMENT
Replace service unit (5) annually.
Annual replacement of the panel filter element is
1 Remove control unit (1) by pressing latching recommended. To replace the panel filter element, remove
hook (2). the panel filter by pulling up and out of its slots, then fit the
2 Detach Drain from outlet (3). new element in.

3 Remove design shell (4) (where applicable) using 9.5 PRE-FILTERS AND POST-FILTERS
a screw driver (10).
Remove service unit (5) from pipe at inlet by WARNING
undoing union nut Depressurize the system before disassembling
filters. Failure to do so may result in injury or
4 or by undoing screws (6) at elbow connector (7) death.
5 or
6 Filter elements should be changed as indicated on the
by undoing screws (8) at intermediate adapter (9) pressure differential gauge. Change carbon elements when
7 which is then detached from the service unit by hydrocarbons are first detected downstream or every six
downward movement. months, whichever comes first.
• Check if new service unit (5) matches control unit (1) Certain filters contain multiple elements. When replacing
- type designation and colour of latching hook (2) filter elements, all elements should be replaced
• Fit new service unit (5) in reverse order simultaneously. Mixing new and old elements can result in
reduced air quality.

14 ingersollrandproducts.com
 10.0 TROUBLESHOOTING

10.1 INTRODUCTION
Ingersoll Rand Nirvana™ Cycling dryers are designed for reliable, trouble-free operation. In the event of any dryer
malfunction, the guide below has been developed to facilitate problem identification and corrective actions.

WARNING WARNING
An air dryer always operates under pressure. Any Prior to working on the unit, make sure that all
maintenance procedure that involves disassembly circuit breakers or disconnected switches are
of pipe fittings, valves or any other components tagged “Out of Service.”
requires the dryer be isolated from the compressed
air stream and fully depressurized.

10.2 PROBLEM / ACTION GUIDE

PROBLEM SYMPTOM(S) POSSIBLE CAUSE CORRECTIVE ACTION

Moisture down stream Dryer is properly cooling air Condensate drain failure Replace service unit.
stream (Check Chiller. Temp caused by defective service
on controller) unit.
Excessive flow Check inlet and outlet
pressure and system
design capacity. Correct cause
of excessive flow.
Dryer by-pass valve not closed Close by-pass valve
Inlet and outlet No power to the dryer Check power supply and
temperatures fuses/circuit breakers
are the same. High suction pressure Check and clean condenser.
Refrigerant leak Check suction pressure gauge
if reading is 0 psig, turn
dryer off and contact your
distributor
Compressor not running and Check and clean condenser.
fan is running Check ambient temperature
and reduce below 113°F
Moisture down stream Inlet and outlet Compressor and fan not Check Chiller Temperature
temperatures are the same. running. Check MAIN CONTROL fuse.
Compressor and fan not Compressor relay may be bad,
running. Controller indicates replace relay
compressor is ON. Check for loose wire
connections at contactor or
loss of power at control board
Defective control board -
replace as necessary
Contact your local distributor
for further assistance.
Compressor and fan are Defective Pump Contact your local distributor
running, exchanger temp for further assistance.
high, pump not running.

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 10.0 TROUBLESHOOTING
PROBLEM SYMPTOM(S) POSSIBLE CAUSE CORRECTIVE ACTION
Apparent controller Display Blank Blown Fuse Check Fuses
display malfunction Board Failure Contact your local distributor
for further assistance.
Unrealistic temperature Probe loose, off connection or Inspect probe cable and
displayed defective probe terminal connection Replace
probe
Erratic or inaccurate Probe not completely in Inspect probe and check
temperature readings thermal well readings against independent
source (eg. temperature
analyzer/pyrometer/ice bath)
both in temperature well and
to ambient
Defective probe Replace probe
Unrealistic pressure Transducer loose, off Inspect transducer cable and
displayed connection or defective terminal connection
transducer Replace transducer
High pressure drop Outlet pressure Inlet and outlet valves not Open valves
across dryer substantially lower than completely open
inlet pressure System Inlet and outlet filters blocked Change filter elements
operating temperature is up.
above 32°F
Outlet pressure Compressor relay / contactor Replace relay / contactor.
substantially lower than stuck.
inlet pressure System Microprocessor Control relay Replace relay
operating temperature is bad
below 32°F
Probe not completely in Inspect probe and check
thermal well readings against independent
source (eg. temperature
analyzer/pyrometer/ice bath)
both in exchanger well and to
ambient
Problem persists Turn dryer off and consult
your local distributor for
further assistance
Condensate drain does Check installation is in
not fire accordance with this manual.
Revise installation accordingly.
Inlet / outlet pipe internal Replace with larger diameter
diameter too small causing piping.
air-lock or back pressure.
Excessive use of bends / elbows Reduce the amount of bends
in inlet / outlet pipe work and elbows.
causing air-lock/ back pressure.
Outlet pipe too long / too Reconfigure condensate
high causing back pressure. piping.
More than one condensate Reroute condensate to
source connected providing eliminate secondary
alternative path for path. Install check valves as
condensate. required.

16 ingersollrandproducts.com
 10.0 TROUBLESHOOTING

PROBLEM SYMPTOM(S) POSSIBLE CAUSE CORRECTIVE ACTION

Condensate drain LED Check power supply. Press
is off (Optional-No Air test button for minimum 2
Loss Drain) seconds and observe. Locate
and eliminate supply fault.
Air bleed from Debris trapped under seal. Press and hold the test button
condensate drain Damage to seal. to clear (drain valve will open).
outlet port (Optional- Replace seal with Service Kit.
No Air Loss Drain)
Condensate drain If bottom inlet is used, top
bowl does not seem port must be used as air
to fill with condensate, bleed. Make sure Connect the
drain does not seem to top inlet to a higher point in
work due to air locking system, which will function as
(Optional-No Air Loss an air bleed for the drain.
Drain)

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18
DRYER ELECTRICAL COMPONENTS
11.0 WIRING DIAGRAMS

WARNING: DISCONNECT POWER TO DRYER

AT CUSTOMER SOURCE BEFORE SERVICING
SHOCK HAZARD: SOME CIRCUITS MAY BE
LIVE WHEN DRYER IS TURNED OFF.
NOTES:
1. CUSTOMER POWER HOOK UP AT THE TERMINAL STRIP IN THE ELECTRICAL CONNECTION BOX IN THE ELEMENTARY WIRING DIAGRAM
DRYER REAR ON L1, L2, L3 & GND.
2. HPCO INCLUDED WITH WATERCOOLED UNITS ONLY. NVC500-600 AIR AND WATERCOOLED
ELEMENTARY WIRING DIAGRAM
3. FAN MOTOR NOT INCLUDED ON WATERCOOLED UNITS. NVC500-600 AIR AND WATERCOOLED
4. FOR CONNECTION TO 575V/3PH SYSTEMS, SWAP BOXES ABOVE RIGHT TO INCLUDE 575V TO 460V
208-575V/3PH/60Z, 200-440V/3PH/50HZ
208-575V/3PH/60Z, 200-440V/3PH/50HZ
AUTOTRANSFORMER. NOTE: MAIN INCOMING POWER DISCONNECT AND FUSING WILL BE PROVIDED BY OPTIONAL-NO AIR LOSS DRAIN ONLY
CUSTOMER.
5. OUTLET NOT PROVIDED ON NEMA 4 OR WEATHERPROOF OPTIONS.
6. -------- DENOTES OPTIONAL EQUIPMENT.
550034 A

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ingersollrandproducts.com
11.0 WIRING DIAGRAMS

ELEMENTARY WIRING DIAGRAM NVC500-600

AIR AND WATERCOOLED WITH SOLENOID DRAIN
208-575V/3PH/60Z, 200-440V/3PH/50HZ

550182

19
20
DRYER ELECTRICAL COMPONENTS
11.0 WIRING DIAGRAMS

NOTES:
1. CUSTOMER POWER HOOK UP AT THE TERMINAL STRIP IN THE ELECTRICAL CONNECTION BOX IN THE ELEMENTARY WIRING DIAGRAM
DRYER REAR ON L1, L2, L3 & GND.
2. HPCO INCLUDED WITH WATERCOOLED UNITS ONLY. NVC700-800 AIR AND WATERCOOLED
ELEMENTARY WIRING DIAGRAM
3. FAN MOTOR NOT INCLUDED ON WATERCOOLED UNITS. NVC700-800 AIR AND WATERCvvOOLED
4. FOR CONNECTION TO 575V/3PH SYSTEMS, SWAP BOXES ABOVE RIGHT TO INCLUDE 575V TO 460V
208-575V/3P/60HZ, 200-440V/3P/50HZ
208-575V/3P/60HZ, 200-440V/3P/50HZ
AUTOTRANSFORMER. NOTE: MAIN INCOMING POWER DISCONNECT AND FUSING WILL BE PROVIDED BY OPTIONAL-NO AIR LOSS DRAIN ONLY
CUSTOMER.
5. OUTLET NOT PROVIDED ON NEMA 4 OR WEATHERPROOF OPTIONS.
6. ALTERNATE 30 POWER LEADS MAY BE BLACK, RED, WHITE.
550035 C

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ingersollrandproducts.com
11.0 WIRING DIAGRAMS

ELEMENTARY WIRING DIAGRAM NVC700-800

AIR AND WATERCOOLED WITH SOLENOID DRAIN
208-575V/3P/60HZ, 200-440V/3PH/50HZ

550183

21
 39.25

22
1.00 37.25

1.12

13.00

37.00
16.00
40.25

O .50 MTG HOLES

(4 PLCS) TOP VIEW

WATER OUTLET CONN.

1/2" FPT (500-600)
3/4" FPT (700-800)
3" MPT AIR OUTLET 3" MPT AIR INLET MICROPROCESSOR CONTROL
WATER INLET CONN. CONNECTION CONNECTION 5.00 35.62 (SEE TECHNICAL MANUAL FOR
4.44 3/4" FPT OPERATION DETAILS)

CONDENSER AIR CONDENSER AIR

DISCHARGE DISCHARGE CONDENSER AIR
INLET
11.31 (500-600)
12.00 (700-800)

CUSTOMER ELECTRICAL 61.50

CONNECTION BOX

44.19 (500-600) REMOTE ALARM & REMOTE

43.50 (700-800) CONTROL CONNECTION BOX
(OPTIONAL)
35.75
12.0 GENERAL ARRANGEMENT

1/4" OD NYLON TUBE STANDARD SOLENOID DRAIN 39.00

OPTIONAL CONDENSATE DRAIN DRAIN CONNECTION 7.62
(SHIPPED LOOSE TYP) LEFT SIDE VIEW
REAR VIEW AIRCOOLED RIGHT SIDE VIEW
REAR VIEW WATERCOOLED
OPTIONAL CONDENSATE DRAIN
(SHIPPED LOOSE TYP)
3/8" I.D. NYLON
DRAIN TUBE

GENERAL ARRANGEMENT
NVC500-800
AIR AND WATERCOOLED
550030 E

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 13.0 REPLACEMENT PARTS

MISCELLANEOUS PARTS

QTY/ SPARES
PART # DESCRIPTION
UNIT 1 2 3
681867 BOARD, CONTROL 1 1 1 1
697290 CONTACTOR, COMPRESSOR 3P 600V (ALL) 1 1 1 1
699621 CONTACTOR, CONDENSER FAN (700-800) 1 1 1 1
698541 DISTRIBUTOR, REFRIGERANT (NVC800) 1
684234 DRAIN, CONDENSATE (OPTIONAL-NO AIR LOSS DRAIN) 1
38448239 DRAIN, SERVICE UNIT (OPTIONAL-NO AIR LOSS DRAIN) 1
680029 VALVE, DRAIN SHUT OFF(NO AIR LOSS) 1
22612931 SOLENOID DRAIN VALVE 1/4” (STANDARD) 1
600386 DRYER, REFRIGERANT FILTER 1
682951 PANEL FILTER ELEMENT (CONDENSER FILTER) 1
699808 FUSE, TRANSFORMER PRIMARY 2 2 2 4
682646 FUSE, TRANSFORMER SECONDARY 1 1 1 2
684463 OVERLAY, UNIVERSAL CONTROL BOARD 1
682955 PROBE, EXCHANGER TEMPERATURE 1 1 1 1
22612931 SWITCH, FAN CYCLING 1
681663 SWITCH, LOW REFRIGERANT PRESSURE 1
600191 TRANSFORMER, CONTROL - 0.15 KVA 1
682631 VALVE, GLYCOL PUMP ISOLATION 1
683083 VALVE, REFRIGERANT EXPANSION 1
698156 BLADE, CONDENSER FAN 2
800867 FAN GUARD KIT NVC500A-800A 2
Spare. Quantities under this heading reflect the number of each item which we recommend be kept on hand for
maintenance or repair.
The appropriate quantity for your application will depend on how critical interruptions in service are to your operation.
Class Quantity Suggested for
1 Minimum Domestic service where interruptions in service are acceptable.
2 Average Domestic service where some interruptions in service are acceptable.
3 Maximum Export service or for domestic service where interruptions in service are unacceptable.

PARTS FOR AIR COOLED DRYERS PARTS FOR WATER COOLED DRYERS
FAN MOTORS NVC MODEL CONDENSERS VALVES
NVC
CONDENSERS NEMA 1 NEMA 500 683494 600562
MODEL
460V 4460V 600 683494 600562
500 683100 698152 698274 700 683717 600563
600 683100 698152 698274 800 683717 600563
700 683100 698152 698274
800 683100 698152 698274

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 13.0 REPLACEMENT PARTS

COMPRESSORS GLYCOL PUMPS, AUTOTRANSFORMERS &

SOLENOIDS
NVC
380/3/50 460/3/60 575/3/60
MODEL NVC GLYCOL AUTOTRANSFORMER
500 682572 682572 682572 MODEL PUMP WHOLE UNIT
600 682575 682572 682572 500 682439 682435
700 682578 682575 682575 600 682439 682435
800 682582 682578 682578 700 682439 682435
800 682439 682435
MISCELLANEOUS PARTS FOR NEMA 4 DRYERS
PART # DESCRIPTION
632207 N4 INDICATOR - BULB
632210 N4 INDICATOR - RED LENS
632208 N4 INDICATOR - GREEN LENS
630611 N4 SWITCH- ON/OFF
633378 N4 SELECTOR SWITCH

14.0 ENGINEERING SPECIFICATIONS

AIR COOLED CONDENSERS

REFRIGERANT MAX. MIN. COMPRESSOR

MODEL WEIGHT FAN RATINGS
VOLTS/PH/HZ R-404 FUSE CIRCUIT RATINGS
NO.
LBS. KG. LB OZ SIZE AMPACITY HP RLA LRA QTY HP RLA LRA
460/3/60 1105 499.7 5 8 15 9.6 4 6.8 42 1 1/4 0.8 1.2
NVC500 230/3/60 1105 499.7 5 8 35 22.1 4 15.7 100 1 1/4 1.9 3.9
575/3/60 1105 499.7 5 8 12 7.7 4 6.8 42 1 1/4 0.8 1.2
460/3/60 1275 579.7 6 0 15 9.6 4 6.8 42 1 1/4 0.8 1.2
NVC600 230/3/60 1275 579.7 6 0 35 22.1 4 15.7 100 1 1/4 1.9 3.9
575/3/60 1275 579.7 6 0 12 7.7 4 6.8 42 1 1/4 0.8 1.2
460/3/60 1320 599 6 0 20 12.6 4.5 8.6 42 2 1/4 0.8 1.2
NVC700 230/3/60 1320 599 6 0 40 24.9 4.5 16.4 117 2 1/4 1.9 3.9
575/3/60 1320 599 6 0 15 10.1 4.5 8.6 42 2 1/4 0.8 1.2
460/3/60 1415 642 8 0 20 12.6 5 8.6 60 2 1/4 0.8 1.2
NVC800 230/3/60 1415 642 8 0 45 29.4 5 20 125 2 1/4 1.9 3.9
575/3/60 1415 642 8 0 15 10.1 5 8.6 60 2 1/4 0.8 1.2

MAXIMUM ALLOWABLE WORKING PRESSURE: 230 psig

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NOTICE
Specification information above accurate at time of publication. Refer to equipment
serial label for actual refrigerant charges and specifications for units.

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