Operating and installation

instructions for SEWER sludge

submersible pumps

80
100
150
- GFHU

OEM’S service instructions

contents :

1.0 application

2.0 safety

3.0 Performance data

3.1 Parameters of pumps
3.2 Performance characteristics of pumps
3.3 Main parts of pumps
3.3.1 Description of pump main parts
3.4 Workmanship versions
3.5 Pump dimensions

4.0 transport and storage

5.0 mains connection

6.0 pump assembly

7.0 operation and maintenance

7.1 Recommended measures before putting into
operation
7.2 Operation
7.2.1 Inadmissible methods of application
7.2.2 Analysis of residual risks
7.3 Scope of checking

8.0 replacement of component parts

9.0 spare parts

10.0 notes prepared to help you prevent problems

as well as deal with them

11.0 delivery scope

11.1 Workmanship version “SZ”
11.2 Workmanship version “MH”
11.3 Workmanship version “SJ”

12.0 warranty

13.0 list of authorized service centres

14.0 guidelines on disposal of waste

15.0 book of records

1
Pump Rating Plate

Producer’s Business name and

1
Headquarters
2 Type designation
3 Serial number
4 Rate of flow
5 Delivery head
6 Pump set power demand
7 Max. delivery head
8 Speed
9 Rated voltage
10 Current type, Number of phases
11 Rated frequency
12 Rated current
13 Stator connection
14 Class of insulation
15 Type of load
16 Motor protection
17 Max. working depth
Max. temperature of a pumped
18
liquid
19 Year of production
20 Country of origin
21 Mark of conformity

1.0 application
Pumps 80-150-GFHU are destined for pumping Permissible scope of pH of a pumped liquid
wastewater, faeces and raw, non-treated sludge ……………………………… 6.5 – 7.5 pH
containing non-abrasive solids, fine fragmented Higher values are possible by agreement with the
and fibrous materials (as ash, wood pieces, tatters, producer and after examination of actual operating
dressings, odds and ends, smaller rodents, grease, conditions
smaller amount of sand and street wash-offs) and Max. density of a pumped liquid
other stuffs entering the sewer systems. ………………………………….. 1,100 kg.m-3
Pumps are not destined for operation in Max. temperature of a pumped liquid and
explosion hazard environments. As for the ambience …………………………. 40°C
standard workmanship version, no cables can get Pump submersion............................. 10 m
in contact with a pumped liquid being polluted Max. inflow on the suction side with the “SJ” ver-
with petroleum products and hydrocarbons. sion ………………………… 10 m

2
This equipment is not destined for using by persons site. All general rules given in these Service and
(including children) whose physical, sensory or Installation Instructions shall be observed, without
mental deficiency and/or lack of experience and the exception.
knowledge do not make possible to use this equip- Safety rules included in these Instructions, breach
ment safely, without supervision and initial briefing of which could be a menace to people, are marked
and training by a person responsible for their safety with the symbol
in respect of this equipment using.
It is necessary to watch the children and prevent
their playing with this machine. Or in cases covering electric safety they are
marked with the symbol
Noise level
Equivalent level of acoustic pressure A in the
distance of 1 m from the pump set surface (while Safety rules breach of which could cause damage
using a weighting filter A) does not exceed the of the pump and endanger its safe functioning
value LPA = 70 dBa. shall be provided with the advice
ATTENTION!

2.0 safety Safety rules breach of which could endanger

These Service and Installation Instructions contain quality of human environment are marked with
basic instructions that shall be observed within the symbol
installation, operation and maintenance of these
pumps. That is why it is inevitable for competent
and responsible workers and service staff to
learn these Instructions carefully even before
the pump installation and putting into operation.
Keep this Manual handy for future reference at

3.0 PERFORMANCE DATA

3.1 Parameters of pumps Table 1

Pump type 80-GFHU „MH“ 80-GFHU „SZ, SJ“ 100-GFHU-250 100-GFHU-270 150-GFHU-320
Rate of flow Qopt (l.s-1) 15.7 15 24 25.5 40
Delivery head Hopt (m) 8.8 9.3 13.3 15.5 8.6
Impeller throughput rate (mm) 60x50 60x70 90x80
Suction branch “ SJ“ (mm) – DN 100 DN 100 DN 150
Discharge branch (mm) DN 80 DN 100 DN 150
Electric motor type definite-purpose
Power output P (kW) 3 6.5 6.5
standard 400
Voltage U (V)
on request 500
Speed n (min-1) 1450 1450 980
Frequency f (Hz) 50
Rated I (A) at 400V 7 6.5 14 16 13.3
current at 500V 5.0 10.6 12.8 10.0
Motor protection IP 68 10 m
Lead-in cable HO7RN - F 6G 1.5
Standard lengths of lead-in cable (m) 15*
Weight m (kg) „SZ“ - 95 146 248
(without a cable and delivery „MH“ 91 - 152 -
hose) „SJ“ - 138 193 296

* On the special request it is possible to deliver another cable length

Weight of 10 m lead-in cable is 4.8 kg.

3
3.2 Performance characteristics of pumps

Fig. 1 Fig. 2

Fig.3

3.3 Main parts of pumps

These pumps are manufactured
in the following workmanship
versions:
80 - GFHU - 220 - 60 - LU - 00
100 - GFHU - 250 - 60 - LU - 00
100 - GFHU - 270 - 60 - LU - 00
150 - GFH - 320 - 90 - LC - 00

160 - Cover of terminal board compartment 433 - Mechanical seal

230 - Impeller 502.1 - Impeller seal ring
321 - Bearing 502.2 - Volute joint ring
323 - Bearing 813 - Electric motor
350 - Lower bearing housing 818 - Rotor
352 - Upper bearing housing 901 - Check screw
400.1 - Packing 902 - Bolt
400.2 - Wear ring 916 - Plug
412 - Ring 922 - Impeller nut Fig. 4

4
3.3.1 Description of pump main parts ATTENTION!
As for the pump 100-GFHU, the “SJ” version can
Pos. 813 - Electric motor be solely operated with the impeller of Ø 250 mm.

• Three-phase asynchronous type; Installation of this pump is very easy. Just embed
• Direct-on-line starting-up; holding-down bolts in concrete (the screws are an
• Continuous or intermittent operation with max. integral part of the delivery) and screw the pump
number of 10 equalized switching operations down.
per hour;
ATTENTION!
• Winding insulation, Class F;
• Motor protection IP 68-10; When connecting the pipeline it is necessary to
• Voltage tolerance (+6%), (-10%); prevent any transfer of stress and/or weight from
• Control and monitoring devices – two thermal the pipelineonto the pump.
receptors built in winding with cut-out temperature Version SZ
of 130°C. The “SZ” version consists of the pump and a
lowering gear. The lowering gear has got the
Pos. 230 - Impeller following parts:
• 80, 100-GFHU - Single vane impeller made of heat- • Flange of lowering gear;
treated cast steel for pumping heavily polluted • Discharge elbow;
liquids with mechanical impurities, according to • Clamp of guide pipes;
the Section 1.0.; • Guide pipes – they are not included in the delivery
• 150-GFHU – Single vane impeller made of grey scope;
cast iron. • Holding-down bolts.

Pos. 818 - Rotor Attach the elbow to the sump bottom with the aid
• Rotor shaft is made of stainless steel. of holding-down bolts embedded in concrete. Apply
an anticorrosion coating to screws, bolts and nuts.
Pos. 321, 323 - Bearings On the foundation plate of the elbow there are two
• Lower bearing (323) of double-row angular- orifices for positioning guide bars/rails that are
contact type; fastened with a clamp of guide pipes in the upper
• Upper bearing (321) of single-row type with cover inlet opening. The clamp of guide pipes can be
sheet screwed and/or welded to the frame. Guide pipes
• Lubrication of bearings with plastic lubricant. shall be installed in their vertical position. Guide
pipes are not included in the scope of deliveries.
Pos. 433 - Mechanical seal Then, the pump is to be lowered into a sump along
• Double mechanical seal, sealing faces are of the guide pipes until it sits on the elbow all by
sintered carbide. itself.
It is possible to lift the pump for the purpose of
Pos. 350 - Lower bearing housing an overhaul and/or a repair without any need of
• It separates oil compartment from the electric dismounting.
motor compartment, oil in the oil compartment
ATTENTION!
lubricates and cools mechanical seals, using the
turbine oil TB 32. • Prevent cables sagging and/or dropping under
the pump, because there is a risk of their sucking
3.4 Workmanship versions into the hydraulic space. It is recommended to use
Version SJ clamps for the cable attachment to the delivery
The pump is destined for dry sump installations where pipeline – every three metres, or so;
it is attached fast to the foundation, using screws. • Before the pump lowering it is necessary to
The motor is watertight, so possible flooding of remove larger solids out of the shaft;
a sump cannot endanger the pump safety. • Re-check the pump correct sitting on the discharge
elbow even before the first flooding of a sump.

Version MH
However, it is necessary to avoid the protection Pump is placed in a wet sump being submerged
and control cabinet! in a pumping liquid. During operation the pump is
hung freely on a rope or a chain.

5
 smallest possible dimensions in order to using it in
It is necessary to prevent rotation or rocking small and very narrow spaces of minimum size of
&swinging around the axis to prevent the cable inlet openings from the diameter 500 mm.
damaging. As an integral part of delivery of this workmanship
version there is a fire hose of polyamide fibres with
This workmanship version is not used for the a rubber bedding ended with the half of fire quick-
150-GFHU Model. acting coupling of the size DN 75.
The Size 80-GFHU is modified with a view to the

3.5 Pump dimensions

suction branch position

Base
Detail
inlet opening
SUMP shaft

Base

Fig. 5
Fig. 6

6
Version SJ Version SZ
1 – The pump itself with a lead-in cable 1 – The pump itself with a lead-in cable
2 – The base for mounting the pump set on the foundation 2 – Flange of lowering gear with a pilot sleeve on the pump
attached to the pump, including anchor holding-down bolts; bolted to the pump discharge branch;
3 – Suction flanged elbow attached to the pump; 3 – Discharge branch, including anchor holding-down bolts;
Besides the suction branch (I) basic position, in the 4 – Clamp of guide pipes, without fixing bolts;
dimensional drawing there are other possible positions of the
suction branch (II, III) against the discharge branch marked As for the pump pipe line the galvanized pipes DN 2” in length
with dashed lines that are attainable by respective turning of the according to the sump depth (Position 5) and according to the
suction branch and the base turning through an angle of 90°. ČSN 42 5710 are acceptable.
Workmanship version MH for the size 80-GFHU Version MH
1 – The pump itself with an electrical supply cable;
2 – Discharge branch with a connecting thread Rd
130 (with the type 100-GFHU);
3 – Complete assembly of suction hose screw joint
110, according to the ČSN 38 9409 (with the type
100-GFHU);
4 - Delivery hose DN 110 of polyamide fibres with
a rubber bedding in standard length of 10m (with
the type 100-GFHU). End of delivery hose with a
Fig. 7 Fig. 8
suction hose branch provided with the thread Rd
130 allows any other additional extension of the
pump 100-GFHU discharge side

Type 80-GFHU 100-GFHU 150-GFHU

Version SZ MH SJ SZ MH SJ SZ SJ
a 775 1125 870 870 1221 980 1340
b 793 - 858 683 - 1105 -
b1 - 183 - - 203 - 270
c 150 150 150 - 155 185 175
Ød 2“ - 2* - - 2“ -
e 160 280 160 10 200 286 255 290 Pump suction branch of the
f min. 120 - min. 120 min. 120 - min.120 - version “SJ” is with a flange for PN
g 511 - 546 - - 695 - 6, according to the ČSN 13 1201,
h min. 56 - min. 56 - - min. 56 - with raised face.
i 11 - 11 - - 65 -
See the separate dimensional drawing, Fig. 8

j 45 - 45 - - 50 -
~k 241 - 241 - - 294 - Pump discharge branch of the
l 362 - 362 - - 480 - version “SZ” is with a flange for
m - 200 - - 200 - 265 PN 16, according to the ČSN
n - 225 - - 260 - 350 13 1211, with raised face. As
Øo - 4xØ14 - - 4xØ14 - 4xØ14
for the version “SJ”, it is with a
Øp - 455 - - 455 - 455
r - 20 - - 20 - 20 flange for PN 10, according to the
Øs 3xØ18 - 3xØ18 - - 3xØ18 - ČSN 13 1202, with raised face
t 92 - 92 - - 92 - (with the exception of the type
u 406 - 406 - - 463 - 80-GFHU that has got a flange of
v 410 - 410 - - 450 - the discharge branch for PN 16,
z 200 - 200 - - 250 -
according to the ČSN 13 1203).
Ds - DN 100 - - DN 100 - DN 150
Dv DN 80 DN 80 DN 100 DN 100 DN 100 DN 150 DN 150
Dimension “d” – the galvanized
A 140 - 140 - - 190 - pipe 2”, according to the ČSN 42
B 155 - 155 - - 250 -
E 60/60 - 60/60 - - 70/70 -
5710.
F 180 200 180 - 200 250 200
G 180 - 180 - - 210 - Dimensions “v” and “z” relate
- 370 - - 370 - 370 to the base of foot-type discharge
ØH
ØL
- 4xØ40 - - 4xØ40 - 4xØ40 elbow; the base ground plan is
R min. 600 - min. 650 - - min.750 - marked with dashed lines.
S min. 620 - min. 700 - - min.900 -

7
4.0 transport and storage The pump can be connected only to the mains
whose values of voltage and frequency conform to
the data given at the electric motor rating plate. The
ATTENTION! pump can be connected to the mains conforming
to respective and valid regulations. The pump shall
Pump can be transported in vertical and/or be protected from over-current with time-current
horizontal positions. It must be fast anchored to characteristics T1 and T2, as well as from short
prevent its turning-over and rolling-away. circuit with bimetallic thermal receptors being
Hang the pump only on a suspension support, connected to the pump control circuit. The thermal
never subject the cable to axial tension! bimetallic receptor is provided with a circuit-
opening contact and it is possible to connect it to
In frosty weather it is necessary to keep the pump the control circuit with max. voltage 250V. Other
submerged in a pumped liquid that cannot get fro- voltage is available on request.
zen or lift the pump and dry it. If it happens that Over-current protection shall be set to the pump
residues in water have frozen in the hydraulic space rated current that is given in the rating plate.
it is necessary to submerge the pump in a liquid,
never use flame for defrosting. The pump set must be disconnectable from the
During the pump long-time storage or its outage it mains with the aid of a device that is provided
is necessary: with opening contacts at all poles, so the complete
· Turn the rotor from time to time for several times disconnection is secured in terms of overvoltage
(perhaps every two months) to prevent sticking- of the Category III. This equipment must be
together with the wear rings of mechanical seal, installed into a stationary line in accordance with all
when storing longer than 6 months it is inevitable; regulations valid for lines.
· Place the pump in a dry room After assembly it is necessary to measure the pump
insulation condition, as well as electric equipment
After a longer storage or long-time outage it is (2 MΩ at least) and re-check connection of a
necessary to re-check the pump in the same way protective earth conductor, including retightening
as before putting the new pump into operation. all terminal connections. The pumps that are
operated shall be controlled regularly. Connection
5.0 MAINS CONNECTION diagram of the supply lead in the pump is according
to the Fig. 9.

Only a specialist qualified in electrical

engineering is allowed to connecting the
pump to mains.

1 – Stuffing box inlet

2 - Stuffing box bushing
3 – Two sensors for monitoring electric
motor winding temperature
4 – Six-core conductor
Fig. 9 5 – Electric motor

Single conductor cores and outlets of the electric motor winding are marked with colour and a coloured
tube and they shall be connected to single terminals as follows:
The terminals are marked in this way: U ... black colour W ... dark grey
V ... brown colour T1, T2 ... white colour
green and yellow
Protection core is marked with green and yellow colour and it is longer than other cores by 50 mm, at
least.
8
6.0 pump assembly ATTENTION!
ATTENTION! Jerking can be very strong with large and heavy
pumps!
1. Never work alone;
2. Detect presence of toxic gases; 7.2 Operation
3. Use safety belts, ropes or gas masks, During its operation the pump does not need any
minimize a possibility of drowning; servicing.
4. Before beginning any welding works It is necessary to avoid the discharge hose
eliminate any explosion hazards; bending (or even breaking).
5. Prevent any electrical accidents; These pumps need minimum maintenance during
6. Keep the lifting gear in top condition; their operation.
7. Enclose the working space; In frosty weather the pump shall be submerged in
8. Escape way must be always clear. non-freezing liquid, otherwise it would be better to
lift the pump out of a liquid, wash it out and dry it
Lifting gear:
up. In case of some water freezing in the hydraulic
· Suspension device shall be placed right above
space, it is necessary to immerse the pump in
the pump;
water before its putting into operation.
· Never work just under a load.
To prevent the pump running “dry”, it is
recommended by the pump producer to monitor
the minimum level of water.
7.0 OPERATION AND MAINTENANCE
Safety Instructions
7.1 Recommended measures before
putting into operation ATTENTION!
ATTENTION!
· Before starting any works it is recommended to
· Before starting any works it is recommended to re-check whether the pump has been discon-
re-check whether the pump has been discon- nected from mains, and whether it is not under
nected from mains, and whether it is not under voltage (it is also valid for the alarm circuit);
voltage; · Neutralize the pump before disassembly, as well
as single parts after dismounting;
· Avoid any risk to health or life, observe personal
hygiene;
· Re-check the equipment condition whether its · Use a safety helmet, protective spectacles, safety
cable is undamaged, as well as its electric protec- shoes;
tion; · Avoid splashing a liquid dangerous to health, if it
· If the supply lead was damaged, it must be re- happens it is necessary to ensure first-aid treat-
placed by the producer, their service engineer or ment:
another qualified person to avoid any hazardous Eyes – flush with fresh running water
conditions; over a period of 15 minutes and seek
· When a new pump is putting into operation or medical advice;
after the pump longer operational shutdown it is Skin – Get out splashed-up clothing,
recommended to turn the rotor over for several wash skin with soap and water, and
times; seek medical advice.
· Re-check oil charge in the pump; It is necessary to observe all generally valid
· Re-check the rotor right direction of rotation – regulations as regards safety and hygiene of work,
suspend the pump on a rope and switch the elec- as well as by-laws of the operator.
tric motor for very short time. If the pump direc-
tion of jerking is opposite to direction of the arrow 7.2.1 Inadmissible methods of application
marked on the pump, the direction of rotation is - Pump must not convey other liquids than water
correct. If the sense of rotation is not correct, it is - Pump must not be used in explosion hazard
necessary to interchange any of two phases. environments
- Pump must not convey water containing acids,
lyes, carbon, sea water, chemicals, and so on

9
- Pump must not work dry or with the opposite Turbine oil TB 32 is used there.
sense of rotation
- Pump has got clear purpose of using specified ATTENTION!
by its name, design and application defined in
this section and other purpose of its using
Beware of overpressure!
cannot be supposed either advisedly,
When dismantling plugs of the motor and oil
accidentally or due-to ignorance.
compartments it is recommended to cover plugs
by a cloth to prevent splashing
7.2.2 Analysis of residual risks
- Due-to declared throughput rate of the Oil condition
pump hydraulic part it is not possible to · O il for inspection is to be sucked up from the
avoid absolutely the access to the impeller oil cup bottom after dismantling the hexagonal
space. That is why it is needed to observe plug (916);
all warnings given in the sections 7.1 and · I nspection of the oil charge quality can also
7.2 when handling the pump, recheck its show the mechanical seal condition;
disconnection from mains and simultaneously · Permissible
 leakage is 0.05 ml/h;
prevent its unexpected switching-on. The If water gets into oil (a white emulsion can be
same measures should be taken with the formed), it is recommended to leave it standing,
workmanship versions MH and SZ namely exposed to air, because water will separate
when the service personnel are moving in the like that, and then water will drop to the tank
sump where the pump is installed. bottom. Oil charge (upper part is without any
water) can be used once again;
7.3 Scope of checking · I f there is a strong emulsion or too much water
Namely after the mechanical seal replacement or it is necessary to change oil charge for a new one;
its repairing oil condition and quantity and the · Re-check oil after week-long operation;
electric motor compartment are to be checked with · I f water occurs in the oil compartment
the new pump, as well as with an older one after repeatedly, it means, that the plug seal ring
the lapse of 20 – 30 working hours. (400.1) is defective, or the plug (916) has not
And further, it is necessary to carry out checks been tightened enough, the bearing housing
and preventive inspections to guarantee the pump (350), or the wear “o”-ring (412), and/or the
faultless operation and extend the pump service- mechanical seal lower part (433) have been
life. These checks and inspections shall be carried damaged.
out once a year, at least, under hard conditions
and long-term continuous service even more Motor compartment inspection
frequently, namely with the pumps of the “SJ” · Disassemble the cheese head check screw with
workmanship version. internal hexagon (901);
· Re-check whether water or oil is not in the motor
Regular checks and preventive inspections compartment;
· Inspection of oil quantity and condition;
· Inspection of electric motor compartment (water ATTENTION!
occurrence); Beware of overpressure!
· Inspection and check of screwed /threaded joints
(retightening); Inspection of the volute and impeller condition:
· Inspection of condition of suspensions and chains · Wear inspection – if any drop of hydraulic param-
(retightening and rusting through); eters was found out, it is necessary to replace the
· Inspection of condition of the volute and the im- decisive elements;
peller; · If a gap between wear rings of pos. 502.1, 502.2
· Inspection of a lead-in cable; is larger than 2 mm it is necessary to replace the
· Inspection of the motor insulation condition; rings
· Inspection and re-lubrication of bearings. Inspection of lead-in cable
Inspection of oil charge
· Put the pump in its vertical position; · It is necessary to re-inspect insulation condition;
· Dismount partly the hexagonal plug (916). If oil is · Cable installation must be without any sharp
pouring out of the plug its quantity is sufficient, bends and deformations due-to compression.
if it is not pouring out it is necessary to re-fill it.

10
Motor insulation condition Replacement of impeller
· Resistance value between phases and the frame
must be greater than 2 MΩ in their cold state. ATTENTION!
Worn impeller has got tool sharp edges, there is
Inspection and re-lubrication of bearings
a risk of injury!
To extend service life of bearings – namely with
Remove the motor part from the volute (bolt nuts
the pumps 100-GFHU in the version “SJ” operated 902) and lift a bit. Loosen the impeller nuts (922),
in a dry sump, it is necessary to re-check lubricant remove the impeller with the aid of a forcing-off
in the upper bearing, or re-fill plastic lubricant LV- device.
2-3 after lapse of 2,500 working hours. (Fill in only
one third of lubricant volume between the bearing ATTENTION!
rings). For this purpose it is necessary to dismount After dismounting it is inevitable to protect the
the cover of the terminal board compartment mechanical seal from damage
(160), and then remove the upper bearing housing
Impeller assembly
(352) with the aid of screws. After re-assembly
of the cover of the terminal board compartment · Inspect the shaft end, whether it is clean and free
it is necessary to re-check tightness (the motor of burrs. Re-check, whether the key in the key-
compartment pressurizing), namely in the case way is tight enough, and whether the mechanical
of the pump endangering due-to its flooding. If seal is in its correct position. Lubricate the impel-
there are some uncertainties as for the bearing re- ler hub and the shaft end and slide a new impeller
lubrication, please contact the authorized contract on. Assembly can be easier if the impeller has
service centre. been warmed up to 100°C. Re-check, whether
the rotor together with the impeller rotate free.
Complete motor part assembly which includes
the impeller and the volute (Do not forget to
8.0 REPLACEMENT OF COMPONENT mount the “o”-ring – 412).

PARTS It is allowed to carry out solely the above

mentioned interventions. Other interventions can
Oil change
be carried out solely by the pump producer or
· Suck the oil out with a hand pump. Sucking hose an authorized contract service centre, and/or the
must touch the oil cup bottom. operator by agreement with the producer and
ATTENTION! under specified conditions.
Together with the pump, a wrench with a handle
If an overpressure and water in oil were found for loosening the impeller nut is delivered.
out when unscrewing the plug, it is necessary
to change the oil. After lapse of 24 hours it is
inevitable to re-check the oil condition.
Put a new packing under the plug with every
handling. For filling-up it is recommended to use
the turbine oil in the amount of 2.6 l (80-100
GFHU), 4.5 l – (150-GFHU).
Replacement of wear rings
· It is carried out in such a case that the gap be-
tween the rings is larger than 2 mm.
Replacement of volute ring (502.2)
· Remove the motor part from the volute (the bolt
nuts 902), the old wear ring is to be ground off
or milled off, a new ring shall be struck on with
using wooden pads.
Replacement of impeller ring (502.1)
· Remove the motor part from the volute (bolt nuts
902), lift a bit, and the ring can be struck down
and/or ground off. A new ring shall be warmed up
and slid on.

11
 Table 3

Pump type 8O-GFHU 10O-GFHU 150-GFHU

102 Volute V9-7007 MH 1 - - - -
102 Volute VO-1494 SZ,SJ 1 V0-1413 1 V9-7226 1
160 Cover of terminal board compartment V805 968 1 V805 979 1
162 Suction cover - - . . V802 902 1
180 Bottom of oil cup V804 959 1 V804 960 1 V806 040 1
230 Impeller V9-7084 1 V9-7078 1 V9-7231 1
321 Bearing CSN 02 4640 6303Z 1 6306Z 1
323 Bearing CSN 02 4665 3208 1 3308 C3 1
350 Lower bearing housing V9-9748 1 V9-9774 1 V9-9851 1
352 Upper bearing housing V805 959 1 V805 980 1
360 Bearing cover V533 957 1 V534 342 1
400.1 Packing CSN 029312.2 18x24 1
400.2 Wear ring CSN 02 9312.2 10x16 1
412 Ring CSN 02 9281.2 160x3 1 200x5 1
412.1 Ring CSN 02 9281.2 190x5 1 260x5 1 280x5 1
412.2 Ring CSN 02 9281.2 240x3 2 250x3 1 300x3 1
412.3 Ring CSN 02 9281.2 260x3 1 320x3 1
412.4 Ring ČSN 029281.2 - - - - 320x3 1
433 Mechanical seal 2Z-SP-KK-28 V805 831 1
463 Cover sheet V537 410 1 V537 409 1
502.1 Impeller wear ring V518 845 1 V519 034 1 V520 906 1
502.2 Volute wear ring V518 844 1 V518 850 1 V520 907 1
576 Handle V726 538 1 V725 953 1 V728 011 1
V9-9850 *)
811 Stator body V900 436 1 V900 437 1 V904 048 **) 1
813 Eletric motor HOC 132 S 04 1 160 M 04 1 180 L 06 1
V723 834 *)
818 Rotor V723 591 1 V723 645 1 V735 940 **) 1
824 Cable H07RN - F 6G 1,5
826 Bushing yoke V527 389 1
826.1 Bushing insert V115 942 1
834 Bushing V720 539 1
835 Complete terminal board V520 311 1
839 Earthing clip V517 142 1
900.1 Bolt V116 553 8 V107 778 8
900.2 Bolt V116 725 3 V107 778 3
900.3 Bolt M 8x30 V108 713 2
900.4 Suspension screw V116 892 2
901 Screw CSN 02 1103.2 M6x12 1 M 10x16 1
901.1 Check screw V114 926 1
902 Screw CSN 02 1176.9 M 10x35 8 M 10x40 8
902.1 Screw CSN 02 1176.2 M8x20 3
902.3 Screw CSN 02 1178.2 M8x25 2
902.4 Screw ČSN 021176.9 - - - - M10x25 8
904 Screw CSN 02 1151.9 M 6x16 2 M6x20 2
916 Plug V116 491 1
922 Impeller nut V109 685 2
932 Retaining ring CSN 02 2930 17 1 30 1
932.1 Retaining ring CSN 02 2930 40 1
940 Key CSN 02 2562.9 8x7x25 1

*) For pumps produced till the year 1993

**) For pumps have been produced since the year 1993

12
9.0 SPARE PARTS
All parts of the pumps are replaceable.

When ordering the spare parts and for the purpose

of other negotiations it is necessary to give:
· Pump type
· Pump serial number
· Correct numeric and nominal designation of parts
(tab. 3).

Pump type and its serial number are given in the

rating plate that is attached to the pump.

Fig. 10

10.0 notes prepared to help you prevent problems

as well as deal with them
Problem Cause of problem Measures
1. Pump cannot be started up, its 1.1 Source is dead – absence of 1.1 Correct the fault (a specialist
motor is quiet. voltage. qualified in electrical engineering).

1.2 Fuse burn-out or energization 1.2 Correct the fault (a specialist

of overcurrent relay. qualified in electrical engineering).
1.3 Bimetal switches in winding 1.3 Let the pump cool down and then
are switched out. switch it on again.

1.4 Interrupted power supply to 1.4 Correct the fault (a specialist

the motor. qualified in electrical engineering or
an authorized service centre).
2. Pump cannot be started up, the 2.1 One of the fuses is burnt-out. 2.1 Correct the faults between the
motor is buzzing. Power supply to one of the phases mains and a cable (a specialist
has been interrupted. qualified in electrical engineering),
other defects shall be corrected by
an authorized service centre.

2.2. Impeller is locked-up due-to 2.2 Re-check, whether the rotor can
solids entering the space between be turned freely. If not, remove the
the impeller and the volute. solids – dismantle the impeller, and
perhaps even the volute.
3. Pump has started running, but 3.1 Reverse sense of motor rotation. 3.1 Repair.
volume rate of flow is too small and 3.2 Partly clogged pipeline. 3.2 Clean up.
the running is sometimes noisy. 3.3 Excessive worn impeller. 3.3. Replace.

13
 3.4 Pump is working at operating 3.4 It is necessary to change the
point in front of its work area. discharge line, and/or use a pump
with a higher delivery head.
4. Pump is running, but volume rate 4.1 Pump is working at the operating 4.1 It is necessary to use a pump
of flow is too big and the running point behind its work area. with a smaller delivery head, and/
is noisy. or change the pipeline resistance
characteristic, e.g. with the discharge
throttling-down a bit.
5. Pump has started running, volume 5.1 Excessive worn and thus 5.1 Replace.
rate of flow is correct. Excessive unbalanced impeller.
vibration of pump, its running is too
noisy.
6. Fuse burn-out. 6.1 Mains cut-off. 6.1 Correct the fault (a specialist
qualified in electrical engineering).

6.2 Voltage drop in mains. 6.2 Correct the fault (a specialist

qualified in electrical engineering).

6.3 Undersized mains. 6.3 Correct the fault (a specialist

qualified in electrical engineering).

7. Over-current protection of motor 7.1 Incorrectly set value of the 7.1 Set at ljm(rated) (a specialist
switches off. overccurent relay. qualified in electrical engineering).
7.2 Motor overload due-to rotor 7.2 Re-check, whether the rotor can
“braking” caused by a solid be turned freely. If not, remove the
penetrated between the impeller and solids – dismantle the impeller, and
the volute. perhaps even the volute.
8. Water and/or oil in the motor 8.1 Re-tighten all loose screws. 8.1 Re-check after the lapse of 24
compartment. working hours, in case of repeated
leakage it is necessary to correct the
fault in an authorized service centre.

11. DELIVERY SCOPE

11.1 Workmanship version “SZ” 11.3 Workmanship version “SJ”
· The pump in its assembled state with a cable; · The pump in its assembled state, with its base
· Flange of a lowering gear with a guide/pilot sleeve and a suction flanged elbow, with a cable;
on the pump being bolted to the pump discharge · Anchor bolts – 4pcs;
branch; · Tool-kit – 1pc of a wrench for the impeller nut + a
· Delivery elbow, including 4 pieces of anchor handle.
holding-down bolts;
· Tool-kit – 1pc of a wrench for the impeller nut + As an integral part of every delivery of this pump
a handle. there are Service and assembly instructions and
the Certificate of warranty.
11.2 Workmanship version “MH”
· The pump in its assembled state with a cable;
· Discharge elbow; 12.0 WARRANTY
· Hose 10m (on request);
· Tool-kit – 1pc of a wrench for the impeller nut + Time duration of the warranty, as well as condi-
a handle, and 1pc of the wrench 100/75, ON 38 tions of warranty are given in the certificate of war-
9450 (only for the 100-GFHU type). ranty, and/or in the contract of purchase. Within

14
the warranty period solely the manufacturing plant, 13.0 list of authorized
and/or an authorized service centre – see the
Certificate of Warranty - are in capacity to carry service centres
out dismantling and/or repairs – see the Certificate
of Warranty. List of authorized service centres is given in the
Certificate of Warranty.

14.0 guidelines on disposal of waste

Directions to disposal of waste generating during life cycle of the pump (by course of § 10, Cl. 3 of the
Law of Wastes No. 185/2001 of the Code of Law, as amended).

1. Component parts of industrial pumps

1)
Sort of waste Kode Category Methold of disponal 1)
See the Public Notice
No. 381/2001 of the Code
Waste of electrical and Other waste –
16 02 14 O of Law, in which the
electronic devices - Utilizable waste Catalogue of waste was
scrapped/disabled parts – after sorting it is published
necessary to hand 0 – Other waste
Paper and/or cardboard 15 01 01 O it over to a person N – Hazardous waste
packages authorized for
Other scraped devices – purchase of waste
17 04 07 O or secondary raw
2)
attention !
metallic components of
Polytetrafluoroethylene
pumps (without any oil material.
(Teflon, PTFE) shall not
remains
be incinerated elsewhere
Other scraped devices – 16 02 16 O Other waste – it than in a waste incineration
non-metallic components is necessary to plant due to their toxicity!
of pumps (e.g. of carbon, collect and hand
carbide, ceramics) it over to a waste
dump operator.
Other scrapped materials
16 02 16 O
Other waste – it
– rubber elements of is necessary to
pumps collect and hand
it over to disposal
Wood packing
15 01 03 O in a waste
incineration plant.
Plastic packages– foil
15 01 02 O
of PE
Small plastic things 2)
16 02 16 O

Other motor, gearbox Hazardous waste

13 02 08 N
and/or lubrication oils – it is necessary
to collect and
Solvents and their hand it over to
mixtures with 14 06 01 N
14 06 02 disposal by an
preservative products authorized person.
14 06 03
(except of organic-
decomposable)

15
15.0 book of records
Latest maintenance Pump workplace Notes Signature

Date Serial number

Při objednávce náhradních dílů je nutné uvést výrobní/sériové číslo

čerpadla vyznačené na údajovém štítku, typ čerpadla, posici a název
součástky.

We reserve the right to alter data, text and illustrations without prior notification.

16
SIGMA 1868 spol. s r.o.
783 50 Lutín
Czech Republic
Tel.: +420 585 651 302
Fax: +420 585 651 339
www.sigma1868.cz

TD 51404 1011