P R O D U C T D A T A S H E E T

PROTAL 7200
Fast Cure, High Build Pipeline Coating

Protal 7200 is a VOC free, 100% solids, 2 part epoxy coating specially formulated to
Description compliment FBE coated pipe. It is a high build liquid coating that is brush or spray applied
(referred to as Protal 7250 in Canada) in one coat in the field or shop. It cures very fast to allow
quick handling and backfill times.

On-site protection of girth welds, tie-ins, welds for boring applications, repairs to FBE, push-
Uses rack applications, station piping, fittings and fabrication. Also used for main line pipe coating,
sacrificial coating for directional drill (ARO) and road bore pipe, and rehabilitation of existing
pipelines.

• Fast touch dry and set times

Features • High temperature resistance up to 203°F (95°C)
• High build (up to 50 mils / 1270 microns in one coat)
• Excellent adhesion (compliments FBE coated pipe)
• High abrasion resistance for drilling applications
• Can be used as an abrasion resistant coating (ARO)
• Safe and environmentally friendly
• Does not shield cathodic protection
• Can be applied with brush, roller or spray
• Available in a variety of packaging options
• Meets AWWA C-210-92 specifications

Brush: Prepare surfaces by grit blasting to a clean near-white finish, SSPC-SP 10 / NACE
Application No. 2. Appropriate angular grit shall be used to achieve a 2.5 to 5 mil (63 to 127 microns)
anchor profile. Initially stir the base and hardener. Add the hardener to base and mix at a
slow speed until a constant color is achieved making sure all sides of container are scraped.
Apply mixed material onto surface and brush, trowel or roll to required mil thickness. A wet-film
thickness gauge shall be used to measure mil thickness. If surface temperature falls below
50°F (10°C), surface should be preheated to achieve faster cure. Preheat may be achieved
with a propane torch or induction coil. Resin and hardener component shall be kept warm, at a
minimum of 60°F (15°C), to mix easily.
Spray: Prepare surfaces by grit blasting to a clean near-white finish, SSPC-SP 10 / NACE
No. 2. The equipment should be a plural component airless spray unit with a proportioning
pump capable of a volume mixing ratio of 3:1. Standard ancillary equipment should include
minimum 10 gallon (37.85 liter) hoppers, 2 ea. static mixers, 25 ft. (7.3 m) max x 1/4" (0.64
cm) whip hose, and mastic gun with a 19 to 27 thou tip. (Applicator should consult with Denso
regarding recommended equipment). Part A should be heated to 140°F -160°F (60°C - 71°C)
and Part B heated to 100°F -110°F (38°C - 43°C). Hose bundle shall be set at 140°F -150°F
(60°C - 65°C). A wet on wet spray technique should be used to achieve a minimum thickness
of 20 mils (508 microns). The coating thickness should be measured using a wet-film thickness
gauge. The equipment settings are only guidelines and may vary based on equipment.
For complete application instructions please refer to Protal 7200 application specifications.
 Protal 7200
TECHNICAL DATA
PROPERTIES VALUE
Solids Content 100%
Mixed Material - (Mixed) @ 77°F (25°C)
Specific Gravity 1.63
Viscosity 170,000 cps
Color Green
Mixing Ratio (A/B) by Volume 3 Parts Base: 1 Part Hardener
Cure Times
Pot Life @ 77°F (25°C) 14 - 17 Minutes
Pot Life @ 97°F (36°C) 7 - 8 Minutes
Handling Time @ 77°F (25°C) 2.5 - 3 Hours
Handling Time @ 117°F (47°C) 1 Hour
Handling Time @ 157°F (69°C) 20 Minutes
Recoat Window
@ 57°F (14°C) 5 Hours
@ 77°F (25°C) 2 Hours
@ 97°F (36°C) 1 Hour
Theoretical Coverage 14 ft 2 (1.3 m²)/30 mils/liter
Thickness - Weld Joints / FBE Repairs
Minimum/Maximum 20/70 mils (508/1178 microns)
Recommended 25 - 30 mils (635 - 762 microns)
Thickness - Bore Pipe
Minimum/Maximum 40/70 mils (1016/1178 microns)
Recommended 45 - 60 mils (1143 - 1524 microns)
Holiday Detection 125 volts/mil (4,920 V/mm)
Cathodic Disbondment Test (ASTM G95)
28 Days @ 77°F (25°C) 3 mm
28 Days @ 150°F (65°C) 4 mm
28 Days @ 185°F (85°C) 6 mm
28 Days @ 203°F (95°C) 6 mm
Hardness (ASTM D-2240-02) Shore D 85 +/-2
Impact Resistance (ASTM G14-04) @ 32°F (0°C) 70.6 in-lbs.
Tabor Abrasion (ASTM 4060-07)
-1000 cycles, CS-17 wheels, 1000 g. load 1,270 cycles per mil (93 mg)
-5000 cycles, CS-17 wheels, 1000 g. load 1,612 cycles per mil (338 mg)
Gouge Resistance (Partech Test - 40 kg load) 15.4 mils (391 microns)
Dielectic Strength (ASTM D-149) 450 V/mil (17,716 V/mm)
Adhesion to Steel (ASTM D-4541-02) 3,956 psi (27.3 MPa)
Adhesion to FBE (ASTM D-4541-02) 2,579 psi (17.8 MPa)
Service Temperature -40°F to 203°F (-40°C to 95°C)
Application Temperature -30°F to 212°F (-34°C to 100°C)
Note: If temperature falls below 50°F (10°C), surface must be preheated and maintained throughtout the cure process.

STORAGE: Minimum 24 months when stored in original

containers @ 40°F (4°C) to 105°F (41°C). On job site where
temperatures are below 50°F (10°C) product should be kept
warm to mix properly (65°F to 85°F optimal). Do not allow
material to freeze.
CLEANING: Clean equipment with Xylene, MEK, Acetone or
equivalent solvent cleaner. DENSO NORTH AMERICA
HEALTH AND SAFETY: Wear protective clothing and ensure
adequate ventilation. Avoid contact with skin and eyes. See
material safety data sheet for further information.
PACKAGING: 1, 1.5, 1.75 and 2 liter kits and 75 liter & 800
liter kits standard. Dual cartridge repair tubes (50 ml, 400 ml &
1000 ml) and dispensing guns available for small repair areas.
A Member of Winn & Coales International
The information given on this sheet is intended as a general guide only and should not be used for specification purposes. We believe the information to be accurate and reliable but do not guarantee it. We assume
no responsibility for the use of this information. Users must, by their own tests, determine the suitability of the products and information supplied by us for their own particular purposes. No patent liability can be assumed.

VER 1607.22
109.1