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    Twi LTD: Welding Procedure Specification (WPS) - Page 1

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    newps23

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    Twi LTD: Welding Procedure Specification (WPS) - Page 1

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    newps23

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    79 views2 pages

    Twi LTD: Welding Procedure Specification (WPS) - Page 1

    Uploaded by

    joehodoh
    newps23

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 2

    TWI Ltd

    Granta Park, Great Abington, Cambridge CB1 6AL, UK


    Welding Procedure Specification (WPS) - Page 1
    Weldspec Software

    WPS record number wps23 Revision 0 Qualified to


    Date Company name

    Supporting PQR(s)
    Reference docs. TWI WELPRO - WPA3.2/B3/3/100

    MATERIAL/JOINTS QUALIFIED WELD/TEST CONDITIONS


    Joint type Butt joint - Full penetration Without PWHT
    Parent metal(s) Carbon manganese steel - Group 1
    Notes

    TEST PIECE MATERIAL SPECIFICATION MATERIAL SIZE QUALFIED Minimum Maximum

    Type BS EN 10025 - see Note 1 Grp-no. 1 Material thickness (mm) 10 Unlimited


    Welded to Same Grp-no. 1
    Backing None Grp-no.
    WELDING PROCESSES
    Welding process 136: FCAW (with active gas) 136: FCAW (with active gas)
    Type Semi-automatic Semi-automatic

    FILLER METALS
    Filler metal manufacturer, trade name
    Filler metal designation type
    Filler metal designation E71T-1 E71T-1
    Filler metal size (mm) 1.2 (Run No. 1) 1.2 (Run No. 2+ & 1A+) Note 4
    Deposited thickness (mm) 4mm max per pass 4mm max per pass
    Supplemental filler metal
    POSITION
    Position of groove PF / 3G PF / 3G

    PREHEAT
    Preheat temperature (°C) See Note 2 See Note 2
    Maximum interpass temperature (°C) 250 250
    GAS
    Shielding gas: Type EN 439 - C1 (100% CO2 ) EN 439 - C1
    Flow rate (l/min) 10 10
    Trade name, Manufacturer
    Backing gas: Type None none
    Flow rate (l/min) - -
    Trade name, Manufacturer - -
    ELECTRICAL
    Filler metal size (mm) 1.2 (Run No. 1) 1.2 (Run No. 2+ & 1A+) Note 4
    Amperes 130-150 170-180
    Volts 23-25 25-27
    Travel speed (mm/min) 70-100 150-200
    Maximum heat input (kJ/mm) 3.2 1.9
    Current/polarity DC +ve DC +ve
    Wire feed speed (m/min) 4.5-5.5 6.0-6.5
    Arc transfer mode Globular Globular
    TECHNIQUE
    String or weave Stringer Stringer
    Orifice/gas cup size
    C.T.W.D (mm) 15 15
    Multi/Single pass per side Single pass Multi-pass
    Surface preparation Flame cut & dress or machine
    Initial/interpass cleaning Brushing Brushing
    Back gouging method Air carbon arc and/or grind

    Weldspec 4.10.219 (c) Copyright 2003 C-spec/TWI Software. All rights reserved worldwide.
    Catalog n° WPS00029
    TWI Ltd
    Granta Park, Great Abington, Cambridge CB1 6AL, UK
    Welding Procedure Specification (WPS) - Page 2
    Weldspec Software

    WPS record number wps23 Revision 0 Qualified to


    Date Company name

    Supporting PQR(s)
    Reference docs. TWI WELPRO - WPA3.2/B3/3/100

    TEST PIECE JOINT SPECIFICATION


    Joint design Butt-plate
    Backing: nb: without backing
    Retainers
    Groove angle (deg.)
    Root opening (mm)
    Root face (mm)

    NOTES
    Note 1: Steel Grades S275 & S375 with carbon equivalent 0.45 maximum

    Note 2:
    For combined thickness < 70 mm - Preheat 15°C minimum
    For combined thickness > 70 mm - Preheat 80°C minimum

    Note 3: NDT 100% visual, 10% MPI, spot ultrasonic or as per contract specification

    Note 4: Weld run sequence may need to be balanced to minimise distortion.

    Manufacturer Examiner or examining body


    Name Signature Name Signature

    Date Date

    Weldspec 4.10.219 (c) Copyright 2003 C-spec/TWI Software. All rights reserved worldwide.
    Catalog n° WPS00029

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