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    WPS For P1 Material

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    asirul_me
    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) process to weld a V-groove butt joint between 8 mm thick plates of DIN St 37.2 steel. The joint will be welded in the 2G and 3G positions. The filler metal is ER70S-G wire with a diameter of 2.4 mm. Preheating of 80°C is required, as is maintaining the interpass temperature below 80°C. The welding parameters are direct current straight polarity, 90-110 amps, and 10-14 volts at a travel speed of 4-10 cm/min.

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    WPS For P1 Material

    Uploaded by

    asirul_me
    517 views1 page
    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) process to weld a V-groove butt joint between 8 mm thick plates of DIN St 37.2 steel. The joint will be welded in the 2G and 3G positions. The filler metal is ER70S-G wire with a diameter of 2.4 mm. Preheating of 80°C is required, as is maintaining the interpass temperature below 80°C. The welding parameters are direct current straight polarity, 90-110 amps, and 10-14 volts at a travel speed of 4-10 cm/min.

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    Welding Procedure Specification for P1 Material

    Original Title

    WPS for P1 Material

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    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) process to weld a V-groove butt joint between 8 mm thick plates of DIN St 37.2 steel. The joint will be welded in the 2G and 3G positions. The filler metal is ER70S-G wire with a diameter of 2.4 mm. Preheating of 80°C is required, as is maintaining the interpass temperature below 80°C. The welding parameters are direct current straight polarity, 90-110 amps, and 10-14 volts at a travel speed of 4-10 cm/min.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    517 views1 page

    WPS For P1 Material

    Uploaded by

    asirul_me
    This welding procedure specification outlines the requirements for a gas tungsten arc welding (GTAW) process to weld a V-groove butt joint between 8 mm thick plates of DIN St 37.2 steel. The joint will be welded in the 2G and 3G positions. The filler metal is ER70S-G wire with a diameter of 2.4 mm. Preheating of 80°C is required, as is maintaining the interpass temperature below 80°C. The welding parameters are direct current straight polarity, 90-110 amps, and 10-14 volts at a travel speed of 4-10 cm/min.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 1

    DATE: NOVEMBER 27, 2010 SHEET NO 1 OF 1

    Class Designation

    KAFCO WELDING PROCEDURE SPECIFICATION(WPS)

    Welding Procedure Specification No WPS-1for Urea Reclaimer (6- G-303) Supporting PQR No

    Rev. No. Date Impact Requirment

    Rev. No. Date


    Welding Process GTAW Type(s) Manual

    JOINT DESIGN BASE MATERIALS


    P. No. 1 Group No. 1
    V-groove butt joint P. No. Group No.
    DIN St 37.2/EN S235JR equivalent to ASTM SA 36 or SA 283

    Thickness Range
    Base Materials (mm) 8.0 mm
    POSITIONS Deposited Weld Metal(mm) 9.6 mm
    2G & 3G Pipe Dia Range

    FILLER MATERIAL
    F-No. 6 AWS No. ER70S-G
    PREHEAT A-No. 1
    Preheat Temp Min.(oC) 80 DegC Size of Filler Meatls(mm) 2.4
    Inter Pass Temp. Max(oC) Spec. No(SFA) 5.18
    Preheated Maintenance Post heating at 80 DegC for 1 Hr Brand TG-S50(Kobelco, Japan)

    POST WELD HEAT TREATMENT


    Temperature Range GAS
    Time range Shield Gas Argon
    Flow rate(l/min) 6 to 15
    ELECTRICAL CHARACTERISTICS Gas Packing(l/min)
    Current AC or DC DC
    Polarity SP-EN TECHNIQUE
    Amp(Range) GTAW 90-110 SMAW String or Weaving Bead Both
    Volts(Range) GTAW 10~14 SMAW Gas Cup Size (mm) No.4 to 7(9-16 mm)
    Heat Input Max Initial and Interpass Cleaning Grinding/Brushing/chiping
    Tungsten Electrode
    Size 1.6-3.2 mm Multiple or Single Pass(Per side) Multiple pass
    Type Ceraited WC20

    Volts
    Weld (Layers) Process Filler Metal Current Range Travle Speed Range CM/Min Others
    Type Amp
    Class Dia Polar Range

    1 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

    2 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

    3 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

    4 GTAW TGS50 2.4 DC.SP 90-110 10~14 4~10

    Prepared by:Mechanical Workshop

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