FSAE RBCBearing Engieering Article

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ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

PLAIN BEARINGS ENGINEERING


RBC offers many types and sizes of plain bearings to the For information on special plain bearings or the many standard
aerospace industry. Both metal-to-metal and self-lubricating series of commercial plain bearings, that are available from RBC,
bearings are featured in this catalog. These bearings have been consult the appropriate RBC Aerospace Bearings sales engineer.
qualified to stringent SAE, Military, NAS, AECMA, and customer The RBC bearing series, which apply to various standards
design and performance standards in RBC test laboratories. are shown below:

PLAIN BEARINGS
SAE/MS/EN SAE/MS/EN
Specification Description Specification Description
M81934/1 . . . . . . . . . . . . . . . . Journals, Plain, Self-lubricating M81820/4 . . . . . . . . . . . . . . . . Spherical bearing,
M81934/2 . . . . . . . . . . . . . . . . Journals, Flanged, Self-lubricating, Narrow,
Self-lubricating Chamfered, Lined bore
M81935/1 . . . . . . . . . . . . . . . . Rod End, Male threads, M81936/1 . . . . . . . . . . . . . . . . Spherical bearing,
Wide, Self-lubricating BeCu ball grooved outer ring
M81935/2 . . . . . . . . . . . . . . . . Rod End, Female threads, M81936/2 . . . . . . . . . . . . . . . . Spherical bearing,
Wide, Self-lubricating BeCu ball chamfered outer ring
M81935/4 . . . . . . . . . . . . . . . . Rod End, Male threads, EN2285. . . . . . . . . . . . . . . . . . Journals, Plains,
Narrow, Self-lubricating Self-lubricating
M81935/5 . . . . . . . . . . . . . . . . Rod End, Female threads, aluminum alloy
Narrow, Self-lubricating EN2286. . . . . . . . . . . . . . . . . . Journals, Flanged,
MS14101 . . . . . . . . . . . . . . . . Spherical bearings, Self-lubricating
Self-lubricating, aluminum alloy
Narrow, Grooved EN2287. . . . . . . . . . . . . . . . . . Journals, Plain,
MS14102 . . . . . . . . . . . . . . . . Spherical bearings, Self-lubricating
Self-lubricating, corrosion resistant steel
Wide, Chamfered EN2288. . . . . . . . . . . . . . . . . . Journals, Flanged,
MS14103 . . . . . . . . . . . . . . . . Spherical bearings, Self-lubricating
Self-lubricating, corrosion resistant steel
Wide, Grooved EN6056. . . . . . . . . . . . . . . . . . Rod End, Self-lubricating,
MS14104 . . . . . . . . . . . . . . . . Spherical bearings, Threaded shank
Self-lubricating, EN2022. . . . . . . . . . . . . . . . . . Spherical bearing,
Narrow, Chamfered Self-lubricated,
MS21230 . . . . . . . . . . . . . . . . Spherical bearing, Light series,
Self-lubricated, Chamfered and grooved
Wide, Grooved EN2023. . . . . . . . . . . . . . . . . . Spherical bearing,
MS21231 . . . . . . . . . . . . . . . . Spherical bearing, Self-lubricated,
Self-Lubricated, Standard series, Chamfered
Wide, Chamfered and grooved outer ring
MS12132 . . . . . . . . . . . . . . . . Spherical bearing, EN2335. . . . . . . . . . . . . . . . . . Spherical bearing,
Self-Lubricated, Metal-to-metal,
Narrow, Grooved Chamfered and
grooved outer ring
MS21233 . . . . . . . . . . . . . . . . Spherical bearing,
Self-Lubricated, EN2501. . . . . . . . . . . . . . . . . . Spherical bearing,
Narrow, Chamfered Self-Lubricated,
High Misalignment
M81820/1 . . . . . . . . . . . . . . . . Spherical bearing,
Self-lubricating, Narrow, EN4613. . . . . . . . . . . . . . . . . . Spherical bearing,
Grooved, Lined bore Self-lubricating,
Narrow inch sizes
M81820/2 . . . . . . . . . . . . . . . . Spherical bearing,
Self-lubricating, Wide, EN4614. . . . . . . . . . . . . . . . . . Spherical bearing
Chamfered, Lined bore Self-lubricated,
Wide inch sizes
M81820/3 . . . . . . . . . . . . . . . . Spherical bearing,
Self-lubricating, Wide,
Grooved, Lined bore ©2008 RBC Bearings Incorporated. All rights reserved.

For more information visit our web site at rbcbearings.com 7


ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

CONFIGURATIONS Links are available in many configurations for special


Spherical bearings, shown in this catalog, are assembled customer applications. Since each link design is unique, many
by forming the outer ring (race) over the inner ring (ball). The design options are possible, including high temperature liners
processes used by RBC assure excellent conformity of the and light weight materials such as aluminum and titanium. See
spherical surfaces of the outer ring bore to the spherical inner Figure 3 for a typical aircraft link design.
ring O.D.
Rod Ends in this catalog have several different designs and
PLAIN BEARINGS

options. Rod ends are manufactured by inserting an MS or EN


self-lubricating bearing into the rod end body. Rod ends are
available with right or left-handed, male-threaded or female-
threaded shanks. Male-threaded shanks are also available with
keyway slots and female threads are available with end slots for
locking devices.
Journal Bearings are offered in both flanged and non-
flanged versions. In this catalog the journal bearings are
all self-lubricating.
Loader Slot Bearings are spherical metal-to-metal bearings FIGURE 3: Typical Aircraft Link
for specific applications. In this design, loading slots are
machined into the outer ring so that the inner ring may be
METAL-TO-METAL BEARINGS
inserted. See Figure 1 for the configuration of slot loader
Metal-to-metal bearings are primarily used where grease
bearings.
maintenance is practical or where temperatures exceed the
limits for self-lubricating bearings. In this aerospace catalog,
metal-to-metal bearings are shown for the spherical bearing
configuration only. These bearings are available with grooves
and holes so that they may be re-lubricated.
Metal-to-metal, spherical bearings have 17-4PH outer rings
and beryllium copper inner rings (balls). The properties of 17-
4PH, which make it an excellent choice for bearing outer rings
(races), are its ability to resist wear, abrasion, and galling. Also,
the corrosion resistance of 17-4PH is excellent when compared
to other hardenable CRES steels. Beryllium copper is used for
the inner rings (balls) because of its high strength and
hardness, and because it is highly resistant to stress relaxation,
fatigue, abrasion, and corrosion. Dry-film lubricants, which are
FIGURE 1: Loader Slot Bearing
bonded to the outer ring, are used for high temperatures, and
greases such as MIL-PRF-81322 are used for temperatures up
Split Ball Spherical Bearings are another special type of
to 350°F (177°C).
spherical bearing. See Figure 2 for the configuration of the spit
The mean coefficient of thermal expansion for beryllium
ball spherical bearing.
copper in the +70°F to +400°F (+21°C to +204°C) temperature
range is 9.4 x 10-6 inches per inch per °F (16.9 x 10-6 mm
per mm per °C). This is approximately 33% higher than that of
17-4PH. Therefore, care must be taken to review clearances
between the bearing bore and shaft and also between the inner
and outer rings, so that bearing lock up will not occur at
elevated temperatures.
For some MS rod end bodies, PH13-8Mo is an option. This
material offers better fatigue life and corrosion resistance than
17-4PH. Other series of metal-to-metal bearings are available
with outer rings manufactured from cadmium plated 4340 steel,
aluminum bronze, cadmium plated aluminum bronze and 17-4PH
CRES steel. Inner rings are available in CRES 440C steel,
chrome plated 440C, and chrome plated 52100 steel.
FIGURE 2: Split Ball Spherical Bearing
Consult the appropriate RBC Aerospace Bearings engineering
©2008 RBC Bearings Incorporated. All rights reserved. department for the best materials for your special applications.

8 For more information visit our web site at rbcbearings.com


ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

SELF-LUBRICATING BEARINGS RBC Bearings manufactures four different self-lubricating liner


Self-lubricating bearings are available in spherical, journal, materials that are qualified to AS81820. In addition, over 60 other
flanged journal, and rod end bearing configurations. They were self-lubricating materials are available for specific characteristics;
originally developed to eliminate the need for relubrication, to such as high temperature for turbine engine applications or
provide lower torque, and to solve application problems where machinability for airframe, helicopter, and landing gear applications.
conventional metal-to-metal bearings would not perform The construction of most RBC liner systems revolves around
satisfactorily; such as with high frequency vibration. a woven fabric where PTFE fibers are woven with other

PLAIN BEARINGS
The liner systems for self-lubricating bearings do not require supporting and bondable fibers. The process used to produce
supplemental lubrication. The polytetrafluoroethylene (PTFE) fibers the PTFE fibers results in a fiber, which has 25 times the tensile
in the liner act as the lubricant. When a bearing is operated, the strength of that of the base resin. The weave of the fabric
pressure and movement of the inner ring shears PTFE from the exposes the PTFE fibers on the working surface. The supporting
liner system. As the bearing operates, the PTFE is burnished into fibers are interwoven with the PTFE fibers and are
the metal and also into the liner surfaces, thereby reducing the predominantly exposed on the surface that is bonded. This
coefficient of friction. After the coefficient of friction becomes construction provides a positive locking of the PTFE fibers for
sufficiently low, no further PTFE is sheared from the liner. Through strength and resistance to cold flow. It also provides a high
continued use, some PTFE on the surfaces may exit the bearing. strength bond to the backing material of the bearing.
When this occurs, friction increases and more PTFE is sheared Figure 4 depicts the basic liner system used for Fiberglide®
from the liner and deposited on the ring and liner surfaces. and Fabroid® liners. In this system the entire fabric structure is
Self-lubricating spherical bearings are available in many flooded with resin, which locks the fibers in place. Then the liner
combinations of ring and liner materials. Typically, inner rings (balls) is bonded to the outer ring, or backing material, with an
used in SAE/Military Standards are 440C or PH13-8Mo, and outer adhesive resin. This type of liner system is referred to as a
rings (races) are 17-4PH. High temperature materials are also flooded liner, since the working surface of the fabric is flooded
available. with binding resin. It provides a positive locking of the PTFE
Self-lubricating journal bearings are available with a fibers for strength and resistance to cold flow; a bearing
variety of backing materials. Standard materials for SAE/Military surface, that is almost entirely PTFE; and a high strength
standards include 17-4PH CRES steel and 7075-T6 and surface, that is bonded to the backing material of the bearing.
2024-T851 aluminum alloys.
Rod ends have the bodies manufactured from 17-4PH
or PH13-8Mo CRES steel or cadmium plated 4340 steel. A A
Light weight rod ends and spherical bearings are now
being offered by RBC with titanium components to meet
demanding aerospace application requirements.
Thermoset PTFE Fibers
LINER SYSTEMS Binding Resin
RBC provides five standard liner systems, that are qualified
to SAE and AECMA performance standards. These are shown in Adhesive Resin
A - A Backing Material
Table 1 below:
FIGURE 4: Fiberglide® and Fabroid® liner systems
Bearing Configuration Standard Liner Systems
Uniflon® E Figure 5 depicts the construction of the Uniflon® E and
Spherical Fabroid® IIG2 Fibriloid® liner systems. This system is a flooded type of
composite material with a thermoset resin binding the fibers in
Fibriloid®
position. A thermoset adhesive resin is used to bond the liner to
Uniflon® E the outer ring or to the backing material. The interwoven fibers
Fiberglide® V in this case are mainly to provide structural strength. Additives
Journal
Fabroid® IIG2 to the thermoset resin provide the lubrication. This construction
Fibriloid® provides exceptional strength and wear resistance.
Uniflon® HP
Uniflon® E
Rod end Fabroid® IIG2
Fibriloid®

TABLE 1: Standard RBC liner systems FIGURE 5: Uniflon® E and Fibriloid® liner systems
©2008 RBC Bearings Incorporated. All rights reserved.

For more information visit our web site at rbcbearings.com 9


ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

There are eight liner systems presented in this catalog (and Special liner materials are also available and are engineered
many others for special application). to provide optimum life in specific applications. For more technical
Uniflon® E liner system. The Uniflon® E liner system data on these special liner systems, consult the appropriate RBC
comprises of a heat stabilized nylon polyamide fabric that is Aerospace Bearings engineering department.
coated with a high temperature resin containing PTFE particles.
The fabric provides high compressive strength while the resin/ PERFORMANCE CHARACTERISTICS
PTFE wear coating provides the low coefficient of sliding friction. Radial Static Limit loads shown in this catalog are the ratings
PLAIN BEARINGS

The bond side of the liner is coated with a high temperature resin based on the requirements of SAE and Military specifications,
only. This liner system was developed for airframe control such as SAE AS81820 (formerly MIL-B-81820). They are the
applications and to meet the low wear requirements and high maximum static radial loads that can be applied to the bearings,
bearing pressures of the SAE AS81820 bearing specification which will result in a maximum permanent set of 0.003 in.
(formerly MIL-B-81820). (0.076 mm) after three minutes of loading. It should be noted
Fiberglide® V liner system is a flooded liner system that for -3 and -4 size spherical bearings the static load rating
constructed of PTFE fibers interwoven with polyester fibers. The is limited due to deflection/bending of the mounting pin. The
fabric is flooded with a phenolic thermoset resin. This system is Static Radial Limit loads that can be supported by the RBC liner
ideally suited for demanding helicopter applications, where high systems in aerospace bearings are shown in Table 2 below.
oscillating speeds are encountered along with moderate impact
or reverse loading. This system is highly fatigue resistant and
RADIAL STATIC LIMIT LOAD RATINGS
able to absorb vibration.
Fabroid® IIG2 liner system is a flooded liner system. The Liner System Load, psi Load, MPa
fabric is a satin weave of PTFE fibers interwoven with glass Fiberglide® V 60,000 410
fibers. The fabric is flooded with a modified thermoset resin. This Fabroid IIG2
® 60,000 410
system is the most widely accepted self-lubricating liner system Uniflon® E 80,000 550
in the aerospace industry, and is used on a wide variety of fixed Fibriloid® 80,000 550
wing aircraft applications. This system provides high speed
Uniflon® HP 160,000* 1100
oscillation capability under moderate loads with low wear rates.
*.0015 in. permanent set
Uniflon® HP is an advanced polymer resin system that is
combined with a structural and self-lubricating additive to yield TABLE 2: Static Limit Load Ratings
a high strength, low wear, and low friction bearing material. in pounds per square inch (Megapascals)
Since the material is homogeneous from bearing surface to for RBC liner systems
substrate, it can be machined by the customer to their own
demanding requirements. Uniflon® HP is also specially suited The radial static limit load of a spherical bearing may be
for coating unique part geometries and for other special calculated using the following formula:
applications. (At the time of catalog printing, the Uniflon® HP Radial static limit load = 0.85 x d x H x ML
liner system is pending approval to the AS81934 specification.)
Fibriloid® liner system is constructed of interwoven Where: d = Ball spherical diameter
compound fiber bundles of PTFE and polyamide fibers. The H = Outer ring width
fabric is flooded with a thermoset resin. Fibriloid® is recognized ML = Max. load, psi (MPa)
as the strongest and most fatigue resistant bearing liner system
in the aerospace industry. This proprietary system is covered by The radial static limit load for journal bearings may be
US Patent numbers 3,037,893 and 3,582,166. Characteristics of calculated using the following formula:
this liner system include very low wear rates at high psi loads, Radial Static Limit Load = B x (L- .100 in.) x ML
excellent temperature capability, and fatigue resistance in
pounding or reverse load conditions. Where: B = Inner Diameter
Fabroid® X is a special liner system, that is engineered for L = Length
very high temperature and high frequency vibration ML = Max. Load, psi (MPa)
applications. Gas turbine engines and nacelles are examples of
applications where Fabroid® X excels in performance. For rod ends, the radial static limit load is based on the
Fiberglide® VI is a special liner system that is fine tuned to strength of the rod end body.
support reversing loads with low friction; Because of its low
coefficient of friction, Fiberglide® VI is used in manual control
linkages and in helicopter pitch link applications. The Dyflon®
liner material is machinable and resistant to water/salt
water/grease environments.
©2008 RBC Bearings Incorporated. All rights reserved.

10 For more information visit our web site at rbcbearings.com


ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

Radial static ultimate load ratings are 1.5 times the radial Pressure (P) times velocity (V) or PV values are shown in
static limit load rating. Table 4 for the RBC liner systems. Many factors can affect PV,
Axial Static Limit loads (spherical bearings) shown in this such as load, speed, surface finish, and material, and much
catalog are the maximum static axial loads that will result in a of the test data is for slow speed, high load aerospace
maximum permanent axial deformation of 0.005 in. (0.127 mm) applications. Therefore, RBC has shown conservative PV
after three minutes of loading. It may be calculated using the values for the liner systems in Table 4. Short PV excursions
following formula: up to 150% of the values shown can usually be applied

PLAIN BEARINGS
Axial static limit load = π x H2 ÷ 4 x ML without a detrimental effect on the bearing.

Where: H = Outer ring width RADIAL OSCILLATING LOAD RATINGS


ML = Max. load, psi (MPa)
Liner System Typ. Dynamic Maximum Continuous
System P(lbs./Sq. in.) V (ft/min) PV
Oscillating load ratings given in the tables of this catalog Fibriloid® 15,000-40,000 10 75,000
are also based on the requirements of SAE, Military, and
Fabroid® IIG2 5,000-25,000 15 60,000
EN specifications. To meet this standard, bearings must have
Fiberglide® V 2,000-20,000 18 35,000
less than 0.0045 in. (.127 mm) wear when tested for 25,000
cycles at +/-25° of oscillation and 10 cycles per minute. Uniflon® E 5,000-40,000 12 80,000
Radial oscillating load ratings may be calculated using the Uniflon® HP 5,000-40,000 10 75,000
same radial projected area formula as used to calculate the
radial limit load. The maximum load in psi for the oscillating TABLE 4: PV values for RBC liner systems
load rating is shown in the Table 3 below.

To determine the actual PV for a specific spherical bearing


RADIAL OSCILLATING LOAD RATINGS
application P (psi or MPa) and V (feet per minute or meters per
Liner System Load, Psi Load, MPa minute) may be determined as follows:
Fiberglide® V 30,000 207 P = Radial load / 0.85 x d x H
Fabroid IIG2
® 30,000 207 and
Uniflon® E 37,500 258.5 V = (4 x A x CPM / 360) (d x π/ 12)
Fibriloid® 37,500 258.5
Where: d = Ball spherical diameter
Uniflon® HP 37,500 258.5
H = Outer ring width
A = Angle of oscillation
TABLE 3: Oscillating Load Ratings
CPM = Frequency of oscillation in cycles per minute
Wear rate or bearing life is the most difficult area to define
Please note that for journal bearings the same formulae may
for lined bearings because of the variety of operating conditions
be used except that the 0.85 (% factor) is eliminated and that
in which these bearings operate. Life under controlled laborato-
“L” replaces “H”. The angle of oscillation is the angular
ry test conditions can be predicted fairly accurately. In actual
movement of a bearing inner ring from its neutral or start
applications, variations in load, speed, angle of oscillation, tem-
position. If the angle of oscillation is 25°, a complete cycle will
perature, contamination, and other environmental conditions all
be 100°, because the inner ring moves from the neutral position
affect wear. The air frame control liner systems shown herein
to +25°, back to neutral, to -25° and back to neutral again. In
are generally intended for high load, low speed aircraft applica-
the above formula for V, the angle of oscillation has been
tions as specified in the SAE, Military, and EN specifications.
multiplied by 4 to account for the complete travel of the inner
RBC has other liner systems for special applications, such as
ring in 1 full cycle.
high speed and high temperature. Wear/life and PV data can be
used to determine if a particular liner system should meet the
requirements of a particular application. These curves are based
on laboratory data and, therefore, specific operational and envi-
ronmental conditions should be analyzed for each application.

©2008 RBC Bearings Incorporated. All rights reserved.

For more information visit our web site at rbcbearings.com 11


ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

Surface velocity of self-lubricated bearings is limited to Surface Texture and Hardness of Mating Surfaces —
moderate speeds because the liner systems are not thermally For maximum life on journal bearings, the shaft on which
conductive, and the generated heat must be allowed to the bearing runs should have a minimum hardness of
dissipate. Applications with intermittent high speed are Rockwell C 40 and a maximum surface texture of 8 RMS.
acceptable, if the duty cycle or fluid environments allows Tables 5 and 6 show the average reductions in life for surface
for adequate heat dissipation. texture and material hardness.
Wear rates for the RBC liner systems are shown in Figures 6
PLAIN BEARINGS

and 7 below. Surface Texture (RMS) Life Factor


.006 4-10 1.00
30 KSI @ MINUS 10°F
.005
16 0.75
AS81820 LIMITS 40 KSI
(70° to 350°F) 32 0.40
.004 38 KSI @ 70°F
20 KSI
(70° to 350°F)
.003 TABLE 5: Life factor reduction due to surface texture
WEAR-INCHES

.002

.001

0 50 100 150 200 250 300


LIFE CYCLES x 1000- ± 25° OSCILLATION @ 5-20 CPM Hardness Rc Life Factor
50 1.00
FIGURE 6: Typical wear rate for Uniflon® E
and Fibriloid® liner 40 0.60
30 0.40
.006
30 KSI @ 70°F 25 KSI TABLE 6: Life factor reduction due to hardness
.005 AS8942 LIMITS (70° to 150°F)
38 KSI @ 70°F
.004 20 KSI
(70° to 150°F)
.003
Table 7 gives maximum surface velocities for the standard
WEAR-INCHES

.002 RBC liner systems operating in dry environments.


10 KSI
.001 (70° to 150°F)
Max. Surface Velocity, ft/min
0 50 100 150 200 250 300
Liner System @5000 psi @100 psi
LIFE CYCLES x 1000- ± 25° OSCILLATION @ 5-20 CPM
Fiberglide® V 15 600
FIGURE 7: Typical wear rate for Fiberglide® V, Fabroid® IIG2 Fabroid® IIG2 12 500
Uniflon® E 8 200
Fibriloid® 5 150

Max. Surface Velocity, m/min


Liner System @34,500 kPa @690 kPa
Fiberglide® V 4.6 182.9
Fabroid® IIG2 3.7 152.4
Uniflon® E 2.5 75
Fibriloid® 1.5 45

TABLE 7: Surface velocity limits for dry bearings

©2008 RBC Bearings Incorporated. All rights reserved.

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ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

Operating temperature capabilities vary among liner


0.14
systems and are affected by environmental conditions.
Extremely low temperatures cause the coefficient of friction to 0.12 Fibriloid and Uniflon E
Fiberglide V
rise and wear rates to increase. High speed operation or high 0.10 Fabroid II/IIG2

loads will increase the bearing temperature above the ambient Uniflon HP

Coefficeints of Friction
temperature. Fluids may lower operating temperature, but they 0.08

may also be more aggressive at high temperatures. The metal

PLAIN BEARINGS
0.06

component material of the bearing must also be considered


0.04
when operating at extreme temperature. For example, an
aluminum backed bearing should not be used in applications 0.02

above 250°F (121°C). Table 8 lists the continuous operating


0
temperature ranges for RBC liner systems in an air environment 0 5 10 15 20 25 30 35 40 45
LOADS (KSI)
and under moderate load (5000 psi or 34,500 kPa). Load ratings
of bearings should be derated for applications operating at FIGURE 8: Effect of load on the coefficient of friction
elevated temperatures.

OPERATING TEMPERATURE RANGES


Liner System °F °C
Fiberglide® V -320 to +300 -195 to +150
Fabroid® IIG2 -320 to +450 -195 to +230
Uniflon® E -320 to +450 -195 to +230
Fibriloid® -320 to +450 -195 to +230 .20
Fabroid® X -320 to +600 -195 to +300 LOAD 15,000 PSI
COEFFICIENT OF FRICTION

Uniflon® HP -65 to +325 -55 to +165 .16

.12
TABLE 8: Operating temperature ranges under 5000 psi
(34.5 MPa) radial load .08

.04

Coefficient of friction for a spherical bearing is: -75 -50 -25 0 +25 +50 +75
TEMPERATURE °F
μ = Torque/ Ball Spherical Radius x Load
FIGURE 9: Coefficient of friction vs. temperature
For a journal bearing, the shaft radius is substituted for the
ball spherical radius in the above formula. The coefficient will
vary depending on the liner system, and it is also affected by
load and temperature. It should be noted that self-lubricating
bearings require a break-in period to start the lubrication
process. Typically the coefficient of friction will decrease by
50% after break-in. Figure 8 shows the effect of load on the
coefficient of friction for the RBC liner systems. Figure 9 shows
the effect of temperature on the coefficient of friction.

©2008 RBC Bearings Incorporated. All rights reserved.

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ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

Fluid compatibility and contamination will affect wear rate


or bearing life. RBC liner systems have been extensively tested
in many environments. Testing includes both application
qualification tests and SAE tests for MS qualifications. The
thermoset resins and adhesives used by RBC are essentially
impervious to the fluids encountered in aerospace applications.
The following is a partial list of the fluids in which various RBC
PLAIN BEARINGS

liner systems have been tested:


Phosphate Ester Hyrdaulic Fluid
TT-S-735, Type VII Test Fluid, JP Jet Fuel
MIL-L-7808 Lubricating Oil
MIL H-5606 Hydraulic Oil
MIL-H-83282 Hydraulic Oil
MIL-A-8243 De-Icing Fluid
MIL-T-5624 Turbine Fuel
1-1-1 Trichloroethane
Water
MIL-PRF-87937 Aerospace Detergent
MIL-STD-810, Salt Spray
MIL-STD-810, Fungus
Sand and Dust
Liquid Nitrogen, N2
Vacuum
Aerospace Cleaning Detergents
While these fluids will not attack the liner system, it should
be noted that fluids may increase the wear rate of the liners.
The fluids tend to flush out the PTFE particles that coat the
mating surfaces. This interferes with the natural PTFE self-
lubricating process and thus increases wear.
Solid particle contaminants of dirt and dust tend to become
imbedded into the relatively soft liner surfaces. If the particle
contamination is abrasive, it will begin to wear the mating
surface of the ball or shaft. Should contamination be particularly
severe, bearings can be provided with card coatings or seals.

©2008 RBC Bearings Incorporated. All rights reserved.

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ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

BEARING INSTALLATION Where:


Proper installation of plain bearings will help to assure that a = bearing bore
maximum life will be obtained. Improper assembly may damage b = housing bore
liners, cause excessive loading, or in other ways decrease the d1 = Poission’s ratio for bearing material
useful life of the bearing. d2 = Poission’s ratio for housing material
Housing fit for a metal-to-metal spherical bearing is ya = amount of reduction in bore size
recommended to be from 0.0000 to 0.0010 in. (.025mm) loose. ⌬ = amount of interference fit

PLAIN BEARINGS
Press fitting these bearings into the housing may remove the E1 = modulus of elasticity of bearing material
initial radial clearance causing the bearings to lock up. Thermal E2 = modulus of elasticity of housing material
expansions of materials must also be considered
Housing fit for a self-lubricating spherical bearing is K2 = constant = E1 (1 + d2) – d1
E2
recommended to be from 0.0002 in. tight to 0.0008 in. loose or
0.005mm tight to 0.020mm loose for a metric bearing. For In both of the above cases a massive housing is assumed.
example, a bearing having an outside diameter of 1.0000 in. to
0.9995 in. should be inserted into a housing having an inside Dissimilar materials must be considered when operating
diameter of 0.9998 in. to 1.0003 in. A bearing having an outside at low or high temperatures or when a large bearing is being
diameter of 25.000mm to 24.987mm should be inserted into a used. When the materials for the housing and bearing backing
housing having an inside diameter of 24.995mm to 25.020mm. or the shaft and the inner ring are not the same, loss of fit in
Where tighter than recommended fits are used, the bearing will the housing and contraction of the bearing bore must be
become radialy pre-loaded. This will result in increased bearing considered. Calculations of loss of fit and bearing bore
starting torque. The recommended fit is applicable for bearings contraction are necessary to prevent the bearings from turning
with outside diameters up to 2.500 in. (63.5mm). For larger in the housing and also to prevent a tight fit between the
bearings or for special materials or applications consult the bearing and the shaft.
appropriate RBC Aerospace Bearings sales engineer. To determine how much a housing bore or a bearing
An increase in pre-load torque is beneficial in high frequency diameter changes in size as a result of temperature change,
vibration conditions and in solid particle contaminated use the following formula:
environments. Pre-load torque is not additive to the frictional
torque due to an applied load. ␦= ␣ x ⌬ x ⌬T
The housing fit for journal bearings should be 0.0005 in.
(0.013 mm) tight to 0.0020 in. (0.050 mm) tight for bearings up Where:
to 4.0 in. or (100mm) in diameter. Care must be taken in ␦ = change in diameter
selecting housing and shaft diameters to assure that there is ␣ = coefficient of thermal expansion
not an interference fit between the bearing bore and the shaft. ⌬ = housing or bearing diameter
The following formulas may be used to determine the reduction ⌬T = temperature change
in bore diameter due to a tight housing fit:
Contraction of the bearing may be calculated using the
2⌬ ( ba ) formulas shown above in the housing fits for journal bearings
ya = section.
[( ba ) 2 + 1] + k 2 [( ba ) 2 – 1]
Case 1. Different housing and bearing materials

ya = ⌬ ( ba )
Case 2. Same housing and shaft material

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For more information visit our web site at rbcbearings.com 15


ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

Shaft fit for metal-to-metal spherical bearings is not to


be less than 0.0005 in. (0.013mm) loose at operating
temperature.
Shaft fit for self-lubricating spherical bearings with
unlined bores is recommended to be 0.0001 in. to 0.0010 in.
loose (0.003mm to 0.025mm loose) in standard applications.
For example, a bearing having a bore diameter of 0.7495 in. to
PLAIN BEARINGS

0.7500 in. should be assembled onto a shaft having an outside


diameter of 0.7494 in. to 0.7490 in. Similarly a bearing having a
bore diameter of 20.003mm to 19.991mm should be assembled
onto a shaft having an outside diameter 19.978mm to
19.988mm. This is applicable for bearings, which have unlined
bores and with bore diameters up to 1.500 in. (38mm). If the
bore of the bearing inner ring is lined a shaft fit of 0.0000 in.
to 0.0015 in. loose (0.000mm to 0.038mm loose for metric
bearings) is recommended. For special applications or for
bearings with bores larger than 1.500 in. (38mm) consult RBC FIGURE 11: Spherical bearing assembly tool
engineering.
Shaft fits for journal bearings, where slow oscillating
or low rotational speeds are coupled with high loads, are
recommended to be from 0.0005 in. (0.013 mm) loose to
0.0030 in. (0.76 mm) loose. Contraction of the bearing bore
caused by a heavy press fit in the housing or by thermal
contraction must be considered. See housing fit above.

BEARING INSTALLATION
A hammer or other mechanism that induces a shock load on
the bearing should never be used. The corner of the housing
bore should have a radius or chamfer that has a smooth
transition to the housing bore. The bearing should be aligned to
the bore and a constant steady force applied to seat the
bearing. A tool, which pilots on the bearing bore and which
applies load to the outer ring face, is recommended. See
Figures 11 and 12.
FIGURE 12: Journal bearing assembly tool

Bearing installations per the specification NAS 0331 are


recommended.

©2008 RBC Bearings Incorporated. All rights reserved.

16 For more information visit our web site at rbcbearings.com


ENGINEERING FOR SPHERICALS, ROD ENDS, AND JOURNALS

GROOVE DIMENSIONS — SPHERICAL BEARINGS

BEARING BORE SIZE B R


(Dimensions in inches)

NARROW -03 TO -04 .015 .005


WIDE -03 TO -05 .030 .015 PITCH DIA. ON
INCH SERIES

PLAIN BEARINGS
AS81820
BEARINGS
NARROW -05 TO -07 .025 .010
WIDE -06 TO -10 .040 .020
R
NARROW -08 TO -16 .045 .010
WIDE -12 TO -16 .060 .020 60° REF

NARROW -12 TO -20 0.5 0.13


(Dimensions in mm)
METRIC SERIES

WIDE -5 TO -8 0.7 0.25


B
NARROW -25 0.7 0.13
WIDE -10 TO -17 0.9 0.38

1.2 0.13
WIDE -20 TO -25
1.4 0.38

SWAGING PROCEDURE ROLLER STAKING PROCEDURE


1. Press bearing into housing and 1. Press bearing into housing and
locate on center. locate on center.
2. While supporting bearing on anvil, 2. While supporting bearing on SPACERS
apply pressure to swaging tool (no anvil, rotate roller staking tool to
rotation). To stake outer race over stake outer race over housing. ROLLER
housing. Repeat on opposite side. Repeat on opposite side. STAKING
TOOL

PRESSURE
GROOVE P. D. + .010
PILOT

30 60 ANVIL

.025 R.
ANVIL

©2008 RBC Bearings Incorporated. All rights reserved.

For more information visit our web site at rbcbearings.com 17

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