Multi-Rifled seamless cold drawn tubes for power plants

The Company

Salzgitter AG
Mannesmannröhren-Werke GmbH
Salzgitter Mannesmann Precision GmbH
Salzgitter Mannesmann Salzgitter Mannesmann Salzgitter Mannesmann Salzgitter Mannesmann
Präzisrohr GmbH, Hamm Rohr Sachsen GmbH, Zeithain Précision Etirage SAS, St. Florentin Precisión S.A. de C.V., Guadalajara

Hamm Zeithain St. Florentin Guadalajara

Wickede Vitry

Brackwede Rachecourt

Holzhausen Tonnerre

Remscheid * La Charité

*A Company of Salzgitter Mannesmann Stainless Tubes GmbH

Salzgitter Mannesmann Precision The Group-Structure

Following the takeover of Vallourec Précision Etirage (VPE), Effective synergies are a result of our integration with the
France, by the Salzgitter AG, the new European market leader Salzgitter Group ensure an outstanding efficiency - from the
of cold-drawn seamless and welded precision steel tubes has pre-material to the finished precision steel tube.
been founded under the name of Salzgitter Mannesmann The affiliated group companies ensure a comprehensive supply
Precision GmbH. As a leading European manufacturer Salzgitter guarantee regarding the complete value-added chain in
Mannesmann Precision offers a wide range of products and production of precision steel tubes and is therewith the basis
services with great scope for intelligent, tubing-related solutions. for the high performance in deliveries and customer satisfaction.
Today, Mannesmannröhren-Werke (MRW) manages the Group's
Tube Division. The Division has numerous subsidiaries and
affiliated companies.
Wall thickness, mm
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 22 25
Outside diameter, mm

10

20

30

40

50

100

150

200

300

350
380

Production of seamless and welded precision steel tubes in accordance to international standards e.g.
EN 10305-1, EN10305-2, EN10305-3, EN 10305-4, EN10216 and EN10217, ASTM A 179, A192, A 209, A 210, A 213, A 556 Japan
Industrial Standard, British Standards, Other standards on inquiry.

Seamless precision steel tubes of special Welded precision steel tubes of special Welded size-rolled precision steel tubes according
dimensional accuracy according to DIN EN 10305-1 dimensional accuracy according to DIN EN 10305-2 to DIN EN 10305-3
Outside diameter: 1.5 - 380 mm Outside diameter: 20 - 120 mm Outside diameter: 25 - 114.3 mm
Wall thicknesses: 0.2 - 25.0 mm Wall thicknesses: 1.0 - 7.5 mm Wall thicknesses: 1.75 - 8.5 mm

2
 The concept

Over the last few years, designs have evolved

towards more complex coal-fired stations
(super critical and ultra-super critical). SMP has
been following that trend and developed pro-
DNB phenomenon (Departure of Nucleate Boiling) ducts accordingly.

Steam – Water mixture

Applications of Multi Rifled tubes
Rifled tubes are used in high pressure boilers
to eliminate the steam film effect due to the
Film D. N. B. on the inner surface of the tube and
boiling
raise thermal efficiency in the furnace walls.

Transition Rifled tubes in a conventional boiler provide a

boiling DNB larger margin of safety for natural circulation
Heat
and assisted circulation and many economical
Nucleate advantages as:
boiling
• Reduction of weight for downcomers,
headers, drum and connecting pipe

• Reduction of pumps power

• Reduction of framework weight

Water

Besides standard designs, SMP has developed

tubular solutions with small outside diameter,
heavier wall thickness and improved rib profile
(Siemens design and others) to further improve
heat transfer and steam flow.

3
 A type Profile

D K

L
H
B

A C
S
F
M

Axial section Cross section

ITEM Value Tolerance

A Tube outside diameter – α

B Major inside diameter – α
C Minimum inside diameter – –
D Minimum wall thickness D = (A - B)/(1.11 X 2) - 0/ + 22% (1)
E Number of ribs – –
F Rib width at top (circumferential) 4.78 mm (0.188 inch) –
H Specified rib height – +/- 0.30 (+/- 0.012 inch)
K Rib side angle (both sides of the rib) 55° +/- 15°
L Rib radius (top and bottom of the rib) from 0.13 to 1.27 mm (from 0.005 to 0.05 inch) –
M Pitch (rib lead) – +/- 3.18 (+/- 0.125 inch)
N Lead N=MxE +/- 3.18 x E (+/- 0.125 inch x E)
P Lead angle (referenced to tube axis) 30° –
S Rib width at top (longitudinal) 8.28 mm (0.326 inch) +/- 1.27 (+/- 0.05 inch)

Tolerances α: from 0.15 mm/0.006 inch to 0.30 mm/0.012 inch depending on OD, (1) Tighter tolerances could be considered upon request.

4
 B type Profile

I J

N
E
C

B M
H
P
F

Axial section Cross section

ITEM Value Tolerance

B Tube outside diameter – α

C Major inside diameter – α
D Number of ribs – –
E Specified rib heigh – β (1)
F Pitch (rib lead) – +/- 3.18 (+/- 0.125 inch)
G Lead G=FxD +/- 3.18 x D (+/- 0.125 inch x D)
H Rib width at top (longitudinal) 5.59 mm (0.220 inch) +/- 1.27 (+/- 0.05 inch)
I Minimum wall thickness I = (B - C)/(1.11 x 2) - 0/ + 22% (2)
J Rib side angle (both sides of the rib) 50° +/- 15°
M Minimum Inside diameter – –
N Rib radius (top and bottom of the rib) from 0.4 to 2 mm (1/64 up to 5/64 inch) –
O Lead angle (referenced to tube axis) 30° –
P Rib width at top (circumferential) 3.23 mm (0.127 inch) –

Tolerances α: from 0.15 mm/0.006 inch to 0.30 mm/0.012 inch depending on OD, Tolerances β: from 0.18 mm/0.007 inch to 0.28 mm/0.011 inch depending on OD
(1) Average rib height of all ribs should fall without the propoer value of the +/- given tolerance. (2) Tighter tolerances could be considered upon request.

B type Profile
Outside Minimum Number Major i.d. Rib height Lead Mean weight Flow section Wet internal
Diameter wall thickness of ribs perimeter
mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

28.58 3.76 0.148 4 20.23 0.796 0.95 0.037 110.1 4.330 2.62 1.761 307 0.476 68.3 2.69
1.125 3.96 0.156 4 19.78 0.779 0.94 0.037 107.6 4.238 2.73 1.835 293 0.455 66.9 2.63
4.19 0.165 4 19.27 0.759 0.93 0.037 104.8 4.129 2.85 1.917 278 0.431 65.2 2.57
4.57 0.180 4 18.43 0.725 0.92 0.036 100.2 3.944 3.05 2.048 253 0.392 62.5 2.46

31.75 3.76 0.148 6 23.41 0.921 0.99 0.039 127.3 5.010 3.01 2.023 408 0.632 81.0 3.19
1.250 3.96 0.156 6 22.95 0.904 0.98 0.039 124.9 4.918 3.14 2.109 392 0.608 79.5 3.13
4.19 0.165 6 22.45 0.884 0.98 0.039 122.1 4.809 3.28 2.204 374 0.580 77.9 3.07
4.57 0.180 6 21.60 0.850 0.97 0.038 117.5 4.624 3.51 2.356 345 0.534 75.1 2.96

34.92 3.76 0.148 6 26.58 1.046 1.03 0.041 144.6 5.690 3.35 2.248 532 0.824 91.3 3.59
1.375 3.96 0.156 6 26.13 1.029 1.03 0.040 142.1 5.598 3.49 2.346 513 0.796 89.8 3.54
4.19 0.165 6 25.62 1.009 1.02 0.040 139.4 5.489 3.65 2.454 493 0.764 88.2 3.47
4.57 0.180 6 24.78 0.975 1.01 0.040 134.8 5.304 3.91 2.629 460 0.712 85.4 3.36
4.78 0.188 6 24.32 0.958 1.00 0.039 132.3 5.212 4.05 2.720 442 0.686 84.0 3.31
5.16 0.203 6 23.48 0.924 0.99 0.039 127.7 5.027 4.29 2.886 411 0.636 81.2 3.20
5.59 0.220 6 22.52 0.887 0.98 0.039 122.5 4.825 4.56 3.067 377 0.584 78.1 3.08

37.31 3.76 0.148 8 28.97 1.140 1.06 0.042 157.6 6.202 3.66 2.459 627 0.972 101.6 4.00
1.469 3.96 0.156 8 28.52 1.123 1.05 0.041 155.1 6.109 3.82 2.565 607 0.942 100.2 3.94
4.19 0.165 6 28.01 1.103 1.05 0.041 152.4 6.000 3.93 2.642 593 0.919 95.9 3.78
4.57 0.180 6 27.16 1.069 1.04 0.041 147.8 5.815 4.22 2.834 556 0.862 93.1 3.67
4.78 0.188 6 26.71 1.052 1.03 0.041 145.3 5.723 4.37 2.934 537 0.833 91.7 3.61
5.16 0.203 6 25.87 1.018 1.02 0.040 140.7 5.538 4.64 3.116 503 0.779 88.9 3.50
5.59 0.220 6 24.91 0.981 1.01 0.040 135.5 5.337 4.94 3.316 465 0.721 85.8 3.38
6.10 0.240 6 23.78 0.936 1.00 0.039 129.4 5.092 5.27 3.542 422 0.654 82.2 3.24

5
 B type Profile

Outside Minimum Number Major i.d. Rib height Lead Mean weight Flow section Wet internal
Diameter wall thickness of ribs perimeter
mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

38.10 3.96 0.156 8 29.30 1.154 1.06 0.042 159.4 6.278 3.91 2.624 643 0.997 102.7 4.05
1.500 4.19 0.165 8 28.80 1.134 1.06 0.042 156.7 6.169 4.09 2.745 620 0.961 101.1 3.98
4.57 0.180 6 27.95 1.100 1.05 0.041 152.0 5.984 4.32 2.901 590 0.914 95.7 3.77
4.78 0.188 6 27.50 1.083 1.04 0.041 149.6 5.892 4.47 3.004 571 0.885 94.2 3.71
5.16 0.203 6 26.65 1.049 1.03 0.041 145.0 5.707 4.75 3.192 535 0.829 91.5 3.60
5.59 0.220 6 25.70 1.012 1.02 0.040 139.8 5.505 5.06 3.399 496 0.769 88.4 3.48
6.10 0.240 6 24.57 0.967 1.01 0.040 133.6 5.260 5.40 3.632 452 0.700 84.7 3.34
6.35 0.250 6 24.00 0.945 1.00 0.039 130.6 5.141 5.57 3.744 430 0.667 82.9 3.26

41.28 3.76 0.148 8 32.93 1.296 1.10 0.043 179.1 7.050 4.08 2.741 818 1.268 114.5 4.51
1.625 3.96 0.156 8 32.93 1.279 1.10 0.043 176.7 6.958 4.26 2.862 795 1.234 113.1 4.45
4.19 0.165 8 31.97 1.259 1.09 0.043 173.9 6.849 4.46 2.997 770 1.194 111.4 4.39
4.57 0.180 8 31.13 1.225 1.08 0.043 169.3 6.664 4.79 3.216 728 1.128 108.7 4.28
4.78 0.188 8 30.67 1.208 1.08 0.042 166.9 6.572 4.96 3.331 707 1.096 107.2 4.22
5.16 0.203 8 29.83 1.174 1.07 0.042 162.3 6.387 5.27 3.541 667 1.033 104.4 4.11
5.59 0.220 8 28.87 1.137 1.06 0.042 157.1 6.185 5.61 3.772 623 0.966 101.3 3.99
6.10 0.240 6 27.74 1.092 1.04 0.041 150.9 5.940 5.94 3.993 581 0.900 95.0 3.74
6.35 0.250 6 27.18 1.070 1.04 0.041 147.8 5.821 6.13 4.120 557 0.863 93.2 3.67
6.60 0.260 6 26.61 1.048 1.03 0.041 144.8 5.701 6.32 4.245 533 0.827 91.4 3.60
7.21 0.284 6 25.26 0.995 1.01 0.040 137.4 5.413 6.75 4.534 479 0.742 87.0 3.43

44.45 3.76 0.148 8 36.11 1.421 1.14 0.045 196.4 7.730 4.41 2.967 989 1.533 124.8 4.91
1.750 3.96 0.156 8 35.65 1.404 1.13 0.045 194.0 7.638 4.61 3.100 964 1.495 123.4 4.86
4.19 0.165 8 35.15 1.384 1.13 0.044 191.2 7.529 4.83 3.248 936 1.452 121.7 4.79
4.57 0.180 8 34.30 1.350 1.12 0.044 186.6 7.344 5.19 3.489 890 1.379 119.0 4.68
4.78 0.188 8 33.85 1.333 1.11 0.044 184.1 7.252 5.38 3.616 866 1.344 117.5 4.63
5.16 0.203 8 33.00 1.299 1.10 0.043 179.5 7.067 5.73 3.848 822 1.274 114.8 4.52
5.59 0.220 8 32.05 1.262 1.09 0.043 174.3 6.865 6.11 4.105 774 1.200 111.6 4.40
6.10 0.240 8 30.92 1.217 1.08 0.043 168.2 6.620 6.54 4.397 718 1.113 108.0 4.25
6.35 0.250 8 30.35 1.195 1.08 0.042 165.1 6.501 6.75 4.539 691 1.072 106.1 4.18
6.60 0.260 8 29.79 1.173 1.07 0.042 162.1 6.381 6.96 4.678 665 1.031 104.3 4.11
7.21 0.284 8 28.44 1.120 1.05 0.041 154.7 6.093 7.44 5.002 604 0.936 99.9 3.93
7.62 0.300 6 27.53 1.084 1.04 0.041 149.8 5.897 7.69 5.168 572 0.887 94.3 3.71
7.95 0.313 6 26.80 1.055 1.03 0.041 145.8 5.739 7.93 5.332 541 0.838 92.0 3.62

50.80 3.96 0.156 10 42.00 1.654 1.20 0.047 228.5 8.998 5.39 3.623 1340 2.078 147.0 5.79
2.000 4.19 0.165 10 41.50 1.634 1.19 0.047 225.7 8.889 5.65 3.797 1307 2.027 145.3 5.72
4.57 0.180 10 40.65 1.600 1.18 0.047 221.1 8.709 6.08 4.081 1253 4.083 142.6 5.61
4.78 0.188 10 40.20 1.583 1.18 0.046 218.7 8.612 6.30 4.233 1224 1.899 141.1 5.56
5.16 0.203 10 39.35 1.549 1.17 0.046 214.1 8.427 6.71 4.510 1172 1.816 138.3 5.44
5.59 0.220 10 38.40 1.512 1.16 0.046 208.9 8.225 7.17 4.816 1114 1.727 135.2 5.32
6.10 0.240 10 37.27 1.467 1.15 0.045 202.7 7.980 7.69 5.167 1047 1.623 131.5 5.18
6.35 0.250 10 36.70 1.445 1.14 0.045 199.7 7.861 7.94 5.339 1015 1.573 129.6 5.10
6.60 0.260 8 36.14 1.423 1.14 0.045 196.6 7.741 8.13 5.462 991 1.537 124.9 4.92
7.21 0.284 8 34.79 1.370 1.12 0.044 189.2 7.453 8.72 5.857 916 1.422 120.6 4.75
7.62 0.300 8 33.88 1.334 1.11 0.044 184.3 7.257 9.10 6.112 868 1.346 117.6 4.63
7.95 0.313 8 33.15 1.305 1.11 0.044 180.3 7.099 9.40 6.314 830 1.286 115.2 4.54
8.13 0.320 8 32.76 1.290 1.10 0.043 178.2 7.018 9.56 6.421 810 1.256 114.0 4.49
8.64 0.340 8 31.63 1.245 1.09 0.043 172.1 6.773 10.00 6.720 753 1.167 110.3 4.34

54.00 3.96 0.156 12 45.18 1.779 1.23 0.048 245.8 9.678 5.82 3.910 1547 2.398 160.4 6.32
2.125 4.19 0.165 12 44.67 1.759 1.22 0.048 243.0 6.569 6.10 4.098 1511 2.343 158.7 6.25
4.57 0.180 10 43.83 1.725 1.22 0.048 238.4 9.384 6.48 4.357 1462 2.265 152.9 6.02
4.78 0.188 10 43.37 1.708 1.21 0.048 236.0 9.292 6.72 4.519 1413 2.220 151.4 5.96
5.16 0.203 10 42.53 1.674 1.20 0.047 231.4 9.107 7.17 4.818 1375 2.130 148.7 5.85
5.59 0.220 10 41.57 1.637 1.19 0.047 226.1 8.905 7.66 5.150 1312 2.034 145.6 5.73
6.10 0.240 10 40.44 1.592 1.18 0.047 220.0 8.660 8.23 5.531 1240 1.921 141.9 5.58
6.35 0.250 10 39.88 1.570 1.18 0.046 216.9 8.541 8.51 5.517 1204 1.867 140.0 5.51
6.60 0.260 10 39.31 1.548 1.17 0.046 213.9 8.421 8.78 5.901 1169 1.813 138.2 5.44
7.21 0.284 10 37.96 1.495 1.16 0.046 206.5 8.133 9.42 6.331 1088 1.687 133.8 5.27
7.62 0.300 10 37.06 1.459 1.15 0.045 201.6 7.937 9.83 6.609 1035 1.605 130.8 5.15
7.95 0.313 8 36.33 1.430 1.14 0.045 197.6 7.779 10.10 6.785 1002 1.553 125.6 4.94
8.13 0.320 8 35.93 1.415 1.14 0.045 195.5 7.698 10.27 6.902 980 1.519 124.3 4.89
8.64 0.340 8 34.80 1.370 1.12 0.044 189.3 7.453 10.76 7.230 917 1.422 120.6 4.75
9.14 0.360 8 33.68 1.326 1.11 0.044 183.2 7.213 10.23 7.548 857 1.329 116.9 4.60

6
 B type Profile

Outside Minimum Number Major i.d. Rib height Lead Mean weight Flow section Wet internal
Diameter wall thickness of ribs perimeter
mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

57.15 4.19 0.165 12 47.85 1.884 1.25 0.049 260.3 10.249 6.47 4.351 1740 2.698 169.2 6.66
2.250 4.57 0.180 12 47.00 1.850 1.24 0.049 255.7 10.064 6.97 4.681 1678 2.599 166.4 6.55
4.78 0.188 12 46.55 1.833 1.24 0.049 253.2 9.972 7.22 4.855 1645 2.551 164.9 6.49
5.16 0.203 12 45.70 1.799 1.23 0.049 248.6 9.787 7.70 5.176 1584 2.454 162.1 6.38
5.59 0.220 12 44.75 1.762 1.22 0.048 243.4 9.585 8.23 5.533 1516 2.351 159.0 6.26
5.84 0.230 10 44.18 1.739 1.22 0.048 240.3 9.460 8.47 5.690 1487 2.303 153.9 6.06
6.10 0.240 10 43.62 1.717 1.21 0.048 237.3 9.340 8.77 5.894 1448 2.244 152.2 5.99
6.35 0.250 0 43.05 1.695 1.21 0.048 234.2 9.221 9.07 6.095 1410 2.185 150.4 5.92
6.60 0.260 10 42.49 1.673 1.20 0.047 231.1 9.101 9.37 6.293 1372 2.127 148.6 5.85
6.73 0.265 10 42.21 1.662 1.20 0.047 229.6 9.041 9.51 6.392 1353 2.099 147.6 5.81
7.21 0.284 10 41.14 1.620 1.19 0.047 223.8 8.813 10.06 6.789 1284 1.991 144.3 5.68
7.62 0.300 10 40.23 1.584 1.18 0.046 218.9 8.617 10.51 7.061 1227 1.901 141.2 5.56
7.95 0.313 10 39.50 1.555 1.17 0.046 214.9 8.459 10.87 7.302 1181 1.830 138.7 5.46
8.13 0.320 10 39.11 1.540 1.17 0.046 212.7 8.378 11.06 7.429 1157 1.794 137.4 5.41
8.64 0.340 10 37.98 1.495 1.16 0.046 206.6 8.133 11.59 7.787 1089 1.687 133.9 5.27

63.50 4.19 0.165 14 54.20 2.134 1.31 0.052 294.8 11.609 7.31 4.910 2236 3.467 193.3 7.61
2.500 4.57 0.180 14 53.35 2.100 1.30 0.051 290.2 11.424 7.86 5.284 2165 3.355 190.5 7.50
4.78 0.188 14 53.90 2.083 1.30 0.051 287.8 11.332 8.16 5.481 2128 3.299 189.0 7.44
5.16 0.203 12 52.05 2.049 1.29 0.051 283.2 11.147 8.62 5.794 2068 3.205 182.9 7.20
5.33 0.210 12 51.66 2.034 1.29 0.050 281.0 11.065 8.87 5.963 2037 3.157 181.6 7.15
5.59 0.220 12 51.10 2.012 1.28 0.050 278.0 10.945 9.23 6.202 1991 3.088 179.8 7.08
5.84 0.230 12 50.53 1.989 1.27 0.050 274.9 10.820 9.58 6.438 1947 3.016 177.8 7.00
5.97 0.235 12 50.25 1.978 1.27 0.050 273.4 10.760 9.75 6.555 1924 2.982 177.0 6.97
6.10 0.240 12 49.97 1.967 1.27 0.050 271.8 10.700 9.93 6.671 1902 2.948 176.0 6.93
6.22 0.245 12 49.69 1.956 1.27 0.050 270.3 10.641 10.10 6.787 1880 2.914 175.3 6.90
6.35 0.250 12 49.40 1.945 1.27 0.050 2688 10.581 10.27 6.902 1859 2.881 174.2 6.86
6.48 0.255 12 49.12 1.934 1.26 0.050 267.2 10.521 10.44 7.016 1837 2.847 173.2 6.82
6.60 0.260 12 48.84 1.923 1.26 0.050 265.7 10.461 10.61 7.130 1815 2.814 172.5 6.79
6.73 0.265 12 48.56 1.912 1.26 0.050 264.2 10.401 10.78 7.243 1794 2.781 171.5 6.75
6.86 0.270 12 48.28 1.901 1.26 0.049 262.6 10.341 10.95 7.355 1773 2.749 170.7 6.72
6.99 0.275 12 47.99 1.889 1.25 0.049 261.1 10.276 11.11 7.467 1751 2.713 169.7 6.68
7.11 0.280 12 47.71 1.878 1.25 0.049 259.5 10.216 11.28 7.578 1730 2.681 168.7 6.64
7.21 0.284 12 47.49 1.870 1.25 0.049 258.3 10.173 11.41 7.666 1714 2.657 167.9 6.61

66.68 4.19 0.165 14 57.37 2.259 1.34 0.053 312.1 12.289 7.68 5.163 2513 3.896 203.7 8.02
2.625 4.57 0.180 14 56.53 2.225 1.33 0.052 307.5 12.104 8.27 5.560 2437 3.777 200.9 7.91
4.78 0.188 14 53.07 2.208 1.32 0.052 305.0 12.012 8.59 5.769 2398 3.718 199.4 7.85
5.16 0.203 14 55.23 2.174 1.32 0.052 300.4 11.827 9.16 6.157 2324 3.602 196.6 7.74
5.59 0.220 14 54.27 2.137 1.31 0.052 295.2 11.625 9.81 5.589 2242 3.477 193.5 7.62
6.10 0.240 14 53.14 2.092 1.30 0.051 289.1 11.380 10.55 7.088 2148 3.329 189.8 7.47
6.35 0.250 12 52.58 2.070 1.29 0.051 286.0 11.261 10.83 7.280 2111 3.273 184.7 7.27
6.60 0.260 12 52.01 2.048 1.29 0.051 283.0 11.141 11.20 7.523 2065 3.202 182.8 7.20

69.85 4.57 0.180 14 59.70 2.350 1.35 0.053 324.8 12.784 8.68 5.836 2726 4.223 211.3 8.32
2.750 4.78 0.188 14 59.25 2.333 1.35 0.053 322.3 12.692 9.01 6.057 2684 4.161 209.8 8.26
5.16 0.203 14 58.40 2.299 1.34 0.053 317.7 12.507 9.62 6.467 2606 4.038 207.1 8.15
5.33 0.210 14 58.01 2.284 1.34 0.053 315.6 12.425 9.91 6.656 2570 3.984 205.8 8.10
5.59 0.220 14 57.45 2.262 1.34 0.053 312.5 12.305 10.30 6.924 2519 3.906 203.9 8.03
5.84 0.230 14 56.88 2.239 1.33 0.052 309.4 12.180 10.70 7.190 2469 3.825 202.1 7.95
6.10 0.240 14 56.32 2.217 1.33 0.052 306.4 12.060 11.09 7.453 2419 3.749 200.2 7.88
6.22 0.245 14 56.04 2.206 1.32 0.052 304.8 12.001 11.28 7.583 2394 3.711 199.3 7.85
6.35 0.250 14 55.75 2.195 1.32 0.052 303.3 11.941 11.48 7.713 2370 3.673 198.3 7.81
6.60 0.260 14 55.19 2.173 1.32 0.052 300.2 11.821 11.86 7.971 2321 3.598 196.5 7.74

75.41 4.57 0.180 16 65.26 2.569 1.40 0.055 355.0 13.975 9.49 6.376 3258 5.048 233.1 9.18
2.969 4.78 0.188 16 64.81 2.552 1.40 0.055 352.6 13.883 9.85 6.618 3212 4.980 231.6 9.12
5.16 0.203 16 63.97 2.518 1.39 0.055 348.0 13.698 10.52 7.067 3127 4.845 228.8 9.01
5.33 0.210 16 63.57 2.503 1.39 0.055 345.8 13.616 10.82 7.274 3088 4.787 227.5 8.96
5.59 0.220 16 63.01 2.481 1.38 0.054 342.8 13.497 11.26 7.568 3032 4.701 225.6 8.88
5.84 0.230 16 62.44 2.458 1.38 0.054 339.7 13.372 11.70 7.859 2977 4.612 223.8 8.81

76.20 5.16 0.203 16 64.75 2.549 1.39 0.055 352.3 13.867 10.63 7.144 3206 4.968 231.4 9.11
3.000 5.33 0.210 16 64.36 2.534 1.39 0.055 350.1 13.785 10.94 7.354 3166 4.909 230.1 9.06
5.59 0.220 16 63.80 2.512 1.39 0.055 347.0 13.665 11.39 7.651 3110 4.822 228.2 8.99
5.84 0.230 16 63.23 2.489 1.38 0.054 344.0 13.540 11.82 7.946 3054 4.732 226.4 8.91

7
 Optimized profile

maximum
any curvature
30 %

rib minimum Important:

height Well-defined
60 % plane rib flank!

maximum

30 % any curvature

Optimized profile Three main criteria are key points of optimized profile:

As clean coal technology requires ever more efficient power • optimized lead angle
plants, we propose to our most demanding customers personali-
• increased rib height
zed and optimized profiles to reach their expected performances,
either according to Siemens’ or another design. • maximized plane rib flank

Besides avoiding DNB phenomenon, optimized profiles allow to Optimized profile combines advantages of “A“ and “B“ profiles
significantly increase thermal efficiency. as lower rib width at top or a steep rib side angle.

We have been supplying thousands of metric tonnes of Multi

Lead Rifled (MLR) tubes for Ultra Super Critical power plants all
over the world since 2006.

8
 A type Profile

A type Profile

Outside Minimum Number Major i.d. Rib height Lead Mean weight Flow section Wet internal
Diameter wall thickness of ribs perimeter
mm/inch mm inch mm inch mm inch mm inch kg/m Lb/ft mm2 Sq. inch mm inch

31.75 3.96 0.156 6 22.95 0.904 0.88 0.035 124.9 4.918 3.18 2.137 387 0.612 79.3 3.18
1.250 4.19 0.165 6 22.45 0.884 0.88 0.035 122.1 4.809 3.32 2.232 369 0.584 77.6 3.11
4.57 0.180 6 21.60 0.850 0.87 0.034 117.5 4.624 3.55 2.384 340 0.538 74.9 3.00

38.10 4.19 0.165 6 28.80 1.134 0.96 0.038 156.7 6.169 4.07 2.735 622 0.977 98.2 3.93
1.500 4.70 0.185 6 27.67 1.089 0.94 0.037 150.5 5.924 4.46 2.996 572 0.899 94.6 3.78
5.08 0.200 6 26.82 1.056 0.93 0.037 145.9 5.745 4.74 3.185 536 0.844 91.8 3.67

41.28 4.19 0.165 6 31.97 1.259 1.00 0.039 173.9 6.849 4.44 2.987 772 1.211 108.5 4.34
1.625 4.65 0.183 6 30.96 1.219 0.98 0.039 168.4 6.631 4.84 3.249 722 1.133 105.2 4.21
5.08 0.200 6 30.00 1.181 0.97 0.038 163.2 6.425 5.19 3.489 677 1.062 102.1 4.08
5.59 0.220 6 28.87 1.137 0.96 0.038 157.1 6.185 5.60 3.762 625 0.982 98.4 3.94

44.45 4.19 0.165 6 35.15 1.384 1.04 0.041 191.2 7.529 4.82 3.239 938 1.468 118.8 4.47
1.750 4.57 0.180 6 34.30 1.350 1.03 0.040 186.6 7.344 5.18 3.380 892 1.396 116.1 4.63
5.08 0.200 6 33.17 1.306 1.01 0.040 180.5 7.105 5.64 3.793 833 1.305 112.4 4.49
5.59 0.220 6 32.05 1.262 1.00 0.039 174.5 6.865 6.09 4.095 775 1.216 108.7 4.35
6.10 0.240 6 30.92 1.217 0.98 0.039 168.2 6.620 6.53 4.387 720 1.129 105.1 4.20

47.63 4.57 0.180 8 37.48 1.475 1.06 0.042 203.9 8.024 5.67 3.811 1059 1.660 129.2 5.17
1.875 5.08 0.200 8 36.35 1.431 1.05 0.041 197.7 7.785 6.18 4.154 994 1.560 125.5 5.03
5.59 0.220 6 35.22 1.387 1.04 0.041 191.6 7.545 6.59 4.428 942 1.475 119.0 4.75
6.10 0.240 6 34.09 1.342 1.02 0.040 185.5 7.300 7.07 4.750 881 1.379 115.4 4.61
6.60 0.260 6 32.96 1.298 1.01 0.040 179.3 7.061 7.53 5.061 822 1.288 111.7 4.46

50.80 5.08 0.200 8 39.52 1.556 1.08 0.042 215.0 9.465 6.63 4.457 1182 1.851 135.8 5.44
2.000 5.59 0.220 8 38.40 1.512 1.07 0.042 208.9 8.225 7.17 4.819 1113 1.764 132.1 5.29
6.10 0.240 8 37.27 1.467 1.06 0.042 202.7 7.980 7.69 5.170 1047 1.641 128.5 5.15
6.60 0.260 8 36.14 1.423 1.05 0.041 196.6 7.741 8.20 5.511 982 1.542 124.8 5.00

53.98 5.59 0.220 8 41.57 1.637 1.10 0.043 226.1 8.905 7.67 5.152 1311 2.054 142.4 5.70
2.125 6.10 0.240 8 40.44 1.592 1.09 0.043 220.0 8.660 8.23 5.533 1239 1.940 138.8 5.55
6.60 0.260 8 39.31 1.548 1.08 0.042 213.9 8.421 8.78 5.903 1169 1.832 135.1 5.41
7.11 0.280 8 38.19 1.503 1.07 0.042 207.7 8.176 9.32 6.263 1101 1.725 131.5 5.26

57.15 5.59 0.220 8 44.75 1.762 1.12 0.044 243.4 9.585 8.16 5.485 1525 2.386 152.7 6.11
2.250 6.10 0.240 8 43.62 1.717 1.11 0.044 237.3 9.340 8.77 5.895 1448 2.263 149.0 5.96
6.60 0.260 8 42.69 1.637 1.10 0.043 231.1 9.101 9.37 6.295 1372 2.147 145.4 5.82
7.11 0.280 8 41.36 1.628 1.09 0.043 225.0 8.856 9.95 6.685 1298 2.031 141.7 5.67
7.62 0.300 8 40.23 1.584 1.08 0.043 218.9 8.617 10.51 7.064 1226 1.920 138.1 5.53
8.13 0.320 8 39.11 1.540 1.07 0.042 212.7 8.378 11.06 7.432 1156 1.813 134.4 5.38

60.33 5.59 0.220 8 47.92 1.887 1.15 0.045 260.7 10.265 8.66 5.181 1755 2.743 163.0 6.51
2.375 6.10 0.240 8 46.79 1.842 1.14 0.045 254.5 10.020 9.31 6.258 1672 2.611 159.3 6.37
6.60 0.260 8 45.66 1.798 1.13 0.045 248.4 9.781 9.95 6.688 1590 2.486 155.7 6.22
7.11 0.280 8 44.54 1.753 1.12 0.044 242.3 9.536 10.58 7.107 1511 2.361 152.0 6.08
7.62 0.300 8 43.41 1.709 1.11 0.044 236.1 9.297 11.18 7.515 1433 2.242 148.4 5.93
8.13 0.320 8 42.28 1.665 1.10 0.043 230.0 9.058 11.78 7.913 1358 2.126 144.7 5.79
8.59 0.338 8 41.27 1.625 1.09 0.043 224.5 8.840 12.30 8.262 1292 2.023 141.4 5.66

63.50 6.10 0.240 8 49.97 1.967 1.17 0.046 271.8 10.700 9.85 6.621 1912 2.984 169.6 6.77
2.500 6.60 0.260 8 48.84 1.923 1.16 0.046 265.7 10.461 10.54 7.080 1825 2.850 165.9 6.63
7.11 0.280 8 47.71 1.878 1.15 0.045 259.5 10.216 11.20 7.529 1740 2.716 162.3 6.48
7.62 0.300 8 46.58 1.834 1.14 0.045 253.4 9.977 11.86 7.967 1657 2.588 158.6 6.34
8.13 0.320 8 45.46 1.790 1.13 0.044 247.3 9.738 12.49 8.395 1575 2.464 155.0 6.20
8.59 0.338 8 44.44 1.750 1.12 0.044 241.8 9-520 13.05 8.771 1504 2.353 151.7 6.07
9.14 0.360 8 43.20 1.701 1.11 0.044 235.0 9.253 13.72 9.218 1419 2.221 147.7 5.91
9.53 0.375 8 42.35 1.661 1.10 0.043 230.4 9.068 14.16 9.516 1363 2.131 145.0 5.80

9
 Manufacturing process

Our manufacturing production flow

For over 40 years, SMP has been improving its manufacturing Our tubes are manufactured in our plant located in Vitry-le-
process to match ever higher requirements of its customers. François (France) by our skilled and experienced workforce.

Focus on ribbing process

Ribs are obtained through cold drawing process on a grooved plug
from hollows supplied by SMP mills. After drawing and ribbing
pass, tubes are heat treated to get specified metallurgical require-
ments.

Before final cutting, tubes are 100% checked by Eddy Current and
/or Ultrasonic test, depending on customer’s requirements.

10
 General information

High quality generates customer confidence and satisfaction and

contributes to a company’s economic performance.
Quality leadership is therefore the overriding objective and is
determinant to our corporate policy.

Our Quality Assurance System covers all stages of production at

all plants involved in the manufacture of our tubes, from the
steelworks via the tube and pipe hot rolling mills right through to
the company’s finishing lines and shipping departments.

In the production process of rifled boiler tubes, the quality chain

is taken over by Salzgitter Mannesmann Precision Etirage whose
Vitry-le-François plant is certified ISO 9001 (2000 version) and
ISO 14001 (1996 version).
NDT and checking
Steel Standard Grade • 100% Eddy Current and/or ultra sonic testing according to
ASME or EN standards
Carbon ASTM A 106 Grade A, B • Positive material inspection (PMI)
ASTM A 210 Grade A1, C • Tensile test
EN 10216-2 P235GH, P265 GH • Hardness test
• Specific controls upon request
Alloy ASTM A 209 T1, T1A
- Continuous OD checking
ASTM A 213 T2, T11, T12, T22, T23
EN 10216-2 16Mo3, 13CrMo4-5 - PWHT
10CrMo9-10 - Hot tensile test
- Impact test
Other grades and standards may be available upon request.
- Micrographic inspection

Lengths Delivery
• fixed length tolerances according to international standards • worldwide by sea, rail or road
• random length (max. length difference = 2 m)
• Max length up to 24 m Quality
• Mill test certificate 3.1, 3.2
Marking • Third Part Inspection: Lloyd’s, TÜV, VERITAS,…
• ink stencilled on part or full length of tube
• Arrow sign indicating the best flow direction Our range of products also includes smooth boiler tubes
with tight tolerances.
Packing
• tubes can be delivered without protection or dry varnished,
corrosion inhibitor inside tube, plastic caps at both ends are
available
• bundle tied with metal strip
• wooden boxes

11
Salzgitter Mannesmann Precision Etirage SAS

Direct Contact Sales:

Avenue Jean Juif
BP 77 – Z.I.
51300 Vitry-le-François, France

Phone: +33 3 26 41 23 97
Fax: +33 3 26 41 23 32
E-mail: [email protected]

or Contact: Vallourec & Mannesmann – our worldwide agent

Salzgitter Mannesmann Precision GmbH

Wiesenstraße 36
45473 Mülheim/Ruhr, Germany

www.smp-tubes.com

Your local contact:

Salzgitter Mannesmann Precision GmbH, Multi-Rifled seamless cold drawn tubes for power plants, 001 E 12.09