LAST UPDATED 13-12-2018

PIPING FLEXIBILITY &

STRESS ANALYSIS
COURSE DURATION: 5 DAYS

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 Piping Flexibility & Stress Analysis

INTRODUCTION
Pipe Stress Analysis is an intensive five-day course designed to give
a thorough understanding of basic and advanced concepts of
process piping stress & flexibility analysis as per ASME B
31.3. Stress analysis is a critical component of piping design
through which important parameters such as piping safety, safety of
related components and connected equipment and piping deflection
can be addressed. It needs good understanding & background
in piping layouts, ASME Code requirements & piping design.

Piping Stress Analysis involves examining the flexibility and stiffness

of a particular piping system under different loading conditions.
Piping stress analysis determines the maximum stresses,
displacements, forces & moments at restraints and suggests
necessary modifications for satisfying the ASME Code Requirements
for limits of sustained, displacement & occasional load allowable
stresses.
WHO SHOULD ATTEND?
Stress analysis helps revising the piping layout and its supports to
avoid high local stresses. The course will discuss different types of Engineers who are responsible
stresses affecting piping flexibility, code criterions, and methods of for performing piping stress
analysis, including simple & comprehensive methods and analysis and others who must
computerized methods. have a good understanding of
its requirements are invited to
The extensive use of case studies and practical exercises during the
attend including
course of the discussion ensures as comprehensive coverage of the
topic as possible.  Piping Design Engineers

All the pipe stress analysis concepts will be examined &  Piping Draftsmen

demonstrated through pipe modeling using pipe stress  Piping Layout Engineers
analysis software to give a detailed insight into the analysis  Pipe Stress & Flexibility
methods & solutions. Engineers
 Demonstration software of
stress analysis will be given
to participants during the
COURSE OBJECTIVES training session, thus a
Upon completion of this course, attendees will be able to: LAPTOP is COMPLUSORY

✓ Apply the piping system stress analysis requirements of ASME

COURSE DURATION
B31.3 to process plant piping systems
✓ Understand how to perform piping flexibility & stress analysis  5 Days Training

✓ Provide solutions to piping loads

✓ Limit piping stresses within the code allowable limits DAILY SCHEDULE
 8:30am - 5:30pm

NOTE ITEMS TO BRING

Demonstration software of stress analysis will be given to  Calculator
participants during the training session, thus a LAPTOP is  Laptop
COMPLUSORY

Stationeries such as pen

and highlighter will be
provided.

www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720

No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
 Piping Flexibility & Stress Analysis

COURSE OUTLINE MODULE: 5 - TYPES OF PIPE LOADING

CONDITIONS
MODULE: 1 - STRESS WORLD
DEFINITIONS  Internal Pressure Stress
 Axial, Hoops & Radial Stresses
 Piping Failure Modes
 Weight Stress
 Why Stress Analysis
 Bending Load due to weight
 Pipe Stress Engineer Scope of Work
 Bending Stress & Moments due to weight of pipe
 Force , Moment & Equilibrium
 Hydro Test Load
 Different Forces on Piping System
 Thermal Expansion Loads (Thermal Modes, Free
 Stress & Strain Thermal Expansion, Imposed Thermal
 Stress – Strain Curve (Typical Behavior of Material) Movements, Temperature Decay, Stress Ranges)
 Modulus of Elasticity, Yield Strength, Ultimate  Occasional Loads (Seismic, Relief Valve
Tensile Strength, Allowable Stress (at “hot” and Discharge, Wind, Steam/Water Hammer)
“cold” conditions, that is, Sh and Sc)
 Code Tables for Allowable Stresses MODULE: 6 - METHODS OF ANALYSIS
 Stress (Axial, Shear , Bending, Longitudinal
Stress due to pressure, Torsion Stress, Hoop  Simplified Analysis (Check as per ASME B 31.3)
Stress, Displacement Stress, Reaction Force)  Comprehensive Methods of Analysis (Charts &
 Piping Systems Classification (Hot, Cold & Cryogenic) Nomographs)
 Installed & Operating Temperatures  Computer Analysis (Static & Dynamic Loads &
Analysis Types)
 Fatigue
 Stress Analysis General Working Procedure
MODULE: 7 - SIMPLIFIED ANALYSIS

MODULE: 2 - FAILURE THEORIES  Simplified Weight Analysis

 Simplified Thermal Expansion Analysis
 Maximum Principal Stress Theory
 Guided Cantilever Method
 Maximum Shear Stress Theory
 Thermal Movement Calculation
 Simplified Seismic Analysis
MODULE: 3 - STRESS CATEGORIES

 Primary Stresses MODULE: 8 - LAYOUT SOLUTIONS FOR

 Secondary Stresses WEIGHT, THERMAL, VIBRATION & WIND
 Peak Stresses LOADS USING NOMO GRAPHS
 Basic Stress Intensity Limits
 Layout Solution for Weight Stress – Continuously
Supported & Branch Pipe Allowable Spans
MODULE: 4 - CLASSIFICATION OF LOADS  Solving Concentrated Loads and Reducing Loads
& CODE REQUIREMENTS on Equipment Nozzles
 Layout Solutions for Thermal Load using force &
 Sustained Loads
Stress Nomographs for Pump and Vessel Piping
 Displacement Loads
 Checking Piping Layout in Pipe Racks
 Occasional Loads
 Checking Piping Layout for Reciprocating
 Pipe Loading Chart Equipment
 ASME B 31.3 Process Piping Code Requirements  Checking Piping Layout for Wind Load
– Limits of Stresses due to Sustained Loads,
Displacement Loads & Occasional Loads.
MODULE: 9 - COMPUTER PROGRAMS &
 Allowable Stresses (Time Independent &
Dependent Stresses) ANALYSIS METHODS
 Local Stresses
 CAESAR –II, CAE PIPE, AUTOPIPE , TRIFLEX
 Basic Solutions to all Piping Loads
 Capabilities
 Method of Analysis
 Minimum Required Load Cases for Computer
Analysis
 Data Required for Stress Analysis

www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720

No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
 Piping Flexibility & Stress Analysis

MODULE: 10 - SUPPORTS & RESTRAINTS MODULE: 12 - SUSTAINED &

DISPLACEMENT LOAD ANALYSIS
 Functions & Selection
 Supports (Rigid & Flexible Support Types)  Sustained Load Analysis (Calculation Methods &
 Restraints (Different Types) Acceptance Criteria)
 Support / Restraint Selection Example  Loads & Design Criteria

 Hanger Selection Example  Pressure Stress

 Maximum Support Spacing Based on Weight,  Weight Stress

Deflection & Natural Frequency Criteria  Weight Bending Moments
 Support Spacing Criteria  Allowable Stress
 Function of each type of Restraints with Example  Displacement Load Analysis (Calculation Methods
Piping Layouts & Acceptance Criteria)
 Loads on Supports  Loads & Design Criteria
 Dynamic Supports (Sway Braces & Snubbers)  Effect of Friction
 Stress Support Symbols  Displacement Stress Range Calculation
 Locating Supports  Allowable Stress Range
 Standard Pipe Support Spans  Considerations for Displacement Analysis
 Pipe Span Reduction Factors  Example Analysis Discussion

 Guide Spacing for Wind Loading  Fixing Problems

 Flexibility Analysis Examples using Kellog Charts,
ITT Grinnel Charts.
MODULE: 11 - PIPING THERMAL
FLEXIBILITY MODULE: 13 - NOZZLE LOADS – PIPING
 Introduction & Purpose of Flexibility STRESSES & EFFECT OF PIPING ON
 What are we trying to achieve EQUIPMENT
 Approach for Piping Flexibility & Support Design
 Load Limitation on Equipments (Rotating &
 Formal Analysis Requirements (Guidelines Stationary)
Whether to Perform Thermal Flexibility)
 What are Equipment Nozzle Loads
 When Detailed Analysis is Needed
 The Piping Effect
 Critical Line List
 Factors that Affect Nozzle Loads
 Required Design Conditions for Piping Flexibility
 Reducing Loads on Equipment Nozzles
Analysis
 Piping Flexibility Temperatures  Typical Piping Layout

 Thermal Fatigue and Cyclic Stress Reduction

Factor - Number of Cycles to be Considered MODULE: 14 - EXPANSION JOINTS
 Providing Additional Flexibility
 Introduction
 Cold Spring
 Types, Application & Selection
 Types of Flexibility (Axial & Bending)
 Pressure Thrust
 Piping Displacement Calculation
 Actual & Free Thermal Expansion Calculation
MODULE: 15 - PIPING VIBRATIONS
 Temperature Range Examples
 Expansion Stress & Reaction Force Calculations  Introduction

 Flexibility & Stress Intensity Factors  Analyzing Vibrating Pipe

 SIF Calculations for Piping Components  Required Natural Frequency of Piping, Frequency
Calculation
 Discussion on Effect of SIF on Piping Stress
 Pipe Supports for Vibration. Supports for
 Elbow Flexibility
Pulsation Dampeners
 Expansion Loops (Types , Sizing, Locating
Supports)
 Leg Required for Flexibility
 Initial Anchor Movements / Nozzle Thermal
Growth Calculations

www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720

No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.
 TRAINER’S PROFILE

MD. KAMAL
Md. Kamal Uddin Ahmed，B.E.( Mechanical Engineering ) is EXPERTISE IN
a Senior Piping & Pipeline Engineer with 15-20 years of ✓ Piping Systems Detailed
progressive & extensive international experience. He is an Engineering
expert in Process, Power Piping & Liquid & Gas
✓ Pipe Stress Analysis
Transmission Pipelines as per ASME & API standards
✓ Pipe Hydraulics
including ASME B1.1, B31.3, B31.4, B31.8, & API 570.
✓ Process Plant Layout
He is a dynamic speaker & master trainer providing knowledge
✓ Pipeline Design & Construction
transfer effectively with interactive style that connects with the
audience. ✓ Pipe Supports
✓ Piping Systems Erection & Testing
Md. Kamal has designed & presented piping design seminars to
piping engineers & designers across India, Qatar & Saudi Arabia. ✓ HVAC Plant Design
He has trained more than 1500 mechanical, chemical, & ✓ Plumbing & Fire Water Piping
petroleum engineers in Piping Engineering, Pipeline Design, Systems
HVAC & Plumbing Systems from different countries including
India, Qatar, Saudi Arabia, Jordan, Turkey, Sudan, Ghana,
Throughout his career, Md. Kamal has
Nigeria, Maldives, United Kingdom, & Thailand.
been providing these expertise for
both new and operating process /
power plants & facility construction
CLIENTS SERVED industry using codes / standards,
software analysis and field experience
Md. Kamal has offered professional training services to many
in arriving at safe, economical piping
corporate including:
designs and solutions to piping
 ORYX GTL Qatar problems.

 ICB Tecnimont, Qatar Petroleum Besides, Md. Kamal has also offered
his services such as:
 RASGAS
✓ Project Management
 Intergraph Consulting
✓ Design / Analysis
 Infotech Enterprises
✓ Construction / Testing / Inspection
 Petrodar Oil & Gas Operating Co. in India & Kingdom Of Saudi
Arabia involving many onshore &
offshore projects.

www.facebook.com/IDCTrainingHouse www.idc-training.com [email protected] +603-8061 5126 / 8061 8720

No.7, Unit 8, Jalan Industri PBP 3, Taman Industri Pusat Bandar Puchong, 47100 Puchong, Selangor, Malaysia.