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STT 3000 – Series STT250

Smart Temperature Transmitter


Models STT25D, STT25M, STT25S, STT25H, STT25T

Operator Manual

Issue 14 June 2011 EN1I-6190


Honeywell Process Solutions
TABLE OF CONTENTS

1. OVERVIEW ..........................................................................................................1
1.1 INTRODUCTION ..................................................................................... 1
1.2 CE CONFORMITY (EUROPE) NOTICE ...................................................... 3
2. TECHNICAL SPECIFICATIONS..........................................................................4
2.1 ENVIRONMENTAL CONDITIONS ............................................................... 4
3. THEORY OF OPERATION ..................................................................................5
3.1 BASIC OPERATION ................................................................................ 5
3.2 CONFIGURATION TOOLS ........................................................................ 6
3.2.1 Smart Field Communicator (SFC) for STT25M and STT25D Models........................................6
3.2.2 HART Communicator Model 375, 475 or MC Toolkit FDC for STT25H (HART5/HART6)
Models.............................................................................................................................................................7
3.2.3 HART Communicator Model 375, 475 or FDC Toolkit for STT25T (HART5/HART6)
Models.............................................................................................................................................................9
3.2.4 HART Communicator Model 375 and 475 for STT25S Model...................................................11
3.2.5 Smartline Configuration Toolkit (SCT)..................................................................................................13
3.2.6 STT250 Firmware – DD Compatibility matrix....................................................................................14
4. BENCH CHECK INSTALLATION/COMMISSIONING.......................................16
4.1 UNPACKING........................................................................................ 16
4.2 EQUIPMENT........................................................................................ 16
4.3 INSTALLATION ..................................................................................... 16
4.4 GROUNDING AND SHIELDING TECHNIQUES ............................................ 18
4.5 STT250 CONFIGURATION ................................................................... 18
4.5.1 Analog Output Configuration (based on STS103) for STT25M and STT25D Models.........18
4.5.2 DE Digital Output Configuration.............................................................................................................21
4.5.3 HART Configuration (Models STT25H and STT25S)...................................................................22
4.5.4 HART Configuration (STT25T HART5/HART6 Models)..............................................................37
4.6 MOUNTING ......................................................................................... 41
4.6.1 DIN Rail Mounting......................................................................................................................................41
4.6.2 Mounting Module in Housing..................................................................................................................42
4.7 COMMISSIONING ................................................................................. 44
4.8 START UP .......................................................................................... 45
4.9 ADVANCED DIAGNOSTICS .................................................................... 45
4.9.1 Install Date....................................................................................................................................................45
4.9.2 Time in service............................................................................................................................................45
4.9.3 Error Log.......................................................................................................................................................45
4.9.4 Calibration records.....................................................................................................................................45
4.9.5 Power up diagnostics................................................................................................................................45
4.9.6 PV / SV monitoring.....................................................................................................................................45
4.9.7 Sensor short detection (only for RTD)..................................................................................................46
4.9.8 Model number.............................................................................................................................................46
4.9.9 Serial number..............................................................................................................................................46

Smart Temperature Transmitter STT250 – Operator Manual iii


4.10 ENHANCED DD................................................................................... 47
4.10.1 Status Indication..........................................................................................................................................47
4.10.2 Manufacturer logo and Device Image..................................................................................................47
4.10.3 Wiring Diagrams.........................................................................................................................................48
4.10.4 Trend Charts................................................................................................................................................49
4.10.5 Gauge charts...............................................................................................................................................49
4.10.6 Horizontal bar chart....................................................................................................................................49
4.11 CVD COEFFICIENTS FOR RTD ............................................................. 51
5. MAINTENANCE/TROUBLESHOOTING............................................................52
5.1 MAINTENANCE .................................................................................... 52
5.2 TROUBLESHOOTING ............................................................................ 52
5.2.1 Troubleshooting with SFC (STT25M and STT25D Models)........................................................52
5.2.2 Troubleshooting with HART communicator (STT25H, STT25S, and STT25T Models).....55
5.3 RECOMMENDED PARTS ....................................................................... 60
5.4 WIRING AND INSTALLATION DRAWINGS NUMBERS .................................. 61
6. INDICATION METERS.......................................................................................62
6.1 INTRODUCTION ................................................................................... 62
6.2 CONNECTION INFORMATION ................................................................. 62
6.3 INSTALLATION/COMMISSIONING ............................................................ 63
6.3.1 DE Transmitter (STT25D Model) Operating in 6 Byte Output Mode.........................................63
6.3.2 DE Transmitter (STT25D Model) Operating in 4 Byte Digital Output or in 4-20 mA Analog
Mode63
6.3.3 DE Transmitter (STT25D and STT25M Models) Operating in 4-20 mA Analog Output
Mode63
6.4 DIAGNOSTIC AND TROUBLESHOOTING ................................................... 64
6.4.1 Analog Meter...............................................................................................................................................64
6.4.2 Smart Meter.................................................................................................................................................64
6.4.3 4-20 mA Analog Mode Calibration of Smart Meter (DE Transmitter STT25D and STT25M
Models only).................................................................................................................................................66
7. APPENDIX A......................................................................................................67
A.1 OVERVIEW ......................................................................................... 67
A.2 FEATURES AND BENEFITS .................................................................... 67
A.3 ELECTRICAL CHARACTERISTICS ........................................................... 67
A.4 INSTALLATION PROCEDURE.................................................................. 68
A.5 WIRING REFERENCE ........................................................................... 69
A.6 FM CONTROL DRAWING 46188466-201 .............................................. 70
A.7 CSA CONTROL DRAWING 46188466-202............................................ 78
8. CERTIFICATION ................................................................................................98
8.1 IECEX CERTIFICATION ........................................................................ 98
8.2 SAEX CERTIFIED EQUIPMENT (SOUTH AFRICA) ................................... 101

iv Smart Temperature Transmitter STT250 – Operator Manual


FIGURES AND TABLES

Figure 1: Operating Areas ............................................................................ 4


Figure 2: Bench Check Wiring Connections .............................................. 16
Figure 3: Output Sensor Wiring Connections (STT25M, STT25D,
STT25H, and STT25S models) .......................................................... 17
Figure 4: Input Sensors Wiring Connections (STT25T Model) ................. 17
Figure 5: Flow Chart for analog and DE Configuration ............................ 20
Figure 6: Specific Flow Chart for DE Configuration ................................. 21
Figure 7 HART 5 DD Menu Structure for STT25H and STT25T
Configuration...................................................................................... 29
Figure 8 HART 6 DD Menu Structure for STT25H, STT25S and STT25T
Configuration...................................................................................... 36
Figure 9: DIN Rail Mounting ..................................................................... 41
Figure 10: Wall Mounting Dimensions ...................................................... 42
Figure 11: Pipe Mounting Dimensions....................................................... 42
Figure 12: Spring Loading and Sensor Assembly ...................................... 43
Figure 13: Aluminium Direct Head Mount Housing Dimensions .............. 44
Figure 14: Cast Iron Direct Head Mount Housing Dimensions.................. 44
Figure 15: Meters Connections................................................................... 62
Figure 16: Horizontal Style Bargraph......................................................... 64
Figure A17: Typical wiring of transient protector to STT250 transmitter. 69

Table 1 - When « SENSOR FAIL » is set in STT250 ................................ 60


Table A2 Electrical Characteristics ............................................................ 67
Table A3 Transient Protector Installation................................................... 68

Smart Temperature Transmitter STT250 – Operator Manual v


vi Smart Temperature Transmitter STT250 – Operator Manual
1. OVERVIEW
1.1 Introduction
The STT250 Series Smart Temperature Transmitter is a microprocessor based unit
suitable for accepting a wide variety of thermocouple and resistance temperature
detector sensor inputs or direct ohm or milli-volt inputs and providing a 2 wire 4-20 mA
“Analog”, digital “DE”, or analog “HART” proportional output.
The transmitter offers high accuracy and stability together with wide flexibility to suit a
wide range of applications. All adjustments and operational settings are implemented
through the Smart Field Communicator (DE) or the HART communicator (HART).
Both field communicators access the transmitter by connecting across the 4-20 mA
wiring in parallel with the STT250 anywhere along the wiring up to 1500 meters from the
transmitter for both the DE and HART protocol versions.
Note: 1500 m is the maximum HART cable length but may be restricted by cable
capacitance limits.
 Model STT25M provides a 4-20mA analog output and is configurable with the
Honeywell Smart Field Communicator (SFC) or the PC based Smartline
Configuration Toolkit (SCT). The terminal assembly is black for visible
differentiation.
 Model STT25D provides both the 4-20mA analog output as in Model STT25M or the
digital DE protocol for digital integration to the Honeywell control system or other
compatible interfaces. The terminal assembly is black for visible differentiation.
 Model STT25H provides the output per the HART communication protocol.
STT25H supports both version HART5 and HART6 protocol. The terminal assembly
is blue for visible differentiation.
 Model STT25S provides the output per the HART communication protocol and
TUV SIL 2 safety rating. The terminal assembly is blue for visible differentiation
(with SIL certification). Only HART6 protocol for STT25S.
 Model STT25T can be configured to have average/ difference of 2 inputs. The
STT25T can be used for redundant switchover (except for RTD/RTD) and used with
split range (switches over from one sensor to the other at a user-defined value, so
as to use accuracy region of both sensors). The STT25T can also be used as an
indication of sensor degradation. STT25T can be used as a single input transmitter
for all sensor types (thermocouple, mv, rtd,ohms). STT25T supports both version
HART5 and HART6 protocol. It is configurable with the HART hand held
communicator or a PC based HART maintenance system (such as Honeywell’s
FDM and Experion system). STT25T HART6 version carries SIL certification.
The STT250 series is based on a rugged compact package with encapsulated
electronics for high reliability and includes facilities for spring loading of the sensor at a
33 mm pitch in accordance with DIN 43729. The unit is available either for DIN rail
mounting or supplied in a variety of enclosures for direct sensor, pipe or wall mounting
(See Figure 9 through Figure 14).
“HART is a Registered Trademark of HART Communication Foundation.”

Smart Temperature Transmitter STT250 – Operator Manual 1


“The STT3000 Smart Temperature Transmitters are manufactured under at least one of
the following patent numbers: 4.734.873, 4.592.002, 4.587.466, 4.553.104, 4.494.183”

Model table
Model
STT25S STT25H STT25T STT25D STT25M
Name 
Protocol HART6 HART5 & HART5 & 4-20 mA 4-20 mA
HART6 HART6 analog OR analog
DE
Configuration MCToolkit, MCToolkit, MCToolkit, MCToolkit, MCToolkit,
Tool Emerson’s Emerson’s Emerson’s SFC & SCT, SFC & SCT,
375/475, 375/475, 375/475, Honeywell’s Honeywell’s
Honeywell’s Honeywell’s Honeywell’s FDM, FDM,
FDM, FDM, FDM,
CodeWright’s CodeWright’s CodeWright’s
DTM DTM DTM
Terminal Blue Blue Blue Black Black
Assembly
colour
Whether SIL Yes No Yes (HART6 No No
certified? version only)

2 Smart Temperature Transmitter STT250 – Operator Manual


1.2 CE Conformity (Europe) Notice

About conformity and This product is in conformity with the protection requirements
special conditions of 2004/108/EC , the EMC Directive. Conformity of this
product with any other “CE Mark” Directive(s) not referenced
in this manual shall not be assumed.
Deviation from the installation conditions specified in this
manual, and the following special conditions, may invalidate
this product’s conformity with the EMC Directive.
• You must use shielded, twisted-pair cable such as Belden
9318 for all signal/power wiring.
• You must connect the shield to ground at the power supply
side of the wiring only and leave it insulated at the
transmitter side.

ATTENTION
ATTENTION

The emission limits of IEC 61000-6-4, Electromagnetic


Compatibility – Generic Emission Standard for Industrial
Environments, are designed to provide reasonable protection
against harmful interference when this equipment is operated in
an industrial environment. Operation of this equipment in a
residential area may cause harmful interference. This
equipment generates, uses and can radiate radio frequency
energy and may cause interference to radio and television
reception when the equipment is used closer than 30 meters (98
feet) to the antenna(e). In special cases, when highly
susceptible apparatus is used in close proximity, the user may
have to employ additional mitigating measures to further
reduce the electromagnetic emissions of this equipment.

Smart Temperature Transmitter STT250 – Operator Manual 3


2. TECHNICAL SPECIFICATIONS
2.1 Environmental Conditions

Parameter Reference Rated Operative Transportation


Condition Condition Limits And Storage

Ambient temperature °C 23 °C  2 -40 to +85 -40 to +85 -50 to +100

Humidity

Rack mounted % RH 10 to 55 5 to 95 5 to 100 5 to 100

In field housing % RH 10 to 55 5 to 100 5 to 100 5 to 100

Supply voltage Voltage range 10.8 to 35 Vdc at the transmitter terminals

Output current Current over range 3.8 to 20.8 mA. Failsafe limits < 3.8 and 21.8 mA

Namur range 3.8 to 20.5mA. (Not available for STT25D)

Load resistance 0 to 1110

Vibration Maximum of 4g over 15 to 200Hz (restricted to 3g with indication


meter).

Shock Maximum of 40g.

CE MARK compliance:
In compliance with EMC directive 89/336/ECC:
- without shielded wires 10 V/m,  0.2% of Max span
- with shielded wires and mounted in metallic housing: 10 V/m,
 0.1% of max span.

Figure 1: Operating Areas

4 Smart Temperature Transmitter STT250 – Operator Manual


3. THEORY OF OPERATION
3.1 Basic Operation
As shown in Figure 2, the transmitter is powered via the 2 wire, 4-20 mA signal
connected to the + and - terminals on the output side of the module. Inputs are sampled
and the input sampling/output update rate is once per second, digitized by the A/D
converter. Data is then transferred across the galvanic isolation interface (both power
supply and signal interface of the A/D converter are galvanically isolated), compensated
for cold junction or resistance lead length. The process value is post read validated for
sensor wiring and signal integrity against reference values. Digital data is then
linearized and ranged to the lower and upper range values held in non volatile memory
and converted back to an analog signal. Any configuration changes are held in non
volatile memory so that they are secured against power failure. If a custom configuration
was not specified, the data programmed into the non volatile memory of the unit at the
manufacturing location is the default shipping data shown below.
STT25M & STT25D STT25H STT25T STT25S
Sensor type mV mV TC/TC, mV mV
Sensor fault detection ON
Tag I. D. Short Tag
Latching Disabled
Line filter 50 Hz (Europe) - 60 Hz (Americas)
Output type Non-linear
Write protect Disabled (1)
Password 0000
Damping 0 second
LRV (Lower Range Value) 0 mV -20 mV
URV (Upper Range Value) 45 mV 150mV
Input Sampling/ Once per second
Output update rate
Output mode Analog
Digital DE conf. 6 byte/Single rng.-S V N/A
Long Tag NA Long Tag (for HART6 model only)

The data can be configured in the field by connecting a Communicator across the
4-20 mA input or by connecting to a PC via a HART or DE modem. The fail-safe link
between the U and D terminals determines where the output will drive when the STT250
detects an open sensor input or critical failure. The unit will drive upscale to 20.8 mA
(NAMUR = Off) and 20.5 mA (NAMUR = On) when the fail-safe link is in the U position
and downscale to 3.8 mA in the D position.
The output of the STT250 can be configured for either analog or digital modes for DE
protocols (with the exception of STT25M, which is analog-only). This improves
performance by avoiding conversion to/from an analog signal and offers full database
integration of field transmitters with the central control system.

(1) To protect the integrity, write protect is software configurable and accessible through
a password. The fall-back password is an algorithm based on the unit serial number. If
the password is lost, contact your regional Technical Assistance Center (TAC) with the
unit serial number.

Smart Temperature Transmitter STT250 – Operator Manual 5


3.2 Configuration Tools
3.2.1 Smart Field Communicator (SFC) for STT25M and STT25D
Models
As previously indicated, the SFC communicates by connecting across the 4-20 mA
wiring. DE Communication is by 16 mA pulses which disturb the 4-20 mA output signal.
When in analog mode, ensure that receiving instruments are not on automatic control.
The SFC does not feed 16 mA pulses into the loop but instead merely uses the power
on the 4-20 mA wires and switches it through a field effect transistor output switch. The
SFC always acts as a master and the transmitter as a slave. When the transmitter is
operating in the digital DE mode, there is no wake-up pulse required and the SFC
communication does not disturb the PV signal. Consequently, there is no need to put
the loop on manual control when operating in the DE mode.
Supported Commands:
 Read/write ID (e.g. TID 250)
 Select a sensor type (e.g. Pt100)
 Select linear/non linear reading (i.e. Linear for C etc., Non linear for
 and V)
 Enable/disable sensor break detection
 Set damping time (e.g. 0 second)
 Set LRV and URV
 Read URL (upper range limit), LRL (lower range limit) and span
 Read process value and cold junction value in engineering units
 Read output in % of span
 Read STT250's software version
 Read fail-safe direction configured by link
 Set/reset user calibration to specific sensor
 Set 0 and 100% output calibration
 Force output current
 Read/write scratch pad
 Select broadcast type 4 or 6 bytes (Digital DE only). 6 bytes broadcasts PV and
transmitter database while 4 bytes broadcasts PV only
 Enable/disable write protect
 Select 50 Hz/60 Hz power line filter
 Enable/disable latching. Latching means the alarm needs acknowledgment. Press
"STATUS" key to acknowledge the alarm.
If latching is disabled, the STT250 will leave the alarm mode as soon as the alarm
cause disappears.
(1)
 Change to NAMUR output levels

(1)
Not available on STT25D

6 Smart Temperature Transmitter STT250 – Operator Manual


3.2.2 HART Communicator Model 375, 475 or MC Toolkit FDC for
STT25H (HART5/HART6) Models
Connect the HART Communicator by attaching the leads in parallel with the input (24V)
terminals of the device. HART Communication consists of a high frequency carrier
superimposed onto the 4-20 mA signal. The HART transmitter transmits by modulating
the 4-20 mA DC loop current with a 1 mA p-p AC current signal. This modulated signal
permits communications without disturbing the output signal. Thus, it is unnecessary to
put the loop on manual control with Model STT250 Models.
Model STT25H
Supported Commands:
 Read/write ID
 Select sensor type
 Select PV/SV units
 Select damping time
 Set LRV and URV
 Read URL and LRL
 Read analog output
 Read % Output
 Read Process Value (PV)
 Read Cold Junction (CJ) Value
 Read fail-safe direction
 Set/reset user calibration
 Set 0% and 100% output calibration
 Force output current
 Enable/disable latching
 Read device status
 Set/clear write protect
 Read/write message, descriptor, date
 Lock/Unlock device (HART6 Models)
 Read/Write Long tag (HART6 Models)
 Read/Write polling address
 Read/Write loop current mode (HART6 Models)

Advanced Diagnostics

 Read Install Date


 Write Install Date
 Read Calibration Date and Time
 Write Correct LRV Date and Time
 Write Correct URV Date and Time
 Read Time in service value
 Read first set of Error log data
 Read second set of Error log data
 Read Error Log option status
 Write Error Log option status
 Reset Error Log
 Read PV tracking data
 Read SV tracking data

Smart Temperature Transmitter STT250 – Operator Manual 7


Advanced Diagnostics (continued)

 Write high and low alarm limits for PV and SV


 Reset tracking data
 Read power up count
 Reset power up count value
 Read device model number

RTD Adapter Supported Commannds

 Write Sensor adapter values – Enable/Disable and positive coefficients (applicable


when sensor is RTD)
 Read Sensor adapter values – Enable/Disable and positive coefficients (applicable
when sensor is RTD)
 Write Sensor adapter values – Negative coefficients (applicable when sensor is
RTD)
 Read Sensor adapter values – Negative coefficients (applicable when sensor is
RTD)

8 Smart Temperature Transmitter STT250 – Operator Manual


3.2.3 HART Communicator Model 375, 475 or FDC Toolkit for STT25T
(HART5/HART6) Models
The HART Communicator communicates by connecting across the 4-20 mA wiring.
Communication is by a high frequency carrier superimposed onto the 4-20 mA signal.
The HART transmitter transmits by modulating the 4-20 mA DC loop current with a 1
mA p-p AC current signal. This modulated signal does not disturb the output signal (PV)
since the average value of the communication signal is zero. Therefore, it is
unnecessary to put the loop on manual control with the STT25T model.
Model STT25T (HART6 model with SIL certification)
Supported Commands:
 Read/write ID
 Select Dual Mode TC/TC, RTD/RTD
 Select sensor type
 Select PV/SV units
 Select damping time
 Set LRV and URV
 Read URL and LRL
 Read analog output
 Read Sensor1 and Sensor2
 Read % Output
 Read Process Value (PV)
 Read Cold Junction (CJ) Value
 Read fail-safe direction
 Set 0% and 100% output calibration
 Force output current
 Enable/disable latching
 XS Delta detection ON/OFF
 Set Delta Alarm
 Read Delta
 Match PVs
 Read device status
 Set/clear write protect
 Select Loop Control Mode – Average, Difference, Sensor1, Sensor2, Redundant
and Split-Range
 Lock/Unlock device (HART6 Models)
 Read/Write Long tag (HART6 Models)
 Read/write message, descriptor, date
 Read/Write polling address
 Read/Write loop current mode (HART6 Models)

Smart Temperature Transmitter STT250 – Operator Manual 9


RTD Adapter Supported Commannds

 Write Sensor1 adapter values – Enable/Disable and positive coefficients (applicable


when sensor1 is RTD)
 Read Sensor1 adapter values – Enable/Disable and positive coefficients (applicable
when sensor1 is RTD)
 Write Sensor1 adapter values – Negative coefficients (applicable when sensor1 is
RTD)
 Read Sensor1 adapter values – Negative coefficients (applicable when sensor1 is
RTD)
 Write Sensor2 adapter values – Enable/Disable and positive coefficients (applicable
when sensor2 is RTD)
 Read Sensor2 adapter values – Enable/Disable and positive coefficients (applicable
when sensor2 is RTD)
 Write Sensor2 adapter values – Negative coefficients (applicable when sensor2 is
RTD)
 Read Sensor2 adapter values – Negative coefficients (applicable when sensor2 is
RTD)

Advanced Diagnostics
 Read Install Date
 Write Install Date
 Read Calibration Date and Time
 Write Correct LRV Date and Time
 Write Correct URV Date and Time
 Read Time in service value
 Read first set of Error log data
 Read second set of Error log data
 Read Error Log option status
 Write Error Log option status
 Reset Error Log
 Read PV tracking data
 Read SV tracking data
 Write high and low alarm limits for PV and SV
 Reset tracking data
 Read power up count
 Reset power up count value
 Read device model number
 Read Sensor1 and Sensor2 limits
 Read middle range value (MRV)
 Write middle range value (MRV)
 Read Loop Control option value
 Write Loop Control option value
 Read hysteresis
 Write hysteresis value
 Read damping value for bump less transfer (applicable to Split Range option)
 Write damping value for bump less transfer (applicable to Split Range option)

10 Smart Temperature Transmitter STT250 – Operator Manual


3.2.4 HART Communicator Model 375 and 475 for STT25S Model
The HART Communicator communicates by connecting across the 4-20 mA wiring.
Communication is by a high frequency carrier superimposed onto the 4-20 mA signal.
The HART transmitter transmits by modulating the 4-20 mA DC loop current with a 1
mA p-p AC current signal. This modulated signal does not disturb the output signal (PV)
since the average value of the communication signal is zero. Thus, it is unnecessary to
put the loop on manual control with Model STT25S. (with SIL certification)
Supported Commands:
 Read/write ID
 Select sensor type
 Select PV/SV units
 Select damping time
 Set LRV and URV
 Read URL and LRL
 Read analog output
 Read % Output
 Read Process Value (PV)
 Read Cold Junction (CJ) Value
 Read fail-safe direction
 Set/reset user calibration
 Set 0% and 100% output calibration
 Force output current
 Enable/disable latching
 Read device status
 Set/clear write protect
 Read/write long tag ID
 Read/write loop current mode
 Lock/unlock device
 Read/write message, descriptor, date
 Read/Write polling address
Advanced Diagnostics
 Read Install Date
 Write Install Date
 Read Calibration Date and Time
 Write Correct LRV Date and Time
 Write Correct URV Date and Time
 Read Time in service value
 Read first set of Error log data
 Read second set of Error log data
 Read Error Log option status
 Write Error Log option status
 Reset Error Log
 Read PV tracking data
 Read SV tracking data
 Write high and low alarm limits for PV and SV
 Reset tracking data
 Read power up count
 Reset power up count value
 Read device model number

Smart Temperature Transmitter STT250 – Operator Manual 11


RTD Adapter Supported Commannds

 Write Sensor adapter values – Enable/Disable and positive coefficients (applicable


when sensor is RTD)
 Read Sensor adapter values – Enable/Disable and positive coefficients (applicable
when sensor is RTD)
 Write Sensor adapter values – Negative coefficients (applicable when sensor is
RTD)
 Read Sensor adapter values – Negative coefficients (applicable when sensor is
RTD)

12 Smart Temperature Transmitter STT250 – Operator Manual


3.2.5 Smartline Configuration Toolkit (SCT)

The SCT supports several Smartline products which use the DE protocol, including the
STT350, STT25M and STT25D. Since the STT25M and STT25D configuration/data are
a subset of the STT350, most functions are supported by the current version of the SCT
software. The only confusion which may occur is if you try to configure the STT25_ for
functions which are available only with the STT350 transmitter, as shown below.

 Sensor types C, D, Ni/NiMo, Radiamatic, Pt500, Ni500, Cu10 and Cu25 are only
available with STT350.
 External cold junction compensation is only available with STT350.
 SCT does not support HART protocol and should not be used with Model STT25H,
STT25S, and STT25T.
 The STT25M cannot be changed from analog to digital DE mode.

To access to the new functionalities of the STT25M and STT25D, you need a SCT3000
Version 5.11.302 or greater.

Smart Temperature Transmitter STT250 – Operator Manual 13


3.2.6 STT250 Firmware – DD Compatibility matrix

This compatibility matrix includes a listing of the DD files that should be used with a
revision of the transmitter firmware.

MC Toolkit/FDC FDM HCF DD DD files for


Device Name
HCF DD Files Files Emerson 375/ 475
020x.fm6
STT25S 020x.fm8 1709020x.hdd
020x.fm8
STT25H 030x.fm6
030x.fm8 1704030x.hdd
(HART5) 030x.fm8
STT25H 010x.fm6
010x.fm8 170B010x.hdd
(HART6) 010x.fm8
STT25T 020y.fm6
0202x.fm8 1702020y.hdd
(HART5) 020y.fm8
STT25T 010y.fm6
0102x.fm8 170C010y.hdd
(HART6) 010y.fm8
x=1 for the initial release and will increment for subsequent updates
y=2 for the initial release and will increment for subsequent updates

Location of the DD files

The HCF DD files and Emerson DD files are located at:


http://hpsweb.honeywell.com/Cultures/en-
US/Products/Instrumentation/SoftwareTools/MCToolkit/SoftwareDownloads/documents.
htm

14 Smart Temperature Transmitter STT250 – Operator Manual


DD Installation Instructions

MC Toolkit FDC625: Copy the files to the following Library folder structure under
FDC625 installation directory on the Pocket PC.
For example …\ Library\000017\0004 is for STT25H
…\ Library\000017\0009 is for STT25S
Refer to the above firmware table for sub folders for the other device types.

 For Rosemount 375 (with system software versions prior to 3.2) copy
the files to the 375 Easy Upgrade Utility installation folder:
C:\Program Files\375 Easy Upgrade Utility\PC Database\DD\HART

 For both the 375 (with system software versions 3.2 and greater) and the
475 copy the files to the Field Communicator Upgrade Utility installation
folder:
C:\Program Files\Field Communicator Easy Upgrade Utility 3.3\PC
Database\DD\HART\en\

 Update the DD files on the SD Card following the Easy Upgrade instructions

Smart Temperature Transmitter STT250 – Operator Manual 15


4. BENCH CHECK
INSTALLATION/COMMISSIONING

4.1 Unpacking
Unpack the unit and verify the contents are as ordered.

4.2 Equipment
If a bench check is intended, the equipment needed is:
 an input sensor(s) suitable for the required application or an equivalent calibrator
which can simulate milli-volts, resistance temperature detector, thermocouple or
resistance (ohms) inputs,
 a nominal 24 Vdc power supply with less than 100 mV peak ripple and able to
supply at least 40 mA,
 a Smart Field Communicator (SFC) with STT25M or STT25D or HART
Communicator (model 375 or 475) with STT25H, STT25S, or STT25T,
 connection wiring and 250 ohms resistor,
 a Digital Voltmeter (DVM) with range covering 0-5 Vdc. If a high speed sampling
DVM is used, a 1 Hz (160 msec.) averaging filter is recommended.
NOTE: If you are going to check calibration using a thermocouple input, ensure
that the cold junction temperature is stabilized. After connecting and powering up
all equipment, including the transmitter, protect the transmitter from air drafts and
allow at least 1 hour before taking readings.

4.3 Installation
Connect the equipment as in Figure 2 and Figure 3 and. For more detailed wiring
drawings, refer to drawings listed in Section 5.4
ATTENTION: Do not connect power supply to sensor wiring terminals.

SFC
or
HART
communicator

250 ohms +
DVM
4-20 mA
+ 24 Vdc
- -
Power supply

Figure 2: Bench Check Wiring Connections

16 Smart Temperature Transmitter STT250 – Operator Manual


White

White White White

RTD RTD RTD


Red Red Red

Red Red
2 wires RTD 3 wires RTD 4 wires RTD
or 2 wires ohm or 3 wires ohm or 4 wires ohm

Single T/C and mV

2 wires 3 wires 4 wires


Potentiometer wiring 46188466-201
Figure 3: Output Sensor Wiring Connections (STT25M, STT25D,
STT25H, and STT25S models)

Figure 4: Input Sensors Wiring Connections (STT25T Model)

Smart Temperature Transmitter STT250 – Operator Manual 17


4.4 Grounding and Shielding Techniques
The current output signal will operate in either a floating or grounded system. If the
signal appears noisy or erratic, it is recommended to ground the loop at the negative
terminal of the power supply.
Shielding should only be connected to ground at one point to avoid ground loops.

4.5 STT250 Configuration


NOTE: If the transmitter is Model STT25D and configured for digital DE output, the DVM
will not display the output during the bench check. The output can be changed to 4-20
mA analog for calibration checks. Remember to change the mode back to digital DE at
the completion of the check.
4.5.1 Analog Output Configuration (based on STS103) for STT25M and
STT25D Models
1. Turn on the power supply and the SFC. On power up, the SFC will display "Self
Check" for a few seconds, verify proper operation and display "put loop in
manual".
2. Press ID button. The transmitter will respond with a display of its name, typically
"STT TagNo XXXXXXXX". "STT" cannot be changed since it identifies the type of
transmitter. The current name XXXXXXXX has a cursor under the first letter
showing that it can be changed to an 8 character alpha-numeric tag number by
using number and letter keys.
NOTE: Even though the transmitter is working properly, the SFC may display
"CRITICAL STATUS" and an error message when you press "STATUS".
The error messages are "INPUT OPEN" "UNCERTAIN READING" "I/P OUT OF
SPEC".
The "CRITICAL STATUS" message is caused by one of the following:
 You have not connected a sensor to the input.
 There is an open circuit in the sensor, connecting wiring or terminal connections.
 You have connected a T/C or other milli-volt source to the T/C terminals and the
transmitter is configured for RTD input (or vice versa).

3. Press "Status" to verify "Status Check = OK" is displayed.


4. Press "Conf" to access the transmitter database and configure it as required. As
mentioned earlier, the default shipping mode of engineering units is 0-45 mV input,
mV range.
You can now customize the unit to your specific application. The flow chart in Figure 5
gives a simplified overview of selections and key strokes.

See SFC Operating Card 34-ST-11-16 for more details on Latching, NAMUR and Write
Protection functionalities.

In summary: - Press "Next" (or ) and "Prev" (or ) to scroll through the
different categories.
- Press "Menu Item" to access the possible selections of any
category: the  key steps on to the next selection while the
 key steps back to the previous selection.
Note that with the "Menu Item" key you can only move to the right.

18 Smart Temperature Transmitter STT250 – Operator Manual


5. When a desired configuration item appears on the SFC display, this item may be
configured in the SFC "Hold" memory by pressing "Enter".
When you have completed configuring all items accessible via the "STT Conf" Key,
or you try to exit via the "CLR" Key, the SFC will ask "Download Change?". Press
"Yes" (Enter) and the changes will be down-loaded from the SFC to the transmitter,
or press "No" (CLR) and the SFC hold memory will be erased.
6. Having now configured the input type etc., press "LRV" and key in the required
temperature for 4 mA output (e.g. 100C [212F]).
7. Press "Enter" to load this into the transmitter and repeat with "URV" for the 20 mA
output (e.g. 500C [932F]).
Note that if the input type is changed or the output type is changed from linear to
non-linear (or vice versa), the LRV and URV values will default to factory set
values and the unit selection (C/F) will default to C.
Your STT250 is now configured for your applications.
You can check out the performance by varying the input and observing the output
response on the DVM.

Smart Temperature Transmitter STT250 – Operator Manual 19


Keys Shift Menu 1 Menu 2
Keys

A
ID DE READ
B
CONF CHANGE Enter
PROBE (J, K, etc...)
Enter
CONF
CJ Ext / Int
Line Filter
Next Inp Fault Det
O/P Linear

LATCHING CHG LATCHING


Enter
CONFIG? CFG?
NAMUR CHG NAMUR
Enter
CONFIG? CFG *?
WRITE CHG WRITE PROT?
C Enter
DAMP PROTECT?
UNITS D

LRV E
LRL * Not available on STT25D
URV F
READ CJ

G SER #
SET

NEXT H

MENU ITEM I

OUTPUT J INPUT
CORRECT K RESET
PREV L

--> M

7 N

8 O
P
9
<-- Q A <--> DE
4 R
S
5
6 T

STAT U F/S DIR


1 V

2 W

3 X SW VER
SPAN Y URL
0 Z
 SCR PAD
.
+/-
NUM / ALPHA

SHIFT
CLR (NO)
ENTER (YES) NON-VOL

Figure 5: Flow Chart for analog and DE Configuration

20 Smart Temperature Transmitter STT250 – Operator Manual


4.5.2 DE Digital Output Configuration
The STT25D transmitter can operate in either an analog or a digital DE communications
mode. You can use the Smart Field Communicator (SFC) to set transmitter operation
mode as analog or digital DE communications. Note that STT25D transmitters are
factory set for analog communications operation.
This addendum outlines additional steps for the Configuration Flow Chart in
Figure 6 of this Operator Manual to configure parameters for DE communications mode
and change transmitter operation from analog to digital DE communications. The DE
configuration parameters are:
- Type of transmitter operation,
- Message format,
- Failsafe mode for the digital control system.
Use the following flow chart to supplement in Figure 6 to configure the DE mode
parameters and to set your STT25D for DE communications operation.

ADDITIONAL NOTE:
1. Not all failsafe mode selections apply for given type of transmitter operation.
2. SET LRV and SET URV commands are available on STT25D.
3. CONFIG NAMUR command is not available on STT25D.

Keys Shift Keys Menu 1 Menu 2

I 1
MENU ITEM DE CONF Enter Type of
transmitter
operation (single
range, dual range
STDC, single range
W/SV)
Message format
(W/O DB - 4 bytes
W/DB - 6 bytes)
1
Failsafe mode
(B/O Lo, B/O Hi,
LKG, FSO)

Q
<-- A <--> DE Change to DE? Are you
2
Enter Enter sure?

Figure 6: Specific Flow Chart for DE Configuration

1: These parameters are only required for older applications with ST/DC interface
cards. They are not used in STI, STIM or STI-MV interface card installations except for
selection of with/ without Secondary Variable (SV).

2: You cannot change to DE with a STT25M. If you attempt to do so, an "INVALID


REQUEST" message will appear.

Smart Temperature Transmitter STT250 – Operator Manual 21


Operating card (34-ST-11-16) included with the STS103 covers the smart transmitter
functions included in the STT250 (e.g. damping, calibration, output mode etc.). Since
the SFC is a universal configuration tool for a wide range of Honeywell transmitters,
some proposed menu items are not possible with the STT250, as listed in Section 3.2.
In this case, the download will result in an “invalid request” response.
Additional configuration notes:
1. This series mode filter should match the local AC supply frequency. It is set to
60 Hz for United States and to 50 Hz for other countries.
2. Sensor fault detection "ON" will drive the output upscale or downscale as selected
in the event of an open input condition or in response to most electronic
malfunctions. Sensor fault detection "OFF" will give an indeterminate output with an
open input condition.
3. "O/P linear" will always read in degrees (C, F, R or K, as selected) for T/C and
RTD inputs. "O/P non linear" will read in milli-volts for T/C inputs and in ohms for
RTD inputs.

4.5.3 HART Configuration (Models STT25H and STT25S)


1. Turn on the power supply and the HART Communicator.
2. On power up, the communicator will display "375 Field Communicator" or "475
Field Communicator". Then select “HART Application” and -> to search for
devices. When devices are found they will display as "STT250: xxxxxxxx"
(xxxxxxxx represents the tag) and "On-line".
The process value, output current, LRV and URV are displayed a few seconds later.
NOTE: Even though the transmitter is working properly, the HART Communicator may
display "Input Open".
- Press "NEXT". "Ignore next 50 occurrences of status" is displayed.
- Confirm with "YES" to correct the problem.
The cause is probably one of the following:
 You have not connected a sensor to the input.
 There is an open circuit in the sensor, connecting wiring or terminal connections.
 You have connected a T/C or other milli-volt source to the T/C terminals and the
transmitter is configured for RTD input (or vice versa).
3. Press  to select "Device setup" menu.
4. Select an appropriate menu to access transmitter parameters and settings.
As mentioned earlier, the default shipping mode for units is -20 to 150 mV input,
-20 yo 150 mV range.

You can now customize the unit to your specific application. The flow chart in Figure 7
gives a simplified overview of selections and key strokes.

In summary: - pressing  selects a menu,


- pressing  or  accesses the selections of any
category,
- pressing  steps back to the previous menu.
You can check out the performance by varying the input and observing the output
response on the DVM.

22 Smart Temperature Transmitter STT250 – Operator Manual


Additional note :
This line filter should match the local AC supply frequency.

HART 5 DD Menu Structure for STT25H and STT25T Configuration

PV
%range
AO
Sensor1 (25T
Only)
Sensor2 (25T
Only)
CJ Temperature
Delta (25T Only)
LRV
MRV (25T Only)
URV
Loop Controlled
by (25T only)
Loop Control
Mode (25T only)

Bar chart for AO


PV AO %ge

PV Gauge Chart
Device Process PV Meter
Setup Variables Sensor1 Gauge
Chart (25T Only)
Sensor 1 Meter
Gauge charts (25T Only)
Sensor2 Gauge
Chart (25T Only)
Sensor 2 Meter
(25T Only)
mA Gauge Chart
mA Meter

PV Trend
Trend of PV
CJ Trend
Trend of CJ
Sensor 1 Trend
Trends (25T Only)
Trend of S1
Sensor 2 Trend
(25T Only)
Trend of S2
AO Trend
Trend of AO

Smart Temperature Transmitter STT250 – Operator Manual 23


Critical 1
Critical 2 (25T
only)
Device status Non-Critical
Info
Device Status
Image

Error Log
Flag
Show Error
Error Log
Log
Reset Error
Log

Power Up
Power Up Count
Count Reset Power
Up Count
Device
Diagnostics
setup Time In
(continued) Service

PV High-Low
values
PV Low Value
PV High Value
PV High-Low
Alm &
Counter
PV Low Alarm
Limit
Variables
PV Low Alarm
Monitoring PV tracking
Counter
PV High Alarm
Limit
PV High Alarm
Counter
Change PV
Alarm Limits
Reset PV
Tracking
Values

24 Smart Temperature Transmitter STT250 – Operator Manual


CJ High-Low
values
CJ Low Value
CJ High Value
CJ High-Low
Alm &
Counter
CJ Low Alarm
Limit
Variables
Diagnostics CJ Low Alarm
Monitoring CJ Tracking
(continued) Counter
CJ High Alarm
Limit
CJ High Alarm
Counter
Change CJ
Alarm Limits
Reset CJ
Tracking
Values

Master Reset
Loop Test
Device
setup Write Protect
Services
(continued)
Write
Write
Protection
Protection
On/Off
Change
Password

Apply Values

LRV

URV

MRV (25T
Enter Values
only)
LRL
Calibration
URL

Correct Input
LRV (Not
25T)
LRV Correct :
History of
Recent
LRV corrects
(Not 25T) LRV Correct :
Previous

Smart Temperature Transmitter STT250 – Operator Manual 25


Correct Input
URV (Not 25T)
URV
Correct :
History of URV
Recent
corrects (Not
URV
25T)
Calibration Correct :
(continued) Previous
Reset Corrects
(Not for 25T)
D/A Trim

Sensor Limit
Values (25T
only)

Install Date
Dev id
Model Number
Tag
Descriptor
Date
Message
Device
Namur
Setup
Damp
(continued)
Device Hysteresis band
(25T only)1
Configuration
Damp-Bumpless
Transfer (25T
only)5
Poll Addr
Line Filter
LRV
MRV (25T only) 2
URV
Honeywell logo
Device image

Sensor Selection
(Not for 25T)
Sensor Type
(Not for 25T)
Mode Selection
Sensor
(25T only)
Configuration
Mode (25T only)
Sensor 1 Type
Code (25T only)
Sensor 2 Type
Code (25T only)

26 Smart Temperature Transmitter STT250 – Operator Manual


Select PV Unit
(not 25T)
Select sensor
unit (25T only)
Select CJ Unit
Wire
Connection
(Not for 25T) 3
Loop Control
Mode (25T
only)
Compensation4

Delta (25T
only)
Delta Alarm
(25T only)
Match PV
(25T only)
Damp-
Bumpless
Transfer
(25T only) 5
Wiring
diagrams
Sensor1
Adapter
Device Sensor RTD
Setup Configuration adapter 1
(continued) (continued) Selection
Sensor1
+ve Coeffs
B-Postv rng
(1)
C-Postv rng
(1)
D-Postv rng
(1)
E-Postv rng
RTD Adapter (1)
(for S and H, it F-Postv rng
is only for 1 (1)
sensor)6 G-Postv rng
(1)
Sensor1 -ve
Coeffs
B-Negtv rng
(1)
C-Negtv rng
(1)
D-Negtv rng
(1)
E-Negtv rng
(1)
F-Negtv rng
(1)
G-Negtv rng
(1)

Smart Temperature Transmitter STT250 – Operator Manual 27


Sensor2
Adapter
RTD
adapter 2
Selection
Sensor2
+ve Coeffs

B-Postv rng
(2)
C-Postv rng
(2)
D-Postv rng
(2)
E-Postv rng
Sensor RTD Adapter (2)
Configuration (for S and H, it F-Postv rng
(continued) is only for 1 (2)
sensor) 6 G-Postv rng
(2)
Sensor2 -ve
Coeffs
B-Negtv rng
(2)
Device C-Negtv rng
Setup (2)
(continued) D-Negtv rng
(2)
E-Negtv rng
(2)
F-Negtv rng
(2)
G-Negtv rng
(2)

Break detect
XSDelta detect
(25T only)
Latching alarm
Alarm
Latch clear
Alarm direction
Suspect Input
(not 25T)

Model
Distributor
Manufacturer
Dev id
Review Tag
Message
Descriptor
Serial Number
Poll address

28 Smart Temperature Transmitter STT250 – Operator Manual


Num req preams
Date
Power Up Count
Install Date
Write Protect
Universal Rev.
Field Dev Rev
Software Rev.
Hardware Rev.
DD Revision

PV
%range
AO
Sensor1 (25T
only)
Sensor2 (25T
only)
CJ
Temperature
Delta (25T
only)
LRV
URV
Loop
Controlled by
(25T only)
Loop Control
Mode (25T
only)

Figure 7 HART 5 DD Menu Structure


for STT25H and STT25T Configuration
1
Hysteresis, Damp-bumpless transfer are applicable to STT25T only and also depending on loop
control option selected
2
Depending on loop control option selected
3
Wire connection - for other variants than 25T, Applicable for RTD sensor type only
4
Compensation - Applicable for TC sensor type only
5
Damp bumpless transfer - applicable for STT25T in redundant and split range loop control options
6
RTD Adapter - Applicable only if sensor is RTD type

Smart Temperature Transmitter STT250 – Operator Manual 29


HART6 DD Menu Structure for STT25H, STT25S and STT25T Configuration

PV
%range
AO
Sensor1 (25T
Only)
Sensor2 (25T
Only)
CJ
Temperature
Delta (25T
Only)
LRV
MRV (25T
Only)
URV
Loop
Controlled by
(25T only)
Loop Control
Mode (25T
only)

Bar chart for


AO
Device Process PV AO %ge
Setup Variables
PV Gauge Chart
PV Meter
Sensor1 Gauge
Chart (25T Only)
Sensor1 Meter
Gauge charts (25T Only)
Sensor2 Gauge
Chart (25T Only)
Sensor2 Meter
(25T Only)
mA Gauge Chart
mA Meter

PV Trend
Trend of PV
CJ Trend
Trend of CJ
Sensor1 Trend
Trends (25T Only)
Trend of S1
Sensor2 Trend
(25T Only)
Trend of S2
AO Trend
Trend of AO

30 Smart Temperature Transmitter STT250 – Operator Manual


Critical 1
Critical 2 (25T
only)
Device
Non-Critical
status
Info
Device Status
Image

Error Log Flag


Error Log Show Error Log
Reset Error Log

Power Up Count
Power Up
Reset Power Up
Count
Count

Time In
Service

PV High-Low
values
PV Low Value
PV High Value
PV High-Low
Alm & Counter
PV Low Alarm
Device Diagnostics Limit
setup PV Low Alarm
(continued) PV tracking Counter
PV High Alarm
Limit
PV High Alarm
Counter
Change PV
Alarm Limits
Reset PV
Variables Tracking
Monitoring Values
CJ High-Low
values
CJ Low Value
CJ High Value
CJ High-Low
Alm & Counter
CJ Low Alarm
Limit
CJ Low Alarm
CJ Tracking Counter
CJ High Alarm
Limit
CJ High Alarm
Counter
Change CJ
Alarm Limits
Reset CJ
Tracking
Values

Smart Temperature Transmitter STT250 – Operator Manual 31


Master Reset
Loop Test

Write Protect

Services Write
Write Protection Protection
On/Off
Change
Password
Lock/Unlock
Device

Apply Values

LRV

URV

MRV (25T
Enter Values
only)
Device
LRL
Setup Calibration
(continued)
URL

Correct Input
LRV (Not 25T)
LRV Correct :
History of LRV
Recent
corrects (Not
LRV Correct :
25T)
Previous
Correct Input
URV (Not 25T)
URV Correct :
History of URV
Recent
corrects (Not
URV Correct :
25T)
Calibration Previous
(continued) Reset Corrects
(Not for 25T)
D/A Trim

Sensor Limit
Values (25T
only)

32 Smart Temperature Transmitter STT250 – Operator Manual


Install Date
Dev id
Model Number
Tag
Descriptor
Date
Message
Namur
Damp
Hysteresis band
(25T only)1
Damp-Bumpless
Device Transfer1 (25T only)
Configuration Poll Addr
Line Filter
Loop current Mode
LRV
MRV (25T only)2
URV
Honeywell logo
Device image
Long Tag
Final Assembly
number
Configuration
Device Change Counter
Setup
(continued) Sensor Selection
(Not for 25T)
Sensor Type (Not
for 25T)
Mode Selection
(25T only)
Mode (25T only)
Sensor 1 Type
Code (25T only)
Sensor 2 Type
Code (25T only)
Select PV Unit (not
25T)
Sensor
Select sensor Unit
Configuration
(25T)
Select CJ Unit
Wire Connection
(Not for 25T) 3
Loop Control Mode
(25T only)
Compensation4
Delta (25T only)
Delta Alarm (25T
only)
Match PV (25T only)
Damp-Bumpless
Transfer (25T only) 5
Wiring diagrams

Smart Temperature Transmitter STT250 – Operator Manual 33


Sensor1
Adapter
RTD
adapter 1
Selection
Sensor1
+ve Coeffs
B-Postv rng
(1)
C-Postv rng
(1)
D-Postv rng
(1)
E-Postv rng
(1)
RTD Adapter F-Postv rng
(for S and H, it is (1)
only for 1 sensor) 6 G-Postv rng
(1)
Sensor1 –
ve Coeffs
B-Negtv rng
(1)
C-Negtv rng
Device
Sensor (1)
Setup
Configuration D-Negtv rng
(continued)
(continued) (1)
E-Negtv rng
(1)
F-Negtv rng
(1)
G-Negtv rng
(1)
Sensor2
Adapter
RTD
adapter 2
Selection
Sensor2
+ve Coeffs
B-Postv rng
RTD Adapter (2)
(for S and H, it is C-Postv rng
only for 1 sensor) 6 (2)
D-Postv rng
(2)
E-Postv rng
(2)
F-Postv rng
(2)
G-Postv rng
(2)

34 Smart Temperature Transmitter STT250 – Operator Manual


Sensor2 -
ve Coeffs
B-Negtv rng
(2)
C-Negtv rng
Sensor RTD Adapter (2)
Configuration (for S and H, it is D-Negtv rng
(continued) only for 1 sensor) 6 (2)
(continued) E-Negtv rng
(2)
F-Negtv rng
(2)
G-Negtv rng
(2)

Break detect
XSDelta detect
(25T only)
Latching alarm
Alarm
Latch clear
Alarm direction
Suspect Input (not
Device STT25T)
Setup
(continued) Model
Device Distributor
Setup
Manufacturer
(continued)
Dev id
Tag
Message
Descriptor
Serial Number
Poll address
Loop Current Mode
Long Tag
Final Assembly
Review
Number
Config Change
Cntr
Num req preams
Date
Power Up Count
Install Date
Write Protect
Universal Rev.
Field Dev Rev
Software Rev.
Hardware Rev.
DD Revision

Smart Temperature Transmitter STT250 – Operator Manual 35


PV
%range
AO
Sensor1 (25T
only)
Sensor2 (25T
only)
CJ
Temperature
Delta (25T
only)
LRV
URV
Loop
Controlled by
(25T only)
Loop Control
Mode (25T
only)

Figure 8 HART 6 DD Menu Structure for STT25H, STT25S and STT25T Configuration

1
Hysteresis, Damp-bumpless transfer are applicable to STT25T only and also depending on loop
control option selected
2
Depending on loop control option selected
3
Wire connection - for other variants than 25T, Applicable for RTD sensor type only
4
Compensation - Applicable for TC sensor type only
5
Damp bumpless transfer - applicable for STT25T in redundant and split range loop control options
6
RTD Adapter - Applicable only if sensor is RTD type

36 Smart Temperature Transmitter STT250 – Operator Manual


4.5.4 HART Configuration (STT25T HART5/HART6 Models)
1. Turn on the power supply and the HART Communicator.
2. On power up, the communicator will display "375 Field Communicator" or "475
Field Communicator". Then select “HART Application” and -> to search for
devices. When devices are found they will display as "STT250: xxxxxxxx"
(xxxxxxxx represents the tag) and "On-line".
The process values (PV1, PV2), Delta (PV1- PV2) and % Range are displayed a
few seconds later.
NOTE: Even though the transmitter is working properly, the HART Communicator may
display "Input Open".
- Press "NEXT". "Sensor 1 failed or "Sensor 2 failed" message (or both) is displayed.
- Press "NEXT" again. "Ignore next 50 occurrences of status" is displayed.
- Confirm with "YES" to correct the problem.
The cause is probably one of the following:
 You have not connected a sensor to the input.
 There is an open circuit in the sensor, connecting wiring or terminal connections.
 You have connected a T/C or other milli-volt source to the T/C terminals and the
transmitter is configured for RTD input (or vice versa).
3. Press  to select "Device setup" menu.
4. Select an appropriate menu to access transmitter parameters and settings
As mentioned earlier, the default shipping mode for units is -20 to 150 mV input,
-20 to 150 mV range.

You can now customize the unit to your specific application. The flow chart in Figure 7
HART 5 DD Menu Structure for HART 5 and Figure 8 for HART 6 DD Menu Structure
for STT25T Configuration gives a simplified overview of selections and key strokes.

In summary: - pressing  selects a menu,


- pressing  or  accesses the selections of any
category,
- pressing  steps back to the previous menu.

Smart Temperature Transmitter STT250 – Operator Manual 37


4.5.4.1 Examples of configuring dual and TC/TC input modes

EXAMPLE: How to configure the transmitter in TC/TC sensor cross-checking


mode with a delta alarm value set and linked to an alarm level on
the loop

1. When device is loaded, following screen is 2. Following screen is viewed.


viewed initially. Press 1 (or press ) to
select Device setup.

3. Press 6 (or use DOWN arrow key) to select 4. First menu on this page is Mode selection.
Sensor Configuration. Press 1 (or) to enter this method.

5. Warning will be displayed. Press OK. 6. Select TC/ TC mode and press ENTER.

38 Smart Temperature Transmitter STT250 – Operator Manual


7. Select Sensor 1 & Sensor 2 type code (say 8. Select unit for PV (say deg C).
TC K).

9. Warning will be displayed. Press OK. 10.Verify on sensor configuration menu that
mode is TC/TC, sensor1 & sensor2 are
TC K.

11. In sensor configuration menu, press 12. Enter desired value of Delta Alarm. Hit
DOWN arrow key 10 times to reach Delta ENTER.
Alarm. Press  to enter.

Smart Temperature Transmitter STT250 – Operator Manual 39


13.You will come back to Sensor configuration 14.Now, press  to return to Device Setup
menu. A star is indicated on left hand side of menu. Press 7 (or use DOWN arrow key)
Delta Alarm. It means that this value is not to reach to Alarm.
sent to the device. Press SEND button to
change the configuration of device.

15.In the alarm menu, option 1 is XSDelta 16.Make this detection ON. Hit ENTER.
detect. (NOTE: Make sure that device’ loop
control mode is Redundant mode. XS Delta
Detection is not displayed in other Loop
control modes.) Press  to enter.

17.Now, send this to device. Verify that this value is sent and alarm is
ON.

40 Smart Temperature Transmitter STT250 – Operator Manual


In the examples above the Device is now configured to have both inputs as TC K type.
The Device is in redundant mode, so both sensors are at the same location. The
read-out will be the same for sensor1 and sensor2. If one of the sensors degrades and
starts showing erroneous values, the difference between 2 sensors goes above the
configured limit to 10, XSDelta detect will be set ON.
The device in example is in redundant mode and XS Delta detect is ON, so the device
will switch to sensor2 and if sensor2 is ok, the device will function normally. If sensor2 is
also "bad", the device current value will be set to burnout value.

4.6 Mounting
4.6.1 DIN Rail Mounting
If the STT250 is to be installed on DIN Rail then the main considerations are electrical
connections and mechanical fixing. Electrical connections are identical to the bench test
instructions (Section 4.3) except that thermocouple wire is likely to be used with
thermocouples. Mechanical fixing of the module is by means of the snap-in DIN Rail
Clips which are screwed to the bottom lugs of the module.

INSTALLATION WITH "G" DIN TOP HAT/ " " DIN RAIL
RAIL RIGHT VIEW
31
(1.22) "G" DIN RAIL

41.4
(1.63)

INSTALLATION WITH TOP HAT/


" " DIN RAIL RIGHT VIEW

PROTECTIVE CAP
44.4 46188464-201
(1.75)

Figure 9: DIN Rail Mounting

Smart Temperature Transmitter STT250 – Operator Manual 41


4.6.2 Mounting Module in Housing
The STT250 module can be installed in a variety of housings suitable for direct head
mounting, 2'' (50mm) pipe mounting or wall mounting.
Ensure that the installation location is suitable for reliable transmitter operation (e.g. for
high temperature applications, a thermowell extension is recommended to minimize
failure rates due to high ambient temperatures near the transmitter).

FIELD MOUNT HOUSING FIELD MOUNT HOUSING FIELD MOUNT HOUSING


WITH METER WITHOUT METER WITH OR WITHOUT
RIGHT VIEW RIGHT VIEW METER
FRONT VIEW

142
(5.59)

(1.57)
40

(2.34)
59.5
(2.36)
60
A A 94
115 (3.7)
B B (4.53) 46188467-201

Figure 10: Wall Mounting Dimensions

FIELD MOUNT HOUSING FIELD MOUNT HOUSING WITH


FIELD MOUNT HOUSING
WITH METER (RIGHT VIEW) WITHOUT METER OR WITHOUT METER (FRONT VIEW)
(RIGHT VIEW) 142
[5.59] 14,9
[0.59]
[1.57]
40
191,5
[7.54]

[2.43]
61,8
[2.36]
60

A A
[1.54]
39

B B
CLEARANCE FOR CAP 94
CLEARANCE FOR CAP [3.7]
REMOVAL 14,9
REMOVAL
[0.59] 115
129,5 [4.53]
[5.1] 46188468-201

Figure 11: Pipe Mounting Dimensions

Dimensions Aluminium (field mount housing)


A B
Without integral meter 70 mm 120,8 mm
[2.76 inch] [4.76 inch]
With integral meter 127 mm 210,8 mm
[5.00 inch] [8.30 inch]

42 Smart Temperature Transmitter STT250 – Operator Manual


SCREWS M4

SPRINGS 33 mm
FEED-THROUGH
HOLE FOR
SENSOR WIRES
STT250

SENSOR PLATE
ASSEMBLY

CIRCLIPS

46188463-201

Figure 12: Spring Loading and Sensor Assembly


Spring loading is available worldwide with direct head mounting. In North America, the
spring loading is typically included in the sensor/thermowell assembly and is available
with all housings. For non-North American spring loading as shown in Figure 12, simply
include the springs under the 33 mm pitch mounting screws, pass the screws through
the module and sensor mounting plate and snap in the retaining circlip to the screws to
hold the assembly together. Guide the sensor assembly through the housing sensor
entry and screw down the 33 mm screws until the limit is reached as the sensor presses
against the bottom of thermowell.
For wall or 2'' pipe mounting, the temperature sensor can be remote from the STT250
field mount housing or integral to the housing. For remote installations, the sensor
wiring should be run in shielded, twisted pair wiring and connected via one of the
housing wiring entries. For explosionproof/flameproof installations, ensure that the cable
entries are fitted with flameproof adaptors and that the wiring grade complies with local
standards.
Note that for internal spring loading applications including flameproof requirements, the
direct head mount housing should be ordered with the sensor to incorporate the flame
trap. Then connect the sensor wiring to the appropriate input terminals. Ensure that you
have selected the desired failsafe link direction (up/down). Connect the output 2 wire
signal to power connections. Screened, twisted pair wiring is recommended but not
essential. The connection route to the receiving device may be run in multicore cable
without any cross talk concerns for either HART or DE protocol units. However, ensure
that no digital I/O signals co-exist in the same multicore as HART protocol signals since
these signals can cause interference. Galvanic isolation of input/output circuits enables
use with grounded or ungrounded probes. This enables connection of the output signal
to ground (e.g. at safety barriers), without creating a ground loop.
Screw down the housing cover securely.

Smart Temperature Transmitter STT250 – Operator Manual 43


1/2" NPT
BB section

or M20
AA section

(33) (40)
2 x M3

2 x M4

(41)
1/2" NPT

(Dimensions in millimeters) 46188452-0XX

Figure 13: Aluminium Direct Head Mount Housing Dimensions

AA section
BB section
( 104)

2 x M4

NPT or
M20
1/2"
33 mm
2 x M4
(111)
(41)

1/2" NPT
46188453 -0XX

Figure 14: Cast Iron Direct Head Mount Housing Dimensions

For more detailed installation drawings, refer to the list in section 5.4.

4.7 Commissioning
Commissioning is carried out after installation and wiring have been completed. Power
up the STT250 transmitter and verify via the SFC or HART Communicator that it is
configured as required. If a bench check and configuration were completed, the
procedure will be clear. If no bench check and configuration was done, refer to Section
4.4 and carry it out now. Verify also that the receiving device is actually receiving the
output signal and use the SFC or HART Communicator in output mode to vary the
output signal and verify loop calibration. If small errors exist in the loop then they should
be identified and the out of specification device calibrated. However, if no adjustment is
possible (e.g. with voltage developing resistors or active barriers) then the STT250
output can be recalibrated to compensate for loop zero and span errors. For calibration
of the STT250, refer to the SFC Operating Guide 34-ST-11-16.

44 Smart Temperature Transmitter STT250 – Operator Manual


4.8 Start Up
Start up the process, check that the STT250 environment is still as expected (i.e. local
temperature and vibration are not excessive), housing cover is tightly sealed and
mountings are secure.
If the process operates at a slightly different condition from expected then the range of
the STT250 can be easily changed by keying in a new URV/LRV setting via the
SFC(DE) or the HART Communicator and rescaling the receiving device.

4.9 Advanced Diagnostics


4.9.1 Install Date
Install date is written at the time of installation. Once it is written by the
installation engineer, it will be read only after that.

4.9.2 Time in service


Minutes counter will be maintained in device NVM which will be provided to host
application. Time in Service value will start accruing from the time of initial power-up at
the customer site.

4.9.3 Error Log


Log of recent critical errors will be maintained in device NVM. Last 10 critical errors will
be recorded in this log. Host application will display the meaning of these errors.
 Hardware Failure
 Input open
 Factory calibration corrupted
 User configuration corrupted
 XS Delta – Critical (STT25T only)
 Watchdog reset
 Ambient temperature out of range
 Cold start bit set – Power cycle

4.9.4 Calibration records


Last 2 calibration dates and times for LRV, URV and Input calibration will be recorded in
device NVM in the format as MM/DD/YYYY, HH/MM/SS.

4.9.5 Power up diagnostics


The count of how many times power fail occurred will be evaluated and time since last
power on will be stored in NVM.

4.9.6 PV / SV monitoring
The variables listed below will be stored in NVM:
- Number of times PV/SV exceeded user-configured alarm limits.
- Maximum/minimum PV/SV
- A timestamp indicating the last time the PV/SV exceeded the user-configured
alarm limits.

Smart Temperature Transmitter STT250 – Operator Manual 45


4.9.7 Sensor short detection (only for RTD)
An informational status indicating that a connected RTD sensor has failed due to a short
fault.

4.9.8 Model number


Displays the ordering Model Number of the device

4.9.9 Serial number


Displays the serial number of the device

46 Smart Temperature Transmitter STT250 – Operator Manual


4.10 Enhanced DD
All the DDs for new STT250 series transmitters are enhanced DDs. Enhanced DD
means the DDs use the latest DD technology of using classic GUIs and different
enhancements like graphs, charts, images, trends etc. The STT250 series DDs have
now all these things implemented to simplify the user understanding about the process
behavior in the simplest possible ways.
Make a note that these features are host dependent and display of those may vary host-
to-host. (e.g. Trends, gauge charts look differently on MC-Toolkit and 375/475. Also the
features related to it like zoom in/out, shifting on X-Y axis etc. may be provided by some
hosts but may not be by others.)
The used Enhanced DD features are summarized as given below:

4.10.1 Status Indication


It shows device’s overall status i.e. good, bad or warning. Whenever any Critical status
flag sets, “Bad” image is shown. When PV gets saturated or input is out of
specifications, the “Warning” image is shown; else “Good” image is shown. The images
are as shown below:

Good Bad Warning

The location to view these images is:


Online  Device Setup  Diagnostics  Device Status  Device Status Image

4.10.2 Manufacturer logo and Device Image


Manufacturer logo and device images are now included as a part of DD as shown
below:

Device Image Honeywell Logo

The location to view these images is:


Online  Device Setup  Device Configuration  Manufacturer Logo
Online  Device Setup  Device Configuration  Device Image

Smart Temperature Transmitter STT250 – Operator Manual 47


4.10.3 Wiring Diagrams
Sensor wiring diagrams are included in the STT250 series DDs to quickly give user, an
idea about the sensor wirings to be done.
It is as shown below:

The location to view these images is:


Online  Device Setup  Sensor Configuration  Wiring Diagrams

48 Smart Temperature Transmitter STT250 – Operator Manual


4.10.4 Trend Charts
Trend charts are used as the part of DDs, to show the continuous variations in the
process values as shown below:

The location to view these charts is:


Online  Device Setup  Process Variables  Trend Charts

4.10.5 Gauge charts


Gauge charts are used to display different values in the form of analog meters, as
shown below:

The location to view these charts is:


Online  Device Setup  Process Variables  Gauge Charts

4.10.6 Horizontal bar chart


Horizontal bar charts are used to show the % range of PV value, as shown below:

Smart Temperature Transmitter STT250 – Operator Manual 49


The location to view this chart is:
Online  Device Setup  Process Variables  Bar chart for AO

50 Smart Temperature Transmitter STT250 – Operator Manual


4.11 CVD coefficients for RTD

RTD sensors with Callendar – van Dusen coefficients are expensive and they are used
in critical applications. For other applications normal sensor is used. To get improved
RTD accuracy, RTD sensors with CVD coefficients can be used.
If RTD sensor with Callendar – van Dusen coefficients to be used, the RTD Adapter
option has to be enabled. After enabling this option, the Callendar – van Dusen
coefficients for the respective RTD sensor must be used to calculate the RTD Adapter
constants required to be stored in device NVM for improved RTD accuracy. A Microsoft
Excel utility provided by Honeywell, is required to generate these RTD Adapter
constants. Using this utility, total 14 constants - 7 for positive RTD range and 7 for
negative RTD range are generated. Different commands are provided for enable/disable
of RTD Adapter option and for entering these constants to the device NVM storage.
For STT25T model, if both the sensors are RTD type then two sets of these constants
are required to be generated and used appropriately for the respective sensor. The
STT25T model is provided with additional commands to enter these RTD Adapter
constants to the device NVM storage for both the RTD sensors.
The RTD Adapter feature is available for all STT250 HART models using RTD as
sensor.
* CVD (Callendar-Van Deusen)

Smart Temperature Transmitter STT250 – Operator Manual 51


5. MAINTENANCE/TROUBLESHOOTING
5.1 Maintenance
Maintenance of the STT250 is limited to ensuring that connections, seals and mounting
are tight and secure. There are no moving parts or adjustments, thus, the only reason to
open the housing is to inspect for corrosion or conductive dust entry which could later
affect reliable operation.
WARNING The transmitter module itself should NEVER be opened.

5.2 Troubleshooting
5.2.1 Troubleshooting with SFC (STT25M and STT25D Models)
Troubleshooting the STT250 loop is greatly simplified by connecting the SFC in the
termination area near the receiving instrument. Also connect a DVM, at the termination
area for the receiving instrument, to confirm a similar signal is coming from the field and
power is available on the two wires of the 4-20 mA loop. This isolates the problem to
either field loop or receiving instrument/power supply/wiring/safety barriers etc. If the
original symptom was an unstable input, it could be a loose connection on the receiving
side. Assuming the above confirms a field loop problem, the likely causes/actions are
given below.
For any step the first action is to hook up the SFC to the transmitter and press "ID", then
"STATUS".

SYMPTOM SFC MESSAGE/ POSSIBLE CURE


DISPLAY CAUSE
No input or low "INPUT OPEN" (with Bad sensor wire Check out field
input downscale fail-safe) connection. wiring and
"I/P OUT OF SPEC" connections.
(indicates that the input Incorrect Ensure that the
is below LRL) transmitter is in its
operating voltage.
"HI RES/LO VOLTS" voltage operating
area.
which indicates an open
circuit loop Verify that the 250
ohms resistor is in
loop.

52 Smart Temperature Transmitter STT250 – Operator Manual


SYMPTOM SFC MESSAGE/ POSSIBLE CURE
DISPLAY CAUSE
High input "INPUT OPEN" (with Bad sensor wire Check field wiring and
upscale fail-safe) connection. connections for partial
short circuit.
Check STT250
connections are correct
"I/P OUT OF SPEC" polarity.
(indicates that the
Incorrect Check that the
input is above URL or operating transmitter is in its
below LRL)
voltage. voltage operating area
and line resistance is
not excessive.
Unstable "STATUS CHECK = Bad sensor wire Check connection and
onscale input O.K." since any connection. wiring for intermittent
identified problem connections.
would give upscale or
downscale fail-safe.
Intermittent Check that sensor fault
open circuit of detection is "ON", this
sensor. allows detection of a
bad sensor.

Wiring disturbed Protect wiring by using


by strong appropriate grounding,
electromagnetic shielding etc.
interference.
Fail-safe "CRITICAL STATUS" A fail-safe The SFC will indicate
output signal output signal the source of the
(critical status) problem by displaying
can be caused the appropriate error
by several message.
reasons.

Smart Temperature Transmitter STT250 – Operator Manual 53


SYMPTOM SFC MESSAGE/ POSSIBLE CAUSE CURE
DISPLAY
Incorrect "STATUS The most common error is Check the
output signal CHECK = O.K." changing the sensor appropriate sensor
with but does not wiring after probe type wiring and power
simulating correspond to selection or after power- cycle when it is
device value set by up. correct.
simulating device Remember when
changing
configuration to first
connect sensor
wiring correctly,
then change
configuration.
"INVALID "INVALID If the LRV is changed, the Reduce the URV or
REQUEST" REQUEST" URV tries to change by SPAN before
when the same amount to changing the LRV.
changing maintain the same SPAN.
LRV or URV If this new URV exceeds
the URL then this
message appears.
Non-critical "USER CORR Transmitter has been When performing a
status ACTIVE" trimmed for particular Reset Correct
message, sensor range. This can be command or a
without # sign done by keying in sensor type
LRV/URV, CORRECT, change, the
ENTER with exact LRV transmitter will lose
and URV input values to this sensor
enable improved accuracy correction and fall
over the specifications. back to the original
factory calibration.
Remember that successful communications with the STT250 result in many useful
pieces of data. With the initial I.D. response, the user can confirm that the:
1. Transmitter is powered
2. Line resistance is correct
3. Wires run to the correct unit. If not, the unit connected can be identified by the
tag number.

54 Smart Temperature Transmitter STT250 – Operator Manual


5.2.2 Troubleshooting with HART communicator (STT25H, STT25S,
and STT25T Models)
SYMPTOM HART POSSIBLE CURE
communicator CAUSE
MESSAGE/
DISPLAY
Remember that successful communications with the STT250 result in many useful
pieces of data. With the initial I.D. response, the user can confirm that the:
1. Transmitter is powered
2. Line resistance is correct
3. Wires run to the correct unit. If not, the unit connected can be identified by the tag
number.
Overview
Incorrect None The most common Check the appropriate
output signal error is changing the sensor wiring and power
with sensor wiring after cycle when it is correct.
simulating probe type selection or
Remember when
device after power-up. changing configuration to
first connect sensor
wiring correctly, then
change configuration.
When "VALUES TOO If the LRV is changed, Make sure that:
changing HIGH OR TOO the URV tries to change LRV >= LRL
LRV or URV LOW" by the same amount to
maintain the same and that
SPAN. If this new URV URV <=URL
exceeds the URL then
this message appears.
Status is set "USER CORR Transmitter has been When performing a Reset
to ACTIVE" trimmed for particular Correct command or a
"USER sensor range. This can sensor type change, the
be done by keying in transmitter will lose this
CORR
LRV/URV, CORRECT, sensor correction and fall
ACTIVE"
ENTER with exact LRV back to the original
and URV input values factory calibration.
(STT25H and to enable improved
STT25S) accuracy over the
specifications.

Smart Temperature Transmitter STT250 – Operator Manual 55


SYMPTOM HART POSSIBLE CAUSE CURE
Communicator
MESSAGE/
DISPLAY
High input "I/P OUT OF Incorrect operating Check STT250
SPEC" voltage. connections are correct
(indicates that polarity.
the input is
Check that the transmitter
above URL or is in its voltage operating
below LRL)
area and line resistance is
not excessive.
Unstable None Bad sensor wire Check connection and
onscale input Since any connection. wiring for intermittent
connections.
identified
problem would
give upscale or
Intermittent open Check that sensor fault
downscale fail- circuit of sensor. detection is "ON", this
safe.
allows detection of a bad
sensor. (This option is not
available on STT25T)
Wiring disturbed by Protect wiring by using
strong
appropriate grounding,
electromagnetic
shielding etc.
interference.

56 Smart Temperature Transmitter STT250 – Operator Manual


SYMPTOM HART POSSIBLE CAUSE CURE
Communicator
MESSAGE/
DISPLAY
Critical status
A fail-safe output signal can be caused by several reasons. The HART
communicator will indicate the source of the problem by displaying the appropriate
error message.
Fail-safe "HARDWARE An internal problem Try to restart the device.
output signal ERROR" linked to the device’s If the problem persists,
electronics is causing contact your vendor.
a bad measurement
calculation.
Fail-safe "NVM CALIB The diagnostic of the Try to restart the device.
output signal FAILED" calibration area If the problem persists,
stored in the non perform a Master Reset
volatile memory has and re-calibrate the
failed device.
Fail-safe "NVM CONF The diagnostic of the Try to restart the device.
output signal FAILED" configuration area If the problem persists,
stored in the non contact your vender.
volatile memory has
failed
Fail-safe "SENSOR Bad sensor wire Check for incorrect field
output signal FAIL" connection. wiring and connections or
for partial short circuit.
The two sensors are
Refer to : broken or badly
connected (STT25T
Table 1 - only)
When
« SENSOR
FAIL » is set
in STT0
Fail-safe "XS DELTA - The value of delta The transmitter works in
output signal CRITICAL" (delta = PV1-PV2) is ambient temperature
higher than the alarm conditions out of its
(STT 25T only) specification, but the
level set by the user
AND the option "XS measurement quality may
delta detection" has be degraded.
been turned ON.

Smart Temperature Transmitter STT250 – Operator Manual 57


SYMPTOM HART Communicator POSSIBLE CURE
MESSAGE/ DISPLAY CAUSE
Non-Critical status
The HART communicator can indicate some problems or information by displaying
messages which are not associated to a fail-safe output signal, these are "non-critical-
status"
The following "CJ OVER TEMP" The ambient The transmitter works
message is temperature in ambient
displayed measured is out of temperature
the transmitter conditions out of its
specifications specification, the
(-40°C to 85°C or measure can be
-41°F to 185°F) perverted
The following "OUTPUT PV > URV or Check your process
message is SATURATED" PV< LRV temperature. Adapt
displayed. the span.
Output fixed at
20.8 or 3.8 mA.
(20.5 if
NAMUR)
The following "IN OUTPUT The output is fixed Clear output mode to
message is MODE" at a specific value return to normal
displayed and not operation.
representing the
applied input.
The following "SENSOR1 Sensor 1 is not Check the wiring for
message is FAILED" reporting a valid Sensor 1 and test for
displayed input and may be failure.
(STT25T only)
broken.
The following "SENSOR2 Sensor 2 is not Check the wiring for
message is FAILED" reporting a valid Sensor 2 and test for
displayed (STT25T only) input and may be failure.
broken.
The following "XS DELTA NON The value of delta If you do not want to
message is CRITICAL" (delta = PV1-PV2) see this non critical-
displayed (STT25T only) is higher than the status, change delta
alarm level set by alarm value.
the user AND the
option « XS delta
detection » has
been turned OFF
The following "INPUT OUT OF Check sensor Check sensor is ok
message is SPEC" wiring connections and to the sensor
displayed and invalid wiring connections
operating voltages and device operating
for the device conditions.

58 Smart Temperature Transmitter STT250 – Operator Manual


SYMPTOM HART POSSIBLE CURE
Communicator CAUSE
MESSAGE/
DISPLAY

Critical Statuses (these apply only for SIL approved units):

Fail-safe output RAM FAILURE The device has Try to restart the
signal detected device. If the status
corruption in a persists, contact your
RAM memory vendor.
location.
Fail-safe output ROM FAILED The device has Try to restart the
signal detected device. If the status
corruption in a persists, contact your
ROM memory vendor.
location.
Fail-safe output FLOW CONTROL The device has Try to restart the
signal FAULT detected an device. If the status
interruption in the persists, contact your
proper flow of vendor.
functional
operations.

SYMPTOM HART POSSIBLE CAUSE CURE


Communicator
MESSAGE/
DISPLAY

Informational Status

The following INPUT OPEN (1/2) The device is Verify the applicable
message is indicating an open sensor wiring and
displayed connection for check the sensor for
sensor input. For failure.
STT25T devices,
the relevant input
will be specified
(Input 1 or Input 2)
The following RTD SHORT (1/2) The device is Verify the applicable
message is indicating a sensor wiring and
displayed shorted connection check the sensor for
for an RTD sensor failure.
input. For STT25T
devices, the
relevant input will
be specified (Input
1 or Input 2)

Smart Temperature Transmitter STT250 – Operator Manual 59


Table 1 - When « SENSOR FAIL » is set in STT250

No. Condition Status Messages


> Critical - Sensor fail
1 Input is MV OR TC type & in Open state.
> Info - Input Open
Input is RTD or OHM type and is in open > Critical - Sensor fail
2
state (any of 3 wires OR sensor itself) > Info - Input Open
Input is RTD or OHM type and is in > Critical - Sensor fail
3
shorted state > Info - RTD Short

5.3 Recommended Parts


GENERAL DESCRIPTION: Reference
STT250 Electronics Module Order from the Model
Selection Guide to include
options as required.
METERS
Replacement Smart meter 30757178-501
Replacement Analog meter 30756997-501
Meter mounting bracket kit 46188056-502
Diode for Analog Meter 46188432-501
HEAD MOUNT HOUSINGS (Cable/Conduit entry
noted. All have ½” NPT sensor entry)
Aluminium head mount housing (M20) 46188452-501
Aluminium head mount housing (1/2"NPT) 46188452-502
Flame proof cast iron head mount housing (M20) 46188453-501
Flame proof cast iron head mount housing 46188453-502
(1/2"NPT)
FIELD MOUNT HOUSINGS (All have ½” NPT
sensor and cable/conduit entries)
Field mount housing base - Aluminium beige epoxy- 46188472-501
polyester hybrid painted
Field mount housing end cap - Aluminium beige 30752006-501
epoxy-polyester hybrid painted
Field mount housing meter cap - Aluminium beige 30755956-501
epoxy-polyester hybrid painted
Field mount housing base - Aluminium beige epoxy 46188472-502
painted
Field mount housing end cap - Aluminium beige 46188471-501
epoxy painted
Field mount housing meter cap - Aluminium beige 46188471-502
epoxy painted

60 Smart Temperature Transmitter STT250 – Operator Manual


MISCELLANEOUS PARTS
Adaptor plate to install module in field mount housing 46188423-501
Accessories kit (DIN rail clip, terminal screws, fail-safe link,
spring loading mounting set) 46188465-501
Spring loading mounting set 46188416-501
DIN rail mounting clip (top hat/"" or "G" rail) 46188431-501
Carbon steel mounting bracket for 2" pipe 30755905-001
(for use with field mount housing)
Stainless steel mounting bracket for 2" pipe 30671907-001
(for use with field mount Housing)
1/2"NPT to M20 x 1.5 conduit adaptor (flameproof EEx d) 46188203-501
46188203-001
1/2"NPT to 3/4"NPT conduit adaptor 51196567-501
51196567-001
Transient protector (external to housing) 30755970-501
Stainless steel wired-on customer ID tag 46188051-001
Surge Protector 46188660-001
LITERATURE
SFC operating card 34-ST-11-16
English operator manual EN1I-6190
French operator manual FR1I-6190
Spanish operator manual SP1I-6190

5.4 Wiring and Installation Drawings Numbers

FM external wiring diagram 46188466-201


CSA external wiring diagram 46188466-202
Meter connections 46188461-201
Spring loading and sensor assembly 46188463-201
Pipe mounting dimensions 46188468-201
Wall mounting dimensions 46188467-201
Typical wiring of transient protector to STT25_ 46188469-201
transmitter
DIN rail mounting 46188464-201
Aluminium direct head mount housing 46188452-0XX
Cast-iron direct head mount housing 46188453-0XX

Smart Temperature Transmitter STT250 – Operator Manual 61


6. INDICATION METERS

6.1 Introduction
Integral meters are supplied already installed by the factory and provide a display of the
transmitter output. Table II selection _ _ M gives a 4-20 mA analog output on a moving
coil display to 2% accuracy. A diode fitted across the meter enables loop continuity in
the event of a moving coil failure. To ensure adequate loop power availability in this
event, add 0.7 V power supply to the loop in addition to 10.8 V for the transmitter (i.e.
11.5 V minimum supply Volts).
Table II selection _ _ S is the Smart Meter with LCD which accepts either the Digital DE
or the 4-20 mA analog signal. Regardless of signal type, the Smart Meter displays a
large bargraph accurate to 3% and visible from 10 meters away. The 4 ½ digit display
shows the output in % of span or in engineering units (except with STT25H and
STT25S HART). With the 4-20 mA signal, this digital display is accurate to 0.5% of
span. With the Digital DE signal, the display has no error; displaying the digital output
exactly within its resolution of 0.05% for a 199.9 reading range, 0.5% for a 1999
reading range and 5% for a 19990 reading range.
The Smart Meter includes various status message and engineering unit information on
the LCD screen.
The Smart Meter obtains its power in series with the transmitter and requires
2.25 V power supply in addition to the transmitter’s 10.8 V (i.e. 13.05 V minimum supply
Volts). The minimum loop operating current is <3.8 mA.

6.2 Connection Information


The addition of a meter changes the user wiring connections, because a serial
connection of the meter in the negative 4-20 mA signal line from the transmitter is
required. Wire the meter as shown in Figure 15.

10V

0 % 100

RED YEL
YEL
RED
BLUE

DIODE
WIRING FOR SMART
WIRING FOR ANALOG METER
METER
46188461-201
Figure 15: Meters Connections

62 Smart Temperature Transmitter STT250 – Operator Manual


6.3 Installation/Commissioning
After wiring the meter as shown in Figure 15 and powering up the transmitter loop,
verify that the display operates as expected. The Smart Meter may require access to its
configuration push button which is accessible via a hole on the side of the indication
meter. This push button enables configuration of the preferred engineering unit and
meter zero/span calibration for a 4-20 mA signal.
When the loop power is applied, the Smart Meter runs a self test diagnostic for about 10
seconds to determine correct loop operation and, if a digital DE signal is present,
whether it is a 4 or 6 byte PV signal. Since most transmitters supplied with the Smart
Meter operate in 6 byte digital DE output mode, this approach is covered first. If
diagnostic displays are present on the meter (e.g. "OUTPUT MODE", "BAD XMTR
STATUS" or "FAULT-LAST KNOWN VALUE") refer to Diagnostic and Troubleshooting
(Section 6.4).

6.3.1 DE Transmitter (STT25D Model) Operating in 6 Byte Output Mode


Press button on the side of the meter to scroll through the display codes to the preferred
engineering unit selection. The display codes are EU1, EU2, ..., EUF (and CAL).
For the STT25D: EU1 gives °C displayed on the LCD screen
EU2 gives °F displayed on the LCD screen
EU3 converts to °K (add on the stick-on label)
EU4 converts to °R (add on the stick-on label)
EU5 converts to mV (add on the stick-on label)
EU6 converts to Volts (add on the stick-on label)
EU7 converts to Ohms (add on the stick-on label)
EU8 to EUF gives % (of span) displayed on the LCD screen.
Ignore "CAL" at this stage or refer to Section 6.4.3.
Press and hold the button until the desired display code appears. Release the button
and the display reverts to the selected unit display. The Smart Meter is now configured
for use. Replace the meter cap.

6.3.2 DE Transmitter (STT25D Model) Operating in 4 Byte Digital


Output or in 4-20 mA Analog Mode
In these cases, the output signal does not include the transmitter database; only the %
of span output signal. Part of this database, (e.g. LRV/URV), is required to enable an
engineering unit display. Accordingly, press the "ID" key on the SFC. If the transmitter
responds "DE XMTR XXXXXXXX" then also press the "SHIFT", "ID" keys. This enables
the Smart Meter to recognize that the temperature units should be used and the
necessary part of the database to convert to the preferred engineering units. Now
configure the required engineering units as described in Section 6.3.1 above.

6.3.3 DE Transmitter (STT25D and STT25M Models) Operating in 4-20


mA Analog Output Mode
The Smart Meter is factory calibrated to convert the received 4-20 mA signal to a 0 to
100% of span display. Regardless of the transmitter's actual PV output, a display of
0.0% output means that the meter requires recalibration. Refer to Section 6.4 for the
recalibration procedure.

Smart Temperature Transmitter STT250 – Operator Manual 63


6.4 Diagnostic and Troubleshooting
6.4.1 Analog Meter
The Analog Meter is an irreparable item. If it reads at the bottom of the scale with a
known input, check that the connections are good and that the voltage across the
meter/diode terminals is 0.5 to 0.7 V. This reading confirms that the delicate moving coil
connections have been damaged and that the meter should be replaced.
6.4.2 Smart Meter
Every time power is cycled to the transmitter/meter combination, the Smart Meter runs a
self test to check internal operations and switches on all display segments as shown in
Figure 16 for up to 10 seconds. This enables confirmation of their operation.

17-SEGMENT BARGRAPH
(0 to 100%)

DIGITAL READOUT ENGINEERING UNIT


(-19990 to +19990) INDICATOR

STATUS MESSAGE PUSH BUTTON LOCATION

Figure 16: Horizontal Style Bargraph

6.4.2.1 Failed self test


If the self test fails, the display will go blank (i.e. revert to the unpowered display
showing only the basic bargraph outline). Note that some of the temporarily switched on
segments should only be seen with an STT250 in this initial self check e.g. "K" for a
1,000 engineering unit multiplier (only for readings over 20,000), "GPH", "GPM",
"mmHg", "PSI", "%", "FLOW" and "inH20" (only used for flow and pressure
transmitters).
ANALOG" is switched on the LCD if the transmitter output signal is 4-20 mA analog.
The "Normal" display should have a partially switched on bargraph corresponding to the
transmitter % of span output signal and the corresponding digital display in % of the
selected units.

64 Smart Temperature Transmitter STT250 – Operator Manual


6.4.2.2 Meter Fault Conditions
The various possible fault conditions with corrective action are:

1. At power up, the LCD stays completely blank. Either the self check failed or the
meter is not receiving power. Check the connections.
Note that the Smart Meter requires 2.25 Volts supply in addition to the minimum
10.8 Volts for the STT250 transmitter (i.e. minimum of 13.05 V across the
meter/transmitter terminals). Verify adequate loop power is available.
2. At power up after showing all LCD segments, the display shows "BAD XMTR
STATUS" and "_ _ _" instead of the digital engineering unit display. This means that
the meter received a critical status diagnostic message from the transmitter at
power up. Use the configuration tool to determine the critical status cause and
correct.
3. After successful power up, the display shows "BAD XMTR STATUS" and the
bargraph flashes. This means that a critical status condition occurred during
operation. The display value may not be correct. Use the configuration tool to
determine the cause and correct.
4. After successful power up, the display shows "FAULT-LAST KNOWN VALUE" and
the bargraph flashes. This means that the on-going self diagnostics of the meter
detected an internal fault or that communications from the transmitter were lost or
that 5 or more corrupted messages were received from the transmitter operating in
the digital output mode. Cycle the power to see if the condition self clears. If it
recurs, check loop wiring for adequate loop power, ensure presence of the 250 ohm
communications resistor and minimize electrical noise in the loop.
5. After successful power up, the display shows "OUTPUT MODE" and the bargraph
flashes while the digital display flashes a value 0.0% to 100.0%. This means that
the transmitter went to fixed output mode while operating as a digital output device.
Connect the configuration tool and press "OUTPUT", "CLEAR" to revert to normal
operation.
6. The display shows "ANALOG", "0.0%" and no bargraph segments switch on. This
means that the Smart Meter requires calibration to the transmitter operating in
4-20 mA analog output mode. See Section 6.4.3.

Smart Temperature Transmitter STT250 – Operator Manual 65


6.4.3 4-20 mA Analog Mode Calibration of Smart Meter (DE Transmitter
STT25D and STT25M Models only)
Calibration is beneficial to ensure display accuracy with a 4-20 mA analog signal. It is
unnecessary to recalibrate the meter since all Smart Meters are factory calibrated
before shipment. However, the facility is included in case recalibration for time drift or
transmitter end point offsets are required.
Basically, accurate 4 and 20 mA signals are provided to the meter with the "CAL"
configuration button selected. The 4 and 20 mA signals can be conveniently provided by
using the configuration tool to switch the transmitter to "OUTPUT MODE".

The full calibration procedure for a Smart Meter is:

 Step 1 - Put control loop to Manual and use the configuration tool to establish
communications. Put the transmitter into 0% output mode by pressing "OUTPUT",
"0", "ENTER" for "0.0%" on SFC.
 Step 2 - Press and hold side button on meter. Release the button when "CAL"
appears on the display. The meter will now carry out a zero (LRV) calibration and
revert to normal operation. Press "OUTPUT", "CLEAR" to revert transmitter to
continuous output operation.
 Step 3 - Change output mode value to 100% by pressing "OUTPUT", "1", "0", "0",
"ENTER".
 Step 4 - Press and hold side button on meter. Release button when "CAL" appears
on the display. The meter will now carry out a span (URV) calibration and revert to
normal operation. Press "OUTPUT", "CLEAR" to revert transmitter to continuous
output operation. Return loop to Automatic operation.

ATTENTION - If "bAd" appears on the meter display after Step 2 or 4 then the
4 mA or the 20 mA signal was not within the meter's acceptable accuracy range and
calibration was aborted. Check the mA values and repeat calibration steps as required.

66 Smart Temperature Transmitter STT250 – Operator Manual


7. APPENDIX A
A.1 Overview
Honeywell's transient protectors external to housings (part number 30755970-501) are
designed to protect STT 3000 transmitters from damaging transients induced by
lightning or heavy electrical equipment.
Transient protectors divert induced surge current around the transmitter. This reduces
the voltage potential between the housing and the internal electronic components from
several thousand volts to a low and safe level.

A.2 Features and Benefits


The weatherproof transient protectors are sealed in epoxy in a ½ inch stainless steel
pipe nipple. This is done to ensure that their performance is not affected by severe
environmental conditions.
Other benefits of transient protectors are:
 Two stage protection,
 A common chamber, three-element, gas tube which assures ultra-fast and
balanced clamping,
 A solid-state portion which holds the clamping voltage at a very low, safe level,
 Symmetric construction which assures equal performance in either polarity in
surges or loop current.

A.3 Electrical Characteristics


Table A2 lists the electrical characteristics of transient protectors.

Table A2 Electrical Characteristics


Parameter Specification
Compatibility 4-20 mA loops
Supply voltage 28 Vdc maximum
Resistance to loop added 44 ohms
DC clamping level L-L (line to line) 36 V  10%
L-G (line to ground) 200 to 350 V
Impulse clamping level L-L 50V maximum
L-G 800 to 1000 V
Surge 500A, 10 x 1,000 s 400 Min.

Smart Temperature Transmitter STT250 – Operator Manual 67


A.4 Installation Procedure
The procedure in Table A3 outlines the steps for installing a transient protector
external to an STT 3000 Series STT250 transmitter mounted inside a field mount
housing with a 1/2"NPT conduit entry. For direct head mount housings, the ground
terminal referred to in step 7 below may not exist and another means of direct ground
connection will need to be devised. For proper protection, the green ground wire must
be securely connected to a local ground in as direct a path as possible.
The transient protector is designed for conduit type wiring installations where an
additional terminal box can be added to connect output wiring. In non-conduit
installations, it is recommended that a suitable terminal box is also used.
Refer to Figure A17 for typical wiring connections.

Table A3 Transient Protector Installation


Step Action
1 Unscrew housing cap.
2 Apply pipe joint tape or compound suitable for operating environment to
threads on transient protector. Leave first two threads clean.
3 Hold transient protector so end with three wires points toward the right-hand
conduit connection in transmitter's housing.
4 Feed three wires through conduit connection and screw protector into
connection.
5 Connect red wire to positive (+) terminal of STT250 transmitter.
6 Connect black wire to negative (-) terminal of STT250 transmitter.
7 Connect green wire to ground terminal inside housing.
ATTENTION: be sure to keep green wire short and straight.
8 Replace housing cap.
9 Connect the housing to a suitable earth ground using a #6 Nickel-clad
copper wire.
10 Observing polarity, connect field wiring to two wires on other end of
transient protector. Red wire is positive (+) and black wire is negative (-).

68 Smart Temperature Transmitter STT250 – Operator Manual


A.5 Wiring Reference

Figure A17 shows a typical wiring scheme of a transient protector to


the STT 3000 Series STT250.

Ground Terminal GREEN (Ground)


RED (+)
BLACK (-)
Lightning Protection
RED (+)
TO OUTPUT
WIRING
BLACK (-)

Earth Ground
46188469-201

Figure A17: Typical wiring of transient protector to STT250 transmitter

Smart Temperature Transmitter STT250 – Operator Manual 69


A.6 FM Control Drawing 46188466-201

70 Smart Temperature Transmitter STT250 – Operator Manual


Smart Temperature Transmitter STT250 – Operator Manual 71
72 Smart Temperature Transmitter STT250 – Operator Manual
Smart Temperature Transmitter STT250 – Operator Manual 73
74 Smart Temperature Transmitter STT250 – Operator Manual
Smart Temperature Transmitter STT250 – Operator Manual 75
76 Smart Temperature Transmitter STT250 – Operator Manual
Smart Temperature Transmitter STT250 – Operator Manual 77
A.7 CSA Control Drawing 46188466-202

78 Smart Temperature Transmitter STT250 – Operator Manual


Smart Temperature Transmitter STT250 – Operator Manual 79
80 Smart Temperature Transmitter STT250 – Operator Manual
Smart Temperature Transmitter STT250 – Operator Manual 81
82 Smart Temperature Transmitter STT250 – Operator Manual
Smart Temperature Transmitter STT250 – Operator Manual 83
84 Smart Temperature Transmitter STT250 – Operator Manual
Smart Temperature Transmitter STT250 – Operator Manual 85
EN1I-6190-A3
9/07
STT 3000 – Series STT250 Smart
Temperature Transmitter, Addendum
Models STT25H,STT25S, STT25D, (to Operator Manual
STT25M, STT25T EN1I-6190)

Overview ATEX Directive 94/9/EC


The ATEX Directive 94/9/EC is a European CE Mark directive concerning products
that are designed for use in potentially explosive environments. This “New
Approach” directive is based on, and is an expansion of, European Norms (EN,
CENELEC standards).
On June 30, 2003, the ATEX (ATmospheres EXplosibles) directive will replace
directives currently in effect, and from that time, only products with the ATEX
certification and with ATEX labeling will be approved for free movement in the EU
(European Union) and EFTA (European Free Trade Association) countries. As
defined in the directive, “free movement” refers to:
placing a product on the market, and/or
placing a product into service.
The ATEX Directive 94/9/EC is a living (set of) document(s), subject to further
change and refinement, whose details are beyond the scope of this addendum.
Further information can be obtained in the Official Journal of the European
Communities No L100/1, and in related publications such as Guidelines on the
Application of Directive 94/9/EC. Both of these items are available at:
http://europa.eu.int/comm/enterprise/atex/index.htm
Products that have been previously certified under the EN and CENELEC European
Norms, and which comply fully with all standards in the New Approach directive
have, by application, received certification under ATEX Directive 94/9/EC.
The Honeywell STT 3000 Series STT250 Smart Temperature Transmitter is now
ATEX certified, and all units manufactured currently and in the future will include
labeling that includes all markings required under the ATEX directive.

Inclusions To ensure that all required information will be available to the user, the following
items are included with this Addendum for reference:
1. Declaration of Conformity – ATEX CE0344 (Honeywell document number
51453718 Revision A).
2. Certificate of Manufacturer II 3 G EEx nA ATEX CE (Honeywell document
number 51453719 Revision A).

86 Smart Temperature Transmitter STT250 – Operator Manual


Purpose and This Addendum includes information required under the ATEX Directive regarding:
Content of
this 1. The appearance and meaning of each certification mark (CE Mark) that
appears on the label(s) affixed to the product.
Addendum
2. Instructions for installation and use of the product.

Information required for installation and use of this product is given in

EN1I-6190 STT 3000 – Series 250 Smart Transmitter Models STT25M,


STT25H, STT25S,STT25D, STT25T Operator Manual

of which this Addendum is a part.

Details regarding certification marks that appear in labeling for this product are
given in this addendum.

Attention

The publication cited above and the functioning and construction


(except for labeling) of the devices described therein are essentially
unchanged. The purpose of this addendum is to provide details on
the purpose and appearance of the labels attached to each device
under ATEX Directive 94/9/EC.

Attention

Before installing the equipment in a potentially explosive


atmosphere, please read the information provided in this Addendum,
which supports the ATEX certifications for this product.

CE Conformity The STT 3000 Smart Temperature Transmitter, Models STT250, are in conformity
with the protection requirements of the following European Council Directives:
94/9/EC, the Explosive Atmospheres (ATEX) Directive, and 2004/108/EC, the
Electromagnetic Compatibility (EMC) Directive.

In conformity with the ATEX directive, the CE mark on the certification nameplate
includes the Notified Body identification number 0344 (KEMA 01ATEXQ3199)
adjacent to the EC Type Examination Certificate number.

Deviation from the installation conditions in this manual may invalidate this
product’s conformity with the Explosive Atmospheres, Pressure Equipment, and
EMC Directives.

Conformity of this product with any other “CE Mark” Directive(s) shall not be
assumed.

Smart Temperature Transmitter STT250 – Operator Manual 87


Equipment and systems covered by this certificate are as follows:
Temperature is measured with an externals sensor (thermocouple or resistor (RTD)
sensor. The output from the transmitter is a 4-20 mA signal via the two-wire field
connections. Letter designations in the model number specify the communications
protocol:

Device Name Transmitter Output

STT25M 4-20 mA
STT25H
HART-5 protocol and 4-20 mA
(HART5)
STT25H
HART-6 protocol and 4-20 mA
(HART6)
STT25S HART-6 protocol and 4-20 mA

STT25D Digital DE / 4-20 mA

STT25T
Dual Input, HART-5 / 4-20 mA
(HART5)
STT25T
Dual Input, HART-6 / 4-20 mA
(HART6)

The process variable can be observed locally when the ME, SM or EU indicators (when
compatible with the communications protocol) installed in the metal enclosure.

88 Smart Temperature Transmitter STT250 – Operator Manual


Marking, Honeywell’s Model STT 3000 Smart Temperature Transmitter, with the
following nameplates attached, has been certified to comply with Directive
ATEX Directive 94/9/EC of the European Parliament and the Council as published in the Official
Journal of the European Communities No. L 100/1 on 19-April-1994.

The following information is provided as part of the labeling of the transmitter:

 Name and Address of the manufacturer: Honeywell, Automation India


Ltd. 56 & 57 Hadapsar Industrial Estate, Pune 411013, India.

 Notified Body identification: KEMA Quality B.V., Arnhem, the


Netherlands

 For complete model number, see the Model Selection Guide 34-44-16-03
for the particular model of temperature transmitter.

 The serial number of the transmitter is located on the module label. For
models STT25M and STT25D the serial number is 10 characters (0
through 9) long. The last two characters are fixed 37. The first character
(0) is a B. Characters 2 and 3 are the week of manufacture and the single
character 4 is the year of manufacture. The serial number consists of
characters 1, 5, 6, and 7.

 For models STT25H, STT25S and STT25T the new serial number has
characters 0 through 3 as the serial number, characters 4 and 5 are the
week of manufacture and characters 6 and 7 are the year of manufacture.

Apparatus The user must determine the type of protection required for installation the
Marked with equipment. The user shall then check the box [] adjacent to the type of
Multiple Types of protection used on the equipment certification nameplate. Once a type of
protection has been checked on the nameplate, the equipment shall not then be
Protection reinstalled using any of the other certification types.

Smart Temperature Transmitter STT250 – Operator Manual 89


Label 50019638-001, ia, 4-20 mA / DE, is mounted on the module. The following is a representation of this label:

Label 50019639-001, ia, 4-20 mA / DE, is mounted on the module. The following is a representation of this label:

Nameplate 50019640-001, (ia) 4-20 mA / DE / HART, nameplate. The following is a representation of this
nameplate:

90 Smart Temperature Transmitter STT250 – Operator Manual


Nameplate 50019641-001, (d) 4-20 mA / DE / HART, nameplate. The following is a representation of this nameplate:

Nameplate 50019642-001, (d) 4-20 mA / DE / HART, nameplate. The following is a representation of this
nameplate:

Nameplate 50019643-001, 4-20 mA / DE / HART, multiple certification nameplate. The following is a


representation of this nameplate:

Smart Temperature Transmitter STT250 – Operator Manual 91


Identification of Entries Cap- M105x2;
Cable entry- 1/2"NPT (Z) and M20x1.5
Adaptor- 1/2" NPT to M20x1.5 and 1/2 "NPT to 3/4" NPT

Specific Field wiring terminals, (+ , –): Ui ≤ 30 V, Ii ≤ 165 mA,


Parameters Pi ≤ 1.2 W
for Intrinsic Without local analog meter, ME:
Ci ≤ 17 nF, Li ≤ 45 µH
Safety With local analog meter, ME:
Ci ≤ 17 nF, Li ≤ 195 µH
With local smart digital meter, SM:
Ci ≤ 17 nF, Li ≤ 45 µH
With local EU meter,EU:
Ci ≤ 17 nF, Li ≤ 45 µH
Sensor entry terminals (1, 2, 3, & 4)
Uo ≤ 10.5 V Io ≤ 40 mA

Co ≤ 2.08 µF Lo ≤ 20mH

Special The Smart Temperature Transmitter is an intrinsically safe apparatus that can be
installed in potentially explosive atmospheres.
conditions
for safe use, The supply terminals (+, -) must be connected only to a certified associated
intrinsically safe apparatus.
Intrinsic The sensor entry terminals (1, 2, 3, and 4) must be connected only to certified
Safety (X) intrinsically safe equipment or according to paragraph 1.3 of standard EN 50014.
The electrical parameters (U, I, and P) of the associated apparatus connected to the
power terminals (+, -) must not exceed the following values:
Ui  30V Ii  165 mA Pi  1,2 W
The electrical parameters (L and C) of the apparatus connected to the sensor entry
terminals (1, 2, 3, and 4) (cabling parameters included) must not exceed the following
values:
Cext = 2 µH Lext = 2 mH
Certification ambient operating temperature : -50oC to 85 oC
Standard specification ambient limits : -40oC to 85 oC.
Temperature classifications:

IS (ia) 4 – 20 mA / DE Flameproof (d)

T6 up to Ta  40ºC T6 up to Ta  80ºC

T5 up to Ta  55ºC T5 up to Ta  85ºC

T4 up to Ta  90ºC

Enclosure classification: IP 66/67, Type 4X

92 Smart Temperature Transmitter STT250 – Operator Manual


Special conditions for Ambient operating temperature: -50 to 85ºC
safe use, Flameproof
Installation

Specific Parameters for Supply Voltage: 11-30 Vdc


Non-Sparking Zone 2
Installation Supply Current: 23 mA

(Honeywell certified) Ambient Temperate Limits: -50oC to 85oC


Temperature Classification: T6 at Ta ≤ 80oC

T5 at Ta ≤ 85oC

Special Conditions for


The installation of this equipment in Zone 2 hazardous areas
Safe Use, Non-Sparking must comply with VDE specification 0165, EN 60079-14, EN
Zone 2 Installation 60079-15 and/or valid national standards for installation and
operation.
(Honeywell certified)
Before commissioning of this equipment, it must be verified
that the power supply voltage cannot exceed the 35 Vdc
maximum for 4-20 mA analog, DE, and HART equipment.

The electronic assemblies in these units are non-repairable


items, and if faulty, must be replaced. The electrical power
supply must be switched off before any replacement and
during any time that the wiring terminations are being
connected or disconnected.

Smart Temperature Transmitter STT250 – Operator Manual 93


51453718, Revision A

ATEX 0344
We declare under our sole responsibility that the following products,

STT 3000 – Series STT250 Smart Temperature Transmitter,


Models STT25M, STT25H, STT25S, STT25D, STT25T

to which this declaration relates, are in conformity with the protection requirements of Council
Directive: 94/9/EC (ATEX Directive) on the approximation of the laws of the Member States
concerning equipment and protective systems intended for use in potentially explosive
atmospheres, and 89/336/EEC (EMC Directive) as amended by 92/31/EEC, 93/68/EEC and
2004/108/EC on the approximation of the laws of the Member States relating to Electromagnetic
Compatibility.
The models covered by this Declaration and evidence of conformity with the ATEX Directive are
listed below. Conformity to the ATEX Directive is in accordance with the following European
standards.

EN 60079-0-2004 Electrical Apparatus for Potentially Explosive Atmospheres -


General Requirements
EN 61241-0-2004 Electrical Apparatus for use in presence of combustible dust- Part
0-General Requirements
EN 60079-1-2004 Electrical Apparatus for Potentially Explosive Atmospheres -
Flameproof Enclosure “d”
EN 61241-1-2004 Electrical Apparatus for use in presence of combustible dust- Part
1-Protection by enclosures”tD”
EN 60079-11-2007 Electrical Apparatus for Potentially Explosive Atmospheres -
Part11-Intrinsic Safety "i"
EN 60079-26-2004 Special Requirements for Construction, Test and Marking of
Electrical Apparatus of Equipment Group II, Category 1 G
EN 61010-1-2001 Safety Requirements for Electrical Equipment for
Measurement, Control & Laboratory Use, Part1: General Requirements
EN 61326-1997+A1+A2 Electrical Equipment for Measurement, Control and
Laboratory Use – EMC Requirements

Notified EC Type Examination Certificates Production Quality Assurance


Bodies:
Notification
LCIE – Groupe Bureau Veritas – 0081 KEMA Quality B. V. – 0344
33, Avenue du Général Leclerc, Utrechtseweg 310
92260 Fontenay-aux-Roses,France 6812 AR Arnhem,The Netherlands

94 Smart Temperature Transmitter STT250 – Operator Manual


Certificate Protection Configuration Description
Models STT25M, 4-20 mA,
STT25H, 4-20 mA/HART5,
STT25H, 4-20 mA/HART6,
LCIE 06 ATEX 6066X Module only ‘ia’
Ex ia IIC, T6 to T4 STT25D, 4-20 mA/DE, and
STT25T, Dual Input, and 4-
20 mA/HART
Models STT25M, 4-20 mA,
STT25H, 4-20 mA/HART5,
Ex d IIC, T6 or T5 Module mounted in STT25S, 4-20 mA/HART6,
LCIE 06 ATEX 6067X
Ex tD A21 T80°c or ‘d’ enclosure only STT25D, 4-20 mA/DE, and
T95°c STT25T, Dual Input, and 4-
20 mA/HART

Manufacturing Honeywell Automation India Ltd.


Locations: 56 & 57 Hadapsar Industrial Estate ,Pune,411013 India

The authorized signatory to this declaration, on behalf of the manufacturer, and the
Responsible Person is identified below.

Honeywell Automation India Ltd.


56&57 Hadapsar Industrial Estate Bhavesh Varia
Pune,411013, India Product Safety & Approvals Engineering
Issue Date: 11
September,2007

Smart Temperature Transmitter STT250 – Operator Manual 95


HON 06 ATEX 51453719, Revision A
Certificate of Manufacturer

II 3 G Ex nA IIC ATEX

This certificate applies to the following equipment:


STT 3000 –Series STT250 Smart Temperature Transmitter,
Models STT25M, STT25H,STT25S, STT25D, STT25T, (Module)
This equipment has no arcing or sparking parts and no ignition-capable hot surfaces, and therefore conforms to
Clause 6.3.1.3 of VDE 0165/2.91 and EN60079-14 for operation in Zone 2 hazardous areas, providing that the
following conditions are observed. The equipment contains no intrinsically safe or energy-limiting
components. The Model STT250 is a 2-wire device that receives its power and signal carrier from the same 4-
20 mA signal current. Model STT250 supports thermocouple and 2-, 3-, and 4-wire RTD sensor inputs.
Model STT25T supports dual thermocouple inputs. In normal operation, the maximum current is 23 mA.
Conditions for the application of the above equipment in Zone 2 hazardous areas:
1. This equipment is in compliance with the EHSR’s of the ATEX Directive 94/9/EC, EN 50021 plus a
review against EN 60079-15 which showed that there were no changes which materially affected the
“state of technological progress” with respect to this product.

2. Before commissioning this equipment, it must be verified that the power supply voltage cannot exceed the
30 Vdc maximum for the STT15S transmitters.

3. The temperature transmitter is a non-repairable item, and if faulty, must be replaced. The electrical power
supply must be switched off before any replacement and during any time that the wiring terminations are
being connected or disconnected.

4. The technical data supplied by the manufacturer must be adhered to. Install per Operator manual EN1l-
6190.

5. The temperature transmitter module shall be installed in enclosure IP 54 minimum.

Certificate Protection Description

Models STT25M, 4-20 mA,


STT25H, 4-20 mA/HART 5,
LCIE 06 ATEX
Ex ia IIC STT25S, 4-20 mA/HART6,
6066X
STT25D, 4-20 mA/DE
and STT25T, Dual Input and 4-20 mA/HART

Specifications for Use in Zone 2

Supply Voltage: 9 to 30 Vdc


Supply Current: 23mA
Ambient temperature limits: -50 to 85oC
Temperature Classification: T6 at Ta ≤ 80oC, T5 at Ta ≤ 85oC

96 Smart Temperature Transmitter STT250 – Operator Manual


Manufacturer: Honeywell Automation India Ltd.
56&57 Hadapsar Industrial Estate
Pune,411013
Bhavesh Varia
Honeywell Automation India Ltd.
Product Safety & Approvals
56 &57 Hadapsar Industrial Estate Engineering,
Pune,411013 India

Issue Date: 11
September
2007

Smart Temperature Transmitter STT250 – Operator Manual 97


8. CERTIFICATION

8.1 IECEx Certification

IECEx is a single global certification Framework based on the International


Electrotechnical Commission's international standards. It caters to countries whose
national standards are either identical to those of the IEC or else very close to IEC
standards. The IECEx is truly global in concept and practice, reduces trade barriers
caused by different conformity assessment criteria in various countries, and helps
industry to open up new markets. The goal is to help manufacturers reduce costs and
time while developing and maintaining uniform product evaluation to protect users
against products that are not in line with the required level of safety.

The aim of the IECEx Scheme and its Programs is to ease international trade of
Explosion Protected Equipment (termed Ex equipment) by eliminating the need for
duplication of testing and certification, while preserving safety. IECEx operates as an
International Certification System covering products and services associated with the
Ex industries.

STT250 EQUIPMENT: IECEx LCI 08.0033X


Equipment and systems covered by this certificate are as follows:

Temperature is measured with an externals sensor (thermocouple or resistor (RTD)


sensor. The output from the transmitter is a 4-20 mA signal via the two-wire field
connections. Letter designations in the model number specify the communications
protocol:

STT25M 4-20 mA
STT25H
HART-5 protocol and 4-20 mA
(HART5)
STT25H
HART-6 protocol and 4-20 mA
(HART6)
STT25S HART-6 protocol and 4-20 mA
STT25D Digital DE / 4-20 mA
STT25T
Dual input HART-5 / 4-20 mA
(HART5)
STT25T
Dual input HART-6 / 4-20 mA
(HART6)

The process variable can be observed locally when the ME, SM or EU indicators (when
compatible with the communications protocol) installed in the metal enclosure.
The transmitter module may also be installed in a flameproof stainless steel or aluminum
enclosure. The aluminum alloy contains < 6% magnesium.

CONDITIONS OF CERTIFICATION: YES as shown below:

Ambient operating temperature: –40ºC to +85ºC

98 Smart Temperature Transmitter STT250 – Operator Manual


For the intrinsic safety model:
 The temperature transmitter is an intrinsically safe apparatus; it can be placed in
potentially explosive atmosphere.
 Connection of equipment:
- the power terminal blocks (+ and –) shall only be connected to a certified
associated intrinsically safe equipment
- the sensor entry terminal blocks (1,2 , 3 and 4) shall only be connected to a
certified intrinsically safe equipment or according to paragraph 5.7 of IEC
60079-1 (Ed.5) standard
 These combinations shall be compatible regarding the intrinsic safety rules
 The electrical parameters of the apparatus connected to the power terminal
blocks (+ and –) shall not exceed the following values:
Ui ≤ 30 V; li ≤ 100m A; Pi ≤ 1.2 W
Indicator Li Ci
Without indicator 0 µH 17 nF
With indicator ME 150 µH 17 nF
With indicator SM or EU 0 µH 17 nF
 The electrical parameters of the apparatus connected to the sensor entry terminal
blocks (1, 2, 3 and 4) shall not exceed the following values:
Uo ≤ 10.5 V; lo ≤ 40 mA; Po ≤ 0.2 W; Co ≤ 2.08 µF; Lo ≤ 20 mH
 The aluminum enclosure shall be protected against any impact or friction to be
used in zone 0 (according to IEC 60079-0 requirements)#

Smart Temperature Transmitter STT250 – Operator Manual 99


100 Smart Temperature Transmitter STT250 – Operator Manual
8.2 SAEx Certified Equipment (South Africa)

This Honeywell equipment is certified as Explosion Protected Apparatus (EPA) to be


installed in South Africa and must be certified by a South African ATL (Approved Test
Laboratory). In South Africa, all EPA used in Group II shall be covered by an IA
certificate (certificate issued by an ATL).

STT250 EQUIPMENT: SAEx S/08-371X (R1) (LCIE 06 ATEX 6066 X)

Equipment and systems covered by this certificate are as follows:

Temperature is measured with an externals sensor (thermocouple or resistor (RTD)


sensor. The output from the transmitter is a 4-20 mA signal via the two-wire field
connections. Letter designations in the model number specify the communications
protocol:

STT25M 4-20 mA
STT25H HART-5 protocol and 4-20 mA
(HART5)
STT25H HART-6 protocol and 4-20 mA
(HART6)
STT25S HART-6 protocol and 4-20 mA
STT25D Digital DE / 4-20 mA
STT25T Dual input HART-5 / 4-20 mA
(HART5)
STT25T Dual input HART-6 / 4-20 mA
(HART6)

The process variable can be observed locally when the ME, SM or EU indicators (when
compatible with the communications protocol) installed in the metal enclosure. The
transmitter module may also be installed in a flameproof stainless steel or aluminum
enclosure. The aluminum alloy contains < 6% magnesium.

CONDITIONS OF CERTIFICATION:
 This certificate (which requires annual renewal) covers all units sold / used /
purchased from the date of this certificate to its expiration date.
 The apparatus must be additionally marked in a clear, legible, visible and
indelible manner with the SAEx marking details above.
 This certificate of approval only covers the equipment as certified above and does
not include any scheduled additions or variations / amendments / new issues to
the certificate(s), made after the above date.
 The equipment does not need to be retested when used on the conditions and
with such restrictions as prescribed by ITACS and in this approval.
 The ITACS certification must remain valid.

Smart Temperature Transmitter STT250 – Operator Manual 101


 The bearing of the requirements in the ARP 0108 (or regulations) and SANS
10108 on the certification of the equipment must remain unchanged.
 The quality assurance notification must remain valid.

102 Smart Temperature Transmitter STT250 – Operator Manual


Smart Temperature Transmitter STT250 – Operator Manual 103
Sales and Service
For application assistance, current specifications, pricing, or name of the nearest Authorized Distributor, contact one of the
offices below.

ASIA PASIFIC India SE Asia Countries France Russian Federation


Global Technical Honeywell see Honeywell Pte Honeywell SA (RF),
Support Automation India Ltd (Singapore) Phone: +33 (0)1 ZAO "Honeywell"
Field Instruments Ltd. for: Philippines, 60198075 Phone: +7 (095) 796
Phone: +65 6580 3156 Honeywell Ltd. Pakistan, Cambodia, FAX: +33 (0)1 98 00
Fax: +65 6445-3033 Phone:+(91) 6603- Guam, Laos, 60198201 FAX: +7 (495) 797 99
9400 Myanmar, Vietnam, 64
Australia Fax: +(91) 6603- East Timor Germany
Honeywell Limited 9600 Honeywell AG Slovak
Phone: +(61) 7-3846 SE Asia Countries Phone: +49 (69)8064- Republic
1255 Japan see Honeywell 299 Honeywell s.r.o.
FAX: +(61) 7-3840 Honeywell Inc. Automation India Ltd FAX: +49 Phone: +421-2-58247
6481 Phone: +(81) 3 6730 for: (69)806497336 410
Toll Free 1300-36-39- 7197 Bangladesh FAX: +421-2-58247
36 Fax: +(81) 3 6730 Nepal Hungary 415
Toll Free Fax: 7228 Sri Lanka Honeywell Kft.
1300-36-04-70 Phone: +36-1-451 Spain
Malaysia EUROPE 4300 Honeywell S.A.
China – PRC - Honeywell Austria FAX: +36-1-451 4343 Phone: +34 (0)91313
Beijing Engineering Honeywell Austria 61 00
Honeywell China Inc. Sdn Bhd GmbH Italy FAX: +34 (0)91313
Phone: +(86-10) 8458- Phone: +(603) 7958- Phone: +43 Honeywell S.p.A. 61 30
3280 4788 (316)400123 Phone:+39029214630
Fax: +(86-10) 8458- Fax: +(603) 7958- FAX: +43 7 Sweden
4650 8922 (316)40017 FAX: +39 0292146377 Honeywell AB
Phone: +(46) 8 775
China – PRC - New Zealand Belgium The Netherlands 55 00
Shanghai Honeywell Limited Honeywell SA/NV Honeywell B.V. FAX: +(46) 8 775 56
Honeywell China Inc. Phone: +(64-9) 623- Phone:+32 (0)2728 Phone: +31 (0) 20 00
Phone: (86-21) 5257- 5050 24 07 5656200
4568 Fax: +(64-9) 623- FAX: +32 (0)2728 FAX: +31 (0) 20 Switzerland
Fax: (86-21) 6237- 5060 22 45 5656210 Honeywell AG
2826 Toll Free (0800) 202- Phone: +41
088 Bulgaria Norway 18552448
China – PRC - Honeywell EOOD Honeywell A/S FAX: +(41) 1 855 24
Chengdu Singapore Phone: +(359) 2 40 Phone: (45) 39 55 55 45
Honeywell China Inc. Honeywell Pte Ltd. 20 900 55
Phone: +(86-28) 6613- Phone: +(65) 6580 FAX: +(359) 2 40 20 Turkey
5078 3278 990 Poland Honeywell Turkey
Fax: +(86-28) 8678- Fax: +(65) 6445- Honeywell Sp. zo.o A.S.
7061 3033 Czech Republic Phone: +48-22- Phone: +90 216 578
Honeywell spol. 6060900 71 00
China – PRC - Xi’an South Korea s.r.o. FAX: +48-22-6060901 FAX: +90 216 575 66
Honeywell China Ltd - Honeywell Korea Co Phone:+420 242 442 35
Xi’an. Ltd 232 Portugal
Phone: +(86-29) 8833- Phone: +(822) 799 FAX: +420 242 442 Honeywell Portugal Ukraine
7490 6114 131 Lda Honeywell
Fax: +(86-29) 8833- Fax: +(822) 792 Denmark Phone: +351 21 424 Tel: +380-44-201 44
7489 9015 Honeywell A/S 5000 74
Phone: +(45) 39 55 FAX: +351 21 424 50 Fax: +380-44-201-44-
China – PRC - Thailand 55 55 99 75
Shenzhen- Honeywell Systems FAX: +(45) 39 55 55
Honeywell China Inc. (Thailand) Ltd. 58 Romania United Kingdom
Phone: +(86) 755- Phone: +(662) 693- Honeywell Bucharest Honeywell Control
2518-1226 3099 Finland Phone: +40 (0) 21 Systems
Fax: +(86) 755-2518- FAX: +(662) 693- Honeywell OY 2316437 Ltd.
1221 3089 Phone: +358 FAX: +40 (0) 21 Phone: +44 (0)1344
(0)20752 2753 2316439 655251
Indonesia Taiwan R.O.C. FAX: +358 (0) 20752 FAX: +44 (0) 1344
PT Honeywell Honeywell Taiwan 2751 655554
Indonesia Ltd.
Phone: +(62) 21-535- Phone: +(886-2)
8833 2245-1000
FAX: +(62) 21-5367 FAX: +(886-2) 2245-
1008 3243

Smart Temperature Transmitter STT250 – Operator Manual 104


MIDDLE EAST AFRICA NORTH SOUTH AMERICA
Abu Dhabi U A E Mediterranean & AMERICA Argentina
Middle East African Canada Honeywell S.A.I.C.
Headquarters Distributors Honeywell LTD Phone: +(54-11) 4383-
Honeywell Middle East Honeywell SpA Phone: 1-800-737- 3637
Ltd. Phone: +39 (02) 250 3360 FAX: +(54-11) 4325-
Phone: +971 2 10 604 FAX: 1-800-565- 6470
4041246 FAX: +39 (02) 250 4130
FAX: +971 2 4432536 10 659 Brazil
USA Honeywell do Brasil &
Sultanate of Oman South Africa Honeywell Process Cia
Honeywell & Co Oman (Republic of) Solutions, Phone: +(55-11) 7266-
LLC and sub saharan Phone: 1-800-423- 1900
Phone: +968 24 Honeywell Southern 9883 FAX: +(55-11) 7266-
701153/ Africa Or 1-800-343-0228 1905
Ext.33 Honeywell S.A. Pty. Email: ask-
FAX +968 24 787351 Ltd. [email protected] Chile
Phone: +27 11 Honeywell Chile, S.A.
Saudia Arabia 6958000 Phone: +(56-2) 233-
Honeywell Turki FAX +27 118051504 0688
Arabia Ltd FAX: +(56-2) 231-6679
Jubail Office
Phone: +966-3-341- Mexico
0140 Honeywell S.A. de
Fax: +966-3-341-0216 C.V.
Honeywell - ATCO Phone: +(52) 55 5259-
Dammam Office 1966
Phone: FAX: +(52) 55 5570-
0096638304584 2985
Fax: 0096638338059
Puerto Rico
Kuwait Honeywell Inc.
Honeywell Kuwait Phone: +(809) 792-
KSC 7075
Phone: +965 242 1327 FAX: +(809) 792-0053
to 30
Fax: +965 242 8315 Trinidad
And Honeywell Inc.
Phone: +965 326 Phone: +(868) 624-
2934/1821Fax: +965 3964
326 1714 FAX: +(868) 624-3969

Venezuela
Honeywell CA
Phone: +(58-2) 238-
0211
FAX: +(58-2) 238-3391

Smart Temperature Transmitter STT250 – Operator Manual 105


Honeywell Process Solutions
1860 West Rose Garden Lane EN1I-6190 Revision 14
Phoenix, Arizona 85027 June 2011
www.honeywell.com/ps/hfs 2011 Honeywell International Inc.

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