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    Ambuja Cements Limited Unit-Rabriyawas: Work Instruction For Shifting of Scaffolding Pipe/jali by Electric Winch

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    Santanu Pachhal
    This document provides a standard operating procedure for shifting scaffolding pipes or grating using an electric winch at Ambuja Cements Limited's Rabriyawas unit. It outlines the purpose, scope, responsibilities, required tools, manpower, safety procedures, and communications. The key steps are to place the pipes/grating on wooden sleepers, attach a wire rope sling and D-shackles, attach guide ropes, lift slowly with the winch while pulling the ropes to avoid impacts, and place the load at the desired floor level. Personal protective equipment like safety helmets and shoes must be worn, and hazards include dust exposure, slips/trips/falls, and falling objects.

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    Ambuja Cements Limited Unit-Rabriyawas: Work Instruction For Shifting of Scaffolding Pipe/jali by Electric Winch

    Uploaded by

    Santanu Pachhal
    16 views3 pages
    This document provides a standard operating procedure for shifting scaffolding pipes or grating using an electric winch at Ambuja Cements Limited's Rabriyawas unit. It outlines the purpose, scope, responsibilities, required tools, manpower, safety procedures, and communications. The key steps are to place the pipes/grating on wooden sleepers, attach a wire rope sling and D-shackles, attach guide ropes, lift slowly with the winch while pulling the ropes to avoid impacts, and place the load at the desired floor level. Personal protective equipment like safety helmets and shoes must be worn, and hazards include dust exposure, slips/trips/falls, and falling objects.

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    This document provides a standard operating procedure for shifting scaffolding pipes or grating using an electric winch at Ambuja Cements Limited's Rabriyawas unit. It outlines the purpose, scope, responsibilities, required tools, manpower, safety procedures, and communications. The key steps are to place the pipes/grating on wooden sleepers, attach a wire rope sling and D-shackles, attach guide ropes, lift slowly with the winch while pulling the ropes to avoid impacts, and place the load at the desired floor level. Personal protective equipment like safety helmets and shoes must be worn, and hazards include dust exposure, slips/trips/falls, and falling objects.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    16 views3 pages

    Ambuja Cements Limited Unit-Rabriyawas: Work Instruction For Shifting of Scaffolding Pipe/jali by Electric Winch

    Uploaded by

    Santanu Pachhal
    This document provides a standard operating procedure for shifting scaffolding pipes or grating using an electric winch at Ambuja Cements Limited's Rabriyawas unit. It outlines the purpose, scope, responsibilities, required tools, manpower, safety procedures, and communications. The key steps are to place the pipes/grating on wooden sleepers, attach a wire rope sling and D-shackles, attach guide ropes, lift slowly with the winch while pulling the ropes to avoid impacts, and place the load at the desired floor level. Personal protective equipment like safety helmets and shoes must be worn, and hazards include dust exposure, slips/trips/falls, and falling objects.

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 3

    Ambuja Cements Limited

    Unit- Rabriyawas

    Classification: Standard Operating Procedure Page.: 2 Nos


    SOP No.: ACL-WI-KL-009 Rev. No. 00
    Originating Department: Production Revised Date of Issue: 01.10.2018
    Prepared By: (Team
    Anil K Chordia, S P Gautam, Manish Ranjan, S S Singh
    Members)
    Approved By:
    V Saxena
    Plant Head/ HOD
    SOP: Work Instruction for shifting of scaffolding pipe/jali by Electric Winch
    Permit to Work Requirements: Yes
    Mandatory PPEs: Safety Helmet, Safety goggles, Nose Mask, Reflective jacket, Safety Shoes, Ear plugs
    Related Hazards:

    1.Exposure of dust
    2.Slip /Trip /Fall from stairs
    3.Caught in under and between the equipement/parts.
    4.Falling object
    5.Power failure
    Consequences of the deviation:

    1. Respiratory Problems
    2. Injury fracture due to hit of material /slip and trip
    3. Electric shock

    01. Purpose: The Purpose of this SOP is to comply with applicable regulatory requirements and to
    identify the precautions and general safety rules that should be followed when doing the Job.

    02. Scope: This SOP applies to all persons associated with ACL (employees, contractors, workmen)

    03. Abbreviation:

    SOP: Standard Operating Procedure

    HOD: Head of department

    ACL: Ambuja Cements limited

    PPE: Personal Protective Equipment

    04. Accountability: Section In-charge/ Engineer/Shift manager/Patroller/Attendant


    B-03.2_Register - Standard Department: Production Page No. 1
    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas
    05. Responsibility: HOD

    06. Tools & Tackles:

     Wire rope sling 1 No , 6.0 mtrs long –Capacity – 2 MT


     D-Shackle 2 Nos - Capacity – 2 MT
     Nylon rope 2 nos , 120 mtrs long, 10 mm dia
     Wooden Sleeper , 4 Nos , 100x100x2000 MM

    07. Manpower Requirements: 03

    08. Results & Acceptance: Working person will not get injured during feeding

    09. Frequency of Realization: As per requirement

    10. Step by Step Procedure:

     Place 20-30 pipes/jali at ground floor on wooden sleeper below the winch hook.
     Tie wire rope sling at the same distance from both of pipe/jali.
     Fix 2 nos D-shackles in eye of wire rope sling
     Check the tightness of sling over pipes
     Tie two nylon ropes at both ends of sling.
     Fix the winch hook in center of sling.
     Guide the operator to lift the load slowly.
     Pull the nylon rope to avoid hitting of load with PH wall.
     Stop the winch where pipes/jali is to be unloaded.
     Keep the nylon rope loose.
     Catch the nylon rope & pull the load inside the floor.
     Start inching the winch to place the load inside floor on wooden sleeper.
     Unlock the D-Shackles & storing pipes/jali at floor.
     Repeat the procedure for next shifting.

    11. Communications:

    Awareness information which can inspire work men towards behavioral safety to achieve zero harm
    should be given by TBT, Monthly safety meetings etc.

    12. Amendment Details

    Date Rev Change Reason - Change Changed by

    B-03.2_Register - Standard Department: Production Page No. 2


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas

    B-03.2_Register - Standard Department: Production Page No. 3


    Operating Procedure

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