aQUA Master

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The document discusses the AquaMaster 3 electromagnetic flowmeter, including its features, benefits, applications and technical specifications.

The AquaMaster 3 offers high accuracy measurement, a wide flow range, sealed-for-life construction, integrated datalogging capabilities, remote communication options, and can operate using battery, mains or renewable energy sources.

Typical applications for the AquaMaster 3 include district metering, bulk revenue, trunk mains, and treatment works. It is also used for irrigation applications.

Data Sheet DS/FET200-EN Rev.

AquaMaster 3 FET200
Electromagnetic flowmeter

The smart solution for


remote applications

Widest flow range, highest accuracy Sealed-for-life transmitter


— reduced bore version measures minimal night flows and — all input / outputs via external IP68 plug-and-socket
peak day flows connections
— full bore version for irrigation applications
Optional integral multi-speed, multichannel, dual-variable
OIML R49 and MID approved logger
— type approved to OIML R49 Class 1 and Class 2 and MID — high precision, high resolution datalogging
for any pipe orientation
Logged data transmitted via SMS text message
Install in any location — facilitates automated handling of logged data via GSM SMS
— OIML R49 approved with zero diameter upstream and
downstream straight pipe lengths Battery, mains and renewable energy operation
— option of a 10-year battery life
Backward-compatible
— comprehensive range of adaptors for connection to existing
AquaMaster sensors
AquaMaster 3 FET200
Electromagnetic flowmeter

The next generation Typical applications


commercial water flowmeter  Bulk revenue
AquaMaster 3, available in sizes 15 to 600 mm (1/2 to 24 in.)  District metering
with a reduced bore construction, is the total solution for flow
measurement in the water industry. Outstanding performance,  Trunk mains
innovative features and user benefits, coupled with low cost of  Treatment works
ownership ensures that AquaMaster 3 is the first choice for
District Metering, Bulk Revenue, Trunk Mains and Treatment  Irrigation
Works applications.
AquaMaster 3 is also available in sizes 25 to 300 mm
(1 to 12 in.) in a full-bore construction where zero pressure loss
is essential, such as irrigation applications.
AquaMaster has been designed specifically for the water
industry in response to its stringent demands for enhanced
metering capability; enabling ever more efficient and
cost-effective operation and compliance with increasing
legislative requirements.
Based on our proven technology, AquaMaster 3 is supported by
the expertise of ABB – the world's leading flowmeter
manufacturer with many pioneering advances in water flow
metering over the last decade – for example AquaMag™,
MagMaster™, AquaProbe™, WaterMaster™ and CalMaster™.
ABB operates nationally- and internationally-accredited flow
calibration facilities in the UK, USA, Germany, Australia and
India. We also offer comprehensive, locally-based before- and
after-sales support and service.
In addition to high measurement performance, AquaMaster 3
offers totalizer readings via the industry-standard inductive pad
reader.
AquaMaster 3 system

AquaMaster 3 is a new design of mains, renewable energy and


battery-powered transmitter for the AquaMaster range of
flowmeters. It has a stainless steel housing with a thermoplastic
outer and the assembly is sealed-for-life to IP68 as standard.
The transmitter incorporates plug & socket connections for all
inputs and outputs.

2 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Transmitter The AquaMaster’s internal loggers feature an advanced


 Comprehensive display automatic time synchronization facility that ensures operation on
synchronized time boundaries, irrespective of what logging
 Rated IP68 (NEMA 6P) for submerged use in flooded interval is set. This ensures all flow and pressure data, when
chambers
combined with data from other meters, is synchronized
 Resettable or secure totals precisely.
 8 mm (0.31 in.) high displays for Totals
(exceeds ISO 4064 requirements)
For revenue application, not only is flow and pressure
 All connections via plug & socket information available; there are also totalizer and tariff loggers,
 Tamper-resistant and MID approved that log all volume totals (forward, reverse, net) and tariff
readings totals daily at midnight. The in-built memory of 732
 3 outputs (forward and reverse pulse, or pulses, direction
and alarm) days keeps all records for 2 years. The readings stored are the
precise register volumes and are not inferred by pulse
The AquaMaster 3 transmitter provides the most integration or other similar techniques.
comprehensive range of flow data and information currently Access to the loggers and logger configuration is
available to the water industry. If all the data is not required, security-protected by user-definable passwords.
the transmitter can be configured so that only the required
values are displayed, ensuring simple reading with no
superfluous data. Remote access via
mobile phone technology
 Remote access to logger data over Quad band GSM
The transmitter can be mounted directly onto the network by SMS text message
AquaMaster sensor (close-coupled) or remotely from it. For  Remote configuration, status monitoring and preventive
close-coupled meters, the mounting system positions the maintenance
display so that it is visible from both the top and the side.  Diagnostics and configuration, via standard GSM mobile
The AquaMaster 3’s program memory (or firmware) uses phone
reprogrammable flash memory technology that has been  Automated metering data reporting via SMS text
enhanced to enable this firmware to be upgraded in the field  SMS data accessible via industry-standard SMS
via a local serial port connection. This future-proofs Gateways capable of exporting data using Windows DDE,
AquaMaster 3, making enhancements or new features OLE, XML etc.
available to installed units.

The AquaMaster 3 transmitter can contain an optional


multi-speed, multi-channel, dual-variable logger. The ability of
the logger to run at two speeds simultaneously enables the user
to investigate, in precise detail, flow and pressure activity during
a period of interest. The logger records both flow and pressure
via direct digital data transfer, ensuring optimum accuracy and
measurement resolution. Traditional techniques of counting
pulses over a short logging interval leads to ‘quantization’
effects corresponding to whole numbers of pulses on logger
graphs. AquaMaster 3 eliminates such effects, averaging
digitally over the selected logging interval. Such high resolution
data facilitates step testing, leak detection and water network
analysis.

DS/FET200–EN Rev. C 3
AquaMaster 3 FET200
Electromagnetic flowmeter

Transmitter power options Tariff feature


AquaMaster 3 incorporates a multiple tariff feature where the
Mains power with super capacitor back-up
 Mains-only option supplied with a built-in rechargeable accumulated flow volume is routed to one of two 8-digit
super capacitor backup power source signed tariffs; tariff A or tariff B, depending on time and date.
This feature is fully-programmable by the user for
 The super capacitor can operate for up to 5 days without
power (depending on operating conditions) time-of-day, day-of-week or date during the year. These
user-defined times / days / dates can be combined in a
 The super capacitor has recharge cycles greater than
variety of modes to produce the tariff regimes illustrated in
10,000 and with mains power offers continuous SMS
the tables below.
operation
 In the event of mains interruption, continuous Weekly cycle defined
measurement is maintained and alarms reported via SMS
Mode Tariff A Tariff B
protocols for up to 5 days without power
Night time at weekend
 No batteries to replace 1 Day time during weekend
+ day and night during week

Night time during week


Battery power for remote locations
2 Day time during week + day and night during
 Up to 10-year* battery life weekend
 Option of an external lithium battery pack for high 3 All day times All night times
temperature locations Day time during weekend
4 Night time during weekend
 Option of manganese alkaline battery pack* + day and night during week

 Site-replaceable battery pack Day and night during


5 Day and night during week
weekend
 The battery can be replaced without loss of logger
Day time during weekend Night time during week
contents enabling smooth switchover 6
+ night time during weekend + day time during weekend
*Operation at extremes of temperature can significantly All day times
shorten battery capacity and life. 7 Night time during week
+ night time during weekend

AquaMaster 3 is the ideal solution for locations where there is no Yearly cycle defined
external power.
Mode Tariff A Tariff B
Solar and wind power
Night time during summer
Utilizes a simple DC (6 to 12 V) connection from sources as 1 Day time during summer
+ day and night during winter
small as a 5 W solar panel / wind generator. Wind generators
Night time during winter
and solar panels are not supplied by ABB.
2 Day time during winter + day and night during
 No external rechargeable batteries required summer

 No external regulators 3 All day times All night times


Day time during summer
 Very simple installation 4 Night time during summer
+ day and night during winter
 Super capacitor backup 5 Day and night during summer Day and night during winter
Day time during winter Night time during winter
It is now possible to access sun and wind energy power 6
+ night time during summer + day time during summer
sources. The internal super capacitor can power the transmitter
All day times
at night or for up to 3 weeks during power interruptions 7 Night time during winter
+ night time during summer
(dependent on operational conditions).

4 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Easy, low-cost installation Fit and Flow


No matter what the location or installation requirements,  No need to match sensor and transmitter
AquaMaster 3 provides a cost-effective solution. Both the  Fast, reliable installation
sensor and the transmitter are fully submersible, enabling
 Foolproof, no errors
installation in flooded chambers. In addition, the sensor is
buriable, eliminating the need for a chamber.  Sensor stores all calibration factors, site settings and serial
numbers

Installation merely involves excavating to the pipeline, fitting the  Volume totalizer and tariff values backed-up in sensor for
sensor and back-filling the hole, ensuring very fast, low-cost total security
installation. The associated transmitter is then located in the  Multiple, programmable password levels stored for
most convenient position for the user. The elimination of measurement security
bypasses and ancillary items such as strainers, enables the
installation cost to be kept to an absolute minimum.

Installation requirement of zero pipe diameters (OD)


upstream and downstream for the reduced bore version
removes concern over where to install a sensor, while
delivering the highest performance. These factors, together
with the innovative 'Fit and Flow™' system, ensure foolproof
installation with total user confidence.

Pictorial Displays Upper Display


Warning Annunciators Date
Low Battery Forward Flow Total
AB Reverse Flow Total
ML Net Flow Total
Sensor Fault
Tariff A / B Total
1 2 kPa
Empty Pipe Condition
Lower Display
Mains Failure Time
Flow Velocity
Low GSM Radio Signal Pressure

Renewable Energy Not Present

AquaMaster 3 Display

DS/FET200–EN Rev. C 5
AquaMaster 3 FET200
Electromagnetic flowmeter

New performance standards for flow measurement


With the widest flow range, optimum accuracy and long term The unique design of the AquaMaster 3 sensor conditions the
stable calibration, AquaMaster 3 sets new performance flow profile in the measuring section so that distortions in the
standards in the water industry. flow profile, either upstream or downstream, are flattened. The
result is excellent in situ meter performance, even with very bad
The reduced bore (MM/GA) performance is OIML R49 type
hydraulic installation conditions.
approved (DN40 to DN300) to the latest Class 1 and Class 2
accuracies with a tighter accuracy above Q 0.5 % and Q 0.25 % Hydraulic disturbance tests conducted during OIML R49 type
(Fig. 1). approval confirmed a guaranteed accuracy to Class 1 and
Class 2, even with flow disturbers bolted directly on the meter,
This unique low flow rate capability enables previously
either upstream or downstream at zero pipe diameters.
unrecordable minimal night flow rates to be metered; particularly
important for bulk revenue and district metering applications. AquaMaster 3 reduced bore version has been type examined
and conforms to EU Measuring Instrument Directive (MID).
The clear bore of the AquaMaster 3 eliminates the possibility of
damage by particulate matter and the absence of moving and
wearing components ensures that this unique level of
performance is maintained long term.

AquaMaster 3 accuracy specification


(DN100 – battery / renewable energy powered)
6
AquaMaster Class 1
AquaMaster Class 2
4

OIML Class 1 Limit

OIML Class 2Limit


Error (%)

0
10.0 100.0 1000.0
0.1 1.0

-2

-4

Class 2 Q1 Q2 Q0.5% Q3 Q4
Class 1 Q1 Q2 Q0.5% Q3 Q4
-6
Flowrate (m3 / h)

AquaMaster 3 specification to OIML R49

6 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Specification – flowmeter
Battery- or renewable energy-powered reduced bore meters – flow specifications

OIML Class 2 specification OIML Class 1 specification

Size Q4 Q3 Q(0.5%) Q2 Q1 R Q2 Q1
m /h 3 3
m /h 3
m /h 3
m /h 3
m /h 3
m /h m3 / h R
mm in.
(Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min)
1
15 /2 5 (22) 4 (18) 0.24 (1.05) 0.026 (0.110) 0.016 (0.070) 250 0.04 (0.176) 0.025 (0.11) 160
3
20 /4 7.9 (34.8) 6.3 (28) 0.37 (1.62) 0.04 (0.176) 0.025 (0.110) 250 0.063 (0.277) 0.04 (0.176) 160
25 1 12.5 (55) 10 (44) 0.6 (2.64) 0.064 (0.281) 0.04 (0.176) 250 0.1 (0.44) 0.063 (0.277) 160
40* 11/2 31 (138) 25 (110) 1.5 (6.6) 0.16 (0.704) 0.1 (0.44) 250 0.25 (1.10) 0.16 (0.704) 160
50* 2 50 (220) 40 (176) 2.4 (10.56) 0.26 (1.14) 0.16 (0.70) 250 0.4 (1.76) 0.25 (1.10) 160
65 21/2 79 (347) 63 (277) 3.7 (16.29) 0.40 (1.76) 0.25 (1.10) 250 0.63 (2.77) 0.4 (1.76) 160
80* 3 125 (550) 100 (440) 5.9 (25.97) 0.64 (2.81) 0.4 (1.76) 250 1 (4.40) 0.63 (2.77) 160
100* 4 200 (880) 160 (700) 9.4 (41.38) 1.0 (4.4) 0.64 (2.81) 250 1.6 (7.04) 1 (4.40) 160
125 5 200 (880) 160 (700) 9.4 (41.38) 1.0 (4.4) 0.64 (2.81) 250 1.6 (7.04) 1 (4.40) 160
150* 6 500 (2200) 400 (1760) 23.5 (103.46) 2.56 (11.27) 1.6 (7.04) 250 4 (17.61) 2.5 (11) 160
200* 8 788 (3470) 630 (2770) 37 (162.90) 4.0 (17.61) 2.5 (8.8) 250 6.3 (27.73) 3.9 (17.17) 160
250* 10 1250 (5500) 1000 (4400) 60 (260) 6.4 (28.18) 4 (17.6) 250 10 (44) 6.3 (27.73) 160
300* 12 2000 (8810) 1600 (7040) 90 (400) 10.2 (44.91) 6.4 (28.18) 250 16 (70.44) 10 (44) 160
350 14 2000 (8810) 1600 (7040) 110 (484.3) 16 (70.44) 10 (44.02) 160 41 (180.5) 25 (110) 63
400 16 3125 (13760) 2500 (11010) 170 (748.48) 25 (110) 15.6 (68.68) 160 63 (277.4) 40 (176) 63
450 18 3125 (13760) 2500 (11007) 170 (748.48) 25 (110) 15.6 (68.68) 160 63 (277.4) 40 (176) 63
500 20 5000 (22010) 4000 (17610) 270 (1188.72) 40 (176.11) 25 (110) 160 100 (440.3) 63.5 (279.6) 63
600 24 7875 (34670) 6300 (27740) 420 (1849.20) 63 (277.38) 39 (171.71) 160 160 (704.4) 100 (440.3) 63
* OIML R49 version available to Class 1 and Class 2

Note. OIML R49–1 allows Class 1 only for meters with Q3 100 m3 / h. Meters outside this range were tested to Class 1
accuracy and passed.

Battery- or renewable energy-powered full bore meters – flow specifications

Class 2 specification

Q4 Q3 Q(0.5%) Q2 Q1
DN m3 / h m3 / h m3 / h m3 / h m3 / h R
(Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min)
25 20 (88) 16 (70) 1.1 (4.83) 0.16 (0.70) 0.10 (0.44) 160
40 50 (220) 40 (176) 2.7 (11.9) 0.4 (1.76) 0.25 (1.10) 160
50 79 (348) 63 (277) 4.2 (18.5) 0.63 (2.77) 0.4 (1.76) 160
65 125 (550) 100 (440) 6.7 (29.5) 1.0 (4.40) 0.63 (2.77) 160
80 200 (880) 160 (704) 10.7 (47.1) 1.6 (7.04) 1.0 (4.40) 160
100 313 (1378) 250 (1100) 16.7 (73.5) 2.5 (11.00) 1.6 (7.04) 160
150 788 (3469) 630 (2733) 42 (184.9) 6.3 (27.73) 3.9 (17.2) 160
200 1,250 (5503) 1,000(4402) 67 (294.9) 10.0 (44.02) 6.3 (27.73) 160
250 2,000 (8805) 1,600 (7044) 107 (471.1) 16.0 (70.44) 10 (44.02) 160
300 3,125 (13759) 2,500 (11007) 167 (735.3) 25.0 (110.07) 15.6 (68.68) 160

DS/FET200–EN Rev. C 7
AquaMaster 3 FET200
Electromagnetic flowmeter

AC-powered reduced bore meters – flow specifications

OIML Class 2 specification OIML Class 1 specification

Size Q4 Q3 Q(0.25%) Q2 Q1 R Q2 Q1
m3 / h m3 / h m3 / h m3 / h m3 / h m3 / h m3 / h R
mm in.
(Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min)
1
15 /2 5 (22) 4 (18) 0.11 (0.48) 0.010 (0.044) 0.006 (0.026) 630 0.016 (0.070) 0.010 (0.04) 400
3
20 /4 7.9 (35) 6.3 (28) 0.18 (0.79) 0.016 (0.070) 0.010 (0.044) 630 0.025 (0.11) 0.016 (0.070) 400
25 1 12.5 (55) 10 (44) 0.29 (1.27) 0.025 (0.11) 0.016 (0.070) 630 0.04 (0.176) 0.025 (0.11) 400
1
40* 1 /2 31 (138) 25 (110) 1.5 (6.6) 0.063 (0.28) 0.040 (0.176) 630 0.1 (0.44) 0.063 (0.28) 400
50* 2 50 (220) 40 (176) 1.5 (6.6) 0.1 (0.44) 0.063 (0.277) 630 0.16 (0.70) 0.1 (0.44) 400
65 21/2 79 (247) 63 (277) 1.8 (6.2) 0.16 (0.7) 0.1 (0.44) 630 0.25 (1.10) 0.16 (0.70) 400
80* 3 125 (550) 100 (440) 3 (13.2) 0.3 (1.32) 0.16 (0.70) 630 0.4 (1.76) 0.25 (1.10) 400
100* 4 200 (880) 160 (700) 4.6 (20.25) 0.41 (1.8) 0.25 (1.10) 630 0.64 (2.82) 0.4 (1.76) 400
125 5 200 (880) 160 (700) 4.6 (20.25) 0.41 (1.8) 0.25 (1.10) 630 0.64 (2.82) 0.4 (1.76) 400
150* 6 500 (2200) 400 (1760) 11.4 (50.19) 1 (4) 0.63 (12.77) 630 1.6 (7.04) 1.0 (4.40) 400
200* 8 788 (3470) 630 (2770) 18 (79.25) 1.6 (7) 1.0 (4.40) 630 2.5 (11) 1.6 (7.04) 400
250* 10 1250 (5500) 1000 (4400) 29 (127.7) 2.5 (11) 1.6 (7.04) 630 4 (17.6) 2.5 (11) 400
300* 12 2000 (8810) 1600 (7040) 46 (202) 4.1 (18) 2.5 (11) 630 6.4 (28.18) 4 (17.6) 400
350 14 2000 (8810) 1600 (7040) 80 (352) 6.4 (28.18) 4 (17.6) 400 12.8 (56.35) 8 (35.22) 200
400 16 3125 (13760) 2500 (11007) 125 (550) 10 (44) 6.3 (27.73) 400 20 (88.05) 12.5 (55.03) 200
450 18 3125 (13760) 2500 (11007) 125 (550) 10 (44) 6.3 (27.73) 400 20 (88.05) 12.5 (55.03) 200
500 20 5000 (22010) 4000 (17610) 200 (880) 16 (70.44) 10 (44) 400 32 (140.9) 20 (88.05) 200
600 24 7875 (34760) 6300 (27740) 315 (1387) 25.2 (110.9) 15.8 (69.56) 400 50.4 (221.9) 31.5 (138.7) 200
* OIML R49 version available to Class 1 and Class 2

Note. OIML R49–1 allow Class 1 only for meters with Q3 100 m3 / h. Meters outside this range were tested to Class 1
accuracy and passed.

AC-powered full bore meters – flow specifications

Class 2 specification

Q4 Q3 Q(0.25%) Q2 Q1
DN m3 / h m3 / h m3 / h m3 / h m3 / h R
(Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min) (Ugal / min)
25 20 (88) 16 (70) 1.6 (7) 0.08 (0.35) 0.05 (0.22) 315
40 50 (220) 40 (176) 4 (17.6) 0.2 (0.88) 0.13 (0.57) 315
50 79 (348) 63 (277) 6.3 (27.7) 0.32 (1.41) 0.20 (0.88) 315
65 125 (550) 100 (440) 10 (44) 0.5 (2.20) 0.32 (1.41) 315
80 200 (880) 160 (704) 16 (70.4) 0.81 (3.56) 0.51 (2.24) 315
100 313 (1378) 250 (1100) 25 (110) 1.3 (5.72) 0.79 (3.47) 315
150 788 (3469) 630 (2733) 63 (277) 3.2 (14.09) 2.0 (8.80) 315
200 1,250 (5503) 1,000(4402) 100 (440) 5.1 (22.45) 3.2 (14.09) 315
250 2,000 (8805) 1,600 (7044) 160 (704) 8.1 (35.66) 5.1 (22.45) 315
300 3,125 (13759) 2,500 (11007) 250 (1100) 12.7 (55.91) 7.9 (34.78) 315

8 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Specification – sensor 350 to 600 mm (14 to 24 in.) flanged (MM/GA)


EN1092-1 / ISO 7005 – PN10, PN16
Wetted materials
AS 4087 PN14, PN16, PN21
Screw-end meters AS 2129 Tables C, D
Brass and stainless steel 316L
JIS to B2210 5k and 10k
Flanged meters
Electrodes – stainless steel 316L 25 to 300 mm (1 to 12 in.) flanged (MM/GF)
EN1092-1 / ISO 7005 – PN10, PN16
Potable water approvals
ANSI B16.5 Class 150
WRAS NSF AS 4087, PN16
ACS
Listed Approved
DN40 to 300, excluding OIML R49 approval (MM/GA only)
MM/GA  Pending
DN65 and 125 Size range and flow specification
See specification table
MM/GF   
Accuracy class
1 and 2
Pressure limitations
As flange rating Environmental class
T50 0.1 °C to 50 °C (32.18 °F to 122 °F)
PN25 Max Process Temp 50 °C (122 °F)
Pressure loss class
PN40 Max Process Temp 40 °C (104 °F)
< 0.63 bar
OIML / MID Approved Meters 16 bar (232 psi)
Minimum upstream pipe
Pressure equipment directive 97/23/EC 0D
This product is applicable in networks for the supply, distribution
and discharge of water and associated equipment and is Minimum downstream pipe
therefore exempt. 0D

Environmental Protection Orientation


Rating Any
IP68 (NEMA 6P) to 10 m (33 ft.) MID Approval
Buriable (sensor only) to 5 m (16 ft.) Approved to directive 2004/22/EC

Conductivity
>50 µS/cm

End connections
Thread-end connections (MM/GA)
15 mm – ISO 228 G 3/4 in. B 3/4 in. NPSM
20 mm – ISO 228 G 1 in. B 1 in. NPSM
25 mm – ISO 228 G 11/4 in. B 11/4 in. NPSM
40 to 300 mm (1.5 to 12 in.) flanged (MM/GA)
EN1092-1 / ISO 7005 – PN10, PN16
ANSI B16.5 Class 150
AS 2129 Tables C, D, E and F
AS 4087 PN14, PN16, PN21
JIS to BS2210, 10k

DS/FET200–EN Rev. C 9
AquaMaster 3 FET200
Electromagnetic flowmeter

Specification – transmitter Pulse and alarm outputs


Three bidirectional solid state switches with common isolation
AquaMaster 3 transmitter
±35 V DC 50mA
Mounting Output 1 forward only or forward plus reverse pulses
Directly on sensor
Output 2 reverse pulses or direction indicator
or
Output 3 alarm indicates any problem with measurement or with
Remote up to 200 m (650 ft) power
Housing Pulse output 50 Hz maximum, 50 % nominal duty cycle
IP68 (NEMA 6P), <2 m (6 ft.)
Communications options
Stainless steel housing in a thermoplastic outer cover with Serial data communications
window, encapsulated with polyurethane-based resin.
Local Port RS232
Electrical connections
IP68 plug and socket, mains cable Note. On battery and renewable energy versions frequent
use of the RS232 port considerably reduces battery /
Sensor cable standby life.
ABB cable supplied as standard
RS485 MODBUS
SWA cable available (via adaptor box) on application
MODBUS RTU slave
Mains supply
Baud rates: 1200, 2400, 4800, 9600 or 19200
85 to 265 V AC @ <3 VA
RS485: 2-wire + ground signalling
Connection cable: approx. 3 m (10 ft.) Low power shut-off mode after 10 s of inactivity
Mains power failure backup time: approx. 5 days
Encoder interface / scancoder / scanreader
Renewable power (non-logging versions only)
Solar or wind Function – remote reading of totalizer and serial number
Input voltage: 6 to 22 V DC @ <5 W — Connections
Note. Renewable energy generators do not operate at — 2-wire for inductive pads
maximum capacity, for example, low wind speed, coating of (max. cable length 80 m [260 ft])
the solar panel, short daylight periods. As a consequence
— 3-wire for AMR
some installations will require generators with a capacity
greater than the specified 5 W minimum. — Compatible readers

Max. current: 200 mA — Severn Trent Services Smart reader


— ABB or Elster SR100 and SR50
Backup power time up to 3 weeks
— Logicon Versaprobe
(dependent on operating conditions)
— Itron ERT
External battery pack — Compatible inductive pads
IP68 (NEMA 6P)
— Starpad
Manganese alkaline battery life: 0 to 45 °C (32 to 113 °F)
— ABB
typically 5 years
Lithium battery pack life: 0 to 60 °C (140 °F) typically 10 years
Battery life is shorter with GSM, depending on how frequently it
is used and for what period. For example, used once per day for
SMS automated reporting of data logged at 15 minute intervals,
the life of a battery pack would be typically reduced by 20 %.
Backup power time
Approximately 1 minute

10 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Telemetry applications (option) Pressure system – external transducer (option)


GSM / SMS modem
Pressure range
Mounting: 16 bar Abs.
Internal Connection
Frequency bands: Standard quick-fit male probe connector via an adapter cable

Quad band: 850 / 900 / 1800 / 1900 MHz Operating temperature range
–20 (ambient) to 70 °C (–4 to 158 °F)
Functions:
Protect the sample and transducer from freezing.
SMS auto report of flow and optionally, pressure logger data
(typically 1 s or 1 min. average) Accuracy (typical)
±0.4 % of range
SMS report frequency: typically daily
Thermal error band (typically 100 °C [212 °F])
SMS alarm reporting at time of event, for example power loss,
±1.5 % span
limited to 1 per day
Cable length
SMS flowmeter configuration
5 or 10 m (16 or 33 ft)
SMS flowmeter diagnosis
Temperature ranges
SMS total / tariff auto report
GSM antenna (option)
Storage Ambient Process
Quad band operation:
70 °C 70 °C
850 / 900 / 1800 / 1900 MHz 60 °C
(158 °F)
(158 °F)
(140 °F)
Mounting:
Integral with transmitter or remote. –10 °C –20 °C –30 °C
Antenna environmental: (14 °F) (–4 °F) (–22 °F)
IP66 (NEMA4) waterproof for accidental submersion
Note. The GSM does not operate with integral antenna under
water. Operation outside ambient temperature limits of 0 to
General advice is to mount the antenna as high as possible, 45 °C (32 to 113 °F) reduces battery capacity and shortens
always outside of any metal enclosure and not under the battery life.
surface of the ground.
Response time (programmable)
Minimum
1 s (mains-powered)
15 s (battery-powered + external renewable energy)
Device languages
English
French
German
Spanish
Italian
Dutch

DS/FET200–EN Rev. C 11
AquaMaster 3 FET200
Electromagnetic flowmeter

Mounting Logger details (option)


Logger
1 2 3
Forward,
Logger Flow & Flow & Reverse,
Function Pressure Pressure Tariffs & Net
45 ° Maximum Flow Totals
No. of Records 8831 11361 732
15 to 65500 s 24 hour
Logging Interval
(adjustable) (fixed)

Sensor Electrodes 7 days


3 months
Typical Capacity (approx.) 2 years
@15 min
@ 1 min

Pipe conditions Software availability


Software Direct RS232 SMS (Text)
MM/GF >5 x pipe dia. >2 x pipe dia.
ABB AC800M  
MM/GA 0 x pipe dia. 0 x pipe dia.
ABB Generic (for example, LogMaster)  
minimum minimum
ABB Logger Server (AMI)  
Areal (Topkapi)  
AutoChart  
EcoTech  

Flow Direction HydroComp  


Mobile phone text  
OSI PI Database or Capula  
Pressure loss (MM/GA only) Primayer (Primeware)  
Primayer (Xilog)  
Flow Rate Pressure Loss in bar (psi)
QTech  
Q3 <0.63 (9.1)
Technolog (PMAC)  
Q3 / 2 <0.16 (2.3) Zeepaard  

12 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Sensor specification (nominal dimensions) 350 to 600 mm (14 to 24 in.) – flanged (MM/GA)
15 to 25 mm (1/2 to 1 in.) – screw ends (MM/GA) Meter Size Dimensions mm (in.) Approx. Weight

Dimensions Approx. mm in. A B C kg lb


Meter Size
mm (in.) Weight
350 14 513 (20.2) 520 (20.5) 550 (21.7) 100 220
mm in. A Connection kg lb
400 16 570 (22.4) 576 (22.7) 600 (23.6) 115 253
1
15 /2 119 (4.7) G 3/4 in. B or 3/4 in. NPSM 2.5 5
450 18 632 (24.9) 627 (24.7) 698 (27.5) 160 352
3
20 /4 127 (5) G 1 in. B or 1 in. NPSM 2.5 5
500 20 686 (27.0) 679 (26.7) 768 (30.2) 217 455
25 1 127 (5) G 11/4 in. B or 11/4 in. NPSM 2.5 5
600 24 772 (30.4) 770 (30.3) 918 (36.1) 315 693

Dimensions in. mm (in.)


A
C
61 (2.4)

128 (5)

B
=50%A
89 (3.5)
A

25 to 300 mm (1 to 12 in.) – full bore (MM/GF)


40 to 300 mm (11/2 to 12 in.) – flanged (MM/GA)
Meter Size Dimensions mm (in.) Approx. Weight
Meter Size Dimensions mm (in.) Approx. Weight
mm in. A B kg lb
mm in. A B kg lb
25 1 115 (4.5) 200 (7.9) 7 15
40 11 / 2 150 (5.9) 200 (7.9) 11 24
40 11/ 2 150 (5.9) 200 (7.9) 9 20
50 2 165 (6.5) 200 (7.9) 12 27
50 2 165 (6.5) 200 (7.9) 10 23
65 21/ 2 219 (8.6) 200 (7.9) 13 29
65 21/ 2 185 (7.3) 200 (7.9) 18 40
80 3 200 (7.9) 200 (7.9) 18 40
80 3 200 (7.9) 200 (7.9) 18 40
100 4 220 (8.6) 250 (9.8) 25 55
100 4 230 (9.0) 250 (9.8) 24 54
125 4 220 (8.6) 250 (9.8) 25 55
150 6 285 (11.2) 300 (11.8) 38 84
150 6 285 (11.2) 300 (11.8) 31 68
200 8 345 (13.6) 350 (13.8) 37 81
200 8 340 (13.3) 350 (13.8) 48 106
250 10 410 (16.1) 450 (17.7) 60 132
250 10 405 (15.9) 450 (17.7) 75 165
300 12 485 (19.1) 500 (19.7) 70 154
300 12 460 (18.1) 500 (19.7) 112 247

A B
A B

DS/FET200–EN Rev. C 13
AquaMaster 3 FET200
Electromagnetic flowmeter

Overall dimensions
AquaMaster 3

Dimensions in mm (in)
125 (5.0) 50
Ø6.5 115 (4.50) (2.0)
(0.25)
Ø13 28
(0.50) (1.1)

136 185
(5.4) (7.3)
280 (11.0)
with
connectors

177 (7.0)
Remote-mounted Transmitter

105
(4.1)

Sensor-mounted Transmitter

Transmitter dimensions

Dimensions in mm (in)

8 (0.30)

135
(5.30)

135 (5.30) 70 (2.75)

Battery pack dimensions

14 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Electrical connections

Power Optional
External Power
Mains
Battery or Renewable Energy
Supply

GSM
Engine

1 1
2 Encoder
2

3 3
4 4 Measurement Pulse / Alarm
Processor
5 5 System Circuits
Common
6 6 RS232 &
7 RS485
7 Display

Optional Local Configuration


Pressure Adaptor
Transducer

RS232 Part No. WEBC2100


USB
Plug

MODBUS Part No. WEBC2101

Transmitter

DS/FET200–EN Rev. C 15
AquaMaster 3 FET200
Electromagnetic flowmeter

Ordering Information – AquaMaster


Main code Optional code
AquaMaster 3 reduced bore sensor MM/GA X XXXX X X X X X X X 0 X X 0 0 0 0 0
Country Default flange type Default flange type Default cable
40 to 600 mm 3 to 25 mm entry
Australia AS4087 PN16 Threaded ISO 228 20 mm A
Germany ISO7005 PN16 Threaded ISO 228 20 mm D
Spain ISO7005 PN16 Threaded ISO 228 20 mm E
France ISO7005 PN16 Threaded ISO 228 20 mm F
UK ISO7005 PN16 Threaded ISO 228 20 mm G
Holland ISO7005 PN16 Threaded ISO 228 20 mm H
Italy ISO7005 PN16 Threaded ISO 228 20 mm I
1
USA ANSI B 16.5 Threaded NPSM /2 in. NPT U
Class 150
China ISO7005 PN16 20 mm C
Calibrated bore
mm in.
15 5
/8 0015
3
20 /4 0020
25 1 0025
40 1 1/2 0040
50 2 0050
65 2 1/2 0065
80 3 0080
100 4 0100
125 5 0125
150 6 0150
200 8 0200
250 10 0250
300 12 0300
350 14 0350
400 16 0400
450 18 0450
500 20 0500
600 24 0600
Transmitter version and mounting
Close-coupled sensor only, to suit AquaMaster 3 transmitter (DN40 to 600) D
Remote Sensor only, to suit AquaMaster 3 transmitter E
Power supply
AC (with backup) C
Battery / renewable energy D
Options
With earthing rings 2
Cable length
Without signal cable 0
5 m (16 ft.) 1
10 m (32 ft.) 2
20 m (65 ft.) 3
30 m (98 ft.) 4
50 m (164 ft.) 5
80 m (262 ft.) 6
100 m (328 ft.) 7
150 m (492 ft.) 8
Others 9
Continued on next page…

16 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Main code Optional code


AquaMaster 3 reduced bore sensor MM/GA X XXXX X X X X X X X 0 X X 0 0 0 0 0
Labelling / Construction
ABB UK 0
ABB CN 3
Flange style / end connections
As defined by country digit (see page 16) 0
AS4087 PN14 (40-600mm [1.5 to 24in]) A
AS4087 PN16 (50 to 600 mm [2 to 24 in.]) Z
AS4087 PN21 (50 to 600 mm [2 to 24 in.]) B
AS2129 Table C (40 to 600 mm [1.5 to 24 in.]) C
AS2129 Table D (40-600mm [1.5 to 24in]) D
AS2129 Table E (40 to 80 mm [1.5 to 3 in.]) H
AS2129 Table F (40 to 80 mm [1.5 to 3 in.]) R
ISO7005 / EN1092-1 PN10 (40 to 600 mm [1.5 to 24 in.]) M
ISO7005 / EN1092-1 PN16 (40 to 600 mm [1.5 to 24 in.]) E
ANSI B 16.5 Class 150 (1.5 to 12 in. only) U
JIS B2210, 5k (350 to 600 mm [14 to 24in]) L
JIS B2210, 10k (40 to 600 mm [1.5 to 24 in.]) J
Parallel thread to ISO228-1 Class B (15 to 25 mm [5/8 to 1 in.)) T
Threaded to NPSM (5/8 to 1 in.) Y
Cable entries
MIL connector (sensor). Cable fitted / potted to remote sensor 5
Not used 0
Calibration
Class 2 Calibration, OIML* R49, 3 Point 2
Class 1 Calibration, OIML* R49, 3 Point B
Class 2 Calibration, OIML* R49, with CalMaster 2 fingerprint P
Class 1 Calibration, OIML* R49, with CalMaster 2 fingerprint C
Class 2 Extended Range Calibration, MID*, with CalMaster 2 fingerprint E
Class 1 Extended Range Calibration, MID*, with CalMaster 2 fingerprint D
Construction
Standard 0
Not Used 0
* OIML and MID options are available only in DN40, DN50, DN80, DN100,
DN150, DN200, DN250 and DN300

DS/FET200–EN Rev. C 17
AquaMaster 3 FET200
Electromagnetic flowmeter

Main code Optional code


AquaMaster 3 full bore sensor MM/GF X XXXX X X X X X X X 0 X 0 0 0 0 0 0
Country Default range Default
25to 300 mm cable entry
Australia AS4087 Class 16 20 mm A
Germany ISO7005 PN16 20 mm D
Spain ISO7005 PN16 20 mm E
France ISO7005 PN16 20 mm F
UK ISO7005 PN16 20 mm G
Holland ISO7005 PN16 20 mm H
Italy ISO7005 PN16 20 mm I
USA ANSI B 16.5 1/2 in. NPT U
Class 150
China ISO7005 PN16 20 mm C
Calibrated bore
mm in.
25 1 0025
40 1 1/2 0040
50 2 0050
65 2 1/2 0065
80 3 0080
100 4 0100
125 5 0125
150 6 0150
200 8 0200
250 10 0250
300 12 0300
Transmitter version and mounting
Close-coupled sensor only, to suit AquaMaster 3 transmitter D
Remote Sensor only, to suit AquaMaster 3 transmitter E
Power supply
AC (with backup) C
Battery / renewable energy D
Options
With earthing rings 2
Cable length
Without signal cable 0
5 m (16 ft.) 1
10 m (32 ft.) 2
20 m (65 ft.) 3
30 m (98 ft.) 4
50 m (164 ft.) 5
80 m (262 ft.) 6
100 m (328 ft.) 7
150 m (492 ft.) 8
Others 9
Labelling / Construction
ABB UK 0
ABB CN 3
Flange style / end connections
As defined by country digit (see page 16) 0
AS4087 PN16 Flanges (50 to 600 mm [2 to 24 in.] only) Z
ISO7005 PN10 Flanged (40 to 600 mm [1.5 to 24 in.] only) M
ISO7005 PN16 Flanged (40 to 600 mm [1.5 to 24 in.] only) E
ISO7005 / EN1092-1 PN25 (40 to 600 mm [1.5 to 24 in.]) N
ANSI B 16.5 Class 150 (1.5 to 12 in. only) U
Continued on next page…

18 DS/FET200–EN Rev. C
AquaMaster 3 FET200
Electromagnetic flowmeter

Main code Optional code


AquaMaster 3 full bore sensor MM/GF X XXXX X X X X X X X 0 X 0 0 0 0 0 0
Cable entries
MIL connector (sensor). Cable fitted to remote sensor 5
Not used 0
Calibration
3 Point 2
3 Point with CalMaster 2 fingerprint P
Construction Materials
Portable water not required 0
Portable water (ACS) [65 to 300 mm] F

Main code Additional codes


AquaMaster 3 transmitter FET2211A0Y5G X X X
Power Supply
Battery 5
AC + backup 7
External renewable energy 8
Input and output signal type
Mobile radio communication H
MODBUS with RS485 M
ScanReader S
Without Y
Note. Pulse outputs and RS232 are always present
Configuration
Standard 1
Accessories
RS232 Communication lead AC Logger and protocols
Manganese alkaline battery pack AD ABB Logger Server (AMI) LP1
Lithium high temperature pack AE Capula LP2
Technolog (PMAC) LP3
Quad band antenna – integral G3 Primayer Primeware LP4
Quad band antenna – remote, 1 m G6 QTech LP6
Quad band antenna – remote, 5 m G7 Areal (Topkapi) LP7
EcoTech LP8
AutoChart LP9
HydroComp LPA
ABB Generic (for example, LogMaster) LPB
ABB AC800M LPC
Primayer Xilog LPD
Zeepaard LPE
No logger LP0
Documentation language
German M1 French M4
Italian M2 English (default) M5
Spanish M3
Pressure options
Without PT0
Remote, no transducer, MID compatible PT2
Remote, with ABS transducer, 5 m cable, MID compatible PT4
Remote, with ABS transducer, 10 m cable, MID compatible PT5
Remote, with ABS transducer, 20 m cable, MID compatible PT6
10 Bar (145 psi) PS1
16 Bar (232 psi) PS2
20 Bar (300 psi) PS3
Certification
MID CM1

DS/FET200–EN Rev. C 19
Contact us

ABB Limited

DS/FET200–EN Rev. C 07.2011


Note
Process Automation We reserve the right to make technical changes or
modify the contents of this document without prior
Oldends Lane
notice. With regard to purchase orders, the agreed
Stonehouse particulars shall prevail. ABB does not accept any
Gloucestershire GL10 3TA responsibility whatsoever for potential errors or
UK possible lack of information in this document.

Tel: +44 1453 826 661


We reserve all rights in this document and in the
Fax: +44 1453 829 671 subject matter and illustrations contained therein.
Any reproduction, disclosure to third parties or
utilization of its contents – in whole or in parts – is
forbidden without prior written consent of ABB.
ABB Inc.
Process Automation Copyright© 2011 ABB
125 E. County Line Road All rights reserved
Warminster
PA 18974 3KXF224203R1001

USA
Tel: +1 215 674 6000
Fax: +1 215 674 7183 Capula© is a copyright of Capula Limited 2010.
EcoTech™ is a registered trademark of
EcoTech Pty Ltd.
www.abb.com HydroComp is a copyright of HydroComp Inc 2010.
Microsoft Excel™ and Windows™ are registered
trademarks of the Microsoft Corp.
MODBUS™ is a registered trademark of MODBUS
corporation.
OSI™ is a registered trademarks of WADIS.
PMAC™ is a registered trademark of Technolog.
Xilog™ is a registered trademark of Primayer.
Primeware™ and and Xilog™ are registered
trademarks of Primayer.
QTech™ is a registered trademark of QTech Data
Systems Limited.
Topkapi™ is a registered trademark of AREAL.
Vodafone PAKNET™ and Vodafone Radiopad™ are
registered trademarks of Vodafone.
Zeepaard is a copyright of Zeepaard Engineering
Sdn.Bhd.

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