Celdas Pix PDF
Celdas Pix PDF
Celdas Pix PDF
PIX 12–17–24 kV
Air-insulated switchgear with
vacuum switching devices
Installation
Operation
Maintenance
No. AMTNoT 060-02
Edition 03/2009
Technical Manual
AREVA T&D
AREVA T&D Worldwide Contact Centre
http://www.areva-td.com/contactcentre
+44 (0) 1785 250 070
Manufacturer:
AREVA Energietechnik GmbH – Sachsenwerk Medium Voltage
Rathenaustrasse 2
D-93055 Regensburg, Germany
Service:
Should you have any queries as to our service, please contact:
AREVA Energietechnik GmbH – Sachsenwerk Medium Voltage
Service-Center
D-93055 Regensburg, Germany
1 Safety provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
5.1 Safety provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
5.2 Important information for assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
5.3 Transport of the panels / trucks on the construction site . . . . . . . . . . . .34
5.3.1 Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
5.3.2 Trucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
5.4 Requirements regarding the switchgear room . . . . . . . . . . . . . . . . . . . .35
5.5 Aligning and fastening panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
5.6 Screw-fastening the panels to one another . . . . . . . . . . . . . . . . . . . . . .38
5.7 Installation of the busbar bushings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
5.8 Busbar assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
5.8.1 Arrangement of busbars in branch-circuit panels . . . . . . . . . . . . . . .40
5.8.2 Arrangement of the lower busbars in bus section couplers . . . . . . .40
5.8.3 Mounting busbars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
5.9 Assembly of the earth bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
8 Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
8.1 Final steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
8.2 Checking switching functions and interlocks . . . . . . . . . . . . . . . . . . . . .51
8.3 Power frequency test for busbar (optional) . . . . . . . . . . . . . . . . . . . . . . .52
8.4 Cable test after assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
10 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
10.1 Operator interfaces of panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
10.2 Operation accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58
10.3 Trucks for PIX panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
10.4 Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
10.4.1 Mechanical interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61
10.4.2 Electromagnetic interlocks (optional) . . . . . . . . . . . . . . . . . . . . . . . . . .61
10.4.3 Mechanical lock-outs due to padlocks . . . . . . . . . . . . . . . . . . . . . . . .62
10.4.4 Interlocks by means of cylinder locks (optional) . . . . . . . . . . . . . . . . .63
10.4.5 Supplementary interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63
11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
11.1 Safety provisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
11.2 Servicing schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75
11.3 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
11.4 Avoid condensation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
11.5 Corrosion protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
11.6 Replacement of components and panels . . . . . . . . . . . . . . . . . . . . . . . .76
11.7 Lubrication instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
11.8 Replacing fuse of voltage transformer . . . . . . . . . . . . . . . . . . . . . . . . . .78
12 Annex . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
12.1 Auxiliary products . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
12.2 Treatment of firmly screw-connected contact surfaces . . . . . . . . . . . . .79
12.3 Screw fastenings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
12.4 Required tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80
12.5 Operation accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
12.5.1 Transport trolley for truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
12.5.2 Handling crane for trucks (optional) . . . . . . . . . . . . . . . . . . . . . . . . . .82
12.6 List of the assembly drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
„Important“
This instruction symbol is used for information which is important to avoid ma-
terial damage.
Abbreviations used
“PIX 12”:
PIX switchgear for rated voltage Ur = 12 kV
“PIX 17”:
PIX switchgear for rated voltage Ur = 17.5 kV
“PIX 24”:
PIX switchgear for rated voltage Ur = 24 kV
“Truck”: withdrawable part
Read these instructions carefully before you work on the switchgear, and per-
form the work detailed in them as described. Do not perform any work which is
not described in this manual.
Applicable standards and ● Common regulations for high-voltage switchgear and control gear:
regulations: IEC 62271-1
● The locally applicable accident prevention, operating and work instruc-
tions must be complied with.
● Installation: IEC 61936-1 / HD 637 S11
● Operation of electrical equipment: EN 50110-11
1 The national standards applicable in the country where the equipment is to be in-
stalled must be complied with.
Before performing work on the panel, make sure that you comply with
the following instructions:
Warning!
Before starting work on high-voltage components, de-energize the
system, verify it for zero voltage and earth the system in accor-
dance with the applicable safety rules pursuant to EN 50110-1.
Warning!
After removal of covers, operator safety in accordance with
IEC 62271-200 may be restricted if the appropriate part of the
switchgear panel has not been isolated from the power supply.
Warning!
Before performing work on the drive mechanism, switch off the sup-
ply voltage and prevent it from reclosing.
Warning!
There is a risk of injury when working on the drive mechanism. Be-
fore starting work, release the energy-storing device by
– an OFF–ON–OFF operating sequence for the circuit breaker and
– closing via the make-proof earthing switch.
Behaviour in case of incidents or For the case of an internal fault, the PIX switchgear features pressure relief
accidents flaps which prevent the panels and the switchgear from bursting.
In case of fire or of internal faults, toxic and caustic decomposition products
may be produced. Comply with the locally applicable accident and safety pro-
visions.
In case of personal injury, take first-aid measures or cause them to be taken.
15
14
3 13
4
5 12
6
11
10
7 8
Feeder panel PIX 12 with circuit-breaker truck HVX (for rated currents ≤ 2500 A)
Fig. 2.1
1
16
15
2
3
14
4 1 Jack rings for transport harness
2 Busbars
13
3 Pressure relief duct
4 Pressure relief flap of cable compart-
ment
12 5 Earthing switch
6 Current transformer
7 Cable fastening
8 High-voltage cable
5 9 Voltage transformer (optional)
10 Cable compartment cover
11 11 Cable connection
12 Circuit-breaker truck HVX
6 10
13 Front door
9 14 Pressure relief flap of switching de-
7 vice compartment
15 Door of low-voltage compartment
8 16 Pressure relief flap of busbar com-
partment
Fig. 2.2
≤ 2500 A)
Feeder panel with circuit-breaker truck HVX (for rated currents
2
1
Fig. 2.3
Panel with internal arc classification (IAC)
1 Deflector
2 Pressure relief duct
d b
a e
Fig. 2.16
Dimensions of PIX panels
a Panel width
b Panel height (depending on height of low-voltage compartment)
c Height of low-voltage compartment
d Panel height without low-voltage compartment and attachments
e Panel depth
968 2
1
558
600
757
Fig. 2.17
Dimensions of pressure relief duct and deflector
1 Pressure relief duct
2 Deflector
PIX 12
PIX 17
Panel height d [mm] 2200 without low-voltage compartment and additional equipment
≥ 2500
– Feeder panel with disconnector truck UTX
(also for bus section coupler) 1000 900
PIX 24
Panel height d [mm] 2330 without low-voltage compartment and additional equipment
– 800 at ≤ 25 kA
4 Panel width depends on rated short-time current Ik:
– 1000 at ≤ 31.5 kA
PIX switchgear units meet the fol- Designation IEC standard EN standard
lowing standards and regulations:
IEC 62271-1
Switchgear
IEC 62271-200 EN 62271-200
Circuit-breaker IEC 62271-100 EN 62271-100
Vacuum contactor IEC 60470 EN 60470
Earthing switch IEC 62271-102 EN 62271-102
Disconnector truck IEC 62271-102 EN 62271-102
Current transformers IEC 60044-1 EN 60044-1
Voltage transformer IEC 60044-2 EN 60044-2
IEC 61243-5 EN 61243-5
Voltage Detecting Systems
IEC 61958 EN 61958
Protection against accidental contact,
IEC 60529 EN 60529
foreign bodies and water
Installation IEC 61936-1 HD 637 S1
Operation of electrical equipment – EN 50110-1
Degree of protection against acci- Degrees of protection against accidental contact and foreign objects
dental contact and foreign objects according to IEC 60529
external enclosure of panel IP3X1
between the compartments of the panel IP2X
1 optional IP4X; other values available on request
≤ 3150/40001 ≤ 2500
Busbar [A]
Rated normal
Circuit-breaker [A]
current Ir
Vacuum contactor [A] 200–400 –
Rated peak withstand current Ip2 [kA] ≤ 100 ≤ 80
Rated short-time current Ik2 [kA] ≤ 40 (3 s) ≤ 31.5 (3 s)
Rated frequency fr [Hz] 50/60
1 with fan
2 The short-circuit capability of the current transformers must be considered separately.
2.7 Nameplate
The type designation on the nameplates on the front of the panels (Fig. 2.18)
informs about essential technical data. When submitting enquiries to the man-
ufacturer or ordering spare parts, the following information is required:
● Type designation
● Serial number
● Year of construction
1
2 3
Fig. 2.18
Nameplate on panel front
1 Type designation
2 Serial number
3 Year of construction
4 Technical data
Power consumption
Rated power consumption
Device DC AC 50/60 Hz
approx. [W] approx. [VA]
Blocking coil 12
Motor for earthing switch 150–180
Information about the power consumption of solenoids and the motor is available from
the manufacturer. The supply voltage data is required to this effect.
Truck Electrical control and operating devices of trucks are described in the appro-
priate Technical Manuals (see "Reference documents" on page 6).
● Circuit-breaker HVX with Ur ≤ 24 kV, Ir ≤ 2500 A
see Technical Instruction AGS 531301-01
● Circuit-breaker HVX with Ur ≤ 17.5 kV, Ir > 2500 A
see Technical Instruction AGS 531461-01
● Disconnector truck UTX/Metering truck MTX
see Technical Instruction AGS 531361-01
● Vacuum contactor CVX
see Technical Instruction NTV 133
Packaging ● If the panels are transported exclusively on a lorry, they are fastened by
wooden bars at the front and rear and packed in PE film (Fig. 3.1).
● For sea transport, the units are packed in sealed aluminium foil with desic-
cant and in a closed wooden case with tightly closed wooden base (also
for container transport, Fig. 3.2).
● In case of air transport, the panels are packaged in wooden crates with a
protective PE film hood (dust protection) or in wooden crates, also with
closed wooden bases, however without protective hoods (dust protection,
Fig. 3.2).
3.2 Transport
Warning!
When transporting the switchgear, it must be ensured that the units
do not slip or tip (if necessary, nail down transport pallets to the
loading surface).
Important:
For transporting the trucks, comply with the transport specifications in the ap-
propriate manuals.
Transport using a forklift truck For transport, the panels must be packaged completely. The entire length of
the forks must be placed under the transport unit (Fig. 3.4).
3.4 Storage
Warning!
Sufficient stability and evenness of the supporting area (floor) must
be ensured.
If the panels are not installed immediately after delivery, they can be stored un-
der the following conditions:
● Panels may only be stored vertically; they must not be stacked.
● Storage only indoors!
● Panels and accessories must be packed in sealed aluminium film with
desiccant and in a wooden case (storage for max. two years after date of
packing).
+ 40 ºC
– 5 ºC
Fig. 3.5
Schematic diagram of storage conditions for PIX switchgear panels
Warning!
Before opening / removing doors / covers, isolate the compartment
in question, check for zero voltage and earth in accordance with the
safety provisions in EN 50110-1.
Warning!
After removal of covers, operator safety in accordance with IEC
62271-200 may be restricted if the appropriate part of the
switchgear unit has not been isolated from the power supply.
Warning!
The cable compartment may only be opened if the earthing switch
is ON (see Chapter 10.9.1).
The panels can be equipped with supplementary cylinder locks to lock the ca-
ble compartment cover. To this effect, see also Chapter 10.4.4 "Interlocks via
cylinder locks".
L1
L2
L3
Fig. 4.1
1 Release securing bolts of cable compartment cover
2 Lift cable compartment cover and remove it in forward direction
Re-mounting the cable After terminating assembly work, place cable compartment cover onto the pan-
compartment cover el, lower it and fasten it again using the securing bolts.
L1
L2
L3
7
2 3 1
Fig. 4.2
Removing the truck carrier
1 Securing bolts of the support 6 Securing bolts of truck carrier
2 Support (only for PIX 17 and 24) 7 Raise truck carrier on the front and
3 Insulating walls (only for PIX 17 and pull it out
24) 8 Slide for earthing switch actuation
4 Fastening the auxiliary switch block
5 Plug-and-socket connector of volt-
age indicator
Re-install truck carrier Re-install truck carrier and dismantled components by reversing the above or-
der. When screwing the truck carrier down, make sure that the slide (Fig. 4.2,
item 8) to open the insertion opening for the earthing switch operates smooth-
ly. If necessary, release bolts and reposition the truck carrier.
Warning!
The switching device compartment may only be opened if the truck
is in disconnected position (see Chapter 10.7.2).
L1
L2
L3
Fig. 4.3
Opening the front door
1 Insert double-bit key and unlock door. To this effect, turn the key to the left.
2 Insert handle with the lever pointing down, and turn handle to the left.
3 The door is opened and can be swung open to the left.
3 1
Connecting the low-voltage 1. Take low-voltage connector from the storage tray above the truck (Fig.
connector 4.7).
2. Insert low-voltage connector into the truck and press interlocking slide
forward.
4. Push unlocking bar (Fig. 4.10, 4) forward to its stop. The latching of the
truck in the panel is released.
5. Pull truck onto the trolley via the two handles (5) until it snaps in on the
trolley audibly.
6. Turn lever back to the left (6). The trolley is lifted on the front, and re-
moved from the panel.
Fig. 4.10
Pull circuit-breaker onto trolley
7. Pull trolley with the truck away from the panel (7) and turn lever back to
the right to lower it (8).
Fig. 4.11
Pull trolley with truck away from the panel
8. Now the truck can be raised by means of a crane, and deposited. For fur-
ther information, please refer to Chapter 5.3.2. Instructions regarding lift-
ing and transporting trucks (HVX, UTX, MTX, CVX).
1
4
Fig. 4.12
Move trolley with circuit-breaker towards the panel until they are in contact, and lock.
3. Press left-hand unlocking button (Fig. 4.13, 5) and slip truck briefly be-
yond the ratchet lever. Subsequently, slide truck into the panel using the
handles (6), until it is latched in the panel.
4. Turn lever back to the left (7). The trolley is lifted on the front, and re-
moved from the panel.
Fig. 4.13
Pushing the circuit-breaker into the panel.
5. Pull trolley back from the panel and turn lever back to the right to lower it.
Warning!
The busbar compartment may only be opened if the busbar is earth-
ed (see Chapter 10.11).
9
6
5 8
4 7
Fig. 4.14
1 Remove cable compartment cover
2 Open front door
3 Remove truck (the example shows the circuit-breaker truck HVX)
4 Remove truck carrier
5 Unscrew pressure relief flap and take it out in forward direction
6 Remove partition plate to busbar compartment and take it out in forward direction
7 Insert temporary base plate to enable safe access to the cable compartment
8 Busbar compartment
9 Working position
1 2 4
3
Fig. 4.15
Top access to the busbar compartment
1 Temporary base plate
2 Screw fastening
3 Sheet metal cover
4 Busbar compartment
5.3.1 Panels
Warning!
Make sure the rope or the chain being used is strong enough to
bear the weight of the panel (see Chapter 2.2). Comply with the rel-
evant provisions for hoisting equipment.
Warning!
On lowering the panels, make sure that the supporting platform is
sufficiently stable and even.
Warning!
Risk of accidents. Pay attention to floor openings!
Transport using a crane 1. Attach the crane straps in the four jack rings on top of the panel (Fig.
5.1). Make sure to leave a minimum height of 1 m (Fig. 5.2).
2. Release the front and rear panel screw fastening from the transport pack-
aging. To this effect, remove the cable compartment cover, see Chapter
4.2.1.
3. Carefully lift the panel and deposit it at the intended location.
≥ 1m
Fig. 5.3
Transport of the panel on the floor
5.3.2 Trucks
The trucks can be transported by means of the optional handling crane (Fig.
5.4). Item no. AGSC73258-01.
Trucks must always be deposited on external wooden beams (Fig. 5.5).
For further details, please refer to the instruction manuals for the trucks in
question.
Important:
Observe switchgear-specific space assignment plan.
100
1
25
100
Fig. 5.6
Design example: The switchgear is located in the left-hand corner of the room
1 Bore-hole for fastening of panel
2 Switchgear side wall
3 Openings for routing external low-voltage cables
4 Openings for routing high-voltage cables
5 Reserved (100 x 100 mm) for the connection of the earth bus of the switchgear to
the building's earth cable
4 x Ø 12,5
35 35
1215
1405 (1605)
1
440
423 (473)
200
2
29,5
143
35
114
40
650/800/1000
Fig. 5.7
Dimensions (example: PIX 12 panels)
1 Opening for routing high-voltage cables
2 Opening for routing external low-voltage cables
Important:
The position of the first panel is decisive for placement of the subsequent
panels, thus it is essential that measuring is effected with the utmost preci-
sion!
Fastening on concrete foundations 1. Position first panel on the foundations in accordance with the switchgear-
specific space assignment plan.
2. Remove cable compartment cover (see Chapter 4.2).
3. Align panel. Check the panel front for correct horizontal and vertical posi-
tion. If applicable, lift the panel and place shims in the direct vicinity of the
fastening points, until the horizontal position has been reached. Assembly
drawing: SEM102173-01
4. Screw-fasten panel to the two fastening points on the front end and at
least one fixation pont on the rear end (Fig. 5.8); hex. bolt M 10 x 30 +
dowel pin.
Important:
Panel fastening with seismic qualification or vibration-proof characteristics can
be supplied on request. For further details, please, contact the manufacturer..
≥ 1000 mm
≥ 100 mm
Screws
M10x30 Screws M10x30
+ Lock washer
+ Washer Lock washer
+ Dowel pin Sectional
view Washer
Dowel pin
0, 1 or 2 spacers
Top view
Spacers
Fig. 5.8
Panel fastening on concrete foundations
2
1
Fig. 5.9
Screw-fastening the panels to one another
1 Screw M8
2 Spring washer
3 Hex. nut M8 with lock washer
4 Connecting link
3 3
2 2
1 1
Fig. 5.12
Busbar retaining plate in bus section couplers
1 2 3
3 –
1 2 3
2 –
3 – –
3 4
1 2
2
3
2 4
3
2 2
Fig. 5.17
1 In busbar end panels, the phases L1 and L3 must be screw-fastened to electrodes
in accordance with PIX 24 (Fig. 5.16)
2 In the bus section coupler, all phases L1/L2/L3 in the lower busbar must be screw-
fastened to electrodes in accordance with PIX 24 (Fig. 5.16)
1 5
4 2
Fig. 5.18
Mounting the earth bar
1 Connecting bar
2 Cutout in panel-supporting structure
3 Adjacent panel
4 Earthing bars in the panels
5 Screw fastening of connecting bar to earthing bars
Fig. 5.19
Connecting point of switchgear earth
bus to building earth
≤ 400 mm2 Ø9
40
Cable connection for 4 bore-holes of
Ø 13
30
30
500 or 630 mm2
15
25 30
80
Fig. 6.1
Connecting bar 80 x 10 with dimensions
for the fastening of cable sealing end
max. 2
max. 4
max. 6
max. 8
Further cable connection variants ● Metal-clad rear cable compartment for cable connections behind the pan-
optionally available: el (see Chapter 6.4)
● Conductor bar terminal
Please clarify technical details and design specifications with the manufacturer,
as required.
L1
L2 max.
L
50 mm
Fig. 6.2
Cable connection height in panel
1 Cable connection
2 Adjustable lateral support
4 3
Fig. 6.3
1 Release fastening of cable clips
2 Remove cable clips
3 Remove rubber sleeves
4 Remove base plate as required
Mount sealing end 3. Route the individual cables outwards through the cable compartment of
the panel to enable assembly of the cable ends.
4. Cut the rubber sleeves to fit the cable diameter, and push them onto the
cables (Fig. 6.4).
5. Strip cable ends and assemble the sealing end as specified by the cable
manufacturer.
Warning!
Do not use aluminium cable lugs for the cable connection. Inadmis-
sible matching of materials.
1 2 3
Fig. 6.6
1 High-voltage cable
2 Earthing screen
3 Earthing bar
ameter of ≥ 40 mm
Clamping assembly for cables with a di- Clamping assembly for cables with a di-
ameter of < 40 mm
Fig. 6.11
High-voltage connection on rear side of switchgear panel (optional)
Fig. 7.1
1 Lock plate (optional)
2 Ring circuits
7.4.1 Routing the external cables through the panel's internal cable duct
Customized low-voltage cables for
control and measurement can be
routed to the low-voltage compart- 2
ment inside each panel on the right-
hand side (Fig. 7.2). The cable duct
for the external cables is only located
on the left side in the bus section
coupler. 3
1. Remove the metal cable duct
covers on the right inside of the
panel (3).
2. Break sheet-metal cutouts in
the panel base (1) out as re-
quired. 4
2
3. Route external cables (2) from
the cable basement through the
cutout into the panel's internal
cable duct and to the low-volt-
age compartment. Fasten ca-
bles to the panel using cable
clamps (4). 3
4. Connect external cables to the
terminal strip in the low-voltage
compartment according to the
circuit diagram.
5. Reposition the cable duct cov- 2
ers (3). 1
Fig. 7.2
1 Sheet metal cutouts in the panel
base
2 External cables
3 Cable duct covers
4 Cable clamp
7.4.2 Routing the external cables through an additional cable duct (optional)
Customized low-voltage cables for
control and measurement can be
routed via an optional, separate ca-
ble duct above the low-voltage com-
partment (Fig. 7.3). 1
The cable duct is mounted on site,
and is included in the accessories.
2
1. Mount the cable duct in accor-
dance with the assembly draw-
ing AMT 000 376-01.
3
2. Route external cables through
the cable duct (2) to the low-
voltage compartment (3). Con-
nect external cables to the ter-
Fig. 7.3
minal strips in the low-voltage Top cable duct
compartment according to the 1 Cable duct cover
circuit diagram. 2 Cable duct
3. Screw-fasten cover of cable 3 Low-voltage compartment
duct (1).
Important:
Whenever you detect anomalies, faults or malfunctions, do not commission
the switchgear, but inform the manufacturer.
Clean and check assembly ● Clean the switchgear, removing contamination resulting from assembly
work.
● Remove all the attached information tags, cards, brochures and instruc-
tions no longer needed.
● Check the tightening torques of all screw fastenings and connections es-
tablished on the site of installation:
– high-voltage connection
– earth conductor
– busbar connections
– panel screw fastenings
– low-voltage wiring
– special attachments
Damaged paint The panels are powder-coated. Minor damage to the paint can be repaired us-
ing commercially available paint (standard colour RAL 7044 or customer spe-
cific colour).
Re-mount the covers: ● Removed partition and cover plates in the busbar and switching device
compartment (see Chapter 4.4.1).
● Cable duct covers of the external control and measurement cables (see
Chapter 7.4.1)
● Cable compartment cover (see Chapter 4.2).
● Remove temporary base from the panel top, if such a base has been used
(see Chapter 4.4.2).
Inspection ● Check the switchgear for damage which might be due to transport or as-
sembly work.
● Compare data on nameplate to the required ratings.
Racking-in the trucks Insert trucks in the panels depending on the panel configuration (see Chapter
4.3.5):
● Disconnector truck UTX
● Vacuum contactor CVX
● Metering truck MTX
● Circuit-breaker truck HVX
The HVX circuit-breaker is delivered without transport securing device in the
drive mechanism as of October 2008. The circuit-breaker can be commissio-
ned immediately.
Important:
HVX circuit-breakers with a former
date of manufacture (up to approx.
October 2008) are equipped with a
transport securing device in the
drive mechanism. This securing is
marked on the front cover (Fig. 8.1)
with an label. In this case, do not
operate the circuit-breaker. Remove
the transport securing device before
commissioning (see Assembly and
Operating Instructions HVX, Fig. 8.1
Label on the front cover of the circuit-
AGS 531 301-01 and breaker, only if delivered with transport
AGS 531 461-01). securing device
A test unit and a test adapter (not included in scope of supplies) are required
for the power frequency test.
Preparation 1. All panels must be isolated from the power supply and earthed (Fig. 8.2).
2. Busbar:
Disconnect voltage transformer (MTX) and surge arrester. Earth voltage
detection systems.
3. Incoming feeder panel for voltage test:
Remove cable compartment cover and disconnect voltage transformer
and surge arrester. Earth voltage detection systems.
Important:
Make sure that no high-voltage cables are connected.
Observe the assembly and operating instructions for the test unit and the test
adapter.
Performing the power frequency 4. Perform the power frequency test of the busbar on the feeder panel:
tests – Connect test unit to the test cable.
– Switch the earthing switch OFF.
– Move circuit-breaker truck HVX into service position and switch cir-
cuit-breaker ON.
– Perform the power frequency test successively for all three phases
(L1, L2, L3) in accordance with the specifications of the test unit man-
ufacturer. Make sure to earth the adjacent phases.
Important:
Observe admissible test values for the switchgear and the admissible test val-
ues for power-frequency tests after installation of the switchgear in accor-
dance with IEC 62271-200.
4
5
Fig. 8.2
Switch position during the power frequency test (example: five panels)
1 Feeder panels
2 Incoming feeder panel for test voltage
3 Busbar
4 Test unit (e g. high-voltage source, test transformer)
5 Test cable
After the power frequency test 5. – Switch circuit-breaker OFF and put circuit-breaker truck
into disconnected position; switch earthing switch ON.
– Remove test unit and test cables.
– Reconnect disconnected voltage transformers and surge arresters.
.
During the cable test, the busbar can be operated at rated voltage (see name-
plate). For qualification of the current transformers for cable tests, enquire at
the appropriate manufacturer's.
A test unit and a test adapter (not included in scope of supplies) are required
for cable testing.
Important:
Observe the assembly instructions for the test adapters and the operating and
inspection instructions for the test unit.
Preparation 1. Isolate feeder cable of the panel which is to be tested.
2. Isolate feeder cable in remote station.
3. Earth feeder cable of the panel which is to be tested.
4. Remove cable compartment cover (see Chapter 4.2).
5. Disconnect voltage transformer and surge arrester; earth voltage detec-
tion systems.
Performing the cable test 6. Connect the test adapter to a free cable connection in the panel and on
the test unit. To this effect, observe the specifications of the test unit's
manufacturer.
Important:
Make sure that the metallic components of the test adapter are at a sufficient
distance from the earthed switchgear components (e.g. housing).
7. Set switchgear panel to test position:
Circuit-breaker: OFF
Truck: in disconnected position
Earthing switch: OFF
8. Perform cable test according to the cable manufacturer's specifications.
When doing so, do not exceed the admissible limits (see Table).
Once the cable test has been 9. Earth feeder cable again.
completed: 10. Remove test set.
11. Reconnect voltage transformer, surge arrester and voltage detection sys-
tems or de-earth them.
12. Reposition cable compartment cover.
Important:
Refer to the operating manual of the voltage detection system concerned.
Pluggable voltage detection system The operating voltage or the zero voltage state of the feeders is detected via a
separate voltage detection system according to IEC 61243-5. Socket-con-
tacts for the indicator units are located on the panel front (Fig. 9.2). Capacitive
voltage indicators of all the approved manufacturers can be used (Fig. 9.1).
Important:
All three phases L1, L2 and L3 must always be checked together.
Close non-used socket-contacts using caps.
Fig. 9.5
Phase comparator MS 100
Fig. 9.6
Phase comparator for HR system
(Type ORION 3.0, Horstmann GmbH)
Phase comparator for VPIS system This phase comparator may only be used for the VIPS system in Chapter 9.2.
(see Chapter 9.2)
Rated voltage Ur [kV] VPIS item number
5–7.2 AMT150384-01
10–24 AMT150384-02
1. Check the device before each operation. Connect the two plugs of the
phase comparator to the two connection points of a VPIS device (Fig.
9.7).
The lamp must light up: The phase comparator is working properly.
2. Checking phase coincidence of two panels: Connect the plugs of the
phase comparator to the same phase connection points of two different
VPIS devices (panels) (Fig. 9.8). The indicator must not light up. If the
phases do not coincide, check the cable connection and, if necessary, ex-
change.
3. After each operation, check the device once more (see item 1).
L1
L1 L2 L3 L1
L1 L2 L3
L1 L2 L3
IEC 61958 10-24kV IEC 61958 10-24kV
3
4
5
7
8
9
10
11
L1
L2
L3
12
13
14
15
Fig. 10.1
Operator interface of PIX panels (shown in conjunction with the circuit-breaker HVX)
1 Lock to open and close the door of the low-voltage compartment
2 Protection and control device
3 Circuit-breaker ON
4 Circuit-breaker OFF
5 Insertion opening for handle to open and close the front door
6 Inspection glass for indications and position of the circuit-breaker
7 Knob for releasing the opening, for manual charging of the circuit-breaker's energy
storing device
8 Opening for manual charging of the circuit-breaker's energy storing device
9 Lock permitting locking and unlocking of the front door
10 Knob for releasing the opening for racking the truck in/out manually
11 Opening for racking the truck in/out manually
12 Earthing switch operating element
13 Voltage indicator
14 Position indicator of earthing switch
15 Securing bolts of the cable compartment cover
To be used Connector
Designation Rated value Item no. Illustration
for: design
≤ 31.5 kA
current square AMT000223-05
Busbar
Short circuit
hexagonal AMT000223-07
current 40 kA
AGSH31601-01
Truck Rated current (manual drive)
hexagonal
HVX/UTX/MTX Ir < 2500 A AGSH31674-01
(motor drive)
Crank for truck
AGSH32532-01
Ir ≥ 2500 A
Truck Rated current (manual drive)
square
HVX/UTX AGSH31674-02
(motor drive)
Fig. 10.2
≤ 24 kV/≤ 2500 A
HVX circuit-breaker
1 12
1 Moving contacts
2 Pole casing with vacuum interrupter
chamber
3 Truck rollers
2 11 4 Opening for racking the truck in/out
10
manually
9
8 5 Operations counter
6 Insertion opening for manual charg-
7
ing of the energy storing device
6 7 Indicator, energy-storing device
5 (charged/released)
8 Indicator, circuit-breaker ON/OFF
4 9 Handles for racking the circuit-break-
3 er in/out
10 Circuit-breaker OFF
11 Circuit-breaker ON
12 Sockets for low-voltage connector
Fig. 10.3
Fig. 10.4
Vakuumschütz CVX
3 10 1 H.V.H.R.C. fuses
9 2 Moving contacts
8 3 Vacuum interrupter chambers with
7 magnetic drive
4 Truck rollers
6
5 Opening for racking the truck in/out
manually
4 5 6 Operations counter
7 Indicator, vacuum contactor ON/OFF
8 Handles for racking out/in
9 Fuse status indication
10 Low-voltage connector
1
5
Fig. 10.5
Disconnector truck UTX 12 kV
1 Moving contacts
2 2 Truck rollers
3 3 Opening for racking the truck in/out
manually
4 Handles for racking out/in
5 Sockets for low-voltage connector
1
5
Fig. 10.6
Disconnector truck UTX 17.5/24 kV with
pole casing
1 Moving contacts
2 Truck rollers
2 3 Opening for racking the truck in/out
3 manually
4 Handles for racking out/in
5 Sockets for low-voltage connector
1
7
6
Fig. 10.7
3 Metering truck MTX
1 Moving contacts
2 High-voltage fuse for voltage trans-
former
3 Voltage transformer
4 4 Truck rollers
5 5 Opening for racking the truck in/out
manually
6 Handles for racking out/in
7 Sockets for low-voltage connector
10.4 Interlocks
PIX panels have mechanical basic interlocks which help avoid operating errors.
You must be familiar with these interlocks before operating panels.
Between truck and low-voltage The truck cannot be actuated unless the The opening for the moving crank han-
connector low-voltage connector is inserted dle is locked.
The truck cannot be racked in if the earthing The moving crank handle is uncoupled
switch is ON. automatically.
Between truck and earthing
switch The earthing switch can no longer be The rotary movement of the earthing
switched on if the truck has left its discon- switch lever is blocked. Do not apply
nected position. force!
Circuit-breaker cannot be racked in or out The opening for the moving crank han-
while it is switched on dle is locked
Circuit-breaker cannot be switched on un-
Between the circuit-breaker less
and the truck - it is completely in its disconnected or The circuit-breaker cannot be switched
service position and on or off
- the operating crank for the rack-in mecha-
nism has been removed
Between the cable compart- The cable compartment cover is locked
The cable compartment cover can only be
ment cover and the earthing mechanically by means of a sheet metal
removed if the earthing switch is ON.
switch (optional) plate.
1
2
Fig. 10.14
1 Interlocking of earthing switch in closed condition
2 Interlocking of earthing switch in open condition
Fig. 10.17
5 Interlocking of cable compartment
cover
● After each switching operation for which you have used a crank or a
Important:
Fig. 10.18
Charging via motor The energy-storing device is Charge energy storing device of circuit-
charged automatically as soon as breaker manually
1 Open cover
the motor’s supply voltage is ap-
2 Insert crank
plied. The position indicator of the 3 Turn clockwise
energy storing device indicates the 4 Position indicator, energy-storing de-
“charged” condition (Fig. 10.18, 4). vice (charged)
3
2
4
Switching ON via pushbutton Press the left-hand lever down (Fig. 10.21, 1). To switch ON, press the black
(optional) pushbutton (right-hand - 2). The circuit-breaker is switched ON. The position
indicator indicates "ON" (3).
The energy storing device can be charged immediately after switching ON (by
hand or by motor). If supply voltage is present, the energy storage device is
charged automatically.
Switching OFF via pushbutton Press the left-hand lever down (Fig. 10.22, 4). To switch OFF, press the red
(optional) pushbutton (left-hand - 5). Circuit-breaker is switched OFF. The position indi-
cator indicates "OFF" (6).
1 4
2 5
3 6
2 charged OFF C– O
3 released ON O
4 charged ON O– C– O
1
3 2
L1
L2
L3
1
3
2
L1
L2
L3
CVX CVX
1 2
Switching The vacuum contactor CVX is switched on and off by means of a remote con-
trol device or the control and protection device GEMSTART (see switchgear
documentation).
Switching OFF manually (optional) This feature is only available for mechanically latched vacuum contactors CVX.
In this case, the vacuum contactor CVX can be switched off directly on the
panel (Fig. 10.29 and 10.30).
● Insert operating rod through the guide hole in the front door until the vac-
uum contactor switches OFF (Fig. 10.29). Check the position indicator
(Fig. 10.28).
● Alternatively: Switching off by means of a pushbutton (Fig. 10.30). To this
effect, move the lever (1) downwards to its stop and press the OFF push-
button (2). Check the position indicator (Fig. 10.28).
CVX CVX
1 3 2
Measures to be taken in case of 1. Put vacuum contactor to disconnected position and move it out of the
fuse tripping panel. This approach corresponds to the description in Chapter 4.3.4 with
the HVX truck.
2. Always exchange all three fuses. Fuse replacement is described in the
Operating Manual of the vacuum contactor CVX (no. NTV 132).
4
1
3
2
4
1
2
1
2
Fig. 10.37
Switch feeder cable ON
Fig. 10.38
Earthing feeder cable
De-earthing
Switch the earthing switch OFF.
1 1
2
Fig. 10.39
Coupling busbar sections via bus section coupler and HVX and UTX trucks
Uncoupling
1. Switch circuit-breaker OFF.
2. Move both trucks into disconnected position.
1
2
Fig. 10.40
Coupling busbar sections via bus section coupler and HVX truck
Uncoupling
1. Switch circuit-breaker OFF.
2. Move truck into disconnected position.
Important:
Observe the switching provisions (Chapter 10.5) and the interlocking condi-
tions (Chapter 10.4).
3
4
2
1
Fig. 10.41
Earthing the busbar with the circuit-breaker of an feeder panel
De-earthing:
1. Switch circuit-breaker OFF.
2. Move truck into disconnected position.
3. Switch the earthing switch ON.
4. Remove the earthing device.
10.11.2 Earthing the busbar with busbar earthing switch in the metering panel
Initial situation:
● Earthing switch OFF
● Metering truck MTX in service position
Fig. 10.42
Earthing the busbar with busbar earthing switch in the metering panel
De-earthing
Switch the earthing switch OFF.
Fig. 10.43
Earthing the busbar with busbar earthing switch
De-earthing
Switch the earthing switch OFF.
Warning!
Refer to the safety provisions in Chapter 1.
●
discharge
Clean panels, if necessary (see Chapter 11.3).
4 years or depending on the actual
Perform a manual switching test of the drives
ambient conditions
and check interlocks and position indicators
●
(see Chapter 10)
Repair damage or replace components (see Staff who have been
Chapter 11.5 and 11.6) certified for this work
●
rent contacts (see Chapter. 11.7)
Check releases and blocking coils for proper
12 years
●
working order
Check tightening torque of busbar screw fas-
tenings
Refer to the applicable instruction manual for the truck concerned:
Circuit-breaker truck HVX AGS 531461-01, AGS 531301-01
Metering truck MTX AGS 531361-01
Disconnector truck UTX AGS 531361-01
Vacuum contactor CVX NTV 133
11.3 Cleaning
To ensure the specified insulating level, the insulating components must be
clean and dry. On principle, cleanliness deserves utmost attention. When de-
posited dirt and humidity are detected, the panels must be cleaned in an ex-
pert fashion.
When performing cleaning, make sure that the lubrication in the drive mecha-
nisms is not removed. If the drive mechanisms are no longer sufficiently lubri-
cated, new lubrication must be applied.
Warning!
Risk of injuries: The drives must not be disassembled for service
and maintenance work.
Slight contamination Clean using a dry, lint-free cloth. Depending on the degree of soiling, replace
cloth as often as necessary.
Serious contamination Use cleaning agent, 1 litre can (see Chapter 12.1). The use of other cleaning
agents is not admissible.
● Wear protective gloves
● Use cleaning agent according to manufacturer's instructions
● Soak the cloth thoroughly and wipe the insulating components. Keep du-
ration of exposure as short as possible.
● Expose the cleaned surface to the air for at least two hours.
Lubrication Points of
Lubricant Lubrication procedure
lubrication
6
7
5
4
1
2
3
Fig. 11.2
Points of lubrication/maintenance
1 Earthing switch operating mechanism
2 Earthing switch contacts
3 Fuse of voltage transformer (optional)
4 Tracks for truck
5 Shutter mechanism
6 Fixed contacts for the truck
7 Switching device (lubricate in accordance with lubricating instructions in the appropriate operating manual HVX/UTX/MTX)
8 Trolley, handling: see Chapter 12.5
Once maintenance work is ● Remove all the tools and auxiliary equipment used.
complete: ● Reinsert truck into the panel (see Chapter 4.3.5).
● Reposition covers, close doors and check switching functions (see Chap-
ter 8 "Commissioning").
Important:
Caution when handling bars insulated by heat-shrinkable sleeves: The heat-
shrinkable sleeve must not get into contact with lubricant (swelling).
Important:
Contact areas coated with lubricant KL should not be touched, if possible.
1 Clean by means of lint-free cloth; use cleaning agent in case of serious contami-
nation (see above)
2 Expose metallic surface
– by treating the entire surface with emery cloth or a rotating grinding tool (grain
size 100 or 80) or
– using a wire brush which is clearly marked for use exclusively for aluminium or
exclusively for copper
3 using a brass brush, steel brush
4 rub slightly by hand using Scotchbrite abrasive agent (Ni layer must not be re-
duced)
● Nuts: Grade 8
min. max.
M5 3.8 4.7
Important:
Do not grease screws or nuts. M6 7 9
M8 16 24
M10 36 44
M12 63 77
Table 1:
Hex. bolts and socket-head capscrews
(except slotted screws) and nuts (except
self-locking nuts)
Cutter
Nail puller
Cutting pliers
1 2 3 4
Rated voltage Ur of the Panel width [mm] Truck Item number of trolley
panel [kV]
Adjusting the track width 1 The trolley can be used for panel widths of 650, 750 and 800 mm:
1. Release 3 screws on each track (Fig. 12.1, 2).
2. Adjust the two tracks to the appropriate panel track width and check
them. Re-mount the six screws.
3 Adapt position of unlocking bar (10) also to the appropriate panel (same
procedure).
Fig. 12.2
Handling crane for trucks
Item no. AGSC73258-01