APV Paraflow Plate HX Manual

Solutions and Services
TABLE OF CONTENTS
Paraflow Plate Heat Exchanger

Instruction Manual
Page
1.0
INTRODUCTION
1.1
General
1.2
Safety
1.3
Design
1.4
Receiving and Inspection
2.0
SAFETY INSTRUCTIONS
2.1
General Statement
2.2
Hazard Level Identification
2.3
Operating Zone
2.4
Installation
2.5
Safety Instructions
2.6
General Operating Safety
2.7
Service and Maintenance Safety
2.8
Safe Cleaning Procedures
3.0
CONSTRUCTION
3.1
Frame
3.2
Plates
3.3
Gaskets
3.4
Intermediate Connector Grids
3.5
General Arrangement Drawing
3.6
Plate Arrangement Drawing
4.0
INSTALLATION
4.1
Location
4.2
Foundations
4.3
Space Requirements
4.4
Connections and Piping
4.5
Pressure Pulsation and Vibration
4.6
Pressure/Temperature Ratings
4.7
Hydraulic Shock
4.8
Heat Shields
4.9
Short Term Storage
4.10 Long Term Storage
18
5.0
ASSEMBLY
5.1
Handling
5.2
Lifting
5.3
Assembling the Frame
5.4
Installation of Plates
5.5
Installation of the Tie Bars
5.6
Closing Tie Bar Frames
5.7
Opening Tie Bar Frames
20
Page1 of 30

Instruction Manual
6.0
STARTUP AND OPERATION

6.1
General
6.2
Startup
6.3
Operation
6.4
Shut Down
6.5
Troubleshooting
25
7.0
MAINTENANCE
7.1
Opening the Frame
7.2
Inspection
7.3
Cleaning
7.4
Replacement of Plates
7.5
Regasketing
29
Page2 of 30

Instruction Manual
1.0
INTRODUCTION
1.3
1.1
General
The Paraflow is the original plate type heat

exchanger designed by APV to provide
maximum efficiency and cost effectiveness in
handling heat transfer duties. The basic
concept is two liquids flowing on either side of a
thin corrugated metal plate so heat may be
easily transferred between the two. The plate
heat exchanger also minimizes maintenance
downtime and requires little floor space
compared to other types of heat transfer
equipment. This equipment has many
applications in a wide range of industries.
Typical industries include:
Chemical
Dairy
Industrial
Beverage
Petroleum
Liquid Food
HVAC
Pharmaceutical
Refrigeration Health Care
The purpose of this manual is to provide you

with the information necessary for the safe and
proper installation, operation and maintenance
of your APV Paraflow Plate Heat Exchanger.
This will ensure many years of satisfactory
performance. The manual is specific to the tie
bar tightened frames. Separate publications
deal with Paraflow Plate Heat Exchangers
tightened by other means.
1.2
Safety
Safe installation, operation and maintenance of

the APV Paraflow Plate Heat Exchanger
requires proper procedures and training of all
personnel. Section 2.0 Safety Instructions
should be read and understood before
proceeding. This section discusses general
safety practices. In addition, specific hazards
are indicated throughout this manual by the
appropriate hazard label in bold type.
Warning:
Read and understand the entire manual
before unpacking the equipment and
installing it.
It is the objective of APV to clearly identify each
area of potential hazard and guide workers in
safe operation, service and maintenance
procedures.
Page3 of 30
1.4
Design
Receiving and Inspection
APV Paraflow Plate Heat Exchangers are

assembled and inspected before shipment and
properly prepared for transportation. APV
cannot, however, guarantee safe arrival.
Therefore, upon receipt of this equipment check
all received items against the packing list for
damage or missing parts. Damage or loss
should be reported immediately to the carrier.

Instruction Manual
2.0
SAFETY INSTRUCTIONS
2.1
General Statement

designed and manufactured with due
consideration and care for generally
accepted safety standards. However, like
any mechanical device, the proper and safe
performance of this equipment depends
upon using sound and prudent operating,
maintenance and servicing procedures
under properly trained supervision.
For your protection, and the protection of
others, learn and always follow the safety
rules outlined in this section. Observe
warning signs on machines and act
accordingly. Form safe working habits by
reading the rules and abiding by them.
Keep this booklet handy and review it from
time to time to refresh your understanding
of the rules.
2.2 Hazard Level Identification
Definitions for identifying the various hazard
levels shown on warning labels or to
indicate proper safety procedures in the
instruction manual are provided in the
following labels.
Danger:
The use of the word Danger always
signifies an immediate hazard with a
high likelihood of severe personal injury
or death if instructions, including
recommended precautions, are not
followed.
Warning:
The use of the word Warning signifies
the presence of hazards or unsafe
practices that could result in severe
personal injury or death if instructions,
including recommended precautions,
are not followed.
Caution:
The use of the word Caution always
signifies possible hazards that could
result in minor injury or damage to
product or property if instructions,
including recommended precautions,
are not followed.
2.3
Operating Zone
An operating zone should be established

around all heat exchangers. A brightly
painted guard rail or warning stripe should
define the zone. Only the operator of other
authorized personnel should be within the
operating zone when machine control
circuits are energized or the heat
exchanger is operating. No tools or other
equipment should be kept within the
operating zone.
2.4
Installation
Utilities, such as water, steam, electric, air

and hydraulic, should be installed by trained
and authorized personnel only.
Installations must comply with all applicable
codes and standards, including those
established by OSHA.
2.5
Safety Instructions
Before Starting a Machine
Page4 of 30
be absolutely positive all necessary guards

and safety devices are installed and
operating properly. This includes heat
shields or pressure relief devices.
Be sure all personnel are clear of the
machine.
Remove (from the operating zone) any
materials, tools, or other foreign objects that
could cause injury to personnel or damage
the machine.
Make certain all alarms, indicating lights,
pressure gauges and other safety devices
or indicators are in working order.

Instruction Manual
warned and have moved outside the
operating zone.
Remove any tools or other foreign objects
from the operating zone before starting.
Absolutely do not have loose clothing,
neckties, necklaces or unrestrained long
hair near an operating heat exchanger.
Do not wear gloves, rings, watches,
bracelets or other jewelry near an operating
heat exchanger.
Keep the operating zone free of obstacles
that could cause a person to trip or fall
towards an operating heat exchanger.
After Shutdown
Make certain all water, steam, air, hydraulic
and electric utilities are turned off. Make
certain all pressure in the heat exchanger is
released.
2.6
Never sit or stand on anything that might

cause you to fall against the heat
exchanger.
Horseplay around a heat exchanger at
any time is dangerous and prohibited.
General Operating Safety
Do not operate this heat exchanger until

you read and understand the operating
instructions and become thoroughly familiar
with the heat exchanger and its operation.
Never operate a heat exchanger while a
safety device or guard is removed or
disconnected.
Always wear safety glasses, hats, shoes,
ear protection or any other required safety
equipment.
Never remove Warning tags that are
displayed on the heat exchanger. Torn or
worn labels should be replaced.
Do not start the heat exchanger until all
other personnel in the area have been
Page5 of 30
Know the EMERGENCY STOP procedure

for the heat exchanger.
Never operate the heat exchanger above
specified capacity, pressures, or
temperatures.
Keep alert and observe indicator lights and
warnings that are displayed on the heat
exchanger.
Do not operate faulty or damaged
equipment. Make certain proper service
and maintenance procedures have been
performed.
A safe work surface should be provided
around the heat exchanger, including
proper guarding of elevated platforms and
the design and use of ladders.
2.7
Service and Maintenance Safety
Do not service a heat exchanger until you

are thoroughly qualified and familiar with
the tasks to be performed.
Never operate any valves, pumps or
controls while persons are performing
maintenance work on the heat exchanger.
Do not bypass a safety device.
Always us the proper tools for the job.
Do not enter a confined space without first
checking for toxic fumes and providing
standby personnel on the site.
2.8
Safe Cleaning Procedures
Manual Cleaning Procedures

Do not use toxic or flammable solvents to
clean a heat exchanger.
Always clean up spills around heat
exchanger while it is operating.
Cleaning in Place Procedures
Make certain all connections in the cleaning
circuits are tight to avoid contact with hot
water or cleaning solutions.
When the cleaning cycle is controlled from
a remote or automated center, establish fail
safe procedures to avoid automatic start up
while servicing equipment in the circuit.
On equipment that includes heat shields,
make certain the shields are properly
installed prior to starting the cleaning cycle
(See paragraph 4.8 and 9.3).
Page6 of 30

Instruction Manual
3.0
CONSTRUCTION
3.1
Frame
A typical Paraflow Plate Heat Exchanger is

shown in Figure 1. Figure 2 is an
exploded view showing the individual
components. The main components
include a stationary cover (head), Item 1,
an end bar, item 2, connected by a top
carrying bar, item 3, and bottom guide rail,
item 4. These components are bolted
together to form a rigid frame that supports
the thin metal heat transfer plates, item 5,
and moveable cover (or follower), item 6.
Each plate is separated and sealed by a
gasket. The plates are compressed
between the head and follower by means of
tie bars, item 7, on either side of the
exchanger. Liquids are introduced to the
heat exchanger through connections
located in the head, follower, or
intermediate connector grids, when
supplied (as shown in Figure 3 on page 10).
Page7 of 30

Instruction Manual
When Paraflow Plate Heat Exchangers are

opened for service, the follower moves
back along the top bar to allow full access
to each individual plate. Divider plates and
intermediate connector grids also move
freely on the top carrying bar to provide
easy access to individual plates.
Paraflow frames used in industrial duties
are fabricated in carbon steel and are
finished in a heavy-duty chemical resistant
paint. Industrial frame connections may be
studded with various lining materials or
nozzles. The nozzles are fabricated in
carbon steel, stainless steel or alternate
metals. Connection types may be lap joint,
weld neck or specialty flanges. Sanitary
tube connections may also be supplied on
carbon steel frames. The connection
materials and types may be mixed on an
individual frame.
Page8 of 30

Instruction Manual
Frames used for sanitary duties are usually
fabricated in solid stainless steel or carbon
steel that is entirely clad with stainless
steel. The finish is either a #4 polish or
glass bead blast depending on the model.
Standard connections are sanitary tube
fittings at all locations. Industrial fittings
may be supplied when required.
Divider plates may be used to divide a heat
exchanger into separate operating sections.
Divider plates have no connections but may
allow flow from one section to the next.
Intermediate connector grids as shown in
Figure 3 may be used to divide a heat
exchanger into separate sections to
accommodate multiple duties within a
single frame. Connector grids may have up
to two connections at any corner.
3.2
Plates
APV heat exchanger plates come in over

60 different sizes and 34 different
corrugation patterns. This allows the heat
exchanger to be matched closely to a
specific duty. The corrugations cause
turbulence in the liquids as they flow in a
thin stream in the passage between each
plate (Figure 4). The plates have ports in
each corner that, when stacked in a plate
pack, form a manifold for even fluid
distribution to the individual plate passages
(figure 5). The ports are gasketed so only
two ports on each plate allow flow across
the plate (flow ports). The other two ports
are though ports and do not allow the liquid
flowing in them across the plate. This flow
pattern alternated from plate to plate to
form right hand and left hand plates.
Page9 of 30

Instruction Manual
Plate Construction
All plates are designated as wither diagonal
flow or vertical flow (Figure 6) based on
their flow pattern. Plates are pressed
thicknesses between 0.4 1.2 mm (0.016
and 0.047 inches) in a variety of materials
(see Plate Materials below). The plate
corrugation pattern alternates from plate to
plate to provide support at the points of
contact. One type of corrugation pattern
looks like a washboard. It provides a wide
gap between plates with contact points
every 1 to 3 square inch of heat transfer
surface area.

Instruction Manual
Mixing Plates
To obtain optimum thermal and pressure
drop performance while using a minimum
number of heat exchanger plates, plates of
two or more corrugation angles may be
mixed within the same frame. This is
available for many APV Paraflow Plate
Heat Exchanger models.
Mixing plate angles results in flow passages
that differ significantly in their flow
characteristics. This allows the Paraflow
design to be fine tuned in a single or even
multiple pass arrangement to closely match
to the thermal and pressure drop
requirements of the application.
Plate Material
Paraflow plates may be pressed from 304
or 316 stainless steel, Avesta 254SMO or
254SLX, Nickel 200, Hastelloy B-2, C-276
or G-3, Incoloy 825, Iconel 625, Monel 400,
Titanium, Titanium-Palladium or other
specialty alloys as required to provide
suitable corrosion resistance to the liquids
being handled.
Another design is the chevron pattern of

relatively shallow corrugations with support
provided at peak/peak contact. Alternate
plates are arranged so that corrugations
cross to provide contact points for every 0.2
to 1 square inch of surface. This greater
density of contact points in the chevron
pattern allows a higher differential operating
pressure for a given plate thickness than
the washboard pattern.
Page10 of 30
Duo-Safety Plate
The APV Duo-Safety heat exchanger plate
is a double wall plate manufactured from
two loose plates pressed together at the
same time to form a pair. Each APV DuoSafety plate pair is equipped with a nonglue Paraclip gasket, which seals and holds
the pair together. The two plates can be
made of different materials.
The space between the two plates of the
APV Duo-Safety plate pair serves as a
safety zone in case of through-plate leaks
from corrosion or wear. Should this occur,
the liquids will not be mixed, but will be
discharged between the two walls into the
atmosphere. This provides a high level of
certainty that liquids will not be crosscontaminated. The APV Duo-Safety plate
pair also can be dismantled for cleaning

between the two plate walls.
Paraweld Plate
The APV Paraweld plate is a right and left
hand plate laser welded together to form a
plate pair. This welded plate is particularly
suited for use with refrigerants such as
ammonia and Freon, or aggressive liquids
that would otherwise attack the gaskets in a
conventional heat exchanger plate.
The laser weld is done in a twin path for
added security. When the welded pairs are
installed in a frame, each pair is separated
by elasomeric seals.
3.3
Gaskets
The seal between the plates is achieved by
a single gasket around the perimeter of the
plate and a double gasket around the two
through ports. This double gasket
separates the port from the heat transfer
area with a double barrier. The space
between the double gasket is vented to
atmosphere to prevent cross contamination.
(Figure 7).
Interlocking Gaskets
APV Paraflow Plate Heat Exchanger plates
have interlocking gaskets with upstanding
lugs and scallops evenly spaced around the
outside edges. These scallops ensure that
Page11 of 30

Instruction Manual
there are no unsupported portions of the
gaskets and, in combination with the
patented form of the pressed groove,
provide mechanical plate-to-plate support
for the sealing systems. The upstanding
lugs (Figure 8) maintain plate alignment in
the Paraflow during plate pack closure and
operation. The groove form provides 100%
peripheral support of the gasket, leaving
none of the material exposed to the outside.
In addition, the gasket exposure to the
process liquid is minimized by the full depth
plate gasket groove.
Gasket Materials
As detailed in Figure 9, various gasket
materials are available as standard which
provides chemical and temperature
resistance coupled with excellent sealing
properties. Other gasket materials are
available for special applications. Gasket
material selection must take into
consideration the chemical composition of t
The fluids involved as well as the operating
conditions.
Materials
Paracil
Application
General Purpose material for
aqueous and fatty duties
EPDM
High temperature general

purpose material for chemical
and steam applications
Paraflor
Mineral oils, acids, steam and

hot water at high temperatures
Paradur
Organic solvents, chemicals and

sulfuric acid
Paraprene
(Neoprene)
Figure 9

Instruction Manual
Gasket Attachment
APV Paraflow Plate Heat Exchanger
gaskets are attached to individual plates by
one of two methods, glued or clip in. The
glued in gaskets are attached by a
thermoplastic adhesive, which is heat cured
for maximum strength.
The clip in gaskets (Paraclip) are attached
to the plates by small nubs around the
perimeter of the gasket which snap into
matching holes.
3.4
Intermediate Connector Grids
These intermediate connector grids divide

the plate heat exchanger into separate
sections that may operate independently.
The connector grids are equipped with
removable connector bosses (Figure 10)
that provide connections for the liquids
handled.
Heat Exchanger. This drawing provides

detailed information concerning design
specifications, operating conditions,
dimensions, connections, plates and
gaskets, plate arrangement diagram and
key, bill of material and special notes.
Design Specifications
The data list on the design specifications
provides the key mechanical information
used to design the plate heat exchanger.
This includes the design code, maximum
and minimum platage dimensions, heat
transfer area, frame size, maximum plate
capacity, weights, and volume.
Operating Conditions
This table on the drawing contains the duty
or operating conditions for which the heat
exchanger was designed. It specifies each
fluid, the flow rates, the temperatures and
the pressure drops.
Connection Schedule
The connection schedule identifies the size,
material, and type of each connection
supplied.
The connector grid bosses form the

connecting link between sections of the
plate heat exchanger and provide
connections to and from these sections.
On some models, two connections can be
provided in the same connector grid boss
with connections to the adjoining sections.
3.5
General Arrangement Drawing
A General Arrangement Drawing is

supplied with each APV Paraflow Plate
Page12 of 30
Plate and Gasket List

Each general arrangement drawing
contains a summary of all the plates and
gaskets used for the plate arrangement.
This summary includes plate types, angles,
and material, also gasket type, material,
and attachment (glued or clip in).
3.6
Plate Arrangement Drawing
Configuration of the Diagram

The plate heat exchanger is designed to
perform a duty (or duties) by arranging the
number and type of plates required in a
specific sequence. This arrangement is
represented schematically by the plate
diagram shown on the general arrangement
drawing. The schematic represents the
fluid flows by heavy lines with arrows and

the plates by thin vertical lines. Plate ports
that block flow (not open) are represented
by small black rectangles.
Each connection on the plate diagram is
identified and labeled. The connections are
also identified on the dimensioned view or
the isometric view of the plate heat
exchanger and the Connection Schedule.
Along the top of this diagram is a listing of
each plate required, showing the hand of
each plate (Right or Left), the direction the
gaskets face (Head or Follower) and the
punch code (blanking designation). The
punch code indicates which ports are open
and allow flow. Additional codes may be
listed indicating plates with drains (D) and
vents (V) or plates with end gaskets (K).
Other symbols may be used to indicate
special support pads or gaskets. The
general arrangement drawing includes a
key, which illustrates the punch codes. The
punch codes are also illustrated on the
following pages in Figure 11 for vertical
flow plates and Figure 12 for diagonal flow
plates.
Page13 of 30

Instruction Manual
Page14 of 30

Instruction Manual

Instruction Manual
Figure 12
Page15 of 30
Page16 of 30

Instruction Manual
Examples:
Figure 13 shows a typical single pass
arrangement using diagonal flow plates with
all the connections on the head.
Note:
PLATES MUST BE ARRANGED
ALTERNATELY LEFT AND RIGHT.
FOR CONVENIENCE ON THE

DRAWING, WHERE BLOCKS OF R1234
AND L1234 PLATES OCCUR, THE
TOTAL NUMBER OF EACH IS GIVEN.
Figure 14 shows a typical three pass

arrangement using diagonal flow plates with
two connections on the head and two on
the follower.
Page17 of 30

Instruction Manual

Instruction Manual
4.0
INSTALLATION
4.1
Location
The heat exchanger should be installed in

an area with adequate clearance around
the unit to install or remove plates and
perform maintenance.
The unit should also be located with
consideration for the required piping
connections. Product and service lines
should be designed to minimize pressure
drops and be adequately supported to
minimize the loads on the heat exchanger.
4.2
Foundations
The foundation pad for the heat exchanger

should be level and sized properly for the
outline of the frame. It must also be of
adequate strength to support the full
operating weight of the unit. The overall
dimensions and operating weight are listed
on the general arrangement drawing.
4.3
Space Requirements
4.4
On at least one side of the plate heat

exchanger there must be sufficient
clearance to remove a plate from the top
bar. Also, there must be adequate room to
tighten or remove the tie bars and inspect
the plate heat exchanger (Figure 15). The
follower must be free to move along the full
length of the top bar as shown in (Figure
16). The general arrangement drawing
provides overall dimensions and plate
removal distance.
Page18 of 30
Connections and Piping
The plate heat exchanger must be

connected in accordance with the
arrangement shown on the general
arrangement drawing provided with the
heat exchanger.
Pipe lines to the follower and connector
grid(s) must be located to allow the unit to
be easily opened for inspection and
maintenance. These lines must also be
flexible to allow for small variations in the
tightening dimensions and possible thermal
expansion.

Instruction Manual
4.5
Pressure Pulsation and Vibration
Piston pumps, gear pumps, valves etc.

must not be able to transfer pressure
pulsations or vibrations to the plate heat
exchanger as this may cause fatigue
fracture in the plates. The use of pressure
dampers in the pipeline is recommended to
minimize this effect.
4.6
Pressure/Temperature Ratings
The pressure and temperature ratings for a

specific heat exchanger are listed on the
general arrangement drawing provided with
the unit. These ratings must not be
exceeded at any time during startup or
operation.
Over pressure protection must be provided
if it is possible the system may develop a
higher pressure than the maximum
allowable working pressure of the heat
exchanger.
Warning:
Do not exceed the maximum
operating pressure or
temperature listed on the General
Arrangement Drawing or damage
to the heat exchanger will result.
4.7
Hydraulic Shock
The plate heat exchanger will be damaged

by any hydraulic shock that occurs during
start up or operating changes. To avoid
damage, throttling valves and soft pumps
are recommended.
4.8
Heat Shields
A heat shield may be provided for new or

existing heat exchangers. They are
Page19 of 30
recommended whenever corrosive liquids

or high temperatures are present. See
Section 9.0 Accessories for more
information.
4.9
Short Term Storage
All heat exchangers and components must

be stored in a cool environment away from
sunlight. They must also be covered
loosely by a tarp or plastic sheet that allows
air circulation and provides protection from
water, debris, and sunlight. This procedure
is suitable when the storage period is less
than six months.
4.10
Long Term Storage
Long term storage of APV Plate Heat

Exchangers requires following Procedure
SP5002 to avoid damage or deterioration.
This procedure should be used when a heat
exchanger will not be placed in service
within six months after shipment from the
factory. Contact the Customer Service
Department listed in Section 8.0 of this
manual for copies of the procedure and
assistance.
Caution:
A heat exchanger which has been in
storage for more than five (5) years
should be inspected by an APV
representative prior to preparing it for
operation.

Instruction Manual
5.0
ASSEMBLY
5.1
Handling

shipped fully assembled and skid mounted
or, when required, they are shipped
unassembled in boxes. In either case,
proper handling practices must be followed.
The weight of an assembled heat
exchanger is listed on the general
arrangement drawing. Weights of
components are listed on the shipping box.
The skids and boxes are designed to be
moved by standard lift trucks of proper
capacity.
5.2
When assembling a heat exchanger frame,

start by erecting and securing the head.
Fasten the bottom guide bar to the head by
the bolts supplied and block it up. Bolt the
end support to the bottom guide bar with
the bolts supplied. See Figure 17. Note
that shorter bolts are used at the end
support.
Lifting
All APV heat exchangers are provided with

lifting holes, lugs, or eyebolts to simplify
lifting. The general arrangement drawing
shows their size and location. When lifting
an assembled heat exchanger frame,
ensure that the lifting point is approximately
above the center of the plate pack. A
spreader beam is recommended for large
or long frames.
Warning:
All lifting equipment must have the
proper capacity and be in good
condition. Personnel must follow
safe rigging practices at all times.
5.3
The following steps are recommended to

safely assemble an APV heat exchanger.
These instructions refer to the components
illustrated in Figure 2 in Section 3.0.
Assembling the Frame

Caution:
All components must be properly

supported during all phases of
assembly.
Page20 of 30
Position the follower in the frame next to the

head and brace it securely. See Figure 18.
Position the top carrying bar between the

head and end support and using the bolts
provided, fasten it securely. See Figure
19.

Instruction Manual
Install all the plates of the type and quantity
specified on the plate arrangement drawing,
starting at the head end of the frame.
Check to make sure all plates are oriented
properly, that gaskets are properly seated
in their grooves, and there is no debris
anywhere on the plates or gaskets. Clean
the sealing surface with a lint free cloth.
Push each plate firmly against the previous
one. Use special care with plates having
Paraclip gaskets (gaskets clipped to the
plates) to avoid dislodging them. See
Figure 21.
Lift the follower into place and install the

roller and axle assembly. See Figure 20.
Roll the follower back to the end support to
allow plate installation.
Note: The plate arrangement on the

general arrangement drawing indicates if
the gasket side of the plate faces the head
or follower.
CAUTION:
5.4
Installation of Plates
Wipe the top carrying strip clean between

the head and the end support and apply a
petroleum based grease to allow the plates
to slide freely.
Page21 of 30
During installation, always

alternate left and right hand
plates. For simplification only,
whole blocks of identical left or
right hand plates are shown on
the plate arrangement drawing.
The total number of each is
given.

Instruction Manual
5.5
Installation of Tie Bars
When all plates have been correctly

installed, roll the follower up to the end of
the plate pack. Install the tie bars into the
frame holes or key hole slots as specified
by the tightening instructions below.
Clean the tie bar threads and liberally apply
an anti-seize compound along the area
where the nuts will travel during tightening.
Also apply the compound to both sides of
the plain washer under the tie bar nut. APV
recommends Never-Seez Regular Grade
Lubricant for carbon steel tie bars and
Never-Seez Black Molly Lubricant for
stainless steel tie bars. Do not use
standard grease as it may result in galling.
Figure 22 shows an assembled frame with
tie bars installed.
5.6
Closing Tie Bar Frames
The intent of these instructions is to provide

a method to evenly and safely tighten a
Paraflow Plate Heat Exchanger with tie
bars. Proper tightening is essential for
satisfactory operation and maximum gasket
life. These instructions should be followed
closely for both initial assembly and
whenever the exchanger is closed after
service.
1. Confirm that plates are all installed
correctly to the general arrangement
drawing. Check the quantity and
orientation (alternating left and right). Move
the follower toward the fixed head as far as
it can go. Install four tie bars as shown in
Figure 23.
CAUTION:
Never-Seez Regular Grade is
not suitable for stainless steel tie
bars.
2. Starting with the top tie bar pair and

alternating with the bottom, tighten the tie
bars evenly about to 1 at a time, until
the platage dimension (thickness of the
plates) measured at the installed tie bars is
equal and the follower is parallel to the
head. This measurement should be about
10% over the final plate dimension
specified on the Paraflow plate
arrangement drawing. Throughout this
step, keep the dimension from one side to
Page22 of 30
the other at each pair of tie bars within .

Also, always tighten the top pair of tie bars
first to keep the plates from riding up.
WARNING:
Never tighten a Paraflow, which is
under pressure from any source.

Instruction Manual
WARNING:
Refer to your plate arrangement
drawing for the proper tightening plate
dimension
Note: Due to o-ring type gasket seal, the
final closed dimension is determined by
dimension, not tie bar torque.
Never tighten a Paraflow with piping

connected to the follower or
connector grids.
3. Install the rest of the tie bars on the
sides of the heat exchanger between the
ports (if applicable) and tighten them evenly
until the plate dimension is the same at all
installed tie bars.
4. Starting with the top pair of tie bars,
continue tightening equally about at a
time until the platage dimension measures
about 5% above the final dimension.
5. Install the remaining tie bars (if
applicable) above the top ports and below
the bottom ports of the frame. Starting with
the top pair and working down, tighten each
pair 1/8 at a time. After each tightening
cycle of 1/8, return to the top set of bars
and repeat the procedure.
Note: On large heat exchangers using 2,
42 mm or 48 mm diameter tie bars, it may
only be possible to achieve 1/16
movement during the final stages of
tightening.
6. Tighten the exchanger to the maximum
platage dimension specified on the plate
arrangement drawing. The dimension must
be the same at all tie bars. See Figure 24.
Page23 of 30
Manufacturing tolerances of the plate may

result in the actual minimum platage
dimension varying. Refer to your plate
arrangement drawing for actual minimum
and maximum dimensions.
7. Pressure test the heat exchanger for
leaks by using potable water at the desired
pressure but do not exceed the pressure
specified on the drawing. The test may be
done on each side separately or on both
sides at once. Make sure all air is vented
from the heat exchanger before performing
the pressure test.
8. If leaks occur, the heat exchanger may
be further tightened and retested. It is
suggested that this be done in steps of
approximately 0.001 per plate until the leak
stops or the minimum dimension specified

Instruction Manual
on your general arrangement drawing is

reached.
9. If the leaks continue, mark them
carefully and open the exchanger in
accordance with Paragraph 5.7. Inspect
the area of the leaks closely for damaged
gaskets, plates, sealing surfaces or debris.
Replace all suspect plates or gaskets, clean
the sealing surface with a lint free cloth, and
repeat steps 1 through 7.
5.7
Tie bar frames may be opened safely by

following steps 1 through 6 in paragraph 5.6
in reverse order. The tie bars must be
loosened in the same sequence and
amount as described in each step.
WARNING:
Never open a Paraflow until the unit
has been cooled below 100F
(38C).
Never open a Paraflow which is
Never open a Paraflow with piping
connector grids.
Page24 of 30

Instruction Manual
6.0
STARTUP AND OPERATION
6.1
General
Prior to startup, make sure the unit is

correctly assembled and the piping
connected properly. Also, check that the
plates have been compressed to the proper
dimension specified on the general
arrangement drawing. See Figure 24 and
refer to section 5.0.
Caution:
Do not allow the pressure to change
more than 150 psig (10 bar) per
minute or the temperature more
than 20F (11C) per minute.
Improper startup will cause damage
to the heat exchanger frame, plates
or gaskets. Follow instructions
closely.
Warning:
Proper assembly and tightening are
required for safe startup and
operation.
6.2
Startup
Caution:
All pipe lines must be inspected

and flushed clean prior to
operation. Strainers are
recommended to prevent debris
from installation from entering the
unit.
Sudden surges and rapid changes in
pressure or temperature must be avoided,
as these may damage the plates and
gaskets. Throttling valves, flow diversion
valves and shut-off valves must be
operated slowly. Control flows with
throttling valves downstream of the heat
exchanger.
Valves located on the outlet side of any

liquid stream must be opened prior to
startup to prevent dead heading of the heat
exchanger.
If steam or another condensable vapor is
used as a heating media, it must be turned
on after liquid has been introduced on the
product side.
During initial startup, the exchanger may
develop minor leaks. If these leaks do not
stop when the unit has reached operating
temperatures, refer to Paragraph 6.5
Troubleshooting.
Air in the heat exchanger will normally be
carried out by the liquid flow. However, it is
good practice at startup to vent air from the
system at a high point in the piping. This
will insure the system is filled with liquid.
6.3
Operation
During operation, the same precautions

against rapid changes of pressure or
temperature during start-up must be
observed. Increasing pressure drops
and/or falling temperature may indicate
reduced performance of the heat
exchanger. This must be investigated to
Page25 of 30

Instruction Manual
determine the cause. See Paragraph 6.5

Troubleshooting.
6.5
Warning:
Do not exceed the maximum operating
pressure or temperature listed on the
general arrangement drawing or
damage to the heat exchanger will
result.
6.4
Shut Down
The heat exchanger must be shut down

slowly and allowed to cool naturally to room
temperature. Inlet valves, if used, should
be closed before outlet valves. If steam is
being used as a heating media, it must be
shut off first. In cooling duties, the cooling
liquid must be shut down first to avoid
freezing of the product.
All liquids must be drained from the heat
exchanger after shut down to prevent
precipitation of products or scale buildup.
If the heat exchanger will be out of service
for six months or longer, it must be properly
prepared for storage. See APV Standard
Procedure for SP5002 for instructions.
Contact the Customer Service Department
listed in Section 8.0 of this manual for
copies of the procedure and assistance.
Page26 of 30
Troubleshooting
APV plate heat exchangers are designed to

provide trouble-free service over the life of
the unit. However, conditions or processes
may
change, resulting in reduced performance
or even leakage. The following table
provides some guidelines for diagnosing
common problems and suggested
solutions. This table is intended as a
general guide only. Assistance in specific
cases may be obtained by calling your
nearest Service Center listed on the front of
this manual or the Customer Service
Department listed in Section 8.0.

Instruction Manual
Problem
1. Reduced Heat Transfer
Troubleshooting Plate Heat Exchangers

Possible Causes
Suggested Solutions
a. The inlet temperatures or

flow rates do not
correspond to the original
design.
Correct temperatures or flow

rates to design conditions.
b. Plate Surfaces have

become fouled on either
the product side or service
side.
Open the heat exchanger and

clean the plates or clean the
plates in place by circulating a
suitable cleaning agent See
Section 7.0
c. Freeze up.
Correct temperatures or flow
rates to design conditions.
2. Increased Pressure Drop
or Reduced Flow
3. Visible leakage
Page27 of 30
a. Plate surfaces have

become fouled on either
the product side or the
service side.
See paragraph 1(b) above.
b. Debris is blocking the flow

channels.

clean the plates see Section
6.0. Screens or filters must be
installed to prevent debris from
entering the unit.
Reduce the operating pressure
to the rating of the heat
exchanger. If the unit continues
to leak after the pressure is
reduced, the plates or gaskets
are damaged and must be
replaced. see Section 7.0.
a. Operating pressure
exceeds the rating of the
heat exchanger.

Instruction Manual
Troubleshooting Plate Heat Exchangers

Problem
3. Visible leakage
(continued)
4. Cross contamination
Page28 of 30
Possible Causes
Suggested Solutions
b. The heat exchanger is not

tightened adequately for
the operating conditions.
Tighten the heat exchanger

further in increments of .0001
inch per plate, checking for
leakage each time. Do not
tighten below the minimum
dimension shown on the general
arrangement drawing see
Paragraph 5.6. If leaks
continue, see paragraph 3(c)
below.
c. Sealing surfaces of plates

or gaskets may be
damaged or dirty.

inspect the plates and gaskets.
There must not be any cuts,
cracks, debris or flat spots on
the gaskets. Paraclip gaskets
must not have any debris under
the gasket. The plates must be
clean and free of heavy
scratches or dents on both
sides. Replace the defective
parts.
d. Chemical attack of the

gaskets.
Identify the source of chemical

attack and correct either by
eliminating the corrosive agent
or changing the material of the
gaskets.
a. Cracks in one or more

plates. These may be
caused by fatigue resulting
from pressure fluctuations
during operation. Dye
penetrant testing may be
required to identify cracks in
the plates refer to Factory
Service, Section 8.0 for
assistance.

inspect the plates. Replace the
defective parts. Identify the
source of pressure fluctuations
and correct.
b. Holes in the plates caused

by corrosion.
Identify the source of corrosion

and correct either by eliminating
the corrosive agent or changing
the material of the plates.

Instruction Manual
7.0
MAINTENANCE
7.1
Opening the Frame

WARNING:
Never open a Paraflow until the unit

has cooled below 100F (38C).
Never open a Paraflow, which is
Never open a Paraflow with piping
connector grids.

Drain all fluids from the heat exchanger and
allow it to cool. Loosen the tie bars evenly
in reverse order of steps 1 through 6 in
Paragraph 5.6. Remove the tie bars and
push the follower towards the end support
(Figure 25). The plates may now be
separated for cleaning and inspection.
Check each plate for cracks or holes.

Some cracks may not be readily visible and
will require dye penetrant inspection to
locate them. Contact your nearest APV
Service Center listed at the front of this
manual.
Gaskets must be thoroughly checked for
cuts, flattening, cracks, brittleness,
breakage and proper fit of the gasket
groove. The gasket groove in the plate
must be free of distortion or kinks.
The entire gasket and sealing surfaces of
the plates must be totally free of any debris
since any foreign material will cause
leakage and may damage the gasket.
When installing clip in gaskets, careful
inspection is required to be sure there is no
debris or glue from previous gaskets under
the installed gasket, which will cause
leakage.
7.3
Cleaning
APV offers factory cleaning, testing and

regasketing services at Service Centers
located around the country. A customers
plates are thoroughly cleaned, inspected
both visually and with dye penetrant, and
new Paraclip or glued in gaskets installed
as required. Call Factory Service at (800)
278-6080 for more information and pricing.
7.2
Inspection
Check the front and back of every plate for

cleanliness and freedom from debris.
Product build up and scale will reduce the
performance of the heat exchanger and
cleaning is required see Paragraph 7.3.
Page29 of 30
To maintain the performance and

resistance to corrosion of the plate heat
exchanger, it is essential that the plates be
kept clean. Product build up and scale
must be removed either manually or by CIP
(Clean in Place) procedures outlined below.
Manual Cleaning
After a heat exchanger has been opened,
individual plates can be removed for

Instruction Manual
cleaning with a soft brush and a suitable

detergent. In case of thick layers of scale
or organic materials, the plates may be put
in a bath of a suitable cleaning solution. Do
not use a steel brush, metal scraper or
similar tool, which will damage the plate or
gasket. A high-pressure cleaner can be
used with care. However, never clean with
sand or other abrasives.
Clean In Place
Cleaning in place is accomplished by
circulating a suitable cleaning solution
through the heat exchanger instead of
opening it. This removes deposits or
trapped product on the plates. CIP works
best in the reverse direction of normal flow.
Good results are also possible with the
same direction flow and higher velocities.
Great care must be taken to select proper
cleaning solutions and cycles to avoid
damaging the plates and gaskets. Due to
the large variety of cleaning needs, each
user is responsible for determining the best
method for his situation. It is recommended
that a reputable supplier of cleaning
materials be consulted for assistance.
Caution:
The heat exchanger must be
thoroughly drained and rinsed
immediately following CIP. Residue
from CIP may cause corrosion if left
in the heat exchanger.
7.4
Replacement of Plates
Before replacing a plate in a heat

exchanger, the new plate must be checked
against the plate it is replacing. The new
plate must be identical in every way.
Page30 of 30
The general arrangement drawing provided

with the heat exchanger provides
information on the material, port punching,
gaskets and location of each plate in the
heat exchanger.
Note: During the installation, always
alternate left and right hand plates. For
simplification only, whole blocks of identical
left or right hand plates are shown on the
plate arrangement drawing. The total
number of each is given. Vertical flow
plates may be changed from left hand to
right or vice versa by turning the plate over.
7.5
Regasketing
Plate heat exchanger gaskets are attached

to individual plates by one of two methods,
glued or clip in. Glued in gaskets are
attached by a thermoplastic adhesive which
is heat cured for maximum strength.
The clip in gaskets (Paraclip) are attached
to the plates by small nubs around the
perimeter of the gasket which snap into
matching holes.
Removal of old gaskets
To remove Paraclip clip in gaskets, the
gasket may be carefully pulled from the
plate. If the gasket is to be reused, pull
slowly to avoid tearing off the clips or
stretching the gasket.
To remove glued in gaskets, the bond
between the plate and gasket is softened
by using a propane torch to heat the plate
from the nongasketed side directly behind
the gasket. As the adhesive softens, use
pliers too pull the gasket from the groove.
Continue this process until the entire gasket
has been removed.

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Solutions and Services

Paraflow Plate Heat Exchanger

Solutions and Services

Paraflow Plate Heat Exchanger

STARTUP AND OPERATION

Paraflow Plate Heat Exchanger

Solutions and Services

The Paraflow is the original plate type heat

The purpose of this manual is to provide you

Safe installation, operation and maintenance of

Receiving and Inspection

APV Paraflow Plate Heat Exchangers are

Paraflow Plate Heat Exchanger

Solutions and Services

APV Paraflow Plate Heat Exchangers are

An operating zone should be established

Utilities, such as water, steam, electric, air

Before Starting a Machine

Solutions and Services

be absolutely positive all necessary guards

Paraflow Plate Heat Exchanger

Never sit or stand on anything that might

General Operating Safety

Do not operate this heat exchanger until

Know the EMERGENCY STOP procedure

Solutions and Services

Service and Maintenance Safety

Do not service a heat exchanger until you

Safe Cleaning Procedures

Manual Cleaning Procedures

Paraflow Plate Heat Exchanger

Solutions and Services

A typical Paraflow Plate Heat Exchanger is

Paraflow Plate Heat Exchanger

Solutions and Services

When Paraflow Plate Heat Exchangers are

Paraflow Plate Heat Exchanger

Solutions and Services

APV heat exchanger plates come in over

Paraflow Plate Heat Exchanger

Solutions and Services

Paraflow Plate Heat Exchanger

Another design is the chevron pattern of

Solutions and Services

pair also can be dismantled for cleaning

Paraflow Plate Heat Exchanger

High temperature general

Mineral oils, acids, steam and

Organic solvents, chemicals and

Paraflow Plate Heat Exchanger

Solutions and Services

Intermediate Connector Grids

These intermediate connector grids divide

Heat Exchanger. This drawing provides

The connector grid bosses form the

General Arrangement Drawing

A General Arrangement Drawing is

Plate and Gasket List

Plate Arrangement Drawing