Installation and Parts Manual: FOR Caterpillar D8T & D9T Tractors
Installation and Parts Manual: FOR Caterpillar D8T & D9T Tractors
Installation and Parts Manual: FOR Caterpillar D8T & D9T Tractors
INSTALLATION AND
PARTS MANUAL
MODEL PA140VS
FOR
CATERPILLAR D8T & D9T TRACTORS
TABLE OF CONTENTS
Mounting Group . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Winch Housing Assembly . . . . . . . . . . . . . . . . . . .18-19
Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5 Brake Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Joystick Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Overrunning Clutch Assembly . . . . . . . . . . . . . . . . . .21
Motor Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Carrier Clutch Assembly . . . . . . . . . . . . . . . . . . . . . .22
Lines Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10 Input Shaft Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Manifold Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Ring Gear Assembly . . . . . . . . . . . . . . . . . . . . . . . . .24
Valve Mounting Group . . . . . . . . . . . . . . . . . . . . .12-13 Secondary Planet Carrier Assembly . . . . . . . . . . . . .25
Motor Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14-15 Output Planet Carrier Assembly . . . . . . . . . . . . . . . .26
Brake Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . .16
2
MODEL PA140A
MOUNTING GROUP
D8T
3
MODEL PA140A
CONTROL GROUP
D8T
NOTE:
ITEM 2 (CONTROL DECAL) NOT
SHOWN. INSTALL WHERE CLEARLY
VISIBLE BY OPERATOR.
4
5
IMPLEMENT PUMP DISP: 129 cc/rev
FLOW = 226 L/min AT 1850 RATED ENGINE RPM
270 L/min AT 2200 HI ENGINE RPM
EFFICIENCY: 95%
SPEED RATIO - PUMP: ENGINE 1:1
CUT OFF = 24000±350 kPa
MARGIN = 2100±100 kPa
PA140VS / D8T
FULL POWER WINCH CONTROL
W/DEDICATED DIRECTIONAL
CONTROL VALVE
D8T
MODEL PA140A
MODEL PA140A
JOYSTICK ASSEMBLY
D8T
6
MODEL PA140A
MOTOR LINES GROUP
D8T
VIEW D-D
NOT TO SCALE
7
MODEL PA140A
LINES GROUP
D8T
Fuel Tank
Fuel Tank
Implement Valve
Case
8
FUEL TANK
35 35
SECTION A-A
Implement Valve
9
SECTION C-C
VIEW E-E
Bracket from Lines GP-Pump
36 28 36 28
SECTION B-B
Case
SECTION D-D
D8T
LINES GROUP
MODEL PA140A
MODEL PA140A
LINES GROUP
D8T
10
MODEL PA140A
MANIFOLD ASSEMBLY
D8T
11
MODEL PA140A
VALVE MOUNTING GROUP
D8T
Filter Switch
2 Pin
Blue & Black
Orange Pink
Purple Blue
Gray
Purple
Purple White Pink
Gray Purple Purple
SECTION B-B
12
MODEL PA140A
VALVE MOUNTING GROUP
D8T
Filter Switch
2 Pin
Blue & Black
Orange Pink
Purple Blue
Gray
Purple
Purple White Pink
Gray Purple Purple
SECTION B-B
ITEM NO PART NO DESCRIPTION QTY
1 4T-1073 STUD 3
3 213-4326 VALVE, DIRECTIONAL STACK EH 1
4 4J-0522 SEAL 3
5 4J-8997 O-RING 1
6 6V-5555 O-RING 3
7 8C-3206 FLANGE-HALF 2
8 8T-4196 CAPSCREW, HEX HD (M10 X 1.5 X 35, GR10.9, Z) 8
9 8T-4121 WASHER, HARD (M10, Z) 8
10 4J-0520 SEAL 2
NOTE: For spare parts information on 213-4326 Valve (Item 3), refer to the D8T Tractor Parts Book.
12
MODEL PA140A
MOTOR GROUP
D8T
14
MODEL PA140A
MOTOR GROUP
D8T
NOTE: ITEMS NO's 537, 538 AND 539 SHOWN ON PAGE 18.
15
MODEL PA140A
BRAKE VALVE ASSEMBLY
D8T
17
D8T
MODEL PA140A
118 117
WINCH HOUSING ASSEMBLY
205
800
700
108
116
211
214
212
215
213
210
106 202
105
104 112 101 123 125 127
103 900
107 104
102 113
103
104
18
118
119 126
612
608
118 119 609
605
607
105
106
538 539 537
300 400 613
107 603
500
612
605
606
605
612
MODEL PA140A
WINCH HOUSING ASSEMBLY
D8T
FAIRLEAD ASSEMBLY
QTY
ITEM # PART # DESCRIPTION
3 ROLLER 4 ROLLER
603 126-0836 VERTICAL ROLLER 2 2
604 126-0835 VERTICAL SHAFT ASSEMBLY 2 2
605 126-0794 BUSHING 6 8
606 126-0834 HORIZONTAL ROLLER 1 2
607 228-0767 HORIZONTAL SHAFT ASSEMBLY 1 2
608 4L-6454 CAPSCREW, 3/8-16 UNC X 1 in. HEX HD, GD8 3 4
609 8T-4896 WASHER, HARD, 3/8 3 4
612 126-0806 WASHER - ROLLER 6 8
613 3B-8489 GREASE FITTING 6 8
- 171-7267 FOURTH ROLLER KIT (INCLUDES ITEMS 605 - 613 TO ADD SECOND HORIZONTAL ROLLER) - -
19
MODEL PA140A
BRAKE ASSEMBLY
D8T
20
MODEL PA140A
OVERRUNNING CLUTCH ASSEMBLY
D8T
21
MODEL PA140A
CARRIER CLUTCH ASSEMBLY
D8T
22
MODEL PA140A
INPUT SHAFT DETAIL
D8T
900
23
MODEL PA140A
RING GEAR ASSEMBLY
D8T
904
902
903
905
906
907
901
24
MODEL PA140A
SECONDARY PLANET CARRIER ASSEMBLY
D8T
805
802
804
801
806
808
807
803
25
MODEL PA140A
OUTPUT PLANET CARRIER ASSEMBLY
D8T
705
702 704
708
709 707
711
710
709
703
701 711
706
703
706
708
704
710
710
707
705 702
704
701
706
26
METRIC CONVERSION TABLE
English to Metric Metric to English
LINEAR
inches (in.) X 25.4 = millimeters (mm) millimeters (mm) X 0.3937 = inches (in.)
feet (ft.) X 0.3048 = meters (m) meters (m) X 3.281 = feet (ft.)
miles (mi.) X 1.6093 = kilometers (km) kilometers (km) X 0.6214 = miles (mi.)
AREA
2 2 2
inches (sq.in.) X 645.15 = millimeters (mm ) millimeters 2 (mm 2) X 0.000155 = inches2 (sq.in.)
feet2 (sq.ft.) X 0.0929 = meters2 (m 2) meters2 (m 2) X 10.764 = feet 2 (sq.ft.)
VOLUME
inches3 (cu.in.) X 0.01639 = liters (l) liters (l) X 61.024 = inches3 (cu.in.)
quarts (qts.) X 0.94635 = liters (l) liters (l) X 1.0567 = quarts (qts.)
gallons (gal.) X 3.7854 = liters (l) liters (l) X 0.2642 = gallon (gal.)
inches3 (cu.in.) X 16.39 = centimeters3 (cc) centimeters3 (cc) X 0.06102 = inches3 (cu.in.)
feet3 (cu.ft.) X 28.317 = liters (l) liters (l) X 0.03531 = feet 3 (cu.ft.)
feet3 (cu.ft.) X 0.02832 = meters3 (m 3) meters3 (m3) X 35.315 = feet 3 (cu.ft.)
fluid ounce (fl.oz.) X 29.57 = millileters (ml) milliliters (ml) X 0.03381 = fluid ounce (fl.oz.)
MASS
ounces (oz.) X 28.35 = grams (g) grams (g) X 0.03527 = ounces (oz.)
pounds (lbs.) X 0.4536 = kilograms (kg) kilograms (kg) X 2.2046 = pounds (lbs.)
tons (2000 lbs.) X 907.18 = kilograms (kg) kilograms (kg) X 0.001102 = tons (2000 lbs.)
tons (2000 lbs.) X 0.90718 = metric tons (t) metric tons (t) X 1.1023 = tons (2000 lbs.)
tons (long) (2240 lbs.) X 1013.05 = kilograms (kg) kilograms (kg) X 0.000984 = tons (long) (2240 lbs.)
PRESSURE
inches Hg (60oF) X 3600 = kilopascals (kPa) kilopascals (kPa) X 0.2961 = inches Hg (60oF)
pounds/sq.in. (PSI) X 6.895 = kilopascals (kPa) kilopascals (kPa) X 0.145 = pounds/sq.in. (PSI)
pounds/sq.in. (PSI) X 0.0703 = kilograms/sq.cm. (kg/cm 2) kilograms/sq.cm. (kg/cm2) X 14.22 = pounds/sq.in. (PSI)
pounds/sq.in. (PSI) X 0.069 = bars bars X 14.5 = pounds/sq.in. (PSI)
o o
inches H2O (60 F) X 0.2488 = kilopascals (kPa) kilopascals (kPa) X 4.0193 = inches H2O (60 F)
bars X 100 = kilopascals (kPa) kilopascals (kPa) X 0.01 = bars
POWER
horsepower (hp) X 0.746 = kilowatts (kW) kilowatts (kW) X 1.34 = horsepower (hp)
ft.-lbs./min. X 0.0226 = watts (W) watts (W) X 44.25 = ft.-lbs./min.
TORQUE
pound-inches (in.-lbs.) X 0.11298 = newton-meters (N-m) newton-meters (N-m) X 8.851 = pound-inches (in.lbs.)
pound-feet (ft.-lbs.) X 1.3558 = newton-meters (N-m) newton-meters (N-m) X 0.7376 = pound-feet (ft.-lbs.)
pound-feet (ft.-lbs.) X .1383 = kilograms/meter (kg-m) kilogram/meter (kg-m) X 7.233 = pound-feet (ft.-lbs.)
VELOCITY
miles/hour (m/h) X 0.11298 = kilometers/hour (km/hr) kilometers/hour (km/hr) X 0.6214 = miles/hour (m/h)
feet/second (ft./sec.) X 0.3048 = meter/second (m/s) meters/second (m/s) X 3.281 = feet/second (ft./sec.)
feet/minute (ft./min.) X 0.3048 = meter/minute (m/min) meters/minute (m/min) X 3.281 = feet/minute (ft./min.)
TEMPERATURE
o o o
Celsius = 0.556 ( F - 32) Fahrenheit = (1.8 X oC) + 32
27