Production Analysis Reading Objectives
Production Analysis Reading Objectives
Production Analysis Reading Objectives
Reading Objectives:
At the end of reading of this chapter the reader will be able to understand that production
is a function of land, labour, capital and organisation. The mangers will have to procure the
right level of these factors based on factors like diminishing marginal utility economies of large
scale operations, law of return, scales etc., with a view of maximizing the output with minimum
Lesson Outline:
Factors of production
Production function
Iso-quant curve
Expansion path
Review questions
Introduction:
Production is an important economic activity which satisfies the wants and needs of the
people. Production function brings out the relationship between inputs used and the resulting
output. A firm is an entity that combines and processes resources in order to produce output that
will satisfy the consumer’s needs. The firm has to decide as to how much to produce and how
much input factors (labour and capital) to employ to produce efficiently. This chapter helps to
Factors of production include resource inputs used to produce goods and services. Economist
categorise input factors into four major categories such as land, labour, capital and organization.
Land: Land is heterogeneous in nature. The supply of land is fixed and it is a permanent factor
of production but it is productive only with the application of capital and labour.
Labour: The supply of labour is inelastic in nature but it differs in productivity and efficiency
Capital: is a man made factor and is mobile but the supply is elastic.
Organization: the organization plans, , supervises, organizes and controls the business activity
Production function
from various combinations of input factors. It decides on the maximum output to be produced
from a given level of input, and how much minimum input can be used to get the desired level of
output. The production function assumes that the state of technology is fixed. If there is a change
inputs for the decided quantity of output. As a manager ,he has to know the price of the input
factors and the budget allocation of the organization. The major objective of any business
organization is maximizing the output with minimum cost. To achieve the maximum output the
firm has to utilize the input factors efficiently. In the long run, without increasing the fixed
factors it is not possible to achieve the goal. Therefore it is necessary to understand the
relationship between the input and output in any production process in the short and long run.
This is a function that defines the maximum amount of output that can be produced with
a given level of inputs. Let us assume that all input factors of production can be grouped into two
categories such as labour (L) and capital (K).The general equilibrium for the production function
is
Q = f (K, L)
There are various functional forms available to describe production. In general Cobb-Douglas
Q = A Kα Lβ
Q = the maximum rate of output for a given rate of capital (K) and labour (L).
Short run production function:
In the short run, some inputs (land, capital) are fixed in quantity. The output depends on
how much of other variable inputs are used. For example if we change the variable input namely
(labour) the production function shows how much output changes when more labour is used. In
the short run producers are faced with the problem that some input factors are fixed. The firms
can make the workers work for longer hours and also can buy more raw materials. In that case,
labour and raw material are considered as variable input factors. But the number of machines
and the size of the building are fixed. Therefore it has its own constraints in producing more
goods.
In the long run all input factors are variable. The producer can appoint more workers,
purchase more machines and use more raw materials. Initially output per worker will increase
up to an extent. This is known as the Law of Diminishing Returns or the Law of Variable
Proportion. To understand the law of diminishing returns it is essential to know the basic
concepts of production.
Measures of Productivity
Total production (TP): the maximum level of output that can be produced with a given amount of
input.
Production function:
A production function, like any other function can be expressed and analysed by
any one or more of the three tools namely table, graph and equation. The maximum amounts of
output attainable from various alternative combinations of input factors are given in the table.
Labour TP AP MP
1 20 20 0
2 54 27 34
3 81 27 27
4 104 26 23
5 125 25 21
6 138 23 13
7 147 21 9
8 152 19 5
9 153 17 1
10 150 15 -3
The firm has a set of fixed variables. As long with that it increases the labour force from
1 unit to 10 units. The increase in input factor leads to increase in the output up to an extent.
After that it start declining. Marginal production increases in the initial period and then it starts
declining and it become negative. The firm should stop increasing labour force if the marginal
production is zero- that is the maximum output that can be derived with the available fixed
factors. The 9th labour does not contribute to any output. In case the firm wants to increase the
output beyond 153 units it has to improve its fixed variable. That means purchase of new
machinery or building is essential. Therefore the firm understands that the maximum output is
The graphical representations of the production function are as shown in the following graph.
180
160
140
120
100 TP
80 AP
60 MP
40
20
0
1 2 3 4 5 6 7 8 9 10
-20
The graphical presentations of the values are shown in the graph. The ‘X” axis denotes
the labour and the ‘Y’ axis indicates the total production (TP), average production (AP) and
marginal production (MP). From the given table and graph we can understand all the three
curves in the graph increased in the beginning and the marginal product (MP) first fell, then the
average product (AP) finally total production (TP). The marginal production curve MP cuts the
AP at its highest point. Total production TP falls when marginal production curve cuts the ‘X’
axis. The law of diminishing returns states that if increasing quantity of a variable input are
combined with fixed, eventually the marginal product and then average product will decline.
Q = f (Ld, L, K, M, T )
In the combination of input factors when one particular factor is increased continuously
without changing other factors the output will increase in a diminishing manner. Let us assume
that a person preparing for an examination continuously prepares without any break. The output
or the understanding and the coverage of the syllabus will be more in the beginning rather than in
the later stages. There is a limit to the extent to which one factor of production can be substituted
for another. The total production increases up to an extent and it gets saturated or there won’t be
any change in the output due to the addition of the input factor and further it leads to negative
impact on the output. That means the marginal production declines up to an extent and it reaches
zero and becomes negative. The point at which the MP becomes zero is the maximum output of
the firm with the given set of input factors. This law is applicable in all human activities and
business activities.
For example with two sewing machines and two tailors, a firm can produce a maximum
of 14 pairs of curtains per day. The machines are used only from 9 AM to 5 PM and the
machines lie idle from 5 pm onwards. Therefore the firm appoints 2 more tailors for the second
shift and the production goes up to 28 units. Then adding two more labour to assist these people
will increase the output to 30 units. When the firm appoints two more people, then there won’t
be any change in their production because their Marginal productivity is zero. There is no
addition in the total production. That means there is no use of appointing two more tailors.
Therefore, there is a limit for output from a fixed input factors but in the long run purchase of
one more sewing machine alone will help the firm to increase the production more than 30 units.
The Law of Returns to Scale
In the long run the fixed inputs like machinery, building and other factors will change
along with the variable factors like labour, raw material etc. With the equal percentage of
Returns to scale: the change in percentage output resulting from a percentage change in all the
factors of production. They are increasing, constant and diminishing returns to scale.
Increasing returns to scale may arise: if the output of a firm increases more than in
proportionate to an increase in all inputs. For example the input factors are increased by 50% but
Constant returns to scale: when all inputs are increased by a certain percentage the output
increases by the same percentage. For example input factors are increased by 50% then the
output has also increased by 50 percentages. Let us assume that a laptop consists of 50
components we call it as a set. In case the firm purchases 100 sets they can assemble 100 laptops
Diminishing returns to scale: when output increases in a smaller proportion than the increase in
inputs it is known as diminishing return to scale. For example 50% increment in input factors
production curve (MP) and average production curve (AP). It is classified into three stages; let us
increasing stage where the total product, marginal product and average production are increasing.
Stage II: The total production continues to increase but at a diminishing rate until it
reaches the next stage. Marginal product, average product are declining but are positive. The
total production is at the maximum level at the end of the second stage with a zero marginal
product.
Stage III: In this third stage total production declines and marginal product becomes
negative. And the average production also started decline. Which implies that the change in
input factors there is a decline in the over all production along with the average and marginal.
In economics, the production function with one variable input is illustrated with the well known
law of variable proportions. (below graph) it shows the input-output relationship or production
function with one factor variable while other factors of production are kept constant. To
understand a production function with two variable inputs, it is necessary know the concept iso-
TP
Output
O X X1 X2
Input
B
Output
AP
C
O X X1 X2
Input MP
ISO-QUANTS
To understand the production function with two variable inputs, iso-quant curve is used. These
curves show the various combinations of two variable inputs resulting in the same level of
output. The shape of an Iso-quant reflects the ease with which a producer can substitute among
inputs while maintaining the same level of output. From the graph we can understand that the
iso-quant curve indicates various combinations of capital and labour usage to produce 100 units
of motor pumps. The points a, b or any point in the curve indicates the same quantum of
production. If the production increases to 200 or 300 units definitely the input usage will also
increase therefore the new iso-quant curve for 200 units (Q1) is shifted upwards. Various iso-
Iso-cost: different combination of inputs that can be purchased at a given expenditure level.
B
Capital
a
C
b
C1
100
O L L1 L X
Labour
The above graph explains clearly that the iso quant curve for 100 units of motor consists of ‘n’
number of input combinations to produce the same quantity. For example at ‘a’ to produce 100
units of motors the firm uses OC amount of capital and OL amount of labour ie., more capital
and less labour force. At ’b’ OC1 amount of capital and OL1 labour force is used to produce the
Optimal input combination: the points of tangency between iso quant and iso cost curves
Y
UNITARY ELASTIC DEMAND
B2
B1
c
Capital
B
b
300
a
C
200
100
O M L L1 L2
X
Labour
Expansion path: optimal input combinations as the scale of production expand. From the graph
it is clear that the optimum combination is selected based on the tangency point of iso cost
(budget line) and iso- quant ie., a, b respectively. The point ‘a’ indicates that to produce 100
units of motor the best combination of capital and labour are OC and OM which is within the
budget. Over a period of time a firm will face various optimum levels if we connect all points we
Production functions are logical and useful. Production analysis can be used as aids in decision
making because they can give guidance to obtain the maximum output from a given set of inputs
and how to obtain a given output from the minimum aggregation of inputs. The complex
production functions with large numbers of inputs and outputs are analyzed with the help of
Review Questions
1. List out the major factors of production (input factors used) in a cement factory.
2. Define production function and Cobb-Douglas production function.
3. Write short notes on Marginal Product and Average product.
4. Briefly discuss the concept Returns to scale, increasing and decreasing returns to scale.
5. Explain the Law of variable proportions.
6. What is Iso-quant?
7. What do you mean by an expansion path?
8. Discuss the managerial uses of production function.
LESSON V
COST ANALYSIS
Reading Objectives:
At the end of reading this chapter the reader will be able to understand the concepts like
fixed cost, variable cost, average cost, and marginal cost. The concept of the marginal costing is
the contribution of the 20th century. The concept like break even analysis, cost volume profit
analysis are the important tools used to take various managerial decisions. The concept like
average revenue decides the level of output to earn profit. At the same time the concept like
marginal cost is the tool available in the hands of the producers to decide that level of output
Lesson Outline:
Cost of determinants
Types of cost
Short run cost output relationship
Cost output relationship in the long run
Economies of scale / diseconomies of scale
Factors causing economies of scale
Break-Even Analysis
Review questions
Introduction:
A production function tells us how much output a firm can produce with its existing plant
and equipment. The level of output depends on prices and costs. The most desirable rate of
output is the one that maximizes total profit that is the difference between total revenue and total
cost.
Entrepreneurs pay for the input factors- Wages for labour, price for raw material, rent for
building hired, interest for borrowed money. All these costs are included in the cost of
This chapter helps us to understand the basic cost concepts and the cost output
relationship in the short and long runs. Having looked at input factors in the previous chapter it is
now possible to see how the law of diminishing returns affect short run costs.
Cost determinants
The cost of production of goods and services depends on various input factors used by the
organization and it differs from firm to firm. The major cost determinants are:
1. Level of output: the cost of production varies according to the quantum of output. If the size
2. Price of input factors: a rise in the cost of input factors will increase the total cost of
production.
3. Productivities of factors of production: When the productivity of the input factors is high
4. Size of plant: the cost of production will be low in large plants due to mass production with
mechanization.
5. Output stability: the overall cost of production is low when the output is stable over a
period of time.
6. Lot size: larger the size of production per batch then the cost of production will come down
7. Laws of returns: the cost of production will increase if the law of diminishing returns
8. Levels of capacity utilization: higher the capacity utilization, lower the cost of production
10. Technology: when the organization follows advanced technology in their process then the
11. Experience: over a period of time the experience in production process will help the firm to
12. Process of range of products: higher the range of products produced, lower the cost of
production.
13. Supply chain and logistics: better the logistics and supply chain, lower the cost of
production.
14. Government incentives: if the government provides incentives on input factors then the cost
calculation. But in economics and for accounting purpose the following are the important cost
concepts.
Actual cost/ Outlay cost/ Absolute cost / Accounting cost: The cost or expenditure which a
firm incurs for producing or acquiring a good or service. (Eg. Raw material cost)
Opportunity cost: the revenue which could have been earned by employing that good or
service in some other alternative uses. (Eg. A land owned by the firm does not pay rent. Thus a
Sunk cost: are retrospective (past) costs that have already been incurred and cannot be
recovered.
Historical cost: The price paid for a plant originally at the time of purchase.
Replacement cost: the price that would have to be paid currently for acquiring the same plant.
Incremental cost: is the addition to costs resulting from a change in the nature of level of
business activity. Change in cost caused by a given managerial decision.
Explicit cost: Cost actually paid by the firm. If the factors of production are hired or rented then
it is an explicit cost.
Implicit cost: If the factors of production are owned by a firm then its cost is implicit cost.
Book cost: Costs which do not involve any cash payments but a provision is made in the books
of accounts in order to include them in the profit and loss account to take tax advantages.
Social cost: total cost incurred by the society on account of production of a good or service.
Transaction cost: The cost associated with the exchange of goods and services.
Controllable cost: costs which can be controllable by the executives are called as controllable
cost.
Shut down cost: Cost incurred if the firm temporarily stops its operation. These can be saved
by continuing business.
Economic costs are related to future. They play a vital role in business decisions as the costs
considered in decision - making are usually future costs. They are similar in nature to that of
incremental, imputed explicit and opportunity costs.
Fixed cost: some inputs are used over a period of time for producing more than one batch of
goods. The costs incurred in these are called fixed cost. For example amount spent on purchase
of equipment, machinery, land and building.
Variable cost: when output has increased the firm spends more on these items. For example the
money spent on labour wages, raw material and electricity usage. Variable costs vary according
to the output. In the long run all costs become variable.
Total cost: The market value of all resources used to produce a good or service.
Total Fixed cost: Cost of production remains constant whatever the level of output.
Total Variable cost: Cost of production varies with output.
Average cost: Total cost divided by the level of output.
Average variable cost: Variable cost divided by the level of output.
Average fixed cost: Total fixed cost divided by the level of output.
Marginal cost: Cost of producing an extra unit of output.
Short run cost output relationship
Fixed cost curve is a horizontal line which is parallel to the ‘X’ axis. This cost is constant
with respect to output in the short run. Fixed cost does not change with output. It must be paid
even if ‘0’ units of output are produced. For example: if you have purchased a building for the
business you have invested capital on building even if there is no production. Total fixed cost
(TFC) consists of various costs incurred on the building, machinery, land, etc.. For example if
you have spent Rs. 2 Lakhs and bought machinery and building which is used to produce more
than one batch of commodity, then the same cost of Rs. 2 Lakhs is fixed cost for all batches. The
total variable costs vary according to the output. Whenever the output increases the firm has to
buy more raw materials, use more electricity, labour and other sources therefore the TVC curve
is upward sloping. The total cost consists of fixed (TFC) and variable costs (TVC). The TFC of
Rs. 2 Lakhs is included with the variable cost throughout the production schedule so the total
Y
TC
COST OF PRODUCTION
TVC
TFC
O OUTPUT X
Graph – Average cost curves
MC
Y
AC
AC / MC / AFC
AFC
O X
Out Put
The above set of graphs indicates clearly that the average variable cost curve looks like a
boat. Average fixed cost curve declines as output increases and it is a hyperbola to the origin.
The Marginal cost curve slopes like a tick mark which declines up to an extent then it starts
increasing along with the output. Let us see and understand the nature of each and every curve
with an example. The table and graphs shown below indicates the total costs curves and average
1800
1600
1400
1200
AFC
1000
ATC
800 MC
600
400
200
0
1 2 3 4 5 6
3500
3000
2500
2000
TC
1500 TFC
TVC
1000
500
0
1 2 3 4 5 6 7
From the above table and set of graphs we can understand that capital is the fixed factor
of production and the total fixed cost will be the same Rs. 300,000. The total variable cost will
increase as more and more goods are produced. So the total variable cost TVC of producing
The marginal cost of producing an extra unit is calculated based on the difference in total cost.
MC for 5th unit = TC of 5th unit minus TC of 4th unit, in our example 2600 – 2250 = 350.
AVC also is calculated in the same manner TVC / output = 2600 / 5 = 460
AFC = TFC / output = 300 / 5 = 60.
The marginal cost and average cost curves are U shaped because of law of diminishing
returns. The marginal cost curve cuts the average cost curve and average variable cost curves at
their lowest point. Marginal cost curve cuts the average variable cost from below. The AC curve
is above the MC curve when AC is falling. The AC curve is below the MC when AC is
increasing. The intersecting point indicates that AC=MC and that is the minimum average cost
with an optimum output. (No more output can be produced at this average cost without
Y
MC
AC
COST OF PRODUCTION
O
Out Put X
The MC and AC curves are mirror image of the MP and AP curves. It is presented in the
graph below.
All organizations aim for maximum output with minimum cost. To achieve this goal they
like to derive the point where optimum output can be produced with the given amount of input
factors and with a minimum average cost. In the graph the MP=AP at maximum average
production. On the other hand MC = AC at minimum average variable cost. Therefore this is the
AP
MP
O
MC
COST OF PRODUCTION
AC
O Out Put
The above set of cost curves explain the cost output relationship in the short period but in
the long run there is no fixed cost because all costs vary over a period of time. Therefore in the
long run the firm will have only average cost curve that is called as long run average cost curve
(LAC). Let us see how the average cost curve is derived in the long run. This LAC also slopes
like the short period average cost curve (U shaped) provided the law of diminishing returns
prevails. In case the returns to scale are increasing or constant then the LAC curve will have a
different slope. It will be a horizontal line, which is parallel to the ‘X’ axis.
Cost output relationship in the Long run
In the long run costs fall as output increases due to economies of scale, consequently the
average cost AC of production falls. Some firms experience diseconomies of scale if the average
cost begins to increase. This fall and rise derives a U shaped or boat shaped average cost curve in
the long run which is denoted as LAC. The minimum point of the curve is said to be the
optimum output in the long run. It is explained graphically in the chart given below.
LAC
SMC1
E
C A SAC1 SAC2
AC / MC /LAC
C1
B
C2
O M M1 M2 X
Out Put
In the long run all factors are variable and the average cost may fall or increase to A, B
respectively but all these costs are above the long run cost average cost. LAC is the lower
envelope of all the short run average cost curves because it contains them all. At point ‘E’ the
SAC1 and SMC1 intersects each other, in case the organization increases its output from OM to
OM1 they have to spend OC1 amount. In case the organization purchases one more machine
(increase in fixed cost) then they will get a new set of cost curves SAC2, and SMC2. But the new
average cost curve reduces the cost of production from OC1 to OC2.That means they can save
the difference of C1C2 which is nothing but AB. Therefore in the long run due to business
expansion a firm can reduce their cost of production. During their business life they will meet
many combinations of optimum production and minimum cost in different short periods. In the
long run due to law of diminishing returns the long run average cost curve LAC also slopes like
boat shape.
Economies of scale
Economies of scale exist when long run average costs decline as output is increased.
Diseconomies of scale exist when long run average cost rises as output is increased. It is
graphically presented in the following graph. The economies of scale occur because of (i)
technical economies: the change in production process due to technology adoption. (ii)
Managerial economies (iii) purchasing economies, (iv) marketing economies and (v) financial
economies.
Economies of scale means a fall in average cost of production due to growth in the size of the
Diseconomies of scale: arises due to managerial problems. If the size of the business becomes
too large, then it becomes difficult for management to control the organizational activities
LRAC
SMC1 SAC3
SAC1
AC / MC / AFC
SAC2
Diseconomies
Economies of
of scale
scale
O M X
Out Put
There are various factors influencing the economies of scale of an organization. They are
generally classified in to two categories as Internal factors and External factors.
Internal Factors:
1. Labour economies: if the labour force of a firm is specialized in a specific skill then the
organization can achieve economies of scale due to higher labour productivity.
2. Technical economies: with the use of advanced technology they can produce large quantities
with quality which reduces their cost of production.
3. Managerial economies: the managerial skills of an organization will be advantageous to
achieve economies of scale in various business activities.
4. Marketing economies: use of various marketing strategies will help in achieving economies
of scale.
5. Vertical integration: if there is vertical integration then there will be efficient use of raw
material due to internal factor flow.
6. Financial economies: the firm’s financial soundness and past record of financial transactions
will help them to get financial facilities easily.
7. Economies of risk spreading: having variety of products and diversification will help them
to spread their risk and reduce losses.
8. Economies of scale in purchase: when the organization purchases raw material in bulk
reduces the transportation cost and maintains uniform quality.
External factors:
1. Better repair and maintenance facilities: When the machinery and equipments are repaired
and maintained, then the production process never gets affected.
2. Research and Development: research facilities will provide opportunities to introduce new
products and process methods.
3. Training and Development: continuous training and development of skills in the managerial,
production level will achieve economies of scale.
4. Economies of location: the plant location plays a major role in cutting down the cost of
materials, transport and other expenses.
5. Economies of Information Technology: advanced Information technology provides timely
accurate information for better decision making and for better services.
6. Economies of by-products: Organizations can increase the economies of scale by
minimizing waste and can be environmental responsible by using the by- products of the
organization.
In the long run if the returns to scale are constant then the average cost of production will
be the same. For example : Ananda Vikatan magazine, started 100 years ago and it was sold in
the market for 25 paise but now it is still sold at a nominal cost of Rs.15. The price increased
because raw material cost and printing and labour costs have also increased but in the long run
The constant returns to scale curve is graphically presented below which indicates that
SMC1
SAC1 SAC2 SAC3 SAC4
C LRAC
AC / MC
O M X
Out Put
From the above graph it is clear that in the long run it is possible to derive a LRAC as a straight
line with constant returns to scale.
Economies of scope: producing variety to get cost advantage. In retail business it is commonly
used. Product diversification within the same scale of plant will help them to achieve success.
To achieve reasonable return the firm should go for larger plants or expandtheir plant for
optimum utilization of available resources.
Build market share to achieve the scale which in turn reduces the cost of production.
All business activities of the organization leads to economies of scale directly or
indirectly.
Review Questions:
Break even analysis helps to identify the level of output and sales volume at which the firm
‘breaks even’. It means the revenues are sufficient to cover all costs of production. Various
managerial decisions of firms are taken by the managers based on the break- even point.
It is a study of cost, revenues and sales of a firm and finding out the volume of sales where the
firm’s costs and revenues will be equal. There is no profit and no loss. The total revenue is equal
to the total cost of production. The amount of money which the firm receives by the sale of its
and total cost curve (TC) is given. When they produce 50 units the total cost and total revenue
are equal that is $ 150’000 which is at the intersecting point of the curves. Break even point
always denotes the quantity produced or sold to equalize the revenue and cost.
When the firm produces less than 50 units the revenue earned is less than the cost of production
(TR<TC) therefore in the initial period the firm incurs loss which is shown in the graph. Through
selling more than 50 units the revenue increases more than the cost of production therefore the
difference increases and provides profit to the organization (TR>TC). It can be calculated with
TFC
Break even quantity = -----------------------
Selling Price - AVC
1. Product planning: it helps the firm in planning its new product development. Decisions
regarding removal or addition of new products in their product line.
2. Activity planning: the firm decides the expansion of production capacity.
3. Profit planning: this helps the firm to plan about their profit well in advance and at the same
time it helps to identify the quantity to be sold to achieve the targeted profit.
4. Target capacity: the targeted sales quantity helps to decide the purchase, inventory and
management.
5. Price and cost decision: Decision regarding how much the price of the commodity should be
reduced or increased to cover their cost of production.
6. Safety margin: it helps to understand the extent to which the firm can withstand their fall in
sales.
7. Price decision: the selling price can be fixed based on its expected revenue or profit.
8. Promotional decision: the firm can decide the kind of promotion required and how much
amount could be spent.
9. Distribution decision: Break even analysis helps to improve the distribution system and for
business expansion.
10. Dividend decision: firm can decide the dividend to be fixed for their shareholders.
11. Make or buy decision: break even analysis helps to decide on whether to make or buy the
product. It means outsourcing or in house production.
We can conclude that the break – even analysis is a useful tool for decision making at various
levels of a business firm in the short and long run. Therefore it is an essential tool to be used by
the Managers.
Review Questions:
1. What is Break- even point?
2. Explain the important managerial uses of break even analysis.