Fire Properties of Polyvinyl Chloride
Fire Properties of Polyvinyl Chloride
Fire Properties of Polyvinyl Chloride
Polyvinyl Chloride
Dr. Marcelo Hirschler, GBI International, Consultant of The Vinyl Institute | 2017
Polyvinyl chloride (PVC, or vinyl) possesses excellent fire performance properties. All organic polymers
(whether they are plastics or natural materials like wood, cotton or rubber) are combustible: when
sufficient heat is supplied to any organic polymer, it will thermally decompose, and its thermal
decomposition products will burn. However, PVC will typically not burn once the source of heat or flame is
removed. This results from PVC having 56.8% chlorine in its base polymer weight and it is well known that
chlorine is one of the few elements that confers good fire properties to a polymer1,2.
When polymers burn they give off gaseous products, which usually generate flames (most likely with light
emission and soot).3-6
A few polymers break down completely so that virtually no solid residue remains and all decomposition
products become gaseous (and can burn). Most polymers, however, leave behind some solid residues,
typically as char. Thermal decomposition of PVC occurs mostly by chain stripping, whereby hydrogen
chloride (HCl) species are given off, followed by some cross-linking. Therefore, PVC is an example of a
charring material that leaves much of the original carbon content as a solid residue, meaning that less of it
can burn in the gas phase. The presence of chlorine in PVC exerts its influence in two ways: causing an
increase in char formation (meaning that less flammable decomposition products are formed) and
generating HCl, which then acts as a gas phase scavenger slowing down further reactions of flammable
products in the gas phase1, 7.
The actual fire properties of PVC have been assessed based on the results of smallscale and full-scale
tests, and interpreted in terms of overall fire hazard, and this document summarizes some of the multiple
studies conducted.
Samples of unplasticized (rigid) vinyl, such as those found in pipe, siding or vertical blinds, have better fire
performance, especially in terms of having lower flame spread and lower heat released in a fire than
similar samples of many other combustible materials, including wood. However, the fire properties of PVC
typically deteriorate when PVC is plasticized, which is necessary to make it into flexible products such as
wire coatings, upholstery, medical blood bags or wall coverings, depending on the amount and kind of
plasticizer and other additives used. However, in fact many of the plasticized PVC products in use will not
continue to burn once the flame source is removed, even if not additionally fire-retarded. Moreover,
technologies were developed in the 1980’s and 1990’s, using combinations of plasticizers and other
additives, which resulted in plasticized PVC materials with fire (and smoke) properties better than those of
unplasticized PVC8. This allowed the use of PVC materials in applications, such as plenum cables, for which
PVC materials were previously not suitable.
Fire Properties of Polyvinyl Chloride | 2
FIRE HAZARD criteria, at various incident heat fluxes (ranging
from low to high). Ignition temperature data and
Overall fire safety is generally achieved by further information on ignition of other materials
deciding if materials meet certain pre-set safety can be found in a chapter on PVC flammability2
objectives. However, it is usually necessary to and a further discussion of ignition sources has
combine various properties and calculate results also been published14. Table 2 describes the
based on certain fire models. The fire hazard of a materials assessed in Table 1, many of which are
product is determined by a combination of also used in several other tables.
factors including its ignitability and flammability,
the amount (and rate) of heat released from it EASE OF EXTINCTION
when it burns, the rate at which this heat is
released, the flame spread, the smoke The oxygen index test (also known as OI or LOI,
production and the toxicity of the smoke. It has ASTM D2863 or ISO 4589-2) is a reliable measure
now been determined that the rate of heat of the limiting concentration of oxygen in the
release (which determines the intensity of a fire9- atmosphere needed for sustained combustion.
12
) is the key property controlling fire hazard. Since normal atmospheres have about 21%
Analyses of the various fire properties of PVC oxygen the higher the LOI the less likely it is that
materials, and comparisons with those of the material will continue burning in air (so that
alternate materials, follow. Some examples of fire the test is occasionally considered an ignition
hazard assessments performed on PVC materials test). In fact, materials with high LOI (e.g. above
and products will also be discussed later. 30) will tend to burn only when a source of flame
is present and extinguish otherwise. The test is
IGNITABILITY not a reliable predictor of fire hazard but is
frequently used in material data sheets to
If a material does not ignite, it will not contribute indicate fire properties. Table 2 shows some
to fire hazard and thereby cannot endanger lives. results and PVC materials are usually among the
All organic materials do, however, ignite. The very best performers.
danger of ignition was formerly assessed based
on ignition temperature (the lower the ignition SMALL-SCALE FLAMMABILITY
temperature, the greater the hazard), using tests
such as ASTM D1929 (or ISO 871). It is now Once ignited, the greater the flammability of a
accepted that ease of ignition is better assessed material, higher will be the hazard associated
based on either the time to ignition at a specific with it. Small-scale flammability tests extensively
incident heat flux or the critical heat flux for used for plastic materials are the family of UL 94
ignition to occur, for example using the cone tests (also standardized in ASTM, ISO and IEC, but
calorimeter (ASTM E1354 or ISO 5660) . Table 1
13
most widely known from the UL standard). In this
indicates that PVC materials are among the least test, a small sample of material is exposed
easily ignitable polymers, using either of these vertically to a small Bunsen-burner type flame
Additionally, full-scale experiments were conducted in a real plenum and in a long corridor, among others.
The plenum tests48 showed that even if massive amounts of PVC are thermally decomposed in a plenum
space above a room, no detectable HCl filters down into the room below (unless driven by an air
conditioning system) while other gases (such as CO) do accumulate in the room. Even when driven by the
air conditioning system, the HCl concentrations measured were found to have no toxicological concern.
Thus, HCl from PVC is unlikely to affect victims outside the room of fire origin (meaning that they won’t
affect victims in the post-flashover period).
Overall fire safety is generally achieved by deciding if materials meet certain pre-set safety objectives.
Many of the prescriptive techniques used most often for fire safety requirements (standard fire tests) were
developed many years ago, and tend to have some deficiencies when applied to materials not commonly
used when the test was developed.
• PVC is less flammable than most polymeric materials, natural or synthetic and it will not normally
continue to burn unless a source of a sizeable fire exposure remains present.
• The heat release rate of PVC is lower than that of most combustible materials and it has been
demonstrated that heat release rate governs the intensity of a fire.
• That means that, when PVC eventually burns, it both gives off less heat than most materials and it
gives off heat more slowly than others.
• The smoke produced by PVC in small-scale tests is in the same range as many other materials and
the smoke generated in full scale fires is usually lower because PVC materials burn less than most
others.
• The smoke toxicity of PVC materials is in the exact same range as that of most commercial
materials.
• PVC is one of the safer materials when fire safety is an essential consideration.
1. Cullis, C. F. and Hirschler, M. M., The Combustion of Organic Polymers (1981) Oxford University Press,
Oxford, UK
2. Hirschler, M.M., “Flammability and Fire Performance”, Chapter 13 in “PVC Handbook”, Ed. C.E. Wilkes, J.W.
Summers & C.A. Daniels, Carl Hanser, Cincinnati, OH, 2005, pp. 419-481.
3. Hirschler, M.M. and Morgan, A.B., “Thermal Decomposition of Polymers”, Chapter in SFPE Handbook of
Fire Protection Engineering (4th Edn)", Editor-in-chief: P.J. DiNenno, pp.1/112-1/143, NFPA, Quincy, MA,
2008.
4. Cullis, C. F. and Hirschler, M. M., "The significance of thermoanalytical measurements in the assessment
of polymer flammability", Polymer (1983) 24, pp. 834-840
5. Hirschler, M. M., "Thermal analysis and flammability of polymers: Effect of halogen-metal additive
systems", Europ. Polymer J., (1983) 19 pp. 121-129
6. Hirschler, M. M., "Flammability and Fire Performance of Polymers", in: Brady, R. F. (Ed.), Comprehensive
Desk Reference of Polymer Characterization and Analysis, (2003) Chap. 26, pp. 700-738, Amer. Chem.
Soc., Washington, DC.
7. Bocchini, S. and Camino, G., “Halogen-containing flame retardants”, Chapter 4 in “Fire Retardancy of
Polymeric Materials (2nd Edn), edited by C.A. Wilkie and A.B. Morgan, CRC Press, Boca Raton, FL, pp. 75-
105 (2010).
8. Hirschler, M.M., "Fire Performance of Poly(Vinyl Chloride) - Update and Recent Developments", Flame
Retardants '98, February 3-4, 1998, London, pp. 103-23, Interscience Communications, London, UK, 1998.
9. Babrauskas, V., "Effective Measurement Techniques for Heat, Smoke and Toxic Fire Gases", Int. Conf. -
FIRE: control the Heat-Reduce the Hazard (1988), October 24-25, Fire Research Station London, UK, # 4
10. Babrauskas, V. and Grayson, S. J., Heat Release in Fires (1992), Elsevier, London, UK
11. CBUF Report, "Fire Safety of Upholstered Furniture - the final report on the CBUF research programme",
Sundstrom, B., Ed., EUR 16477 EN, European Commission, Measurements and Testing Report, Contract No.
3478/1/0/196/11-BCR-DK(30) (1995), Interscience Communications, London, UK
12. Hirschler, M, M., "Analysis of and Potential Correlations Between Fire Tests for Electrical Cables, and How
to Use This Information for Fire Hazard Assessment", Fire Technology (1997) 33, pp. 291-315
13. Hirschler, M. M., "Heat release from plastic materials," Chapter 12a, in Babrauskas, V. and Grayson, S. J.
(Eds.), Heat Release in Fires, (1992), pp. 375-422, Elsevier, London, UK.
14. Hirschler, M.M., “Survey of Ignition Sources for Electrical and Electronic Materials”, Business
Communications Company Twenty-fifth Ann. Conference on Recent Advances in Flame Retardancy of
Polymeric Materials, May 2014, Stamford, CT, Ed. C. Wilkie, Wellesley, MA, 2014.
15. Cleary, T. G. and Quintiere, J. G., "A Framework for Utilizing Fire Property Tests", NISTIR 91-4619 (1991), US
National Inst. Stands & Technology, Gaithersburg, MD
16. Babrauskas, V. and Peacock, R. D., "Heat Release Rate: The Single Most Important Variable in Fire Hazard",
Fire Safety J. (1992) 18, pp. 255-272.
17. Smith, E. E., "Heat Release Rate of Building Materials," in Robertson, A. F. (Ed.), Ignition, Heat Release and
Noncombustibility of Materials, ASTM STP 502 (1972), p.119, American Society for Testing and Materials,
Philadelphia.
18. Aircraft Material Fire Test Handbook, DOT/FAA/AR-00/12, FAA Technical Center.
19. Babrauskas, V., "Bench-Scale Methods for Prediction of Full-Scale Fire Behavior of Furnishings and Wall
Linings," Technology Report 84-10 (1984), Society of Fire Protection Engineers, Boston.
20. Babrauskas, V., "Upholstered Furniture Room FiresMeasurements, Comparison with Furniture
Calorimeter Data, and Flashover Predictions", J. Fire Sciences (1984) 2, pp. 5-19.
2 PVC PL 3 Flexible PVC thermoplastic elastomer alloy cable jacketing plenum compound
3 PVC PL 2 Flexible PVC thermoplastic elastomer alloy cable jacketing plenum compound
Semi flexible PVC thermoplastic elastomer alloy cable jacketing plenum compound,
4 PVC PL 4 containing PVC and CPVC (BFGoodrich)
5 PCARB Polycarbonate sheeting (Lexan 141-111, General Electric)
6 PVC PL 1 Flexible PVC thermoplastic elastomer alloy cable jacketing plenum compound
7 CPVC Chlorinated PVC sheet compound (BFGoodrich)
8 PVC CIM PVC custom injection molding compound with impact modifiers (BFGoodrich)
10 PVC LS PVC rigid sheet extrusion compound with smoke suppressants (BFGoodrich)
Black non-halogen flame retarded, irradiation cross-linkable, polyethylene
11 XLPE copolymer cable jacketing compound (DEQD-1388, Union Carbide)
12 PVC WC SM Flexible cable PVC compound (with minimal amounts of flame retardants) (BFGoodrich)
13 PVC EXT PVC rigid weatherable extrusion compound with minimal additives (BFGoodrich)
14 PVC WC Flexible cable PVC compound (not flame retarded) (BFGoodrich)
Kydex: flame retarded acrylic paneling, blue, (samples were 4 sheets at 1.5 mm
15 ACR FR thickness each, Kleerdex)
16 PCARB B Commercial polycarbonate sheeting (Commercial Plastics)
Blend of polyphenylene oxide and polystyrene containing 30% fiberglass (Noryl
17 PPO GLAS GFN-3-70, General Electric)
18 PPO/PS Blend of polyphenylene oxide and polystyrene (Noryl N190, General Electric)
20 ABS FR Cycolac KJT ABS terpolymer flame retarded with Br compounds (Borg Warner)
Standard flexible PVC compound (non-commercial; similar to a cable compound)
used for various sets of testing (contains PVC resin 100 phr; diisodecyl phthalate 65
21 FL PVC phr; tribasic lead sulphate 5 phr; calcium carbonate 40 phr; stearic acid 0.25 phr)
22 DFIR Douglas fir wood board
23 PS FR Flame retarded polystyrene, Huntsman 351 (Huntsman)
24 ACET Polyacetal: polyformaldehyde (Delrin, Commercial Plastics)
25 PU Polyurethane flexible foam, non-flame retarded (Jo-Ann Fabrics)
26 PMMA Poly(methyl methacrylate) (25 mm thick, lined with cardboard, standard HRR sample)
27 THM PU Thermoplastic polyurethane containing flame retardants (estane, BFGoodrich)
28 NYLON Nylon 6,6 compound (Zytel 103 HSL, Du Pont)
29 ABS Cycolac CTB ABS terpolymer (Borg Warner)
30 PS Polystyrene, Huntsman 333 (Huntsman)
31 EPDM Copolymer of EPDM rubber and SAN (Rovel 701)
32 PBT Polybutylene terephthalate sheet (Celanex 2000-2 polyester, Hoechst Celanese)
33 PET Polyethylene terephthalate soft drink bottle compound
34 PE Polyethylene (Marlex HXM 50100)
35 PP Polypropylene (Dypro 8938)
Table 9: Heat Release and Fire Performance Index Test Results in the Cone Calorimeter (Materials in Table 2)
Fire Properties of Polyvinyl Chloride | 24
Flux 20 kW/m2 Flux 40 kW/m2 Flux 70 kW/m2
Material Pk RHR THR FPI Pk RHR THR FPI Pk RHR THR FPI
(kW/m2) (MJ/m2) (s m2/kW) (kW/m2) (MJ/m2) (s m2/kW) (kW/m2) (MJ/m2) (s m2/kW)
PTFE 3 0.3 6780 13 11.7 839 161 69.1 1.56
PVC PL3 4 5.1 2850 43 31.5 36.4 70 48.8 0.24
PVC PL2 9 5.7 1301 64 66.1 21.4 100 39 6.01
PVC PL4 14 13.2 1027 87 25.9 115 66 57.4 24.3
PCARB 16 0.1 5173 429 119.2 0.43 342 121.7 0.22
PVC PL1 19 12.2 591 77 48.1 16.7 120 63.4 0.49
CPVC 25 14.7 392 84 37.4 7.44 93 44.9 4.06
PVC CIM 40 3 1343 175 24.3 0.42 191 93 0.24
PVC WC FR 72 36.5 3.49 92 51.7 0.5 134 65.5 0.09
PVC LS 75 6.6 72.4 111 73.6 1.65 126 75.5 0.34
XLPE 88 87.6 8.08 192 126.2 0.55 268 129.2 0.13
PVC WC SM 90 49 1.96 142 75.4 0.25 186 73.4 0.07
PVC EXT 102 2.9 31.4 183 90.8 0.46 190 96.5 0.25
PVC WC 116 47.3 1 167 95.7 0.16 232 94.4 0.05
ACR FR 117 20.5 1.7 176 86.7 0.22 242 77.2 0.05
PCARB B 144 35.4 474 420 134.7 0.34 535 143.5 0.08
PPO GLAS 154 111 3.03 276 125.8 0.16 386 125.7 0.09
PPO/PS 219 103.6 2.45 265 128.5 0.33 301 134.3 0.13
ABS FV 224 80.7 66.3 291 108.5 0.21 409 114.1 0.1
ABS FR 224 38.3 0.93 402 70.3 0.16 419 61 0.09
FL PVC 233 116.4 0.44 237 98.2 0.09 252 86.3 0.06
DFIR 237 46.5 1.1 221 64.1 0.15 196 50 0.06
PS FR 277 93 0.9 334 94.5 0.27 445 82 0.11
ACET 290 143.9 0.9 360 141.3 0.2 566 167.1 0.04
PU 290 9.4 0.04 710 13.2 0.0014 1221 13.3 0.0008
PMMA 409 691.5 0.43 665 827.9 0.05 988 757.1 0.01
THM PU 424 110 0.72 221 119.3 0.28 319 120.1 0.12
NYLON 517 188 3.85 1313 226.3 0.05 2019 233.8 0.02
ABS 614 160 0.38 944 162.5 0.07 1311 162.5 0.04
PS 723 202.6 0.58 1101 210.1 0.09 1555 197.8 0.03
EPDM 737 213.1 0.66 956 199.8 0.07 1215 215.7 0.03
PBT 850 96.7 0.75 1313 169.9 0.09 1984 197.4 0.09
PET 881 93.3 0.82 534 113.7 0.22 616 125.5 0.07
PE 913 161.9 0.44 1408 221 0.06 2735 227.5 0.02
PP 1170 231.3 0.19 1509 206.9 0.06 2421 231.1 0.02
Cone FPI (sm2/kW) 1.45 0.37 18.87 8.19 2.83 0.47 0.67
Calorimeter 40 kW/m 2
Pk HRR (kW/m ) 2
224 435 91 54 233 264 109
FPI (sm2/kW) 0.21 0.09 0.54 3.15 0.34 0.14 0.21
70 kW/m2 Pk HRR (kW/m2) 270 661 95 94 297 341 183
FPI (sm2/kW) 0.07 0.03 0.13 0.64 0.09 0.04 0.05
Room Corner Avg HRR (kW) 2.6 73.2 0 3 135.6 54 10.9
Test (6.3 kg THR (MJ) 29.9 85.2 25.6 30.2 133.9 70.2 36.6
wood crib)
Smoke Yield (g) 368 868 202 26 4218 3432 483
ASTM E662 Dm (-) 780 106 94 53 247 900 435