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    Ambuja Cements Limited Unit-Rabriyawas

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    Santanu Pachhal

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    © All Rights Reserved
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    Ambuja Cements Limited Unit-Rabriyawas

    Uploaded by

    Santanu Pachhal
    115 views8 pages

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    © © All Rights Reserved

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    115 views8 pages

    Ambuja Cements Limited Unit-Rabriyawas

    Uploaded by

    Santanu Pachhal

    Copyright:

    © All Rights Reserved
    Download as DOCX, PDF, TXT or read online from Scribd
    Download as docx, pdf, or txt
    of 8

    Ambuja Cements Limited

    Unit- Rabriyawas

    Classification: Standard Operating Procedure Page.: 2 Nos


    SOP No.: ACL-WI-KL-001 Rev. No. 00
    Originating Department: Production Revised Date of Issue: 01.03.2018
    Prepared By: (Team
    Anil K Chordia, S P Gautam, Manish Ranjan, S S Singh
    Members)
    Approved By:
    V Saxena
    Plant Head/ HOD
    SOP: Work Instruction for Belt Conveyor discharge chute cleaning job.
    Permit to Work Requirements: Yes
    Mandatory PPEs: Safety Helmet, Safety goggles, Nose Mask, Reflective jacket, Safety Shoes
    Related Hazards:

    1. Exposure to dust
    2. Slip /Trip /Fall from stairs
    3. Caught in under and between the equipment/parts.
    4. Exposure to high temperature.
    5. Falling object
    6. Electric shock
    7. Accidental start of gas /material circuit
    8. Power failure
    Consequences of the deviation:

    1. Respiratory Problems
    2. Injury fracture due to hit of material /slip and trip
    3 Skin damage

    01. Purpose: The Purpose of this SOP is to comply with applicable regulatory requirements and to identify the
    precautions and general safety rules that should be followed when doing the Job.

    02. Scope: This SOP applies to all persons associated with ACL (employees, contractors, workmen)

    03. Abbreviation:

    SOP: Standard Operating Procedure

    HOD: Head of department

    ACL: Ambuja Cements limited

    PPE: Personal Protective Equipment

    04. Accountability: Section In-charge/ Engineer/Shift manager/Patroller/Attendant


    B-03.2_Register - Standard Department: Production Page No. 1
    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas
    05. Responsibility: HOD

    06. Tools & Tackles:


    1. Nylon Sling 2 Nos –5mtr long –Capacity – 5 MT

    07. Manpower Requirements: 02

    08. Results & Acceptance: Working person will not get injured during feeding

    09. Frequency of Realization: As per requirement

    10. Step Procedure:

     Place two pallets of bricks one over other by means of a fork lift truck.
     Tie the sling from bottom base of lower pallet folding it to the top of upper pallet.
     Fix the eye of both the slings on the crane hook.
     Guide the operator to lift the load slowly.
     Place the pallets on the kiln platform and lower the hook at ground again.

    11. Communications:

    Awareness information which can inspire work men towards behavioral safety to achieve zero harm should be given
    by TBT, Monthly safety meetings etc.

    12. Amendment Details

    Date Rev Change Reason - Change Changed by

    B-03.2_Register - Standard Department: Production Page No. 2


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas

    Classification: Standard Operating Procedure Page.: 2 Nos


    SOP No.: ACL-WI-KL-002 Rev. No. 00
    Originating Department: Production Revised Date of Issue: 01.10.2018
    Prepared By: (Team
    Anil K Chordia, S P Gautam, Manish Ranjan, S S Singh
    Members)
    Approved By:
    V Saxena
    Plant Head/ HOD
    SOP: Work Instruction for shifting of brick by Electric Wire Rope Hoist (Rope-Master)
    Permit to Work Requirements: Yes
    Mandatory PPEs: Safety Helmet, Safety goggles, Nose Mask, Reflective jacket, Safety Shoes, Ear plugs
    Related Hazards:

    1.Exposure to dust
    2.Slip /Trip /Fall from stairs
    3.Caught in under and between the equipement/parts.
    4.Exposure to high temperature.
    5.Falling object
    6.Electric shock
    7.Accidental start of gas /material circuit
    8.Power failure
    Consequences of the deviation:

    1. Respiratory Problems
    2. Injury fracture due to hit of material /slip and trip
    3. Skin damage

    01. Purpose: The Purpose of this SOP is to comply with applicable regulatory requirements and to identify the
    precautions and general safety rules that should be followed when doing the Job.

    02. Scope: This SOP applies to all persons associated with ACL (employees, contractors, workmen)

    03. Abbreviation:

    SOP: Standard Operating Procedure

    HOD: Head of department

    ACL: Ambuja Cements limited

    PPE: Personal Protective Equipment

    04. Accountability: Section In-charge/ Engineer/Shift manager/Patroller/Attendant

    B-03.2_Register - Standard Department: Production Page No. 3


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas
    05. Responsibility: HOD

    06. Tools & Tackles:

     Nylon Sling 2 Nos –5mtr long –Capacity – 5 MT


     D-Shackle 1 No -Capacity – 5 MT

    07. Manpower Requirements: 04

    08. Results & Acceptance: Working person will not get injured during feeding

    09. Frequency of Realization: As per requirement

    10. Step by Step Procedure:

     Place one pallet of bricks by means of a fork lift truck.


     Tie the one sling from one end of bottom base of pallet.
     Tie the other sling from other end of bottom base of pallet.
     Fix the eye of both the slings on the D-shackle & hook of hoist.
     Guide the operator to lift the load slowly.
     Place the pallets on the kiln platform and lower the hook at ground again.

    11. Communications:

    Awareness information which can inspire work men towards behavioral safety to achieve zero harm should be given
    by TBT, Monthly safety meetings etc.

    12. Amendment Details

    Date Rev Change Reason - Change Changed by

    B-03.2_Register - Standard Department: Production Page No. 4


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas

    Classification: Standard Operating Procedure Page.: 2 Nos


    SOP No.: ACL-WI-KL-003 Rev. No. 00
    Originating Department: Production Revised Date of Issue: 01.10.2018
    Prepared By: (Team
    Anil K Chordia, S P Gautam, Manish Ranjan, S S Singh
    Members)
    Approved By:
    V Saxena
    Plant Head/ HOD
    SOP: Work Instruction for shifting of brick by Brick Elevator
    Permit to Work Requirements: Yes
    Mandatory PPEs: Safety Helmet, Safety goggles, Nose Mask, Reflective jacket, Safety Shoes, Ear plugs
    Related Hazards:

    1.Exposure of dust
    2.Slip /Trip /Fall from stairs
    3.Caught in under and between the equipement/parts.
    4.Exposure to high temperature.
    5.Falling object
    6.Accidental start of gas /material circuit
    7.Power failure
    Consequences of the deviation:

    1. Respiratory Problems
    2. Injury fracture due to hit of material /slip and trip
    3 skin damage

    01. Purpose: The Purpose of this SOP is to comply with applicable regulatory requirements and to identify the
    precautions and general safety rules that should be followed when doing the Job.

    02. Scope: This SOP applies to all persons associated with ACL (employees, contractors, workmen)

    03. Abbreviation:

    SOP: Standard Operating Procedure

    HOD: Head of department

    ACL: Ambuja Cements limited

    PPE: Personal Protective Equipment

    04. Accountability: Section In-charge/ Engineer/Shift manager/Patroller/Attendant

    B-03.2_Register - Standard Department: Production Page No. 5


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas
    05. Responsibility: HOD

    06. Tools & Tackles:

     Spade with wooden handle – 02 Nos

    07. Manpower Requirements: 05

    08. Results & Acceptance: Working person will not get injured during feeding

    09. Frequency of Realization: As per requirement

    10. Step by Step Procedure:

     Keep rubber pad below the discharge of elevator to collect the brick.
     Keep two men power at ground floor.
     Keep 3-4 men power at burner platform.
     Start the elevator.
     Place a brick in elevator bucket.
     Collect the brick at burner platform.
     Transport the bricks in such a way that these can be collect easily at burner platform.
     Make the staging of brick.
     Stop elevator after completion of brick shifting.

    11. Communications:

    Awareness information which can inspire work men towards behavioral safety to achieve zero harm should be given
    by TBT, Monthly safety meetings etc.

    12. Amendment Details

    Date Rev Change Reason - Change Changed by

    B-03.2_Register - Standard Department: Production Page No. 6


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas

    Classification: Standard Operating Procedure Page.: 2 Nos


    SOP No.: ACL-WI-KL-004 Rev. No. 00
    Originating Department: Production Revised Date of Issue: 01.10.2018
    Prepared By: (Team
    Anil K Chordia, S P Gautam, Manish Ranjan, S S Singh
    Members)
    Approved By:
    V Saxena
    Plant Head/ HOD
    SOP: Work Instruction for shifting of brick by PH Lifts
    Permit to Work Requirements: Yes
    Mandatory PPEs: Safety Helmet, Safety goggles, Nose Mask, Reflective jacket, Safety Shoes, Ear plugs
    Related Hazards:

    1.Respiratory Problem
    2.Slip /Trip /Fall from stairs
    3.Caught in under and between the equipement/parts.
    4.Exposure to high temperature.
    5.Falling object
    6.Accidental start of gas /material circuit
    7.Power failure
    Consequences of the deviation:

    1. Respiratory Problems
    2. Injury fracture due to hit of material /slip and trip
    3. Skin damage

    01. Purpose: The Purpose of this SOP is to comply with applicable regulatory requirements and to
    identify the precautions and general safety rules that should be followed when doing the Job.

    02. Scope: This SOP applies to all persons associated with ACL (employees, contractors, workmen)

    03. Abbreviation:

    SOP: Standard Operating Procedure

    HOD: Head of department

    ACL: Ambuja Cements limited

    PPE: Personal Protective Equipment

    B-03.2_Register - Standard Department: Production Page No. 7


    Operating Procedure
    Ambuja Cements Limited
    Unit- Rabriyawas
    04. Accountability: Section In-charge/ Engineer/Shift manager/Patroller/Attendant

    05. Responsibility: HOD

    06. Tools & Tackles: Nil

    07. Manpower Requirements: 04

    08. Results & Acceptance: Working person will not get injured during feeding

    09. Frequency of Realization: As per requirement

    10. Step by Step Procedure:

     Take the lift at required floor from where brick to be shifted.


     Place 70-80 bricks in lift gently.
     Close the door of lift.
     Start the lift.
     Stop the lift at required floor where bricks are to be unloaded.
     Remove the bricks from lift cabin & staging at floor.
     Repeat the above procedure for further shifting.

    11. Communications:

    Awareness information which can inspire work men towards behavioral safety to achieve zero harm
    should be given by TBT, Monthly safety meetings etc.

    12. Amendment Details

    Date Rev Change Reason - Change Changed by

    B-03.2_Register - Standard Department: Production Page No. 8


    Operating Procedure

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