Pre Functional Check List PDF
Pre Functional Check List PDF
Pre Functional Check List PDF
FT-1
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
HEATING PLANT
Participants
Name Company Title
Commissioning Authority
Page 1 of 8
HEATING PLANT FUNCTIONAL TEST FT-1
CLEVELAND CLINIC REV 2/1/2011
System Description
Boiler(s)
Unit Tag Make
Unit Description
Unit Description
Unit Description
Unit Description
Page 2 of 8
HEATING PLANT FUNCTIONAL TEST FT-1
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Relief Valve(s)
Unit Tag Make
Page 3 of 8
HEATING PLANT FUNCTIONAL TEST FT-1
CLEVELAND CLINIC REV 2/1/2011
Boiler(s)
OK Check Comments
General Installation
General appearance good, no apparent damage
Site sufficiently clean for testing
Equipment labels affixed
Tube pulling, and access door space adequate
Required seismic restraints in place
Flue completely installed and sloped properly
Combustion air supply complete
System filled
Pressure gages installed
Thermometers installed
Pressure gages installed
P/T plugs installed as per drawings
Multiple boiler interlocks completed
Piping (Immediately around unit. Full piping in HW Piping
Checklist.)
Gas piping installed and tested (supply is at proper pressure)
Hydronic piping complete, including blowdown system, makeup
water piping and safety reliefs
Hydronic system flushing complete and strainers cleaned
Isolation valves and balancing valves installed
Pipe fittings and accessories complete
Test ports installed near all control sensors and per spec
Flow switch installed as required
Flow meters installed as required
Piping type and flow direction labeled on piping
Chemical treatment system or plan installed
ASME pressure vessel data sheet or certification tag posted and
inspection complete for each expansion tank
Expansion tanks verified to not be air bound and system
completely full of water
Air vents and bleeds at high points of systems functional
Page 4 of 8
HEATING PLANT FUNCTIONAL TEST FT-1
CLEVELAND CLINIC REV 2/1/2011
Final
Startup report completed with this checklist attached
Startup report includes written certification from boiler
manufacturer that all specified features, controls and safeties
have been installed and are functioning properly and that the
installation and application comply with the manufacturer’s
recommendations.
Safeties installed and safe operating ranges for this equipment
provided to the commissioning agent
Heating water piping and pumps prefunctional checklists
completed
NOTES:
Page 5 of 8
HEATING PLANT FUNCTIONAL TEST FT-1
CLEVELAND CLINIC REV 2/1/2011
Pump(s)
Installation Checks
OK Check Comments
General Installation
Label permanently affixed
Pumps in place and properly grouted
Vibration isolation devices installed and functional
Factory alignment appears correct
Field alignment, if required, completed
Seismic anchoring installed
Temperature, pressure and flow gages and sensors installed
Pump lubricated
No unusual noise or vibration
Pump rotation verified correct
No leaking apparent around fittings
VFD
VFD powered (wired to controlled equipment)
VFD interlocked to control system
Pressure or other controlling sensor properly located and per
drawings and calibrated
Drive location not subject to excessive temperatures
Drive location not subject to excessive moisture or dirt
Drive size matches motor size
Internal setting designating the model is correct
Input of motor FLA represents 100% to 105% of motor FLA
rating
Appropriate Volts vs Hz curve is being used
Page 6 of 8
HEATING PLANT FUNCTIONAL TEST FT-1
CLEVELAND CLINIC REV 2/1/2011
Accel and decel times are around 10-50 seconds, except for
special applications. Actual decel = ______ Actual accel =
_____
Lower frequency limit at 0 for VAV fans and around 10-30%
for chilled water pumps. Actual = ________________
Upper frequency limit set at 100%, unless explained otherwise
Unit is programmed with full written programming record on
site
VFD speed at panel matches BAS readout
TAB
Installation of system and balancing devices allowed balancing
to be completed following specified NEBB or AABC
procedures and contract documents
Final
Startup report completed with this checklist attached
Safeties installed and safe operating ranges for this equipment
provided to the commissioning agent
NOTES:
Page 7 of 8
HEATING PLANT FUNCTIONAL TEST FT-1
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify communication, front end graphics and Front end communication with heating plant has
1. point mapping are complete. been established and graphics along with control
and monitoring points are set up.
Initiate a call for heating by forcing BAS to read Verify that the following occurs in sequence: lead
an OAT below the enable set point. secondary hot water pump is started, lead boiler
isolation valve is 100% open, lead primary hot
2.
water pump is started, the combustion air damper is
100% open, draft damper is 100% open and the
lead boiler is enabled.
While in heating mode, force associated hot Verify that the lead secondary hot water pump
3. water control valves to 100% open or until the speed increases to maintain static pressure set
static pressure is below set point. point.
While in heating mode, force associated hot Verify that the lead secondary hot water pump
4. water control valves to 100% closed or until the speed decreases to maintain static pressure set
static pressure is below set point. point.
While in heating mode, force associated BAS to Verify that the boiler and/or mixing valve respond
5. read an OAT at low end of HWS Temperature appropriately and hot water supply temperature
reset schedule. increases to maximum set point.
While in heating mode, force associated BAS to Verify that the boiler and/or mixing valve respond
6. read an OAT at high end of HWS Temperature appropriately and hot water supply temperature
reset schedule. decreases to maximum set point.
Boiler failure: While only the lead boiler is Verify the lag boiler is enabled and an alarm is sent
7.
enabled, manually de-energize boiler. to the BAS.
Primary Hot Water Pump Status: While in Verify that the lead boiler is de-energized, the lag
heating mode, Trip lead hot pump current sensor pump is energized and an alarm is sent to the BAS.
8.
or de-energize via the disconnect switch. After flow is proven the lead boiler should be
energized.
Secondary Hot Water Pump Status: While in Verify that the standby pump is energized and an
9. heating mode, Trip lead secondary pump current alarm is sent to the BAS.
sensor or de-energize via the disconnect switch.
Combustion air damper failure. While in heating Verify that the both boilers shut down and an alarm
10. mode, trip combustion current sensor or de- signal is sent to the BAS.
energize.
Verify that the heating system is de-energized Verify that the following occurs in sequence: lead
when the BAS is forced to read an OAT above secondary hot water pump is stopped, the lead and
the enable set point. lag boilers are fully de-energized, lead and lag
primary hot water pump is stopped after a
11.
predetermined time delay consistent with
preventing the boiler from overheating, the
combustion air damper is 100% closed and the
boiler isolation valves are 100% closed.
Return all changed control parameters and Check off in program printout when completed
12.
conditions to their pre-test values
Page 8 of 8
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
FT-2
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
COOLING PLANT
Participants
Name Company Title
Commissioning Authority
Page 1 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
System Description
Chillers
Unit Tag Make
Unit Description
Unit Description
Unit Description
Unit Description
Page 2 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Page 3 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
Installation Checks
OK Check Comments
General appearance good, no apparent damage
Proper vibration isolators installed and adjusted
Seismic restraints in place
Isolation valves and balancing valves installed
Pipe fittings and accessories complete
Pipes not supported on chiller
Hydronic system flushing complete and strainers cleaned
Cooling tower or condenser system checked out
Evaporator air vent provided
Water cooled condenser air vent provided
Refrigerant relief pipe extended to outside
Thermometers installed
Pressure gages installed
Test plugs installed near all control sensors and as per
spec
Flow switch installed as required
Flow meters installed
Proper refrigerant level
No refrigerant leakage
Proper oil types
Proper oil level
Purge unit installed, if specified
Piping type and flow direction labeled on piping
Equipment labels affixed
Oil heater installed properly
Size of overcurrent heater in motor starter correct
Oil filter clean
Page 4 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
NOTES:
Page 5 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
Installation Checks
OK Check Comments
General Installation
Label permanently affixed
Pumps in place and properly grouted
Vibration isolation devices installed and functional
Factory alignment appears correct
Field alignment, if required, completed
Seismic anchoring installed
Temperature, pressure and flow gages and sensors
installed
Pump lubricated
No unusual noise or vibration
Pump rotation verified correct
No leaking apparent around fittings
VFD
VFD powered (wired to controlled equipment)
VFD interlocked to control system
Pressure or other controlling sensor properly located and
per drawings and calibrated
Drive location not subject to excessive temperatures
Drive location not subject to excessive moisture or dirt
Drive size matches motor size
Internal setting designating the model is correct
Input of motor FLA represents 100% to 105% of motor
FLA rating
Appropriate Volts vs Hz curve is being used
Page 6 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
TAB
Installation of system and balancing devices allowed
balancing to be completed following specified NEBB or
AABC procedures and contract documents
Final
Startup report completed with this checklist attached
Safeties installed and safe operating ranges for this
equipment provided to the commissioning agent
NOTES:
Page 7 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
Cooling Tower(s)
Installation Checks
OK Check Comments
General Installation
Cooling tower in place and in good condition
Fan belts adjusted
Fan shaft collars installed and tight
Fan lubricated
Fan blade pitch adjusted (propeller fans only)
Tower basin access in place
Tower basin sump strainers clean and sump filled
Sump heater and other freeze protection in place (alarms,
tape)
Temperature gauges installed
Pressure gauges installed across circulating pump
Spray water inlet strainer installed and clean
Spray nozzles clean
Fan rotation correct
Electrical
Power to unit and disconnect installed
All electrical components grounded
Power available to sump heater
Motor protection and safeties installed
Controls
Sensors calibrated (see below)
Control system interlocks hooked up and functional
All control devices, pneumatic tubing and wiring complete
Bypass valve spanning calibrated
Tower isolation valve spanning calibrated
Motorized valves, dampers and float switches functional
Vibration alarm: Jump the vibration sensor to simulate an
alarm. Verify fan shut down and BAS alarm.
Test high and low water alarms
Bypass valves and other valves and dampers calibrated
Page 8 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
NOTES:
Page 9 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
Installation Checks
Installation Checks
OK Check Comments
General Installation
Label permanently affixed
Pumps in place and properly grouted
Vibration isolation devices installed and functional
Factory alignment appears correct
Field alignment, if required, completed
Seismic anchoring installed
Temperature, pressure and flow gages and sensors
installed
Pump lubricated
No unusual noise or vibration
Pump rotation verified correct
No leaking apparent around fittings
VFD
VFD powered (wired to controlled equipment)
VFD interlocked to control system
Pressure or other controlling sensor properly located and
per drawings and calibrated
Drive location not subject to excessive temperatures
Drive location not subject to excessive moisture or dirt
Drive size matches motor size
Internal setting designating the model is correct
Page 10 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
TAB
Installation of system and balancing devices allowed
balancing to be completed following specified NEBB or
AABC procedures and contract documents
Final
Startup report completed with this checklist attached
Safeties installed and safe operating ranges for this
equipment provided to the commissioning agent
NOTES:
Page 11 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Pass
Test Procedure Expected and Actual Response
No. Ref Y/N
Verify communication, front end graphics Front end communication with cooling plant
1. and point mapping are complete. has been established and graphics along with
control and monitoring points are set up.
Initiate a call for cooling. Verify that following occurs in sequence: lead
secondary chilled water pump is started, tower
bypass valve is closed to the cooling tower,
2. lead cooling tower cell is enabled (isolation
valve opens), lead condenser water pump is
started, lead primary chilled water pump is
started and lastly the lead chiller is started.
Enable the lag chiller. Verify that following occurs in sequence: lag
secondary chilled water pump is started, lag
cooling tower cell is enabled (isolation valve
3.
opens), lag condenser water pump is started,
lag primary chilled water pump is started and
lastly the lag chiller is started.
While in cooling mode, force associated Verify that the lead secondary chilled water
4. chilled water control valves to 100% open or pump speed increases to maintain static
until the static pressure is below set point. pressure set point.
While in cooling mode, force associated Verify that the lead secondary chiller water
5. chilled water control valves to 30% open or pump speed decreases to maintain static
until the static pressure is above set point. pressure set point.
While in cooling mode, verify the following Verify that the following occurs in sequence:
cooling tower sequence upon a sustained Tower bypass valve is 100% open to cooling
6. rise in leaving condenser water temperature tower, lead fan is energized and its speed
> 65°F. modulated, lag fan is energized and its speed
modulated.
Disable the lag chiller. Verify that following occurs in sequence: lag
chiller is de-energized, lag chilled water pump
is de-energized, lag condenser water pump is
7.
de-energized, lag cooling tower cell is
disabled, and lag secondary chilled water
pump is de-energized.
Disable the lead chiller. Verify that following occurs in sequence: lead
chiller is de-energized, lead chilled water
pump is de-energized, lead condenser water
8.
pump is de-energized, lead cooling tower cell
is disabled, and lead secondary chilled water
pump is de-energized.
While only the lead chiller is enabled, Verify the lag chiller/pump is energized and an
9.
manually de-energize chiller. alarm is sent to the BAS.
Force BAS to read a sump basin Verify that the sump heater is energized and
10.
temperature below minimum set point. that the sump temperature increases.
Force BAS to read an outdoor air Verify that heat trace is energized.
11. temperature below heat trace enable set
point.
Primary Chilled Water Pump Status: While Verify that the lead chiller/pump is de-
in cooling mode, Trip lead primary pump energized, the lag chiller/pump is energized
12.
current sensor or de-energize via the and an alarm is sent to the BAS.
disconnect switch.
Page 12 of 13
COOLING PLANT FUNCTIONAL TEST FT-2
CLEVELAND CLINIC REV 2/1/2011
Page 13 of 13
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
FT-3
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
STEAM TO HOT WATER HEATING PLANT
Participants
Name Company Title
Commissioning Authority
Page 1 of 8
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
System Description
Heat Exchangers
Unit Tag Make
Unit Description
Unit Description
Unit Description
Unit Description
Page 2 of 8
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Relief Valve(s)
Unit Tag Make
Page 3 of 8
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
Heat Exchangers
OK Check Comments
General Installation
General appearance good, no apparent damage
Site sufficiently clean for testing
Equipment labels affixed
Tube pulling, and access door space adequate
Required seismic restraints in place
Flue completely installed and sloped properly
System filled
Pressure gages installed
Thermometers installed
Pressure gages installed
P/T plugs installed as per drawings
Page 4 of 8
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
Final
Startup report completed with this checklist attached
Startup report includes written certification from boiler
manufacturer that all specified features, controls and safeties
have been installed and are functioning properly and that the
installation and application comply with the manufacturer’s
recommendations.
Safeties installed and safe operating ranges for this equipment
provided to the commissioning agent
Heating water piping and pumps prefunctional checklists
completed
NOTES:
Page 5 of 8
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
Pumps
Installation Checks
OK Check Comments
General Installation
Label permanently affixed
Pumps in place and properly grouted
Vibration isolation devices installed and functional
Factory alignment appears correct
Field alignment, if required, completed
Seismic anchoring installed
Temperature, pressure and flow gages and sensors installed
Pump lubricated
No unusual noise or vibration
Pump rotation verified correct
No leaking apparent around fittings
VFD
VFD powered (wired to controlled equipment)
VFD interlocked to control system
Pressure or other controlling sensor properly located and per
drawings and calibrated
Drive location not subject to excessive temperatures
Drive location not subject to excessive moisture or dirt
Drive size matches motor size
Internal setting designating the model is correct
Input of motor FLA represents 100% to 105% of motor FLA
rating
Appropriate Volts vs Hz curve is being used
Page 6 of 8
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
Accel and decel times are around 10-50 seconds, except for
special applications. Actual decel = ______ Actual accel =
_____
Lower frequency limit at 0 for VAV fans and around 10-30%
for chilled water pumps. Actual = ________________
Upper frequency limit set at 100%, unless explained otherwise
Unit is programmed with full written programming record on
site
VFD speed at panel matches BAS readout
TAB
Installation of system and balancing devices allowed balancing
to be completed following specified NEBB or AABC
procedures and contract documents
Final
Startup report completed with this checklist attached
Safeties installed and safe operating ranges for this equipment
provided to the commissioning agent
NOTES:
Page 7 of 8
STEAM TO HOT WATER HEATING PLANT FUNCTIONAL TEST FT-3
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify communication, front end graphics and Front end communication with heating plant has
1. point mapping are complete. been established and graphics along with control
and monitoring points are set up.
Initiate a call for heating by forcing BAS to read Verify that the following occurs in sequence: lead
an OAT below the enable set point. secondary hot water pump is started, lead HX HW
2. isolation valve is 100% open, lead primary hot
water pump is started, the 1/3 capacity steam
control valve modulates open.
While in heating mode, force associated hot Verify that the lead secondary hot water pump
3. water control valves to 100% open or until the speed increases to maintain static pressure set
static pressure is below set point. point.
While in heating mode, force associated hot Verify that the lead secondary hot water pump
4. water control valves to 100% closed or until the speed decreases to maintain static pressure set
static pressure is below set point. point.
While in heating mode, force associated BAS to Verify that the 1/3-2/3 capacity steam control
read an OAT at low end of HWS Temperature valves and/or hot water mixing valve respond
5.
reset schedule. appropriately and hot water supply temperature
increases to maximum set point.
While in heating mode, force associated BAS to Verify that the 1/3-2/3 capacity steam control
read an OAT at high end of HWS Temperature valves and/or hot water mixing valve respond
6.
reset schedule. appropriately and hot water supply temperature
decreases to maximum set point.
Primary Hot Water Pump Status: While in Verify that the lead boiler is de-energized, the lag
heating mode, Trip lead hot pump current sensor pump is energized and an alarm is sent to the BAS.
7.
or de-energize via the disconnect switch. After flow is proven the lead boiler should be
energized.
Secondary Hot Water Pump Status: While in Verify that the standby pump is energized and an
8. heating mode, Trip lead secondary pump current alarm is sent to the BAS.
sensor or de-energize via the disconnect switch.
Verify that the heating system is de-energized Verify that the following occurs in sequence: lead
when the BAS is forced to read an OAT above secondary hot water pump is stopped, the lead and
the enable set point. lag heat exchangers steam control valves all
modulate closed, lead and lag primary hot water
9.
pump is stopped after a predetermined time delay
consistent with preventing the heat exchangers
from overheating, the heat exchanger isolation
valves are 100% closed.
Return all changed control parameters and Check off in program printout when completed
10.
conditions to their pre-test values
Page 8 of 8
VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4
CLEVELAND CLINIC REV 2/1/2011
FT-4
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
VARIABLE VOLUME AIR HANDLING UNITS
Participants
Name Company Title
Commissioning Authority
Unit Description
Page 1 of 6
VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4
CLEVELAND CLINIC REV 2/1/2011
Page 2 of 6
VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4
CLEVELAND CLINIC REV 2/1/2011
VFD
VFD powered (wired to controlled equipment)
VFD interlocked to control system
Static pressure or other controlling sensor properly located and
per drawings and calibrated
Static pressure or other controlling sensor calibrated
Drive location not subject to excessive temperatures
Drive location not subject to excessive moisture or dirt
Page 3 of 6
VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4
CLEVELAND CLINIC REV 2/1/2011
TAB
Installation of system and balancing devices allowed balancing
to be completed following specified NEBB or AABC
procedures and contract documents
Final
Smoke and fire dampers and unpowered TU’s are open
Startup report completed with this checklist attached
Safeties installed and safe operating ranges for this equipment
provided to the commissioning agent
If unit is started and will be running during construction: have
quality filters on RA grills, etc. to minimize dirt in the ductwork
and coils and in any finished areas. Verify moisture migration is
not a problem, due to improper pressures between spaces.
NOTES:
Page 4 of 6
VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify communication, front end graphics and Front end communication with AHU has been
1. point mapping are complete. established and graphics along with control and
monitoring points are set up.
Place BAS in Occupied Mode. Verify that the supply fan starts followed by the
2. return fan and lastly the mixed air dampers
modulate to the minimum outside air position.
While in Occupied Mode, force associated Verify that supply and return air fan speeds
3. terminal units closed until the static pressure is decrease to maintain static pressure set point.
above set point.
While in Occupied Mode, force associated Verify that supply and return air fan speeds
4. terminal units open until the static pressure is increase to maintain static pressure set point.
below set point.
While in the Occupied Mode, force BAS to read Verify that the supply air temperature set point
an outside air temperature at or above the resets downward in response to an increase in
5.
maximum OAT utilized for the minimum SA outside air temperature.
temperature set point reset schedule (>5°F).
While in the Occupied Mode, force BAS to read Verify that the supply air temperature set point
an outside air temperature at or below minimum resets upward in response to a decrease in outside
6.
OAT utilized for the maximum SA temperature air temperature.
set point reset schedule (<60°F).
While in the Occupied Mode, force BAS to read Verify that the mixed air dampers modulate so that
an outside air temperature below the economizer the outside air dampers are opened past their
7.
changeover value. minimum position as measured by the differential
pressure transmitter (OA-RA).
While in the Occupied Mode, force BAS into Verify that the mixed air dampers modulate so that
heating mode by increasing discharge air set the outside air dampers are at their minimum
8.
point. position and the heating valve and heating coil
bypass damper modulate open.
While in the Occupied Mode, force BAS into Verify that the mixed air dampers modulate so that
cooling mode by decreasing discharge air set the outside air dampers are at their minimum
9.
point and forcing the outside air damper to its position and the heating valve and heating coil
minimum position. bypass damper modulate open.
While in the Occupied Mode, force BAS to read Verify that the mixed air dampers modulate open.
10.
a CO2 level above set point.
While in the Occupied Mode, force BAS to read Verify that the mixed air dampers modulate closed.
11.
a CO2 level below set point.
Place BAS in Unoccupied Mode. Verify that the supply and return fans are de-
12. energized and the mixed air dampers modulate to
the100% return air position.
Warm-Up: Force all associated terminal unit Verify that the supply and return fans are energized
space temperature readings below the occupied and the mixed air dampers remain in the100%
13. heating set point and set the time of day to the return air position while the heating section
earliest warm-up mode time. modulates to maintain discharge air temperature set
point.
SA Smoke Detector: Trip the supply air Verify that the supply and return fans are de-
14.
smoke detector. energized and a signal is sent to the FACP.
Page 5 of 6
VAV AIR HANDLING UNIT FUNCTIONAL TEST FT-4
CLEVELAND CLINIC REV 2/1/2011
Page 6 of 6
CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5
CLEVELAND CLINIC REV 2/1/2011
FT-5
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
CONSTANT VOLUME AIR HANDLING UNITS
Participants
Name Company Title
Commissioning Authority
Unit Description
Page 1 of 6
CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5
CLEVELAND CLINIC REV 2/1/2011
Page 2 of 6
CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5
CLEVELAND CLINIC REV 2/1/2011
VFD
VFD powered (wired to controlled equipment)
VFD interlocked to control system
Static pressure or other controlling sensor properly located and
per drawings and calibrated
Static pressure or other controlling sensor calibrated
Drive location not subject to excessive temperatures
Drive location not subject to excessive moisture or dirt
Page 3 of 6
CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5
CLEVELAND CLINIC REV 2/1/2011
TAB
Installation of system and balancing devices allowed balancing
to be completed following specified NEBB or AABC
procedures and contract documents
Final
Smoke and fire dampers and unpowered TU’s are open
Startup report completed with this checklist attached
Safeties installed and safe operating ranges for this equipment
provided to the commissioning agent
If unit is started and will be running during construction: have
quality filters on RA grills, etc. to minimize dirt in the ductwork
and coils and in any finished areas. Verify moisture migration is
not a problem, due to improper pressures between spaces.
NOTES:
Page 4 of 6
CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify communication, front end graphics and Front end communication with AHU has been
1. point mapping are complete. established and graphics along with control and
monitoring points are set up.
Place BAS in Occupied Mode. Verify that the supply fan starts followed by the
2. return fan and lastly the mixed air dampers
modulate to the minimum outside air position.
While in the Occupied Mode, force BAS to read Verify that the mixed air dampers modulate so that
an outside air temperature below the economizer the outside air dampers are opened past their
3.
changeover value. minimum position as measured by the differential
pressure transmitter (OA-RA).
While in the Occupied Mode, force BAS to read Verify that the mixed air dampers modulate so that
an outside air temperature above the economizer the outside air dampers are at their minimum
4.
changeover value. position as measured by the differential pressure
transmitter (OA-RA).
While in the Occupied Mode, force BAS to read Verify that the mixed air dampers modulate so that
an outside air temperature above the economizer the outside air dampers are at their minimum
5.
changeover value. position as measured by the differential pressure
transmitter (OA-RA).
While in the Occupied Mode, force BAS into Verify that the mixed air dampers modulate so that
heating mode by increasing discharge air set the outside air dampers are at their minimum
6.
point. position and the heating valve and heating coil
bypass damper modulate open.
While in the Occupied Mode, force BAS into Verify that the mixed air dampers modulate so that
cooling mode by decreasing discharge air set the outside air dampers are at their minimum
7.
point and forcing the outside air damper to its position and the heating valve and heating coil
minimum position. bypass damper modulate open.
Place BAS in Unoccupied Mode. Verify that the supply and return fans are de-
8. energized and the mixed air dampers modulate to
the100% return air position.
Warm-Up: Force space temperature reading Verify that the supply and return fans are energized
below the occupied heating set point and set the and the mixed air dampers remain in the100%
9. time of day to the earliest warm-up mode time. return air position while the heating section
modulates to maintain discharge air temperature set
point.
SA Smoke Detector: Trip the supply air Verify that the supply and return fans are de-
10.
smoke detector. energized and a signal is sent to the FACP.
RA Smoke Detector: Trip the return air Verify that the supply and return fans are de-
11. smoke detector. energized and an alarm signal is sent to the
FACP and BAS.
Freeze stat: Force BAS to sense a temperature Verify that the supply and return fans are de-
below the freeze stat low limit. energized, the mixed air dampers modulate to
100% return, the heating control valve opens and
12.
the heating face and bypass dampers modulate to
100% open, while a corresponding alarm is sent
to the BAS.
Page 5 of 6
CONSTANT VOLUME AIR HANDLING UNIT FUNCTIONAL TEST FT-5
CLEVELAND CLINIC REV 2/1/2011
Page 6 of 6
TERMINAL UNIT FUNCTIONAL TEST FT-6
CLEVELAND CLINIC REV 2/1/2011
FT-6
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
TERMINAL UNITS
Participants
Name Company Title
Commissioning Authority
Unit Description
Unit Description
Page 1 of 4
TERMINAL UNIT FUNCTIONAL TEST FT-6
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Page 2 of 4
TERMINAL UNIT FUNCTIONAL TEST FT-6
CLEVELAND CLINIC REV 2/1/2011
NOTES:
Page 3 of 4
TERMINAL UNIT FUNCTIONAL TEST FT-6
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Spec/Dwg Pass (Y/N)
Test Ref Test Procedure Expected and Actual Response
No.
Page 4 of 4
HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7
CLEVELAND CLINIC REV 2/1/2011
FT-7
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
HOT WATER CABINET & UNIT HEATER
Participants
Name Company Title
Commissioning Authority
Page 1 of 5
HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Page 2 of 5
HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Page 3 of 5
HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7
CLEVELAND CLINIC REV 2/1/2011
NOTES:
Page 4 of 5
HOT WATER CABINET & UNIT HEATER FUNCTIONAL TEST FT-7
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Pass Y/N
Test Spec/Dwg Expected and
Test Procedure
No. Ref Actual Response
Page 5 of 5
HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8
CLEVELAND CLINIC REV 2/1/2011
FT-8
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
HOT WATER RADIANT CEILING PANEL & FIN TUBE
Participants
Name Company Title
Commissioning Authority
Page 1 of 5
HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Page 2 of 5
HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Unit Description
Page 3 of 5
HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8
CLEVELAND CLINIC REV 2/1/2011
NOTES:
Page 4 of 5
HOT WATER RADIANT CEILING PANEL & FIN TUBE FUNCTIONAL TEST FT-8
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Pass Y/N
Test Spec/Dwg Expected and
Test Procedure
No. Ref Actual Response
Page 5 of 5
EXHAUST FAN WITH TOD FUNCTIONAL TEST FT-9
CLEVELAND CLINIC REV 2/1/2011
FT-9
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
EXHAUST FANS WITH TIME OF DAY CONTROL
Participants
Name Company Title
Commissioning Authority
Unit Description
Page 1 of 3
EXHAUST FAN WITH TOD FUNCTIONAL TEST FT-9
CLEVELAND CLINIC REV 2/1/2011
Electrical
Electrical connections complete
Disconnect switch installed
Overload heaters in place
Control connections complete
Operational Checks
Fan rotation correct
Electrical interlocks verified
Any fan status indicators functioning
No unusual vibration or and noise
Record full load running amps for each fan.
_____rated FL amps x ______srvc factor = _______ (Max
amps). Running less than max?
Check voltage: Rate = ______ Actual = _______ Within 5%?
The disconnect switch properly operates
After 24 hours of operation, recheck belt tension and alignment
NOTES:
Page 2 of 3
EXHAUST FAN WITH TOD FUNCTIONAL TEST FT-9
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify EF communication, front end graphics, Front end communication with EF has been
1. and point mapping are complete. established and graphics along with control and
monitoring points are set up.
Set BAS to unoccupied mode. Verify that fan de-energizes and OA damper
2.
modulates closed.
Set BAS to occupied mode and enable associated Verify that fan is energized and OA damper
3.
AHU. modulates open.
Set BAS to unoccupied mode. Verify that fan de-energizes and OA damper
4.
modulates closed.
AHU Interlock: While in ventilation mode, Verify that the fan de-energized, the outside air
5. disable associated AHU. damper is 100% closed and an alarm is sent to
the BAS.
Fan Status: While in ventilation mode, trip Verify that the fan de-energized, the outside air
6. fan current sensor or de-energize via the damper is 100% closed and an alarm is sent to
disconnect switch. the BAS.
Return all changed control parameters and Check off in program printout when completed
7.
conditions to their pre-test values
Page 3 of 3
EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST FT-10
CLEVELAND CLINIC REV 2/1/2011
FT-10
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
EXHAUST FANS WITH TSTAT CONTROL
Participants
Name Company Title
Commissioning Authority
Unit Description
Page 1 of 3
EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST FT-10
CLEVELAND CLINIC REV 2/1/2011
Electrical
Electrical connections complete
Disconnect switch installed
Overload heaters in place
Control connections complete
Operational Checks
Fan rotation correct
Electrical interlocks verified
Any fan status indicators functioning
No unusual vibration or and noise
Record full load running amps for each fan.
_____rated FL amps x ______srvc factor = _______ (Max
amps). Running less than max?
Check voltage: Rate = ______ Actual = _______ Within 5%?
The disconnect switch properly operates
After 24 hours of operation, recheck belt tension and alignment
NOTES:
Page 2 of 3
EXHAUST FAN WITH TSTAT CONTROL FUNCTIONAL TEST FT-10
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify EF communication, front end graphics, Front end communication with EF has been
1. and point mapping are complete. established and graphics along with control and
monitoring points are set up.
Attempt to adjust space temperature set point Verify that temperature set point is operator
2.
from space sensor. adjustable from space (room) temperature sensor.
Decrease space temperature set point below Verify that fan is energized and OA damper
3.
actual space temperature. modulates open.
While in the ventilation mode, increase space Verify that fan de-energizes and OA damper
4. temperature set point above actual space modulates closed.
temperature plus deadband.
While fan is de-energized, activate occupancy Verify that fan is energized and OA damper
5.
sensor. modulates open.
While in ventilation mode due to occupancy de- Verify that fan de-energizes and OA damper
6.
activate occupancy sensor. modulates closed after a 30 second time delay.
Fan Status: While in ventilation mode, trip Verify that the fan de-energized, the outside air
7. fan current sensor or de-energize via the damper is 100% closed and an alarm is sent to
disconnect switch. the BAS.
Return all changed control parameters and Check off in program printout when completed
8.
conditions to their pre-test values
Page 3 of 3
EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11
CLEVELAND CLINIC REV 2/1/2011
FT-11
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
EXHAUST FAN – GENERAL CONTROL
Participants
Name Company Title
Commissioning Authority
Unit Description
Page 1 of 4
EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11
CLEVELAND CLINIC REV 2/1/2011
Page 2 of 4
EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11
CLEVELAND CLINIC REV 2/1/2011
Electrical
Electrical connections complete
Disconnect switch installed
Overload heaters in place
Control connections complete
Operational Checks
Fan rotation correct
Electrical interlocks verified
Any fan status indicators functioning
No unusual vibration or and noise
Record full load running amps for each fan.
_____rated FL amps x ______srvc factor = _______ (Max
amps). Running less than max?
Check voltage: Rate = ______ Actual = _______ Within 5%?
The disconnect switch properly operates
After 24 hours of operation, recheck belt tension and alignment
NOTES:
Page 3 of 4
EXHAUST FAN – GENERAL FUNCTIONAL TEST FT-11
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify EF communication, front end graphics, Front end communication with EF has been
1. and point mapping are complete. established and graphics along with control and
monitoring points are set up.
Set manual switch to on position and enable Verify that fan is energized and OA damper
2.
associated AHU. modulates open.
Set manual switch to off position. Verify that fan de-energizes and OA damper
3.
modulates closed.
VFD: While in ventilation mode and with Verify that fan speed decreases in response.
associated AHU enabled decrease exhaust air set
point below actual.
4.
Return exhaust air set point back to original set Verify that fan speed increases in response.
point.
Fan Status: While in ventilation mode, trip Verify that the fan de-energized, the outside air
5. fan current sensor or de-energize via the damper is 100% closed and an alarm is sent to
disconnect switch. the BAS.
AHU Interlock: While in ventilation mode, Verify that the fan de-energized, the outside air
6. disable associated AHU. damper is 100% closed and an alarm is sent to
the BAS.
Return all changed control parameters and Check off in program printout when completed
7.
conditions to their pre-test values
Page 4 of 4
LAB VENTILATION FUNCTIONAL TEST FT-12
CLEVELAND CLINIC REV 2/1/2011
FT-12
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
LAB VENTILATION
Participants
Name Company Title
Commissioning Authority
Page 1 of 7
LAB VENTILATION FUNCTIONAL TEST FT-12
CLEVELAND CLINIC REV 2/1/2011
Unit Description
Unit Description
Unit Description
Fume Hood(s)
Unit Description
Page 2 of 7
LAB VENTILATION FUNCTIONAL TEST FT-12
CLEVELAND CLINIC REV 2/1/2011
Page 3 of 7
LAB VENTILATION FUNCTIONAL TEST FT-12
CLEVELAND CLINIC REV 2/1/2011
Page 4 of 7
LAB VENTILATION FUNCTIONAL TEST FT-12
CLEVELAND CLINIC REV 2/1/2011
Fume Hood(s)
Check
Application and installation in conformance with
manufacturer’s recommendations and job specs.
Sash moves freely between minimum and maximum
positions.
All lab utilities (e.g. water, compressed air, etc.) are fully
installed and operate.
Lights are installed and fully operational
Electrical receptacles are installed and fully operational
Model and tag checked against plans and equipment list. Tag
or mark affixed.
Unit secured per manufacturer's recommendations, contract
documents and seismic requirements.
Unit has sufficient clearance to be serviced.
Controls Hardware Check: a) Wiring checked to each point.
b) Software pt. address input into box and checked for all
points (zone temp. pressures for flow calcs, damper position,
fan status, supply air temp., valve position, etc.). c) Release
actuator clutch and verify free damper.
Controls Software Load. Power up unit and download
approved software program.
NOTES:
Page 5 of 7
LAB VENTILATION FUNCTIONAL TEST FT-12
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Spec/Dwg Pass (Y/N)
Test Ref Test Procedure Expected and Actual Response
No.
Page 6 of 7
LAB VENTILATION FUNCTIONAL TEST FT-12
CLEVELAND CLINIC REV 2/1/2011
While room is in occupied mode, Verify that after prescribed time delay
leave room. that room enters unoccupied mode by
12. observing that lights turn off and lab
ventilation rate decreases to minimum
unoccupied rate.
While in the Occupied Mode, force Verify that heating section modulates
BAS to sense that space temperature closed, followed by the cold deck
is significantly above cooling set supply air damper modulating open
13.
point. until space temperature set point is
reached, while minimum room
ventilation rate is maintained .
While in the Occupied Mode, force Verify that cold deck damper
BAS to sense that space temperature modulates closed while the heating
is significantly below heating set section modulates open until space
14.
point. temperature set point is reached, while
minimum room ventilation rate is
maintained.
Return all changed control Check off in program printout when
15. parameters and conditions to their completed
pre-test values
Page 7 of 7
COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13
CLEVELAND CLINIC REV 2/1/2011
FT-13
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
COMPUTER ROOM AIR CONDITIONING UNITS
Participants
Name Company Title
Commissioning Authority
Unit Description
Page 1 of 5
COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13
CLEVELAND CLINIC REV 2/1/2011
Page 2 of 5
COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13
CLEVELAND CLINIC REV 2/1/2011
TAB
Installation of system and balancing devices allowed balancing
to be completed per specified NEBB or AABC procedures &
contract docs
Final
Startup report completed with this checklist attached
Safeties installed and safe operating ranges for this equipment
provided to the commissioning agent
Functional test procedures for this equipment reviewed and
approved by installing contractor
Page 3 of 5
COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13
CLEVELAND CLINIC REV 2/1/2011
NOTES:
Page 4 of 5
COMPUTER ROOM AIR CONDITIONING UNIT FUNCTIONAL TEST FT-13
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify CRAC communication, front end graphics Front end communication with CRAC has been
1. and point mapping are complete. established and graphics along with control and
monitoring points are set up.
Attempt to adjust space temperature set point Verify that temperature set point is operator
2.
from space sensor. adjustable from space (room) temperature sensor.
Attempt to adjust relative humidity set point Verify that temperature set point is operator
3.
from space sensor. adjustable from space (room) temperature sensor.
While space relative humidity is at or below set Verify that fan and compressor are energized and
point, decrease space temperature set point below that space temperature begins to decrease towards
actual space temperature. set point.
4.
Verify that fan is energized and that space
Increase space temperature to original set point. temperature begins to increase towards set point.
While space temperature is at or below set point, Verify that fan, compressor and reheat are
decrease space relative humidity set point below energized and that space relative begins to decrease
actual space relative humidity. towards set point.
5.
Verify that fan and humidifier are energized and
Increase space relative humidity to original set that space relative humidity begins to increase
point. towards set point.
6. Enable unit thru BAS. Verify unit is energized.
7. Disable unit thru BAS. Verify unit is de-energized.
Increase space temperature set point well above Verify that an alarm signal is generated to BAS.
8.
actual space temperature.
Decrease space temperature set point well above Verify that an alarm signal is generated to BAS.
9.
actual space temperature.
Increase relative humidity set point well above Verify that an alarm signal is generated to BAS.
10.
actual space relative humidity.
Decrease relative humidity set point well above Verify that an alarm signal is generated to BAS.
11.
actual space relative humidity.
Activate smoke detector in test mode. Verify that fan de-energizes and an alarm signal is
12.
generated to the BAS.
Return all changed control parameters and Check off in program printout when completed
13.
conditions to their pre-test values
Page 5 of 5
KITCHEN VENTILATION FUNCTIONAL TEST FT-14
CLEVELAND CLINIC REV 2/1/2011
FT-14
PRE-FUNCTIONAL CHECKLIST AND FUNCTIONAL TEST
FOR
KITCHEN VENTILATION
Participants
Name Company Title
Commissioning Authority
Unit Description
Page 1 of 4
KITCHEN VENTILATION FUNCTIONAL TEST FT-14
CLEVELAND CLINIC REV 2/1/2011
Page 2 of 4
KITCHEN VENTILATION FUNCTIONAL TEST FT-14
CLEVELAND CLINIC REV 2/1/2011
Electrical
Electrical connections complete
Disconnect switch installed
Overload heaters in place
Control connections complete
Operational Checks
Fan rotation correct
Electrical interlocks verified
Any fan status indicators functioning
No unusual vibration or and noise
Record full load running amps for each fan.
_____rated FL amps x ______srvc factor = _______ (Max
amps). Running less than max?
Check voltage: Rate = ______ Actual = _______ Within 5%?
The disconnect switch properly operates
After 24 hours of operation, recheck belt tension and alignment
NOTES:
Page 3 of 4
KITCHEN VENTILATION FUNCTIONAL TEST FT-14
CLEVELAND CLINIC REV 2/1/2011
Functional Test
Test Spec/Dwg Ref Pass
Test Procedure Expected and Actual Response
No. Y/N
Verify EF communication, front end graphics, Front end communication with EF has been
1. and point mapping are complete. established and graphics along with control and
monitoring points are set up.
Set BAS to occupied mode and enable associated Verify that fan is energized and OA damper
2.
AHU. modulates open.
VFD: While in ventilation mode and with Verify that exhaust and make up air fan speeds
associated AHU enabled decrease exhaust air set decrease in response.
point below actual.
3.
Return exhaust air set point back to original set
point. Verify that fan exhaust and make up air fan speeds
increase in response.
Impose an increase in heat under associated Verify that exhaust and make up air rates increase
kitchen exhaust hood. in response.
Page 4 of 4