MM 0416925
MM 0416925
MM 0416925
1-04 1-05 1-06 1-07 1-08 1-09 1-10 1-11 1-12 1-13 1-14 1-15 1-16
C
-Q20 1 3 5 -Q30 1 3 5 -Q40 1 3 5 -Q60 1 3 5 -Q70 1 3 5
-Q80 1 3 5
D
4,5-18A 0,35-1,4A 3-12A 4,5-18A 8-32A 1,5-2,5A
AWG8 GY
AWG8 BL
AWG8 BL
AWG8 BL
17 18
I> I> I> I> I> I> I> I> I> I> I> I> I> I> I>
17 18 I> I> I>
G 3-07
3-08
17 18
3-09
17 18 3-10 17 18 3-11
95 96 95 96 2 4 6
95 96 95 96 95 96
H 3-03 3-10
3-05 3-06 3-08
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
-Q1 1 3 5
J
2 4 6
K
AWG11 GY
AWG11 BL
AWG11 BL
AWG11 BL
AWG14 BL
AWG14 BL
AWG14 BL
AWG14 GY
AWG14 BL
AWG14 BL
AWG14 BL
AWG14 GY
AWG14 BL
AWG14 BL
AWG14 BL
AWG14 GY
AWG8 BL
AWG8 BL
AWG8 BL
AWG8 GY
PE
L1
L2
L3
L
-T80 13
14
M dcok
I
N
+ + - - -
-F10
O 16A 0VDC
4
3
2-02
-1X1 -1X2 -1X2 -1X2 -1X2 -1X2
2
1
P 1 2 3 PE 4 5 6 PE 7 8 9 PE 10 11 12 PE 13 14 15 PE 16 17 18 PE
GNYE
GNYE
GNYE
GNYE
GNYE
GNYE
GNYE
GNYE
R
GY
GY
GY
GY
GY
GY
GY
GY
BN
BN
BN
BN
BN
BN
BN
BN
BK
BK
BK
BK
BK
BK
BK
BK
-W100 -W105 -W106 -W107 -W108 -W110 -W111 -W112
S AWG 11
-L1-L2-L3-PE 4 mm^2
T 380...550V
W1
W1
PE
PE
W1
W1
V1
V1
U1
U1
50...60Hz
PE
PE
V1
V1
U1
U1
U In 60A
+HGU M M M M
3~ 3~
Cooler
V 3~ 3~
EH HP,GR1 1 / 10
2 -01 2 -02 2-03 2-04 2-05 2-06 2-07 2 -08 2-09 2 -10 2 -11 2 -12 2-13 2-14 2-15 2-16
24VDC
A 24VDC(D) -1X3
1-16
29
B 1 1 1 1 1
-F11 -F91 -F92 -F93 -F94
6A 6A 10A 6A 6A
C 2 2 2 2 2
-1X3
-1X3 -1X3 39
D
30 -W300 -X3:49 42
22 24 32 34 12 14
7
E 8-12 FROM PLANT
-W300 -X3:48 EMERGENCY -K102 -K102 -K102
6 STOP BUTTON 21 31 11
8-11 CIRCUIT 2-03 2-03 2-03
F
-W300
-X3:35 -1X3 -1X3
5 EMERGENCY
G -W300
8-11
STOP BUTTON 38 40
-X3:34
4 TO PLANT
8-10 SYSTEM
H
1
-W300
-1X3 -1X3 -1X3 +E3
31 33 34 Check continuity of 24VDC
6-10
+E3
I
CAN Bus -X3:1
-W200 PE
1
-X2:10 6-11 -W200 -W200
J 10 -X3:PE
GNYE
5-03
EMERGENCY
6-11
6-10
6-10
-W200 -W300
-X2:9 STOP BUTTON
9
24VDC
5-03
-X3:111
-X3:5
-X3:110
K
CANH
0VDC
CANL
-W200 -LCM
-X2:2
-X2:1
-X2:8
8 -1X3 -1X3
L 5-03 24VDC XM4.4 PE
5-03
5-03
-W200 EMERGENCY 41 PE
42 44 -1X3 -X2:7 STOP BUTTON
7
M 5-03 24VDC XM4.5 -X10 -X13
WH
-K104
32
BN
-W300
2
-W301
41 PE -W201 -X2:111
W102 -1X4
BN
N CANH
2-04 42 44 CAN1 H XM4.2 BN
5-03
111 -W201
+E2 -1X4
WH
-K103
23
5-03
33
O 41 WH 110 -X2:110
34
14
A2 S11 S12
-W200 -X2:6
-1X3 5 0VDC
-1X3 GND XM4.3 5-03
-K102
-W400
T WH
+CMM-CMMXM4:6
CANL
9-02
-W400
+CMM-CMMXM4:2
U -K102 -K103 -K104 BN
A1 A1 A1 CANH
9-02
-W400
GN 24VDC
V 9-02
A2 A2 A2 +CMM-CMMXM4:5
-W400
+CMM-CMMXM4:1
0VDC -1X3 -1X3 -1X3 YE
X 1-16 9-02
100 101 102 0VDC
Type Title
kg
Chec-
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for license
production
MM0416925
Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 2 / 10
3 -01 3 -02 3 -03 3 -04 3 -05 3 -06 3 -07 3 -08 3 -09 3 -10 3 -11 3 -12 3 -13 3 -14 3 -15 3 -16
-1X3:53
A -1X3 -1X3 -1X3 24VDC
4-01
50 51 52
B
RUN =1 NO ALARM=1
C
13 13 13 13 13 17 17 17 17 17
D
-Q20 -Q30 -Q40 -Q60 -Q70 -Q20 -Q30 -Q40 -Q60 -Q70
-F95 1 18
14 14 14 14 14 18 18 18 18
E 2A 3-03 3-05 3-06 3-08 3-10 1-03 1-04 1-06 1-08 1-10
2
F
G
-1X3 -1X3 -1X3
24VDC
H 44 45 46
GND
DI
DI
AI
AI
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
I
XM1.13
XM1.15
XM2.22
XM2.17
XM1.18
XM1.22
XM1.16
XM2.20
XM2.19
XM1.19
XM1.20
XM3.12
XM1.4
XM1.7
XM3.4
XM3.8
J
K 24VDC LUB OIL BLOWER COOLER HYDRAULIC HEATER LUB OIL BLOWER COOLER HYDRAULIC HEATER LCM
SUPPLY PUMP ON ON COOLER 2 PUMP ON ON PUMP SAFETY SAFETY COOLER 2 PUMP SAFETY GND MODULE
ON SAFETY SAFETY SAFETY ID
L
-LCM LUBRICATION
PUMP
BLOWER COOLER COOLER 2 HYDRAULIC
PUMP
HEATERS
XM3.1
XM1.10
XM3.2
XM2.16
XM1.3
XM1.17
XM1.23
XM1.9
XM1.14
XM2.14
XM2.23
O
DO
GND
GND
DO
DO
DO
DO
DO
GND
12V
5V
P 12 14 22 24 32 34 22 24 32 34 -1X3
-K103 -K103 -K103 -K104 -K104 49
R 11 21 31 21 31
2-04 2-04 2-04 2-04 2-04
A2 A2 A2 A2 A2
X
Y LUB
BLOWER HYDRAULIC OIL
LUB OIL PUMP HEATERS
PUMP COOLER
Z
1 2 1 2 1 2 1 2 1 2
Rev. No Date Name Description Location
3 4 3 4 3 4 3 4 3 4 0 of
+E1
5 6 5 6 5 6 5 6 5 6 Used on Work no Project
1-03 1-05 1-06 1-08 1-10 IC50 MM0410357_0
13 14 13 14 13 14 13 14 13 14 Module Approved for Drawing No
3-02 3-03 3-03 3-05 3-06 Drawn 19.2.04 VV production 23.6.2014VV
21 22 21 22 21 22 21 22 21 22
Mass
Type Title
kg
Chec-
ked 19.2.04 VV for serial
production
for license
production
MM0416925
Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 3 / 10
4 -01 4 -02 4 -03 4 -04 4 -05 4 -06 4 -07 4 -08 4 -09 4 -10 4 -11 4 -12 4 -13 4 -14 4 -15 4 -16
A -1X3:52
-1X3 53 -1X3 24VDC
LUBE OIL LUB OIL
3-15 TEMPERATURE
54 TEMPERATURE
-B10 TANK -B11 RETURN
B 4-20mA 4-20mA
RELEASE CLAMPING
SETTING PRESSURE PRESSURE
C 4-20mA 4-20mA 4-20mA
sign
p p p -B4 -B2 -B5
D
sign
-A11
+CR
sign
2
-A10
1
+
-
+
-
HYD OIL LUB OIL HYD. OIL LUB OIL
E FILTER FILTER LEVEL LEVEL
-W4
-W4
-W4
-W1
-W1
-W1
-W2
-W2
-W2
-W3
-W3
-W3
-W5
-W5
-W6
-W6
-W6
-W7
-W7
+LU
1.11.31.2 2.1 2.2 2.4 3.1 3.2 3.4 4.1 4.34.2 5.2 5.1 6.16.46.2 7.2 7.1
G
H
+XLU1
I
-1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3
J
57 61 58 59 60 PE 55 56 62 63 64
GND
DI
DI
17
AI
AI
AI
AI
DI
DI
K
AI
L 1
XM3.17
XM3.16
XM2.12
XM1.12
XM1.1
XM1.2
XM3.3
XM3.7
XM3.6
XM3.
M
LUB OIL HYD OIL HYD OIL LUB OIL CRUSHER RELEASE LUB OIL CLAMPING
TEMPERATURE OIL FILTER LEVEL LEVEL GND SETTING PRESSURE TEMPERATURE PRESSURE
N TANK STATUS CLEARING PRESSURE RETURN
CLAMPING CIRCUIT UNCLAMPING UNCLAMPING PRESSURING OPEN CLOSE RELEASE HYDRAULIC
PRESSURING CIRCUIT SETTING SETTING HIGH SPEED
O
XM2.1
XM2.2
XM2.8
XM2.10
XM1.8
XM2.5
XM2.6
XM2.7
XM2.9
XM2.13
XM2.15
P -LCM
GND
1
DO
DO
DO
DO
DO
DO
DO
DO
DO
GND
2
10
8
12 14
S
-K104
2-04 11
T -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3 -1X3
65 66 67 68 69 70 71 72 73 PE 74
U
+XLU2
V
1.4 1.2 2.4 2.2 3.4 3.2 4.4 4.2 5.4
-W12
-W12
-W34
-W34
-W56
-W56
-W78
-W78
-W5
X
-SOL1 1 -SOL2 1 -SOL3 1 -SOL4 1 -SOL5 1 -SOL6 1 -SOL7 1 -SOL8 1 -SOL9 1
Y
2 2 2 2 2 2 2 2 2
-W12
-W34
-W56
-W78
-W5
Z
1.3 2.3 3.3 4.3 5.3
+XLU2 0 of
+E1
Used on Work no Project
IC50 MM0410357_0
Module Approved for Drawing No
+LU Drawn 19.2.04 VV production 23.6.2014VV
sol 9 HP4-HP5-HP6 Mass kg
Chec-
ked 19.2.04 VV for serial
production
for license MM0416925
production
Type Title Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 4 / 10
5 -01 5 -02 5 -03 5 -04 5 -05 5 -06 5 -07 5 -08 5 -09 5 -10 5 -11 5 -12 5 -13 5 -14 5 -15 5 -16
C -W200
-1X3:40
2 -X2
2-14 #10207
D 2 -S2 -S15 -S16
11
13
0 1
14
12
0=local
1=remote
Check termination
F resistors
+5V REF
G
DI
DI
DI
DI
-W200
-1X3:39
1 -X2
H 2-15 X1.23 PWR_IN
24VDC 1
2
-R4 1
X1.11
X1.16
X1.12
X1.20
X1.21
I -W201 120Ω
-1X4:111 W202
BN -X2
2-14 CANH BN X1.8 CAN1 H
J -W201 111
-1X4:110
WH -X2 EMERGENCY +5V REF CONTROL POSITION START STOP
2-14 CANL WH X1.7 CAN1 L STATUS SELECTION SEQUENCE SEQUENCE
110
K PE
-X20 X1.15 CAN shield
X1.1 USB D+
#10094
X1.2 USB D-
6
M -H102 1 X3
EMERGENCY
STATUS -DCU
N
2
-WE
-1X3: -W200
O 103
5 -X2
2-14 0VDC X1.22 PWR_GND
5
1
P
10
-W200
-1X3:PE
GNYE -X2
2-14 PE PE
R
GREEN
WHITE
BLACK
ORANGE/WH
GREEN/WH
RED
-W200
-1X3:37
ORANGE
3 -X2
S
GREEN
2-06 #10097 3
-W200
T -1X3:33
9 -X2
2-06 #10198
-W200 9
6
-1X3:32
1
3
7 -X2
U 2-06 #10095 7 EMERGENCY
RESET
USB connector
-S80 11 22 Ethernet
V
13
-S100 RJ45
EMERGENCY
BUTTON
PINS 4,5,7 AND 8
14
X -W200 12 21
-1X3:31
8 -X2
2-06 ER 8 NO CONNECTION
Y -W200
-1X3:34
10 -X2
2-06 #1370
Z -W200 10
-1X3:36
4 -X2
2-06 #10093 4
Rev. No Date Name Description Location
+E1 0 of
+E2
Used on Work no Project
IC50 MM0410357_0
Module Approved for Drawing No
Drawn 19.2.04 VV production 23.6.2014VV
Mass
Type Title
kg
Chec-
ked 19.2.04 VV for serial
production
for license
production
MM0416925
Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 5 / 10
6 -01 6 -02 6 -03 6 -04 6 -05 6 -06 6 -07 6 -08 6 -09 6 -10 6 -11 6 -12 6 -13 6 -14 6 -15 6 -16
A 380...550VAC 50...60Hz
L1
L2
B L3
D
X/X A
E
I
Check termination
-F? resistors
J
-GCM
K SUPPLIED BY
25 26 27 28 7 10 11 A1 A2 XM4.7 CAN2 H
METSO S1 23 L1 L1 L2 L3 A1 A2 -R3
L 1 -T11 XM4.8 CAN2 L
-T10 120Ω
800/5A 24
L1 4-20mA -W301 W302
M 2 N -1X4:111
-X3
BN
S2 3 4 5 6 8 9 12 1 2 2-13 XM4.2 CAN1 H
CANH 111 BN
-W301
-1X4:110
WH -X3
N 2-13 XM4.6 CAN1 L
CANL 110 WH
-X30 PE
O +MCC 1 3 5 -X3
CRUSHER MAIN -K? XM4.5 24VDC
P -1X3:38 -W300 2
CONTACTOR -X3
2 4 6 24VDC 1
2-12 XM4.4 24VDC
1
R -W300 -K3
-1X3:PE A1
GNYE -X3
2-12 PE
S +E1 PE
WH
GN
A2
BN
YE
V
AI
7-04 12
11
21 24
X 7-06 22
31 34
XM1.11
XM1.12
7-08 32
Y 41 44
7-12 42
Z CRUSHER
-GCM POWER
Rev. No Date Name Description Location
of
0 +E3
Used on Work no Project
IC50 MM0410357_0
Module Approved for Drawing No
Drawn 19.2.04 VV production 23.6.2014VV
Mass
Type Title
kg
Chec-
ked 19.2.04 VV for serial
production
for license
production
MM0416925
Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 6 / 10
7 -01 7 -02 7 -03 7 -04 7 -05 7 -06 7 -07 7 -08 7 -09 7 -10 7 -11 7 -12 7 -13 7 -14 7 -15 7 -16
-X3 -X3 -X3
A 7 8 9
14
1
8
-W31 -W31 -W31
C -S? -S?
11
13
-K? -Q? -K? -Q? -S? -B? -K? -K? -A? -K? -Q? -S? -B? -B? -B?
14
12
D
+MCC If external
E process stop
-F30 1
not used
F 2A
20
10
12
13
15
16
17
18
19
11
2
6
3
9
-W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31 -W31
2
G -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3
24VDC
10 11 12 13 14 15 50 16 17 18 19 20 21 22 23 24 25 26
GND
H
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
DI
AI
DI
DI
DI
DI
I
XM1.13
XM1.14
XM1.15
XM1.17
XM1.19
XM1.20
XM3.17
XM2.15
XM2.16
XM2.17
XM2.18
XM2.19
XM2.20
XM3.16
XM1.2
XM1.3
XM1.4
XM3.5
XM1.7
J
24VDC FEEDER FEEDER FEED FEED FEED FEED CRUSHER END OF CRUSHER PROCESS PROCESS DISCHARGE DISCHARGE DISCHARGE DISCHARGE BELT METAL
K SUPPLY ON SAFETY CONVEYOR CONVEYOR CONVEYOR CONVEYOR RUNNING CRUSHER OVERLOAD START STOP FEEDBACK CENTRE FAULT FIELD FAULT CONVEYOR SCALE DETECTOR
FEEDBACK CENTRE FAULT FIELD FAULT SPEED FEEDBACK START SPEED
XM1.1
XM3.11
XM3.1
XM2.12
XM2.8
XM1.10
XM3.2
XM3.8
XM2.14
XM2.5
XM1.16
XM2.13
XM2.9
XM2.6
N
AI
PWM
GND
GND
GND
5V
12V
DO
DO
DO
DO
DO
DO
GND
AI
P
-X3 -X3 -X3 -X3 -X3
27 28 30 31 29
R 12 14 22 24 32 34 42 44
-K3 -K3 -K3 -K3
S 11 21 31 41
6-13 6-13 6-13 6-13
V A2 A2 A2 A2 A2 A2
Mass
Type Title
kg
Chec-
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MM0416925
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CIRCUIT DIAGRAM
EH HP,GR1 7 / 10
8 -01 8 -02 8-03 8-04 8-05 8-06 8-07 8 -08 8-09 8 -10 8 -11 8 -12 8-13 8-14 8-15 8-16
13
12
10
16
15
11
1
9
3
-W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30 -W30
I
K if not
-X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 -X3 connected
46 47 44 45 42 43 40 41 38 39 36 37 34 35 48 49 to plant
L
6
4
7
-W300 -W300 -W300 -W300
connect
+E1-1X3:33
+E1-1X3:34
X3:48 to X3:49
+E1-1X3:31
14
12
14
12
+E1-1X3:30
M 14 14 14 14
2-06
2-06
2-06
2-06
-K30 -K31 -K32 -K33 -K34 -K35
7-10 7-08 7-12 7-06 7-04 7-09
11
11
11 11 11 11
N
O
EMERGENCY FROM PLANT
HORN SOUND DISCHARGE FEED FEEDER FLASH LIGHT STOP BUTTON CIRCUIT EMERGENCY
ALARM CRUSHER CONVEYOR CONVEYOR AUTHORISATION TO PLANT STOP BUTTON
P SYSTEM CIRCUIT
Mass
Type Title
kg
Chec-
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for serial
production
for license
production
MM0416925
Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 8 / 10
9 -01 9 -02 9 -03 9 -04 9 -05 9 -06 9 -07 9 -08 9 -09 9 -10 9 -11 9 -12 9 -13 9 -14 9 -15 9 -16
A
CRUSHER CRUSHER THRUST
THEETH SPEED
AMBIENT BEARING COUNTERSHAFT BOWL POSITION
B LUB OIL COUNTERSHAFT CAVITY TEMPERATURE TEMPERATURE
SENSOR SENSOR FLOW SWITCH
TEMPERATURE SENSOR
PRESSURE LEVEL
C -B??
sign
sign
sign
-B13 -B250 -B?? -B?? -B?? -B??
sign
-B??
sign
+
+
-
-
+
+
-B8
-
+
+
-
-
+
-
D
-1W8
-1W8
-1W8
-1W1
-1W1
-1W1
-1W1
-1W2
-1W2
-1W3
-1W3
-1W3
-1W4
-1W4
-1W4
-1W6
-1W6
-1W7
-1W7
-1W5
-1W5
F
1.11.31.4 1.2 2.1 2.4 3.13.33.2 4.14.34.2 5.1 5.2 6.1 6.2 7.1 7.2 8.1 8.38.2
H +XCR1
J
24VDC
GND
AI
DI
AI
13
12
11
AI
AI
AI
DI
13
14
DI
5
1
L
XM1.13
XM1.11
XM3.16
XM1.12
XM2.12
XM3.13
XM3.14
XM1.2
XM1.1
XM3.5
XM3.6
M
N LUB
THEETH CRUSHER COUNTERSHAFT CAVITY AMBIENT CRUSHER THRUST COUNTERSHAFT BOWL POSITION
SENSOR SPEED OIL PRESSURE LEVEL TEMPERATURE BEARING TEMPERATURE
O FLOW TEMPERATURE
XM4.2 CAN1 H
XM4.6 CAN1 L
XM4.5 24VDC
XM4.4 24VDC
XM4.1 GND
XM4.3 GND
R
+CMM
S
U -1X4:111
-W400
BN
2-14 CANH
-W400
V -1X4:110
WH
2-14 CANL
X -1X3:42 -W400
24VDC GN
2-14
-W400
Y -1X3:102
YE
2-14 0VDC
Z
+E1
Rev. No Date Name Description Location
of
+CR
Used on Work no Project
IC50
Module Approved for Drawing No
Drawn
production 23.6.2014VV
Mass
Type Title
kg
Chec-
ked
for serial
production
for license
production
MM0416925
Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 9 / 10
10 -01 10 -02 10-03 10-04 10-05 10-06 10-07 10 -08 10-09 10 -10 10 -11 10 -12 10-13 10-14 10-15 10-16
B
TRAMP IRON RING BOUNCING RING BOUNCING BOWL LINER
DETECTION SWITCH SWITCH SWITCH HIGH THICKNESS
C
SENSOR
sign
-B??
-B?? -B?? -B??
+
-
p p p
E
F -2W1
-2W1
-2W2
-2W2
-2W3
-2W3
-2W4
-2W4
-2W4
G
1.1 1.4 2.1 2.4 3.1 3.4 4.1 4.34.2
I
+XCR2
J
L
24VDC
MODULE INDENTIFICATION
GND
DI
DI
DI
AI
20
22
13
19
11
AI
M
8
N
XM2.11
XM2.13
XM1.19
XM1.20
XM1.22
XM3.7
XM3.8
O
Mass
Type Title
kg
Chec-
ked
for serial
production
for license
production
MM0416925
Page/Of pages
CIRCUIT DIAGRAM
EH HP,GR1 10 / 10