Heat Exchanger Documented

CONTENTS OF THE REPORT
I. Introduction to Heat Exchangers
II. Discussion of Heat Exchangers
o Types
o Applications
o Disadvantages and Advantages
III. The Flow Arrangements
o Types
IV. The Dirt Factor or Fouling Factor
V. Types Of Fouling
Introduction to Heat Exchangers
What is a Heat Exchanger?

Heat exchanger is a device designed to efficiently transfer or
exchange heat from one matter to another.
They are widely used in space heating, refrigeration, air
conditioning, power plants, chemical plants, petro chemical plants,
petroleum refineries, natural gas processing and sewage treatment.
Discussion
o Types of Heat Exchangers
 Double Pipe heat exchanger
 Shell and Tube heat exchanger
 Plate heat exchanger
 Spiral heat exchanger
 Plate and Shell heat exchanger
 Adiabatic Wheel heat exchanger
 Plate Fin heat exchanger
 Pillow Plate heat exchanger
 Fluid heat exchanger
 Waste Heat Recovery Units
 Dynamic Scraped Surface heat exchanger
 Direct Contact heat exchanger
 HVAC air coils
Double Pipe Heat Exchanger
 It is also known as concentric tube
heat exchanger. In this heat
exchanger the fluid is cooled or
heated passes through the second
tube (green) and the other fluid is
passed through the other tube (red) to
absorb or release the heat.
Shell and Tube Heat Exchanger

 It is the most common type of heat
exchanger in oil refineries and other
large chemical processes, and is suited
for higher pressure applications.
Plate Heat Exchanger
 It is composed of multiple, thin,
slightly separated plates that have very
large surface areas and fluid flow
passages for heat transfer
Spiral Heat Exchanger

 It may refer to a helical coiled
tube configuration of this type of
tube with two channels coiled
around the other. These two
channels operate in a counter
flow arrangement, offering
excellent run down ratios while
optimising flow patterns which in
turn enhance heat transfer.
o Application
Double Pipe Heat Exchanger
 Pasteurization
 Digester heating
 Heat recovery
 Pre-heating
 Effluent cooling
Shell and Tube Heat Exchangers
 Cooling of hydraulic fluid
 Cooling of engine oils
 Cool or heat swimming pool or charged air
Plate Heat Exchanger

 Water heaters
 Cooling tower isolation
 Free cooling
 Waste heat recovery
 Heat pump isolation
 Thermal (ice) storage systems
 Pasteurization
 Recuperators (Exhaust and Air handling Systems)
 Sludge Treatment (Thermal depolymerisation)
o Disadvantages
Double Pipe Heat Exchangers

 Low efficiency and requires large amount of space
 High cost and require space
o Advantages
Double Pipe Heat Exchangers
 Cheap for both design and maintenance
 Very high efficiency
 More efficient than double pipe
Plate Heat Exchangers

 Very easy to clean
 High efficiency
 Low cost Maintenance
 Efficient use of space
 Can be cleaned easily
Flow Arrangements
o Types of Flow Arrangement
Parallel-flow
 In parallel-flow heat exchangers, the two
fluids enter the exchanger at the same end, and
travel in parallel to one another to the other
side.
Counter-flow
 In counter flow heat exchangers the fluids
enter the exchanger from the opposite ends.
The counter current design is the most
efficient.
Cross-flow
 In a cross flow heat exchanger, the fluids
travel roughly perpendicular to one
another through the exchanger.
The Dirt Factor or Fouling Factor
 Deposition of any undesired material on heat transfer surfaces is
called fouling, and the heat transfer resistance offered by the deposit is
called the fouling factor or dirt factor, commonly denoted Rd
 Fouling increases the overall thermal resistance and lowers the overall
heat transfer coefficient of heat exchangers.
 The fouling factor is zero for a new heat exchanger.
 It can only be determined from experimental data on heat transfer
coefficient of a fouled exchanger and clean exchanger of similar
design operated at identical conditions.

Types of Fouling
 Corrosion Fouling
 Chemical fouling
 Biological Fouling
 Crystallization Fouling
CURRICULUM VITAE
Carcueva, Francis Aldrich T.

Poblacion Uno, Malabuyoc, Cebu
[email protected]
PERSONAL BACKGROUND
Age: 20
Gender: Male
Birthdate: December 02, 1998
Birthplace: Malabuyoc, Cebu
Religion: Roman Catholic
Civil Status: Single
EDUCATIONAL BACKGROUND
Elementary: Sto. Niño Elementary School
Secondary: St. Peter Academy of Alegria, Inc.
Tertiary: Cebu Technological University – Main Campus
Organization: JPSME
CURRICULUM VITAE
Cañabano, Rovic A.
Don Andres Soriano, Toledo City, Cebu
[email protected]
PERSONAL BACKGROUND
Age: 20
Gender: Male
Birthdate: October 18, 1998
Birthplace: Kitcharao, Agusan del Norte
Elementary: Gen.P. del Rosario Elementary School
Secondary: Don Andres Soriano Nat'l High School
Organization: JPSME
CURRICULUM VITAE
Cagang, Joselito Jr. B

Lutac, Guiwanon, Ginatilan, Cebu
[email protected]
PERSONAL BACKGROUND
Age: 20
Gender: Male
Birthdate: January 10, 1999
Birthplace: Guiwanon, Ginatilan, Cebu
Elementary: Guiwanon Elementary School
Secondary: Guiwanon National High School
Organization: JPSME
CURRICULUM VITAE
Canillo, Jose Jr. L.

Lanas, City of Naga, Cebu
[email protected]
PERSONAL BACKGROUND
Age : 20 years old
Gender : Male
Birthdate : November 13, 1998
Birthplace : Naga City, Cebu
Religion : Roman Catholic
Civil Status : Single
Elementary : Uling Elementary School
Secondary : Uling National High School
Tertiary : Cebu Technological University-Main Campus
Organization : Junior Philippine Society of Mechanical Engineers (JPSME)

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CONTENTS OF THE REPORT

I. Introduction to Heat Exchangers

II. Discussion of Heat Exchangers

o Disadvantages and Advantages

III. The Flow Arrangements

IV. The Dirt Factor or Fouling Factor

What is a Heat Exchanger?

Shell and Tube Heat Exchanger

Spiral Heat Exchanger

Plate Heat Exchanger

Double Pipe Heat Exchangers

Plate Heat Exchangers

o Types of Flow Arrangement

The Dirt Factor or Fouling Factor

 Deposition of any undesired material on heat transfer surfaces is

called the fouling factor or dirt factor, commonly denoted Rd

heat transfer coefficient of heat exchangers.

 The fouling factor is zero for a new heat exchanger.

 It can only be determined from experimental data on heat transfer

coefficient of a fouled exchanger and clean exchanger of similar

design operated at identical conditions.

Carcueva, Francis Aldrich T.

Cagang, Joselito Jr. B

Canillo, Jose Jr. L.

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