·~~APV

1) PRINCIPLE AND CONSTRUCTION

1.1) PRINCIPLE OF
THE PLATE HEAT EXCHANGER
A plate heat exchanger consists of an edge- made with special corrugations which ensures
clamped frame within which a number of cold- turbulent flow and high heat transfer co-
pressed plates are compressed. These are efficients.

3 4

Fig. 1
8

1. Head Example of plate heat exchanger coated with

2. Top bar stainless steel.
3. Follower Connector grid (9) and connector bosses (10)
4. End support are only used in plate heat exchangers with two
5. Flow plate or more sections.
6. Plate pack
7. Bottom bar
8. Tie bolts
9. Connector grid
10. Connector boss

5
 W~APV

2) FUNCTION
2.1) FUNCTION OF THE
PLATE HEAT EXCHANGER

Fig. 3

Fig. 2

2.1.1) PLATES
After clamping of the plate pack, the plates -
which are fitted with gaskets - ensure an effec-
tive seal between fluids and atmosphere (fig. 2).
In addition, intermixing of the fluids is elimi-
nated by a double gasket seal around the inlet
ports (fig. 3).
Every second plate is turned through 180°. This ,,I
means that the double gasket seal occurs
around every second inlet to the channels be-
tween the plates. Fig.4
The plate pack now forms a series of parallel
flow channels in which the fluids flow in a coun-
ter current regime (fig. 4). 2.1.2) CONNECTOR GRIDS
Connector grids must be inserted in a plate
heat exchanger operating simultaneously with
several media.
These connector grids divide the plate heat ex-
changer in separated sections. The connector
grids are equipped with exchangeable connec-
tor bosses (fig. 5).
The connector bosses form the connecting link
between the respective sections of the plate
heat exchanger and/or connections for pipes.
Two connecting branches can be provided in
the same connection boss with connection to
their respective section.

2.1.3) SEPARATING PLATES

Plate heat exchangers with more than one sec-
tion requiring no inlet/outlet branches in these-
paration can be equipped with separating
plates (strong sheet, 2-10 mm) or flow plates
Fig 5. equipped with reinforced blankings.
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2.2) ASSEMBLY DRAWING {FIG.6)
Inside the back pocket of this manual you will HEAD= Head
find an assembly drawing. This shows all prin- G = Connector gria
cipal dimensions as well as connection speci- FOLL. = Follower
fications and identification. H = Horizontal connecti
V = Vertical connection

Figures 6 a-b-c show examples of the construction of a plate heat exchanger:

H1- - - -
H2-

H4-- - - H4---- -F4

H3--- ~ H3--- - - - - F3

Fig. 6 a Fig. 6 b
1 section 1 section
1 pass 2 passes

G11V G21V G31V G41V

G11H
H1 - - - - ~ - - - - - 8
H2 - - - ~ - - - - - - ~

G12H* G22H G32H G42H

~~l\t) Q, Q~ Q3 ~\)l
G14H G24V G34H G44H
l.
---- 8 ---- 8 ---- 8
------ -8 ------ -8 ------ -8 _-_-_-_-_ ~
H4- - - - - F4
H3- - - ~
-~ ----F3
G14V G13H G24V G23H G34V G33H G44V G43H
G13V G23V G33V G43V

Fig. 6 c
5 sections

horizontally oriented
corner hole number
connector grid number from head (HEAD)
connector grid
 it'\APV
2.3) DIAGRAM {FIG. 8)
2.3.1) CONFIGURATION OF THE DIAGRAM gether with a punch code. The code indicates
Inside the back pocket of this manual you will which corner holes are open to allow fluid flow.
also find a diagram.
The plate pack is suspended between the head For example: 1204* means that this plate is
and the folllower. The gasket side of the plates open in corners 1, 2, and 4, whereas corner 3
must always face towards the head. On the (marked with 0) is closed.
right-hand side of fig. 8 can be seen a single The letter H at the top is explained in section
plate viewed from the gasket side. The corner 5.4.1.
holes of the plate are designated 1-4.
Interconnecting lines have been drawn from
the plate pack to the four corner holes of the
plate. The flow channels for each fluid are 2.3.4) SERIAL NUMBERS
marked with a thick or a thin line to ease iden- The numbers of the diagram - under the plates
tification. - are serial numbers, i.e. indication of the plac-
ing of the plates in the plate heat exchanger.
Serial numbers start with number 1 for the
head and after that continuous numbers for
2.3.2) EXAMPLE each plate, connector grid, or separating plate.
Figs. 7, 8 and 9 show the same plate heat ex- When extending the plate pack, the existing
changer with a heating and cooling section numbers are used, but the new plates are
separated by a connector grid Gl marked with an extra figure, e.g. 16, 17, 18, 18-1,
The cold fluid enters the heating section via H1 18-2, 18-3, 18-4, 19, 20 etc.
in the head and flows through two parallel
channels in one pass before entering the cool-
ing section via hole 4 in the connector grid.
From here the fluid is cooled in two passes, 2.3.5) REFERENCE NUMBERS AND
each with two parallel channels, before leaving GASKETS
the plate heat exchanger through F4 in the fol- The diagram gives the reference number of
lower. gaskets for each section in the plate heat ex-
changer as well as quantity and reference num-
The heating medium enters through head (H3 bers for glue and cleaning fluid for a complete
in HEAD) and leaves again through head (H2 in replacement of all gaskets.
HEAD).
The cooling medium enters through follower
(F3 in FOLL.) and leaves through the connector
boss of the connector grid (G13H). 2.3.6) CAPACITY
The data list on the diagram gives the capaci-
ties and other criteria used for the desig n of the
plate heat exchanger.
2.3.3) REFERENCE NUMBER AND
PUNCH CODE
The material quality and the four first digits of
the reference number of the plate are stated in
the top left-hand corner of the diagram fig. 8
(No. 1075). The four last digits of the eight-digit
reference number are placed on the plate to-
8
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13-- 0
:: =5034=1200 5034-1230 r-
14-- r-
15-- 0
;;; 16-- -5034=!~=~--5034-1234 =E
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17-- J:J
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3) MOUNTING INSTRUCTION
3.1) ASSEMBLING OF .~APV
EDGE-CLAMPED FRAME
3.1.1) Start by erecting the head (HEAD). Se-
cure the bottom bar (E) to the head by bolts and
block it up (1 ), bolt the end support (2) on the 1
bottom bar (E). ~

3.1.2) Place the follower (FOLL.) on two blocks

(3) approx. 200 mm from the head (HEAD).
Place two spacer blocks (4) at the top between
the head and the follower. Retain the follower
(FOLL.) with a rope (R), and remove the scotch- -4
ing (1 ).
R
3.1.3) Bolt the top bar (C) on the end support FOLL.
and the head with the fittings (5).

3'.1.4) Fit the fittings with rollers (6) on the fol-

lower (FOLL.) so that the rollers are exactly op- ~
\
9
I
posite each other. Mount the bottom bar fitting
(7) on the follower. Adjust the height of the fol-
lower by means of the roller fittings. Remove
the blocks (3 and 4) and the rope (R).

3.1.5) Push the follower to the end support.

Worm the plates (A) on the top bar one by one,
turn them over the bottom bar, and push them
towards the head. Insert the plates in serial-nu-
merical order as stated in the diagram. The
serial numbers must be upwards and the gas-
ket side must face towards the head.

3.1.6) When all the plates have been correctly 5 21 3

assembled, push the follower against the plate

pack - mount the tie bolts (H) - apply a high-
pressure lubricant to the threaded ends of the
tie bolts. Clamping should be carried out using
a ratchet spanner (8) or a similar suitable tool.
Start clamping with two tie bolts diagonally op-
posite each other. These tie bolts can be tight-
ened almost to the minimum plate pack dimen-
sion. Continue by clamping all the tie bolts in a
diagonal manner. ~

Keep the head and the follower as parallel as

possible during clamping and check at all tie
/ 8
bolts! (max. deviation 10 mm per m distance
between the tie bolts).
The minimum clamped plate pack dimension is
shown on the machine plate on the head.

10
 ~~APV
3.2) MOUNTING REQUIREMENTS
The plate heat exchanger should be placed in facilitate removal - alternatively with conical
such a way that service and inspection can tightening connected to bends.
easily be effected. Flanged connections must be removable. Fig.
12 shows a correctly connected unit. If neces-
3.2.1) SPACE REQUIRED sary, a suitable filter should be installed on the
On at least one side of the plate heat ex- fluid inlet. Insulating valves are also recom-
changer there must be sufficient space to un- mended on all connections. Thermometers,
hook the plates from the top bar by a slight tilt pressure gauges etc. should be used as re-
away from the vertical. At the same time it must quired for monitoring the plate heat exchanger
be possible to tighten or remove the tie bolts performance.
and inspect the plate heat exchanger (fig. 11 ).
It must be possible to take off the spray screen 3.2.3) CORRECT PIPE MOUNTING (FIG. 12)
or insulating jacket, if any, without having ne- To prevent undue strain on the plate heat ex-
cessarily to remove the connecting pipes. This changer frame, all pipes must be unloaded by
must be considered when installing the unit. All suitable pipe holders.
engagements are carried in a straight pipe sec- The pipe joints on the follower (FOLL.) 1 and 2
tion without thermometer, manometer or draw- must be removable in order to enable the plate
off taps at a distance of 100 mm from the unit heat exchanger to be opened for cleaning and
(more in case of increased insulating thick- inspection.
ness). The distance to finish-insulated pipes For re-tightening of the plate pack, the pipes
should be 100 mm from the insulating jacket/ onto the follower and any connector grids must
spray screen. The follower must be free to move be flexible. This can be achieved by the use of
along the full length of the top bar as shown in expansion joints.
fig. 10. See dimensions for exactly your plate During opening, it must be possible to move the
heat exchanger at the back of this manual. follower 3, without hindrance, along the full
length of the top bar.
3.2.2) PIPE CONNECTIONS
The plate heat exchanger must be connected For CIP (cleaning in place), without opening,
up according to the enclosed assembly draw- piping material and layout must be chosen ac-
ing. cordingly.
Threaded connections should be mounted
with unions or flanges with plane tightening to

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5744
Fig. 10 Fig . 12

11
 ~~APV
3.2.4) PRESSURE PULSATIONS/
VIBRATIONS Spray screens for all plate heat exchanger
Piston pumps, gear pumps, dosing devices etc. types can be supplied.
must not be able to transfer pressure pul- When thermal shielding is desirable or re-
sations/vibrations to the plate heat exchanger quired, an insulating jacket can be supplied.
as this may cause fatigue fracture in the plates. This jacket fits the heat exchanger exactly and
can be taken off without removing the connect-
ing pipes.

3.2.5) EXCESS PRESSURE PROTECTOR

Excess pressure protector must always be
mounted (fig. 13), if the plant is likely to develop 3.2.8) DRAIN
a higher pressure than that stated on the ma- Ideally a drain should be located close to the
chine plate. This condition may arise during plate heat exchanger. If the drain leads to public
pump start up, expansion or valve change-over sewage system, the possible risk of pollution
etc. should be considered. If either fluid cannot run
directly to drain, suitable spill trays should be
placed beneath the unit. If necessary, these
should be fitted with a level alarm.

Fig. 13 5442

3.2.6) LIQUID HAMMERING

The plate heat exchanger is sensitive to liquid
hammering. This can occur during regulation,
change-over, pump start-up etc., see section
4.4.1. In order to avoid this situation, the use of
throttling of air-operated valves, damping re-
lays in electrical control gear, automatic pump
start with closed valves etc. is recommended.

3.2.7) SHIELDING
The plate pack must be shielded, when:
• possible splashes may cause damage
• corrosive media are being used
• the working temperature may cause
scalding
• required by the local authorities

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4) START-UP
4.1 ) PROCEDURE FOR START-UP 4.1.3) VENTING
When correct working temperature and work-
Before the initial start-up, check that the ing pressure have been reached, the system
clamped plate pack dimension is as specified must be vented.
on the machine plate on the plate heat ex-
changer. The air in the plate heat exchanger is driven out
by the liquid flow, provided that the capacity is
4.1.1) START-UP as stated in the diagram.
Sudden surges and drops in pressure and tem-
perature must be avoided, as these may da- Air in a plate heat exchanger reduces the heat
mage the plates and gaskets thereby causing transmission and increases the pressure drop,
leakage. Pumps should be started against thus increasing the risk of corrosion!
closed valves which can then be gradually
opened until the desired flow rate is achieved.

NOTE!!!
4.1.4) PERMISSIBLE PRESSURE
The initial start-up of plate heat exchangers
Working, and testing pressures are given on
with new EPDM gaskets must be effected by
the machine plate.
increasing the temperature slowly, max.
25°C (77°F) per hour.
WORKING PRESSURE = the highest pressure
By restart-up and stop, the following must to which the plate heat exchanger may be sub-
jected during operation!
be observed:
Pressure surge/drop must not exceed ±10
bar per minute.
TESTING PRESSURE = the pressure at which
the plate heat exchanger may be tested! ·
Temperature increase/drop must not ex-
ceed ± 10°C per minute.
Pressure testing is made as a differential pres-
If the above precautions are not observed,
sure i.e. warm and cold side separately.
the guarantee will no longer apply.
For plate heat exchangers with several sec-
In a plate heat exchanger using steam as the
heating media, the cold fluid should be intro- tions, the stated working, testing, and differen-
tial pressures only apply if all sections are pres-
duced to the plate heat exchanger before the
surised.
steam is turned on. The potential dacnage pos-
sible due to the incorrect start'"up increases
If each section operates at different pressures,
proportionally with increased liquid flows and
or one of the sections is not under pressure,
the length of connecting ptpework! ; 'i ;
leaks may occur in the lower pressure section.
For start-up of plate heat excha~irs with
grafoseal gaskets, see
,. section 5.1.3~:.. ., ·
·· j--
The maximum permissible difference in pres-
• .. sure between two sections separated by a con-
4.1.2) LEAKAGE DURING Si'Y:tT•UP nector grid or a separating plate is in general
Duri ng the initial start-up;·minor leaks may oc- 6 kp/ cm 2 . If the two sections are not equal in
cur until the plates and gaskets have reached size, the permissible difference is reduced. The
their design working temperature and all sec- maximum difference in pressure depends on
tions are correctly pressurised. the number of plates in the other section/ s.
13
 '":";'.'~~
;!} . APV

4.2) PROCEDURE DURING 4.4) TROUBLE-SHOOTING

OPERATION In case of damage to plates or gaskets, it will of-
During operation, temperatures and pressure ten be necessary to replace them.
drops must be regularly checked. Increased First examine very carefully the external condi-
pressure drop and/or falling temperatures in- tions around the plate heat exchanger in order
dicate that there are coatings on the plates. The to localize the cause of the damage!
plate heat exchanger now needs cleaning. In case of fatigue fracture, this will normally ne-
During operation, the same precautions cessitate a replacement of all plates and gas-
against rises of pressure must be observed as kets - as there may be a risk of fatigue fracture
during start-up! in all the material.
In case of corrosion, all plates must be exa-
mined carefully!
4.2.1) LEAKAGE DURING OPERATION
See section 4.4) "TROUBLE-SHOOTING".

4.3) PROCEDURE FOR STOP

In plate heat exchangers for pasteurizing, the
steam is shut off, the hot-water pump is
stopped, and the cooling fluids are shut off. Fi-
nally, the product pump is stopped.
If the plate heat exchanger is to be opened, it
must be cooled below 40°C by letting the pro-
duct pump recirculate and lowering the tem-
perature of the circulating water by max. 10°C
per minute. This is done by opening for the
cooling water or adding cold water to the cir-
cuit. Plate heat exchangers with 1 section are
closed down slowly so that the temperature
decreases by max. 10°C per minute.
If there is no other possibility of cooling, the
plate heat exchanger can be cooled with cor-
poration water below 40°C.
Normally, the plate heat exchanger can be un-
pressurised by shutting off the fluid inlets and
outlets. The temperature will gradually de-
crease to the ambient temperature.
For long working breaks, see procedure in sec-
tion 5.2.3.

14
 tt~APV
4.4.1) VISIBLE LEAKAGE

Type of irregularity: Possible cause: Remedy of irregularity:

Leakage. Too high pressure. Reduce the pressure to the correct working pressure, which
can be found on the machine plate.

Leakage. Insufficient Tighten up the plate heat exchanger (section 5.1) - however,
(Phase 1). tightening. not under the minimum dimension and never, when the plate
heat exchanger is under pressure or over 40°C.

If the plate heat exchanger is still leaky, procede with phase 2.

Leakage. Fouled or deformed Separate the plate heat exchanger (section 5.1) and check if
(Phase 2). plates. the plates are deformed or fouled.
Inelastic or Check that the gaskets are elastic and non-deformed, and that
deformed gaskets. the faces of the joints are clean.
Replace deformed plates and gaskets, if any, see ordering
procedure (section 6.1 ).
Before assembling, clean very carefully all plates and gaskets
(section 5.2).
Assemble the plate heat exchanger (section 5.3) and start it up
again (section 4.1).
Note!!!
Even tiny impurities such as sand grains may cause leakage.

Leakage. Gaskets. Separate the plate heat exchanger (section 5.1 ).

(Even after tightening Clean the plates very carefully (section 5.2).
of the plate heat Replace the gaskets.
exchanger to Assemble the plate heat exchanger (section 5.3) and start it up
minimum dimension). again (section 4.1 ).

Leakage. Defective gasket Separate the plate heat exchanger (section 5.1 ).
(Through the drain or badly corroded Replace defective plates and gaskets, if any.
holes of the gaskets). plate. Assemble the plate heat exchanger (section 5.3) and start it up
again (section 4.1).

15
 .G)~APV
4.4.2) NON-VISIBLE LEAKAGE
Type of irregularity: Possible cause: Remedy of irregularity:

Reduced heat trans- Fouled plates or Separate the plate heat exchanger (section 5.1) and check if
mission and/or choked plate the plates are fouled.
increasing pressure channels. Clean the plates very carefully (section 5.2).
drop. Assemble the plate heat exchanger (section 5.3) and start it up
again (section 4.1 ).

Leakage. Holes in plates. A suspected leakage can be localized in the following way:
(The fluids get mixed). Corrosion or fatigue Remove one of the lower pipe connections.
(Phase 1). fracture. Then put the opposite side under pressure.
If the medium continues to run out of the lower pipe connec-
tions - after the pressure has stabilized - one or several plates
are leaking.
Close down the plate heat exchanger (section 4.3).
Separate the plate heat exchanger (section 5.1) and check the
plates very carefully.
Check suspected plates with a dye penetrant.
Check defective plates and gaskets, see ordering procedure
(section 6.1 ).
Before assembling, clean all plates and gaskets (section 5.2).
Assemble the plate heat exchanger (section 5.3) and check to
find more defective plates, if any, by putting one side under
pressure.
Start up again (section 4.1 ).

Leakage. Holes in plates. Close down the plate heat exchanger (section 4.3).
(The fluids get mixed). Corrosion or fatigue Separate the plate heat exchanger (section 5.1 ).
(Phase 2). fracture. Put all plates to dry. Suspend the plates in the plate heat ex-
changer again and tighten it (section 5.3).
Circulate medium at full capacity on one plate side (every
second plate channel). Keep the other plate channels un-
pressurised and free from liquid!
Stop the circulation after some minutes of operation and open
the plate heat exchanger again. Take care to avoid water
spraying onto the dry plate side!
By a careful study of the plates it will be possible to find moist
areas, if any, on the otherwise dry plate sides.
Check these areas with a dye penetrant!
Replace defective plates and gaskets, see ordering procedure
(section 6.1 ).
Before assembling, clean all plates and gaskets (section 5.2).
Assemble the plate heat exchanger (section 5.3) and check to
find more defective plates, if any, by putting one side under
pressure.
Start up again (section 4.1 ).
If the unit is still leaking, check all plates with a dye penetrant!

16
 w#~APV

5) MAINTENANCE AND CLEANING

5.1) SEPARATION 5.2) CLEANING
5.1.1) COOLING AND PRESSURE RELIEF The capacities and resistance to corrosion of
Before opening the plate heat exchanger, it plate heat exchangers depend on the plate
must be cooled below 40°C (104°F), and it must pack being kept clean.
not be pressurised! Foulings on the plates can be removed manu-
Cooling must not exceed 10°C per minute. ally or by CIP (cleaning in place).
The pressure drop must not exceed 10 bar per
minute.
If these standards are disregarded, the guaran- 5.2.1) MANUAL CLEANING
tee will no longer apply! Clean the plates with a soft brush and a suit-
able detergent (section 5.2.4).
In case of thick layers of scale or organic mate-
5.1.2) SEPARATION OF EDGE-CLAMPED rials, the plates must be put in a bath of deter-
FRAME gent (section 5.2.4).
On completion of the procedure in section 5.1.1, NOTE: Never use steel brush, metal scraper or
separate the frame by keeping two, perhaps the like.
four diagonally placed tie bolts clamped. Dis- A high-pressure cleaner can be used with care
mount the rest of the tie bolts. - however, never with sand or other abrasives
NOTE: Take care that the follower does not keel added.
over!
Loosen the last tie bolts uniformly (max. 10 mm
perm distance in difference), then push the fol- 5.2.2) CIP-CLEANING
lower towards the end support (fig. 14). A circulation system, in which a suitable deter-
NOTE: When using plate heat exchangers on gent can be circulated is established. If the pro-
board ships, the follower must be secured in or- duct to be flushed out has a high viscosity, the
der to avoid danger during the movements of circulating quantity must be big enough to
the ship. reach a sufficient speed for flushing out the
product.
If the product pump is volumetric, it may be ne-
5.1.3) PLATE HEAT EXCHANGERS WITH cessary to insert a pump for the detergent par-
GRAFOSEAL GASKETS allel to the former. It is assumed that the foul-
When plate heat exchangers fitted with grafo- ings on the plates are soluble in a detergent
seal gaskets are separated, these gaskets which does not attack plates and gaskets.
should normally be replaced by new ones.
However, if the plate heat exchanger is opened, Example of CIP-cleaning:
cleaned and tightened with care so that the - Drain off product residues and cooling and
plate sequence is unchanged and no graphite heating media.
material is removed from the plate behind, the - Rinse with cold or lukewarm water.
gasket can be used again. The maximum pres- - Circulate with warm cleaning fluid solution.
sure will, however, be reduced somewhat. - Rinse with warm water.
In case of replacement of a plate, the gasket in - Rinse with warm water with softener added
the plate behind this plate must be replaced as to it.
well. - Rinse with cold or lukewarm water.
Grafoseal gaskets should always be handled Cleaning can also be effected without circula-
with great care to avoid damage of the gasket tion by pouring a cleaning fluid solution into the
surface. system.
After some time of standing, wash out the de-
NOTE: Never bend a grafoseal gasket! tergent with clean water.

17
 At~APV
'"''nt\i•

5.2.3) CONTROL OF CLEANING • FURRINGS AND SCALE DEPOSITS are re-

The plate heat exchanger must be opened for moved with NITRIC ACID (HN03) - max. con-
inspection at regular intervals. This is neces- centration 1.5% - max. temperature 65°C
sary especially during the running-in period, (149°F).
until experience has been gained on the effec- 1.5% concentration correspons to 1.75 I 62%
tiveness of the cleaning process. HN03 per 100 I water.
With these inspections, it will gradually be pos- Nitric acid has an important constructive effect
sible to determine circulation times, tempera- on the passivating film of stainless steel.
tures, and chemical concentrations with great
certainty!
5.2.5) CONTROL OF CLEANING FLUID
Insufficient cleaning is most often due to: CONCENTRATION
- too small circulation quantity. SODIUM HYDROXIDE (NaOH) solution is ti-
- too short cleaning period. trated with 0.1 n HYDROCHLORIC ACID (HCI)
- too small chemical consumption in relation with methyl orange or methyl red as indicator.
to the foulings on the plates. NITRIC ACID (HN03) solution is titrated with
- too long periods of operation. 0.1 n SODIUM HYDROXIDE (NaOH) with phe-
nolphtalein as indicator.
If the plate heat exchanger is out of operation
for a long time, it is advisable to empty it, sepa- The concentration of the cleaning fluid in% can
rate the plates, and clean the unit. be calculated from the titration result according
Clamp the plate heat exchanger lightly to- to the following formula:
gether, and leave it covered in order to protect
the gaskets against dirt and the effect of light! CONCENTRATION = b;:;om %

a = ml cleaning fluid taken out for titration

b = ml titration fluid used for change of colour
n = normality of titration fluid
5.2.4) DETERGENTS
m= molecular weight of cleaning fluid (NaOH)
The definition of a suitable detergent is brief
molecular weight 40 - HN03 molecular
and to the point. Coatings on the plates must be
weight 63).
removed without damaging plates and gaskets.
It is important not to decompose the passivat-
In order to use the correct quantity of chemicals
ing (protective) film of stainless steel - the film
for CIP cleaning, the cleaning fluid should be
contributes to preserving the resistance of the
checked immediately before flushing. If the
steel to corrosion.
concentration is too low, <0.5%, the plate heat
Do not use chlorine-containing agents such as
exchanger is probably not clean. If the concen-
hydrochloric acid (HCI)!!!
tration is too high, > 1%, the chemical con-
sumption can be reduced.
EXAMPLES:
• OIL AND FATS are removed with a water
emulsifying oil solvent, e.g. BP-SYSTEM
CLEANER.
• ORGANIC AND GREASY COATINGS are re-
moved with SODIUM HYDROXIDE (NaOH) -
max. concentration 1.5% - max. temperature
85°C (185°F). 1.5% concentration corresponds
to 3.75 I 30% NaOH per 100 I water.

18
5.3) ASSEMBLING

~=1r
------------ HEAD
FOLLOWER

Fig. 14

5.3.1) ASSEMBLING
If the plates have been dismounted, they must The head and the follower must be exactly par-
be correctly inserted according to serial num- allel. Therefore, clamping must be measured at
bers! the top, in the middle, and the bottom on both
The head has No. 1, and the serial numbers of sides.
the following plates and the connector grids, if
any, are 2, 3, 4, 5 etc.
The serial number is marked in the top right-
hand corner of the plates - do not forget that the
gasket side must face towards the head.
In the case of single pass non-food PHEs the
serial number is not stamped on to the plate.

5.3.2) CLAMPING
The maximum and minimum dimension for
clamping is stated on the machine plate, which
is placed on the head.
The plate heat exchanger must be clamped to
dimension between max. and min. dimension.
The final clamping to minimum dimension is re-
commended after approx. one month's opera-
tion - alternatively, immediately after installing
new plate heat exchangers/new gaskets.
New gaskets in EPDM quality are clamped
step-wise the first time:
1. Minimum dimension +15%
2 hours' interval or more.
Fig. 15
2. Minimum dimension +7.5%
12 hours' interval or more.
3. A dimension between max. and min. dimen-
sion as stated on the machine plate, alter- Plate heat exchangers wit
natively min. dimension. see section 5.1.3.

19
 4$~APV
5.4) REPLACEMENT OF PLATES
AND GASKETS
5.4.1) MARKING Right plates have inlet and outlet via corner
The plates are marked with material codes and holes 2 and 3, respectively (fig. 17).
reference number plus codes for non-glue gas- H = right plate
ket, if any, and also have the letter H (fig. 16).
Looking towards the gasket side, the plate is
designated a right plate when the H is upwards 5.4.2) REPLACEMENT OF PLATES
and a left plate when the H is downward. Before inserting a spare plate in the plate pack,
it must be checked that the spare plate is iden-
Left plates have inlet and outlet via corner tical with the defective plate - the same corner
holes 1 and 4, respectively. holes open, and the mark H must face right.
Serial number (please state
when ordering single plates)
In lhe case of single pass non-
If the width of new plates is not the same as that
food PHEs the serial number is
not stamped on to the plate.
of the plates they are to replace - or of those of
the plate pack being extended, the widest
plates are to be fitted at the back of the plate
pack, if possible; adjacent to the grid, separator
plate or follower. New plates always differ from
old plates. Therefore, new plates are to be
grouped together, if possible.

As an example, the current, nominal width of

5140 »K«-range plates is 483 mm. Previously it was
"Four last digits of the reference H Four last digits of the reference
number of the plate number of the plate
smaller.
Fig. only on plates for non-glue gasket)
16
H A defective 4-hole plate can be removed from
the plate pack without inserting a spare plate, if
1 2 1 2 the adjoining 4-hole plate is also removed. The
new number of plates will then be = S-2. This
changes the clamping measure of the plate
pack to M1 which will be:
M~(S_-2~)
M1 = - -
s
M = The original clamping dimension stated
on the machine plate.
S = The original number of plates in the plate
pack.

The transmission area of the plate heat ex-

changer is reduced in relation to the original
number of plates. At the same time, the pres-
4 3 4 3 sure drop will increase. As to corrosion and
fatigue fracture of plates, see section 4.4
trouble shooting. Ordering procedure for plates
Fig. 17 can be found in section 6.1.

20
5.4.3) REPLACEMENT OF GLUED
GASKETS
On the diagram inside the back pocket of this
manual you will find an order list for gaskets
and details of glue type and quantity. Also given
is information concerning the degreasing sol-
vent for the new gaskets.
The first plate after the head and the connector
grid must have a gasket in all groves. These
gaskets are, in fact, two "normal" gaskets cut in
half and glued in place around all grooves. You
should carefully note how the old gaskets are
assembled before removing them!

5.4.4) REMOVAL OF OLD GASKETS

• PLIOBOND glued gaskets can be loosened
by heating in water at 100°C (212°F).
The plates are cleaned, and coatings, if any, are and the gaskets are cemented into the
removed. grooves.The insertion of gaskets starts at both
See section 5.2.4. ends of the plate - and continues with the
straight sections along the edges.
The gluing process is most easily effected by
5.4.5) CLEANING laying the gaskets and the plates on a table - as
New gaskets and the gasket grooves of the the gaskets are cemented into the grooves of
plates are cleaned with a cloth moistened with the plates, the plates should be stacked.
degreasing agent. The gluing surfaces must be The plates with the gaskets are now sus-
absolutely clean - without finger prints etc. pended in the frame which is clamped· lightly,
As degreasing agent use what is stated on the for rubber gaskets e.g. to the minimum dimen-
enclosed diagram. sion indicated on the machine plate plus 0.2
Alternatively, use: TRICHLOROETHYLENE, mm per plate.
CHLOROTHENE VG, ACETONE, METHYL The plate heat exchanger is heated to 90-
ETHYL KETONE or ETHYL ACETATE. 1000C (194-212°F) by means of water or steam -
It is important that all the degreasing agent has the temperature must be kept for 11/ 2 -2 hours!
evaporated, before the glue is applied. This will The liquid pressure must be kept as low as pos-
normally take approx. 15 min. at 20°C (68°F). sible. On plate heat exchangers for food, pipe
It is advisable to clean the gluing surfaces of branches which are not connected to water/
the gaskets with fine-grain sandpaper instead steam must be kept free, in order to permit glue
of degreasing agent. vapours to escape!
If there is no possibility of heating the plate heat
exchanger, it must stand at a place as warm as
5.4.6) GLUING possible with dismounted connections.
• PLIOBOND 25, which is a nitrile rubber glue The drying time will at 20°C (68°F) be approx.
on solvent basis (25% solids), is applied with a 48 hours. At e.g. 40°C (104°F), the drying time is
brush in a thin layer on the backs of the gas- reduced to approx. 24 hours.
kets. The gaskets are put to dry in a clean and When the glue vapours have vaporized, the
dustless place! The gasket grooves of the plate heat exchanger can be clamped again as
plates are now coated with a thin layer of glue, stated in section 5.3.

21
 ~~APV
5.4.7) NON-GLUE PARACLIP GASKETS product, are equipped with a glued gasket as
PARACLIP is a non-glue gasket designed as a described, see section 5.4.6.
conventional gasket. It is designed with a spe- However, it will seldom be necessary to change
cial clip-on feature which locks it into recesses these as their only purpose is to fill out the gas-
in the gasket groove on the plate. ket groove thereby supporting the rest of the
plate pack.
When replacing PARACLIP gaskets, the old
The PARACLIP gasket is available for food as
gasket is removed completely. Before fitting the
well as non-food purposes. When assembling,
new PARACLIP gasket, check that the plate
the EPDM quality gasket should be wiped with
gasket groove is clean and free from residual
rubber, particularly in the clip-on pockets. New a cloth wetted with silicone oil to facilitate the
separation from the connecting plate when dis-
gaskets can be fitted without using tools.
assembling the plate pack.
The first plate after the head and the connector On the enclosed diagram you will find an order
grids, which have no physical contact with the list for gaskets.

\~
~ ) '-"·,1·· '
"'

......

Fig.A Fig. B

}j .
Fig.C Fig. D

22
 ~~APV
5.5) RECONSTRUCTION
The modular construction of the plate heat ex- In case of reconstruction, all the customer has
changer ensures an easy extension or reduc- to do is to state the type designation, serial
tion in the capacity. number and the wanted change. APV Pro-
ducts has all relevant data in file and can im-
mediately submit a suggestion and a quotation
for the reconstruction.

I 1'

23
 .~APV

6) SPARE PARTS AND ACCESSORIES

6.1) ORDERING PROCEDURE MATERIAL CODE:

When ordering plates, please state the serial CODE I DESIGNATION PREVIOUSLY
numbers of the plates and the type and serial USED CODE
number of the plate heat exchanger.
The serial numbers of the plates can be found A Stain!. steel AISI 304 CEGJMR
in the top right-hand corner of the plates (fig. 16,
page 20) - the type and serial number of the B Stain!. steel AISI 316 DF HKN P
plate heat exchanger can be taken from the
machine plate! s Stainl. steel W 1.4449
In the case of single pass non-food PHEs the (Avesta 832 SL)
serial number is not stamped on to the plate.
T Titanium ASTM B 265
ORDER EXAMPLE: grade 1
4 pl'ates with glued-on gaskets, serial numbers
11, 12, 13, and 14 - plate heat exchanger type H X Stain!. steel W 1.4539
17 - serial number 19156. (Avesta 254 SLX)
ORDER EXAMPLE OF A COMPLETE SET OF y Stainless steel
PLATES: (Avesta 254 SMO)
1 complete set of plates with glued-on gaskets
- plate heat exchanger type M 107 - serial num-
z HASTELLOY C 276
ber 28452. Monel U
ORDER EXAMPLE OF A COMPLETE SET OF Cu-Al M
PLATES FOR ONE SECTION:
1 complete set of plates with glued-on gaskets
for the heat recovery section - plate heat ex-
changer type K 55 - serial number 32254.
The plates are marked with a material code (fig.
16, page 20) symbolizing the steel quality. The
four digits after the letter are APV's internal
press operation number (three-digit number
and a letter).
When knowing the material code, APV Pro-
ducts can procure a certificate of the plate.

'EB-ED

(B-_()) 5361 , _~- 5388

24
 .~APV
6.2) ACCESSORIES
6.2.1) SPRAY SCREENS

0 IQ

6.2.2) INSULATING JACKET

6.2.3) CLAMPING TOOLS

Ratchet spanner Nut tightener - hydraulic Nut tightener - electro-hydraulic

25
 46
~ 55
rro
DETAIL C DETAIL D
SCALE 2 25 SC;U 2 25
' ..."' i!l!..'lll
' 1 11=-.."IIIW
SEE DETAIL
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SEE DETAIL

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\
\ Heod Follower
\
\
I \
\
\
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\
\
I I I \

@ I 0 . ,., ~--'
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4

2 holes for 4
bolt ,ng down\ 1 2 holes for
- bolting down

II so
[Eh --
DETAIL A
DETAIL 8 ®
SCALE 2:25
SCAl£ 2 25

'---SEE DETAIL B

.,..
1

a . ~ APV Products Kolding DK ·~

•
Drown: HLO 03101 J
PHE Type J092 MGS- l OC/1
Checked : HLO OJ 101 3
A roved : EJO OJ 10 1J P- 11 7•oo l<g/ h OOgp
TOHOV02 Not to Scale
Archive
5.8 s
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p.1•41
Se c 1 : C

Coaponent a• nry
Pxeasure --- ---- APV Products IColding DIC
t.o•• Sec Qty Part nuaber 1'n9le Plate Decription
kg/h bar
-l --- ------------- ----------~---- -----
l J092 -------·- -------------------- PHE Plate Arrang
0 . 02 14 0 8800 110. 0-110 .0
l 41 30920286 60 0.5- Ti Gr.l, Paree.lip nt
0. 2, 1 40 8800 5 5. 0-70 .0 Sec Qty Part nuaber R&nd Gasket Decription
Fluid TOl ,· a 1.A PU : ----------------------·
- ----------------------- - P- 117400 kg/h 300gpe
- - ----~------------
I : 60.2 l lt•-
l J092
1
l
l 31070023
40 30920002
EMO
R/L
IPDN atd. (hr:oxid). Parac lip
KPDN atd. (Pero.aid). Parac1ip
Bl!)
2 : 60 .2 l JOO?Pe
General details
----------------
Plate pac k di.menaion
Appro~i -te net -i9ht Nu 138 - . Kin 133 -
1'2t kV
Ha.Jtl.aUID vorki n9 preaaure 7.5 bar
HaxlB\m balanced teat preaaure 11.2 bar
Haxiwwa ditterential teat preaa\Ue t.o bar
Wo rki n9 t--.,.rature Nu 110.0 •c, Kin o.o •c
Total ...d1a voluae App , 120 . 4 l
Dea i qn code UY

-...
Dr ving