Itp Crane

Download as xlsx, pdf, or txt
Download as xlsx, pdf, or txt
You are on page 1of 10
At a glance
Powered by AI
The document outlines an inspection and test plan for cranes. It details the various documents, components, and procedures that will be reviewed, inspected, tested, and reported on to certify that a crane meets safety and operational standards.

The inspection and test plan is to ensure that the crane is safe to operate and meets all applicable codes and standards through reviewing documents, physically inspecting components, functionally testing operations, and load testing if required.

The main components inspected in a physical crane inspection are the structural components, hydraulic and electrical components, wire ropes, hook blocks and sheaves, welding and bolting connections, non-destructive testing, prime mover, crane cabin, and safety devices.

INSPECTION AND TEST PLAN - CRANE

Project :
User :
Location :

PJIT : Migas Appointment Letter AR : Approval Required R1,R2


Contractor : No. : A1,A2 : Actual Inspection T/C
Tgl : W1,W2 : Witness Inspection H
Project Duration : S : Operation M
surveilance/provide

No. Activity REFERENCE DOCUMENT VERIFIED DOCUMENT ACCEPTANCE CRITERIA

1 DOCUMENT REVIEW
1. OWNER QA/QC Procedure - Inspection Procedure - Design, Fabrication - Inspection Procedure
- Applicable Code, Standard, Installation & Inspection - Applicable Code, Standard,
2. Inspection Certificate & Operating Permit Specification & Regulation Procedure & Document Specification & Regulation
of Facility of Crane Base Support - SK 84K/38/DJM/1998 - NDT Procedure
3. Crane Manufacturer's Data Report & - Crane Manufacturer Data
Crane Manual Report & Crane Manual
4. Installation Document of Crane Support - Inspection, Maintenance,
& Crane Bearing Repair & History Record
5. Previous Inspection Report & Migas
Operating Permit Certificate
6. Crane Repair & History Report

2 PHYSICAL CRANE INSPECTION (PCI)


1. Structural Component - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Applicable Code, Standard, - Inspection Report - Applicable Code, Standard,
2. Hydraulic & Electrical Components Specification & Regulation Specification & Regulation
- SK 84K/38/DJM/1998
INSPECTION AND TEST PLAN - CRANE

Project :
User :
Location :

PJIT : Migas Appointment Letter AR : Approval Required R1,R2


Contractor : No. : A1,A2 : Actual Inspection T/C
Tgl : W1,W2 : Witness Inspection H
Project Duration : S : Operation M
surveilance/provide

No. Activity REFERENCE DOCUMENT VERIFIED DOCUMENT ACCEPTANCE CRITERIA

3. Wire Rope

4. Hook Blocks & Sheaves

5. Welding & Bolting Connections

6. Non Destructive Testing (NDT)

7. Prime Mover

8. Crane Cabin

9. Safety Devices

10. PCI Overall Comment

3 Recertification Action
1. Repair Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure
INSPECTION AND TEST PLAN - CRANE

Project :
User :
Location :

PJIT : Migas Appointment Letter AR : Approval Required R1,R2


Contractor : No. : A1,A2 : Actual Inspection T/C
Tgl : W1,W2 : Witness Inspection H
Project Duration : S : Operation M
surveilance/provide

No. Activity REFERENCE DOCUMENT VERIFIED DOCUMENT ACCEPTANCE CRITERIA

- Applicable Code, Standard, - Recertification Procedure - Applicable Code, Standard,


2. Repair Activity Specification & Regulation - Inspection Report Specification & Regulation
- SK 84K/38/DJM/1998
3. Inspection

4. Inspection

5. Resume of Recertification Action

4 FUNCTIONAL TESTING
1. Functional Testing Procedure - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Applicable Code, Standard, - Functional Testing Procedur - Applicable Code, Standard,
2. Functional Testing Execution Specification & Regulation - Inspection Report Specification & Regulation
- SK 84K/38/DJM/1998
3. Post Functional Testing Inspection

4. Functional Testing Release Note


INSPECTION AND TEST PLAN - CRANE

Project :
User :
Location :

PJIT : Migas Appointment Letter AR : Approval Required R1,R2


Contractor : No. : A1,A2 : Actual Inspection T/C
Tgl : W1,W2 : Witness Inspection H
Project Duration : S : Operation M
surveilance/provide

No. Activity REFERENCE DOCUMENT VERIFIED DOCUMENT ACCEPTANCE CRITERIA

5 LOAD TESTING (if Required)


1. Load Testing Procedure/Sequence - Inspection Procedure - Inspection Procedure - Inspection Procedure
- Applicable Code, Standard, - Functional Testing Procedur - Applicable Code, Standard,
2. Load Testing Execution Specification & Regulation - Inspection Report Specification & Regulation
- SK 84K/38/DJM/1998
3. Post Inspection of Load Testing

4. Load Testing Release Note

6 REPORTING
1. Final Inspection Report - Inspection Procedure - Inspection Report - Inspection Report
- Applicable Code, Standard, - Inspection Certificate - Applicable Code, Standard,
Inspection Certificate Specification & Regulation - New Load Chart & Table Specification & Regulation
- SK 84K/38/DJM/1998 - Any Recommendations
New Load Chart & Table

2. Report Handling to MIGAS


INSPECTION AND TEST PLAN - CRANE

Project :
User :
Location :

PJIT : Migas Appointment Letter AR : Approval Required R1,R2


Contractor : No. : A1,A2 : Actual Inspection T/C
Tgl : W1,W2 : Witness Inspection H
Project Duration : S : Operation M
surveilance/provide

No. Activity REFERENCE DOCUMENT VERIFIED DOCUMENT ACCEPTANCE CRITERIA

3. MIGAS Operating Permit

Note
1 : This ITP is the minimum requirement, and for practical implementation, it shall be added necessary in accordance with the actual crane type, model and or
2 : Regularly, this ITP will be reviewed and evaluated for a new revision by the team formed by MIGAS

Owner Representative Third Party Representative MIGAS

(..............) (..............) (..............)


AND TEST PLAN - CRANE

: Review of Docum 100%


: Test Certification 10%
: Hold Point
: Monitoring

Inspection Level
OWNER PJIT MIGAS

S R1

S R1

S R1

S R1

S R1

S R1

S V

S V
AND TEST PLAN - CRANE

: Review of Docum 100%


: Test Certification 10%
: Hold Point
: Monitoring

Inspection Level
OWNER PJIT MIGAS
S V

S V

S V

S V

S V

S V

S V

S V

S/AR R1
AND TEST PLAN - CRANE

: Review of Docum 100%


: Test Certification 10%
: Hold Point
: Monitoring

Inspection Level
OWNER PJIT MIGAS

S V

S V

S V

S V

S/AR R1

S H

S V

S/AR AR
AND TEST PLAN - CRANE

: Review of Docum 100%


: Test Certification 10%
: Hold Point
: Monitoring

Inspection Level
OWNER PJIT MIGAS

S/AR R1

S H

S V

S/AR AR

S S -

- S -

S S -

S - -
AND TEST PLAN - CRANE

: Review of Docum 100%


: Test Certification 10%
: Hold Point
: Monitoring

Inspection Level
OWNER PJIT MIGAS
- - S/AR

l be added necessary in accordance with the actual crane type, model and or the contract requirement

You might also like