SERVICE MANUAL EG1H CHASSIS

MODEL COMMANDER DEST. MODEL COMMANDER DEST.

KDL-46X4500 RMF-CD001 Taiwan

KDL-55X4500 RMF-CD001 Taiwan

RMF-CD001 KDL-46X4500/55X4500

LCD Digital Colour TV

 SPECIFICATIONS

Model name KDL-55X4500 KDL-46X4500

System
Panel system LCD (Liquid Crystal Display) Panel
TV system Analogue: M
Digital: DVB-T
Colour/video system Analogue: NTSC3.58
Digital: MPEG-2 MP@ML/HL, H.264/MPEG-4 AVC MP/HP@L4
Channel coverage Analogue:VHF: 2 to 13 / UHF: 14 to 69 /CATV: 1 to 125
Digital: DVB-T
Sound output 10 W + 10 W, 12 W + 12 W (Woofer) 9 W + 9 W, 12 W (Woofer)
Input/Output jacks
Antenna 75 ohm external terminals for VHF/UHF and CATV
S (S VIDEO) 1 S video input (4-pin mini DIN)
(VIDEO) 1, 2, 3 Video input (phono jacks)
(Component IN) Supported formats: 1080p, 1080i, 720p, 480p, 480i
1, 2 Y: 1 Vp-p, 75 ohms, 0.3V negative sync/PB/CB: 0.7 Vp-p, 75 ohms/
PR/CR: 0.7 Vp-p, 75 ohms
(AUDIO) 1, 2, 3 Audio input (phono jacks)
HDMI (HDMI IN)1, 2, Video: 1080/24p, 1080p, 1080i, 720p, 480p, 480i
3, 4 Audio: Two channel linear PCM: 32, 44.1 and 48 kHz, 16, 20 and 24 bits
Analogue audio input (minijack) (HDMI (HDMI IN) 1 only)
(AUDIO) PC Input
Digital optical jack
(OPTICAL DIGITAL AUDIO
OUTPUT)
(VIDEO OUT) Video output (phono jack)
(AUDIO OUT) Audio output (phono jacks)
PC (PC IN) (RGB) PC Input (D-sub 15-pin)
G: 0.7 Vp-p, 75 ohms, non Sync on Green/B: 0.7 Vp-p, 75 ohms/
R: 0.7 Vp-p, 75 ohms/HD: 1-5 Vp-p/VD: 1-5 Vp-p
(AUDIO) PC audio input (minijack)
DMPORT (DMPORT) DIGITAL MEDIA PORT
USB port
i Headphones jack
(LAN) 10BASE-T/100BASE-TX connector (Depending on the operating environment
of the network, connection speed may differ. 10BASE-T/100BASE-TX
communication rate and communication quality are not guaranteed for this TV.)
Power and others
Power requirements 110 V AC, 60 Hz
Screen size (measured 55 inches 46 inches
diagonally) (Approx. 138.8 cm) (Approx. 116.8 cm)
Display resolution 1,920 dots (horizontal) × 1,080 lines (vertical)
Power in “ (Home)”/ 370 W 270 W
consumption “ (Standard)”
mode
in “ (Shop)”/ 480 W 350 W
“ (Vivid)”
mode
Standby power 0.6 W (22 W when “ 0.5 W (20 W when “
consumption* (Quick Start)” is set to “ (On)”) (Quick Start)” is set to “ (On)”)
Dimensions with Table-Top Stand 1,486 × 855 × 356 mm 1,259 × 737 × 315 mm
(Approx.) without Table-Top 1,486 × 803 × 147 mm 1,259 × 685 × 144 mm
(w × h × d) Stand
Mass with Table-Top Stand 54.0 kg 38.0 kg
(Approx.) without Table-Top 47.5 kg 33.0 kg
Stand
Optional Wall-Mount Bracket SU-WL500/WL50B
accessories Colour Variation CRU-55SG11 CRU-46SG11
Unit

* Specified standby power is reached after the TV finishes necessary internal processes.

KDL-46/55X4500 (WB) 2
Design and specifications are subject to change without notice.

PC input signal reference chart for PC (PC IN) and HDMI (HDMI IN) 1, 2, 3, 4
Resolution
lution
Signals Horizontal × Vertical Horizontal Vertical Standard
(Pixel) (Line) frequency (kHz) frequency (Hz)
VGA 640 × 480 31.5 60 VGA
640 × 480 37.5 75 VESA
720 × 400 31.5 70 VGA-T
SVGA 800 × 600 37.9 60 VESA Guidelines
800 × 600 46.9 75 VESA
XGA 1024 × 768 48.4 60 VESA Guidelines
1024 × 768 56.5 70 VESA
1024 × 768 60.0 75 VESA
WXGA 1280 × 768 47.4 60 VESA
1280 × 768 47.8 60 VESA
1280 × 768 60.3 75
1360 × 768 47.7 60 VESA
SXGA 1280 × 1024 64.0 60 VESA
HDTV 1920 × 1080 67.5 60 CEA-861*

* 1080p timing when applied to the HDMI input will be treated as a video timing and not a PC timing. This
affects the “ (Video Settings)” menu and “ (Screen)” menu settings.
To view PC contents, set “ / (Game/Text Mode)” to “ (On)”, “ (Wide
Mode)” to “16:9 (Full)”, and “ (Display Area)” to “ (Full Pixel)”.

• This TV’s PC input does not support Sync on Green or Composite Sync.
• This TV’s PC input does not support interlaced signals.
• For the best picture quality, it is recommended to use the signals in the above chart with a 60 Hz vertical
frequency (boldfaced).

KDL-46/55X4500 (WB) 3
 WARNINGS AND CAUTIONS SAFETY-RELATED COMPONENT
WARNING
CAUTION
It is essential that all critical parts be replaced only with the part
These servicing instructions are for use by qualified service number specified in the electrical parts list to prevent electric
personnel only. shock, fire, or other hazard.
To reduce the risk of electric shock, do not perform any servicing
other than that contained in the operating instructions unless you NOTE: Do not modify the original design without obtaining
are qualified to do so. written permission from the manufacturer or you will
void the original parts and labor guarantee.
WARNING!!

An isolation transformer should be used during any service to USE CAUTION WHEN HANDLING THE LCD PANEL
avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power When repairing the LCD panel, be sure you are grounded by
line. using a wrist band.

! SAFETY-RELATED COMPONENT When repairing the LCD panel on the wall, the LCD panel must
WARNING!! be secured using the 4 mounting holes on the rear cover.
1) Do not press on the panel or frame edge to avoid the risk of
electric shock.
Replace all components with Sony parts whose part numbers
2) Do not scratch or press on the panel with any sharp objects.
appear as shown in this manual or in supplements
3) Do not leave the module in high temperatures or in areas of
published by Sony. high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within
the module.
6) Disconnect the AC power when replacing the backlight (CCFL)
or inverter circuit.
(High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter
circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic
circuit (C-MOS).

KDL-46/55X4500 (WB) 4
 SAFETY CHECK-OUT

After correcting the original service problem, perform the Leakage Test
following safety checks before releasing the set to the customer: The AC leakage from any exposed metal part to earth ground
and from all exposed metal parts to any exposed metal part
1. Check the area of your repair for unsoldered or poorly having a return to chassis, must not exceed 0.5 mA (500
soldered connections. Check the entire board surface for microamperes).
solder splashes and bridges. Leakage current can be measured by any one of three methods.

2. Check the interboard wiring to ensure that no wires are

1. A commercial leakage tester, such as the Simpson 229 or
“pinched” or touching high-wattage resistors.
RCA WT-540A. Follow the manufacturers’ instructions to
use these instructions.
3. Check that all control knobs, shields, covers, ground straps,
and mounting hardware have been replaced. Be absolutely
2. A battery-operated AC milliampmeter. The Data Precision
certain that you have replaced all the insulators.
245 digital multimeter is suitable for this job.
4. Look for unauthorized replacement parts, particularly
3. Measuring the voltage drop across a resistor by means of a
transistors, that were installed during a previous repair. Point
VOM or battery-operated AC voltmeter. The “limit”
them out to the customer and recommend their replacement.
indication is 0.75 V, so analog meters must have an accurate
low voltage scale.
5. Look for parts which, though functioning, show obvious
The Simpson’s 250 and Sanwa SH-63TRD are examples of
signs of deterioration. Point them out to the customer and
passive VOMs that are suitable. Nearly all battery-operated
recommend their replacement.
digital multimeters that have a 2 VAC range are suitable (see
Figure A).
6. Check the line cords for cracks and abrasion. Recommend
the replacement of any such line cord to the customer.
How to Find a Good Earth Ground
7. Check the antenna terminals, metal trim, “metallized” A cold-water pipe is a guaranteed earth ground; the cover-plate
knobs, screws, and all other exposed metal parts for AC retaining screw on most AC outlet boxes is also at earth ground.
leakage. Check leakage as described below. If the retaining screw is to be used as your earth ground, verify
that it is at ground by measuring the resistance between it and a
cold-water pipe with an ohmmeter. The reading should be zero
ohms.

If a cold-water pipe is not accessible, connect a 60- to 100-watt

trouble- light (not a neon lamp) between the hot side of the
receptacle and the retaining screw. Try both slots, if necessary,
to locate the hot side on the line; the lamp should light at normal
brilliance if the screw is at ground potential (see Figure B).

To Exposed Metal
Parts on Set

Trouble Light
Ohmmeter
AC Outlet Box
AC
0.15 µF Voltmeter
o
(0.75V)

Cold-water Pipe

Earth Ground

FigureA. Using an AC voltmeter to check AC leakage. Figure B. Checking for earth ground.

KDL-46/55X4500 (WB) 5
 SELF DIAGNOSIS FUNCTION

The units in this manual contain a self-diagnostic function. If an error occurs, the STANDBY LED will automatically begin to flash.
The number of times the LED flashes translates to a probable source of the problem.
A definition of the STANDBY LED flash indicators is listed in the instruction manual for the user’s knowledge and reference.
If an error symptom cannot be reproduced, the remote commander can be used to review the failure occurrence data stored in memory to
reveal past problems and how often these problems occur.

DIAGNOSTIC TEST INDICATORS

When an error occurs, the STANDBY LED will flash a set number of times to indicate the possible cause of the problem.
If there is more than one error, the LED will identify the first of the problem areas.
Result for all of the following diagnostic items are displayed on screen.
If the screen displays a “0”, no error has occurred .

Number of times STANDBY Monitoring Items

Detection
LED (Red) flashes (Screen Display)
2 times POW_ERR1 ACW Board IC2104
79pin: i_lb_err (AD port) < PW_ERR_LEV (Threshold Value)
and
138pin: i_ac_off_det: HIGH
5 times T_CON FBA Board IC5501
1128Pin: TCON_RDY: Low
or
2Detected Error of Cayenne Register
6 times BACKLITE FBA Board IC5501
78Pin: INV_FAIL: LOW
7 times PANLTEMP FBA Board IC5501
IIC_ch2 setting value (BEM data)
8 times AUD_PROT ACW Board IC2104
19pin: i_au_prot: Low
9 times FAN_ERR FBA Board IC5501
pin154: FAN_ERR: High
13 times BALANCER FBA Board IC5501
1163pin: BALANCER_ERR: LOW
or
2SPI_ERR_CNT (SetSREG) >= SPI_ERR_LIM (FactSREG)

DISPLAY OF STANDBY LIGHT FLASH COUNT

[ FLASH COUNT ]
2 times
4 times
5 times

LED ON 0.3 sec.

LED OFF 0.3 sec. LED OFF
2 sec.

Note: One flash counts is not self-diagnostic.

STANDBY LED

STOPPING THE STANDBY FLASH

Turn off the power switch on the TV main unit or unplug the power cord from the outlet to stop the STANDBY LED for flashing.

KDL-46/55X4500 (WB) 6
SELF-DIAGNOSTIC SCREEN DISPLAY
For errors with symptoms such as “power sometimes shuts off” or “screen sometimes goes out” that cannot be confirmed, it is possible to
bring up past occurrences of failure for confirmation on the screen:

[To Bring Up Screen Test]

In standby mode, press buttons on the remote commander sequentially in rapid succession as shown below:

*
5

* : Note that this differs from entering the service mode (volume +)

[ SELF-DIAGNOSTIC SCREEN DISPLAY ]

The last failure time
Falure time before last
Last failure time beforehand

SELF CHECK
002 POW_ERR1 0501210811 0412311234 0311111825 00

005 T_CON 0000000000 0000000000 0000000000 00

006 BACKLITE 0000000000 0000000000 0000000000 00
007 PANL TEMP 0000000000 0000000000 0000000000 00
008 AUD_PROT 0000000000 0000000000 0000000000 00
009 FAN_ERR 0000000000 0000000000 0000000000 00 Error count (00-99)
013 BALANCER 0000000000 0000000000 0000000000 00
Item name
Frequency of LED blinking.
12345 - 00333 - 06789

Panel operation time by hour (max 99999)

Boot count (max 99999)
Total operation time by hour (max 99999)

Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen
After you have completed the repairs, clear the result display to “0”.

Clearing the result display

To clear the result display to “0”, press button on the remote commander sequentially as shown below when the diagnostic screen is being
displayed.

<Delection of Error Count and Error History>

Press “8” button , Press “-” button

<Delection of Panel Operation Time>

Press “7” button , Press “-” button

Quitting Self-diagnostic screen

To quit the entire self-diagnostic screen, turn off the power switch on the remote commander or the main unit.

KDL-46/55X4500 (WB) 7
 TABLE OF CONTENTS

SPECIFICATIONS .................................................... 2 2. TROUBLESHOOTING .................................... 2-1

2-1. TRIAGE CHART ................................................... 2-1
SAFETY CHECK-OUT ............................................. 5 2-2. FLOW CHART ...................................................... 2-2
2-2-1. NO POWER (Chart B) ........................................ 2-3
SELF DIAGNOSIS FUNCTION ................................ 6 2-2-2 . SET REBOOTS ................................................. 2-4
2-2-3. SELF DIAGNOSIS ............................................. 2-4
TABLE OF CONTENTS ........................................... 8 2-2-3-1. RED LED BLINKS TABLE ...................... 2-4
2-2-3-2. RED LED BLINKS (Chart C) ................... 2-5
1. DISASSEMBLY ............................................... 1-1 2-2-4. AUDIO PROBLEM (Chart D) ........................... 2-9
1-1. KDL-46X4500 ........................................................ 1-1 2-2-5. VIDEO PROBLOM (Chart E) .......................... 2-10
1-1-1. REAR COVER REMOVAL ............................ 1-1 2-2-6. NO PICTURE ................................................... 2-11
1-1-2. STAND ASSY REMOVAL ............................ 1-1
1-1-3. H1VM BOARD REMOVAL .......................... 1-2 3. DIAGRAMS ..................................................... 3-1
1-1-4. PANEL FIN REMOVAL ................................ 1-2 3-1. BLOCK DIAGRAM .............................................. 3-1
1-1-5. FAN REMOVAL ............................................. 1-3 3-2. CIRCUIT BOARDS LOCATION ......................... 3-2
1-1-6. CB1 BOARD REMOVAL .............................. 1-3 (1) KDL-46X4500 ................................................. 3-2
1-1-7. SP BOX (WOOFER) REMOVAL .................. 1-4 (2) KDL-55X4500 ................................................. 3-2
1-1-8. UNDER COVER, SIDE JACK BRACKET
AND CARD BRACKET REMOVAL ............ 1-4 4. EXPLODED VIEWS ........................................ 4-1
1-1-9. G6 BOARD REMOVAL ................................. 1-5 4-1. KDL-46X4500 ........................................................ 4-2
1-1-10. GL BOARD REMOVAL ................................. 1-5 4-1-1. REAR COVER AND STAND ASSY ............. 4-2
1-1-11. K2 BOARD REMOVAL ................................. 1-6 4-1-2. H1VM BOARD AND UNDER COVER ........ 4-3
1-1-12. FB SHIELD ASSY REMOVAL ..................... 1-6 4-1-3. FAN AND WOOFER SPEAKER ................... 4-4
1-1-13. ACW AND FBA BOARDS REMOVAL ........ 1-7 4-1-4. G6, GL AND K2 BOARDS ............................. 4-5
1-1-14. AC INLET AND RF MODULE 4-1-5. ACW, CB1 AND FBA BOARDS AND AC
REMOVAL ...................................................... 1-7 INLET .............................................................. 4-6
1-1-15. SPEAKER BOX ASSY AND GRILLE ASSY 4-1-6. SPEAKER BOX ASSY AND GRILLE ASSY 4-7
REMOVAL ...................................................... 1-8 4-1-7. LCD PANEL, H3VM BOARD AND
1-1-16. LCD PANEL, H3VM BOARD, H4 BOARD H4 BOARD ...................................................... 4-8
AND TOUCH SENSOR MODULE 4-1-8. CONNECTOR ASSY ...................................... 4-9
REMOVAL ...................................................... 1-8 4-2. KDL-55X4500 ...................................................... 4-10
1-2. KDL-55X4500 ........................................................ 1-9 4-2-1. REAR COVER AND STAND ASSY ........... 4-10
1-2-1. REAR COVER REMOVAL ............................ 1-9 4-2-2. H1VM BOARD AND UNDER COVER ...... 4-11
1-2-2. STAND ASSY REMOVAL ............................ 1-9 4-2-3. FAN AND WOOFER SPEAKER ................. 4-12
1-2-3. H1VM BOARD REMOVAL ........................ 1-10 4-2-4. G6, G7, GL AND K2 BOARDS ................... 4-13
1-2-4. PANEL FIN REMOVAL .............................. 1-10 4-2-5. ACW, CB1 AND FBA BOARDS AND AC
1-2-5. FAN REMOVAL ........................................... 1-11 INLET ............................................................ 4-14
1-2-6. CB1 BOARD REMOVAL ............................ 1-11 4-2-6. SPEAKER BOX ASSY, GRILLE ASSY AND
1-2-7. SP BOX (WOOFER) ASSY REMOVAL ..... 1-12 ILLUMINATION MODULE ........................ 4-15
1-2-8. UNDER COVER, SIDE JACK BRACKET 4-2-7. LCD PANEL, H3VM BOARD AND
AND CARD BRACKET REMOVAL .......... 1-12 H4 BOARD .................................................... 4-16
1-2-9. G6 BOARD REMOVAL ............................... 1-13 4-2-8. CONNECTOR ASSY .................................... 4-17
1-2-10. G7 BOARD REMOVAL ............................... 1-13 4-3. PACKING MATERIALS .................................... 4-18
1-2-11. GL BOARD REMOVAL ............................... 1-14 4-3-1. KDL-46X4500 ............................................... 4-18
1-2-12. K2 BOARD REMOVAL ............................... 1-14 4-3-2. KDL-55X4500 ............................................... 4-19
1-2-13. FB SHIELD ASSY REMOVAL ................... 1-15
1-2-14. ACW AND FBA BOARDS REMOVAL ...... 1-15
1-2-15. AC INLET AND RF MODULE
REMOVAL .................................................... 1-16
1-2-16. SPEAKER BOX ASSY REMOVAL ............ 1-16
1-2-17. LC PANEL, H3VM BOARD, H4 BOARD
AND TOUCH SENSOR MODULE
REMOVAL .................................................... 1-17

KDL-46/55X4500 (WB) 8
 SECTION 1
DISASSEMBLY

1-1. KDL-46X4500
1-1-1. REAR COVER REMOVAL

3 Two screws
(+BV 3X12)
2 Four screws
1 Five screws (+PSW M5X16)
(+BVTP2 4X16)

1 Six screws
(+BVTP2 4X16)
1 Eight screws
(+BVTP2 4X16)

4 Rear cover (46Z)

1-1-2. STAND ASSY REMOVAL

1 Two screws
(+PSW M5X16)

3 Two screws 1 Two screws

(+PSW M5X8) (+PSW M5X16)

4 Vesa frame (TOP) (46Z) assy

2 Stand assy (L-4)

KDL-46/55X4500 (WB) 1-1

KDL-46X4500
1-1-3. H1VM BOARD REMOVAL

2 Power button 3 H1VM board

1 Power bracket

1-1-4. PANEL FIN REMOVAL

5 Two screws
1 One screw 8 Panel fin (+PSW 3X8)
(+PSW M5X8)
6 Panel fin

7 Two screws
(+PSW 3X8)
2 Top frame (40Z)
3 One screw
(+PSW M5X8)

4 Top frame (40Z)

KDL-46/55X4500 (WB) 1-2

KDL-46X4500
1-1-5. FAN REMOVAL

1 Two screws
(+BVST 3X8)
2 Fan cover (80)

3 Fan damper 3 Fan damper

7 Two screws
(+BVST 3X8)
5 Three screws
4 D.C. Fan (+PSW 3X8) 8 Fan cover (80)

6 Fan bracket (80) assy

9 Fan damper
9 Fan damper

qa Three screws
0 D.C. Fan (+PSW 3X8)

qs Fan bracket (80) assy

1-1-6. CB1 BOARD REMOVAL

1 Three screws
2 CB shield assy (+PSW 3X8)

3 Four screws
(+PSW 3X8)

4 CB1 board

KDL-46/55X4500 (WB) 1-3

KDL-46X4500
1-1-7. SP BOX (WOOFER) REMOVAL

1 One screw
(+PWTP2 4X16) 1 One screw
(+PWTP2 4X16)
2 SP Box assy
3 One screw (WOOFER)
(+BVST 3X8) 5 One screw
(+PWTP2 4X16)
4 AWF bracket
7 One screw 5 One screw
(+BVST 3X8) (+PWTP2 4X16)

6 SP Box assy
(WOOFER)

8 AWF bracket

1-1-8. UNDER COVER, SIDE JACK BRACKET AND CARD BRACKET REMOVAL

7 Card bracket

8 MS cover
2 Vesa frame (BOTTOM)
(46) assy 1 Two screws
(+PSW M5X8)
9 Side jack bracket
5 One screw
(AEJ) 3 Two screws
(+PSW M5X16)
(+PSW M5X8)

4 Vesa frame (BOTTOM)

(46) assy

6 Under cover (46Z)

KDL-46/55X4500 (WB) 1-4

KDL-46X4500
1-1-9. G6 BOARD REMOVAL

2 Two screws
1 Four screws ( +BV 3X12)
(+PSW 3X8)
1 Three screws
(+PSW 3X8)

3 G6 board

4 G6 bracket

1-1-10. GL BOARD REMOVAL

1 Two screws
1 Four screws (+PSW 3X8)
(+PSW 3X8)

2 GL board

KDL-46/55X4500 (WB) 1-5

KDL-46X4500
1-1-11. K2 BOARD REMOVAL

1 Four screws
(+PSW M3X5)

1 K2 board

1-1-12. FB SHIELD ASSY REMOVAL

2 Three screws
(+PSW M3X5)
3 Two screws
1 Two screws (SP 4-4O UNC)
(+PSW 3X8) 1 One screw
(+BVST 3X8)

4 FB shield (TOP) assy

KDL-46/55X4500 (WB) 1-6

KDL-46X4500
1-1-13. ACW AND FBA BOARDS REMOVAL

1 Two screws 1 Three screws

(+BVST 3X8) (+BVST 3X8)
1 Four screws
(+BVST 3X8)
3 Five screws
(+BVST 3X8) 2 ACW board

4 FBA board 3 Five screws

(+BVST 3X8)

6 One screw
(+BVTP2 4X16)

7 Main bracket

5 Three screws
(+PSW M3X5)

1-1-14. AC INLET AND RF MODULE REMOVAL

1 One screw
4 AC inlet (+BVST 3X8)
9 Four screws
(+PSW M5X8) 2 AC inlet bracket
3 Two screws
9 Two screws (+KTT 3X10 (S TYPE))
(+PSW M5X8) 5 One screw
(+PSW M3X5)
7 RF module
6 RF bracket
8 Four screws
(+BVTP2 4X16)
9 Two screws
(+PSW M5X8)

0 Bottom frame (46Z) assy

KDL-46/55X4500 (WB) 1-7

KDL-46X4500
1-1-15. SPEAKER BOX ASSY AND GRILLE ASSY REMOVAL

6 One screw
(+BV 3X12)
7 Cover

5 SP box assy 1 One screw

(+BV 3X12)

2 Cabinet cover L assy

qg Illumination module
qd One screw
qs SP box assy (+BV 3X12)

qf Cover

8 One screw
4 Five screws
(+BV 3X12)
(+BVTP2 4X16)
9 Cabinet cover R
assy

3 Grille (46-S) assy

qa Five screws
(+BVTP2 4X16)
0 Grille (46-S) assy

1-1-16. LCD PANEL, H3VM BOARD, H4 BOARD AND TOUCH SENSOR MODULE REMOVAL

8 Two screws
(+BVTP2 4X16)
9 LCD panel

4 H4 board
3 Guide light

5 Touch holder
6 Touch sensor
module
7 Touch sheet
1 H3VM board
2 LED bracket

0 Bezel assy

KDL-46/55X4500 (WB) 1-8

1-2. KDL-55X4500
1-2-1. REAR COVER REMOVAL

3 Two screws
(+BV 3X12)

2 Four screws
1 Five screws (+PSW M5X16)
(+BVTP2 4X16)
1 One screw
(+BVTP2 4X16)
1 Four screws
(+BVTP2 4X16)
1 Eight screws
(+BVTP2 4X16)

4 Rear cover (55Z)

1-2-2. STAND ASSY REMOVAL

3 Two screws 1 Two screws

(+PSW M5X8) (+PSW M5X16)
6 Vesa (TOP) frame
1 Two screws
(+PSW M5X16)
5 Two screws
(+PSW M5X8) 2 Stand assy (LL-3)

4 Vesa (TOP)
frame

KDL-46/55X4500 (WB) 1-9

KDL-55X4500
1-2-3. H1VM BOARD REMOVAL

3 H1VM board
2 Power button

1 Power bracket

1-2-4. PANEL FIN REMOVAL

8 Panel fin 5 Two screws

1 One screw
(+PSW 3X8)
(+PSW M5X8)
6 Panel fin

7 Two screws
2 Top frame (55Z) (+PSW 3X8)
3 One screw
(+PSW M5X8)

4 Top frame (55Z)

KDL-46/55X4500 (WB) 1-10

KDL-55X4500
1-2-5. FAN REMOVAL

1 Two screws
(+BVST 3X8)
2 Fan cover (80)

3 Fan damper 3 Fan damper

7 Two screws
(+BVST 3X8)
4 D.C. Fan 5 Three screws
(+PSW 3X8) 8 Fan cover (80)

6 Fan bracket (80) assy 9 Fan damper 9 Fan damper

qa Three screws
(+PSW 3X8)
0 D.C. Fan

qs Fan bracket (80) assy

1-2-6. CB1 BOARD REMOVAL

1 Three screws
2 CB shield assy (+PSW 3X8)

3 Three screws
(+PSW 3X8)

4 CB1 board

KDL-46/55X4500 (WB) 1-11

KDL-55X4500
1-2-7. SP BOX (WOOFER) ASSY REMOVAL

1 One screw
(+PWTP2 4X16) 1 One screw
(+PWTP2 4X16)

2 SP Box assy
3 One screw (WOOFER)
(+BVST 3X8)

4 AWF bracket 5 One screw

(+PWTP2 4X16)
7 One screw
(+BVST 3X8) 5 One screw
(+PWTP2 4X16)

6 SP Box assy
(WOOFER)

8 AWF bracket

1-2-8. UNDER COVER, SIDE JACK BRACKET AND CARD BRACKET REMOVAL

7 Card bracket
8 MS cover
1 Two screws
2 Vesa frame (+PSW M5X8)
(BOTTOM) assy

5 One screw
9 Side jack bracket (+PSW M5X16) 3 Two screws
(+PSW M5X8)

4 Vesa frame
(BOTTOM) assy
6 Under cover (55Z)

KDL-46/55X4500 (WB) 1-12

KDL-55X4500
1-2-9. G6 BOARD REMOVAL

2 Two screws
(+BV 3X12)
1 Four screws
(+PSW 3X8) 1 Three screws
(+PSW 3X8)

3 G6 board

4 G6 bracket

1-2-10. G7 BOARD REMOVAL

1 Two screws
1Two screws
(+PSW 3X8)
(+PSW 3X8)

2 G7 board

KDL-46/55X4500 (WB) 1-13

KDL-55X4500
1-2-11. GL BOARD REMOVAL

1 Four screws 1Two screws

(+PSW 3X8) (+PSW 3X8)

2 GL board

1-2-12. K2 BOARD REMOVAL

1 Four screws
(+PSW M3X5)

2 K2 board

KDL-46/55X4500 (WB) 1-14

KDL-55X4500
1-2-13. FB SHIELD ASSY REMOVAL

2 Three screws
(+PSW M3X5)
3 Two screws
(SP 4-4O UNC)
1 Two screws 1 One screw
(+PSW 3X8) (+BVST 3X8)

4 FB shield (TOP) assy

1-2-14. ACW AND FBA BOARDS REMOVAL

1 Three screws
1 Two screws (+BVST 3X8)
(+BVST 3X8)
1 Four screws
(+BVST 3X8)

3 Five screws
2 ACW board
(+BVST 3X8)

4 FBA board
3 Five screws
5 One screw
(+BVST 3X8)
(+BVTP2 4X16)

7 Main bracket

6 Three screws
(+PSW M3X5)

KDL-46/55X4500 (WB) 1-15

KDL-55X4500
1-2-15. AC INLET AND RF MODULE REMOVAL

1 One screw
(+BVST 3X8)
4 AC inlet
8 Four screws
2 AC inlet bracket
(+PSW M5X8)
8 Two screws 3 Two screws
(+PSW M5X8) (+PSW 3X8)
5 One screw
(+PSW M3X5)
7 RF Module
6 RF bracket
9 Four screws
(+BVTP2 4X16)
8 Two screws
(+PSW M5X8)
10 Bottom frame (55Z) assy

1-2-16. SPEAKER BOX ASSY REMOVAL

6 One screw
(+BV 3X12)
7 Cover

5 SP box assy
1 One screw
(+BV 3X12)
2 Cabinet cover L qg Illumination module
assy qd One screws
(+BV 3X12)
qs SP box assy
qf Cover

4 Five screws 8 One screws

(+BVTP2 4X16) (+BV 3X12)
9 Cabinet cover R
assy
3 Grille (55-S) assy

qa Five screws 0 Grille (55-S) assy

(+BVTP2 4X16)

KDL-46/55X4500 (WB) 1-16

KDL-55X4500
1-2-17. LC PANEL, H3VM BOARD, H4 BOARD AND TOUCH SENSOR MODULE REMOVAL

8 Two screws
(+BVTP2 4X16)

9 LCD panel

3 H4 board
4 Guide light

5 Touch holder
6 Touch sensor
module
7 Touch sheet
1 H3VM board
2 LED bracket

0 Bezel (55) assy

KDL-46/55X4500 (WB) 1-17E

 SECTION 2
TROUBLESHOOTING

2-1. TRIAGE CHART

Symptoms - (dead set) Video - distorted or missing

No Video No Video
Reference 2 5 6 7 8 9 13 No No Video No Tuner No No
BL OK BL OK
Blinks Blinks Blinks Blinks Blinks Blinks Blinks Power No BL Video OK HDMI Audio
OSD OK No OSD
ACW Board
FBA Board
CB1 Board (46"/55")
K2 Board
G6/G7 Board (55")
GL Board (46"/55")
Panel Module
LVDS cable between FBA Board
and CB1 Board
Joint connector of ACW Board and
FBA Board
Flowchart Reference C C C C C C C B E E E E E D
Problem Low B+ T-CON BL Temp Audio FAN Balancer
: Doubtful part
: just a few possibility

KDL-46/55X4500 (WB) 2-1

2-2. FLOW CHART

Trouble

See
Set Power NO 2-2-1. No Power
(Chart B)
YES

YES See
-
Set Reboots 2-2-2. Set Reboots

NO

YES See
Self diagnosis 2-2-3. Self Diagnosis
(Chart C)

NO
Audio Video

See See
2-2-4. Audio Problem 2-2-5. Video problem
(Chart D) (Chart E)

KDL-46/55X4500 (WB) 2-2

2-2-1. NO POWER (Chart B)

No Power
(No relay clicks)

No RED LED NO See Power key NO H1VM board

Blinks RED BLINKS doesn’t work
(Chart C)
YES YES

110-240VAC NO ACW board

CN6000 on AC cable or AC inlet
G6 board
YES

5VDC
NO G6 board
CN2800 7pin
on FBA board (No STBY5V)

YES

KDL-46/55X4500 (WB) 2-3

2-2-2. SET REBOOTS
TV micro (on ACW board) is monitoring if BE Micro & EMMA (on FBA board) are alive
or on abnormal status by watch dog timer. When BEM or EMMA has not boot up, TVM
try to re-start. We can see chassis reboot at this case. Check whether FBA board is
supplied with correct power or not.

- FBA board
- CN 2800 12V power and harness to G6 board.
- F2800, F4100, F4101, F4102, F5400, F7800, F7801 conduction.

If power rail has no problem, replace FBA board.

2-2-3. SELF DIAGNOSIS

2-2-3-1. RED LED BLINKS TABLE

Red LED Blink Display Contents

(Self Diagnosis mode )
2 POW_ERR1 Power Error (watching 12V rail)

5 T_CON T-CON Error

[CCFL] Panel Inverter Error

6 BACKLITE [LED] GL board Error

7 PANELTEMP Panel Temperature Abnormal Detection

8 AUD_PROT Audio Abnormal Detection

9 FAN_ERR FAN Error -> Not detect (reboot operation)

13 BALANCER [CCFL] Panel Balancer Error

[LED-BL] SPI Error (Babylon Communication Error)

When self diagnosis happens, STBY (RED) LED blinks and

the history can be seen on display by self diagnosis mode.

KDL-46/55X4500 (WB) 2-4

2-2-3-2. RED LED BLINKS (Chart C)

RED LED Blinks

YES See YES See

2 times 8 times
1) Power Error 5) AUDIO Error

NO NO

YES See YES See

5 times 9 times
2) T-CON Error 6) FAN Error
NO NO

YES See YES See

6 times 13 times
3) BACK LIGHT Error 7) Balancer Error
NO

YES See
7 times
4) TEMP Error

NO

KDL-46/55X4500 (WB) 2-5

1) Power Error (RED 2 tim es blink )

This indicates POWER Error, Low B error of 12V from G6 board. TV Micro (on ACW board)
monitors pin79 and pin138 to detect POWER_ERR and shuts down chassis power to
Standby status.

TV Micro pin138 Normal condition : Low / Error case : High

TV Micro pin79 i_lb_err< 0.7V(PW_ERR_LEV)

- Check 12V at CN 1000 on ACW board. And F1001 on ACW has 12V or not.
- Check G6 board.

2) T-CON Error (RED 5 tim es blink )

This indicates T-CON RDY signal error from timing controller of Panel module.
BE micro pin128 on FBA board detects it.

BE Micro pin128 Normal condition : High / Error case : Low

Replace Panel module.

3) Back Light Error (RED 6 tim es blink )

This indicates panel power circuit error such as inverter.

BE micro pin 78 on FBA board detects it.

BE Micro pin 78 Normal condition : High / Error case : Low

Replace D4 board in case of GL board in case of LED model.

KDL-46/55X4500 (WB) 2-6

4) Tem p Error (R ED 7 tim es blink )

This indicates high temperature inside chassis. IC1000 on ACW board Side is monitoring
temperature. IC1000 is controlled by BEM I2C.

When it happens;
- Check chassis environment.
- Check around IC1000 and replace ACW board if temperature monitoring circuit has problem.

5) Audio Error (R ED 8 tim es blink )

This indicates Audio Error. (Protection)

It happens;
- Error of Speakers and Harness.
- Digital amp on K2 Board are High Temperature.

Check Voltage at CN1002 20pin on ACW board. ( Low = Normal , High= Error)
If Error , Replace Speaker or Harness or K2 board.
.
- Low Voltage at IC1800 [ Audio_Vcc(=12V)
. , A9V , D3.3V ]
- Error of IC1800

Replace ACW board.

6) FAN Error (R ED 9 tim es blink )

This indicates FAN error. (except 40 inch model)

BE micro pin154 on FBA board detects it.

BE Micro pin154 Normal condition : Low / Error case : High

- Check the harnessconnection of FAN.

- Check the Voltage at CN1301 on ACW board. ( Low = Error , High = Normal)

Replace the FAN.

KDL-46/55X4500 (WB) 2-7

7) Balancer Error (R ED 13 tim es blink )

This indicates Inverter board error of panel module.

BE micro pin163 on FBA board detects it.

BE Micro pin163 Normal condition : High / Error case : Low

46”, 55”: Check harness connection between CN 9700, 9701 on CB1 board and panel
module.

KDL-46/55X4500 (WB) 2-8

2-2-4. AUDIO PROBLEM (Chart D)
Here is trouble shooting flow related audio

Audio
problem

NO NO Digital NO Analog Check

Only HDMI NO
Channel Channel ACW board
Speaker out? Problem ?
Problem? Problem ? K2 board

YES YES YES

YES
Check Check Check
FBA board FBA board ACW board
ACW board ACW board
UI setting Joint connector
YES K2 board
correct?
Joint connector
Volume, SP off/On
HP Link

NO

Set correctly or Check

reset by menu. Speaker
ACW board
K2 board

KDL-46/55X4500 (WB) 2-9

2-2-5. VIDEO PROBLOM (Chart E)
Here is trouble shooting flow related Video

Video
problem

Digital
All inputs NO HDMI NO /Analog NO Component NO VCBS
have Problem ? Channel Problem? Problem?
problem? Problem ?

YES YES YES YES

YES
Check Check Check Check
FBA board FBA board FBA board ACW board
ACW board ACW board ACW board
Joint connector Joint connector Joint connector

Back Light YES OSD YES

turn on? appear ?

NO NO

Check Check Check

LVDS harness LVDS harness FBA board
G6/G7/GL boards FBA board
FBA board CB1 board
Panel Module
CB1 board

KDL-46/55X4500 (WB) 2-10

2-2-6. NO PICTURE

No Picture

Yes 2 times No 6 times No Signal board has problem.

STBY_LED
Blinking? blinking blinking Check signal-board

No Yes Yes

No G6 board has problem. to

CN6150 1-4pin
=12±1V Change G6 board. GL board check

Yes
Signal board has problem.
Check ACW board

No STBY_3.3V No G6 board has problem.

Power-ON_LED
Light OK? Change G6 board.

Yes Yes

AC_OFF_DET No G6 board has problem.

more than 3V Change G6 board.

Yes

Signal board has problem.

Check signal-board
Power-ON

CN6150 9pin Yes

G6 board has problem.
more than 3V Change G6 board.

No

Signal board has problem.

Check signal-board

KDL-46/55X4500 (WB) 2-11

 GL board check

CN6788
LED_xMUTE No Signal board has problem.
more than 1V? Check signal-board

Yes

CN6730
PFC_OUT No G6 board has problem.
=390V±5% Change G6 board

Yes

CN6930 G6 board
PFC_OUT No CN6505 1-2pin No G6 board has problem.
=390V±5% =20V±30% Change G6 board

Yes Yes

GL board may have problem. G7 board has problem.

Change GL board. Change G7 board

No Panel has problem.

Picture OK?
Check Panel

Yes

GL board has broken.

KDL-46/55X4500 (WB) 2-12E

 SECTION 3
DIAGRAMS
3-1. BLOCK DIAGRAM

TMDS
Sub Chroma FBA
DDC
HDMI1
CEC CEC SAA7115A
HDMI EQ/SW
TMDS
CXB1446 SPI
DDC
HDMI2 IIC
CEC

TMDS IIC
SW

IIC
IIC
DDC
HDMI3
CEC Companion DRC V3 DDR2

IIC
TMDS FRAM TMDS
Sil19151 128Mbx3

HDMI4
DDC 2Kb DDC HDMI Rx
CEC v1.3 BUS Flash
SW CCP-XA DRC v1
PC In ADC 32Mb
NVM core BUS
TH7984 SW
RCP
MS (JIG)
IFP BEM
BUS
DLY SW core
Ether PHY YCbCr16bit H/V/CK BUS
SDR
GPX ARGB888 H/V/CK SW LVDS
H/V/CK (for GPX) 64Mb
USB REC656 (for teletext)
EMMA3SL EPP
I2S 2ch

TS I2S 2ch/5.1ch SW IIC

SW
SPDIF DDR2
IIC
IIC
UART
Flash 256Mbx2
UART
Kaiser
YC
MB91305

UART
UART
NVM
NAND DAC DDR2
IIC
512Mb 512Mbx2

SIRCS
L/R

IIC
IIC
IIC

IIC
Power SW
RTC Touch DDR2
Aerial Key 128Mbx2
WB L/R
Panel Cayenne-S
Cable UFE
SW NVM
SW IR
Audio-In DVI
L/R
LED DDR
S-Mini 128Mbx2
L/R
PC Audio-In
S-Mini
CVBS / YC YCbCr/RGB RF RC NVM Babylon
VIDEO1 L/R CVBS/YC(M)
Video SW CVBS/YC(S) Flash
CVBS SONY Logo
VIDEO3 L/R CXA2240 CB1
Audio I2S
DAC
DSP
YCbCr
Comp1 L/R
TAS3308 WL
WR Amp T-CON
YCbCr
Comp2 L/R
SELOUT

L
HP
SP

LO

CVBS (Mon OUT)

Amp

SPI
R
Mon Out L/R (Mon OUT)

BASI K2
CVBS
FHD HFR LED
L/R(diff) CXA3767
DMPORT
UART
CVBS 55”,46”
L/R Video2
BL_NVM
L/R
Audio Out HP Out MEGA
SPDIF
Opt. Out MAC
ACW

KDL-46/55X4500 (WB) 3-1

3-2. CIRCUIT BOARDS LOCATION
(1) KDL-46X4500

K2 board

CB1 board

FBA board

H1VM board

ACW board

GL board

G6 board
H3VM board

Illumination Module
RF Module
H4 board
Touch sensor Module

(2) KDL-55X4500

K2 board

CB1 board

G7 board
FBA board

H1VM board
ACW board

GL board
G6 board

H3VM board

Illumination Module

H4 board
RF Module

Touch sensor Module

KDL-46/55X4500 (WB) 3-2E

 SECTION 4
EXPLODED VIEWS

NOTE: • Items with no part number and no description are

not stocked because they are seldom required for
roution service.
• The construction parts of an assembled part are
indicated with a collation number in the remark
colum.
• Items marked " * " are not stocked since they are
seldom required for routine service. Some delay
should be anticipated when ordering these items.

KDL-46/55X4500 (WB) 4-1

4-1. KDL-46X4500
4-1-1. REAR COVER AND STAND ASSY

1 1

2 #1
1

#1

1
2
3

5
2

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

1 2-580-640-01 SCREW, +BVTP2 4X16 6 ! 3-299-083-12 REAR COVER (46Z)

2 2-580-608-01 SCREW, +PSW M5X16 7 X-2319-236-1 STAND ASSY (L-4)
3 3-300-711-51 LABEL, HDMI
4 3-300-710-41 LABEL, REAR TERMINAL #1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3
5 3-094-483-11 COVER, ECS

KDL-46/55X4500 (WB) 4-2

KDL-46X4500
4-1-2. H1VM BOARD AND UNDER COVER

51
53
54 51
55

#2

#2
51

52

56 51
51

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

51 2-580-606-01 SCREW, +PSW M5X8 56 ! 3-299-095-02 COVER, UNDER (46Z)

52 2-580-608-01 SCREW, +PSW M5X16
53 3-293-095-22 BRACKET, POWER #2 7-682-948-01 SCREW +PSW 3X8
54 3-293-094-01 BUTTON, POWER
55 A-1510-339-A H1VM MOUNT

KDL-46/55X4500 (WB) 4-3

KDL-46X4500
4-1-3. FAN AND WOOFER SPEAKER

109

110
108

106 107
106

#2
106
107 106
106
#2 104

104 106
104
103 104
103
101
101

101
105
102 101

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

101 2-580-654-01 SCREW, +PWTP2 4X16 106 2-059-414-21 DAMPER, FAN

102 1-826-964-21 SP BOX ASSY (WOOFER) 107 ! 1-787-333-11 D.C. FAN
103 3-299-098-01 BRACKET, AWF (S) 108 3-299-090-12 BRACKET, SIDE JACK
104 2-580-629-01 SCREW, +BVST 3X8 109 3-284-296-01 COVER, MS
105 1-826-964-11 SP BOX ASSY (WOOFER) 110 3-299-089-41 BRACKET, CARD

#2 7-682-948-01 SCREW +PSW 3X8

KDL-46/55X4500 (WB) 4-4

KDL-46X4500
4-1-4. G6, GL AND K2 BOARDS

152

151

#2

#2 #2

#2

154
#1
#2 153
#2

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

151 2-580-590-01 SCREW , +PSW M3X5 #1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3
152 A-1543-151-C K2 MOUNT #2 7-682-948-01 SCREW +PSW 3X8
153 ! A-1552-101-B G6 COMPL
154 ! A-1553-199-A GL COMPL

KDL-46/55X4500 (WB) 4-5

KDL-46X4500
4-1-5. ACW, CB1 AND FBA BOARDS AND AC INLET

#2

201 #2

#2
202
203

204

206
206 208
206
205 #2
206

210
203
207 209
206
206
210

211
210
212

210 213 206

204 215 214 203

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

201 A-1557-693-A CB1 COMPL 211 ! 1-822-147-11 AC INLET

202 X-2319-533-1 SHIELD, CB ASSY 212 3-284-411-01 AC INLET BRACKET
203 2-580-590-01 SCREW, +PSW M3X5 213 2-596-649-01 +KTT 3X10 (S TYPE)
204 2-580-640-01 SCREW, +BVTP2 4X16 214 ! 1-480-915-12 RF MODULE
205 A-1568-321-A FBA COMPL 215 * 4-105-347-01 BRACKET, RF

206 2-580-629-01 SCREW, +BVST 3X8 #2 7-682-948-01 SCREW +PSW 3X8

207 A-1568-318-A ACW COMPL
208 3-080-039-01 CLAMP (FCR-15), FLAT
209 2-580-626-01 SCREW, SP 4-4O UNC
210 2-580-606-01 SCREW, +PSW M5X8

KDL-46/55X4500 (WB) 4-6

KDL-46X4500
4-1-6. SPEAKER BOX ASSY AND GRILLE ASSY

252
251

257

251
252

#1
256
#1

255

254

253 #1

#1

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

251 X-2190-485-2 GRILLE (46 S) ASSY (Silver) 256 X-2319-159-1 COVER CABINET L ASSY
X-2190-486-2 GRILLE (46 N) ASSY (Gold) 257 1-826-968-11 SP BOX ASSY
X-2190-487-2 GRILLE (46 T) ASSY (Brown)
X-2190-488-2 GRILLE (46 B) ASSY (Black) #1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3
X-2190-489-2 GRILLE (46 R) ASSY (Red)
252 2-580-640-01 SCREW, +BVTP2 4X16
253 X-2319-158-1 COVER CABINET R ASSY
254 1-826-968-21 SP BOX ASSY
255 1-480-680-11 ILLUMINATION MODULE

KDL-46/55X4500 (WB) 4-7

KDL-46X4500
4-1-7. LCD PANEL, H3VM BOARD AND H4 BOARD

301

302

309

307

303 305
304
306
308

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

301 ! X-2320-763-1 BEZEL (46) ASSY 306 A-1510-341-A H4 MOUNT

302 ! A-1568-135-A LCD PANEL (46 FHD TFT) 307 1-798-150-11 TOUCH SENSOR MODULE
303 3-876-205-01 BRACKET, LED 308 2-580-640-01 SCREW, +BVTP2 4X16
304 A-1510-340-A H3VM MOUNT 309 3-300-709-31 SHEET, TOUCH
305 3-299-103-01 GUIDE LIGHT

KDL-46/55X4500 (WB) 4-8

KDL-46X4500
4-1-8. CONNECTOR ASSY

CONNECTOR BEZEL
CN101 H1 BOARD (TO PANEL)
LCD PANEL
T-CON

355 FAN CN9701 FAN

CN9700
CN9000
351 CN9703 CB1 BOARD 357 354 353
CN6730
CN6788
CN6153
CN5300 352 FBA BOARD
CN6150
CN6500

CN2800
CN6781 CN6503
SPEAKER

SPEAKER
CN6502 CN8000 CN8001
CN6786
H3VM BOARD

G6 BOARD CN8002
K2 BOARD
CN4000 CN4001
CN6000
GL BOARD
CN6780
CN1300 CN1302
CN1301
CN6784
360
359 AC INLET CN1000
CN6789 356 ACW BOARD
CN301

RF CON5 CONNECTOR CN1002

MODULE (TO PANEL) 358
CN401 H4 BOARD TOUCH SENSOR ILLUMINATION
MODULE MODULE
WOOFER SPEAKER(L)
WOOFER SPEAKER(R)

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

351 1-835-569-11 CONNECTOR ASSY 356 * 1-910-050-43 CONNECTOR ASSY (XADRP36P)

352 * 1-910-050-52 CONNECTOR ASSY (GHDR20P/XA8P) 357 * 1-910-052-57 CONNECTOR ASSY (XA12P/XA10P)
353 1-835-784-11 LEAD WIRE WITH CONNECTOR 358 * 1-910-049-18 CONNECTOR ASSY (VH8P)
(LVDS) 359 * 1-910-049-16 CONNECTOR ASSY (GHDR40P-R)
354 * 1-910-050-33 CONNECTOR ASSY (XA15P) 360 1-822-065-11 BOARD TO BOARD CONNECTOR 80P
355 * 1-910-050-42 CONNECTOR ASSY (XADRP40P)

KDL-46/55X4500 (WB) 4-9

4-2. KDL-55X4500
4-2-1. REAR COVER AND STAND ASSY

401

401 401

402

#1

#1

401
402
403

404

405
406

407

408

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

401 2-580-640-01 SCREW, +BVTP2 4X16 406 3-452-815-11 SCREW, +PSW M5X20
402 2-580-608-01 SCREW, +PSW M5X16 407 ! 3-296-672-12 REAR COVER (55Z)
403 3-300-711-51 LABEL, HDMI 408 X-2319-237-1 STAND ASSY (LL-3)
404 3-300-710-41 LABEL, REAR TERMINAL
405 3-094-483-11 COVER, ECS #1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

KDL-46/55X4500 (WB) 4-10

KDL-55X4500
4-2-2. H1VM BOARD AND UNDER COVER

451
452 454

453 454

#2 454

#2

455

454

456 454

454

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

451 * 3-293-095-22 BRACKET, POWER 456 ! 3-299-096-02 COVER, UNDER (55Z)

452 3-293-094-01 BUTTON, POWER
453 A-1510-339-A H1VM MOUNT #2 7-682-948-01 SCREW +PSW 3X8
454 2-580-606-01 SCREW, +PSW M5X8
455 2-580-608-01 SCREW, +PSW M5X16

KDL-46/55X4500 (WB) 4-11

KDL-55X4500
4-2-3. FAN AND WOOFER SPEAKER

509

510
508

506 507
506
#2
506
507
506
#2 506
505
505

504 505 506

505
503 504 503

503
501 502
503

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

501 1-826-964-21 SP BOX ASSY (WOOFER) 506 2-059-414-21 DAMPER, FAN

502 1-826-964-11 SP BOX ASSY (WOOFER) 507 ! 1-787-333-11 D.C. FAN
503 2-580-640-01 SCREW, +PWTP2 4X16 508 3-299-090-12 BRACKET, SIDE JACK
504 3-299-098-01 BRACKET, AWF (S) 509 3-284-296-01 COVER, MS
505 2-580-629-01 SCREW, +BVST 3X8 510 3-299-089-41 BRACKET, CARD

#2 7-682-948-01 SCREW +PSW 3X8

KDL-46/55X4500 (WB) 4-12

KDL-55X4500
4-2-4. G6, G7, GL AND K2 BOARDS

553

554

554
#2
#2
#2

552
#2
#2
555 #1
#2

#2

551
#2

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

551 ! A-1553-201-A GL COMPL #1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3

552 ! A-1552-105-A G7 COMPL #2 7-682-948-01 SCREW +PSW 3X8
553 A-1543-151-C K2 MOUNT
554 2-580-590-01 SCREW , +PSW M3X5
555 ! A-1552-103-B G6 COMPL

KDL-46/55X4500 (WB) 4-13

KDL-55X4500
4-2-5. ACW, CB1 AND FBA BOARDS AND AC INLET

#2

#2
612

#2
613

605 602

606

606 606 607

609 #2
606
605
601
611
610
606 606

608
601
#2
601
603 604 605 606

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

601 2-580-606-01 SCREW, +PSW M5X8 611 2-580-626-01 SCREW, SP 4-4O UNC
602 2-580-640-01 SCREW, +BVTP2 4X16 612 A-1557-695-A CB1 MOUNT
603 * 4-105-347-01 BRACKET, RF 613 X-2319-533-1 SHIELD, CB ASSY
604 ! 1-480-915-12 RF MODULE
605 2-580-590-01 SCREW, +PSW M3X5 #2 7-682-948-01 SCREW +PSW 3X8

606 2-580-629-01 SCREW, +BVST 3X8

607 3-080-039-01 CLAMP (FCR-15), FLAT
608 ! 1-822-096-11 AC INLET (WITH NOISE FILTER)
609 A-1568-321-A FBA COMPL
610 A-1568-318-A ACW COMPL

KDL-46/55X4500 (WB) 4-14

KDL-55X4500
4-2-6. SPEAKER BOX ASSY, GRILLE ASSY AND ILLUMINATION MODULE

652

651

653

651

652

#1
656 #1

655

654
#1
657
#1

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

651 X-2190-490-2 GRILLE (55 S) ASSY (Silver) 656 X-2319-159-1 COVER CABINET L ASSY
X-2190-491-2 GRILLE (55 N) ASSY (Gold) 657 X-2319-158-1 COVER CABINET R ASSY
X-2190-492-2 GRILLE (55 T) ASSY (Brown)
X-2190-493-2 GRILLE (55 B) ASSY (Black) #1 7-685-648-79 SCREW +BVTP 3X12 TYPE2 IT-3
X-2190-494-2 GRILLE (55 R) ASSY (Red)
652 2-580-640-01 SCREW, +BVTP2 4X16
653 1-826-966-11 SP BOX ASSY
654 1-826-966-21 SP BOX ASSY
655 1-480-680-11 ILLUMINATION MODULE
KDL-46/55X4500 (WB) 4-15
KDL-55X4500
4-2-7. LCD PANEL, H3VM BOARD AND H4 BOARD

701

708

709
706

702 703
704 705 707

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

701 ! X-2320-764-1 BEZEL (55) ASSY 706 1-798-150-11 TOUCH SENSOR MODULE
702 3-876-205-01 BRACKET, LED 707 2-580-640-01 SCREW, +BVTP2 4X16
703 A-1510-340-A H3VM MOUNT 708 ! A-1568-136-A LCD PANEL (55 FHD TFT)
704 3-299-103-01 GUIDE LIGHT 709 3-300-709-31 SHEET, TOUCH
705 A-1510-341-A H4 MOUNT

KDL-46/55X4500 (WB) 4-16

KDL-55X4500
4-2-8. CONNECTOR ASSY

CN101 H1 BOARD BEZEL

CONNECTOR LCD PANEL

(TO PANEL) T-CON
CN9701

752 CN9700
CB1 BOARD
FAN CN9000 FAN 755
751 CN9703

CN6730 753 757 758 756 CN5300

FBA BOARD
CN6788

CN2800
CN6783 759 761
CN6781 CN6152
CN6603 CN6505
SPEAKER

CN6150 CN8000 CN8001

SPEAKER
CN6786 CN6500 CN8002
H3VM BOARD

CN6503 K2 BOARD
CN4000 CN4001
CN6782 CN6502
GL BOARD
CN6780
G7 BOARD G6 BOARD CN1300 CN1302
CN6784 CN6000
CN1301

CN6604 CN6604
763
CN6602
CN6789
CN1000 ACW BOARD
CN301

CN6930
CONNECTOR
(TO PANEL) AC INLET
CON5 CN1002

RF MODULE 754 760 762

CN401 H4 BOARD TOUCH SENSOR ILLUMINATION
MODULE MODULE
WOOFER SPEAKER(L)
WOOFER SPEAKER(R)

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

751 1-835-187-11 CONNECTOR ASSY 756 * 1-910-052-20 CONNECTOR ASSY (XA12P)

752 * 1-910-050-44 CONNECTOR ASSY (XADRP40P) 757 1-910-048-68 CONNECTOR ASSY 3P
753 * 1-910-050-45 CONNECTOR ASSY (XADRP36P) 758 1-910-048-67 CONNECTOR ASSY 8P
754 1-835-568-11 CONNECTOR ASSY 759 * 1-910-050-33 CONNECTOR ASSY (XA15P)
755 1-835-786-11 WIRE, LEAD, CONNECTOR WITH 760 * 1-910-052-37 CONNECTOR ASSY(GHDR40P-R)
(LVDS)
761 * 1-910-050-52 CONNECTOR ASSY (GHDR20P/XA8P)
762 * 1-910-049-24 CONNECTOR ASSY (VH8P)
763 1-822-065-11 BOARD TO BOARD 80P

KDL-46/55X4500 (WB) 4-17

4-3. PACKING MATERIALS
4-3-1. KDL-46X4500

810

808 809
805 806 807

804 803 811

802

812
801

813

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

801 * 4-110-171-01 TRAY 806 X-2186-603-1 LOCK ASSY, RUDDER

802 ! 1-480-875-11 REMOTE COMMANDER (RMF-CD001) 807 1-793-504-11 CABLE ASSY
803 ! 4-116-111-12 MANUAL, INSTRUCTION (15PDSUBX2CONNECTOR)
804 4-104-564-13 CUSHION LOWER 808 2-580-663-02 SCREW, WOOD 3.8X20
805 ! 1-835-444-21 POWER-SUPPLY CORD 809 2-593-320-02 SCREW, CION (M6X18)
810 4-116-112-12 GUIDE, QUICK SET UP

811 * 4-104-563-11 CUSHION UPPER

812 * 4-119-092-01 INDIVIDUAL CARTON
813 * 3-674-673-01 STOPPER (A)

KDL-46/55X4500 (WB) 4-18

4-3-2. KDL-55X4500

861

862

863

859 860

854 855 856 857 858

853

852

864
851

REF. No. PART No. DESCRIPTION MARK REF. No. PART No. DESCRIPTION MARK

851 * 3-874-544-01 TRAY 856 2-593-320-02 SCREW, CION (M6X18)

852 * 4-125-292-11 CUSHION LOWER 857 1-793-504-11 CABLE ASSY
853 ! 1-480-875-11 REMOTE COMMANDER (RMF-CD001) (15PDSUBX2CONNECTOR)
854 X-2186-602-1 BAG ASSY, RUDDER LOCK (L) 858 ! 1-835-444-21 POWER-SUPPLY CORD
855 2-580-663-02 SCREW, WOOD 3.8X20 859 ! 4-116-111-12 MANUAL, INSTRUCTION
860 4-116-112-12 GUIDE, QUICK SET UP

861 * 4-125-291-11 CUSHION UPPER

862 * 4-119-093-01 INDIVIDUAL CARTON
863 * 4-091-526-11 BAG, PROTECTION
864 * 4-030-895-01 JOINT

KDL-46/55X4500 (WB) 4-19E

 English
Sony EMCS Corporation 2008KL08-Data
Made in Japan
9-888-224-02
Inazawa TEC  2008. 11

KDL-46/55X4500 (WB) 59
 MODIFICATION HISTORY
MODEL NAME : KDL-46/55X4500
SERVICE MANUAL
PARTS No. : 9-888-224-02

* Blue characters are linking.

Ver. DATA CONTENTS

1.0 2008.10 Issued
1.1 2008.11 Addition of SEC. 1 DISASSEMBLY AND SEC. 4 EXPLODED VIEWS.
(P. 1-1, P. 4-1)